NUMBER GS-12-422 PRODUCT SPECIFICATION TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 1 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED MicroTCATM Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER PRODUCT SPECIFICATION GS-12-422 TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 2 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED 1.0 General This document covers the performance, minimum quality requirement and application of MICRO TCA connectors of press fit mounting style for AMC modules. 2.0 Applicable documents The following document of the issue in effect on the date of the latest revision of this specification shall form a part of this specification to the extent specified herein. 2.1 Specification FCI engineering drawing P/N 10058831. 2.2 Material Parts Housing Material High temperature resin Finish / Grade UL 94-V0 Under plate: 50 Nickel Terminal Hi performance copper alloy Contact: gold plated Solder tail: 100u"min matte Tin The product meets the RoHS requirements for banned substances. 2.3 Recommended foot print & module configuration See customer drawing 10058831 for detail. 3.0 Mechanical requirements 3.1 visual inspection There should be no defect that would impair normal operation. 3.2 Durability (IEC 60512, test 9a) 200 mating cycles with one AMC connector with 10 mm per sec. max., rest 5 sec.(unmated). The cycle rate per hour shall be 500 50. Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER GS-12-422 PRODUCT SPECIFICATION TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 3 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED Note: "*" only half of specified durability is performed at each interval (100 cycles each time) 3.3 Contact force (EIA 364-04) The contact normal force shall not be less than 40 grams when tested in accordance with FCI test specification BUS-03-404. 3.4 Engaging and separating forces (IEC 60512, test 13a) Mating sides Maximum engaging force Maximum separating force Force 100N 65N 3.5 Board retention / insertion force EON retention and insertion force should be checked on an 1.600.13 thickness segment of FR4 glass/epoxy circuit board segment with the plated hole 0.550.05mm. At a rate of 2.54mm per minute: Insertion force no more than 15N per pin. Retention force no less than 4.5N per pin 3.6 PCB Hole Deformation Radius-Cross-Section parallel to board surface. Photograph and measure the hole deformation( deformation on board material) radius at a point 0.010" from the surface, and at the center of the compliant pin section. Include 10 holes. The average (of 10 holes) hole deformation radius shall be no greater than 0.0381mm(0.0015in) when measured from the drilled hole. The absolute maximum deformation radius shall not exceed 0.0508mm (0.002 in). Reference MIL-STD-2166. 3.7 PCB Hole wall Damage Cross-section perpendicular to the board surface, and through the compliant section wear track. Photograph and measure the copper thickness remaining between the complaint pin and the printed wiring board laminate. Include 10 holes. The minimum average (of 10 holes) copper thickness remaining between the complaint pin and printed wiring board laminate shall not be less than 0.00762mm(0.0003in) In addition there shall be no copper cracks, separation between conductive interfaces, or laminate-tocopper separations. Reference MIL-STD-2166. 3.8 Vibration (IEC 60512, test 6d) 10 Hz to 500 Hz with an amplitude of 0.35 mm or an acceleration of 10 G eight sweepings in each direction, duration 3x8 h/axis in there axes. Duration of disturbance = 1s max. The specimen shall be installed in a fixture according to Fig.1. Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER PRODUCT SPECIFICATION GS-12-422 TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 4 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED 3.9 Shock (IEC 60512, test 6c) 2 Shock acceleration 300 m/s , duration of impact 11 ms, three shocks in two directions/axis, in three axies(18 shocks in total). Duration of disturbance = 1s max. The specimen shall be installed in a fixture according to Fig.1. Fig.1 Shock/vibration test setup 3.10 Minute disturbance Disturb module PCB slightly from connector, and then reseat, measure arrangement as Fig.2 Fig.2 Contact disturbance measure arrangement Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER GS-12-422 PRODUCT SPECIFICATION TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 5 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED 4.0 Electrical requirements 4.1 Voltage proof (IEC 60512, test 4a) There shall be no breakdown or flashover under minimum insulation voltage 80 VAC, leakage limit 0.5mA. 4.2 Current carrying capacity (IEC 60512, test 5b) Connectors perform at 70 which is 100.. ambient condition plus additional 30 temperature rise by current 1A, 4.3 Contact resistance (IEC 60512, test 2a) Under Max. voltage = 20 mV in open circuit, and max. current = 100 mA initial line resistance = 25 m max. *change after test = 10 m max. Measure position as Fig.3. Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER PRODUCT SPECIFICATION GS-12-422 TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 6 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED Fig.3 Contact resistance measure position 4.4 Insulation resistance (IEC 60512, test 3a) Test voltage 500 V DC Initial value = 100 M min. After moisture = 10 M min. 5.0 High-speed requirements 5.1 Differential impedance (IEC 60512 test 23d method B) Measured step rise time 30 ps max. throughout interconnection Environment impedance = 100 differential Adjacent lines terminated at both ends. RequirementAverage impedance 1005 Peak values 10010 5.2 Cross talk (IEC 60512 test 25a) Measured step rise time 30 ps max. throughout interconnection Environment impedance = 100 differential Adjacent lines terminated at both ends. Requirement Copyright Form E-3334 Rev F near end and far end cross talk between adjacent pairs < 2% (far end) FCI GS-01-001 NUMBER PRODUCT SPECIFICATION GS-12-422 TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 7 of 11 D AUTHORIZED BY DATE 01 Mar 07 ERIC WU CLASSIFICATION UNRESTRICTED 5.3 Attenuation (IEC 60512 test 25b) Environment impedance = 100 differential Adjacent lines terminated at both ends Frequency range 0 to 20 GHz. Requirement< 1 dB at 8 GHz < 2 dB at 12 GHz < 4 dB at 14.5 GHz 5.4 Return loss (IEC 60512 test 25e) Environment impedance = 100 differential Adjacent lines terminated at both ends Frequency range 0 to 20 GHz. Requirement> 20 dB at 5 GHz > 13 dB at 8 GHz > 8 dB at 14.5 GHz 6.0 Environmental requirements 6.1 High temperature life (EIA 364-14) Ambient temperature 105 , duration 42 days. 6.2 Mixed flowing gas (EIA 364-65A Class A) 20 days for gold flash plating, 10 days unmated (connector only) followed by 10 days mated. NO2: 200 ppb(50) Cl2 : 20 ppb( 5) H2S: 100 ppb(20) SO2: 200 ppb(50) 6.3 Dust exposure (EIA 364-91) Unmated connectors 3 Begin dust concentration of 300 g/cm of chamber volume, flow rate = 300 m/s and exposure time of 1 hr. 6.4 Thermal shock (EIA 364-35C) 5 cycles of alternating high and low temperature with no discontinuity for mated connectors. 30 min. dwell at each extreme, with a max. transfer time of 5 sec. between extremes -65 to 105 Copyright Form E-3334 Rev F . FCI GS-01-001 NUMBER PRODUCT SPECIFICATION GS-12-422 TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 8 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED 6.5 Temperature cycling (EIA 364-31B Method Mated connectors. Thermal cycling between 5 ) and 85 with 80% to 98% relative humidity 50 cycles, duration 500 hrs. 6.6 Damp heat steady state (EIA 364-31) No electrical load, polarizing voltage 60 Vdc. Ambient temperature 40 , 93% relative humidity, 10days. 7.0 Test schedule This section defines six groups of connector test requirements referenced from GR-1217-CORE. These are applicable to all connectors mounted on Micro TCA system. Group A - Mixed flowing gas Group B - Mechanical endurance and dust Group C - Thermal shock and moisture Group D - High temperature Group E - Electrical load Temperature Rise Group F - Signal integrity validation 7.1 Specimen measure arrangements Set 1 - Contact resistance measure arrangement Set 2 - Insulation resistance and voltage-proofing measure arrangement Set 3 - Current carrying capacity measure arrangement Set 4 - Contact disturbance measure arrangement Set 5 - Signal integrity measure arrangement Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER PRODUCT SPECIFICATION GS-12-422 TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 9 of 11 D AUTHORIZED BY DATE 01 Mar 07 ERIC WU CLASSIFICATION UNRESTRICTED 7.2 Test Schedule Test group Refer Sets arrangement item Number of specimen A B Set1 Set2 Set1 4 3 4 3 1,12 C Set2 Set4 D Set4 Set1 E Set1 Set2 Set2 3 4 3 3 4 3 3 1,7 1,13 1,11 1,6 1,7 1,6,10 1,3 4 5 2 F G Set3 Set5 Set 1 3 10 General inspection 3.1 1,15 1,10 1,15 Durability 3.2 4*,12* 5*,8* 4*,12* Contact force 3.3 2,14 Engaging and separating forces 3.4 Individuall pin insection 3.5 2 Individual pin retention 3.5 3 PCB hole deformation radius 3.6 4 PCB hole wall damage 3.7 5 Vibration 3.8 8 6 4 Shock 3.9 10 7 5 Minute disturbance 3.10 Voltage proof 4.1 Current carrying capacity 4.2 Contact Resistance 4.3 Insulation Resistance 4.4 Differential impedance Cross talk 5.1 5.2 5*8* 2*,6* 2,14 2,9 2,12 2,9 1 1 2,6 2,8 2,7 10 4 4,11 4,10 4,9 2 3,5,7,9, 11, 13 3,5,7,9, 11, 13 3 3,5,7,9 ,11 3,10 3,5 3,9 3,8 3 4 Attenuation 5.3 5 Return loss 5.4 6 Temperature life 6.1 6 6 Mixed flowing gas 6.2 8 7 Dust exposure 6.3 Thermal shock 6.4 8 6 4 Temperature cycling Damp heat, steady state 6.5 10 7 5 6.6 4 6 3 6 5 3 2 Note:"*" refer to item 3.2 Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER GS-12-422 PRODUCT SPECIFICATION TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 10 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED 8.0 Packaging Packing per FCI spec. GS-14-1122, the traceability of all parts must be guaranteed by date code on each product. Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER GS-12-422 PRODUCT SPECIFICATION TITLE PAGE MicroTCATM Press -Fit CONNECTOR REVISION 11 of 11 AUTHORIZED BY D DATE ERIC WU 01 Mar 07 CLASSIFICATION UNRESTRICTED REVISION RECORD REV A B C D Copyright Form E-3334 Rev F PAGE DESCRIPTION ALL FIRST RELEASED All ADD EON INSERTION AND RETENTION FORCE 3 ,9 Add item 3.7 and add test schedule Group G All Change document from Confidential to Unrestricted ECR # DG07-0107 DG07-0134 DG07-0164 DG07-0204 DATE 2007-03-23 2007-04-06 2007-04-20 2007-5-18 FCI GS-01-001 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI: 10058831-110LF