Amphenol Accessories and Tools for MIL-DTL-38999 Series III, II, I and SJT TABLE OF CONTENTS Accessories for MIL-DTL-38999 Connectors * MIL-DTL-38999 Backshells. . . . . . . . . . . . . . . . . . . 106 (Refers to Backshell Section from Amphenol PCD) * Protection Caps for Series III. . . . . . . . . . . . . . . . 107, 108 * Dummy Receptacles for Series III . . . . . . . . . . . . . . . . 109 * Cable Clamps for Series III. . . . . . . . . . . . . . . . . . . 110 * Accessories for Series III Breakaway Connectors . . . . . . . . . . 111 * Protection Caps for Series II. . . . . . . . . . . . . . . . 112, 113 * Strain Reliefs for Series II, I. . . . . . . . . . . . . . . . . . . 114 * Protection Caps for Series I. . . . . . . . . . . . . . . . . 115, 116 * Strain Reliefs for Series I . . . . . . . . . . . . . . . . . . . . 117 * Protection Caps for SJT. . . . . . . . . . . . . . . . . . . . 118 * Dummy Receptacles & Cable Clamps for SJT. . . . . . . . . . . 119 * Header Assemblies for Series III, II, I . . . . . . . . . . . . . 120, 121 * Application Tools (Crimp, Insertion, Removal) for Series III, II, I, SJT. . . 122 * Assembly Instructions for Series III, II, I, SJT. . . . . . . . . . 123, 124 Amphenol Aerospace Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 105 Amphenol Aerospace 38999 III HD Dualok II I SJT Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol 38999 connectors, both military and non-military. Backshells are an integral part of any circular connector when it comes to reliable cable connections. Amphenol divisions team up globally to provide a very large assortment of backshells for use with 38999 Series of connectors, as well as other circular series. This Accessories and Tools section covers what is offered from Amphenol Aerospace, Sidney, NY. For MIL-DTL-38999 Series III, II, I and SJT (reference table of contents on preceding page). Accessories Aquacon Herm/Seal PCB High Speed Fiber Optics MIL-DTL-38999 Backshells The section of this catalog called "Backshells" covers the backshell and adapters that are provided through the Amphenol PCD/Amphenol India divisions. Please refer to this section for: * Backshells for Connector Family "L", which includes MIL-DTL-38999 Series III and Series IV * Backshells for Connector Family "K", which includes MIL-DTL-38999 Series I and Series II * Backshells for Connector Family "J", which includes MIL-DTL-24682 (Matrix, Series 2), MIL-DTL-5015 (Matrix, MS3400 Series), MIL-DTL-83723 (Series I & III), MIL-DTL-81703 (Series III) Contacts Connectors 5015 Matrix|Pyle Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables 106 The variety of types of backshells and adapters covered in the Backshells section of this catalog include: * Non-environmental backshells * Environmental backshells * Non-environmental EMI/RFI backshells * Environmental EMI/RFI backshells * Shrink boot adapters * Crimp ring adapters * Band lock adapters * Pre-shield adapters For more information contact: Amphenol Aerospace: www.amphenol-aerospace.com (phone: 800-678-0141) or visit www.backshellworld.com or email: sales@backshellworld.com Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV Receptacle Protection Cap .797 MAX 20.24 MAX A .167 +.010 -.005 4.24 +.25 -.13 6.000 APPROX 152.40 APPROX B .578 MAX 14.68 MAX A Series III TV *10-552943-XXX B .797 MAX 20.24 MAX A *10-553310-XXX D 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB *10-553970-XXX High Speed 6.000 APPROX 152.40 APPROX B *10-553120-XXX Fiber Optics 3.500 APPROX 88.90 APPROX Contacts * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 Connectors Millimeters Inches D Dia. +.25 MS Shell Size Code A B C D E F G H J B Dia. Max. 22.23 25.40 28.58 31.75 36.53 38.10 41.28 44.45 47.63 -.00 17.86 21.44 25.81 28.98 32.16 35.33 38.51 41.68 44.86 All dimensions for reference only. 23 H D38999/33W23X* 25 J D38999/33W25X* Receptacle 10-70500-10 10-70500-12 10-70500-14 10-70500-16 10-70500-19 10-70500-20 21 10-70500-22 23 10-70500-24 25 10-70524-1 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering MS Metal protection caps. Shell Size 9 11 13 15 17 19 BackShells D38999/33W21X* TV Series III PLASTIC PROTECTION CAPS Class L G -XXG 22992 21 Electroless Nickel Consult Amphenol Aerospace for availability of stainless steel protection caps. 5015 MS Receptacle Protection Cap D38999/33W9X* D38999/33W11X* D38999/33W13X* D38999/33W15X* D38999/33W17X* D38999/33W19X* -XX9 Pyle MS Shell Size Code A B C D E F Olive Drab, Cadmium, Nickel base 26500 Shell Size 9 11 13 15 17 19 10-No Suffix Crimp Rear Release Matrix TV Series III MS METAL PROTECTION CAPS Finish Matrix|Pyle Shell Size 9 11 13 15 17 19 21 23 25 83723 III D Dia. +.010 -.000 .703 .844 1.016 1.141 1.266 1.391 1.516 1.641 1.766 26482 B Dia. Max. .875 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875 Matrix 2 A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 EMI Filter Transient Shell Size 9 11 13 15 17 19 21 23 25 Cables 107 Amphenol Aerospace 38999 III HD Dualok II I SJT MIL-DTL-38999, Series III TV Plug Protection Cap Series III TV 1.166 MAX 29.62 MAX B *10-552944-XXX .167 +.010 -.005 4.24 +.25 -.13 N 5.000 APPROX 127.00 APPROX Accessories Aquacon Herm/Seal PCB D 1.166 MAX 29.62 MAX B *10-553998-XXX High Speed N 5.000 APPROX 127.00 APPROX Fiber Optics Contacts Connectors Matrix|Pyle Millimeters Inches Shell Size 9 11 13 15 17 19 21 23 25 A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 D Dia. +.010 -.000 .516 .641 .766 .891 1.016 1.141 1.266 1.343 1.516 N Dia. Max. .895 1.000 1.171 1.299 1.436 1.543 1.670 1.787 1.914 Shell Size 9 11 13 15 17 19 21 23 25 Pyle 5015 Crimp Rear Release Matrix Class L 22992 BackShells Options Others 108 MS Shell Size Code A B C D E F G H J D Dia. +.25 -.00 13.11 16.28 19.46 22.63 25.81 28.98 32.16 34.11 38.51 N Dia. Max. 22.73 25.40 29.74 32.99 36.47 39.19 42.42 45.39 48.62 All dimensions for reference only. 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 TV Series III MS METAL PROTECTION CAPS Shell Size 9 11 13 15 17 19 MS Shell Size Code A B C D E F MS Plug Protection Cap D38999/32W9X* D38999/32W11X* D38999/32W13X* D38999/32W15X* D38999/32W17X* D38999/32W19X* 21 G D38999/32W21X* 23 H D38999/32W23X* 25 J D38999/32W25X* * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering MS Metal protection caps. Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. TV Series III PLASTIC PROTECTION CAPS Shell Size 9 11 13 15 17 19 Plug 10-70506-14 10-70506-16 10-70500-18 10-70500-20 10-70500-22 10-70500-24 21 10-70524-1 23 10-70506-28 25 10-70500-28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV Dummy Receptacle Series III TV Part number reference. See note below to complete. * 10-553974-XXX S 2 PLACES R1 2 PLACES M R2 2 PLACES 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB W High Speed Fiber Optics Contacts Connectors .005 M Cables EMI Filter Transient TT 4 PLACES T 4 PLACES B THREAD .13 M Options Others 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 W .25 2.49 2.49 2.49 2.49 2.49 2.49 3.18 3.18 3.18 BackShells 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 S .25 23.83 26.19 28.58 30.96 33.32 36.53 39.67 42.88 46.02 Class L R2 Millimeters TT +.20 -.15 5.49 4.93 4.93 4.93 4.93 4.93 4.93 6.15 6.15 22992 All dimensions for reference only. R1 T +.20 -.15 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 5015 -XXG .128 .128 .128 .128 .128 .128 .128 .154 .154 W .010 .098 .098 .098 .098 .098 .098 .125 .125 .125 Pyle Electroless Nickel MS Shell Size Coded A B C D E F G H J M +.51 -.00 20.88 20.88 20.88 20.88 20.88 20.88 20.09 20.09 20.09 -.006 26500 -XX9 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 S .010 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 Matrix|Pyle Olive Drab, Cadmium, Nickel Base Shell Size 9 11 13 15 17 19 21 23 25 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 R2 TT .008 -.006 .216 .194 .194 .173 .194 .194 .194 .242 .242 83723 III 10-No Suffix R1 Inches T .008 26482 Finish M +.020 -.000 .822 .822 .822 .822 .822 .822 .791 .791 .791 Crimp Rear Release Matrix Shell Size 9 11 13 15 17 19 21 23 25 B Thread MS Shell 0.1P-0.3L-TS (Plated) Size Coded A .6250 B .7500 C .8750 D 1.0000 E 1.1875 F 1.2500 G 1.3750 H 1.5000 J 1.6250 Matrix 2 * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 Designates true position dimensioning. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 109 Amphenol Aerospace 38999 III HD Dualok II I SJT MIL-DTL-38999, Series III TV Cable Clamps Series III TV L Straight Style *10-552681-XXX metal coupling Accessories Aquacon Herm/Seal PCB V THREAD .270 +.010 -.020 6.86 +.25 -.51 F1 F2 U High Speed Fiber Optics Contacts Connectors KK V THREAD 90 Degree Elbow Style *10-552682-XXX metal coupling LL .270 +.010 -.020 6.86 +.25 -.51 5015 Matrix|Pyle Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables BackShells F1 F2 VIEW AT A FF A * To complete order number, see suffix chart below. Examples: Clamp with metal coupling nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J F1 Min. Dia. Cable .094 .141 .172 .203 .234 .265 .297 .328 .359 F2 Max. Dia. Cable .203 .250 .323 .422 .500 .562 .625 .703 .765 L Max. 1.431 1.431 1.431 1.431 1.431 1.431 1.492 1.492 1.492 U Max. .656 .688 .750 .859 .937 1.000 1.062 1.141 1.203 Inches FF Dia. KK Dia. Max. Max. LL Max. .347 .629 1.015 .394 .756 1.062 .467 .883 1.125 .566 1.011 1.328 .644 1.138 1.392 .706 1.265 1.453 .769 1.393 1.609 .847 1.488 1.656 .909 1.616 1.719 Millimeters Finish Olive Drab, Cadmium Nickel Base Electroless Nickel Options Others KK FF 10-No Suffix -XX9 -XXG Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J F1 Min. Dia. Cable 2.39 3.58 4.37 5.16 5.94 6.73 7.54 8.83 9.12 F2 Max. Dia. Cable 5.16 6.35 8.20 10.72 12.70 14.27 15.88 17.86 19.43 L Max. 36.35 36.35 36.35 36.35 36.35 36.35 37.90 37.90 37.90 U Max. 16.66 17.48 19.05 21.82 23.80 25.40 26.97 28.98 30.56 V Thread Metric M12X1-6H M15X1-6H M18X1-6H M22X1-6H M25X1-6H M28X1-6H M31X1-6H M34X1-6H M37X1-6H FF Dia. KK Dia. Max. Max. LL Max. 8.81 15.98 25.78 10.01 19.20 26.97 11.86 22.43 28.58 14.38 25.68 33.73 16.36 28.91 35.36 17.93 32.13 36.91 19.53 35.38 40.87 21.51 37.80 42.06 23.09 41.05 43.66 All dimensions for reference only. 110 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 38999, Series III TV Breakaway Fail Safe Backshells, Dummy Contacts, Wire Combs Amphenol Aerospace Series III TV Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors. Low Profile Backshells in shell size 25 with the following features: * Olive drab cadmium finish * 90 degree termination * Low profile design with three heights ranging from 1.010 to 1.660 * Rear access covers to help ease harness assembly and repairability * Amphenol part numbers: 10-640000-XXX 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed Fiber Optics Contacts Connectors Cables EMI Filter Transient Backshells are offered for use with Breakaway Fail Safe Connectors in three heights. Matrix 2 26482 Matrix|Pyle 83723 III Pyle 5015 Crimp Rear Release Matrix * Available in size 12 and size 8 * Provide a cost effective alternative for sealing unused contact cavities * Size 8 part number: T3-4008-59P * Size 12 part number: T3-4012-59P 26500 Dummy Contacts Wire Combs Class L BackShells For information on how to order these accessory products for Breakaway Fail Safe connectors, consult Amphenol Aerospace. 22992 * Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading * Amphenol part number: 21-33626-XXX Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others Accessory products for Breakaway Connectors: Dummy Contacts and Wire Combs 111 Amphenol Aerospace MIL-DTL-38999, Series II JT Plug Protection Cap .812 MAX 38999 Series II JT III HD Dualok II I SJT A N B C +.010 Accessories Aquacon Herm/Seal PCB .167 -.005 DIA. * 10-547138-XXX (MS27510XXXC) .562 MAX High Speed Fiber Optics Contacts Connectors Matrix|Pyle Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241853-107, MS27510A10C or MS27510A10A. Shell Size A Dia. Max. A1 Dia. Max. B +.000 -.016 5015 Crimp Rear Release Matrix Class L 22992 BackShells N Dia. +.001 -.005 * 10-241853-XXX (MS27510XXXA) 10-Number Suffix Finish MS Number Suffix without chain 8 .719 .703 .563 3.000 .473 Chromate Treat -XX0 .844 .828 .680 3.000 .590 Anodic Coating -XX5 CXXC CXXA 12 1.000 .984 .859 3.500 .750 AXXC AXXA 1.125 1.109 .984 3.500 .875 Cadmium Plate Nickel Base -XX7 14 16 1.250 1.234 1.108 3.500 1.000 Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA 18 1.375 1.359 1.233 3.500 1.125 Electroless Nickel -XXG FXXC FXXA 20 1.500 1.484 1.358 4.000 1.250 22 1.625 1.609 1.483 4.000 1.375 24 1.750 1.734 1.610 4.000 1.500 Series II JT PLASTIC PROTECTION CAPS Shell Size 8 9 10 11 12 13 14 15 16 17 18 19 Plug 10-70500-10 10-70506-14 10-70506-14 10-70506-16 10-70506-16 10-70506-18 10-70506-18 10-70506-20 10-70506-20 10-70506-22 10-70506-22 10-70506-24 20 10-70506-24 21 22 10-70576-24 10-70576-24 23 24 10-70506-28 10-70506-28 25 112 MS Number Suffix with chain 10 All dimensions for reference only. Options Others C Approx. A1 N 10-558651-25 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series II JT Receptacle Protection Cap Series II JT .812 MAX .531 MAX A A C D 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB * 10-241856-XXX (MS27511XXXA) High Speed +.010 -.005 .167 DIA. * 10-547136-XXX (MS27511XXXC) Fiber Optics .781 MAX C D +.010 -.000 8 .719 3.000 .891 10 .844 3.000 1.016 3.500 1.141 3.500 1.266 16 1.250 3.500 1.391 3.500 1.516 4.000 1.641 22 1.625 4.000 1.766 24 1.750 4.000 1.891 MS Number Suffix without chain -XX0 -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA 20 10-70506-22 21 22 10-70500-22 10-70506-24 23 24 10-70500-24 Options Others Anodic Coating BackShells Chromate Treat MS Number Suffix with chain Class L 10-Number Suffix Finish 22992 3.000 for MS27511 All dimensions for reference only. Receptacle 10-70506-10S 10-70500-10 10-70506-12 10-70500-12 10-70506-14 10-70500-14 10-70506-16 10-70500-16 10-70506-18 10-70500-18 10-70506-20 10-70500-20 5015 1.375 1.500 Shell Size 8 9 10 11 12 13 14 15 16 17 18 19 Crimp Rear Release Matrix 18 20 Series II JT PLASTIC PROTECTION CAPS Pyle 1.000 1.125 26500 12 14 Matrix|Pyle * 10-241802-XXX 83723 III C Approx. A 26482 A Dia. Max. Cables Matrix 2 Shell Size Connectors EMI Filter Transient For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241802-107, MS27511A10C, MS27511A10A Contacts 10-70576-24 25 10-70506-28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 113 Amphenol Aerospace 38999 III HD Dualok II I SJT MIL-DTL-38999, Series II JT MIL-DTL-38999, Series I LJT Strain Relief (Crimp Type) Series II JT Series I LJT L Accessories Aquacon Herm/Seal PCB B G BB Y High Speed GROMMET Fiber Optics * 10-405982-XXX (MS27506XXX-2 reference M85049/49) Contacts Connectors For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10-part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. 26482 Matrix|Pyle 83723 III Pyle 26500 5015 Crimp Rear Release Matrix Class L 22992 MS27506 Suffix M85049/49 Suffix Chromate Treat -XX0 NA Anodic Coating -XX5 CXX-2 (-2-XXA) Cadmium Plate Nickel Base -XX7 AXX-2 NA Olive drab, Cadmium, Nickel base -XX9 BXX-2 (-2-XXW) Electroless Nickel -XXG FXX-2 (-2-XXN) For example: Shell size 10 with cadmium plate, nickel base would be 10-405982-107 or M85049/49-2-10W Shell Size B Dia. +.010 -.025 G Max. L Max. Y Thread (Modified) Size Class 2B Modified Minor Dia. BB Dia. +.000 -.011 Screw Size 8 .125 .775 .984 .4375-28UNEF .399 - .405 .250 6-32UNC 10 .188 .837 .984 .5625-24UNEF .524 - .529 .312 6-32UNC 12 .312 .963 .984 .6875-24UNEF .649 - .654 .438 6-32UNC 14 .375 1.087 1.234 .8125-20UNEF .766 - .771 .562 6-32UNC 16 .500 1.150 1.234 .9375-20UNEF .891 - .896 .625 6-32UNC 18 .625 1.400 1.234 1.0625-18UNEF 1.002 - 1.007 .750 8-32UNC 20 .625 1.400 1.234 1.1875-18UNEF 1.135 - 1.140 .750 8-32UNC 22 .750 1.587 1.359 1.3125-18UNEF 1.252 - 1.257 .938 8-32UNC 24 .800 1.681 1.281 1.4375-18UNEF 1.377 - 1.382 1.000 8-32UNC All dimensions for reference only. Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol Aerospace. Options Others BackShells 10-Number Suffix Finish Matrix 2 EMI Filter Transient Cables 114 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series I LJT Plug Protection Cap 38999 1.141 MAX Series I LJT D N 5.000 REF B * 10-421399-XXX .906 MAX III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed .906 MAX D N .167 Fiber Optics +.010 -.005 Contacts Connectors M D Cables N EMI Filter Transient * (MS27501XXXC) * 10-275196-XXX (MS27501XXXA) .812 3.000 .572 11 .180 .938 3.000 .700 13 .180 1.062 3.500 .850 15 .180 1.188 3.500 .975 17 .180 1.312 3.500 1.100 19 .209 1.438 3.500 1.207 21 .209 1.562 4.000 1.332 23 .209 1.688 4.000 1.457 25 .209 1.812 4.000 1.582 Anodic Coating -XX5 Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA 20 10-70506-24 21 22 10-70576-24 23 24 All dimensions for reference only. 10-70576-24 10-70506-28 10-70506-28 25 Options Others -XX0 MS Number Suffix without chain BackShells Chromate Treat MS Number Suffix with chain Plug 10-70500-10 10-70506-14 10-70506-14 10-70506-16 10-70506-16 10-70506-18 10-70506-18 10-70506-20 10-70506-20 10-70506-22 10-70506-22 10-70506-24 Class L 10- Number Suffix Shell Size 8 9 10 11 12 13 14 15 16 17 18 19 22992 Finish Series I LJT PLASTIC PROTECTION CAPS 5015 .180 Pyle 9 26500 N Dia. +.001 -.005 Matrix|Pyle M .250 83723 III D Dia. Max. 26482 B Dia. Ref Crimp Rear Release Matrix Shell Size Matrix 2 * To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A. 10-558651-25 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 115 Amphenol Aerospace 38999 III HD Dualok II I SJT MIL-DTL-38999, Series I LJT Receptacle Protection Cap L1 Series I LJT Series I LJT D +.010 .167 -.005 L M Accessories Aquacon Herm/Seal PCB * (MS27502XXXC) D +.010 .167 -.005 6.000 APPROX High Speed Fiber Optics B * 10-427406-XXX L1 Contacts L Connectors 3.500 APPROX 26482 Matrix|Pyle 83723 III Pyle 26500 5015 Crimp Rear Release Matrix Class L 22992 BackShells Options Others D D Matrix 2 EMI Filter Transient Cables For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A. Shell Size B Dia. +.010 -.000 D Dia. Max. L Max. L1 Max M .250 9 .703 .844 1.070 .844 3.000 11 .844 .969 1.070 .844 3.000 13 1.016 1.125 1.070 .844 3.500 15 1.141 1.250 1.070 .844 3.500 17 1.266 1.406 1.070 .844 3.500 19 1.391 1.500 1.070 .844 3.500 21 1.516 1.625 1.070 .844 4.000 23 1.641 1.750 1.070 .844 4.000 25 1.766 1.875 1.089 .875 4.000 Finish 10-Number Suffix Series I LJT PLASTIC PROTECTION CAPS MS Number Suffix with chain MS Number Suffix without chain Chromate Treat -XX0 Anodic Coating -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA All dimensions for reference only. 116 * 10-427950-XXX * 10-275197-XXX (MS27502XXXA) Shell Size 8 9 10 11 12 13 14 15 16 17 18 19 20 Receptacle 10-70506-10S 10-70500-10 10-70506-12 10-70500-12 10-70506-14 10-70500-14 10-70506-16 10-70500-16 10-70506-18 10-70500-18 10-70506-20 10-70500-20 10-70506-22 21 22 10-70500-22 10-70506-24 23 24 10-70500-24 10-70576-24 25 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 10-70506-28 Amphenol Aerospace MIL-DTL-38999, Series I LJT Strain Relief (Solder Type) Series I LJT L BB GG Y 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed B Fiber Optics * 10-436792-XXX Contacts Finish Connectors Cables EMI Filter Transient For military type cable clamp see MS27506 or M85049/49 on page 114. *To complete order number, add shell size and suffix number. 10-Number Suffix -XX7 Olive Drab, Cadmium, Nickel Base -XX9 Electroless Nickel -XXG For example: Shell size 11 with cadmium plate, nickel base would be 10-436792-117. Matrix|Pyle Cadmium Plate Nickel Base 83723 III -XX5 26482 -XX0 Anodic coating Matrix 2 Chromate treat Pyle L Max. Y Thread Class 2B (Plated) GG Max. BB Dia. +.000 -.011 .125 .859 .4375-28 UNEF .775 .250 .188 .859 .5625-24 UNEF .837 .312 .859 .6875-24 UNEF .963 .438 1.109 .8125-20 UNEF 1.087 .562 17 .500 1.109 .9375-20 UNEF 1.150 .625 19 .625 1.109 1.0625-18 UNEF 1.400 .750 .625 1.109 1.1875-18 UNEF 1.400 .750 .750 1.234 1.3125-18 UNEF 1.587 .938 25 .800 1.234 1.4375-18 UNEF 1.681 1.000 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others All dimensions for reference only. BackShells 21 23 Class L .312 .375 22992 13 15 5015 9 11 26500 B Dia. +.010 -.025 Crimp Rear Release Matrix Shell Size 117 Amphenol Aerospace 38999 III HD Dualok II I SJT SJT - Accessories Plug Protection Cap/Receptacle Protection Cap SJT PLUG PROTECTION CAP Accessories Aquacon Herm/Seal PCB RECEPTACLE PROTECTION CAP *10-476801-XXX *10-325943-XXX High Speed Fiber Optics Contacts Connectors 5015 Matrix|Pyle Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables *10-476810-XXX * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476810-107. Plug Shell Size 8 10 12 14 16 18 20 22 24 D Dia. Max. .688 .812 .969 1.094 1.219 1.344 1.469 1.594 1.719 N Dia. +.001 -.005 .473 .590 .750 .875 1.000 1.125 1.250 1.375 1.500 All dimensions for reference only BackShells Options Others Receptacle Shell Size 8 10 12 14 DD Dia. Max. .734 .844 1.016 1.141 L Max. .828 .828 .828 .828 16 18 20 22 24 1.265 1.391 1.500 1.625 1.750 .828 .828 .828 .828 .859 SJT PLASTIC PROTECTION CAPS Suffix Shell Size Plug Receptacle Bright Cadmium Plated Nickel Base XX7 8 10-70500-10 10-70506-10S Anodic Coating (Alumilite) XX5 10 10-70500-14 10-70506-12 Chromate Treated (Iridite 14-2) XX0 12 10-70500-16 10-70506-14 Olive Drab Cadmium Plate Nickel Base XX9 14 10-70500-18 10-70506-16 Electroless Nickel Coating XXG 16 10-70500-20 10-70506-18 18 10-70500-22 10-70506-20 20 10-70500-24 10-70506-22 22 10-70524-1 10-70506-24 24 10-70506-28 10-70524-1 Protection Cap Finish 118 * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-325943-107. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace SJT - Accessories Dummy Receptacle, Cable Clamp 38999 SJT DUMMY RECEPTACLE Dummy Receptacle Finish Suffix Bright Cadmium Plated Nickel Base XX7 Anodic Coating (Alumilite) XX5 Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 Electroless Nickel Coating XXG * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476807-107. D Dia. Max. .734 .844 1.016 1.141 1.265 1.391 1.500 1.625 1.750 L Max. .828 .828 .828 .828 .828 .828 .828 .828 .859 High Speed Fiber Optics Contacts Connectors Cables EMI Filter Transient *10-476807-XXX Dummy Receptacle Shell Size 8 10 12 14 16 18 20 22 24 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB Chromate Treated (Iridite 14-2) XX0 XX9 Electroless Nickel Coating XXG GG Max. .775 .837 .963 1.087 1.150 1.400 1.400 1.587 1.681 Options Others L Max. .922 .922 .922 1.172 1.172 1.172 1.172 1.297 1.297 Y Thread Class 2B UNEF (Plated) .4375-28 .5625-24 .6875-24 .8125-20 .9375-20 1.0625-18 1.1875-18 1.3125-18 1.4375-18 BackShells B Dia. +.000 -.011 .250 .312 .438 .562 .625 .750 .750 .938 1.000 Class L A Dia. +.010 -.025 .125 .188 .312 .375 .500 .625 .625 .750 .800 22992 *10-476808-XXX Cable Clamp Shell Size 8 10 12 14 16 18 20 22 24 5015 * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476808-107. Crimp Rear Release Matrix Olive Drab Cadmium Plate Nickel Base Pyle XX5 26500 XX7 Anodic Coating (Alumilite) Matrix|Pyle Suffix Bright Cadmium Plated Nickel Base 83723 III Cable Clamp Finish 26482 CABLE CLAMP Matrix 2 All dimensions for reference only All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 119 Amphenol Aerospace 38999 III HD Dualok II I SJT Series III TV Contacts 5015 Matrix|Pyle Series I LJT The header assembly is comprised of a short pin/socket contact. The tail end of the contact is soldered to the through hole of the flex or printed circuit board. The socket is embedded in the insulator, making electrical contact with the printed circuit tail of the connector. Features and Benefits: * Circular and square header assemblies available * Cost and time savings in the manufacturing process * Assemblies can be vapor phase or wave soldered to flex/printed circuit board * Allows electrical testing when installed properly. * Connector assemblies can be easily removed from and reattached to the header assembly. Mounting Applications * Amphenol square universal headers are slotted to allow mounting to all series of MIL-DTL-38999 or MIL-DTL-26482 connectors without special alterations. * Amphenol circular universal headers are designed to accommodate the rear flange of PCB Board Mount shells, series MIL-DTL-38999 connectors without special alterations. * The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. * Connectors with dual flange mounting hardware can be provided to allow easy mounting to the panel or the header assembly. - Forward flange would mount the connector to the panel - Rear flange would be used to mount to the header assembly. * Various types of captivated or loose attaching screws can be utilized for unique applications. Headers provide easy separation of the connector from the PC board. Mounting to Rectangular ARINC Connectors * Headers for ARINC connector arrangements accommodate up to 150 pins * Consult Amphenol Canada, Ontario for ARINC configurations. Materials * Body is molded or machined from FR-4. * Electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. See drawing of standard header on next page. * For information on Header Assemblies for MIL-DTL-26482 connector, consult Amphenol Aerospace. Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables Series II JT The universal header assembly from Amphenol provides for easy separation of the connector from the board. High Speed Connectors Universal "Header Assembly" for Flex Print or PC Board Mounts to all MIL-DTL-38999 Accessories Aquacon Herm/Seal PCB Fiber Optics MIL-DTL-38999, Series III TV, II JT, I LJT 120 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV, II JT, I LJT Universal "Header Assembly" for Flex Print or PC Board Connectors Series III TV Series II JT .175 .005 Series I LJT SIZE 22 AND 23 CONTACT VIEW The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors. .020 .001 VISUAL INDICATOR NOTCH FOR TOP CL OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) S VISUAL INDICATOR NOTCH FOR TOP CL OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) R1 R2 T J DIA. B PCB STICKOUT (SEE SUFFIX CHART BELOW) III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB SIZE 16 AND 20 CONTACT VIEW B PCB STICKOUT (SEE SUFFIX CHART BELOW) .050 TT 38999 .040 .001 (SIZE 20) .0625 .0010 (SIZE 16) W High Speed Fiber Optics Contacts Connectors Cables +.008 .128 DIA. - .006 F RADIUS .195 .005 R2 TP .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 Circular Assembly Part Number 21-905008-XX( ) 21-905010-XX( ) 21-905012-XX( ) 21-905014-XX( ) 21-905016-XX( ) 21-905018-XX( ) 21-905020-XX( ) 21-905022-XX( ) 21-905024-XX( ) TT + .008 - .006 .216 .194 .194 .173 .194 .194 .194 .242 .242 TP designates true position dimensioning. ASSEMBLY NUMBER SUFFIX CHART Arrangement Number Suffix*** Insert Arrangement Suffix from MIL-STD-1560 or MIL-STD-1669 Options Others Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com BackShells *Shell size designation for MIL-DTL-38999 Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2. Examples: Shell size 9 use 08. Shell size 25 use 24. ** Size 22 contacts available in all 3 stickout lengths. Size 23 available in .120 length only Size 16 and 20 contacts available only in .185 and .270 lengths. *** Insert arrangement 14-97 and 15-97 are not available at this time. Consult Amphenol Aerospace for information. Class L Shell Size Designation* 08 10 12 14 16 18 20 22 24 Contact PCB Stickout** B .015 Suffix Stickout 1 .120 2 .185 3 .270 22992 For how to order information on adapters to be used with ARINC connectors, consult Amphenol Canada. X W .532 .601 .703 .791 .875 .975 1.053 1.145 1.233 5015 HOW TO ORDER INFORMATION For Header Assembly with MIL-DTL-38999 Connectors Use coded number as follows: Designates Amphenol 21-90XX XX - XX Header Assembly Square 9040 Circular 9050 Shell size designation for MIL-DTL-38999 Series I, II, III and IV see Suffix chart. Arrangement number - See MIL-STD-1560 or MIL-STD-1669. See insert availability charts on pages 6-9. Contact PCB Stickout designation See Suffix chart. J Dia. .005 1.016 1.062 1.250 1.375 1.500 1.625 1.750 1.875 2.000 Crimp Rear Release Matrix See Suffix Chart Shell Size 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 Pyle R1 TP .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 26500 T+ .008 - .006 .128 .128 .128 .128 .128 .128 .128 .154 .154 Matrix|Pyle S .005 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 83723 III F Radius .094 .094 .094 .125 .125 .125 .125 .125 .125 26482 Shell Size 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 Matrix 2 Square Assembly Part Number 21-904008-XX( ) 21-904010-XX( ) 21-904012-XX( ) 21-904014-XX( ) 21-904016-XX( ) 21-904018-XX( ) 21-904020-XX( ) 21-904022-XX( ) 21-904024-XX( ) EMI Filter Transient NOTE: Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails. Size 22 & 23 accepts .018 to .022 dia. PCB tails W 121 Amphenol Aerospace 38999 III HD Dualok II I SJT Series III TV Series II JT Fiber Optics 22, 22D, 22M Pin Connectors 22, 22D, 22M Socket Series I, III 22D Socket Series II EMI Filter Transient 20 Pin and Socket 8 Twinax Center Pin and Socket 8 Twinax Intermediate Outer Pin & Socket 26482 Matrix 2 Matrix|Pyle 83723 III Pyle 26500 5015 Crimp Rear Release Matrix Class L 22992 BackShells Options Others 122 Series I LJT SJT All crimping tools included are the "full cycling" type and when used as specified in the installation instructions L-624 covering the TV, CTV and MS series connectors, will provide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. CRIMPING TOOLS Contact Size/Type 12 Pin and Socket 16 Pin and Socket High Speed Cables Application Tools The following data includes information pertaining to the appli cation tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MILDTL-38999 Series III connectors. For additional information on coax, twinax and triax contact tools, see High Speed Contact section of this catalog. Accessories Aquacon Herm/Seal PCB Contacts 38999, Series I LJT, II JT, III TV, & SJT Crimping Tool M22520/1-01 M22520/1-01 M22520/7-01 Turret Die or Positioner M22520/1-04 M22520/1-04 M22520/7-04 M22520/1-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/1-04 M22520/2-10 M22520/7-08 M22520/2-09 M22520/7-07 M22520/2-07 M22520/7-05 M22520/2-06 M22520/7-06 M22520/2-37 M22520/5-01 M22520/5-200 Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. Contact Size/Type 8 Coaxial Inner Pin and Socket 8 Coaxial Outer Pin and Socket Crimping Tool M22520/2-01 M22520/5-01 M22520/5-05 Die Closure B M22520/5-01 M22520/2-01 M22520/5-41 Die Closure B M22520/10-07 Die Closure B M22520/2-35 M22520/4-01 M22520/4-02 M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 M22520/10-01 16 Coaxial Inner Pin and Socket 16 Coaxial Outer Pin and Socket 12 Coaxial Inner Pin and Socket 12 Coaxial Outer Pin and Socket 10 (Power) Turret Die or Positioner M22520/2-31 TP-201423 INSERTION TOOLS Plastic Tools Use with Contact Size MS Part Number Color 10 (Power M81969/14-05* Gray / (White) 12 M81969/14-04* Yellow / (White) 16 M81969/14-03* Blue / (White) 20 M81969/14-10* Red / (Orange) 22 M81969/14-09 Brown/White 22D, 22M M81969/14-01* Green / (White) 8 Coaxial 8 Twinax None Metal Tools Angle Type Straight Type MS Part No. Commercial Part No. Commercial Part No. M81969/8-11 M81969/8-09 11-8674-12 11-8794-12 M81969/8-07 11-8674-16 11-8794-16 M81969/8-05 11-8674-20 11-8794-20 M81969/8-03 11-8674-22 11-8794-22 M81969/8-01 11-8674-24 11-8794-24 None Required None None Color Green Yellow Blue Red Brown Black Red REMOVAL TOOLS Plastic Tools Use with Contact Size 10 (Power) 12 16 20 22 22D, 22M 8 Coaxial 8 Twinax MS Part Number M81969/14-05* M81969/14-04* For Unwired Contacts Commercial Part No. Color (Gray) / White (Yellow) / White 11-10050-11 Metal Tools Angle Type Straight Type Commercial Commercial MS Part No. Part No. Part No. M81969/8-12 M81969/8-10 11-8675-12 11-8795-12 Color Green / White Yellow / White M81969/14-03* M81969/14-10* M81969/14-09* M81969/14-01* M81969/14-12 M81969/14-12 (Blue) / White (Orange) / Red (Brown)/White (Green) / White Green Green M81969/8-08 M81969/8-06 M81969/8-04 M81969/8-02 None None Blue / White Red / Orange Brown/White Green / White N/A N/A 11-10050-10 11-10050-9 11-10050-8 11-10050-7 None None 11-8675-16 11-8675-20 11-8675-22 11-8675-24 11-9170 11-9170 11-8795-16 11-8795-20 11-8795-22 11-8795-24 DRK264-8 N/A For information about contacts see page 18. The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those specified, the plastic tools must be used. To be determined. Contact Daniels Manufacturing Co. or Astro Tool Corp. * Double end insertion/removal tool. for availability. ** Twinax insertion tools are available only in a straight type, metal version. Daniels Manufacturing Co. part number Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace 38999, Series I LJT, II JT, III TV, & SJT Assembly Instructions Series III TV Series II JT Wire Stripping Series I LJT SJT Stripping Dimensions 1. Strip wire to required length. (See Figure at right). When using hot wire stripping, do not wipe melted insulation material on wire strands; with mechanical strippers do not cut or nick strands. 2. See Table 1 for proper finished outside wire dimensions. 3. Twist strands together to form a firm bundle. 4. Insert stripped wire into contact applying slight pressure until wire insulation butts against wire well. Check inspection hole to see that wire strands are visible. If there are strayed wire strands, entire wire end should be re-twisted. When wire is stripped and properly installed into contact, the next step is to crimp the wire inside the contact by using the proper crimping tool. Crimping See table on preceding page for recommended M22520 series crimping tools, turret head or positioner selection settings according to contact size, part number and wire gauge size. Table 1 Contact Size 10 12 16 20 22 22M, 22D Wire Dimension (inches)** Min. Max. .135 .162 .097 .142 .065 .109 .040 .077 .034 .060 .030 .050 ** Min. diameters to insure moisture proof assembly; max. diameters to permit use of metal removal tools. High Speed Fiber Optics Contacts Connectors Cables Matrix|Pyle 83723 III Pyle 26500 5015 Crimp Rear Release Matrix Class L 22992 2. Use proper plastic or metal insertion 3. Next align the tool and contact up tool for corresponding contact. (Conto the properly identified cavity at sult Insertion Tool table on preceding rear of connector plug. Use firm, page). Slide correct tool (with plastic even pressure; do not use excestool use colored end) over wire insulasive pressure. It is recommended tion and slide forward until tool bottoms to start at the center cavity. Contact against rear contact shoulder. must be aligned with grommet hole and not inserted at an angle. Push forward until contact is felt to snap into position within insert. 26482 Examples of M22520 Series Crimping Tools: Shown top: tool used for small size 22, 22D and 22M contacts. Shown bottom: tool used for size 20, 16 or 12 contacts and has a positioner that can be dialed for each contact size. Matrix 2 VISUAL INSPECTION HOLE Contact Insertion 1. First remove hardware from the plug and receptacle and slide the hardware over wires in proper sequence. A .125 (3.18) .188 (4.77) .188 (4.77) .188 (4.77) III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB EMI Filter Transient 1. Insert stripped wire into contact crimp pot. Wire must be visible through inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open, insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible through inspection hole in contact. A Wire Size 22. 22M, 22D 20 16 12 38999 BackShells Note: All plastic tools are double-ended. The colored side is the insertion tool and the white side is the removal tool. Metal tool with contact. Options Others Plastic tool with contact in proper position. Continued on next page. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 123 Amphenol Aerospace 38999 III HD Dualok II I SJT Series III TV Series II JT 38999, Series I LJT, II JT, III TV, & SJT Installation Instructions, cont. Series I LJT SJT Contact Insertion, cont. 4. Remove tool and pull back lightly on wire, making sure contact stays properly seated and isn't dragged back with the tool. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. Accessories Aquacon Herm/Seal PCB 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs. (Refer to sealing plug charts for Series III on page 18, for Series I & II and SJT see page 19. High Speed 6. Reassemble plug or receptacle hardware - slide forward and tighten using connector pliers. Connector holding tools are recommended while tightening back accessories. When using strain relief, center wires at bar clamp. Slide clamp grommet into position and tighten clamp bar screws. When tightening screws, pressure should be applied in the same direction that clamp is threaded to rear threads of connector. When not using clamp grommet, build up wire bundle with vinyl tape so clamp bar will maintain pressure on wires. Fiber Optics Contacts Connectors Matrix|Pyle CAUTION, when inserting or removing contacts, do not spread or rotate tool tips. Contact Removal 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. 2. Use proper plastic or metal removal tool for corresponding contact. (Consult Removal Tool table on page 135). Slide correct size tool over wire insulation. Class L 22992 5015 3. Insert plastic or metal removal tool into contact cavity until tool tips enter rear grommet and come to a positive stop. Hold tool tip firmly against positive stop on contact shoulder. Grip wire and simultaneously remove tool and contact. (On occasion, it may be necessary to remove tool, rotate 90 and reinsert.) Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables Use white end of plastic tool for removal of contacts. Options Others BackShells Removal of contacts with metal tool. 124 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com