© Semiconductor Components Industries, LLC, 2018
September, 2020 Rev. 6
1Publication Order Number:
NCP13992/D
Current Mode Resonant
Controller with Integrated
High- Voltage Drivers, High
Performance
NCP13992
The NCP13992 is a high performance current mode controller for
half bridge resonant converters. This controller implements 600 V
gate drivers, simplifying layout and reducing external component
count. The builtin BrownOut input function eases implementation
of the controller in all applications. In applications where a PFC front
stage is needed, the NCP13992 features a dedicated output to drive the
PFC controller. This feature together with quiet skip mode technique
further improves light load efficiency of the whole application. The
NCP13992 provides a suite of protection features allowing safe
operation in any application. This includes: overload protection,
overcurrent protection to prevent hard switching cycles, brownout
detection, open optocoupler detection, automatic deadtime adjust,
overvoltage (OVP) and overtemperature (OTP) protections.
Features
HighFrequency Operation from 20 kHz up to 750 kHz
Current Mode Control Scheme
Automatic Deadtime with Maximum Deadtime Clamp
Dedicated Startup Sequence for Fast Resonant Tank Stabilization
Light Load Operation Mode for Improved Efficiency
Quiet Skip Operation Mode for Minimize Transformer Acoustic Noise
Latched or AutoRecovery Overload Protection
Latched or AutoRecovery Output Short Circuit Protection
Latched Input for Severe Fault Conditions, e.g. OVP or OTP
Out of Resonance Switching Protection
Open Feedback Loop Protection
Precise Brownout Protection
PFC Stage Operation Control According to Load Conditions
Startup Current Source with Extremely Low Leakage Current
Dynamic SelfSupply (DSS) Operation in Offmode or Fault Modes
Pin to Adjacent Pin / Open Pin Fail Safe
These are PbFree Devices
Typical Applications
Adapters and Offline Battery Chargers
Flat Panel Display Power Converters
Computing Power Supplies
Industrial and Medical Power Sources
This document contains information on some products that are still under development.
ON Semiconductor reserves the right to change or discontinue these products without
notice.
SOIC16 NB
(LESS PINS 2 AND 13)
D SUFFIX
CASE 751DU
MARKING DIAGRAM
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See detailed ordering and shipping information on page 11 of
this data sheet.
ORDERING INFORMATION
1
16
NCP13992 = Specific Device Code
xy = Specific Device Option
A = Assembly Location
WL = Wafer Lot
Y = Year
WW = Work Week
G = PbFree Package
PIN CONNECTIONS
1
16
NCP13992xy
AWLYWWG
VBOOT
MUPPER
HB
MLOWER
GND
VCC
HV
VBULK/PFCFB
SKIP
LLCFB
LLCCS
OVP/OTP
1
3
4
5
6
7
8
16
15
14
12
11
10
9PFCMODEFBFREEZE
(Top View)
NCP13992
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Figure 1. Typical Application Example without PFC Stage WLLC Design
Figure 2. Typical Application Example with PFC Stage
NCP13992
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PIN FUNCTION DESCRIPTION
Pin No. Pin Name Function Pin Description
1 HV Highvoltage startup
current source input
Connects to rectified AC line or to bulk capacitor to perform functions of Start
up Current Source and Dynamic SelfSupply
2 NC Not connected Increases the creepage distance
3VBULK /
PFC FB
Bulk voltage monitoring input Receives divided bulk voltage to perform Brownout protection.
4 SKIP Skip threshold adjust Sets the skip in threshold via a resistor connected to ground
5LLC FB LLC feedback input Defines operating frequency based on given load conditions. Activates skip
mode operation under light load conditions.
6LLC CS LLC current sense input Senses divided resonant capacitor voltage to perform ontime modulation, out
of resonant switching protection, overcurrent protection and secondary side
short circuit protection.
7OTP / OVP Overtemperature and
overvoltage protection input
Implements overtemperature and overvoltage protection on single pin.
8FB FREEZE Minimum internal FB level Adjusts minimum internal FB level that can be reached during light load oper-
ation.
9PFC MODE PFC and external HV
switch control output
Provides supply voltage for PFC front stage controller and/or enables Vbulk
sensing network HV switch.
10 VCC Supplies the controller The controller accepts up to 20 V on VCC pin
11 GND Analog ground Common ground connection for adjust components, sensing networks and
DRV outputs.
12 MLOWER Low side driver output Drives the lower side MOSFET
13 NC Not connected Increases the creepage distance
14 MUPPER High side driver output Drives the higher side MOSFET
15 HB Halfbridge connection Connects to the halfbridge output.
16 VBOOT Bootstrap pin The floating VCC supply for the upper stage
Figure 3. Internal Circuit Architecture
NCP13992
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MAXIMUM RATINGS
Rating Symbol Value Unit
HV Startup Current Source HV Pin Voltage (Pin 1) VHV 0.3 to 600 V
VBULK/PFC FB Pin Voltage (Pin3) VBULK/PFC FB 0.3 to 5.5 V
SKIP Pin Voltage (Pin 4) VSKIP 0.3 to 5.5 V
LLC FB Pin Voltage (Pin 5) VFB 0.3 to 5.5 V
LLC CS Pin Voltage (Pin 6) VCS 5 to 5 V
PFC MODE Pin Output Voltage (Pin 9) VPFC MODE 0.3 to VCC+0.3 V
VCC Pin Voltage (Pin 10) VCC 0.3 to 20 V
Low Side Driver Output Voltage (Pin 12) VDRV_MLOWER 0.3 to VCC + 0.3 V
High Side Driver Output Voltage (Pin 14) VDRV_MUPPER VHB – 0.3 to VBOOT + 0.3 V
High Side Offset Voltage (Pin 15) VHB VBoot 20 to VBoot +0.3 V
High Side Floating Supply Voltage (Pin 16) VBOOT 0.3 to 620 V
High Side Floating Supply Voltage (Pin 15 and 16) VBoot–VHB 0.3 to 20.0 V
Allowable Output Slew Rate on HB Pin (Pin 15) dV/dtmax 50 V/ns
OVP/OTP Pin Voltage (Pin 7) VOVP/OTP 0.3 to 5.5 V
FB FREEZE Pin Voltage (Pin 8) VP ON/OFF 0.3 to 5.5 V
Junction Temperature TJ50 to 150 °C
Storage Temperature TSTG 55 to 150 °C
Thermal Resistance Junctiontoair RθJA 130 °C/W
Human Body Model ESD Capability per JEDEC JESD22A114F
(except HV Pin – Pin 1)
4.5 kV
Machine Model ESD Capability per JEDEC JESD22A115C 250 V
ChargedDevice Model ESD Capability per JEDEC JESD22C101E 1 kV
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality
should not be assumed, damage may occur and reliability may be affected.
Functional operation above the stresses listed in the Recommended Operating Ranges is not implied. Extended exposure to stresses beyond
the Recommended Operating Ranges limits may affect device reliability.
1. This device contains latchup protection and exceeds 100 mA per JEDEC Standard JESD78
ELECTRICAL CHARACTERISTICS
(For typical values Tj = 25°C, for min/max values Tj = 40°C to +125°C, Vcc = 12 V unless otherwise noted)
Symbol Rating Pin Min Typ Max Unit
HV STARTUP CURRENT SOURCE
VHV_MIN1 Minimum voltage for current source operation
(VCC = VCC_ON 0.5 V, ISTART2 drops to 95%)
1 60 V
VHV_MIN2 Minimum voltage for current source operation
(VCC = VCC_ON 0.5 V, ISTART2 drops to 5 mA)
1 60 V
ISTART1 Current flowing out of VCC pin (VCC = 0 V) 1, 10 0.2 0.5 0.8 mA
ISTART2 Current flowing out of VCC pin (VCC = VCC_ON 0.5 V) 1, 10 6 9 13 mA
ISTART_OFF Offstate leakage current (VHV = 500 V, VCC = 15 V) 1 10 mA
SUPPLY SECTION
VCC_ON Turnon threshold level, VCC going up
(NCP13992AA, AC, AD, AE, AG, AJ, AK, AM)
(NCP13992AB, AF, AH)
10
15.3
11.5
15.8
11.9
16.3
12.3
V
VCC_OFF Minimum operating voltage after turnon 10 9.0 9.5 10 V
VCC_RESET VCC level at which the internal logic gets reset 10 5.8 6.6 7.2 V
VCC_INHIBIT VCC level for ISTART1 to ISTART2 transition 10 0.40 0.80 1.25 V
NCP13992
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ELECTRICAL CHARACTERISTICS
(For typical values Tj = 25°C, for min/max values Tj = 40°C to +125°C, Vcc = 12 V unless otherwise noted)
Symbol UnitMaxTypMinPinRating
SUPPLY SECTION
ICC_SKIPMODE Controller supply current in skipmode, VCC = 15 V,
OVP/OTP block debiased during skip mode
(NCP13992AA, AD, AE, AF, AH, AK)
(NCP13992AB)
(NCP13992AC, AG, AJ)
(NCP13992AM)
10, 11
500
550
600
700
780
850
850
980
950
1100
1100
1250
mA
ICC_LATCH Controller supply current in latchoff mode,
VCC = VCC_ON 0.2 V (AA, AC, AE, AF, AG, AH, AJ, AK)
(NCP13992AB)
(NCP13992AD)
10, 11
350
450
570
670
900
700
1100
1300
mA
ICC_AUTOREC Controller supply current in autorecovery mode,
VCC = VCC_ON 0.2 V
(AA, AC, AE, AF, AG, AH, AJ, AK, AM)
(NCP13992AB)
10, 11
400
580
670
700
1100
mA
ICC_OPERATION Controller supply current in normal operation,
fsw = 100 kHz, Cload = 1 nF, VCC = 15 V
10, 11 4.0 5.4 7.0 mA
BOOTSTRAP SECTION
VBOOT_ON Startup voltage on the floating section (Note 3) 16, 15 7.5 9.0 10.0 V
VBOOT_OFF Cutoff voltage on the floating section 16, 15 7.0 8.2 9.1 V
IBOOT1 Upper driver consumption, no DRV pulses 16, 15 30 75 130 mA
IBOOT2 Upper driver consumption, Cload = 1 nF between Pins 13 &
15 fsw = 100 kHz, HB connected to GND
16, 15 1.30 1.65 2.00 mA
HB DISCHARGER
IDISCHARGE1 HB sink current capability VHB = 30 V 15 7 9.6 12 mA
IDISCHARGE2 HB sink current capability VHB = VHB_MIN 15 1 4.1 8 mA
VHB_MIN HB voltage @ IDISCHARGE changes from 2 to 0 mA 15 10 V
DRIVER OUTPUTS
trOutput voltage risetime @ CL = 1 nF, 1090% of output
signal
12, 14 20 45 80 ns
tfOutput voltage falltime @ CL = 1 nF, 1090% of output
signal
12, 14 5 30 50 ns
ROH Source resistance 12, 14 4 16 32 W
ROL Sink resistance 12, 14 1 5 11 W
IDRVSOURCE Output high short circuit pulsed current
VDRV = 0 V, PW v 10 ms
12, 14 0.5 A
IDRVSINK Output high short circuit pulsed current
VDRV = VCC, PW v 10 ms
12, 14 1A
IHV_LEAK Leakage current on high voltage pins to GND 14, 15, 16 5mA
DEADTIME GENERATION
tDEAD_TIME_MAX Maximum Deadtime value if no dV/dt falling/rising edge is
received (NCP13992AA, AC, AE, AF, AG, AH, AJ, AK, AM)
(NCP13992AB, AD)
12, 14
720
120
800
190
880
295
ns
NDT_MAX Number of DT_MAX events to enters IC into fault
(NCP13992AC)
12, 14, 16
16
dV/dt DETECTOR
PdV/dt_th_1 Positive slew rate on VBOOT pin above which is dV/dt_P
sensor triggered, VHB rising from 0 to 100 V linearly (Note 2)
16 178 200 V/ms
NCP13992
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ELECTRICAL CHARACTERISTICS
(For typical values Tj = 25°C, for min/max values Tj = 40°C to +125°C, Vcc = 12 V unless otherwise noted)
Symbol UnitMaxTypMinPinRating
dV/dt DETECTOR
PdV/dt_th_2 Positive slew rate on VBOOT pin above which is dV/dt_P
sensor triggered, VHB rising from 100 to 200 V linearly
(Note 2)
16 226 250 V/ms
PdV/dt_th_3 Positive slew rate on VBOOT pin above which is dV/dt_P
sensor triggered, VHB rising from 200 to 400 V linearly
(Note 2)
16 246 280 V/ms
NdV/dt_th_1 Negative slew rate on VBOOT pin above which is dV/dt_N
sensor triggered, VHB falling from 100 to 0 V linearly
16 163 V/ms
NdV/dt_th_2 Negative slew rate on VBOOT pin above which is dV/dt_N
sensor triggered, VHB falling from 200 to 100 V linearly
16 290 V/ms
NdV/dt_th_3 Negative slew rate on VBOOT pin above which is dV/dt_N
sensor triggered, VHB falling from 400 to 200 V linearly
16 250 V/ms
PFC MODE OUTPUT AND P ON/OFF ADJUST
VPFC_M_OFF PFC MODE output voltage when application enters skip
mode (inject 1 mA into the PFC MODE output)
9 0.1 V
VPFC_M_BO PFC MODE output voltage when VFB < VP ON/OFF
(sink 1 mA current from PFC MODE output)
9 5.75 6.00 6.25 V
VPFC_M_ON PFC MODE output voltage when VFB > VP ON/OFF
(sink 20 mA current from PFC MODE output)
9 VCC
0.4
V
IPFC_M_LIM PFC MODE output current limit (VPFC MODE < 2 V) 9 0.7 1.2 1.85 mA
OVP/OTP
VOVP OVP threshold voltage (VOVP/OTP going up) 7 2.35 2.50 2.65 V
VOTP OTP threshold voltage (VOVP/OTP going down) 7 0.76 0.80 0.84 V
IOTP OTP/OVP pin source current for external NTC – during
normal operation
7 90 95 100 mA
IOTP_BOOST OTP/OVP pin source current for external NTC – during
startup
7 180 190 200 mA
tOVP_FILTER Internal filter for OVP comparator 7 32 37 44 ms
tOTP_FILTER Internal filter for OTP comparator 7 200 330 500 ms
tBLANK_OTP Blanking time for OTP input during startup 7 14 16 18 ms
VCLAMP_OVP/OTP_1 OVP/OTP pin clamping voltage @ IOVP/OTP = 0 mA 7 1.0 1.2 1.4 V
VCLAMP_OVP/OTP_2 OVP/OTP pin clamping voltage @ IOVP/OTP = 1 mA 7 1.8 2.4 3.0 V
STARTUP SEQUENCE PARAMETERS
t1st_MLOWER_TON Initial Mlower DRV ontime duration
(NCP13992AD)
12 4.7
2.32
4.9
2.5
5.4
2.69
ms
t1st_MUPPER_TON Initial Mupper DRV ontime duration
(NCP13992AA, AC, AE, AG, AK, AM)
(NCP13992AB, AD, AH)
(NCP13992AF)
(NCP13992AJ)
14
0.72
0.15
1.55
0.44
0.79
0.20
1.7
0.5
0.88
0.25
1.9
0.57
ms
tSS_INCREMENT Ontime period increment during softstart
(NCP13992AJ)
12, 14 17
75
20
80
22
88
ns
KSS_INCREMENT SoftStart increment division ratio (NCP13992AA, AK)
(NCP13992AB, AC, AD, AG, AH, AJ, AM)
(NCP13992AE, AF)
12, 14
4
8
2
tWATCHDOG Time duration to restart IC if startup phase is not finished
(NCP13992AA, AC, AE, AF, AG, AH, AJ, AK, AM)
(NCP13992AB)
12, 14
0.45
1.80
0.50
2.00
0.55
2.20
ms
NCP13992
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ELECTRICAL CHARACTERISTICS
(For typical values Tj = 25°C, for min/max values Tj = 40°C to +125°C, Vcc = 12 V unless otherwise noted)
Symbol UnitMaxTypMinPinRating
FEEDBACK SECTION
RFB Internal pullup resistor on FB pin 5 15 18 25 kW
KFB VFB to internal current set point division ratio 5 1.92 2.00 2.08
VFB_REF Internal voltage reference on the FB pin 5 4.60 4.95 5.30 V
VFB_CLAMP Internal clamp on FB input of Ontime comparator referred
to external FB pin voltage
5 4.4 4.6 4.8 V
VFB_SKIP_HYST Skip comparator hysteresis (NCP13992AA, AC, AD, AJ)
(NCP13992AB, AK)
(NCP13992AE, AF, AH, AM)
(NCP13992AG)
5 148
295
1
174
174
350
25
215
222
410
45
260
mV
VFB_LL_IN Feedback voltage thresholds to enter Light load mode
(NCP13992AA, AC, AG)
(NCP13992AM)
(NCP13992AE)
(NCP13992AF)
5
0.468
0.550
0.658
1.195
0.508
0.605
0.713
1.250
0.548
0.660
0.768
1.305
V
VFB_LL_OUT Feedback voltage thresholds to exit Light load mode,
(NCP13992AA, AC, AG)
(NCP13992AE)
(NCP13992AF)
(NCP13992AM)
5
0.595
1.045
1.675
2.415
0.635
1.100
1.750
2.490
0.675
1.155
1.825
2.565
V
t1st_MLOWER_SKIP Ontime duration of 1s
t
Mlower pulse when FB cross
VFB_SKIP_IN + VFB_SKIP_HYST threshold (NCP13992AA, AE)
(NCP13992AB, AD)
(NCP13992AC, AG, AJ, AM)
(NCP13992AF)
(NCP13992AH)
(NCP13992AK)
5, 12
0.95
1.08
1.7
1.89
2.15
1.62
1.05
1.20
1.9
2.1
2.4
1.8
1.15
1.32
2.1
2.31
2.65
1.98
ms
V1st_MUPPER_SKIP Internal FB level reduction during 1s
t
Mupper pulse when
FB cross VFB_SKIP_IN + VFB_SKIP_HYST threshold (Note 2)
(NCP13992AA, AC, AE, AJ, AM)
(NCP13992AB, AD)
(NCP13992AF, AK)
(NCP13992AG)
(NCP13992AH)
5, 6, 14
150
100
0
200
50
mV
SKIP INPUT
ISKIP Internal Skip pin current source 4 48 50 52 mA
CSKIP_LOAD_MAX Maximum loading capacitance for skip pin voltage filtering
(Note 2)
4 10 nF
QUIETSKIP PARAMETERS (EXCEPT NCP13992AB, AD, AH, AJ, AK)
tLAST_ML_PATTERN The portion of previous MU ontime that is place for last ML
pulse in pattern (NCP13992AA, AC, AE, AG, AM)
(NCP13992AF)
12
50
100
%
tLAST_ML_SKIP The portion of previous MU ontime that is place for last ML
pulse before the LL or skip mode is activated
(NCP13992AA, AC, AE, AG, AM)
(NCP13992AF)
12
50
100
%
tGEAR_UP Skip burst offtime duration that is needed to increase num-
ber of skipped valleys between following patterns
12, 14 5ms
tGEAR_DOWN Skip burst ontime duration that is needed to decrease
number of skipped valleys between following patterns
(NCP13992AA, AC, AE, AG)
(NCP13992AF, AM)
12, 14
15
40
ms
tVALLEY_WD Time duration to force valley count logic if valley is not de-
tected (NCP13992AA, AC, AE, AF)
(NCP13992AG)
(NCP13992AM)
12, 14
4.5
9.3
20.8
5
10.2
23
5.5
11.3
25.4
ms
NCP13992
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ELECTRICAL CHARACTERISTICS
(For typical values Tj = 25°C, for min/max values Tj = 40°C to +125°C, Vcc = 12 V unless otherwise noted)
Symbol UnitMaxTypMinPinRating
QUIETSKIP PARAMETERS (EXCEPT NCP13992AB, AD, AH, AJ, AK)
tQS_timer Quiet Timer duration (NCP13992AA, AC)
(NCP13992AE)
(NCP13992AF)
(NCP13992AG, AM)
12, 14
5
0.125
2.5
0.5
ms
NQS_1/4 Number of patterns adjustment when bust period is shorter
than ¼ of QS_timer duration
(NCP13992AA, AC, AE, AF)
(NCP13992AF, AM)
12, 14
2
1
NQS_2/4 Number of patterns adjustment when bust period is longer
than ¼ and shorter than 2/4 of QS_timer duration
12, 14 1
NQS_3/4 Number of patterns adjustment when bust period is longer
than 2/4 and shorter than 3/4 of QS_timer duration
12, 14 0
NQS_4/4 Number of patterns adjustment when bust period is longer
than 3/4 and shorter than 4/4 of QS_timer duration
12, 14 0
NQS_INF Number of patterns adjustment when bust period is longer
than QS_timer duration (NCP13992AA, AC, AG)
(NCP13992AE, AM)
(NCP13992AF)
12, 14
1
3
2
NPATTERN_INIT Initial number of patterns placed when LL or skip mode is
activated
12, 14 1
NLL_blank Number of MU pulses during which FB_LL_IN cmp is
blanked once VFB > VFB_LL_OUT
(NCP13992AA, AC, AE)
(NCP13992AF, AG, AM)
14
60
100
FB FREEZE INPUT (EXCEPT NCP13992AD, AH, AJ)
IFB_Freeze FB Freeze pin current source 4 18 20 22 mA
CFB_Freeze_LOAD_MAX Maximum loading capacitance for FB Freeze pin voltage
filtering (Note 2)
4 10 nF
CURRENT SENSE INPUT SECTION
tpd_CS Ontime comparator delay to Mupper driver turn off
VFB = 2.5 V, VCS goes up from –2.5 V to 2.5 V with rising
edge of 100 ns
5, 6 250 ns
ICS_LEAKAGE Current sense input leakage current for VCS = ± 3 V 6 ±1mA
VCS_OFFSET Current sense input offset voltage
(NCP13992AA, AC, AF, AG, AJ, AM)
(NCP13992AB, AD, AK)
(NCP13992AE)
(NCP13992AH)
6
160
110
60
200
200
150
100
250
240
190
140
300
mV
tLEB Leading edge blanking time of the ontime comparator
output (NCP13992AA, AB, AC, AE, AG, AJ, AK)
(NCP13992AD, AF, AH, AM)
5, 6, 14
360
120
440
141
540
170
ns
LFFGAIN Line Feed Forward current source transconductance
(VVBULK/PFC_FB > VBO)
(NCP13992AA, AC, AD, AE, AF, AG, AH, AJ, AK, AM)
(NCP13992AB)
3, 6
0
480
mA/V
FAULTS AND AUTORECOVERY TIMER
tTON_MAX Maximum ontime clamp (NCP13992AA, AE)
(NCP13992AB, AD)
(NCP13992AC, AJ, AK, AM)
(NCP13992AF, AG)
(NCP13992AH)
12, 14 7.3
2.5
10.4
15.2
5.68
7.7
2.7
11.1
16.3
6.1
8.4
2.9
11.9
17.8
6.57
ms
NTON_MAX_COUNTER Number of TON_MAX events to confirm fault 12,14 1
tFB_FAULT_TIMER FB fault timer duration (NCP13992AA, AE, AG, AJ, AM)
(NCP13992AB, AC, AD, AF, AH, AK)
160
80
200
100
240
120
ms
NCP13992
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ELECTRICAL CHARACTERISTICS
(For typical values Tj = 25°C, for min/max values Tj = 40°C to +125°C, Vcc = 12 V unless otherwise noted)
Symbol UnitMaxTypMinPinRating
FAULTS AND AUTORECOVERY TIMER
VFB_FAULT FB voltage when FB fault is detected 5 4.5 4.7 4.9 V
NCS_FAULT_COUNTER Number of CS_fault cmp. pulses to confirm CS fault
(except NCP13992AB)
(NCP13992AA, AC, AD, AE, AG, AJ, AK)
(NCP13992AF)
(NCP13992AH)
(NCP13992AM)
5
3
4
1
VCS_FAULT CS voltage when CS fault is detected (except NCP13992AB)
(NCP13992AK)
(NCP13992AM)
6 2.5
2.8
1.85
2.7
3.05
2.0
2.9
3.3
2.15
V
tAREC_TIMER Autorecovery duration (common timer for all fault condition)
(NCP13992AM)
0.8
1.6
1.0
2.0
1.2
2.4
s
BROWNOUT PROTECTION
VBO Brownout turnoff threshold 3 0.965 1.000 1.035 V
IBO Brownout hysteresis current, VVBULK/PFC_FB < VBO 3 4.1 5.0 5.7 mA
VBO_HYST BrownOut comparator hysteresis 3 5 12 25 mV
IBO_BIAS BrownOut input bias current 3 0.05 mA
tBO_FILTR BO filter duration 3 10 20 30 ms
RAMP COMPENSATION
RCGAIN Ramp compensation gain
(NCP13992AA, AB, AC, AD, AE, AG, AJ)
(NCP13992AF)
(NCP13992AH, AM)
(NCP13992AK)
58
87
67
95
82
159
116
180
108
215
167
237
mV/ms
tRC_SHIFT Ramp compensation time shift 0.4 ms
TEMPERATURE SHUTDOWN PROTECTION
TTSD Temperature shutdown TJ going up
(NCP13992AA, AB, AD, AE)
(NCP13992AC, AF, AG, AH, AJ, AK)
(NCP13992AM)
124
137
150
°C
TTSD_HYST Temperature shutdown hysteresis 30 °C
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product
performance may not be indicated by the Electrical Characteristics if operated under different conditions.
2. Guaranteed by design.
3. Minimal resistance connected in series with bootstrap diode is 3.3 W
NCP13992
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IC OPTIONS
Option FB fault
FB fault
source
Cumulative
FB fault timer/
counter CS_FAULT TON_MAX OVP OTP
OVP/OTP
bias during
skip
NCP13992AA Autorecovery Timer NO Autorecovery Autorecovery Latch Autorecovery OFF
NCP13992AB Autorecovery Timer NO OFF OFF Autorecovery Autorecovery OFF
NCP13992AC Autorecovery Timer NO Autorecovery OFF Latch Latch OFF
NCP13992AD Latch Timer NO Latch OFF Latch Latch OFF
NCP13992AE Autorecovery Timer NO Autorecovery Autorecovery Latch Autorecovery OFF
NCP13992AF Autorecovery Timer NO Autorecovery Autorecovery Autorecovery Autorecovery OFF
NCP13992AG Autorecovery Timer NO Autorecovery OFF Latch Latch OFF
NCP13992AH Autorecovery Timer NO Autorecovery OFF Latch Latch OFF
NCP13992AJ Autorecovery Timer NO Autorecovery OFF Autorecovery Autorecovery OFF
NCP13992AK Autorecovery Timer NO Latch OFF Latch Autorecovery OFF
NCP13992AM Autorecovery Timer NO Autorecovery OFF Autorecovery Autorecovery ON
Option
PFC_MODE
skip status Skip mode
Dead time
control Dead time fault BO status
Ramp comp
status
Dedicated
Soft_start_-
seq
NCP13992AA OFF Quiet Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AB OFF Standard Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AC ON Quiet Skip ZVS or DT_max Autorecovery ON Without ramp
shift
ON
NCP13992AD OFF Standard Skip ZVS or DT_max OFF ON Without ramp
shift
OFF
NCP13992AE OFF Quiet Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AF ON Quiet Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AG ON Quiet Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AH OFF Standard Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AJ ON Standard Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AK OFF Standard Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992AM ON Quiet Skip ZVS or DT_max OFF ON Without ramp
shift
ON
NCP13992
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11
ORDERING INFORMATION
Device Package Marking Package Shipping
NCP13992AADR2G NCP13992AA
SOIC16, Less Pin 2 and 13 (Pbfree) 2500 / Tape & Reel
NCP13992ABDR2G NCP13992AB
NCP13992ACDR2G NCP13992AC
NCP13992ADDR2G NCP13992AD
NCP13992AEDR2G NCP13992AE
NCP13992AFDR2G NCP13992AF
NCP13992AGDR2G NCP13992AG
NCP13992AHDR2G NCP13992AH
NCP13992AJDR2G NCP13992AJ
NCP13992AKDR2G* NCP13992AK
NCP13992AMDR2G* NCP13992AM
For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
*In Development. Available upon request.
NCP13992
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12
VCC Management with Highvoltage Startup Current
Source
The NCP13992 controller features a HV startup current
source that allows fast startup time and extremely low
standby power consumption. Two startup current levels
(Istart1 and Istart2) are provided by the system for safety in
case of short circuit between VCC and GND pins. In
addition, the HV startup current source features a dedicated
overtemperature protection to prevent IC damage for any
failure mode that may occur in the application. The HV
startup current source is primarily enabled or disabled based
on VCC level. The startup HV current source can be also
enabled by BO_OK rising edge, autorecovery timer end
and TSD end event. The HV startup current source charges
the VCC capacitor before IC startup.
Figure 4. Internal Connection of the VCC Management Block
The NCP13992 controller disables the HV startup current
source once the VCC pin voltage level reaches VCC_ON
threshold – refer to Figure 4. The application then starts
operation and the auxiliary winding maintains the voltage
bias for the controller during normal and skipmode
operating modes. The IC operates in so called Dynamic Self
Supply (DSS) mode when the bias from auxiliary winding
is not sufficient to keep the VCC voltage above VCC_OFF
threshold (i.e. VCC voltage is cycling between VCC_ON and
VCC_OFF thresholds with no driver pulses on the output
during positive VCC ramp). Please refer to Figure 23 through
Figure 25 to find an illustration of the NCP13992 VCC
management system under all operating conditions/modes.
The HV startup current source features an independent
over–temperature protection system to limit Istart2 current
when the die temperature reaches 130°C. At this
temperature, Istart2 will be progressively to prevent the die
temperature from rising above 130°C.
Brownout Protection VBULK/PFC FB Input
Resonant tank of an LLC converter is always designed to
operate within a specific bulk voltage range. Operation
below minimum bulk voltage level would result in current
and temperature overstress of the converter power stage.
The NCP13992 controller features a VBULK/PFC FB input
in order to precisely adjust the bulk voltage turnON and
turnOFF levels. This BrownOut protection (BO) greatly
simplifies application level design.
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Figure 5. Internal Connection of the Brownout Protection Block
The internal circuitry shown in Figure 5 allows
monitoring the highvoltage input rail (Vbulk). A
highimpedance resistive divider made of Rupper and Rlower
resistors brings a portion of the Vbulk rail to the
VBULK/PFC FB pin. The Current sink (IBO) is active below
the bulk voltage turnon level (Vbulk_ON). Therefore, the
bulk voltage turnon level is higher than defined by the
division ratio of the resistive divider. To the contrary, when
the internal BO_OK signal is high, i.e. the application is
running, the IBO sink is disabled. The bulk voltage turnoff
threshold (Vbulk_OFF) is then given by BO comparator
reference voltage directly on the resistor divider. The
advantage of this solution is that the Vbulk_OFF threshold
precision is not affected by IBO hysteresis current sink
tolerance.
The Vbulk_ON and Vbulk_OFF levels can be calculated
using equations below:
The IBO is ON:
VBO )VBOhyst +(eq. 1)
Vbulk_ON @Rlower
Rlower )Rupper *IBO @ǒRlower @Rupper
Rlower )RupperǓ
The IBO is OFF:
VBO +Vbulk_OFF @Rlower
Rlower )Rupper
(eq. 2)
One can extract Rlower term from equation 2 and use it in
equation 1 to get needed Rupper value:
Rlower +
Vbulk_ON@VBO
Vbulk_OFF *VBO *VBOhyst
IBO @ǒ1*VBO
Vbulk_OFFǓ(eq. 3)
Rupper +Rlower @
Vbulk_OFF *VBO
VBO
(eq. 4)
Note that the VBULK/PFC FB pin is pulled down by an
internal switch when the controller is in startup phase i.e.
when the VCC voltage ramps up from VCC < VCC_RESET
towards the VCC_ON level on the VCC pin. This feature
assures that the VBULK/PFC FB pin voltage will not ramp
up before the IC operation starts. The IBO hysteresis current
sink is activated and BO discharge switch is disabled once
the VCC voltage crosses VCC_ON threshold. The
VBULK/PFC FB pin voltage then ramps up naturally
according to the BO divider information. The BO
comparator then authorizes or disables the LLC stage
operation based on the actual Vbulk level.
The low IBO hysteresis current of the NCP13992 brown
out protection system allows increasing the bulk voltage
divider resistance and thus reduces the application power
consumption during light load operation. On the other hand,
the high impedance divider can be noise sensitive due to
capacitive coupling to HV switching traces in the
application. This is why a filter (tBO_FILTR) is added after the
BO comparator in order to increase the system noise
immunity. Despite the internal filtering, it is also
recommended to keep a good layout for BO divider resistors
and use a small external filtering capacitor on the
VBULK/PFC pin if precise BO detection wants to be
achieved.
The bulk voltage HV divider can be also used by a PFC
front stage controller as a feedback sensing network (refer
again to Figure 5). The shared bulk voltage resistor divider
between PFC and LLC stage offers a way how to further
reduce power losses during noload operation. The
NCP13992 features a PFC MODE pin that disconnects bias
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14
of the PFC stage during light load or fault mode operation.
This technique further reduces the noload power
consumption down again since the power losses of voltage
divider are not affected by the bulk voltage at all.
Please refer to Figure 23 through Figure 25 for an
illustration of NCP13992 Brownout protection system in
all operating conditions/modes.
The VBULK/PFC FB pin voltage is also used by Line
Feed Forward block (LFF). Please refer to ONtime
modulation and feedback loop block description for more
information about LFF function.
Overvoltage and Overtemperature Protection
The OVP/OTP pin is a dedicated input to allow for a
simple and cost effective implementation of two key
protection features that are needed in adapter applications:
overvoltage (OVP) and overtemperature (OTP)
protections. Both of these protections can be either latched
or autorecovery– depending on the version of NCP13992.
The OVP/OTP pin has two voltage threshold levels of
detection (VOVP and VOTP) that define a nofault window.
The controller is allowed to run when OVP/OTP input
voltage is within this working window. The controller stops
the operation, after filter time delay, when the OVP/OTP
input voltage is out of the nofault window. The controller
then either latchesoff or or starts an autorecovery timer
depending on the IC version and triggered the protection
threshold (VOTP or VOVP).
The internal current source IOTP allows a simple OTP
implementation by using a single negative temperature
coefficient (NTC) thermistor. An active soft clamp
composed from Vclamp and Rclamp components prevents the
OVP/OTP pin voltage from reaching the VOVP threshold
when the pin is pulled up by the IOTP current. An external
pull*up current, higher than the pull*down capability of
the internal clamp (VCLAMP_OVP/OTP), has to be applied to
pull the OVP/OTP pin above VOVP threshold to activate the
OVP protection. The tOVP_FILTER and tOTP_FILTER filters
are implemented in the system to avoid any false triggering
of the protections due to application noise and/or poor
layout.
Figure 6. Internal Connection of OVP/OTP Input
The OTP protection could be falsely triggered during
controller startup due to the external filtering capacitor
charging current. Thus the tBLANK_OTP period has been
implemented in the system to overcome such behavior. The
OTP comparator output is ignored during tBLANK_OTP
period. In order to speed up the charging of the external
filtering capacitor COVP_OTP connected to OVP/OTP pin,
the IOTP current has been doubled to IOTP_BOOST. The
maximum value of filtering capacitor is 100 nF.
The OVP/OTP ON signal is set after the following events:
the VCC voltage exceeds the VCC_ON threshold during
first startup phase (after VCC pin voltage was below
VCC_RESET threshold)
BO OK signal is received from BO block
Autorecovery timer elapsed and a new restart occurs
IC returns to operation from skipmode (VFB_SKIP_IN +
VFB_SKIP_HYST threshold was reached)
The IOTP current source is disabled when:
VCC falls below VCC_OFF threshold
BO OK signal goes to low state (i.e. Brownout
condition occurs on the mains)
Fault signal is activated (Autorecovery timer starts
counting or Latch fault is present)
IC goes into the skipmode operation (VFB_SKIP_IN
threshold was reached)
IC option that keeps OVP/OTP block working during skip
mode is also available. The IC consumption is increased for
this version by OVP/OTP block bias.
The latched OVP or OTP versions of NCP13992 enters
latched protection mode when VCC voltage cycles between
VCC_ON and VCC_OFF thresholds and no pulses are provided
by drivers. The controller VCC pin voltage has to be cycled
down below VCC_RESET threshold in order to restart
operation. This would happen when the power supply is
unplugged from the mains.
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PFC MODE Output
The NCP13992 has PFC MODE pin that can be used to
disable or enable PFC stage operation based on actual
application operating state – please refer to Figure 7. The
PFC MODE output pin can be used for two purposes:
1st to control the external small signal HV MOSFET switch
that connects the bulk voltage divider to the VBULK/PFC
FB input
2nd to control the PFC front stage controller operation via
PFC controller supply pin
Figure 7. Internal Connection of the PFC MODE Block
There are two possible states of the PFC MODE output
that can be placed by the controller based on the application
operating conditions:
a) The PFC MODE output pin is pulleddown by an internal
MOSFET switch before controller startup. This technique
ensures minimum VCC pin current consumption in order to
ramp VCC voltage in a short time from the HV startup
current source. This approach speeds up the startup and
restart time of an SMPS. The PFC MODE output pin is also
pulleddown in protection mode during which the HV
startup current source is operated in DSS mode. Application
power consumption is reduced in both above cases.
b) The pulldown switch is disabled and controller connects
VCC pin voltage to PFC MODE output with minimum
dropout (VPFC_M_ON).
The PFC MODE pin output current is limited when the
VCC to PFC MODE bypass switch is activated. The current
limitation avoids bypass switch damage during PFC VCC
decoupling capacitor charging process or short circuit. A
minimum value PFC VCC decoupling capacitance should
be used in order to speed up PFC stage startup after it is
enabled by the NCP13992 controller.
Please refer to Figure 23 through Figure 25 for an
illustration of NCP13992 PFC operation control.
ONtime Modulation and Feedback Loop Block
Frequency modulation of today’s commercially available
resonant mode controllers is based on the output voltage
regulator feedback only. The feedback voltage (or current)
of output regulator drives voltage (or current) controlled
oscillator (VCO or CCO) in the controller. This method
presents three main disadvantages:
1st The 2nd order pole is present in small signal gainphase
characteristics => the lower cross over frequency and worse
transient response is imposed by the system when voltage
mode control is used. There is no direct link to the actual
primary current – i.e. no line feed forward mechanism which
results in poor line transient response.
2nd – Precise VCO (or CCO) is needed to assure frequency
modulation with good reproducibility, fmin and fmax clamps
need to be adjusted for each design => need for an
adjustment pin(s).
3rd – Dedicated overload protection system, requiring an
additional pin, is needed to assure application safety during
overload and/or secondary short circuit events.
The NCP13992 resolves all disadvantages mentioned
above by implementing a current mode control scheme that
ensures best transient response performance and provides
inherent cyclebycycle overcurrent protection feature in
the same time. The current mode control principle used in
this device can be seen in Figure 8.
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Figure 8. Internal Connection of the NCP13992 Current Mode Control Scheme
The basic principle of current mode control scheme
implementation lies in the use of an ONtime comparator
that defines upper switch ontime by comparing voltage
ramp, derived from the current sense input voltage, to the
divided feedback pin voltage. The upper switch ontime is
then reused for low side switch conduction period. The
switching frequency is thus defined by the actual primary
current and output load conditions. Digital processing with
10 ns minimum ontime resolution is implemented to
ensure high noise immunity. The ONtime comparator
output is blanked by the leading edge blanking (tLEB) after
the Mupper switch is turnedon. The ONtime comparator
LEB period helps to avoid false triggering of the ontime
modulation due to noise generated by the HB pin voltage
transition.
The voltage signal for current sense input is prepared
externally via natural primary current integration by the
resonant tank capacitor Cs. The resonant capacitor voltage
is divided down by capacitive divider (Ccs1, Ccs2, Rcs1,
Rcs2) before it is provided to the CS input. The capacitive
divider division ratio, which is fully externally adjustable,
defines the maximum primary current level that is reached
in case of maximum feedback voltage – i.e. the capacitive
divider division ration defines the maximum output power
of the converter for given bulk voltage. The CS is a bipolar
input pin which an input voltage swing is restricted to ±5V.
A fixed voltage offset is internally added to the CS pin signal
in order to assure enough voltage margin for operation the
feedback optocoupler the FB optocoupler saturation
voltage is ~ 0.15 V (depending on type). However, the CS
pin useful signal for frequency modulation swings from 0 V,
so current mode regulation would not work under light load
conditions if no offset would be added to the CS pin before
it is stabilized to the level of the ontime comparator input.
The CS pin signal is also used for secondary side short circuit
detection – please refer to chapter dedicated to short circuit
protection.
The second input signal for the ontime comparator is
derived from the FB pin voltage. This internal FB pin signal
is also used for the following purposes: skip mode operation
detection, PFC MODE control and overload / open FB pin
fault detection. The detailed description of these functions
can be found in each dedicated chapters. The internal
pullup resistor assures that the FB pin voltage increases
when the optocoupler LED becomes less biased – i.e. when
output load is increased. The higher FB pin voltage implies
a higher reference level for ontime comparator i.e. longer
Mupper switch ontime and thus also higher output power.
The FB pin features a precise voltage clamp which limits the
internal FB signal during overload and startup. The FB pin
signal passes through the FB processing block before it is
brought to the ONtime comparator input. The FB
processing block scales the FB signal down by a KFB ratio
in order to limit the CS input dynamic voltage range. The
scaled FB signal is then further processed by subtraction of
a ramp compensation generator signal in order to ensure
stability of the current mode control scheme. The divided
internal FB signal is overridden by a Softstart generator
output voltage during device startsup.
The actual operating frequency of the converter is defined
based on the CS pin and FB pin input signals. The maximum
output power of the converter, under given input voltage, is
limited by maximum internal FB voltage clamp that is
reached when optocoupler provides no current. The
maximum output power limit is bulk voltage dependent due
to changing ratio between magnetizing and load primary
current components. Line Feed Forward (LFF) system is
implemented in the controller to compensate for maximum
output power clamp variation. The ILFF current that flows
out from the Cs pin is BO/PFC FB pin voltage proportional
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and creates voltage offset on the resistor connected to the Cs
pin. The higher input voltage, the higher drop is created on
external resistor. The Mupper switch ontime is thus
reduced for given maximum internal FB voltage clamp
when input voltage increases. The ILFF current is provided
only when BO pin voltage exceeds BO_OK threshold
voltage.
Please refer to Figure 9 and below description for better
understanding of the NCP13992 frequency modulation
system.
Figure 9. NCP13992 Ontime Modulation Principle
The Mupper switch is activated by the controller after
deadtime (DT) period lapses in point A. The frequency
processing block increments the ONtime counter with
10 ns resolution until the internal CS signal crosses the
internal FB set point for the ONtime comparator in point B.
A DT period is then introduced by the controller to avoid any
shootthrough current through the power stage switches.
The DT period ends in point C and the controller activates
the Mlower switch. The ONtime processing block
decrements the ON_time counter down until it reaches zero.
The Mlower switch is then turnedOFF at point D and the
DT period is started. This approach results in perfect duty
cycle symmetry for Mlower and Mupper switches. The
Mupper switch ontime naturally increases and the
operating frequency drops when the FB pin voltage is
increased, i.e. when higher current is delivered by the
converter output – sequence E.
The resonant capacitor voltage and thus also CS pin
voltage can be out of balance in some cases – this is the case
during transition from full load to noload operation when
skip mode is not used or adjusted correctly. The current
mode operation is not possible in such case because the
ONtime comparator output stays active for several
switching cycles. Thus a special logic has been implemented
in NCP13992 in order to repeat the last valid ontime until
the current mode operation recovers – i.e. until the CS pin
signal balance is restored by the system.
Overload and Open FB Protections
The overload protection and open FB pin detection are
implemented via FB pin voltage monitoring in this
controller. The FB fault comparator is triggered once the FB
pin voltage reaches its maximum level and the VFB_FAULT
threshold is exceeded. The fault timer or counter (depending
on IC option) is then enabled – refer to Figure 10. The time
period to the FB fault event confirmation is defined by the
preselected tFB_FAULT_TIMER parameter when the fault
timer option is used. The FB fault counter, once selected as
a FB fault confirmation period source, defines the fault
confirmation period via Mupper DRV pulses counting. The
FB fault confirmation time is thus dependent on switching
frequency. The fault timer/counter is reset once the FB fault
condition diminishes. A digital noise filter has been added
after the FB fault comparator to overcome false triggering of
the FB fault timer/counter due to possible noise on the FB
input. The noise filter has a period of 2 ms for FB fault
timer/counter activation and 20 µs for reset/deactivation to
assure high noise immunity. A cumulative timer/counter IC
option is also available on request. The FB fault
timer/counter is not reset when the FB fault condition
diminishes in this case. The FB fault timer/counter is
disabled and memorizes the fault period information. The
cumulative FB fault timer/counter integrates all the FB fault
events over the IC operation time. The Fault timer/counter
can be reset via skip mode or VCC UVLO event.
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Figure 10. Internal FB Fault Management
The controller disables driver pulses and enters protection
mode once the FB fault event is confirmed by the FB fault
timer or counter. Latched or autorecovery operation is then
triggered – depends on selected IC option. The controller
adds an autorecovery offtime period (tAREC_TIMER) and
restarts the operation via soft start in case of autorecovery
option. The application temperature runaway is thus
avoided in case of overload while the automatic restart is still
possible once the overload condition disappears. The IC
with latched FB fault option stays latchedoff, supplied by
the HV startup current source working in DSS mode, until
the VCC_RESET threshold is reached on the VCC pin – i.e.
until user reconnects power supply mains.
Please refer to Figure 23 and Figure 24 for an illustration
of the NCP13992 FB fault detection block.
Secondary Short Circuit Detection
The protection system described previously, implemented
via FB pin voltage level detection, prevents continuous
overload operation and/or open FB pin conditions. The
primary current is naturally limited by the NCP13992
ontime modulation principle in this case. But the primary
current increases when the output terminals are shorted. The
NCP13992 controller will maintain zero voltage switching
operation in such case, however high currents will flow
through the power MOSFETS, transformer winding and
secondary side rectification. The NCP13992 implements a
dedicated secondary side short circuit protection system that
will shut down the controller much faster than the regular FB
fault event in order to limit the stress of the power stage
components. The CS pin signal is monitored by the
dedicated CS fault comparator refer to Figure 8. The CS
fault counter is incremented each time the CS fault
comparator is triggered. The controller enters
autorecovery or latched protection mode (depending on IC
option) in case the CS fault counter overflows refer to
Figure 11. The CS fault counter is then reset once the CS
fault comparator is inactive for at least 50 Mupper upcoming
pulses. This digital filtering improves CS fault protection
system noise immunity.
Figure 11. NCP13992 CS Fault Principle
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Dedicated Startup Sequence and SoftStart
Hard switching conditions can occur in a resonant SMPS
application when the resonant tank operation is started with
50% duty cycle symmetry – refer to Figure 12. This hard
switching appears because the resonant tank initial
conditions are not optimal for the clean startup.
Figure 12. Hard Switching Cycle Appears in the LLC Application
when Resonant Tank is Excited by 50% Duty Cycle during Startup
The initial resonant capacitor voltage level can differ
depending on how long delay was placed before application
operation restart. The resonant capacitor voltage is close to
zero level when application restarts after very long delay –
for example several seconds, when the resonant capacitor is
discharged by leakage to the power stage. However, the
resonant capacitor voltage value can be anywhere between
Vbulk and 0 V when the application restarts operation after
a short period of time – like during periodical SMPS
turnon/off. Another factor that plays significant role during
resonant power supply startup is the actual load impedance
seen by the power stage during the first pulses of startup
sequence. This impedance is not only defined by resonant
tank components but also by the output loading conditions
and actual output voltage level. The load impedance of
resonant tank is low when the output is loaded and/or the
output voltage is low enough to made secondary rectifies
conducting during first switching cycles of startup phase.
The resonant frequency of the resonant tank is given by the
resonant capacitor capacitance and resonant inductance
note that the magnetizing inductance does not participate
in resonance in this case. However, if the application
startsup when the output capacitors is charged and there is
no load connected to the output, the secondary rectification
diodes is not conducting during each switching cycle of
startup sequence and thus the resonant frequency of resonant
tank is affected also by the magnetizing inductance. In this
case, the resonant frequency is much lower than in case of
startup into loaded/discharged output.
These facts show that a clean, hard switching free and
parasitic oscillation free, startup of an LLC converter is not
an easy task, and cannot be achieved by duty cycle
imbalance and/or simple resonant capacitor precharge to
Vbulk/2 level. These methods only work in specific startup
conditions.
This explains why the NCP13992 implements a
proprietary startup sequence see Figure 13 and Figure 14.
The resonant capacitor is discharged down to 0 V before any
application restart except when restarting from skip mode.
Figure 13. Initial Resonant Capacitor Discharge
before Dedicated Startup Sequence is Placed
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Figure 14. Dedicated Startup Sequence Detail
The resonant capacitor discharging process is simply
implemented by activating an internal current limited switch
connected between the HB pin and IC ground – refer to
Figure 13. This technique assures that the resonant capacitor
energy is dissipated in the controller without ringing or
oscillations that could swing the resonant capacitor voltage
to a positive or negative level. The controller detects that the
discharge process is complete via HB pin voltage level
monitoring. The discharge switch is disabled once the HB
pin voltage drops below the VHB_MIN threshold.
The dedicated startup sequence continues by activation of
the Mlower driver output for Tl1 period (refer to Figure 14).
This technique ensures that the bootstrap capacitor is fully
charged before the first highside driver pulse is introduced
by the controller. The first Mupper switch ontime Tup1
period is fixed and depends on the application parameters.
This period can be adjusted internally – various IC options
are available. The Mupper switch is released after Tup1
period and it is not followed by the Mlower switch
activation. The controller waits for a new ZVS condition for
Mupper switch instead and measures actual resonant tank
conditions this way. The Mupper switch is then activated
again after the Mlower blank period is used for measurement
purposes. The second Mupper driver conduction period is
then dependent on the previously measured conditions:
1. The Mupper switch is activated for 3/2 of previous
Mupper conduction period in case the measured
time between previous Mupper turnoff event and
upper ZVS condition detection is twice higher than
the the previous Mupper pulse conduction period
2. The Mupper switch is activated for previous
Mupper conduction period in case the measured
time between previous Mupper turnoff event and
upper ZVS condition detection is twice lower than
the previous Mupper pulse conduction period
The startup period then depends on the previous condition.
Another blank Mlower switch period is placed by the
controller in case condition a) occurred. A normal Mlower
driver pulse, with DC of 50% to previous Mupper DRV
pulse, is placed in case condition b) is fulfilled.
The dedicated startup sequence is placed after the
resonant capacitor is discharged (refer to Figure 13 and
Figure 14) in order to exclude any hard switching cycles
during the startup sequence. The first Mupper switch cycle
in startup phase is always nonZVS cycle because there is
no energy in the resonant tank to prepare ZVS condition.
However, there is no energy in the resonant tank at this time,
there is also no possibility that the power stage MOSFET
body diodes conducts any current. Thus the hard
commutation of the body diode cannot occur in this case.
The IC will not start and provide regular driver output
pulses until it is placed into the target application, because
the startup sequence cannot be finished until HB pin signal
is detected by the system. The IC features a startup watchdog
timer (tWATCHDOG) which activates a dedicated startup
sequence periodically in case the IC is powered without
application (during bench testing) or in case the startup
sequence is not finished correctly. The IC will provide the
first Mlower and first Mupper DRV pulses with a
tWATCHDOG offtime inbetween startup attempts.
Softstart
The dedicated startup sequence is complete when
condition b) from previous chapter is fulfilled and the
controller continues operation with the softstart sequence.
A fully digital nonlinear softstart sequence has been
implemented in NCP13992 using a softstart counter and
D/A converter that are gradually incremented by the Mlower
driver pulses. A block diagram of the NCP13992 softstart
system is shown in Figure 15.
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Figure 15. Softstart Block Internal Implementation
The softstart block subsystems and operation are
described below:
1. The SoftStart counter is a unidirectional counter that is
loaded with the last Mupper ontime value that is reached at
the dedicated startup sequence end (i.e. during condition b
occurrence explained in previous chapter). The ontime
period used in the initial period of the softstart sequence is
affected by the first Mupper ontime period selection and
the dedicated startup sequence processing. The SoftStart
counter counts up from this initial on time period to its
maximum value which corresponds to the IC maximum
ontime. The SoftStart counter is incremented by the
softstart increment number (tSS_INCREMENT) during each
Mlower switch ontime period. The softstart start
increment, selectable via IC option, thus affects the
softstart time duration. The Mlower clock signal for the
SoftStart counter can be divided down by the SS clock
divider (KSS_INCREMENT) in case the softstart period needs
to be prolonged further – this can be also done via IC option
selection. The SoftStart period is terminated (i.e. the
counter is loaded to its maximum) when the FB pin voltage
drops below VFB_SKIP_IN level.
2. The ONtime counter is a bidirectional counter that is
used as a main system counter for ontime modulation
during softstart, normal operation or overload conditions.
The ONtime counter countsup during Mupper switch
conduction period and then counts down to zero – defining
Mlower switch conduction period. This technique assures
perfect 50% duty cycle symmetry for both power switches
as afore mentioned. The ONtime counter countup mode
can be switched to the countdown mode by either of two
events: 1st when the ONtime counter value reaches the
maximum ontime value (tTON_MAX) or 2nd when the actual
Mupper ontime is terminated based on the current sense
input information.
4. The Maximum ONtime comparator compares the
actual ONtime counter value with the maximum ontime
value (tTON_MAX) and activates the latch (or autorecovery)
protection mode once IC detect requested number of
TON_MAX events. The minimum operating frequency of
the controller is defined the same way. The Maximum
ONtime comparator reference is loaded by the SoftStart
counter value on each switching cycle during softstart. The
Maximum ONtime fault signal is ignored during
SoftStart operation. The converter Mupper switch ontime
(and thus operating frequency) is thus defined by the
SoftStart counter value indirectly – via Maximum
ONtime comparator. The Mupper switch ontime is
increased until the SoftStart counter reaches tTON_MAX
period and Maximum ontime protection is activated, or
until ONtime comparator takes action and overrides the
Maximum ONtime comparator.
5. The SoftStart D/A converter generates a softstart
voltage ramp for ONtime comparator input synchronously
with SoftStart counter incrementing. The internal FB
signal for ONtime comparator input is artificially
pulleddown and then rampedup gradually when softstart
period is placed by the system – refer to Figure 16. The FB
loop is supposed to take over at certain point when
regulation loop is closed and output gets regulated so that
softstart has no other effect on the ontime modulation.
The SoftStart counter continues countingup until it
reaches its maximum value which corresponds to the IC
maximum ontime value – i.e. the IC minimum operating
frequency. The SoftStart period is terminated (i.e. counter
is loaded to its maximum) when the FB pin voltage drops
below VFB_SKIP_IN level. The D/A converter output evolve
accordingly to the SoftStart counter as it is loaded from its
output data bus.
NCP13992
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Figure 16. Soft Start Behavior
The Controller Operation during Softstart Sequence
Evolves as Follows:
The SoftStart counter is loaded by last Mupper ontime
value at the end of the dedicated startup sequence. The
ONtime counter is released and starts countup from zero
until the value that is equal to the actual SoftStart counter
state. The Mupper switch is active during the time when
ONtime counter countsup. The Maximum ONtime
comparator then changes counting mode of the ONtime
comparator from countup to countdown. A deadtime is
placed and the Mlower switch is activated till the ONtime
counter reaches zero value. The SoftStart counter is
incremented by selected increment during corresponding
Mlower ontime period so that the following Mupper switch
ontime is prolonged automatically – the frequency thus
drops naturally. Because the operating frequency of the
controller drops and Mlower DRV signal is used as a clock
source for the Softstart counter, the softstart speed starts
to decrease on each (or on each Nth) Mlower driver pulse
(where N is defined by KSS_INCREMENT) of switching cycle.
So we have nonlinear softstart that helps to speed up
output charging in the beginning of the softstart operation
and reduces the output voltage slope when the output is close
to the regulation level. The output bus of the SoftStart
counter addresses the D/A converter that defines the
ONtime comparator reference voltage. This reference
voltage thus also increases nonlinearly from initial zero
level until the level at which the current mode regulation
starts to work. The ontime of the Mupper and Mlower
switch is then defined by the ONtime comparator action
instead of the Maximum ONtime comparator. The
softstart then continues until the regulation loop is closed
and the ontime is fully controlled by the secondary
regulator. The SoftStart counter then continues in counting
and saturates at its maximum possible value which
corresponds to IC minimum operating frequency. The
maximum ontime fault detection system is enabled when
SoftStart counter value is equal to tTON_MAX value.
The previous ontime repetition feature, described above
in the ONtime modulation and feedback loop chapter, is
disabled in the beginning of soft start period. This is because
the ONtime comparator output stays high for several cycles
of soft start period – until the current mode regulation takes
over. The previous ontime repetition feature is enabled
once the current modulation starts to work fully, i.e. in the
time when the ONtime comparator output periodically
drops to low state within actual Mupper switch ontime
period. Typical startup waveform of the LLC application
driven by NCP13992 controller can be seen in Figure 17.
Figure 17. Application Startup with NCP13992
Primary Current Green, Vout Magenta
NCP13992
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Skip Mode Operation
Then NCP13992 implements proprietary light load and
quiet skip mode operating techniques that improve light load
efficiency, reduce noload power consumption and
significantly reduce acoustic noise. Controller uses 50%
duty cycle symmetry under full and medium load
conditions. Normal current mode frequency modulation
takes place during this operating mode – refer to ontime
processing section of this datasheet. The 50% duty cycle
symmetry operating mode is replaced by continues
operation with minimum switching patterns repeated after
controlled amount of offtime when load is decreased below
preselected level. Zero voltage switching technique is still
present for the power switches to achieve high light load
efficiency. Quiet skip mode operation is initiated when load
drops further and FB voltage drops below another FB
threshold that is user adjustable on the skip pin. The
frequency of skip burst is regulated by internal digital
controller around preselected quiet skip frequency clamp in
order to reduce acoustic noise. The skip frequency then
drops to very low values during noload conditions. Refer
to Figure 18, Figure 19 and Figure 20 for typical application
waveforms during light load and quiet skip mode operating
modes.
Figure 18. Noload Operation
Figure 19. Quiet Skip Mode Operation
Figure 20. Lightload Operation
The High Voltage Halfbridge Driver
The driver features a traditional bootstrap circuitry,
requiring an external high voltage diode with resistor in
series for the capacitor refueling path. Minimum series
resistor Rboot value is 3.3 W. Figure 21 shows the internal
architecture of the drivers section. The device incorporates
an upper UVLO circuitry that makes sure enough VGS is
available for the upper side MOSFET.
NCP13992
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Figure 21. The NCP13992 Internal DRVs Structure
+
Vboot
Mupper
HB
Cboot
Dboot
GND
VCC
Mlower
HV
UVLO
S
R
Delay
Level
Shifter
Pulse
Trigger
Internal Mupper
dV/dt
detector
dV/dt_P signal
dV/dt_N signal
HB
discharger
HB disch. activation
Rboot
Fault
Internal Mlower
Q
Q
VCC
aux
The internal dV/dt sensor, connected to the VBOOT pin,
detects the HB pin voltage transitions in order to setup the
optimum DT period – please refer to DeadTime chapter.
The internal HV discharge switch is connected to the HB pin
and discharges resonant capacitor before application
startup. The current through the switch is regulated to
IDISCHARGE level until the VHB_MIN threshold voltage is
reached on the HB pin. The discharge system assures always
the same startup conditions for application – regardless of
previous operating state.
As stated in the maximum ratings section, the floating
portion can go up to 620 VDC on the BOOT pin. This
voltage range makes the IC perfectly suitable for offline
applications featuring a 400 V PFC front stage.
Automatic Deadtime Adjust
The deadtime period between the Mupper and Mlower
drivers is always needed in half bridge topologies to prevent
any cross conduction through the power stage MOSFETs
that would result in excessive current, high EMI noise
generation or total destruction of the application. Fixed
deadtime period is often used in the resonant converters
because this approach is simple to implement. However, this
method does not ensure optimum operating conditions in
resonant topologies because the magnetizing current is
changing with line and load conditions. The optimum
deadtime, under a given operating conditions, is equal to
the time that is needed for bridge voltage to transition
between upper and lower states and vice versa – refer to
Figure 22.
Figure 22. Optimum Deadtime Period Adjust
The MOSFET body diode conduction time is minimized
when optimum deadtime period is used which results in
maximum efficiency of a resonant converter power stage.
There are several methods to determine the optimum
deadtime period or to approximate it (for example using
auxiliary winding on main transformer or modulating
deadtime period with operating frequency of the
converter). These approaches however require a dedicated
pin for nominal deadtime adjust or auxiliary winding
NCP13992
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voltage sensing. The NCP13992 uses a dedicated method
that senses the VBOOT pin voltage internally and adjusts the
optimum deadtime period with respect to the actual
operating conditions of the converter. The highvoltage
dV/dt detector, connected to the VBOOT pin, delivers two
internal digital signals that are indicating Mupper to Mlower
and Mlower to Mupper transitions that occur on the HB and
VBOOT pins after the corresponding MOSFET switch is
turnedoff. The controller enables the opposite MOSFET in
the power stage once the corresponding dV/dt sensor output
provides information about HB (or VBOOT) pin transition
ends.
The ZVS transition on the bridge pin (HB) could take a
longer time or even does not finish in some cases – for
example with extremely low bulk voltage or when some
critical failure occurs. This situation should not occur
normally in correctly designed application because several
other protections would prevent such a situation. The
NCP13992 implements maximum DT period clamp that
limits drivers offtime period to the tDEAD_TIME_MAX
value. The corresponding MOSFET driver is forced to
turnon by the internal logic regardless of missing dV/dt
sensor signal. This situation does not occur during normal
operation and will be considered a fault state by the device.
There are several possibilities on how the controller
continues operation after this event occurrence – depending
on the IC option:
1. The opposite MOSFET switch is forced to turnon
when tDEAD_TIME_MAX period elapses and no
fault is generated
2. The controller is latchedoff in case the ZSV
condition is not detected within selected
tDEAD_TIME_MAX period
3. The controller stops operation and restarts
operation after autorecovery period in case the
ZSV condition has not been detected within the
selected tDEAD_TIME_MAX period
A DT fault counter option is available. Selected number
(NDT_MAX) or DT fault events have to occur in order to
confirm DT fault in this case.
A fixed DT option is also available for this device. The
internal dV/dt sensor signal is not used for this device option
and the tDEAD_TIME_MAX period is used as a regular DT
period instead. The DT fault detection is disabled in this
case.
Temperature Shutdown
The NCP13992 includes a temperature shutdown
protection. The typical TSD hysteresis is 30°C. When the
temperature rises above the upper threshold, the controller
stops switching instantaneously, and goes into the offmode
with extremely low power consumption. The VCC supply is
maintained (by operating the HV startup in DSS mode) in
order to memorize the TSD event information. When the
temperature falls below the lower threshold, the full restart
(including softstart) is initiated by the controller. The HV
startup current source features an independent
overtemperature protection which limits its output current
in case the DIE temperature exceeds TSD to avoid damage
to the HV startup silicon structure.
NCP13992
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26
APPLICATION INFORMATION
Controller Operation Sequencing of NCP13992 LLC
Controller
The paragraphs below describe controller operation
sequencing under several typical cases as well as transitions
between them.
1. Application start, Brownout off and restart,
OVP/OTP latch and then restart – Figure 23
Application is connected to the mains at point A thus the
HV input of the controller becomes biased. The HV startup
current source starts charged VCC capacitor until VCC
reaches VCC_ON threshold.
The VCC pin voltage reached VCC_ON threshold in point
B. The BO, FB, OVP/OTP and PFC MODE blocks are
enabled. The VBULK/PFC FB pin starts to receive divided
bulk voltage as the external HV switch is activated by PFC
MODE output. The VCC blank is activated during each
VCC_ON event to ensure that the internal logic ignores all
fault inputs until the internal blocks are fully biased and
stabilized after a VCC_ON event. The IC DRVs were not
enabled after first VCC blank period in this case as the
voltage on VBULK/PFC FB is below VBO level. The IC
keeps all internal blocks biased and operates in the DSS
(Dynamic SelfSupply) mode as long as the fault conditions
is still present.
The BO_OK condition is received (voltage on
VBULK/PFC FB reach VBO level) at point C. The IC
activates the startup current source to refill VCC capacitor
in order to assure sufficient energy for a new startup. The
VCC capacitor voltage reaches VCC_ON level again and the
VCC blank period is started. The DRVs are enabled and the
application is started after VCC blank period lapses because
there is no faults condition at that time.
Line and also bulk voltage drops at point D so the BO_OK
signal become low (voltage on VBULK/PFC FB drops
below VBO level). The LLC DRVs are disabled as well as
OVP/OTP block bias. The PFC MODE output stay high to
keep the bulk voltage divider connected, so the BO block
still monitors the bulk voltage. The controller activates the
HV startup current source into DSS mode to keep enough
VCC voltage for operation of all blocks that are active while
the IC is waiting for BO_OK condition.
The line voltage and thus also bulk voltage increase at
point E so the Brownout block provide the BO_OK signal
once the VBO level is reached. The startup current source is
activated after BO_OK signal is received to charge the VCC
capacitor for a new restart.
The VCC_ON level is reached in point F. The OVP/OTP
block is biased and the VCC blank period is started at the
same time. The controller restores operation via the regular
startup sequence and softstart after VCC blank period
lapses since there is no fault condition detected.
The application then operates normally until the
OVP/OTP input is pulledup at point G. The controller then
enters latchoff mode in which all blocks are disabled except
for the feedback block. The VCC management controls the
HV startup in DSS mode in order to keep enough VCC level
to hold the latchup state memorized while the application
remains pluggedin to the mains.
The power supply is removed from the mains at point H
and the VCC voltage drops down below VCC_RESET level
thus the low voltage controller is released from latch. A new
application start occurs when the user plugs the application
the mains again.
2. Application start, Brownout off and restart, output
short fault with autorecovery restart – Figure 24
Operating waveforms descriptions for this figure is
similar to one for Figure 23 from point A till point G – with
one difference. The skip mode operation (FB <
VFB_SKIP_IN) blocks the IC startup after first VCC_ON event
instead of BO_fault.
The LLC converter operation is stopped in point G
because the controller detects an overload condition (short
circuit event in this case as the Vout drops abruptly). The
controller disables all blocks except for the FB block and the
fault logic. The HV startup DSS operation is initiated in
order to keep enough VCC level for all internal blocks that
need to be biased. Internal autorecovery timer counts down
the recovery delay period tAREC_TIMER.
The autorecovery restart delay period lapses at point H.
The HV startup current source is activated to recharge VCC
capacitor before a new restart.
The VCC_ON threshold is reached in point I and all the
internal blocks are biased. The VCC blank and OVP/OTP
blank period are started at the same time. The LLC converter
operation is enabled, including a dedicated startup and
softstart period. The output short circuit is removed in
between thus the Vout rampedup and the FB loop took over
during the LLC converter softstart period.
3. Startup, skipmode operation, low line detection
and restart into skipmode – Figure 25
The application is plugged into the mains at point A thus
the HV input of the controller becomes biased. The HV
startup current source starts charging the VCC capacitor
until VCC reaches the VCC_ON threshold.
The VCC pin voltage reaches the VCC_ON threshold at
point B. The BO, FB, OVP/OTP and PFC MODE blocks are
enabled. The VBULK/PFC FB pin begins to receive divided
bulk voltage as the external HV switch is activated by the
PFC MODE output. The VCC blank period is activated
during each VCC_ON events. This blank ensures that the
internal logic ignores all fault inputs until the internal blocks
are fully biased and stabilized after VCC_ON event. The IC
DRVs are not enabled even after VCC blank period ends
because the OVP fault condition is present. The OVP fault
condition disappears after some time so the HV startup
current source is enabled to prepare enough VCC for a new
startup attempt. The new VCC blank and OTP blank periods
NCP13992
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27
are placed after the VCC_ON event is detected. The controller
authorizes DRVs at point C as there are no faults conditions
present after the VCC blank period elapses. The load current
is reduced thus the FB loop reduces the primary controller
FB pin voltage.
The load diminished further and the FB skip threshold is
reached in point D. The controller turnsoff all the blocks
that are not essential for the controller operation during
skipmode – i.e. all blocks except FB block and VCC
management. This technique is used to minimize the device
consumption when there are no driver pulses during
skipmode operation. The output voltage then drops
naturally and the FB loop reflects this change into the
primary FB pin voltage that increases accordingly. The
auxiliary winding is refilling VCC capacitor during each
skip burst thus the controller is supplied from the application
during the skip mode operation.
The controller FB skipout threshold is reached in point
E; the controller enables all blocks and LLC DRVs to refill
the output capacitor. The controller did not activate the HV
startup current source because there is enough voltage
present on the VCC pin during skip mode. The OTP blank
periods is activated at the beginning of the skip burst to mask
possible OTP faults.
Note: The VCC capacitor needs to be chosen with a value
high enough to ensure that VCC will not drop below the
VCC_OFF level during skip mode. The device would enters
into offmode.
The line voltage drops in point F, but the bulk voltage is
dropping slowly as there is nearly no consumption from the
bulk capacitor during skip mode – only some refilling bursts
are provided by the controller. The application thus
continues in skip mode operation for several skip burst
cycles.
The bulk voltage level less than VBO threshold is detected
by the controller in point G during one of the skip burst
pulses. The controller thus disabled DRVs and enters DSS
mode of operation in which the OVP/OTP block is disabled
and the controller is waiting for BO_OK event. The PFC
MODE provides the VPFC_M_ON voltage in this case to
allow the PFC stage to refill bulk capacitors.
The line voltage is increased at point H thus the controller
receives the BO_OK signal. The BO_OK signal is received
during the period in which the HV startup current source is
active and refills the VCC capacitor.
This VCC_ON threshold is reached by the VCC pin at point
I. The VCC blank period and OVP/OTP blank period are
started at the same time. The full startup sequence is enabled
at the end of the VCC blank period as no fault is detected. The
application then enters skip mode again as the load current
is low.
NCP13992
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Figure 23. Application Start, Brownout Off and Restart, OVP/OTP Latch and then Restart
NCP13992
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29
Figure 24. Application Start, Brownout Off and Restart, Output Short Fault with Autorecovery Restart
NCP13992
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Figure 25. Startup, Skipmode Operation, Low Line Detection and Restart into Skip
SOIC16 NB MISSING PINS 2 AND 13
CASE 751DU
ISSUE O
DATE 18 OCT 2013
SCALE 1:1
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994.
2. CONTROLLING DIMENSION: MILLIMETERS.
3. DIMENSION b DOES NOT INCLUDE DAMBAR PROTRUSION.
ALLOWABLE PROTRUSION SHALL BE 0.10 mm IN EXCESS OF
MAXIMUM MATERIAL CONDITION.
4. DIMENSIONS D AND E DO NOT INCLUDE MOLD FLASH,
PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS
OR GATE BURRS SHALL NOT EXCEED 0.25 mm PER SIDE. DIMEN
SIONS D AND E ARE DETERMINED AT DATUM F.
5. DIMENSIONS A AND B ARE TO BE DETERMINED AT DATUM F.
6. A1 IS DEFINED AS THE VERTICAL DISTANCE FROM THE SEATING
PLANE TO THE LOWEST POINT ON THE PACKAGE BODY.
18
16 9
SEATING
PLANE
DETAIL A
D
0.10 C
A
DIM MIN MAX
MILLIMETERS
D9.80 10.00
A1.35 1.75
b0.35 0.49
L0.40 1.27
e1.27 BSC
c0.17 0.25
A1 0.10 0.25
L2
7.00
14X
0.60
14X
1.52
1.27
DIMENSIONS: MILLIMETERS
1
PITCH
SOLDERING FOOTPRINT
16
8
9
M
0.25 A-B
b14X
CD
A
B
C
XXXXX = Specific Device Code
A = Assembly Location
WL = Wafer Lot
Y = Year
WW = Work Week
G = PbFree Package
GENERIC
MARKING DIAGRAM*
*This information is generic. Please refer
to device data sheet for actual part
marking. PbFree indicator, “G”, may
or not be present.
1
16
XXXXXXXXXX
AWLYWWG
TOP VIEW
SIDE VIEW
DETAIL A
0.203 BSC
RECOMMENDED
E1 3.90 BSC
E6.00 BSC
D
e
0.10 C A-B
D
0.20 C
0.10 C
2X 4 TIPS
2X
NOTE 5
NOTE 5
NOTE 4
2X
SIDE VIEW
END VIEW
L
A1
F
L2 SEATING
PLANE
C
NOTE 6
E E1
0.10 C
MECHANICAL CASE OUTLINE
PACKAGE DIMENSIONS
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SOIC16 NB MISSING PINS 2 AND 13
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