Amphenol®
www.amphenol-industrial.com
UPC Connectors for HEV
UPC (Ultimate Power Connector) is a plastic power connector
series especially designed to be used in the hybrid electric
vehicle market. The 2-pole and 3-pole connectors incorporate
the patented RADSOK® technology for higher amperage, lower
T-rise and voltage drop, and less resistance. RADSOK’s twisted
grid conguration allows for up to 50% more current to pass
through the same size pin, while providing increased reliability
and cycle durability, as well as lower mating forces.
The compact, plastic shell structure is light weight with a small
footprint, has continuous power at 200 A or 400 A, and is eld
installable and repairable. These attributes make UPC robust
and the interconnect of choice for the EV and Hybrid markets.
Features and Benets:
• Plastic shell, light weight
• Compact design for space considerations with EVs
• Wide amperage range (200-400A)
• Low mating/un-mating force
• Durability: 500 cycles
• Touch-Proof: UL 2251
• Flammability: UL 94V-0
• HVIL
• EMI Shielding (60db/100M)
• IP67 & IP69k when mated
• RoHS Compliant
IDS-85-4
For further information on your individual application requirements, contact: Amphenol Corporation
North America:
Amphenol Industrial Operations
180 N. Freeport Drive, Plant 4
Nogales, AZ 85621
Tel: (888) 364-9011
Fax: (520) 285-5134
Email: tech@amphenol-aio.com
Europe:
Amphenol Industrial Operations Europe
Via Barbaiana 5
1-20020 Lainate (MI) Italy
Tel: +39 02 93254.204
Fax: +39 02 93254.444
Email: info@amphenol-aio.com
Middle East:
Amphenol Middle East Enterprises FZE
Ofce C-37 PO Box 21107
Ajman Free Zone, UAE
Tel: +9 716-7422494
Fax: +9 716-7422941
Email: jhussain@amphenol-industrial.com
Asia:
Amphenol Technology (Zhuhai) Co., Ltd.
No. 63 Xing Han Road, San Zao Town
Jin Wan District, Zhuhai City, China 519040
Tel: +86 756-3989760
Fax: +86 756-3989768
Email: enquiry@amphenol-aio.com
Technical Data
Current Rating Up to 400A (200A max
9.1mm w/50mm2 cable) Test Voltage (sea level) 3000 VAC RMS Waterproof IP67 & IP69k
(Mated) Finger Proof YES
Contact Size 9.1mm / 12mm RADSOK® Operating Temperature -40 °C to 125°C EMI 360° (60db/100M) HVIL Integrated
Operating Voltage 1000V Durability 500 (Min) Mating Cycles Flammability UL 94 V-0 Recommended Torque M5:6~8N.M
2-Pole Receptacle 2-Pole Plug
3-Pole Receptacle 3-Pole Plug
Size 2-Pole Receptacle Dimensions
A B C D E F G
9.1mm 76.6 64 52 66 54 40.5 6.5
Size 2-Pole Plug Dimensions
A B C D E F G Cable O.D Range
9.1mm 85 66 23 51.9 47.8 99.4 34.5 Ø15~17
90° Angular 2-Pole Plug
90° Angular 3-Pole Plug
Notice: Specications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Ofce for the latest specications. All statements, information and data given herein are believed to be accurate and reliable but
are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent
infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specications are typical and may not apply to all connectors.
Size 3-Pole Receptacle Dimensions
A B C D E F G H
9.1mm 100 87 75 76 54 64 40.5 6.5
Size 3-Pole Plug Dimensions
A B C D E F G Cable O.D Range
9.1mm 108 89 23 51.9 47.8 99.4 34.5 Ø15~17
3-Pole Receptacle Termination2-Pole Receptacle Termination
Busbar Type 1 Busbar Type 2 Busbar Type 1
Product
Series:
UPC
Connector Type
RADSOK®
Contact
Size
Pole
Number
Coding
Selection
HVIL
Selection EMI Selection Crimp Wire Size
UPC
P90° Angular Plug 01 9.1mm 2 2-Pole A Code A L HVIL S W/ Shielding Shell 1 35mm² (9.1mm Only)
IP Straight Plug 02 12.0mm 3 3-Pole B Code B N No HVIL N W/O Shielding Shell 2 50mm² (9.1mm Only)
C Code C 3 70mm² (12.0mm Only)
D Code D 4 95mm² (12.0mm Only)
5 25mm² (9.1mm Only)
PLUG
Product
Series:
UPC
Connector Type RADSOK®
Contact Size
Pole
Number
Coding
Selection
HVIL
Selection EMI Selection Contact Type
UPC R Box Mount
Receptacle
01 9.1mm 2 2-Pole A Code A L HVIL S W/ Shielding Shell 1 Busbar type 1
02 12.0mm 3 3-Pole B Code B N No HVIL N W/O Shielding Shell 2 Busbar type 2
C Code C
D Code D
RECEPTACLE
How To Order
Cut-Out Panel
Layout of 2-Pole
Cut-Out Panel
Layout of 3-Pole
Size 90° Angular 3-Pole Plug Dimensions
A B C D E F G Cable O.D Range
9.1mm 109 89 23 106 63 54 34.5 Ø15~16
Size 90° Angular 2-Pole Plug Dimensions
A B C D E F G H Cable O.D Range
9.1mm 64 66 23 106 63 54 34.5 106 Ø15~16
Size 9.1mm
PA 75
PB 23
PC 9.5
PD 11.5
PE 64
PF 54
PG 27
PH 14.7
PJ 4.5
Size 9.1mm
PA 52
PB 23
PC 9.5
PD 54
PE 27
PF 14.7
PG 4.5
PH 22.5