AMP Dynamic Series Connectors Catalog 1242132 Revised 6-04 D-2000 D-3000 D-5000 AMP Dynamic Series Connectors Table of Contents Product Facts Connector system designed for exclusive use with I/O and power circuits in the power and control boards of heavy electric systems and FA equipment, process computers, FA computers, PCs, NCs, servodrivers, servomotors, inverters, switching power supplies, etc. Consists of wire-side connector and board-side connector Diverse housings are available to meet most specific applications With contacts standardized, the tool types used can be reduced Termination can be automated and field maintenance simplified As contacts can be crimped, connector quality is maintained Standardization of contacts leads to easier management of inventory To help prevent human errors in termination a common identification mark is on hand tools and contacts Housing color and design are coordinated Note: Connectors are not designed to mate and unmate on energized line. (c) 1998, 2002 and 2004 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMP-O-LECTRIC, AMP-O-MATIC, AMPLIMITE, and TYCO are trademarks. Introduction and Product Facts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 D-2000 Series List of Products by Application (D-2100S, D-2100D and D-2100M) . . . . . . . . . . . . . . . . . .4 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 6 D-2 Contacts (Strip and Loose Piece) and Application Tooling . . . . . . . . . . . . . . . . . . . . .7 D-2100S -- 1-Row Type Typical Applications, Mating Combinations and 3-Pos. Housings & Headers . . . . . . . . . .8 Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Dimensions (Mating and External), 3-Pos. Receptacle & Tab Housings and 3-Pos. Board-mounting Tab Headers (Vertical and Horizontal) . . . . . . . . . . . . . . . .10, 11 D-2100D -- 2-Row Type Typical Applications, Mating Combinations and Housings & Headers . . . . . . . . . . . . . . .12 Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Dimensions (Mating and External), Receptacle & Tab Housings and Board-mounting Tab Headers (Vertical and Horizontal) . . . . . . . . . . . . . . . . . . . . . .14, 15 D-2100M Drawer Type Typical Applications and 50-Pos. Receptacle & Tab Housings . . . . . . . . . . . . . . . . . . . .16 Dimensions (Mating and External), 50-Pos. Receptacle & Tab Housings . . . . . . . . . . . .17 50-Pos. Board-mounting Tab Header (Horizontal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Panel Mounting Screws (for 50-Pos. Receptacle & Tab Housings) . . . . . . . . . . . . . . . . .18 Screw Lock Type 50-Pos. Receptacle and Tab Assemblies (with Screws) . . . . . . . . . . . . . . . . . . . . . . . . .19 D-3000 Series List of Products by Application D-3100S, D-3100M and D-3100D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 D-3200S, D-3200M and D-3200T; D-3400F and D-3500D . . . . . . . . . . . . . . . . . . . . . . . .21 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 D-3 Contacts (Strip and Loose Piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Application Tooling (Hand Tools and Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-27 Keying Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Connector Panel-Mounting Hardware (L Fittings and Push Rivets) . . . . . . . . . . . . . . . . .28 D-3100S Standard 1-Row Type Typical Applications, Mating Combinations and Ordering Information . . . . . . . . . . . . . . .29 Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Dimensions (Mating and External), Receptacle & Tab Housings and Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . . . . . . . .31, 32 Standard SMT Type Mating Combinations and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Dimensions (Mating and External), Receptacle Housings and Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . . . . . . . .33, 34 D-3100D -- Standard 2-Row Type Typical Applications, Mating Combinations and Ordering Information . . . . . . . . . . . . . . .35 Dimensions (Mating and External), Receptacle & Tab Housings and Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . . . . . . . .36, 37 D-3100M -- Modular Type Typical Applications and 6-Pos. Receptacle Housings & Tab Headers . . . . . . . . . . . . . .38 Keying and Mating Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Dimensions (Mating and External), 6-Pos. Receptacle Housing and 6-Pos. Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . .40, 41 D-3200S High Voltage Version of Standard D-3100S Typical Applications, Mating Combinations and Ordering Information . . . . . . . . . . . . . . .42 Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Dimensions (Mating and External), Receptacle & Tab Housings and Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . . . . . . . .44, 45 2 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors Table of Contents (Continued) Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations SMT Type Typical Applications and Receptacle Housings & 3-Pos. Tab Header . . . . . . . . . . . . . . .46 Dimensions (Mating and External), 3-Pos. Board-mounting Tab Header . . . . . . . . . . . . .47 D-3200M Modular Type Typical Applications and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Keying and Mating Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Dimensions (Mating and External), Receptacle & Tab Housings and Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . . . . . . . .50, 51 Drawer Type Typical Applications, Mating Combinations and Ordering Information . . . . . . . . . . . . . . .52 Dimensions (Mating and External), 6-Pos. Receptacle & Tab Housings and 6-Pos. Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . .53, 54 D-3200T -- 3-Row Type Typical Application and 9-Pos. Board-mounting Tab Headers, Dimensions (Mating and External) and Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 D-3400F -- Skyscraper Connectors Typical Applications, Mating Combinations and Ordering Information . . . . . . . . . . . . . . .56 Dimensions (Mating and External), Receptacle Housings and Board-mounting Tab Headers (Horizontal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57, 58 D-3500D -- Sensor Connectors Typical Applications, Mating Combinations and Ordering Information . . . . . . . . . . . . . . .59 Dimensions (Mating and External), Receptacle & Tab Housings and Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . . . . . . . .60, 61 D-3700 -- Connectors for Exclusive Use with Servomotors Typical Applications, 6-Pos. Receptacle Connector Kits . . . . . . . . . . . . . . . . . . . . . . . . .62 Dimensions (Mating and External) and Optional Motor-side Tab Header . . . . . . . . . . . .63 D-5200 Series List of Products by Application (D-5200S and D-5200M) . . . . . . . . . . . . . . . . . . . . . . . . .64 Performance Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65, 66 D-5 Contacts (Strip and Loose Piece) and Sequential Clip . . . . . . . . . . . . . . . . . . . . . . .67 Application Tooling (Extraction Tool, Hand Crimping Tool and Machine) . . . . . . . . . .67, 68 D-5200S -- Standard 1-Row Type Typical Applications, Mating Combinations and Ordering Information . . . . . . . . . . . . . . .69 Keying and Servomotor/Servodriver Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Dimensions (Mating and External), Receptacle & Tab Housings and Board-mounting Tab Headers (Horizontal and Vertical) . . . . . . . . . . . . . . . . . . . . . .71, 72 D-5200M -- Modular Type Typical Applications and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Keying and Mating Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Dimensions (Mating and External), 4- and 6-Pos. Receptacle & Tab Housings and 4- and 8-Pos. Board-mount Tab Headers (Horizontal) . . . . . . . . . . . . . . . . . . . . . . . .75, 76 D-5200M -- High Current Type Typical Applications, Mating Combinations, Ordering Information and Keying . . . . . . . .77 Dimensions (Mating and External), Receptacle Housings and Board-mounting Tab Header (Horizontal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78, 79 Power Connector -- Board-to-Board Specifications, Typical Applications and Ordering Information . . . . . . . . . . . . . . . . . . . . .80 Dimensions (Mating and External) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 3 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series List of Products by Application D-2000 Series connectors are the smallest in Dynamic Series, yet they can meet requirements of connectors for most industrial applications. They can be used mainly for signal applications. Signal lines under 250 V are of 2.5 mm pitch, which can accept 18 AWG wires. (5 A max. per position) D-2000 Series have several unique characteristics such as center-lock method for effective use of PCB properties, contact-entrance method for low profile shapes, and others. D-2100S Free-Hanging Type D-2100S Panel Type D-2100S 1-Row Type D-2100S Receptacle Housing D-2100S Board-Mounting Vertical Type D-2100D Free-Hanging Type D-2100D D-2100D Panel Type 2-Row Type D-2100D Receptacle Housing D-2100D Board-Mounting Vertical Type D-2100M Drawer Type Receptacle Housing Panel Mounting Screw Tab Housing Tab Assembly (with screw) Header Assembly Receptacle Assembly (with screw) Receptacle Assembly (with screw) 4 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) Performance Specifications Pitch Item 2.5mm Voltage Rating 250V AC/DC Current Rating 1-position : 5A 3-position : 5A 6-position : 5A 8-position : 4.5A 12-position : 4A 20-position : 3.2A (when using #18 AWG wire) Insulation Resistance 10m max. Dielectric Withstanding Voltage 1,500V AC (1minute) Operating Temperature -55~+105C *When connectors are used singly. Material and Finish Description Material Finish Receptacle contact Tab contact Copper alloy Contact area 0.38m min. gold plating underplated nickel Tab post Copper alloy Contact area 0.38m min. gold plating -- Contact tail tin plated underplated nickel Housing UL94V-0 rated glass fiber reinforced polyester (PBT) 5 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) Performance Specifications (Continued) Specifications and Instruction Sheet Specifications and Instruction Sheet Product Specification Testing Report Application Specification Instruction Sheet-Extraction Tool Instruction SheetHand Tools 108-5619 501-5261 114-5258 411-5900 Instruction Sheet-Manual Tool Tool Part No. 91576-1 91595-1 IS No. 408-8547 408-8547 *Remember to obtain Instruction Sheets when you choose to use these tools. Safety Specifications The safety specifications listed below are approved on specific part numbers. Contact our Sales Department to check if the part numbers you use are approved or not. Keep in mind that there are instances where values differ from those given by Tyco Electronics Specifications. D-2100 Series Series D-2100M Drawer Type Specifications Voltage Rating Current Rating Temperature Rating Voltage Rating Current Rating Specifications 108-5619 (Standard) 108-5659 (Drawer Type) 250V AC 5A (1 position) -55 to +105C 250V AC 2.6A with #20 AWG 50 position UL File No. E28476 Determined by Determined by requirements requirements of equipment in use. of equipment in use. ( Temperature Rating ) -55 to +105C -- CSA Report No. LR7189 250V AC #24~28 AWG : 3.3A #18~22 AWG : 5A -- TUV License No. R 9950679 125V AC 5A -55 to +105C 6 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2 Contact and Application Tooling Crimp Type (Gold plating : 0.38m) Receptacle Contact (Used on Receptacle Housing) Tab Contact (Used on Tab Housing) Wire Range Wire Wire Ins. Range AWG mm2 Diameter Mark 28 0.08 26 0.12 24 0.20 22 0.30 20 0.50 1.11~1.87 18 0.85 0.88~1.5 Application Tooling Part Number Contact Part Number* Receptacle Contact Tab Contact Mini-Applicator Hand Tool ST. 1318106-1 1318110-1 ** -- LP. 1318108-1 1318112-1 ** 91576-1 ST. 1318105-1 1318109-1 ** -- LP. 1318107-1 1318111-1 ** 91595-1 S M Form contacts are for use with Mini-Applicators (automachines) and Loose-Piece contacts are for Hand Tools. * Strip **Mini-Applicators are for use with automachines. (For part numbers, contact Technical Support.) Application Tooling Hand AMP-3K/40 The crimping section incorporates Straight Action construction for improved reliability as with automachine. and AMP-5K/40 Terminating Machines The AMP-3K/40 and AMP-5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Tool Part No. : See the chart above. Minimum order quantity : 1 * 3,000 lb. [1361 kg] max. crimp force (AMP-3K/40) 5,000 lb. [2268 kg] max. crimp force (AMP-5K/40) * Toolless removal of applicators and guards * Jog capability * Quiet, fast operation -- 80/76 dBA and cycle time less than 0.400 seconds * Accepts Heavy Duty Mini style applicators * Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light * Order Catalog 1654856 for specifications and part numbers Mini-Applicator Part Number : Contact Technical Support Minimum order quantity : 1 7 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) Appearance D-2100S Board mounting pitch: 2.5mm Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC/DC Receptacle Housing Tab Housing (Panel Type) Receptacle Housing Board-mounting Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Receptacle Contact 3 Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) (Vertical Type) Tab Contact******For each line of contacts, refer to the appropriate pages. No. of Keying Receptacle Housing Pos. X Y Board-mounting Tab Header (Vertical Type) 1-1318120-3 2-1318120-3 Board-mounting Tab Header Tab Housing Panel Type Free-hanging Type Horizontal Type Vertical Type 1-1318116-3 2-1318116-3 1-1318117-3 2-1318117-3 1376135-1 1376135-2 1318123-1 1318123-2 8 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100S (Continued) Keying Keying is provided with this product (D-2100S) for use in helping prevent misinsertion. 9 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100S (Continued) Mating Dimensions External Dimensions Receptacle Housing Dimensions No. of Pos. Part Number of Receptacle Housing A B 3 -1318120-3 8.3 8.9 Tab Housing Panel Type Free-Hanging Type No. of Pos. 3 Part Number of Tab Housing Panel Type Free-hanging Type -1318116-3 *Applies only for panel type. -1318117-3 Dimensions A B C D* E* F* 10.2 5 4 10.5 16.5 16.38 is for the following key codes: 1- (X-Type), 2- (Y-Type) 10 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100S (Continued) Board-mounting Tab Header (Vertical Type) No. of Pos. Part Number 3 1318123- Dimensions A 5 Board-mounting Tab Header (Horizontal Type) B 10.2 is for the following key codes: -1 (X-Type), -2 (Y-Type) Circuit # Header Outline ROUND 2-o3MIN PC Board Layout Acceptable Board Thickness : 1.60.3 No. of Pos. Part Number 3 1376135- Dimensions A 5 B 10.2 is for the following key codes: -1 (X-Type), -2 (Y-Type) 11 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100D Appearance Board mounting pitch: 2.5mm Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC/DC Receptacle Housing Tab Housing (Panel Type) Receptacle Housing Board-mounting Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) 12 20 (Horizontal Type) (Vertical Type) Tab Contact******For each line of contacts, refer to the appropriate pages. Part Number of No. of Keying Receptacle Housing Pos. 8 Board-mounting Tab Header (Free-hanging Type) Receptacle Contact 6 Board-mounting Tab Header (Vertical Type) Part Number of Tab Housing Panel Type Free-hanging Type Part Number of Board-mounting Tab Header Horizontal Type Vertical Type X Y 1-1318119-3 2-1318119-3 1-1318114-3 2-1318114-3 1-1318115-3 2-1318115-3 1376136-1 1376136-2 1318124-1 1318124-2 X 1-1318119-4 1-1318114-4 1-1318115-4 1376009-1 1318125-1 Y X 2-1318119-4 1-1318118-6 2-1318114-4 1-1318114-6 2-1318115-4 1-1318115-6 1376009-2 1376020-1 1318125-2 1318126-1 Y 2-1318118-6 2-1318114-6 2-1318115-6 1376020-2 1318126-2 X Y 1-1318118-9 2-1318118-9 1-1318114-9 2-1318114-9 1-1318115-9 2-1318115-9 1376137-1 1376137-2 1318127-1 1318127-2 12 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100D (Continued) Keying Keying is provided with this product (D-2100D) for use in helping prevent misinsertion. 13 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100D (Continued) Mating Dimensions External Dimensions Receptacle Housing No. of Pos. Part Number of Receptacle Housing 6 8 -1318119-3 12 -1318119-4 -1318118-6 20 -1318118-9 Dimensions A B C 08.3 10.8 08.9 11.4 15.8 15.8 15.8 16.4 14.8 25.8 26.4 14.8 is for the following key codes: 1- (X-Type), 2- (Y-Type) Tab Housing Panel Type Free-Hanging Type No. of Pos. 6 8 12 20 Dimensions Part Number of Tab Housing Panel Type Free-hanging Type -1318114-3 -1318115-3 A 10.2 B 04.0* C** 10.5 D** 16.5 E** 16.38 -1318114-4 -1318115-4 12.7 04.0* 13.0 19.0 18.88 -1318114-6 -1318114-9 -1318115-6 -1318115-9 17.7 27.7 11.5* 11.5* 18.0 28.0 24.0 34.0 23.88 33.88 **Applies only for panel type. *The dimension "B" for panel type is 6.0mm. is for the following key codes: 1- (X-Type), 2- (Y-Type) 14 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100D (Continued) Board-mounting Tab Header (Vertical Type) No. of Pos. Part Number 6 8 12 20 1318124- 1318125- 1318126- 1318127- Dimensions A 5.0 7.5 B 10.2 12.7 12.5 22.5 17.7 27.7 is for the following key codes: -1 (X-type), -2 (Y-Type) 6 pos. Board-mounting Tab Header (Horizontal Type) 8~20 pos. No. of Pos. 6 8 12 20 Part Number 1376136- 1376009- 1376020- 1376137- Dimensions A B -- 10.2 07.5 12.7 12.5 17.7 22.5 27.7 PC Board Layout Acceptable Board Thickness :1.60.3 is for the following key codes: -1 (X-type), -2 (Y-Type) 15 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100M Drawer Type Application Appearance Board mounting pitch : 2.5mm Dielectric Withstanding Voltage : 2.3kV (wire-to-wire type), 1.5kV (wire-to-board type) Current rating : 2.6A (with 20 AWG, 50 pos.) 1 Receptacle Housing Panel Mounting Screw Suitable for an application where the receptacle side is drawerable and the tab side is fixed. *The receptacle housing is fixed on the panel with fixed screws. Part Number Receptacle Housing (50 Pos.) Panel Mounting Screw 1318577-1 1900167-1 Header Assembly (50 Pos.) 1318579-1 Header Assembly Application Panel Mounting Screw 2 Tab Housing The tab housing is fixed on the panel. The receptacle assembly is mated by turnable jackscrews. Can be used as a wire-to-wire connector with a panel or a bulkhead. Receptacle Assembly (with screw) (50 Pos.) Receptacle Assembly (with screw) Application 3 Tab Assembly (with screw) Part Number 1376072-2 Panel Mounting Screw 1376059-1 Tab Housing (50 Pos.) 1318578-2 Can be used as a wire-to-wire connector. The tab and receptacle assemblies are mated with two jackscrews on both sides. Part Number Receptacle Assembly (with screw) (50 Pos.) Tab Assembly (with screw) (50 Pos.) 1376072-2 1376073-2 Receptacle Assembly (with screw) Product Specification: 108-5659 16 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100M Drawer Type (Continued) Mating Dimensions Panel /Free-Hanging Type External Dimensions Receptacle Housing Panel Cutout No. of Pos. 50 Tab Part Number 1318577-1 Housing Panel Cutout Note: When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Row # No. of Pos. 50 Part Number 1318578-2 17 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100M Drawer Type (Continued) Board-Mount Tab Header (Horizontal Type) ROUND 3-o4MIN Header Outline Circuit Number PC Board Layout Applicable Board Thickness : 1.6+0.4 Row Number No. of Pos. Part Number 50 1318579-1 Panel Mounting Screw Panel Mounting Screw Part Number Part Number 900167-1 1376059-1 18 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-2000 Series (Continued) D-2100M Screw Lock Type Receptacle Assembly (with screw) Screw Housing No. of Pos. 50 Part Number 1376072-2 Tab Assembly (with screw) Housing Screw No. of Pos. 50 Part Number 1376073-2 19 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series List of Products by Application Tab Housing Used for both signal circuit and power/power supply circuit applications. Able to carry 15A max. of current per position and are available in a full range of connector configurations including wire-to-wire, panel-mounting, free hanging, and horizontal and vertical wire-to-board mounting. Receptacle Housing D-3100S Standard 1-Row Type Tab Contact D-3100S Free-Hanging Type Receptacle Contact D-3100M Standard Modular Type D-3100M Board-Mounting Vertical Type D-3100S Board-Mounting Vertical Type D-3100M Board-Mounting Horizontal Type D-3100S Panel Type D-3100S Board-Mounting Horizontal Type D-3100S SMT Board-Mounting Vertical Type D-3100S SMT Board-Mounting Horizontal Type Surface-mount type with housing material and the shape of retention legs changed. D-3100D Free-Hanging Type D-3100D Board-Mounting Vertical Type D-3100D Panel Type All connector configurations available as with the standard one-row type line. D-3100D Board-Mounting Horizontal Type D-3100D Standard 2-Row Type 20 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) List of Products by Application (Continued) D-3200S High Pressure 1-Row Type Can be used in rack-and-panel application. D-3200M High Pressure Modular Type D-3200S Drawer Type Fit for high-voltage circuits. D-3200M Board-Mounting Vertical Type D-3200T High Pressure 3-Row Type D-3200M Board-Mounting Horizontal Type D-3200S Board-Mounting Vertical Type D-3200S Board-Mounting Horizontal Type Used for top and bottom (horizontal) modular connections. D-3400F D-3500D Many I/O circuits can be drawn from one header (board side), making it possible to save board-mount space. Many I/O circuits can be drawn from the board end. D-3500D D-3400F Sensor Connector Skyscraper Connector 21 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) Performance Specifications Pitch Item Voltage Rating 150mil (3.81mm) 200mil (5.08mm) 250V AC 600V AC* 1-position : 15A 3-position : 12A 6-position : 10A Current Rating 16-position : 08A (when using #16 AWG wire) 10m max. Insulation Resistance Dielectric Withstanding Voltage 1,500V AC 2,200V AC (1minute) -55~+105C Operating Temperature When connectors are used singly. * Number of Positions vs Current Curve (reference) Generally, the current value of connector is shown as per position. The current rating of this product is 15A as shown in the table. Note that in all circumstances it is the value per position. As the number of positions increases, this value decreases. This decrease can be calculated from the table and the current curve shown in the graph below. Example: * With a 6-position connector, 10A of current per position or a total of 60A (max) can be carried as shown in the table. * With a 10-position connector, 8.5A of current per position or a total of 85A (max) can be carried as indicated by dotted lines in the graph below. data are as per *Basic Certification Testing Report 501-5013 *Temperature rise : 30C Material and Finish Description Material Finish Receptacle contact Tab contact Copper alloy Bright tin plating and gold plating with underplated nickel (1.27m) Tab post Copper alloy Tin plating and gold plating with underplated nickel (1.27m) Housing UL94V-0 rated glass fiber reinforced polyester (PBT) 66 Nylon and PPS (SMT Type), black color. 22 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) Performance Specifications (Continued) Specifications and Specifications and Instruction Sheets Instruction Sheets Instruction SheetHand Tools Product Specification Testing Report 108-5349 501-5013 Application Specification 114-5148 Instruction Sheet-Extraction Tool 411-5726 Instruction Sheet-Manual Tools IS No. Tool No. 919600-1 919601-1 919602-1 411-5626 234172-1 411-5714 Remember to obtain Instruction Sheets when you choose to use these tools. * Safety Specifications The safety specifications listed below are approved on specific part numbers. Contact our Technical Support to check if the part numbers you use are approved or not. Keep in mind that there are instances where values differ from those given by Tyco Electronics Specifications. Series Specifications Specifications 108-5349 UL File No. E28476 (Recognized Component) CSA Report No. LR7189 TUV License No. R9151488 (VDE0627) IP Protection IP-00 Overvoltage Classification(II) Number of Repeated Insertions and Withdrawals 50 D-3100, D-3400 Series (3.81mm pitch) Voltage Rating 250V AC D-3200, D-3500 Series (5.08mm pitch) Current Rating Temperature Rating See -55 to +105C page 22 Voltage Rating Current Rating Temperature Rating -55 to +105C 600V AC See (Single conn.) page 22 Determined by requirements of equipment in use. Determined by requirements of equipment in use. -- Determined by requirements of equipment in use. Determined by requirements of equipment in use. -- 250V AC 8A max. -- 250V AC 8A max. -- 250V AC #28 AWG=2A #26 AWG=3A #24 AWG=3A #22 AWG=4A #20 AWG=5A #18 AWG=6A #16 AWG=8A #14 AWG=8A 500V AC #28 AWG=2A #26 AWG=3A #24 AWG=3A #22 AWG=4A #20 AWG=5A #18 AWG=6A #16 AWG=8A #14 AWG=8A -20 to +105C -20 to +105C 23 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3 Contact and Application Tooling Crimp Type Receptacle Contact (Used on Receptacle Housing) Contact Part Number* Wire Range AWG Tab Contact (Used on Tab Housing) Wire Wire Ins. Range 0.08 26 0.12 24 24 0.20 0.20 22 20 0.30 0.50 20 0.50 18 16 0.85 1.25 16 1.25 14 16 2.20 1.25 14 2.20 0.8~1.2 1.8~2.8 ST. 175194- 1-175194- 175284- ** -- LP. 175216- 1-175216- 175287- ** 91565-1 ST. 175195- 1-175195- 175285- ** -- LP. 175217- 1-175217- 175288- ** 91559-1 ST. 175196- 1-175196- 175286- ** -- LP. 175218- 1-175218- 175289- ** 91558-1 ST. 917484- 917511- 1-917484- 1-917511- 917485- 917512- ** -- 3.1~3.3 1-353715- 1-353717- 353716- 353718- ** ** 91560-1 353715- 353717- 3.3~3.4 Standard Type M L 2.2~2.8 2.2~2.8 MiniApplicator High contact (pressure -2, -3, &-5 available) S 1.0~1.4 1.2~1.6 1.7~2.6 Hand Tool Tab Contact Standard contact (Only-2 & -3 available) mm2 Diameter Mark 28 Application Tooling Part Number Receptacle Contact 2L 3L LP. ST. LP. * Note : Enter the following plating code in Part Number suffix- : -2 = 0.38m thick gold plating -3 = 0.76m thick gold plating -5 = Tin plating Solder-type Contact: We do not manufacture solder-type contacts for this specific application. ** -- 91561-1 Form contacts are for use with Mini-Applicators (automachines) * Strip and Loose-Piece contacts are for Hand Tools. are for use with automachines. (See page 26. For Part ** Mini-Applicators Numbers, contact Technical Support.) * Hand Tools Standard Type For General Production Uses Yes Can it be used for repairing? Approximately how many cycles of crimping can be performed? More than 50,000 What is Minimum Order Quantity? 1 24 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) Hand Crimping Range A, B, and C are for explanation purposes only and are not marked on the tool body. Tool This hand tool is designed to be capable of handling most Factory Automation (FA) related crimping operations by a single tool in order to simplify harness fabrications suited to the specific needs of FA market. The equipment forming the nucleus of the FA system includes PCs, CNCs, servodrivers and servomotors. And the wire used in connecting this equipment ranges in wire size from #26-20 AWG which applies to signal circuits to #18-16 AWG which is for power circuits (See Sketch below). For right-handed use Hand Tool P/N : 58571-1 Die Set P/N : 58571-2 The frame of right-handed tool has the same configuration as that of Economy Type (II) and PRO-CRIMPER II Hand Tool (See PRO-CRIMPER Hand Tool Catalog). So die sets are interchangeable. D-3200M Board-mounting Horizontal Type Servomotor / Servodriver Typical Application D-3200M Free-hanging Type D-3100D D-3100D Free-hanging Type Board-mounting Horizontal Type 26~24 AWG (Crimp with A range using M contacts) 22~20 AWG 18~16 AWG (Crimp with B range using M contacts) (Crimp with C range using L contacts) 25 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) AMP-3K/40 and AMP-5K/40 Terminating Machines Mini-Applicator Minimum Quantity : 1 The AMP-3K/40 and AMP-5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. * 3,000 lb. [1361 kg] max. crimp force (AMP-3K/40) 5,000 lb. [2268 kg] max. crimp force (AMP-5K/40) * Toolless removal of applicators and guards * Jog capability * Quiet, fast operation -- 80/76 dBA and cycle time less than 0.400 seconds * Accepts Heavy Duty Mini style applicators * Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light * Order Catalog 1654856 for specifications and part numbers Contact Technical Support for Mini-Applicator Part Number AMP-O-LECTRIC Model G Terminating Machine The Model "G" Terminator is the most advanced design in the long-standing series of AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It features a reliable direct motor drive system. Its modular construction enables it to be used either as a bench-top unit, or in combination with fully-automatic lead-making equipment. For operator convenience, access to and lighting in the target area has been improved and the Crimp Quality Monitor (CQM) has been moved to eye level for benchtop use. The Model "G" is also quieter, plus improved guarding meets applicable European and domestic safety requirements. * Quieter * Improved guarding and lighting * Toolless changeover of applicators * Precision manual- or auto-adjust for crimp height * Total and batch counter * Accepts all existing Tyco Electronics miniature applicators, with minor modifications * Reduced maintenance requirements * Request Catalog 65828 for specifications and part numbers AMP-O-MATIC Side-Feed Stripper/Crimper Machine This semiautomatic bench machine strips and terminates wire in a single operation. You simply position the wire against a spot illuminated on the wire stop and cycle the machine. In the automatic mode, the machine cycles when the wire touches the wire stop. Using interchangeable applicators, this versatile machine is ideal for terminating jacketed cable with a variety of pin and socket contacts. Applicators are also available for non-AMP products. * Strip and terminate wires 32-14 AWG [0.03-2mm2] * Fast set-up times: 10 minutes or less * Illuminated target area * Convenient scrap removal * Select foot switch or wire-sensor mode of operation * Request Catalog 65004 for specifications and part numbers 26 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) Extraction Tool This tool is used to extract contacts from wire-type tab/receptacle housings. The Extraction Tool tip lifts up housing lance, making contact free. Part Number: 234168-1 Insert Extraction Tool into the narrow section of the upper convex cavity of housing in the direction as shown (Make sure the Tool's top and bottom are in correct position.) *Take care not to insert into the Contact Section. Keying Plug Tab Contact can now be pulled out. Contact Cutting Tool (used to help prevent misinsertion) Keying plug is used to minimize the possibility of contacts being inserted in wrong directions when using connectors of the same size end-to-end. Part Number: 175855-1 Part Number: 919041-1 How To Use Plug and Tool *Some of the products in this Series (D-3100S/D-3100M/D-3200S/D-3200M) are preloaded with keying plugs to help prevent misinsertion. Insert a keying plug in one position of receptacle Housing. (A) Twist off a tab in the corresponding position of mating Tab Header and empty that position. To twist off the tab, insert Cutting Tool into its root and turn Tool as shown. * For Tab housing (Panel/Free hanging Types), leave Housing empty by not inserting a contact in one position. This being done, contacts cannot be inserted in wrong direction. (B) (B) (A) 27 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) Connector Mounting Hardware L Fittings Used to secure free-hanging type tab housings onto panels. Applicable housings are specified in the table of housings. Part Number: 900121-2 (S) External Dimensions The location where housing is attached varies by Series and size. Check with sample. Part Number: 900121-2 (S) Push Rivets Used to secure panel-type tab housings onto panels (Use as handy mounting hardware. Cannot be used with larger sized housings or those that are frequently inserted and withdrawn). Recommended panel hole dimension Part Number Panel Thickness 900128-1 900128-2 900128-3 Dimensions 0.3-1.3 A 6.4 B 1.6 C 4.5 D 3.5 E 1.95 1.3-2.3 2.8-3.8 6.4 6.4 1.6 1.6 5.5 7.0 3.5 3.5 1.95 1.95 Insertion Force Retention Force 2-3kg 13kg Min.* 13kg Min.* 13kg Min.* 2-3kg 2-3kg When 2 push rivets are used. * 28 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S -- Standard 1-Row Type Appearance Board mounting pitch: Horizontal Type 150 mils (3.81mm) / Vertical Type 150 mils (3.81mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC Tab Housing (Panel Type) Receptacle Housing Board-mounting Tab Header (Vertical Type) Board-mounting Tab Header (Horizontal Type) Receptacle Housing SMT Type Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) No. of Keying Pos. 2 Receptacle Housing Panel Type Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) Tab Housing Board-mounting Tab Header Vertical Type Free-hanging Type L Fitting Horizontal Type See D-3200S Series Y 1-178288-3*1 2-178288-3*2 X Y 1-178288-4 2-178288-4 5 X 1-178288-5* 1-178802-5 1-177648-5 -- 6 X Y 1-178288-6 2-178288-6 -- -- -- -- -- -- 8 X 1-178288-7*4 1-178802-7 1-177648-7 -- 10 X Y 1-178288-8 2-178288-8 1-178802-8 2-178802-8 1-177648-8 2-177648-8 -- -- 3 4 (Vertical Type) X 3 1-178802-3 1-177648-3 S 2-178802-3 2-177648-3 S -- -- -- -- S S Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating, -5 = Tin plating 1-178293- 2-178293- 1-178313- 2-178313- 1-178294- 1-178314- 2-178294- 1-178295- 2-178314- 1-178315- 1-178296- 1-178316- 2-178296- 1-178297- 2-178316- 1-178317- 1-178298- 1-178318- 2-178298- 2-178318- 4 can be used as SMT Type Receptacle Housing. *1,1 and *3 and2 * can also be used in modular configuration in combination * * with D-3100M Tab Header. 29 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S -- Standard 1-Row Type (Continued) Keying This product (D-3100S) is provided with keying plugs to help prevent misinsertion of contacts. Two types are available; X Type and Y Type (Shown below is the mating front of Tab Header). Key Rib Key Rib X Keying Mark X Type Y Keying Mark Y Type 30 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S -- Standard 1-Row Type (Continued) Mating Dimensions Panel/Free-Hanging Type Receptacle Horizontal/Vertical Type Housing No. of Pos. Part Number Dimensions A B -- -- 2 -- 3 4 -178288-3 -178288-4 26.76 30.57 16.70 20.51 5 -178288-5 34.38 24.32 6 8 -178288-6 -178288-7 38.19 45.81 28.13 35.97 10 -178288-8 53.43 43.37 Tab Housing Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. Panel Type Part Number Free-hanging Type Dimensions D C* -- -- E -- F -- 21.62 -- 14.62 -- 22.6 -- 33.19 -- 29.24 -- 22.24 -- 30.2 -- 50 44.62 40.67 33.67 41.6 58 52.24 48.29 41.29 49.2 -- -- A -- -178802-3 -- -177648-3 -- 40 -- 31 -- 25.57 -- -178802-5 -177648-5 -- -177648-7 47 -- 38 -- 8 -- -178802-7 59 10 -178802-8 -177648-8 67 2 3 4 5 6 B -- Applicable to Free-hanging Type only. * Catalog 1242132 Revised 6-04 www.tycoelectronics.com 31 Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S -- Standard 1-Row Type (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. Part Number 2 -- 3 4 -178293- 5 6 8 10 -178294- -178295- -178296- -178297- -178298- Board-mounting A -- Dimensions B -- C -- 21.62 25.43 15.24 19.05 07.62 11.43 29.24 22.86 15.24 33.05 40.67 26.67 34.29 19.05 26.67 48.29 41.91 34.29 Tube Package Dimensions (Ref.) Tab Header ( Vertical Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. Part Number 2 -- 3 4 -178313- 5 6 8 10 -178314- -178315- -178316- -178317- -178318- Tube Package Dimensions (Ref.) A -- Dimensions B -- C -- 21.62 25.43 13.97 17.78 07.62 11.43 29.24 21.59 15.24 33.05 40.67 25.40 33.02 19.05 26.67 48.29 40.64 34.29 32 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S -- Standard SMT Type Appearance Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC Receptacle Housing Board-mounting Tab Header (Horizontal Type) (Vertical Type) Part Number Chart No. of Pos. 3 5 8 Keying Receptacle Housing* x 1-178288-3 x x 1-178288-5 1-178288-7 Board-mounting Tab Header Horizontal Type Vertical Type -- -- 1-177662- 1-179188- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating -3 = 0.76m thick gold plating 1-177665- -- Material of Tab Header : P.P.S. *D-3100S Series. Mating Dimensions Horizontal/Vertical Type Receptacle Housing No. of Pos. 3 5 8 Part Number -178288-3 -178288-5 -178288-7 Dimensions A B 26.76 34.38 16.70 24.32 45.81 35.97 33 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S -- Standard SMT Type (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Tube Package Dimensions (Ref.) No. of Pos. 3 5 8 Part Number -- -177662- -179188- Board-mounting Dimensions A -- B -- C -- D -- 29.24 22.86 15.24 22.24 40.67 34.29 26.67 33.67 Tab Header (Vertical Type) PC Board Layout Tube Package Dimensions (Ref.) No. of Pos. 3 5 8 Part Number Dimensions -- A -- B -- C -- D -- -177665- -- 29.24 -- 23.95 -- 15.24 -- 22.24 -- 34 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D -- Standard 2-Row Type Appearance Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) / Vertical Type 150x200mils (3.81x5.08mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC Receptacle Housing Board-mounting Tab Header (Vertical Type) Tab Housing (Panel Type) Board-mounting Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) (Vertical Type) Part Number Chart No. of Receptacle Housing Pos. Tab Housing Free-hanging Type -- Board-mounting Tab Header L Fitting Horizontal Type Vertical Type -- -- -- 4 -- Panel Type -- 6 10 178289-3 178289-5 178803-3 178803-5 178964-3 178964-5 S -- 178303- 178305- 178323- 178325- 12 16 178289-6 178803-6 178964-6 178326- 178803-7 178803-8 178964-7 178964-8 -- -- 178306- 178289-7 178289-8 178307- 178308- 178327- 178328- 20 -- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating, -5 = Tin plating 35 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D -- Standard 2-Row Type (Continued) Mating Dimensions Panel/Free-Hanging Type Receptacle Horizontal/Vertical Type Housing Dimensions A B -- -- No. of Pos. Receptacle Housing 4 -- 6 10 178289-3 178289-5 24.36 31.98 16.70 24.32 12 178289-6 35.09 28.35 16 20 178289-7 178289-8 42.71 51.03 35.97 43.37 Tab Housing Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. Panel Type Part Number Free-hanging Type Dimensions 4 6 -- -- A -- B -- C -- D -- E -- F -- 178803-3 178964-3 40 31 25.57 21.62 14.62 22.6 10 178803-5 178964-5 47 38 33.19 29.24 22.24 30.2 12 16 178803-6 178803-7 178964-6 178964-7 51 59 42 50 37.00 44.62 33.05 40.67 26.05 33.67 34.0 41.6 20 178803-8 178964-8 67 58 52.62 48.29 41.29 49.2 36 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D -- Standard 2-Row Type (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. 4 6 10 12 16 20 Part Number -- A -- 178303- 178305- 178306- 178307- 178308- Board-mounting Tube Package Dimensions (Ref.) Dimensions B -- C -- 21.62 15.24 07.62 29.24 22.86 15.24 33.05 40.67 26.67 34.29 19.05 26.67 48.29 41.91 34.29 Tab Header ( Vertical Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. 4 6 10 12 16 20 Part Number -- A -- 178323- 178325- 178326- 178327- 178328- Tube Package Dimensions (Ref.) Dimensions B -- C -- 21.62 13.97 07.62 29.24 21.59 15.24 33.05 40.67 25.40 33.02 19.05 26.67 48.29 40.64 34.29 37 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M -- Modular Type Appearance Connectors can be used in modular configurations in combination with D-3100S. Ideally Suited For Allocation of Signal Circuits Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) / Vertical Type 150x300mils (3.81x7.62mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC Receptacle Housing (2-row 6 positions) Receptacle Housing (D-3100S = 1-row 3 positions) x2 Board-mounting Tab Header Horizontal Type (2-row 6 positions) Receptacle Housing (2-row 6 positions) Board-mounting Tab Header Vertical Type (2-row 6 positions) Receptacle Housing (D-3100S = 1-row 3 positions) x2 Receptacle Housing Board-mounting Tab Header (Horizontal Type) (Vertical Type) Part Number Chart Board-mounting Tab Header Horizontal Type Vertical Type No. of Pos. Keying Receptacle Housing XX 6 YY 1-178127-6 2-178127-6 1-178137- 2-178137- 1-178141- -- XY 3-178127-6 3-178137- 3-178141- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating -3 = 0.76m thick gold plating -5 = Tin plating 38 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M -- Modular Type (Continued) Keying This product (D-3100M) is provided with keying to help prevent mismating of connector halves. Keying is available in three types - XX Type, YY Type and XY Type. (Shown below is the mating surface of Tab Header.) Row B Keying Mark Keying Mark Keying Mark Row A Key Rib XX Type Key Rib Key Rib YY Type XY Type Table of Mating Combinations Board-mounting Tab Header Receptacle Housing Horizontal Type 1 Row 3 positions (D-3100S) * 2 Rows 6 positions X Type P/N : 1-178288-3 Y Type P/N : 2-178288-3 XX Type P/N : 1-178127-6 1 Row 3 positions (D-3100S) X Type P/N : 1-178293- * Y Type P/N : 2-178293- 2 Rows 6 positions XX Type P/N : 1-178137- Vertical Type 1 Row 3 positions (D-3100S) * 2 Rows 6 positions X Type P/N : 1-178313- Y Type P/N : 2-178313- XX Type P/N : 1-178141- XX Type P/N : 2-178127-6 YY Type P/N : 2-178137- YY Type XY Type P/N : 3-178127-6 XY Type P/N : 3-178137- XY Type P/N : 3-178141- The housing with asterisk ( ) same as D-3100S Series. * 39 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M -- Modular Type (Continued) Mating Dimensions Horizontal Type Receptacle (Modular Use) Vertical Type (Modular Use) Housing No. of Pos. Part Number 6 -178127-6 Dimensions A 24.76 B 16.7 Notice: *Although external or mounting dimensions are described in the catalog, the specifications are subject to change. When selecting products for your requirements, please request the appropriate drawings. Product Specifications, Instruction Sheets, etc., are also available. It is recommended that you request these documents as well. 40 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M -- Modular Type (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Tube Package Dimensions (Ref.) Solder tine section is 0.64 sq. No. of Pos. Part Number 6 -178137- Board-mounting A Dimensions B C 21.62 15.24 7.62 Tab Header ( Vertical Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Tube Package Dimensions (Ref.) Solder tine section is 0.64 sq. No. of Pos. Part Number 6 -178141- A Dimensions B C 21.62 13.97 7.62 41 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) Appearance D-3200S (High-Voltage Version of Standard D-3100S) Board mounting pitch: Horizontal Type 200mils (5.08mm) Dielectric Withstanding Voltage: 2,200V (for one minute) Voltage Rating: 600V AC (per connector) Tab Housing (Panel Type) Receptacle Housing Receptacle Housing Board-mounting Tab Header (Vertical Type) Board-mounting Tab Header (Horizontal Type) Tab Housing (Free-Hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Board-Mounting Tab Header (Free-Hanging Type) (Horizontal Type) (Vertical Type) Part Number Chart Receptacle Housing No. of Keying Pos. 2 3 4 5 6 X Y X Y X Panel Type 1-178128-2 2-178128-2 1-178128-3*1 1-179553-2 2-178128-3*1 2-179553-3 1-179553-4 Y X 1-178128-4 2-178128-4 1-178128-5*1 Y X 2-178128-5*1 1-178128-6*1 Y 2-178128-6*1 2-179553-2 1-179553-3 Tab Housing Board-mounting Tab Header Free-Hanging Type L Fitting Horizontal Type Vertical Type 1-179276- 1-917337- 1-179552-2 S 2-179276- 2-917337- 2-179552-2 S 1-178138- 1-178136- 1-179552-3 S 2-178138- 2-178136- 2-179552-3 S 2-179553-4 1-179552-4 S 2-179552-4 S Use 2-row 6 position D-3200M, in place 5 and 6 position Panel and Free-hanging Types. Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating, -5 = Tin plating 1-179277- 2-179277- 1-917338- 2-917338- 1-316130- 2-316130- 1-316132- 2-316132- 1-316131- 2-316131- 1-316133- 2-316133- can also be used in modular configuration with D-3200M *1Tab Housing and Tab Header. 42 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200S (High-Voltage Version of Standard D-3100S) (Continued) Keying This product (D-3200S) is provided with keying to help prevent mismating of the connector halves. Keying is available in two types - X Type and Y Type . (Shown below is the mating surface of Tab Header.) Keying Mark Key Rib Keying Mark Key Rib X Type Y Type 43 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200S (High-Voltage Version of Standard D-3100S) (Continued) Mating Dimensions Panel/Free-Hanging Type Horizontal/Vertical Type External Dimensions Receptacle Housing 5-and 6-position receptacle housings differ slightly in shape with each other. Check with diagram. No. of Pos. -178128-2 -178128-3 2 3 4 -178128-4 -178128-5 -178128-6 5 6 Tab Dimensions Part Number A B 24.62 14.16 29.70 34.78 19.24 24.32 39.86 29.40 44.94 34.48 Housing Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-Hanging Type A B E F 2 Part Number Free-Hanging Type Panel Type -179553-2 -179552-2 36.83 28 23.03 19.08 12.08 20 3 4 -179553-3 -179553-4 41.91 46.99 33 38 28.11 33.19 24.16 29.24 17.16 22.24 25 30 No. of Pos. -179552-3 -179552-4 Dimensions C D 44 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200S (High-Voltage Version of Standard D-3100S) (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Tube Package Dimensions (Ref.) Solder tine section is 0.64 sq. A Dimensions B C -179276- 19.08 12.70 05.08 -178138- 24.16 29.24 17.78 22.86 10.16 15.24 No. of Pos. Part Number 2 3 4 5 -179277- -316130- 6 -316131- Board-mounting 34.32 27.84 20.32 39.40 33.02 25.40 Tab Header ( Vertical Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. 2 3 4 5 6 Dimensions Part Number -917337- -178136- -917338- -316132- -316133- Tube Package Dimensions (Ref.) A B C 19.08 24.16 11.43 16.51 05.08 10.16 29.24 21.59 15.24 34.32 39.40 26.67 31.75 20.32 25.40 45 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200S SMT Type Receptacle Housing and Board Mount Tab Header Appearance Dielectric Withstanding Voltage: 2,200V (1 min.) Voltage Rating: 600V AC (when one connector is used) Receptacle Housing Board-Mounting Tab Header (Horizontal Type) Receptacle Contact**************For each line of contacts, refer to the appropriate page. No. of Positions Keying Part Number of Receptacle Housing* 2 X 1-178128-2 Part Number of Board-Mount Tab Header Horizontal Type ---- 3 4 X X 1-178128-3 1-178128-4 1-917389- ---- 5 X 1-178128-5 ---- 6 X 1-178128-6 ---- Note: Enter the following plating codes in Part Number suffix-. Gold plating only for SMT Type. -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating Part Numbers are of the same design as D-3200S Series. For dimensions, refer to D-3200S Series. Header material is PPS. * Applications Servomotors/Inverters-Typical Applications D-3100SMT Board-mount horizontal type D-3200SMT Board-mount horizontal type 46 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200S SMT Type (Continued) Mating Dimensions Horizontal Type External Dimensions Board-mount Tab Header (Horizontal Type) PC Board Layout Tube Package Dimensions (Ref.) No. of Pos. Part Number of Tab Header 3 1-917389- A 24.16 Dimensions B C 17.78 10.16 D 17.16 47 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200M -- Modular Type Appearance Connectors can be used in modular configurations in combination with D-3200S. Ideally suited for allocation of power circuits. Board mounting pitch: Horizontal Type 200x200mils (5.08x5.08mm) Vertical Type 200x300mils (5.08x7.62mm) Dielectric Withstanding Voltage: 2,200V (for one minute) Voltage Rating: 600V AC (per connector) Tab Housing (Panel Type) Receptacle Housing Board-mounting Tab Header (Vertical Type) Tab Housing (Free-Hanging Type) Receptacle Housing Board-mounting Tab Header (Horizontal Type) Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Board-mounting Tab Header (Free-Hanging Type) (Horizontal Type) (Vertical Type) Receptacle Contact Tab Contact**************For each line of contacts, refer to the appropriate page. Part Number Chart 48 Tab Housing* Board-Mounting Tab Header* Receptacle Housing Panel Type 6 XX YY 1-178129-6 2-178129-6 1-179555-3 2-179555-3 3-178129-6 1-917659-5 3-179555-3 -- 3-179554-3 -- S -- 3-178139- 1-316080- 3-178140- 1-917657- 10 XY XX YY XY XX 2-917659-5 3-917659-5 1-917659-6 -- -- -- -- -- -- 2-316080- 3-316080- 2-917657- 3-917657- 1-179555-6 1-179554-6 12 YY XY 2-917659-6 3-917659-6 2-179555-6 3-179555-6 -- -- -- 1-316081- 2-316081- 3-316081- 1-917658- 2-917658- 3-917658- 20 XX 1-917659-8 1-179555-8 2-179554-6 3-179554-6 -- -- -- -- No. of Keying Pos. Free-Hanging Type L Fitting Horizontal Type 1-178139- S 1-179554-3 2-178139- S 2-179554-3 Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating, -5 = Tin plating Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Vertical Type 1-178140- 2-178140- * Can also be used in Drawer connector in combination with D-3200M Drawer Type. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200M -- Modular Type (Continued) Keying This product (D-3200M) is provided with keying to help prevent mismating of the connector halves. Keying is available in three types - XX Type, YY Type and XY Type. (Shown below is the mating surface of Tab Header.) Row B Row A Keying Mark Key Rib Keying Mark Keying Mark Key Rib XX Type Key Rib YY Type XY Type Table of Mating Combinations Receptacle Housing 1 Row, 3 Pos. (D-3200S) Panel Type 1 Row 3 Positions (D-3200S) X Type Panel Type 1 Row, 3 Pos. (D-3200S) Horizontal Type X Type Free-Hanging Type * Free-Hanging Type * Board-mounting Tab Header Tab Housing Vertical Type * Y Type Panel Type Vertical Type Y Type * Free-Hanging Type * 2 Rows 6 Positions XX Type Panel Type Panel Type Free-Hanging Horizontal Type Type 2 Rows 6 positions XX Type 2 Rows 6 Positions YY Type Panel Type Free-Hanging Type Vertical Type XY Type Panel Type XY Type Free-Hanging Type Y Type Horizontal Type Vertical Type XX Type Horizontal Type Vertical Type YY Type Horizontal Type YY Type Free-Hanging Type X Type Horizontal Type Vertical Type XY Type Horizontal Type Vertical Type The housing with asterisk ( ) same as D-3200S Series. * 49 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200M -- Modular Type (Continued) Mating Dimensions Panel/Free-Hanging Type Horizontal Type (Modular Use) Vertical (Modular Use) External Dimensions Receptacle Housing Dimensions No. of Pos. Part Number 6 -178129-6 27.30 19.24 10 12 -917659-5 37.46 42.54 29.40 34.48 62.86 54.80 -917659-6 -917659-8 20 Tab A B Housing Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-Hanging Type No. of Pos. 6 12 50 20 Part Number Free-Hanging Type Panel Type -179555-3 -179554-3 Dimensions A B C D E F -179555-6 -179554-6 41.91 57.91 33 49 28.11 43.35 24.16 39.40 17.16 32.40 25 41 -179555-8 -- 78.23 70 -- 59.72 52.72 61 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200M -- Modular Type (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Tube Package Dimensions (Ref.) Solder tine section is 0.64 sq. No. of Pos. 6 10 12 Dimensions Part Number -178139- -316080- -316081- Board-mounting A B C 24.16 34.32 17.78 27.94 10.16 20.32 39.40 33.02 25.40 Tab Header ( Vertical Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Tube Package Dimensions (Ref.) Solder tine section is 0.64 sq. No. of Pos. 6 10 12 Part Number -178140- -917657- -917658- A Dimensions B C 24.16 16.51 10.16 34.32 39.40 26.67 31.75 20.32 25.40 51 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200M -- Drawer Type Appearance Board mounting pitch: Horizontal Type 200x200 mils (5.08x5.08mm) Vertical Type 200x300mils (5.08x7.62mm) Dielectric Withstanding Voltage: 2,200V (for one minute) Voltage Rating: 600V AC (per connector) Receptacle Housing (Drawer Type) Board-mounting Tab Header (Horizontal Type) Receptacle Housing Tab Housing (Drawer Type) (Panel Type) Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) (Vertical Type) Part Number Chart No. of Receptacle Housing Keying Pos. (Drawer Type) XX 6 YY XY 1-917266-3 -- -- Tab Housing* Board-mounting Tab Header* Panel Type Free-Hanging Type 1-179555-3 1-179554-3 Horizontal Type 1-178139- Vertical Type 1-178140- 2-179555-3 3-179555-3 2-179554-3 3-179554-3 2-178139- 3-178139- 2-178140- 3-178140- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating, -5 = Tin plating Panel Mounting Screw Part Number 900167-1 52 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200M -- Drawer Type (Continued) Mating Dimensions Panel/Free-Hanging Type Horizontal/Vertical Type External Dimensions Receptacle Housing Panel Type No. of Pos. Part Number 6 -917266-3 Tab Dimensions A B C D E F 40 29 20.5 19.24 14.76 10.16 Housing Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. 6 Panel Type -179555-3 Part Number Free-hanging Type -179554-3 A B 41.91 33 Dimensions C D 28.11 24.16 E F 17.16 25 53 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200M -- Drawer Type (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. Part Number 6 -178139- Board-mounting Dimensions A B C 24.16 17.78 10.16 Tab Header (Vertical Type) PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. Part Number 6 -178140- A Dimensions B C 24.16 16.51 10.16 54 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3200T -- 3-Row Type Appearance Board-mounting pitch: Horizontal Type 200x200mils (5.08x5.08mm) Dielectric Withstanding Voltage: 2,200V (for one minute) Voltage Rating: 600V AC (per connector) Receptacle Housing Mating Dimensions Horizontal Type Keying This product (D-3200T) is provided with keying to help prevent mismating of the connector halves. Keying is available in four types-XXX Type, XXY Type, YYX Type and XYX Type. (Shown below is the mating surface of Tab Header.) Part Number Chart No. of Pos. Keying 9 XXX XXY YYX XYX Board-mounting Tab Header Horizontal Type 1-1123624- 3-1123624- 4-1123624- 5-1123624- Note: Enter following plating codes in- after Part Numbers: -2 : 0.38m thick gold plating -5 : Tin plating Board-mount XXX Type XXY Type YYX Type XYX Type Tab Header (Horizontal Type) PC Board Layout Applicable Board Thickness: 1.60.1 55 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3400F -- Skyscraper Connectors Appearance Board-mounting width reduced through increased heights. Compatible with increased I/Os. Board-mounting pitch: Horizontal Type 150x150 mils (3.81x3.81 mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC Board-mounting Tab Header (Horizontal Type) Receptacle Housing Receptacle Housing Board-mounting Tab Header (Horizontal Type) Part Number Chart No. of Pos. Receptacle Housing Board-mounting Tab Header (Horizontal Type) 12 178214-1 178216- 16 20 -- 917249-1 917251- -- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating, -5 = Tin plating 56 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3400F -- Skyscraper Connectors (Continued) Mating Dimensions Horizontal Type Receptacle Housing No. of Pos. Part Number 12 16 20 178214-1 -- 917249-1 Dimensions A 12.22 -- 19.84 57 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3400F -- Skyscraper Connectors (Continued) Board-mounting Tab Header (Horizontal Type) Tube Package Dimensions For 12 Pos. For 20 Pos. Solder tine section is 0.64 sq. No. of Pos. 16 178216- -- A 15.02 -- B 07.62 -- 20 917251- 22.64 15.24 12 PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Part Number Dimensions Testing Advice There are two major causes for faulty contact of the connector. They are: (1) Scooping of contacts at mating/unmating * With this Dynamic Series, each connector is designed to protect contacts against scooping very effectively. (2) Widening of contact gap by forcing tester bar, etc., into receptacle contacts when making continuity check. * Test bars that are commercially available (2 mm) cannot be pushed in from the entry port of housing. Never do continuity check by inserting clips, etc. Failure may also be caused by mis-insertion of the extraction tool. Be careful when you use the tool. (Recommended methods of continuity check) Utilize tab contacts. Extract contacts from Boardmounting Vertical Type connector and insert them for testing. The best method is to use Board-mounting Vertical type connector. 58 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3500D -- Sensor Connectors Appearance Ideally suited for sensors used in robotics and machine tools. Also used for power distribution. Board mounting pitch: 200x200mils (5.08x5.08mm) Dielectric Withstanding Voltage: 2,200V (for one minute) Voltage Rating: 600V (per connector) Tab Housing (Free-hanging Type) Board-mounting Tab Header (Horizontal Type) *1 Board-mounting Tab Header (Vertical Type) *2 * * Up to six 2-position receptacle housings marked 1 can be inserted into a 12position tab housing and header and up to 10 2-position receptacle housings with 1 mark can be inserted into a 20-position tab housing and header. * Up to three 4-position receptacle housings marked 2 can be inserted into a 12-position tab housing and up to 5 4-position receptacle housings with 2 mark can be inserted into a 20-position tab housing. It is possible to use 2-pos. and 4-pos. receptacle housings mixed. * Receptacle Housing Receptacle Housing * Tab Housing (Panel Type) Board-mounting Tab Header (Free-hanging Type) Tab Housing No. of Pos. Receptacle Housing 2 175362- Panel Type -- 4 12 175363- -- -- -917241-6 20 -- -917241-8 (Horizontal Type) L Free-hanging Type Fitting -- -- -- -- -917242-6 S -917242-8 * S (Vertical Type) Board-mounting Tab Header Horizontal Type -- Vertical Type -- 1376133- 0177555- -- 316516- 0175365- 316517- Note : Enter the following plating codes in - after Part Numbers: -2 = 0.38m thick gold plating, -3 = 0.76m thick gold plating, -5 = Tin plating 59 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3500D -- Sensor Connectors (Continued) Mating Dimensions Panel/Free-hanging Type Horizontal/Vertical Type Receptacle Housing (2 Positions) Receptacle Housing (4 Positions) The upper illustration applies for -2. No. of Pos. Part Number 175362-1 175362-2 2 The illustrations show -1 type. (-2 type does not have the locking lever.) The upper illustration applies for -2. No. of Pos. Part Number 175363-1 175363-2 4 type has no locking lever in order not to hinder the adjacent receptacle when removing the receptacle. *-2 When removing -2 type receptacle, please use something like a screwdriver. Tab Housing Circuit #1 Panel Type Panel Cutout The location of mark of 3-type. Free-Hanging Type When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. B Row A Row No. of Pos. 12 20 60 Part Number Panel Type Free-Hanging Type 0-917241-6 0-917242-6 3-917241-6 3-917242-6 0-917241-8 0-917242-8 3-917241-8 3-917242-8 A B C Dimensions D E F G 52 43 36.43 32.48 32.48 33.4 15.24 72 63 56.75 52.8 52.8 53.8 35.56 *3- type has mark on top of the circuit No.1 in order to enhance visibility. Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3500D -- Sensor Connectors (Continued) Board-mounting Tab Header (Horizontal Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Solder tine section is 0.64 sq. No. of Pos. 4 12 20 Part Number 1376133- 0177555- 0175365- Board-mounting Dimensions A B 12.16 32.48 52.80 05.08 25.40 45.72 Tab Header (Vertical Type) PC Board Layout Acceptable Board Thickness: 1.6-2.40.1 Tube Package Dimensions (Ref.) Solder tine section is 0.64 sq. No. of Pos. 12 20 Part Number 316516- 316517- Dimensions A 32.48 52.80 B 25.40 45.72 Base level 61 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3700 -- Connectors for Exclusive Use with Servomotor Appearance Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250V AC Motor-side Tab Header Receptacle Connector Kit Product Specification: 108-5324 Instruction Sheet: 411-5747 Receptacle Connector Kit Part Number Chart No. of Pos. W/O Contact Contact (P/N 1-175218-2) including 6 contacts 6 1-176346-7 1-176346-7 1-176346-8 1-176346-8 Applications Typical Application on Servomotor / Servodriver Remarks Products with TUV -- D-3200M Board-Mounting Horizontal Type D-3200M Free-hanging Type D-3100D Board-Mounting Horizontal Type D-3100D Free-hanging Type 62 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3700 -- Connectors for Exclusive Use with Servomotor (Continued) Mating Dimensions 6-position Plug Housing, with Ground External Dimensions Receptacle Connector Kit (Products with CE mark) Case Rubber Packing Case for 6-position Motor Connector Receptacle Contact Wire Rubber Packing Wire Clamp Wire Fixing Screw M3 Screw No. of Pos. 176346- Motor-side Tab Header (Offered for limited usage) 63 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series List of Products by Application D-5200S High-Pressure 1-Row Type D-5200S Free-hanging Type D-5200S Panel Type D-5200S Receptacle Housing D-5200S Board-mounting Vertical Type D-5200M High-Pressure Modular Type D-5200M Board-mount Horizontal Type D-5200M High Current Type (See page 77) D-5200M Free-hanging Type D-5200M Board-mounting Vertical Type D-5200M Board-mounting Horizontal Type D-5200M Panel Type D-5200M Receptacle Housing D-5200S Receptacle Housing x 2 64 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) Performance Data and Specifications D-5200S/M Performance Data Pitch Material and Finish Description Material Receptacle Contact Tab Contact Copper alloy Tab Post Copper alloy 400mils (10.16mm) Description Voltage Rating 630V AC Current Rating Wire AWG #16 #14 #12 #10 Current 16A 19A 25A 30A 6 position max. Contact Resistance 2m Max. Dielectric Withstanding Voltage 3,000V AC (1 minute) Operating Temperature -55~+105C D-5200M Housing Finish Gold plating with underplated nickel (1.27m) Gold plating with underplated nickel (1.27m) UL 94V-0 rated, glassfiber reinforced polyester (PBT) Performance Data Material and Finish Pitch 400mils (10.16mm) Description 630V AC Voltage Rating Current for 3-pos. silver-plated contacts Current Rating Wire AWG Description Material Receptacle Contact Tab Contact Copper alloy Tab Post Copper alloy #20 #18 #16 #14 #12 #10 #8 Current 12A 16A 20A 25A 33A 38A 45A Current for 4-pos. silver-plated contacts Wire Housing Finish Silver plating with underplated nickel (2.54m) Silver plating with underplated nickel (2.54m) UL 94V-0 rated, glassfiber reinforced polyester (PBT) AWG #20 #18 #16 #14 #12 #10 #8 Current 12A 15A 18A 23A 31A 35A 43A Contact Resistance 2m Max. Dielectric Withstanding Voltage 3,000V AC (1 minute) Operating Temperature -55~+105C 65 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) Performance Data and Specifications (Continued) Specifications and Instruction Sheets Product Specification 108-5453 Test Report 501-5188 Application Specification 114-5206 Hand Tool Instruction Sheets Crimping Tool P/N : 234170-1 411-5712 Crimping Tool P/N : 234171-1 411-5713 Crimping Tool P/N: 91596-1 408-8547 Crimping Tool P/N: 1366044-1 411-5976 411-5774 Extraction Tool Instruction Sheet *Remember to obtain Instruction Sheets and other technical documents. Safety Specifications The following safety specifications are applicable to specific Part Numbers. Contact Technical Support to check if approval is given for each Part Number you are using. Note that there are instances where values differ from those given in Tyco Electronics Performance Data. D-5200M Series D-5200 Series (400 mil, 10.16mm pitch) Voltage Rating Specification 108-5453 UL File No. E28476 (Recognized Component) CSA Report No. LR7189 TUV License No. R9650368 IP Protection IP-10 Overvoltage Classification (II) Number of repeated insertions and withdrawals allowed: 50 times. 630V AC Determined by requirements of equipment in use. 600V AC Current Rating See preceding page Determined by requirements of equipment in use. AWG A 16 13 14 18 12 25 10 30 Temperature Rating Voltage Rating -55~+105C -- -- -- -- -- Current Rating See preceding page Determined by requirements of equipment in use. -- AWG 600V AC AWG 16 14 12 10 A 15 20 25 30 -30~+105C -- 20 18 16 14 12 10 8 Temperature Rating -55~+105C -- -- Pos. 1~3 4 12.5 12.5 17.5 16 21 19.5 26 24 33 31 40 37.5 - 46 -30~+105C 66 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) Crimp Receptacle Contact (Used in Receptacle Housing) Type Contacts Tab Contact (Used in Tab Housing) D-5 Contacts (Gold Plating) Wire Range AWG 16 14 12 10 mm2 Ins. Dia. Range mm Wire Range Mark 3~3.8 S 4~5.2 M 1.25 2.20 3.50 5.50 Contact Part Numbers* Receptacle 179955- 316040- 179956- 316041- ST. LP. ST. LP. Tab 917802- 917804- 917803- 917805- Note: Enter the following plating code in Part Number suffix-: -2 = 0.38m thick gold plating -3 = 0.76m thick gold plating Sequential Tab Application Tooling Hand Tool Mini-Applicator 84696-1 1,-- 84695-1 1-- ** -- ** -- -- 234170-1 -- 234171-1 * Strip Form contacts are used with Mini-Applicator and Loose-Piece contacts are with hand tools. **Mini-Applicator is for use on Automachines. (See page 68. Contact Technical Support for details.) D-5 Contacts (Silver Plating) Wire Range AWG 20 mm2 0.50 16 16 1.25 1.25 14 2.20 12 3.50 10 5.50 8 8.00 Ins. Dia. Range mm Wire Range Mark 1.8~3.23 SS 3~3.80 S 4~5.2 M 4.9~7.8 L Contact Part Numbers* ST. LP. ST. Application Tooling Receptacle 1318985-6 Mini-Applicator ** Hand Tool -- 1318986-6 -- ** 91596-1 LP. 0179955-6 0316040-6 ST. 0179956-6 ** LP. 0316041-6 ST. LP. 1318696-6 1318697-6 -- ** Note: The contacts part numbered with "-6" are silver plated with 2.54 m thickness. -- -- -- 234170-1 -- 234171-1 -- 1366044-1 * Strip Form contacts are used with Mini-Applicator and Loose-Piece contacts are with hand tools. **Mini-Applicator is for use on Automachines. (See page 68. Contact Technical Support for details.) Application Tooling *Used to extract contacts from wire type tab / receptacle housing. Tool (Take care when inserting tool as the lance section of D-5 is turned upside down to that of D-3.) Part Number: 409158-1 Instruction Sheet 411-5774 *With D-5 contacts only, it is possible to extract using a small-size slotted screwdriver. Extraction * How to Use Extraction Tool Insert Extraction Tool in the direction as shown, insert into the narrow lower section of Housing's reverse convex hole. (make sure that you are holding tool in proper position, top and bottom.) Take care not to insert tool into contact * section. If you've inserted by error, replace the contact with a new one before proceeding. When Using D-5 Extraction Tool When Using Slotted Screwdriver The tip of Extraction Tool depresses housing lance, letting contact free. When you butt the tip of tool at lance section and depress it, contact is released free. Contact can now be pulled out. Contact can be pulled out. 67 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) Application Tooling Hand (Continued) AMP-3K/40 The crimping section incorporates Straight Action construction for improved reliability as with automachine. and AMP-5K/40 Terminating Machines The AMP-3K/40 and AMP-5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Part No.: See the preceding page. Minimum order quantity: 1 * 3,000 lb. [1361 kg] max. crimp force (AMP-3K/40) 5,000 lb. [2268 kg] max. crimp force (AMP-5K/40) * Toolless removal of applicators and guards * Jog capability * Quiet, fast operation -- 80/76 dBA and cycle time less than 0.400 seconds * Accepts Heavy Duty Mini style applicators * Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light * Order Catalog 1654856 for specifications and part numbers Tool Mini-Applicator Part Number: Contact Technical Support Minimum order quantity: 1 AMP-O-LECTRIC Model G Terminating Machine The Model "G" Terminator is the most advanced design in the long-standing series of AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It features a reliable direct motor drive system. Its modular construction enables it to be used either as a bench-top unit, or in combination with fully-automatic lead-making equipment. For operator convenience, access to and lighting in the target area has been improved and the Crimp Quality Monitor (CQM) has been moved to eye level for bench-top use. The Model "G" is also quieter, plus improved guarding meets applicable European and domestic safety requirements. * Quieter * Improved guarding and lighting * Toolless changeover of applicators * Precision manual- or auto-adjust for crimp height * Total and batch counter * Accepts all existing Tyco Electronics miniature applicators, with minor modifications * Reduced maintenance requirements * Request Catalog 65828 for specifications and part numbers Mini-Applicator Part Number: Contact Technical Support. Minimum order quantity: 1 Mounting Hardware Attachment Sequential Clip Part Number: 179993-1 68 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) Appearance D-5200S -- Standard 1-Row Type Board mounting pitch: 400mils (10.16mm) Dielectric Withstanding Voltage: 3,000V (for one minute) Voltage Rating: 630V AC Tab Housing (Panel Type) Receptacle Housing Receptacle Housing Board-mount Tab Header (Vertical Type) Board-mount Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Receptacle Contact No. of Part Number of Keying Pos. Receptacle Housings 2 3 4 5 6 Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) (Vertical Type) Tab Contact********For each line of contacts, refer to the appropriate pages. Part Number of Tab Housings Panel Type Part Number Board-mounting Tab Headers Horizontal Type 1-353079- Vertical Type 1-353080- 1-179958-2 1-353047-2 Free-hanging Type 1-353046-2 2-179958-2 1-179958-3 2-353047-2 1-353047-3 2-353046-2 1-353046-3 2-353079- 2-353080- X 1-353081- 1-353082- Y 2-179958-3 2-353047-3 2-353046-3 X 1-179958-4 2-353081- 1-917541- 2-353082- 1-917542- Y 2-179958-4 2-917541- 2-917542- X -- D-5200MS, 4- and 6-position -- -- Y X -- Panel and Free-hanging Types. -- -- 1-179958-6 1-179959- 1-179960- Y 2-179958-6 2-179959- 2-179960- X Y Use low 4- and 6-position Note: Enter the following plating code in Part Number suffix- -2 = 0.38m thick gold plating -3 = 0.78m thick gold plating 69 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200S -- Standard 1-Row Type (Continued) Keying Keying is provided with this product (D-5200S) to help prevent misinsertion. Two types, X and Y, are available. (Shown below is the mated interface of Tab Header.) Keying Sign Keying Sign Key Rib Key Rib X-Type Y-Type Application Servomotor / servodriver--Typical Application D-3100D Free-hanging Type D-3100D Board-mount Horizontal Type D-5200M Free-hanging Type D-5200S Board-mount Horizontal Type 70 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200S -- Standard 1-Row Type (Continued) Mating Dimensions Panel / Free-hanging Type External Horizontal / Vertical Type Dimensions Receptacle Housing No. of Positions Part Number of Receptacle Housing 2 -179958-2 -179958-3 3 -179958-4 4 5 -- -179958-6 6 Tab Dimensions A 35.76 B 23.76 45.92 33.92 53.68 -- 44.08 -- 74.00 64.40 Housing Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. 2 3 Part Number of Tab Housing Free-hanging Type Panel Type -353047-2 -353047-3 -353046-2 -353046-3 Dimensions A 47 B 38 C 33.44 D 29.36 E 21.11 F 30.4 57 48 43.60 39.52 31.27 40.5 71 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200S -- Standard 1-Row Type (Continued) Board-mount Tab Header (Horizontal Type) PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Solder tine section is 1.0 sq. No. of Pos. Part Number of Tab Header -353079- -353081- 2 3 -917541- 4 5 -- -179959- 6 Board-mount Tube Package Dimensions (Ref.) Dimensions A 29.36 B 22.86 C 10.16 39.52 33.02 20.32 49.68 -- 43.18 -- 30.48 -- 70.00.00 63.500 50.800 Tab Header (Vertical Type) PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Solder tine section is 1.0 sq. No. of Pos. Part Number of Tab Header 2 3 4 5 6 -353080- -353082- -917542- -- -179960- Dimensions A 29.36 B 22.86 C 10.16 39.52 33.02 20.32 49.68 -- 43.18 -- 30.48 -- 70.00.00 63.500 50.800 Tube Package Dimensions (Ref.) 72 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type D-5200M--Can be used for modular application in conjunction with D-5200S. Also used for power distribution. Board mounting pitch: 400x400mils (10.16x10.16mm) Dielectric Withstanding Voltage: 3,000V (for one minute) Voltage Rating: 630V AC (when one connector is used) Tab Housing (Panel Type) Board-mount Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Board-mount Tab Header (Horizontal Type) Receptacle Housing Receptacle Housing Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) 4 Pos. Receptacle Contact 8 Pos. Tab Contact********For each line of contacts, refer to the appropriate page. No. of Part Number of Keying Pos. Receptacle Housings Part Number of Tab Housing Free-hanging Type 1-917808-2 Board-mounting Tab Header Horizontal Type XX 1-917807-2 Panel Type 1-917809-2 YY 2-917807-2 2-917809-2 2-917808-2 XY XX 3-917807-2 1-917807-3 3-917809-2 1-917809-3 3-917808-2 1-917808-3 6 YY 2-917807-3 2-917809-3 2-917808-3 -- -- 8 XY XX 3-917807-3 -- 3-917809-3 -- 3-917808-3 -- 1-1123829-1 4 1-1123309- 2-1123309- 3-1123309- -- Note: Enter the following plating code in Part Number suffix- : -2 = 0.38m thick gold plating -3 = 0.76m thick gold plating 73 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type (Continued) Keying Keying is provided with this product (D-5200M) to help prevent misinsertion. Three types, XX, YY, and XY, are available. (Shown below is the mated interface of Tab Header.) Keying Sign Key Rib Keying Sign Keying Sign Key Rib Key Rib XX-Type YY-Type XY-Type Table of Mating Combinations Receptacle Housing 1 Row (D-5200S) Panel Type 1 Row (D-5200S) X-Type Panel Type 1 Row (D-5200S) Horizontal Type X-Type Free-hanging Type Free-hanging Type Vertical Type Y-Type Panel Type Vertical Type Y-Type * X-Type Horizontal Type * * * Board-mount Tab Header Tab Housing Free-hanging Type * 2 Rows XX-Type Panel Type Panel Type Free-hanging Horizontal Type Type 2 Rows XX-Type Y-Type Horizontal Type Vertical Type XX-Type Horizontal Type Vertical Type 2 Row YY-Type Panel Type YY-Type Horizontal Type YY-Type Free-hanging Type Free-hanging Type Vertical Type XY-Type Panel Type XY-Type Free-hanging Type 74 Vertical Type XY-Type Horizontal Type Vertical Type *D-5200S Series Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type (Continued) Mating Dimensions Panel / Free-hanging Type Horizontal Type (When used as modular unit) Vertical Type (When used as modular unit) External Dimensions Receptacle Housing No. of Positions Part Number of Receptacle Housing 4 -917807-2 -917807-3 6 Tab Dimensions A 33.36 B 23.76 43.52 33.92 Housing Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. 4 6 Part Number of Tab Housing Free-hanging Type Panel Type A B -917809-2 -917809-3 47 57 38 48 -917808-2 -917808-3 Dimensions C D 33.44 43.60 29.36 39.52 E F 21.11 31.27 30.40 40.50 75 Catalog 1242132 Revised 06-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type (Continued) Board-mount Tab Header (Horizontal Type) PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Solder tine section is 1.0 sq. No. of Pos. Part Number of Tab Header 4 -1123309- Board-mount Dimensions A 29.36 B 22.86 C 10.16 Tab Header (Horizontal Type) PC Board Layout Applicable Board Thickness: 1.6-=2.40.1 Solder tine section is 1.0 sq. No. of Pos. Part Number of Tab Header 8 1123829-1 A Dimensions B C 49.68 43.18 30.48 76 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- High Current Type Appearance Board mounting pitch: 400mils (10.16mm) Dielectric Withstanding Voltage: 3,000V (for one minute) Voltage Rating: 630V AC Part Number Chart No. of Pos. Keying X 2 Y 4 XX YY XY Part Number of Receptacle Housings Part Number of Board-mounting Tab Headers Horizontal Type 1-179958-2 2-179958-2 -- -- 1-917807-2 1-1318983-6 2-1318983-6 2-917807-2 3-917807-2 3-1318983-6 * The 2 pos. receptacles use same 2 pos. housing of D-5200S series. The 4 pos. receptacles use same 4 pos. housing of D-5200M series. The contacts, however, are D-5 (Silver plated type) on page 67. Keying Keying is provided with this product (D-5200M) to help prevent misinsertion. Three types, XX, YY, and XY, are available. 77 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- High Current Type (Continued) Mating Dimensions External Dimensions Receptacle Housing (2 Pos.) No. of Positions Keying Part Number of Receptacle Housing 2 X Y 1-179958-2 2-179958-2 Receptacle Dimensions A B 35.76 23.76 Housing (4 Pos.) No. of Positions Keying Part Number of Receptacle Housing A B XX YY 1-917807-2 2-917807-2 4 33.36 23.76 XY 3-917807-2 Dimensions 78 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- High Current Type (Continued) Board-mount No. of Positions Tab Header (Horizontal Type) Keying XX 4 YY XY Part Number of Receptacle Housing 1-1318983-6 2-1318983-6 3-1318983-6 79 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors Power Connector for Board-to-Board Application Can be used for tab contact connection. Besides, board can be directly inserted into this connector. Housing: Glass-filled thermoplastic, blue Contact: Coper alloy, plated gold (1.27 m thick) on contact area and tin on post area Tab Contact: Brass, 1.27 m plated gold Material & Finish Current Rating 20A Operating Temperature -55C ~ +85C Insertions and Extractions 30 times Tab Contact Ground Module Part Number Part Number 175145-2 119341-1 Application 80 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors Power Connector for Board-to-Board Application (Continued) Mating Dimensions External Dimensions Ground Module Part Number 119341-1 Tab Contact Part Number 175145-2 81 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Dynamic Series Connectors Part Number Index Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 84695 84696 119341 175145 175194 175195 175196 175216 175217 175218 175284 175285 175286 175287 175288 175289 175362 175363 175365 176346 177555 177648 177662 177665 178127 178128 178129 178136 178137 178138 178139 178140 178141 178214 178216 178288 178289 178293 178294 Page No. 67 67 80, 81 80, 81 24 24 24 24 24 24 24 24 24 24 24 24 59, 60 59, 60 59, 61 62, 63 59, 61 29, 31 33, 34 33, 34 38, 39, 40 42, 44, 46 48, 50 42, 45 38, 39, 41 42, 45 48, 51, 52, 54 48, 51, 52, 54 38, 39, 41 56, 57 56, 58 29, 31, 33, 39 35, 36 29, 32, 39 29, 32 Part No. 178295 178296 178297 178298 178303 178305 178306 178307 178308 178313 178314 178315 178316 178317 178318 178323 178325 178326 178327 178328 178802 178803 178964 179188 179276 179277 179552 179553 179554 179555 179955 179956 179958 179959 179960 179993 316040 316041 316080 316081 316130 316131 316132 Page No. 29, 32 29, 32 29, 32 29, 32 35, 37 35, 37 35, 37 35, 37 35, 37 29, 32, 39 29, 32 29, 32 29, 32 29, 32 29, 32 35, 37 35, 37 35, 37 35, 37 35, 37 29, 31 35, 36 35, 36 33, 34 42, 45 42, 45 42, 44 42, 44 48, 50, 52, 53 48, 50, 52, 53 67 67 69, 71, 77, 78 69, 72 69, 72 68 67 67 48, 51 48, 51 42, 45 42, 45 42, 45 Part No. 316133 316516 316517 353046 353047 353079 353080 353081 353082 353715 353716 353717 353718 900121 900128 900167 917241 917242 917249 917251 917266 917337 917338 917389 917484 917485 917511 917512 917541 917542 917657 917658 917659 917802 917803 917804 917805 917807 917808 917809 1123309 1123624 1123829 Page No. 42, 45 59, 61 59, 61 69, 71 69, 71 69, 72 69, 72 69, 72 69, 72 24 24 24 24 28 28 16, 18, 52 59, 60 59, 60 56, 57 56, 58 52, 53 42, 45 42, 45 46, 47 24 24 24 24 69, 72 69, 72 48, 51 48, 51 48, 50 67 67 67 67 73, 75, 77, 78 73, 75 73, 75 73, 76 55 73, 76 Part No. 1318105 1318106 1318107 1318108 1318109 1318110 1318111 1318112 1318114 1318115 1318116 1318117 1318118 1318119 1318120 1318123 1318124 1318125 1318126 1318127 1318577 1318578 1318579 1318696 1318697 1318983 1318985 1318986 1376009 1376020 1376059 1376072 1376073 1376133 1376135 1376136 1376137 Page No. 7 7 7 7 7 7 7 7 12, 14 12, 14 8, 10 8, 10 12, 14 12, 14 8, 10 8, 11 12, 15 12, 15 12, 15 12, 15 16, 17 16, 17 16, 18 67 67 77, 79 67 67 12, 15 12, 15 16, 18 16, 19 16, 19 59, 61 8, 11 12, 15 12, 15 Part No. 175855 234168 234170 234171 234172 409158 919041 919600 919601 Page No. 27 27 66, 67 66, 67 23 67 27 23 23 Part No. 919602 01366044 Page No. 23 66, 67 Application Tooling Part No. 58571 91558 91559 91560 91561 91565 91576 91595 91596 Page No. 25 24 24 24 24 24 6, 7 6, 7 66, 67 82 Catalog 1242132 Revised 6-04 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Global Contacts Americas Argentina - Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2250 Brasil - Sao Paulo Phone: +55-11-3611-1311 Fax: +55-11-3611-0397 Canada - Markham Phone: +905-475-6222 Fax: +905-474-5520 Product Information Center: (Technical Support) Phone: +905-470-4425 Fax: +905-474-5525 Colombia - Bogota Phone: +57-1-240-9396 Fax: +57-1-660-0206 Mexico - Mexico City Phone: +52-55-5-729-0425 Fax: +52-55-5-398-1430 For Latin/South American Countries not shown Phone: +57-1-240-9396 Fax: +57-1-660-0206 United States - Harrisburg, PA Phone: +717-564-0100 Fax: +717-986-7575 Product Information Center: (Technical Support) Phone: +800-522-6752 Fax: +717-986-7575 Asia/ Pacific Australia - Sydney Phone: +61-2-9840-8200 Fax: +61-2-9899-5649 Product Information Center: (Technical Support) Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 India - Bangalore Phone: +91-80-841-0200 Fax: +91-80-841-0210 Indonesia - Jakarta Phone: +6221-526-7852 Fax: +6221-526-7856 Japan - Kawasaki, Kanagawa Phone: +81-44-844-8079 Fax: +81-44-844-8733 Product Information Center: (Technical Support) Phone: +81-44-844-8013 Fax: +81-44-812-3200 Raychem Products Phone: +81-44-900-5102 Fax: +81-44-5025-5027 Korea - Seoul Phone: +82-2-3274-0535 Fax: +82-2-3274-0524/0531 Malaysia - Selangor Phone: +60-3-7053055 Fax: +60-3-7053066 New Zealand - Auckland Phone: +64-9-634-4580 Fax: +64-9-634-4586 Philippines - Makati City Phone: +632-867-8641 Fax: +632-867-8661 People's Republic of China Hong Kong Phone: +852-2735-1628 Fax: +852-2735-0243 Shanghai Phone: Fax: +86-21-6485-0602 +86-21-6485-0728 Shunde Phone: Fax: +86-765-775-1368 +86-765-775-2823 Singapore - Singapore Phone: +65-4820-311 Fax: +65-4821-012 Raychem Products Phone: +65-4866-151 Fax: +65-6545-514 Taiwan - Taipei Phone: +886-2-2664-9977 Fax: +886-2-2664-9900 Thailand - Bangkok Phone: +66-2-955-0500 Fax: +66-2-955-0505 Vietnam - Ho Chi Minh City Phone: +84-8-8232-546/7 Fax: +84-8-8221-443 Europe/ Middle East/Africa Austria - Vienna Phone: +43-190-560-0 Fax: +43-190-560-1333 Belgium - Kessel-Lo Phone: +32-16-352-300 Fax: +32-16-352-352 Germany - Bensheim Phone: +49-6251-133-0 Fax: +49-6251-133-1600 Product Information Center: (Technical Support) Phone: +49-6251-133-1999 Fax: +49-6251-133-1988 Bulgaria - Sofia Phone: +359-2-971-2152 Fax: +359-2-971-2153 Germany - Langen Phone: +49-6103-709-0 Fax: +49-6103-709-1223 Czech Republic - Kurim Phone: +420-5-41-162-111 Fax: +420-5-41-162-223 Germany - Speyer Phone: +49-6232-30-0 Fax: +49-6232-30-2243 Denmark - Viby J Phone: +45-70-15-52-00 Fax: +45-86-29-51-33 Germany HTS Division - Neunkirchen Phone: +49-2247-305-0 Fax: +49-2247-305-122 Egypt - Cairo Phone: +20-2-417-76-47 Fax: +20-2-419-23-34 Estonia - Tallinn Phone: +372-65-05-474 Fax: +372-65-05-470 Finland - Helsinki Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 France - Cergy-Pontoise Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Product Information Center: (Technical Support) Phone: +33-1-3420-8943 Fax: +33-1-3420-8623 France Tyco Electronics Export - St Ouen L'Aumone Phone: +33-1-3440-7200 Fax: +33-1-3440-7220 or +33-1-3440-7230 Great Britain - Stanmore Middlesex Phone: +44-181-954-2356 Fax: +44-181-954-6234 Product Information Center: (Technical Support) Freephone GB: 0800-267-666 Phone: +44-141 810 8967...69 Fax: +44-141 810 8971 Great Britain - Dorcan, Swindon Raychem Products Phone: +44-1793-528171 Fax: +44-1793-572516 Italy - Collegno (Torino) Phone: +39-011-4012-111 Fax: +39-011-4031-116 Lithuania - Vilnius Phone: +370-5-21-31-402 Fax: +370-5-21-31-403 Netherlands - 's-Hertogenbosch Phone: +31-73-6246-246 Fax: +31-73-6212-365 Product Information Center: (Technical Support) Phone: +31-73-6246-999 Fax: +31-73-6246-998 Norway - Nesbru Phone: +47-66-77-88-99 Fax: +47-66-77-88-55 Poland - Warsaw Phone: +48-22-45-76-700 Fax: +48-22-45-76-720 Romania - Bucharest Phone: +40-1-311-3479+3596 Fax: +40-1-312-0574 Sweden - Upplands Vasby Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland - Steinach Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey - Istanbul Phone: +90-212-281-8181...3 +90-212-282-5130/5430 Fax: +90-212-281-8184 Ukraine - Kiev Phone: +38-044-238-6908 Fax: +38-044-568-5740 Russia - Moscow Phone: +7-095-926-55-06...09 Fax: +7-095-926-55-05 Russia - St. Petersburg Phone: +7-812-325-30-83 Fax: +7-812-325-32-88 Greece - Athens Phone: +30-1-9370-396/397 Fax: +30-1-9370-655 Scotland - Dundee Madison Cable Products Phone: +44-1382-508080 Fax: +44-1382-505060 Hungary - Budapest Phone: +36-1-289-1000 Fax: +36-1-289-1010 Slovakia - Banska Bystrica Phone: +421-48-415-20-11/12 Fax: +421-48-415-20-13 Ireland - Dublin Phone: +353-1-820-3000 Fax: +353-1-820-9790 Slovenia - Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240 Israel - Yokneam Phone: +972-4-959-0508 Fax: +972-4-959-0506 Spain - Barcelona Phone: +34-93-291-0330 Fax: +34-93-201-7879 Product Information Center: (Technical Support): Phone: +34-93-291-0330 Fax: +34-93-200-3779 South Africa - Port Elizabeth Phone: +27-41-405-4500 Fax: +27-41-486-1314 83 1242132-1M-GIC-NVO-6-04-0G3B Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com TYCO ELECTRONICS CORPORATION AMP DYNAMIC SERIES CONNECTORS