Perma-SealTM Terminals and Splices Perma-SealTM terminals and splices provide a rugged environmentally sealed connection for wire sizes 8 to 22 AWG. Perma-Seal insulates, protects and seals electrical connections from physical abuse, abrasion, water, salt and other corrosive compounds. Waterproof Adhesive Seal Perma-Seal products are engineered to give you a long lasting, moisture proof connection. This connection withstands water, salt, condensation, corrosion and heat, all of which can cause serious problems for conventional unsealed terminations. The inner wall of the heat-shrinkable Perma-Seal NiAc insulation is lined with a special hot melt adhesive. This adhesive is inert at room temperature allowing easy insertion of the wire. As the NiAc insulation is heated, the adhesive melts and flows under pressure surrounded by the outer shrink tubing. This action fills any existing voids and seals the connection from the environment. This seal repels moisture incursion, even during pressure cycling and performs in the most demanding of applications. Simple Installation Perma-Seal terminals and splices are simply crimped onto the wire and heat is applied through either a heat gun or oven for batch processing. Our NiAc compound shrinks at a lower temperature (90C) and shrinks up to 40% quicker than most of the competitive products in the market. We also mount our Perma-Seal on Mylar tape to facilitate semi-automatic or automatic wire termination on the production floor. Molex Perma-Seal has a lower applied cost than competitive products. The see through NiAc insulation allows for easy visual inspection of the crimped and sealed joint. Perma-SealTM Tough and Durable The rugged NiAc insulation sleeve of Perma-Seal splices and terminals resists abrasion and cutting. This protection helps maintain the insulation and sealing properties both inside and out, in the most hostile environments. Versatile Perma-Seal terminals and splices provide a reliable, impermeable seal. The heatshrinkable NiAc sleeve has a funnel entry opening that accommodates thick wire insulations as well as thin due to its ability to shrink to less than half its original diameter to seal a wide variety of insulation types. FEATURE AND BENEFITS * Wall thickness is significantly thicker than competing polyolefin or nylon products, providing excellent durability * Shrinks fast! Up to 40% faster than polyolefin or nylon products. This saves installation costs and dramatically reduces the potential for wire insulation damage * Insulation made of high performance NiAc third generation material * Excellent chemical resistant properties. Perma-Seal will keep on working even when immersed in the following chemicals: Antifreeze, brake fluid, gasoline, motor oil, isopropenol, trichloroethylene, diesel fuel, salt water and battery acid Physical Minimum Shrink Temperature: 90C Operating Temperature: -55C to 125C Concentricity: 70% minimum Linear Shrink: +1/-10% SPECIFICATIONS Reference Information UL = E32244 CSA = LR18689 Physical Property Tensile Strength Elongation Longitudinal Change Specific Gravity Heat Resistance (168 hrs @ 160C) Heat Shock (4 hrs@250C) Low Temperature Flexibility (4 hrs @55 C) Flammability Test Method ASTM D2671 ASTM D2671 ASTM D2671 168hrs@1655C ASTM D2671 ASTM D2671 FMVSS 302 Typical Performance 4000 psi 450% 10% max. 0.95 No cracking, flowing or dripping of outer wall No cracking, flowing or dripping of outer wall No cracking or splitting of outer wall Passed ASTM D2671 750V/mil (30KV/mm) ASTM D2671 Good to Excellent ASTM D2671 (Section 89.1 B) ASTM D2672 Not Corrosive 1% max. Electrical Dielectric Strength Chemical Fluid Resistance (24 hrs @ 23C) (fluids tested: trichlorethylene, isopropyl alcohol, gasoline, battery acid, diesel fuel, motor oil, antifreeze, brake fluid, and 5% salt water) Copper Corrosion Water Absorption RING AND SPADE TONGUE STYLE PRODUCTS Perma-SealTM 18-22 AWG 14-16 AWG 10-12 AWG 10-12 AWG Stud Size Order No. Stud Size Order No. Stud Size Order No. Stud Size Order No. 6 Loose Tape 19164-0085 Contact Molex 6 Loose Tape 19164-0032 19164-0310 6 Loose Tape 19164-0061 19164-0937 6 Loose Tape 19164-0069 Contact Molex 8 Loose Tape 19164-0086 19164-0419 8 Loose Tape 19164-0033 19164-0311 8 Loose Tape 19164-0062 19164-0938 8 Loose Tape 19164-0070 Contact Molex 10 Loose Tape 19164-0003 19164-0306 10 Loose Tape 19164-0034 19164-0312 10 Loose Tape 19164-0063 19164-0316 10 Loose Tape 19164-0072 Contact Molex 1/4 Loose Tape 19164-0066 19164-0317 10 Loose Tape 19164-0073 Contact Molex 1/4 3/8 Loose Tape Loose Tape 19164-0004 19164-0844 19164-0005 19164-0845 1/4 5/16 Loose Tape Loose Tape 19164-0026 19164-0308 19164-0027 19164-0309 8 AWG 5/16 6 Loose Tape 19164-0006 Contact Molex 3/8 Loose Tape 10 Loose Tape Loose Tape 19164-0007 Contact Molex 19164-0008 Contact Molex 19164-0067 19164-0318 10 Loose Tape 19164-0080 19164-0602 1/4 Loose Tape 19164-0081 19164-0603 5/16 Loose Tape 19164-0083 19164-0605 3/8 Loose Tape 19164-0082 Contact Molex 1/2 Loose Tape 19164-0457 Contact Molex 19164-0020 19164-0307 3/8 8 Loose Tape 6 Loose Tape 19164-0028 19164-0948 8 Loose Tape 19164-0029 19164-0949 10 Loose Tape 19164-0030 19164-0950 10 Loose Tape 19164-0021 Contact Molex 1/2 Loose Tape Loose Tape 19164-0068 19164-0857 19164-0058 Contact Molex RING AND SPADE TONGUE STYLE PRODUCTS Perma-SealTM Standard Butt Splices for splicing two wires of the same wire range 22-18 Loose Tape 19164-0013 19164-0014 16-14 Loose Tape 19164-0044 19164-0045 12-10 Loose Tape 19164-0056 19164-0057 Loose Tape 8 19164-0079 Contact Molex Step Down Butt Splices for splicing two wires of different wire range 16-14 to 22-28 Loose 19164-0043 Tape Contact Molex 12-10 to 16-14 Loose Tape 19164-0077 19164-0582 Snap Plug and Receptacle Products .156 Loose Tape 19164-0010 19164-0807 .180 .156 Loose 19164-0052 Tape Contact Molex .156 Loose Tape 19164-0040 19164-0315 Loose 19164-0053 Tape Contact Molex .180 Loose Tape .156 19164-0054 19164-0414 Loose 19164-0055 Tape Contact Molex Quick Disconnects and Specialty Products Female Loose Tape Loose 19164-0017 19164-0018 Male Loose Tape Female Loose Tape 19164-0012 Contact Molex Female Loose Tape 19164-0059 Contact Molex 19164-0011 19164-0015 19164-0016 Female Loose Tape Loose Female Loose Tape Female Loose 19164-0047 Tape Contact Molex 19164-0076 19164-0305 19164-0042 19164-0050 19164-0051 Male Loose Tape Male Loose Tape 19164-0048 19164-0049 Male Loose 19164-0084 Tape Contact Molex 19164-0075 Contact Molex Loose 19164-0074 TAPE MOUNTED PRODUCTS FOR MACHINE APPLIED OEM APPLICATIONS Molex Perma-Seal products are available on Mylar tape mounted reels for medium to high volume OEM applications. Reels mount easily onto the bench top ATP-301 series semi-automatic crimping press as well as our new Mini-Mac tape applicator compatible with most wire processing systems. Not having to individually hand crimp these parts saves production time and significantly lowers the applied cost of Molex Perma-Seal terminals and splices. Perma-SealTM www.molex.com Order No. 987650-6881 Printed in USA/KC/2011.12 (c) 2011, Molex