AC82ABD - BOURNS - Datasheet.Live

Features

n Miniature Thermal Cutoff (TCO) device

n High current capacity, low impedance

n Overtemperature and overcurrent protection

for lithium polymer and prismatic cells

n Controls abnormal, excessive current

virtually instantaneously, up to rated limits

n Wide range of temperature options

Applications

Battery cell protection for:

n Notebook PCs

n Tablet PCs

n Smart phones

AC Series Breaker (Thermal Cutoff Device)

* RoHS Directive 2002/95/EC Jan. 27, 2003 including annex and RoHS Recast 2011/65/EU June 8, 2011.

** Bourns considers a product to be “halogen free” if (a) the Bromine (Br) content is 900 ppm or less; (b) the Chlorine (Cl) content is 900 ppm or less; and (c) the total Bromine (Br)

and Chlorine (Cl) content is 1500 ppm or less.

Specifications are subject to change without notice.

Users should verify actual device performance in their specific applications.

The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.

*RoHS COMPLIANT

LEAD FREE

*RoHS COMPLIANT

**HALOGEN FREE

LEAD FREE

VERSIONS ARE

RoHS COMPLIANT*

Ratings

Specication AC72ABD AC77ABD AC82ABD AC85ABD AC90ABD

Trip Temperature 72 °C ± 5 °C 77 °C ± 5 °C 82 °C ± 5 °C 85 °C ± 5 °C 90 °C ± 5 °C

Reset Temperature 40 °C min.

Contact Rating DC9 V / 35 A, 1000 cycles

Maximum Breaking Current DC5 V / 60 A, 100 cycles

Maximum Voltage DC28 V / 35 A, 100 cycles

Minimum Holding Voltage 3.5 V @ 25 °C for 1 minute

Maximum Leakage Current 200 mA max. @ 25 °C

Resistance 2 milliohms max. (1 ~ 1.5 milliohms typical)

Agency Recognition

Product Dimensions

Description

UL,

cUL

File Number: E215638 Vol. 2

(UL 60730)

TUV File Number: R 50394595 0001

(EN 60730-2-9)

DIMENSIONS: MM

(INCHES)

How to Order

AC 77 A B D

Series Designator

Trip Temperature (±5 °C)

• 72

• 77

• 82

• 85

• 90

Arm Material

A = Cu Alloy High Current Type

Terminal Type

1 = With Projection

B = Without Projection

Manufacturer’s Internal Code

D = Black Body Color

0.45

(.018)

DIA.

4 PLCS.

REF.

6.95 ± 0.1

(.274 ± .004)

NO OBJECT

2.7 ± 0.1

(.106 ± .004)

2.7 ± 0.1

(.106 ± .004)

0.25

(.010) MAX.

0.7 ± 0.1

(.028 ± .004)

2.5 ± 0.1

(.098 ± .004)

1.2 ± 0.1

(.047 ± .004)

2.5 ± 0.1

(.098 ± .004)

3.75 ± 0.1

(.148 ± .004)

3.95

(.156)

MAX.

0.7 ± 0.1

(.028 ± .004)

1.6 ± 0.1

(.063 ± .004)

REF.

3.0 ± 0.1

(.118 ± .004)

REF.

0.3

(.012)

1.10 ± 0.05

(.043 ± .002)

0.15 ± 0.01

(.006 ± .0004)

0.15 ± 0.01

(.006 ± .0004)

0.3 ± 0.1

(.012 ± .004) 0.3 ± 0.1

(.012 ± .004)

0.1

(.004)

4 PLCS.

X1717K

A C 9 0 A B D

0 0

A D

Mini-breaker TCOs reset when the following conditions are met:

• The ambient temperature has dropped by 10 °C below the minimum trip temperature

• Power to the TCO has been cycled (off/on)

Environmental Specications

Moisture Sensitivity Level ......................... 1

ESD Classication (HBM).......................3B

Speciﬁcations are subject to change without notice.

Users should verify actual device performance in their speciﬁc applications.

The products described herein and this document are subject to speciﬁc legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.

AC Series Breaker (Thermal Cutoff Device)

Typical Performance

The above curves were derived from placing test samples in an oven at 25 ℃, 40 ℃, 60 ℃ and so on, increasing current ow through the

sample at a rate of 0.1 A/minute and recording the current value when the sample trips.

Current vs. Temperature Curves

Product Structure

Temperature (°C)

Current (A)

20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

AC72ABD (Low 67 °C average)

AC77ABD (Low 72 °C average)

AC82ABD (Low 77 °C average)

AC85ABD (Low 80 °C average)

AC90ABD (Low 85 °C average)

ARM

TERMINAL

COVER

PLATE

CONTACT

COVER

ARM

BASE

TERMINAL

BASE

AVAILABLE WITH AND WITHOUT PROJECTIONS.

PROJECTION

BIMETAL DISC

PTC

PROJECTION

Speciﬁcations are subject to change without notice.

Users should verify actual device performance in their speciﬁc applications.

The products described herein and this document are subject to speciﬁc legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.

AC Series Breaker (Thermal Cutoff Device)

Asia-Pacic: Tel: +886-2 2562-4117 • Email: asiacus@bourns.com

EMEA: Tel: +36 88 520 390 • Email: eurocus@bourns.com

The Americas: Tel: +1-951 781-5500 • Email: americus@bourns.com

www.bourns.com

Circuit Diagram

NORMAL CIRCUIT

CIRCUIT

AFTER OPENING

Typical Part Marking

Wiring Recommendations

This is not a surface mount device for reow soldering. Therefore, Ni tab wiring should be accomplished by either resistance or laser welding.

Solder connections should be avoided.

Standard Packaging Specications

Plastic Bag.......................................................................................................................................................................1,000 pcs. (xed)

Inner Box .........................................................................................................................................................................3,000 pcs. (xed)

Outer Box ....................................................................................................................................30,000 pcs. max. (up to 10 inner boxes)

X2717A

AC77ABD

DATE CODE:

MONTH (1~9, X, Y, Z)

DAY

YEAR MACHINE NO.

ROMAN NUMERAL (I, II, III, ETC.) or

ARABIC NUMERAL (1, 2, 3, ETC.) = OKAYAMA FACTORY

ALPHABET = SHIGA FACTORY

MANUFACTURER’S TRADEMARK

SPECIAL CODE

(D = BLACK BODY COLOR)

TERMINAL TYPE

MANUFACTURER’S

INTERNAL CODE

(ALPHANUMERIC CHARACTER)

ARM MATERIAL

(A = Cu ALLOY)

TRIP TEMPERATURE - °C

(72, 77, 82, 85, 90)

SERIES DESIGNATOR

Application Temperature Range

........................................... -30 ~ 100 °C

Storage Conditions

1) The breaker must be stored in the original packaging (plastic bag or carton) with

the following conditions: ambient temperature of -10 to +40 °C, RH <75 % with no

radical temperature change, direct sunshine, excessive vibration or shock.

2) Avoid storage locations where there is a possibility of generating corrosive gas

such as from salt breeze, chlorine, hudrogen sulde, ammonium, sulde-oxidation,

hydrogen chloride, acetate, etc.

3) Storage period should be no longer than 24 months from date of shipment.

Speciﬁcations are subject to change without notice.

Users should verify actual device performance in their speciﬁc applications.

The products described herein and this document are subject to speciﬁc legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.

AC Series Breaker (Thermal Cutoff Device)

Caution when using Breaker

Before using the breaker, please fully read the DESIGN AND HANDLING CAUTIONS stated below to avoid breaker performance deterioration

and/or damage to the breaker body or terminal.

DESIGN CAUTIONS

1. Use within the electrical ratings specied in this data sheet. If used over the rating of voltage or current, ON-OFF life might be impacted

and contact may deteriorate due to breaker arm damage.

2. If used over the maximum electrical rating specied in this data sheet, the circuit may not open safely or operate properly. Please test your

device for any abnormalities and conrm that the breaker will open the circuit safely in your device.

3. Mount the breaker on your device where heat is the highest in order to transfer it effectively to the breaker.

4. If the breaker is afxed with an adhesive (resin, etc.), before proceeding fully test, evaluate and verify that the adhesive presents no

negative effects on the breaker.

5. After the breaker is mounted, afx it so that the breaker body and terminals will not move. If not afxed properly, breaker resistance could

increase or contact could open due to stress during handling or vibration/shock during transportation.

6. Mount the breaker body and terminals in a straight and at direction. If the body and terminals are mounted in a twisted condition, breaker

resistance could increase or create body damage.

7. If breaker is to be resin-molded, test and evaluate the application to determine whether the breaker can be used effectively.

8. The breaker cannot be used as a repetitive ON-OFF thermostat.

9. The breaker is not washable. Do not wash.

10. The breaker is not designed or warranted for ow, reow or hand-soldering applications. If such application is required, you will need to

evaluate whether the breaker is suitable for your specic application.

11. When mounting and after mounting the breaker, do not apply supersonic vibration. Vibration and heat may cause breaker resistance

to increase or may cause body damage. If you plan to apply supersonic vibration after mounting the breaker, you will need to evaluate

whether the breaker is suitable for your specic application. The breaker is not designed or warranted to withstand supersonic vibration.

12. Do not use the breaker in the following environments:

a) Water, oil, chemical or organic solutions

b) Direct sunlight, outdoor exposure, dust

c) Dew condensation, where the breaker could get wet

d) Salt breeze, chlorine, hydrogen sulde, ammonium, sulde-oxidation, hydrogen chloride, and anywhere there is a possibility of

generating corrosive gas such as sulfurous acid gas

e) Strong static electric charge or electromagnetic wave

13. The breaker is not designed or tested for, and should not be used in, aerospace, airplane, nuclear, military, life-sustaining medical and

other related applications.

REV. 06/18

Speciﬁcations are subject to change without notice.

Users should verify actual device performance in their speciﬁc applications.

The products described herein and this document are subject to speciﬁc legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.

AC Series Breaker (Thermal Cutoff Device)

Caution when using Breaker (Continued)

HANDLING CAUTIONS

1. Since the breaker body is composed of plastic parts, do not clamp or dent with tools as this could cause a resistance increase or body

damage.

2. Breaker terminals are thin copper-alloy with right angle edges. Handle carefully to avoid injury to ngers. Handling while wearing nger

cots and using tweezers is recommended.

3. When welding breaker terminals or mounting the breaker on a cell or PCM board, be careful to avoid placing excessive stress on the

breaker body and terminals. Excessive stress may cause a resistance increase or body damage. Please refer to the following cautions:

a) Do not apply more than 10 N moment to the breaker body (refer to Figure 1)

b) Do not apply more than 1.5 cN-m twist torque to the breaker body (refer to Figure 2)

c) Do not apply more than 20 N bending force to the breaker body (refer to Figure 3)

d) Do not apply more than 0.6 cN-m twist torque to the breaker terminals (refer to Figure 4)

e) Do not apply more than 2 N force to the breaker terminals (refer to Figure 5)

f) Do not bend terminals more than 45 ° at root (refer to Figure 6)

g) Do not twist terminals more than 10 ° with the breaker body afxed.

4. In breaker body welding, normally there is direct welding (Figure 7) and series welding (Figure 8). In either case, use a suitable jig so that

stress will not exceed the limits stated above.

5. Pull-and-detach strength of the terminal welding should be to your own specication. If the welding result is controlled by resistance,

measurement should be made at a close point to the breaker body by “DC 4-point clip method” using a milliohm meter to ensure accuracy

(refer to Figure 9).

6. Avoid putting excessive stress as shown above in 3-a) to 3-g) when the jig is used for welding/additional processing.

7. Conrm the resistance value after each time an additional process is applied.

Rod A

Rod B

Rod A

Figure 1 Figure 2

Figure 9

Figure 3 Figure 4

Figure 5 Figure 6 Figure 7 Figure 8

Rod B

45 °

milliohm meter

Due to possible updates to safety standards and other reasons, there may be changes in

specications for this data sheet without prior notication. Therefore, before design-in for

your application, please contact us for the most up-to-date specications.

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C1753 05/17/18