Motor Control and Protection Contactors 2.1 Contactors Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact Definite Purpose Contactors . . . . . . . . . . . . . . . . . . . . . . . . 50 mm C25 Definite Purpose Contactors . . . . . . . . . . . . . . . . . . . . . . XT IEC Miniature Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XT IEC Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 2.3 2.4 Soft Starters V9-T2-7 V9-T2-9 V9-T2-15 V9-T2-17 V9-T2-19 V9-T2-22 V9-T2-23 V9-T2-26 V9-T2-32 V9-T2-34 V9-T2-35 V9-T2-39 Soft Starters Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S701 Soft Start Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DS6 Soft Start Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S801 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S811 Communicating Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 V9-T2-5 Manual Motor Protectors and Controllers Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XT IEC Manual Motor Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . XT IEC Manual and Combination Motor Controllers . . . . . . . . . . . . . . Manual Motor Protectors and Controllers V9-T2-3 Motor Protection and Monitoring Relays Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D65 Series Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D65C Series Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XT IEC Miniature Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . XTOB, XTOT Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . XT Electronic Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Insight Overload and Monitoring Relays . . . . . . . . . . . . . . . . . . Motor Protection and Monitoring Relays V9-T2-2 V9-T2-45 V9-T2-46 V9-T2-48 V9-T2-49 V9-T2-55 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Drives Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Max Machinery Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SVX9000 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 V9-T2-61 V9-T2-62 V9-T2-64 For our complete product offering, see Volume 5--Motor Control and Protection, CA08100006E and Volume 6--Solid-State Motor Control, CA08100007E. 2 2 2 2 2 2 2 2 Drives 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-1 2.1 2 2 Motor Control and Protection Contactors Product Overview Contactors Selection Guide 2 2 2 2 2 Description 2 Type 2 Approvals 2 Definite Purpose Contactors XT IEC Miniature Contactors XT IEC Contactors Page V9-T2-3 Page V9-T2-7 Page V9-T2-9 Definite purpose IEC IEC UL(R) Recognized, CSA(R), CE, ARI, RoHS UL, IEC EN 60947, CE, CSA, RoHS UL, IEC EN 60947, CE, CSA, RoHS Technical Data 2 Pole configurations 1P, 2P, 3P, 4P 3P, 4P 3P, 4P Inductive Amp ratings To 360A To 8.8A (AC-3) To 1600A (AC-3) 2 Resistive Amp ratings To 360A To 20A (AC-1) To 2450A (AC-1) Typical electrical operations To 300,000 To 750,000 To 1,400,000 2 For our complete product offering, see Volume 5--Motor Control and Protection, CA08100006E. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Contactors 2.1 Features Compact Definite Purpose Contactors 2 Insulation voltage: 690V Current rated and hp/kW rated Magnet coil: Class F, 155C Contact arc covers are standard on all contactors 2 2 2 2 2 2 2 2 Product Selection Compact Definite Purpose Contactors--Open Type 2 Ampere Ratings 1 2 2 Resistive Locked Rotor 240-277V Catalog Number 2 30 40 150 C25ANB130_ 40 50 240 C25ANB140_ 2 2 Inductive Full Load 2 Single-Pole Single-Pole with Shunt 30 40 150 C25CNB130_ 40 50 240 C25CNB140_ 2 25 35 150 C25BNB225_ 2 30 40 150 C25BNB230_ 40 50 240 C25BNB240_ Two-Pole Magnet Coil Selection AC Coil Voltage 50/60 Hz Coil Suffix 24 T 110-120 A 208-240 B 2 2 Notes 1 Rating per pole. 2 Replace underscore (_) in catalog number with coil suffix letter from table at left. 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-3 2.1 2 2 Motor Control and Protection Contactors Catalog Number Selection Definite Purpose Contactors Definite Purpose Contactors 2 2 2 C 25 D N A 2 15 A A 2 Type 25 = Non-reversing contactors 27 = Non-reversing starters 29 = Non-reversing starters 65 = Reversing contactors 2 2 2 Contactor Frame Size A = Compact, single-pole B = Compact, two-pole C = Compact, single-pole w/shunt D = 15-50A, two- and three-pole E = 25-40A, four-pole F = 60-75A, two- and three-pole G = 90A, two- and three-pole H = 120A, two- and three-pole K = 200 and 300A, three-pole L = 360A, three-pole For Starters Only C = Common control wiring S = Separate control wiring 2 2 2 2 2 2 Enclosure Type N = Open with metal mounting plate R = Open with DIN rail mounting adapter (two- and three-pole, 15-50A contactors only) G = NEMA Type 1 Enclosed 2 2 2 2 2 2 Auxiliary Contacts (Side Mount) A = 1NO pressure plate B = 1NC pressure plate C = 1NO-1NC pressure plate L = 1NO-1NC snap switch QC only M = 2NO-2NC snap switch QC only Model C = Contactor A = Three-phase starter B = Single-phase starter Coil Selection A = 110-120 Vac, 50/60 Hz R = 12 Vac, 50/60 Hz B = 208-240 Vac, 50/60 Hz T = 24 Vac, 50/60 Hz C = 440-480 Vac, 50/60 Hz 1R = 12 Vdc D = 550-600 Vac, 50/50 Hz 1T = 24 Vdc H = 277 Vac, 60 Hz 1W = 48 Vdc J = 220-240 Vac, 50/60 Hz 1A = 120 Vdc L = 380-415 Vac, 50 Hz Number of Poles 1 = Single-pole 2 = Two-pole 3 = Three-pole 4 = Four-pole Current Rating 50 = 50A 120 = 120A 60 = 60A 200 = 200A 75 = 75A 300 = 300A 90 = 90A 360 = 360A Power Terminals A = Binding head screw B = Binding head screw and quick connect terminals (side-by-side) C = Screw/pressure plate 1 D = Screw/pressure plate and quick connect terminals (side-by-side) 1 E = Box lugs (posidrive setscrew) F = Box lugs (posidrive setscrew) and quick connect terminals (side-by-side) G = Binding head screw and quick connect terminals (vertical in-line) H = Screw/pressure plate and quick connect ZZ terminals (vertical in-line) 1 J = Box lugs (posidrive setscrew) and quick connect terminals (vertical in-line) K = Box lugs (hex socket allen head setscrew) L = Box lugs (hex socket allen head setscrew) and quick connect terminals (side-by-side) M = Box lugs (hex socket allen head setscrew) and quick connect terminals (vertical in-line) Note 1 Not available on 50A devices. 2 2 2 2 2 2 2 2 2 V9-T2-4 15 = 15A 25 = 25A 30 = 30A 40 = 40A Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Contactors 2.1 Features 50 mm C25 Definite Purpose Contactors Contactors are dual-rated with inductive and resistive ratings, as well as horsepower and kilowatt ratings Contactors rated 15-50A are available with DIN rail mount as a factory installed option Magnet coil: Class B (C25E, F, G, H and K), 130C Ambient temperature: 150F (65C) maximum 2 2 2 2 2 2 2 2 2 Product Selection 2 50 mm C25 Definite Purpose Contactors 2 C25 Contactors--Open Type Rating, Amperes Resistive Inductive Full Load per Pole Line Voltage Locked Rotor Maximum Motor Horsepower Single-Phase Three-Phase Open Type with Metal Mounting Plate Catalog Number 12 15 230 90 2 3 C25DND315_ 460 75 -- 5 575 60 -- 5 20 25 35 30 40 40 50 50 65 60 75 75 90 230 150 3 7-1/2 C25DND325_ 125 -- 10 C25END425_ 575 100 -- 10 230 180 5 10 C25DND330_ 460 150 -- 15 C25END430_ 575 120 -- 15 230 240 7-1/2 10 C25DNF340_ 460 200 -- 20 C25ENF440_ 575 160 -- 20 230 300 10 15 460 250 -- 30 575 200 -- 30 230 360 10 20 460 300 -- 40 575 240 -- 40 230 450 15 20 460 375 -- 50 575 300 -- 50 Voltage 60 Hz 50 Hz Coil Suffix 24 4 24 T 110-120 5 110-120 5 A 208-240 5 208-240 B AC 3 Notes 1 Replace underscore (_) in catalog number with magnet coil suffix from table at left. 2 Carton quantities including 20 individually packaged units are available for two- and three-pole units through 60A inductive. 2 C25DRD315_ 2 2 460 Magnet Coil Selection Open Type with DIN Rail Adapter Catalog Number 12 C25DRD325_ 2 2 C25DRD330_ 2 2 C25DRF3340_ 2 C25DNJ350_ C25DRJ350_ C25FNF360_ -- 2 2 2 C25FNF375_ 2 -- 2 2 3 4 5 Class H AC coils available as option for 15-50A contactor. Add 2 before AC coil suffix letter. Available through 120A. 104-120V 50/60 Hz for 60A, 75A and all four-pole contactors (25-40A). 6 Contactors with DC coils (only available up to 75A) include an early break NC auxiliary contact, C320KGD1. 2 2 2 DC 6 24 2 1T 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-5 2.1 2 Motor Control and Protection Contactors Reversing and Two-Speed Contactors--Open Type--Unwired, Mechanically Interlocked Only 2 Rating, Amperes Inductive Full Load Resistive per Pole Line Voltage Locked Rotor Maximum Motor Horsepower Open Type with Metal Mounting Plate Single-Phase Three-Phase Catalog Number 1 2 15 20 230 90 2 3 C65DND315_ 460 75 -- 5 575 60 -- 5 2 25 35 2 2 30 40 2 2 40 50 2 2 50 65 2 2 2 2 2 Magnet Coil Selection Voltage 60 Hz 50 Hz Coil Suffix 2 24 24 T 110-120 3 110-120 3 A 208-240 4 208-240 B 230 150 3 7-1/2 460 125 -- 10 575 100 -- 10 230 180 5 10 460 150 -- 15 575 120 -- 15 230 240 7-1/2 10 460 200 -- 20 575 160 -- 20 230 300 10 15 460 250 -- 30 575 200 -- 30 C65DND325_ C65DND330_ C65DNF340_ C65DNJ350_ Notes 1 Replace underscore (_) with magnet coil suffix from table at left. 2 Class H AC coils available as option for 15-50A contactor. Add 2 before AC coil suffix letter. 3 104-120V 50/60 Hz for 60A, 75A. 4 Available through 50A. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-6 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2.1 Motor Control and Protection Contactors Features XT IEC Miniature Contactors 2 Reversing or non-reversing Three- and four-pole configurations Three-pole XTMC Four-pole XTMF Panel or DIN rail mounting IP20 finger and back-of-hand proof Direct mount with XTOM miniature overload relays 2 2 2 2 2 2 2 2 Catalog Number Selection XT IEC Miniature Contactors 2 Miniature Contactors 2 2 XT MC 6 A 10 A Designation XT = XT IEC power control Type MC = Three-pole FVNR mini IEC contactor Current Rating, AC-3 XTMC 6 = 6.6A 9 = 8.8A Frame Size A = 45 mm mini Integral Auxiliary Contact 01 = 1NC 10 = 1NO A B T TD = = = = 2 Coil Codes 110V 50 Hz, 120V 60 Hz 220V 50 Hz, 240V 60 Hz 24V 50/60 Hz 24 Vdc 2 2 2 Product Selection 2 Full Voltage Non-Reversing Miniature Contactors Operational Current AC-3 Amp Rating 380/400V Conventional Free Air Thermal Current AC-1 at 50C Maximum kW Ratings AC-3 Maximum Three-Phase Motor Ratings Three-Phase Motors, 50-60 Hz Single-Phase hp Ratings 220-240V 380-400V 550V 660/690V 115V 200V 230V 200V 230V 460V 575V Number of Power Auxiliary Catalog Number-- Poles Contacts Screw Terminals 1 6.6 20 1.5 3 3 3/4 1 1-1/2 2 3 3 3 1NO XTMC6A10_ 6.6 20 1.5 3 3 3 1/4 3/4 1 1-1/2 2 3 3 3 1NC XTMC6A01_ 8.8 20 2.2 4 4 4 1/2 1 1-1/2 2 3 5 5 3 1NO XTMC9A10_ 8.8 20 2.2 4 4 4 1/2 1 1-1/2 2 3 5 5 3 1NC XTMC9A01_ 8.8 20 2.2 4 4 4 1/2 1 1-1/2 2 3 5 5 4 -- XTMF9A00_ Magnet Coil Suffix Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 220V 50 Hz, 240V 60 Hz B 24V 50/60 Hz T 24 Vdc TD 415V 50 Hz, 480V 60 Hz C 550V 50 Hz, 600V 60 Hz D 208V 60 Hz E 3 1/4 IEC Utilization Categories AC-1: Non-inductive or slightly inductive loads. AC-3: Squirrel cage motors-- starting, switching of motors during running. Three-Phase hp Ratings 2 2 2 2 2 2 Notes 1 Underscore (_) indicates magnet coil suffix required. See table at left. 2 With DC operation: Integrated diode resistor combination, coil rating 2.6W. 2 2 2 2 AC-4: Squirrel cage motors-- starting, plugging, inching. 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-7 2.1 Motor Control and Protection Contactors 2 Accessories 2 Front Mount Auxiliary Contacts 1 2 2 Conventional Free Air Thermal Current, Ith = Ie, AC-1 in Amps Contact Contact Configuration Sequence Package Catalog Number-- Qty. Screw Terminals 10 1NO-1NC 5 XTMCXFA11 5 XTMCXFA22 5 XTMCXFA31 5 XTMCXFA40 53 61 54 62 2 10 2NO-2NC 2 2 2 10 3NO-1NC 53 61 71 83 54 62 72 84 53 61 73 83 54 62 74 84 10 4NO 2 53 63 73 83 54 64 74 84 2 2 XT IEC Miniature Contactors Package Qty. Catalog Number 2 Description Mechanical interlock 5 XTMCXML 2 Reversing link kit--main current wiring for reversing contactors and starters 1 XTMCXRL 2 2 Connector--for mechanically arranging contactors and timing relays in combinations 50 XTMCXCN 3 2 Notes 1 For two contactors with AC or DC operated magnet system that are horizontally or vertically mounted, the distance between contactors is 0 mm, and the mechanical lifespan is 2.5 x 106 operations. The following control cables are integrated as part of the electrical interlock: K1M: A1--K2M: 21; K1M: 21--K2M: A1. 2 Reversing link kit does not include mechanical interlock. 3 0 mm distance between contactors. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-8 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Contactors 2.1 Features XT IEC Contactors Reversing or non-reversing contactors AC-3 contactor ratings to 1600A and AC-1 contactor ratings to 2000A Panel or DIN rail mounting to 65A IP20 finger and back-of-hand proof Built-in NO or NC auxiliary contacts to 32A Built-in surge suppression on DC coils XTCE Frame B-G and AC or DC coils on XTCE Frame L-R Can be used with XT or C396 overload relays Can be used with XTPR MMPs for manual motor controllers or UL508 Type F combination motor controllers 2 2 2 2 2 2 2 2 2 Catalog Number Selection XT IEC Contactors 2 Contactors 2 2 XT CE 007 B 01 A 2 Designation XT = XT line of IEC control Coil Codes See Page V9-T2-12. Type CE = Three-pole FVNR IEC contactor CS = Three-pole FVNR S Series IEC contactor 007 = 7A 009 = 9A 012 = 12A 015 = 15A 018 = 18A 025 = 25A 032 = 32A 040 = 40A 050 = 50A 065 = 65A 072 = 72A 2 2 Built-In Auxiliary Contact 01 = 1NC 00 = 0NO-0NC 10 = 1NO 22 = 2NO-2NC Current Ratings, AC-3 080 = 80A 570 = 570A 095 = 95A 580 = 580A 115 = 115A 650 = 650A 150 = 150A 750 = 750A 170 = 170A 820 = 820A 185 = 185A C10 = 1000A 225 = 225A C14 = 1400A, AC-1 250 = 250A C16 = 1600A, AC-3 300 = 300A C20 = 2000A, AC-1 400 = 400A 500 = 500A 2 2 Frame Size Designation B = 45 mm L = 140 mm C = 45 mm M = 160 mm D = 55 mm N = 250 mm F = 90 mm P = 260 mm G = 90 mm R = 515 mm 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-9 2.1 2 2 2 2 Motor Control and Protection Contactors Product Selection Full Voltage Non-Reversing Three-Pole Contactors, Frames B-G UL/CSA Ratings UL General Purpose Amp Rating IEC Ratings Single-Phase hp Ratings Three-Phase hp Ratings 115V 200V 230V 200V 230V 460V 575V AC-3 Ie (A) AC-1 (40C) Ie = Ith (A) Maximum kW Ratings AC-3 Three-Phase Motors 50-60 Hz 220/230V 380/400V 415V Auxiliary 660/690V Contacts Catalog Number-- Screw Terminals 12 Frame B 2 20 1/4 3/4 1 1-1/2 2 3 5 7 20 2.2 3 4 3.5 1NO XTCE007B10_ 20 1/4 3/4 1 1-1/2 2 3 5 7 20 2.2 3 4 3.5 1NC XTCE007B01_ 2 20 1/2 1 1-1/2 3 3 5 7-1/2 9 20 2.5 4 5.5 4.5 1NO XTCE009B10_ 20 1/2 1 1-1/2 3 3 5 7-1/2 9 20 2.5 4 5.5 4.5 1NC XTCE009B01_ 2 20 1 2 2 3 3 10 3 10 12 20 3.5 5.5 7 6.5 1NO XTCE012B10_ 20 1 2 2 3 3 10 3 10 12 20 3.5 5.5 7 6.5 1NC XTCE012B01_ 20 1 2 3 5 5 10 3 10 15.5 20 4 7.5 8 7 1NO XTCE015B10_ 2 20 1 2 3 5 5 10 3 10 15.5 20 4 7.5 8 7 1NC XTCE015B01_ 2 40 2 2 3 5 5 10 3 15 18 35 5 7.5 10 11 1NO XTCE018C10_ 40 2 2 3 5 5 10 3 15 18 35 5 7.5 10 11 1NC XTCE018C01_ 40 2 3 5 7-1/2 10 15 20 25 40 7.5 11 14.5 14 1NO XTCE025C10_ 2 40 2 3 5 7-1/2 10 15 20 25 40 7.5 11 14.5 14 1NC XTCE025C01_ 40 3 5 5 10 10 20 25 32 40 10 15 18 17 1NO XTCE032C10_ 2 40 3 5 5 10 10 20 25 32 40 10 15 18 17 1NC XTCE032C01_ 63 3 5 7-1/2 10 15 30 40 40 50 12.5 18.5 24 23 -- XTCE040D00_ 80 3 7-1/2 10 15 20 40 50 50 65 15.5 22 30 30 -- XTCE050D00_ 88 5 10 15 20 25 50 60 65 80 20 30 39 35 -- XTCE065D00_ 2 88 5 10 15 20 25 50 60 72 80 22 37 41 35 -- XTCE072D00_ 2 125 7-1/2 15 15 25 30 60 75 80 90 25 37 48 63 -- XTCE080F00_ 125 7-1/2 15 15 25 40 75 75 95 110 30 45 57 75 -- XTCE095F00_ 2 Frame G 160 10 25 25 40 50 100 100 115 130 37 55 70 90 -- XTCE115G00_ 180 10 25 30 40 60 125 125 150 160 48 75 91 96 -- XTCE150G00_ 225 4 10 25 30 40 60 125 125 170 275 5 52 90 100 96 -- XTCE170G00_ 2 2 2 2 2 2 2 2 2 Frame C Frame D Frame F Notes The 7-32A XTCE contactors have positively driven contacts between the integrated auxiliary contact and the auxiliary contact module as well as within the auxiliary contact modules. The 40-65A XTCE contactors have positively driven contacts within the auxiliary contact module. Six auxiliary contacts are possible with a combination of side mounted and front mount auxiliary contacts. DC operated contactors (Frames B-G, 7-150A) have a built-in suppressor circuit. Frames B-C contactors with 1NC built-in auxiliary are mirror contacts (XTCE...B01_-XTCE...C01_). 1 2 2 2 2 3 4 5 Underscore (_) indicates magnet coil suffix required. See Page V9-T2-12. For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCE C 007B10A. For 7-12A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 18-32A XTCEC contactors, the auxiliary and coil terminals are spring cage. For 40-150A XTCEC contactors, the coil terminals only are spring cage. For electrical life contactor application data, see Volume 5--Motor Control and Protection, CA08100006E, Tab 27. For 180-225A, use 2 x 3/0 AWG wire. For 225-275A, use 2 x 70 mm2 wire. 2 2 2 2 V9-T2-10 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2.1 Motor Control and Protection Contactors Full Voltage Non-Reversing Three-Pole Contactors, Frames L-R UL/CSA Ratings UL General Purpose Amp Rating 2 IEC Ratings Three-Phase hp Ratings 200V 230V 460V 575V AC-3 Ie (A) AC-1 (40C) Ie = Ith (A) Maximum kW Ratings AC-3 Three-Phase Motors 50-60 Hz 2 220/230V 380/400V 415V 660/690V 1 1000V 1 Auxiliary Contacts Catalog Number 2 Frame L--Standard Coil (110/120V, 230/240 Vac Coil Only) 2 225 50 60 125 150 185 337 55 90 110 175 108 2NO-2NC XTCS185L22_ 250 60 75 150 200 225 386 70 110 132 215 108 2NO-2NC XTCS225L22_ 300 75 100 200 250 250 429 75 132 148 240 108 2NO-2NC XTCS250L22_ 2 2 2 Frame L--Electronic Coil 225 50 60 125 150 185 337 55 90 110 175 108 2NO-2NC XTCE185L22_ 250 60 75 150 200 225 386 70 110 132 215 108 2NO-2NC XTCE225L22_ 300 75 100 200 250 250 429 75 132 148 240 108 2NO-2NC XTCE250L22_ 2 2 Frame M--Standard Coil (110/120V, 230/240 Vac Coil Only) 350 100 125 250 300 300 490 90 160 180 286 132 2NO-2NC XTCS300M22_ 450 125 150 300 400 400 612 125 200 240 344 132 2NO-2NC XTCS400M22_ 550 150 200 400 500 500 857 155 250 300 344 132 2NO-2NC XTCS500M22_ 550 150 200 400 500 580 980 155 315 -- 344 132 2NO-2NC XTCS570M22_ 2 2 2 Frame M--Electronic Coil 350 100 125 250 300 300 490 90 160 180 286 132 2NO-2NC XTCE300M22_ 450 125 150 300 400 400 612 125 200 240 344 132 2NO-2NC XTCE400M22_ 550 150 200 400 500 500 857 155 250 300 344 132 2NO-2NC XTCE500M22_ 550 150 200 400 500 580 980 155 315 350 344 132 2NO-2NC XTCE570M22_ 2 2 2 Frame N--Electronic Coil 630 200 200 400 600 580 980 185 315 348 560 600 2NO-2NC XTCE580N22_ 3 700 200 250 500 600 650 1041 205 355 390 630 600 2NO-2NC XTCE650N22_ 3 800 250 300 600 700 750 1102 240 400 455 720 800 2NO-2NC XTCE750N22_ 3 850 290 350 700 860 820 1225 260 450 500 750 800 2NO-2NC XTCE820N22_ 3 1100 350 420 850 980 1000 1225 315 560 610 1000 1000 2NO-2NC XTCEC10N22_ 3 3 Frame P--Electronic Coil 1400 -- -- -- -- -- 1714 -- -- -- -- -- 2NO-2NC XTCEC14P22_ Frame R--Electronic Coil 1600 560 640 1200 1300 1600 2200 500 900 900 1600 1700 2NO-2NC XTCEC16R22_ 3 2000 -- -- -- -- -- 2450 -- -- -- -- -- 2NO-2NC XTCEC20R22_ 3 2 2 2 2 2 2 Contactor Application Data Catalog Prefix Electrical Life (Operations) for 10 hp, 480V (14.2A) Applications XTCE012B 1 million XTCE015B 1.2 million XTCE018C 2 million Full Voltage Non-Reversing Three-Pole Contactors-- Contact Sequence (Circuit Symbols), Standard Offering 2 Contactor Frame Auxiliary Contacts 2 B-C 1NO Contact Sequence A1 1 3 5 13 2 A2 2 4 6 14 B-C 1NC 2 A1 1 3 5 21 A2 2 4 6 22 D-G -- L-R 2NO-2NC 2 A1 1 3 5 2 A2 2 4 6 Notes AC and DC operated contactors have a built-in suppressor circuit (Frames L-R, 185-2000A). 1 2 3 A1 1 3 5 13 21 31 43 2 A2 2 4 6 14 22 32 44 2 For 185-500A contactors at 660/690V or 1000V: Do not reverse directly. Underscore (_) indicates magnet coil suffix required. See Page V9-T2-12. When operating the 580-2000A XTCE contactors with frequency inverters, the suppressor on the load side must be removed. The load side suppressor must also be removed when performing a high-voltage test--see Pub51204, Pub51209. Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2 2 V9-T2-11 2.1 2 Motor Control and Protection Contactors Magnet Coil Suffix Coil Voltage Suffix Code Coil Voltage Suffix Code 2 Frames B-F 110V 50 Hz, 120V 60 Hz A 110-250V 40-60 Hz/DC A 2 220V 50 Hz, 240V 60 Hz B 250-500V 40-60 Hz C 24V 50/60 Hz T 24-48 Vdc TD 24 Vdc TD Frames L-M, S-Series 2 415V 50 Hz, 480V 60 Hz C 110-120V 50/60 Hz A 550V 50 Hz, 600V 60 Hz D 220-240V 50/60 Hz B 2 208V 60 Hz E Frames P-R 2 100-120V 50/60 Hz A 2 190-240V 50/60 Hz B 24V 50/60 Hz T 2 24-27 Vdc TD 480-500V 50/60 Hz C 2 Frames L-N Frame G 220-250V 50-60 Hz/DC B 2 2 XTCR Reversing Contactor Components Qty. Frame B C D F G 2 Contactor XTCE...B01_ XTCE...B01_ XTCE...D00_ XTCE...F00_ XTCE...G00_ 2 2 Auxiliary contact XTCEXFAC20 XTCEXFAC20 XTCEXFBG11 XTCEXFBG11 XTCEXFBG11 1 Mechanical interlock XTCEXMLB XTCEXMLC XTCEXMLD XTCEXMLG XTCEXMLG 2 1 Reversing link kit XTCEXRLB XTCEXRLC XTCEXRLD XTCEXRLG XTCEXRLG 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-12 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Contactors 2.1 Accessories 2 Auxiliary Contacts--Frames B-G Conventional Thermal Current, Open at 60C Ith = Ie, AC-1 in Amps Poles Frames B-C Contact Configuration 2 Circuit Symbol Pkg. Qty. Catalog Number-- Screw Terminals 2 5 XTCEXFAC20 2 5 XTCEXFAC11 5 XTCEXFAC40 5 XTCEXFAC22 Frames B-C--Front (Top) Mount 1 16 2 2NO 16 2 1NO-1NC 53 63 2 54 64 53 61 2 54 62 16 4 4NO 16 4 2NO-2NC 53 6373 83 2 54 6474 84 5361 71 83 2 2 54 62 72 84 Frame B Frame B--Side Mount 12 16 1 1NO 53 1 2 XTCEXSAB10 2 2 54 16 1 1NC 51 1 2 XTCEXSAB01 2 52 Frame C 2 Frame C--Side Mount 1 10 2 1NO-1NC 13 23 33 43 1 2 XTCEXSCC11 1 14 24 34 44 Frames D-G 2 2 Frames D-G 3 16 2 2NO 13 23 16 2 1NO-1NC 13 21 16 4 4NO-0NC 13 23 33 43 5 XTCEXFBG20 5 XTCEXFBG11 5 XTCEXFBG40 5 XTCEXFBG22 2 14 24 2 2 14 22 2 14 24 34 44 16 4 2NO-2NC 13 21 31 43 2 14 22 32 44 2 Notes Interlocked opposing contacts, to IEC/EN 60947-5-1 Annex L (positively driven), within the auxiliary contact modules (not NO [early make] and NC [late break] contacts) and for the built-in auxiliary contacts of the XTCE007_-XTCE032_ Auxiliary break contact can be used as mirror contact to IEC/EN 60947-4-1 Annex F (not NC [late break] contact). No auxiliary contacts can be fitted between two contactors. 1 2 3 2 2 Frames B-C cannot use both a side AND a top mount auxiliary contact at the same time. Can be mounted to the left side of contactor only. Cannot be used in combination with front (top) mount auxiliary contacts or mechanical interlocks. For Frame D, six auxiliary contacts maximum (can be a combination of side and top mount units). 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-13 2.1 Contactors Side Mount Auxiliary Contacts--Frames D-R, 40-2000A 2 Conventional Free Air Thermal Current, Ith = Ie, AC-1 in Amps 2 Poles Contact Configuration Circuit Symbol 2 1NO-1NC 13 Pkg. Qty. Catalog Number-- Screw Terminals 1 XTCEXSBN11 1 XTCEXSBR11 Frame D-R 12 22 44 21 32 43 22 31 14 43 2 21 31 10 44 Frames D-R 32 2 Motor Control and Protection 2 2 Frames L-R (Screw Mount) 2 Frames L-R 10 2 1NO-1NC 2 13 14 2 2 Mechanical Interlock 3 2 2 For Use with ... Package Qty. Catalog Number XTCEXMLB XTCE007B-XTCE015B, XTCF020B 5 XTCEXMLB XTCEXMLC XTCE018C-XTCE032C 1 XTCEXMLC 2 2 2 XTCF032C-XTCF045C 2 XTCF063D-XTCF080D 1 XTCEXMLD XTCE080F-XTCE170G 1 XTCEXMLG 4 XTCE185L-XTCE570M 1 XTCEXMLM XTCE580N-XTCEC10N 1 XTCEXMLN 4 XTCE500M-XTCE570M with XTCE500N-XTCEC10N 1 XTCEXMLNM 4 For Use with ... Package Qty. Catalog Number 2 XTCE007B-XTCE015B 1 XTCEXRLB 5 XTCE018C-XTCE032C 1 XTCEXRLC 2 XTCE040D-XTCE065D 1 XTCEXRLD XTCE080F-XTCE150G 1 XTCEXRLG XTCE185L-XTCE250L 1 XTCEXRLL XTCE300M-XTCE400M 1 XTCEXRLM400 XTCE040D-XTCE072D 2 2 XTCF125G-XTCF200G XTCEXMLM 2 2 2 2 2 Reversing Link Kits 2 2 Reversing Link Kits Notes 1 For Frame D, six auxiliary contacts maximum (can be a combination of side and top mount units). 2 For Frames F-R, eight auxiliary contacts maximum (can be a combination of side and top mount units). 3 For two contactors with AC or DC operated magnet system which are horizontally or vertically mounted. For B-G frames, mechanical lifespan is 2.5 x 106 operations and the distance between contactors is 0 mm. For L-N frames, mechanical lifespan is 5 x 106 operations and no auxiliary contact can be mounted between the mechanical interlock and the contactor--the distance between contactors is 15 mm. 4 XTCEXMLG, XTCEXMLN and XTCEXMLNM consist of an interlock element and mounting plate. 5 Also includes interlocking bridge (XTCEXLBB). The following control cables are integrated for electrical interlock: K1M: A1-K2M: 21; K1M: 21-K2M: A1; K1M: A2-K2M: A2. 2 2 2 2 V9-T2-14 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Motor Protection and Monitoring Relays 2.2 Product Overview 2 Monitoring Relays Selection Guide 2 2 2 2 Description 2 D65 Series D65C Series Page V9-T2-17 Page V9-T2-19 2 cULus, CE RoHS, cURus, cULus, CE 2 Various combinations of protection available Compact cases for easy mounting LED indicators for quick troubleshooting Monitors AC single-phase currents from 0.1-10 A External CT can be used to extend ranges LED indicates output relay status Choice of fixed or user-adjustable settings Configuration SPDT or DPDT -- Maximum allowable load 10A Less than 5 VA Approvals Features 2 2 2 Contact Data 2 Material -- -- Resistance -- -- Dielectric strength 2000V -- 2 AC 24-480 Vac -- 2 DC 24-120 Vdc -- VA (Vac) 5 VA -- Watts (Vdc) -- -- 2 Coil Data 2 Power 2 2 General Data Ambient temperature Operational -4 to 149F (-20 to 65C) 2 -20 to 131F (-28 to 55C) Maximum pick-up <= 500 milliseconds Overcurrent: Adjustable throughout current range monitored Undercurrent: Fixed at 5% above adjustable drop-out setting Maximum release <= 500 milliseconds Overcurrent: Fixed at 95% of pick-up setting for D65CE; adjustable from 50-95% of pick-up setting for D65CEK Undercurrent: Adjustable throughout current range monitored 2 2 2 2 Life Mechanical operations 10 million 10 million Electrical operations 100,000 100,000 2 2 For our complete product offering, see Volume 5--Motor Control and Protection, CA08100006E. 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-15 2.2 2 Motor Control and Protection Motor Protection and Monitoring Relays Overload Relays Selection Guide 2 2 2 XT IEC Miniature Overload Relays Description 2 XTOB, XTOT Thermal Overload Relays XT Electronic Overload Relays Motor Insight Overload and Monitoring Relays Page V9-T2-22 Page V9-T2-23 Page V9-T2-26 Page V9-T2-32 Relay type Thermal bi-metal Thermal bi-metal Electronic Electronic FLA range 0.1-12A 0.1-630A 0.1-1500A 1-540A 2 FLA max.:min. ratio Approx. 1.5:1 Approx. 1.5:1 5:1 18:1 and 9:1 Trip class 10 10 Selectable 10A/10/20/30 5-30, stepped by 1's 2 Reset type Selectable manual/automatic Selectable manual/automatic Selectable manual/automatic/remote Selectable manual/automatic/remote Direct connect to XT contactor Yes, XTMC Yes, XTCE Yes, XTCE -- Direct connect to DP contactor -- -- Yes -- Standalone mounting -- Panel or DIN Panel or DIN Panel Thermal overload protection Yes Yes Yes Yes, programmable Yes, programmable 2 2 2 2 2 2 Jam -- -- -- Current unbalance protection -- -- Yes, selectable Yes, programmable Single-phasing -- -- Yes, fixed level Yes, fixed on or off Ground fault -- -- Yes, fixed Yes, programmable Phase reversal -- -- -- Yes, programmable 2 Undercurrent -- -- -- Yes, programmable Overcurrent -- -- -- -- 2 Low power/high power -- -- -- Yes, programmable 2 2 2 2 2 Overvoltage/undervoltage -- -- -- Yes, programmable Voltage unbalance -- -- -- Yes, programmable Current per phase and average rms -- -- -- Yes Current unbalance percent -- -- Yes Yes Ground fault current -- -- Yes Yes Voltage per phase and average rms -- -- -- Yes Voltage unbalance percent -- -- -- Yes Power/power factor -- -- -- Yes Thermal capacity -- -- Yes Yes Frequency -- -- Yes Yes Motor run hours -- -- -- Yes 2 Motor starts count -- -- -- Yes Time to restart after fault -- -- -- Yes 2 Overload status -- -- Yes Yes Programmable reset timers/attempts -- -- -- Yes Programmable trip delays -- -- -- Yes 2 Programmable auxiliary contact -- -- -- -- Communications with I/O -- -- 2 Yes (Modbus(R), DeviceNetTM, PROFIBUS(R)) Yes (Modbus, DeviceNet, PROFIBUS) Remote display -- -- -- Yes (NEMA 1, 12, and 3R) 2 Lockable user interface or tamperproof -- -- Yes Yes Alarm no-trip mode -- -- -- Yes, for GF and line faults Diagnostics -- -- -- Yes, 10 fault queue 2 2 2 2 For our complete product offering, see Volume 5--Motor Control and Protection, CA08100006E. 2 V9-T2-16 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Motor Protection and Monitoring Relays 2.2 Catalog Number Selection 2 D65 Series Monitoring Relays 2 D65 Series 2 D65 VML S 120 2 Type D65 = D65 Series VML PLR VMC PAR Function = Full-featured voltage/phase monitor = Phase loss/reversal = Phase reversal = Phase loss/reverse/undervoltage Monitoring S = Surface mount P or blank = Plug-in octal 120 = 120V 208 = 208V 240 = 240V 2 Voltage 400 = 400V 480 = 240-480V 600 = 600V 2 2 2 D65 Series Full-Featured Voltage/Phase Monitor 2 Features Full-featured voltage/phase monitoring relays Undervoltage, overvoltage, phase imbalance, phase loss (single-phasing), phase reversal Universal voltage range of 208-480V provides the flexibility to cover a variety of applications; 120V and 600V units also available Automatic or manual reset after the fault condition is corrected 2 User-adjustable settings include nominal voltage, percent phase imbalance, undervoltage drop-out, time delay on undervoltage and time delay on restart after fault 2 2 2 2 Product Selection D65VML_ 2 D65VML Series Style Operating Voltage, 50/60 Hz Catalog Number Surface-mount (DIN rail or panel) 120V D65VMLS120 208-480V D65VMLS480 600V D65VMLS600 120V D65VMLP120 208-480V D65VMLP480 1 8-pin socket -- D3PA2 2 8-pin IP20 rated socket -- D3PA6 Plug-in (DIN rail) 2 2 2 2 2 2 D65 Series Phase Reversal Monitoring Relays 2 Features Protects against phase reversal One version works on 208-480V three-phase systems 2 10A SPDT output contacts 2 2 Product Selection D65VMC_ D65VMC Series Style Nominal Voltage, 50/60 Hz Catalog Number Plug-in 120V D65VMC120 208-480V D65VMC480 1 2 2 2 2 Notes 1 Requires a 600V rated socket when used on system voltages greater than 300V. 2 The D3PA2 socket is rated 10A, 600V. Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2 V9-T2-17 2.2 2 2 2 Motor Protection and Monitoring Relays D65 Series Phase Loss and Reversal Monitoring Relays Features 2 2 Motor Control and Protection Protects against phase loss and phase reversal LED indicates both normal and fault conditions 10A SPDT output contacts Product Selection D65PLR Series D65PLR_ 2 Style Nominal Voltage, 50/60 Hz Catalog Number Plug-in 120V D65PLR120 208V D65PLR208 240V D65PLR240 400V D65PLR400 1 480V D65PLR480 1 2 2 2 2 D65 Series Phase Loss, Reversal and Undervoltage 2 Features 2 Protects against phase loss, phase reversal and undervoltage 2 Product Selection 2 D65PAR_ 2 2 2 2 Undervoltage setting is adjustable from 75-95% of nominal LED indicates both normal and fault conditions 10A SPDT output contacts D65PAR Series Style Nominal Voltage, 60 Hz Undervoltage Range Catalog Number Plug-in 120V 90-115V D65PAR120 208V 156-198V D65PAR208 240V 180-230V D65PAR240 400V 300-380V D65PAR400 1 480V 360-460V D65PAR480 1 Note 1 Requires a 600V rated socket when used on system voltages greater than 300V. 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-18 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Motor Protection and Monitoring Relays 2.2 Catalog Number Selection 2 D65C Series Monitoring Relays 2 D65C Series 2 D65C E K 2 C10 T 2 Type D65C = Current monitors Function E = Standard H = Overcurrent L = Undercurrent Drop-Out Setting K = Adjustable Blank = Fixed Number of Poles 1 = 1 PDT 2 = 2 PDT Current Range C01 = 0.1-1A C5 = 0.5-5A C10 = 1-10A Voltage T = 24 Vac A = 120 Vac 2 2 2 2 2 D65CE Standard Current Monitoring Relays Features Monitors AC single-phase currents 2 Three separate current monitoring ranges covering 0.1-10 amperes External CT can be used to extend ranges Fixed 100 ms pick-up and drop-out time delay 2 2 Product Selection D65CE_ 2 D65CE Series Pick-Up Setting Drop-Out Setting Input Voltage Current Range Monitored Catalog Number 24 Vac 0.1-1A D65CE1C01T 0.5-5A D65CE1C5T 2 2 SPDT--8-Pin Plug-In Adjustable Fixed (at 95% of pick-up) 120 Vac Adjustable (50-95% of pick-up) 24 Vac 120 Vac 1-10A D65CE1C10T 0.1-1A D65CE1C01A 0.5-5A D65CE1C5A 1-10A D65CE1C10A 0.1-1A D65CEK1C01T 0.5-5A D65CEK1C5T 2 2 2 2 2 1-10A D65CEK1C10T 0.1-1A D65CEK1C01A 0.5-5A D65CEK1C5A 1-10A D65CEK1C10A 2 2 2 DPDT--11-Pin Plug-In Adjustable Fixed (at 95% of pick-up) 24 Vac 120 Vac Adjustable (50-95% of pick-up) 24 Vac 120 Vac 0.1-1A D65CE2C01T 0.5-5A D65CE2C5T 1-10A D65CE2C10T 0.1-1A D65CE2C01A 0.5-5A D65CE2C5A 1-10A D65CE2C10A 0.1-1A D65CEK2C01T 0.5-5A D65CEK2C5T 1-10A D65CEK2C10T 0.1-1A D65CEK2C01A 0.5-5A D65CEK2C5A 1-10A D65CEK2C10A 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-19 2.2 2 2 2 2 Motor Protection and Monitoring Relays D65CH Series, Overcurrent Monitors Features 2 2 Motor Control and Protection Monitors AC single-phase currents for overcurrent conditions Three separate current monitoring ranges covering 0.1-10 amperes External CT can be used to extend ranges Adjustable pick-up setting with either fixed or adjustable drop-out setting Adjustable time delay of 0.1-10 seconds on pick-up Fixed 100 ms time delay on drop-out LED indicates output Product Selection D65CH_ 2 D65CH Series Pick-Up Setting 2 Drop-Out Setting Input Voltage Current Range Monitored Catalog Number SPDT--8-Pin Plug-In Adjustable 2 Fixed (at 95% of pick-up) 2 24 Vac 120 Vac 2 2 Adjustable (50-95% of pick-up) 24 Vac 2 120 Vac 2 2 0.1-1A D65CH1C1T 0.5-5A D65CH1C5T 1-10A D65CH1C10T 0.1-1A D65CH1C1A 0.5-5A D65CH1C5A 1-10A D65CH1C10A 0.1-1A D65CHK1C1T 0.5-5A D65CHK1C5T 1-10A D65CHK1C10T 0.1-1A D65CHK1C1A 0.5-5A D65CHK1C5A 1-10A D65CHK1C10A DPDT--11-Pin Plug-In 2 Adjustable Fixed (at 95% of pick-up) 24 Vac 2 120 Vac 2 2 Adjustable (50-95% of pick-up) 2 2 24 Vac 120 Vac 2 0.1-1A D65CH2C1T 0.5-5A D65CH2C5T 1-10A D65CH2C10T 0.1-1A D65CH2C1A 0.5-5A D65CH2C5A 1-10A D65CH2C10A 0.1-1A D65CHK2C1T 0.5-5A D65CHK2C5T 1-10A D65CHK2C10T 0.1-1A D65CHK2C1A 0.5-5A D65CHK2C5A 1-10A D65CHK2C10A 2 2 2 2 2 2 2 2 V9-T2-20 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Motor Protection and Monitoring Relays 2.2 D65CL Series, Undercurrent Monitoring Relays 2 Features Monitors AC single-phase currents for undercurrent conditions Three separate current monitoring ranges covering 0.1-10 amperes External CT can be used to extend ranges Adjustable drop-out setting with fixed pick-up setting 2 Adjustable time delay of 0.1-10 seconds on drop-out Fixed 100 ms time delay on pick-up 2 2 2 Product Selection D65CL_ 2 D65CL Series Pick-Up Setting Drop-Out Setting Input Voltage Current Range Monitored Catalog Number 2 24 Vac 0.1-1A D65CL1C1T 2 0.5-5A D65CL1C5T 1-10A D65CL1C10T 0.1-1A D65CL1C1A 0.5-5A D65CL1C5A 1-10A D65CL1C10A 0.1-1A D65CL2C1T 0.5-5A D65CL2C5T 1-10A D65CL210T 0.1-1A D65CL2C1A 0.5-5A D65CL2C5A 1-10A D65CL2C10A SPDT--8-Pin Plug-In Adjustable Fixed (at 5% of drop-out) 120 Vac 2 2 2 2 SPDT--11-Pin Plug-In Adjustable Fixed (at 5% of drop-out) 24 Vac 120 Vac 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-21 2.2 2 Motor Control and Protection Motor Protection and Monitoring Relays Features XT IEC Miniature Overload Relays 2 2 2 Trip class 10A Ambient temperature compensated -5 to 50C (23 to 122F) Selectable manual/automatic reset 1NO-1NC auxiliary contact as standard Direct mount with XTMC contactors 2 2 2 2 2 Catalog Number Selection 2 XT IEC Miniature Overload Relays 2 Miniature Overload Relays XT OM P16 A C1 2 2 Designation XT = XT IEC power control 2 Type OM = Mini overload relay P16 P24 P40 P60 001 1P6 2 2 = 0.1-0.16A = 0.16-0.24A = 0.24-0.4A = 0.4-0.6A = 0.6-1A = 1-1.6A Overload Release 2P4 = 1.6-2.4A 004 = 2.4-4A 006 = 4-6A 009 = 6-9A 012 = 9-12A Trip Class C1 = Class 10A Frame Size A = 45 mm mini 2 2 Product Selection 2 Miniature Overload Relays 12 2 Overload Release It Trip Class 2 0.1-0.16A 10A 0.16-0.24A 20 1 2 0.24-0.4A 20 2 Short Circuit Protection (A) Contact Sequence 97 95 2 4 6 98 96 Contact Configuration Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 20 0.5 15 -- XTOMP16AC1 15 -- XTOMP24AC1 15 -- XTOMP40AC1 0.4-0.6A 20 2 15 -- XTOMP60AC1 0.6-1A 20 4 15 3 XTOM001AC1 2 1-1.6A 20 6 15 6 XTOM1P6AC1 1.6-2.4A 20 6 15 6 XTOM2P4AC1 2 2.4-4A 20 10 15 15 XTOM004AC1 4-6A 20 10 15 20 XTOM006AC1 6-9A 20 10 15 35 XTOM009AC1 9-12A -- -- -- 45 XTOM012AC1 2 2 2 2 Notes 1 Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN03402002E for more information. 2 When fitted directly to the contactor, a clearance of at least 5 mm is required between the overload relays. 2 2 V9-T2-22 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Motor Protection and Monitoring Relays 2.2 Features XTOB, XTOT Thermal Overload Relays 2 Direct mount to XT contactors or separate mount Class 10A Up to 630A 2 2 2 2 2 2 2 2 Catalog Number Selection XTOB, XTOT Thermal Overload Relays 2 Thermal Overload Relays 2 2 XT OB P16 B C1 S Designation XT = XT line of IEC control Type OB = Bimetallic overload relay OT = Current transformer overload relay 2 Mounting Blank = Direct to contactor S = Separate mount 2 2 Overload Release Frame B P16 = 0.1-0.16A P24 = 0.16-0.24A P40 = 0.24-0.4A P60 = 0.4-0.6A Frame C P16 = 0.1-0.16A P24 = 0.16-0.24A P40 = 0.24-0.4A P60 = 0.4-0.6A 001 = 0.6-1A Frame D 010 = 6-10A 016 = 10-16A 024 = 16-24A Frame F 035 = 25-35A 050 = 35-50A Frame G 035 = 25-35A 050 = 35-50A 070 = 50-70A Frame L 070 = 50-70A 100 = 70-100A CT Type 063 = 42-63A 090 = 60-90A 125 = 85-125A 001 1P6 2P4 004 = 0.6-1A = 1.0-1.6A = 1.6-2.4A = 2.4-4A 006 010 012 016 = 4-6A = 6-10A = 9-12A = 12-16A 1P6 2P4 004 006 = 1.0-1.6A = 1.6-2.4A = 2.4-4A = 4-6A 010 016 024 032 = 6-10A = 10-16A = 16-24A = 24-32A Trip Class C1 = Class 10A C3 = Class 30 2 2 2 Frame Size Designation B = 45 mm C = 45 mm D = 55 mm G = 90 mm L = 140 mm Blank = XTOT only 2 2 040 = 24-40A 057 = 40-57A 065 = 50-65A 075 = 65-75A 070 = 50-70A 100 = 70-100A 100 = 70-100A 125 = 95-125A 150 = 120-150A 175 = 145-175A 125 = 95-125A 160 = 120-160A 220 = 160-220A 250 = 200-250A 2 160 = 110-160A 240 = 160-240A 290 = 190-290A 400 = 270-400A 540 = 360-540A 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-23 2.2 Motor Control and Protection Motor Protection and Monitoring Relays 2 Product Selection 2 XTOB, XTOT Thermal Overload Relays 2 Overload Releases, Ir 2 Frame B--Direct Mount to XTCE...B Contactor 2 0.16-0.24 0.24-0.4 Short-Circuit Protection (A) For Use with Contactor Ampere Range Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 7-15A 25 3 XTOBP16BC1 7-15A 25 3 XTOBP24BC1 7-15A 25 3 XTOBP40BC1 0.4-0.6 7-15A 25 3 XTOBP60BC1 2 0.6-1 7-15A 25 3 XTOB001BC1 1-1.6 7-15A 25 6 XTOB1P6BC1 2 1.6-2.4 7-15A 25 6 XTOB2P4BC1 2.4-4 7-15A 25 15 XTOB004BC1 2 4-6 7-15A 25 20 XTOB006BC1 6-10 7-15A 25 35 XTOB010BC1 9-12 9-15A 25 45 XTOB012BC1 2 12-16 12-15A 30 45 XTOB016BC1 2 0.6-1 18-32A 25 3 XTOB001CC1 1-1.6 18-32A 25 6 XTOB1P6CC1 2 1.6-2.4 18-32A 25 6 XTOB2P4CC1 2.4-4 18-32A 25 15 XTOB004CC1 4-6 18-32A 25 20 XTOB006CC1 2 6-10 18-32A 25 25 XTOB010CC1 10-16 18-32A 30 25 XTOB016CC1 2 16-24 18-32A 30 25 XTOB024CC1 24-32 25-32A 30 25 XTOB032CC1 2 2 2 2 Contact Sequence 0.1-0.165 Contact Configuration 1NO-1NC Frame C--Direct Mount to XTCE...C Contactor 1NO-1NC Frame D--Direct Mount to XTCE...D Contactor 2 6-10 40-72A 25 25 XTOB010DC1 10-16 40-72A 25 25 XTOB016DC1 2 16-24 40-72A 30 25 XTOB024DC1 24-40 40-72A 125 125 XTOB040DC1 2 40-57 50-72A 150 150 XTOB057DC1 2 1NO-1NC 50-65 65-72A 150 200 XTOB065DC1 65-75 72A 150 200 XTOB075DC1 2 Frames F-G--Direct Mount to XTCE...F or XTCE...G Contactor 80-170A 150 200 XTOB050GC1 2 50-70 80-170A 150 200 XTOB070GC1 70-100 80-170A 400 400 XTOB100GC1 2 95-125 80-170A 500 400 XTOB125GC1 120-150 80-170A 600 600 XTOB150GC1 145-175 150-170A 600 600 XTOB175GC1 2 2 2 2 35-50 1NO-1NC Notes Short circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN03402001E for more information on overload relays for Frames B-G. Trip Class: 10A Suitable for protection of EEx e-motors. EC prototype test certificate available upon request. Observe manuals MN03402001E and MN03407001E. See documentation--manuals for overload monitoring of EEx e-motors. 2 2 V9-T2-24 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2.2 Motor Control and Protection Motor Protection and Monitoring Relays XTOB, XTOT Thermal Overload Relays, continued 2 Short-Circuit Protection (A) Overload Releases, Ir Contact Sequence Contact Configuration For Use with Contactor Ampere Range Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 2 1NO-1NC 80-170A 150 200 XTOB050GC1S 2 Frames F-G--Separate Mount 35-50 2 50-70 80-170A 150 200 XTOB070GC1S 70-100 80-170A 400 400 XTOB100GC1S 95-125 80-170A 500 400 XTOB125GC1S 120-150 80-170A 600 600 XTOB150GC1S 145-175 150-170A 600 600 XTOB175GC1S 2 185-250A 150 200 XTOB070LC1 2 70-100 185-250A 400 400 XTOB100LC1 95-125 185-250A 500 400 XTOB125LC1 120-160 185-250A 600 600 XTOB160LC1 160-220 185-250A 800 800 XTOB220LC1 200-250 225-250A 600 700 XTOB250LC1 2 Frame L--Direct Mount to XTC (E or S)...L or Separate Mount 50-70 1NO-1NC 2 2 2 2 Current Transformer Operated Overload Relay 2 Short-Circuit Protection (A) Overload Releases, Ir Contact Sequence Contact Configuration For Use with Contactor Ampere Range Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 300-500A 600 700 XTOT240C3S 2 2 Frames M-N--Separate Mount 160-240 190-290 300-500A 600 700 XTOT290C3S 270-400 300-500A 1000 1000 XTOT400C3S 360-540 500A 600 1000 XTOT540C3S 420-630 630A 600 1000 XTOT630C3S 2 2 2 2 Accessories Adapter 2 DIN-Rail or Panel-Mount Adapter, Frames C-D 1 For Use With... Package Qty. Catalog Number XTOB...CC1 5 XTOBXDINC XTOB...DC1 2 XTOBXDIND 2 2 2 2 Terminal Lug Kit--Set of Three Lugs Description For Use With... Package Qty. Set of three lugs #6 AWG-350MCM XTOB...LC1 1 Catalog Number XTOBXTLL 2 2 Notes Short circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN03402001E for more information on overload relays for Frames B-G. 2 2 Trip Class: 10A Suitable for protection of EEx e-motors. EC prototype test certificate available upon request. 2 Observe manuals MN03402001E and MN03407001E. See documentation--manuals for overload monitoring of EEx e-motors. 1 2 Can be snap fitted on a top hat rail (DIN rail) or can be screw fitted. 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-25 2.2 2 Motor Control and Protection Motor Protection and Monitoring Relays Features XT Electronic Overload Relays 2 2 2 2 Direct mount to XT contactors or separate mount Standard version: selectable trip class (10A, 10, 20, 30) with selectable manual or auto reset Broad 5:1 FLA range Self-powered design, will accept AC voltages from 12-690V 50/60 Hz Electrically isolated 1NO-1NC contacts (push-to-test) FLA range of 0.1-1500A 2 2 2 2 Catalog Number Selection 2 XT Electronic Overload Relays 2 XT Electronic Overload Relay--IEC 1 XT OE 1P6 C CS S 2 2 Mounting Blank = Direct to contactor S = Separate mount (Frames C and G only) Designation XT = XT line of IEC control 2 Type OE = Electronic overload relay 2 Trip Type CS = Selectable Class 10A, 10, 20, 30 GS = Ground fault with selectable Class 10, 20 2 Overload Range 2 1P6 005 020 1P6 005 020 045 045 100 100 2 2 2 2 = = = = = = = = = = 0.33-1.65A 1-5A 4-20A 0.33-1.65A 1-5A 4-20A 9-45A 9-45A 20-100A 20-100A Contactor Frame B = 45 mm C = 45 mm D = 55 mm F, G = 105 mm 2 2 Note 1 See Page V9-T2-27 for Product Selection. 2 2 2 2 2 2 2 V9-T2-26 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Motor Protection and Monitoring Relays 2.2 Product Selection 2 XT Electronic Overload Relays 45 mm XT for Direct Mount 2 XT Electronic Overload Relays for Direct Mount to XT Contactors For Use with XT Contactor Frame B C For Use with Contactor Overload Range (Amps) XTCE007B_, XTCE009B_, XTCE012B_, XTCE015B_ 0.33-1.65 XTCE018C_, XTCE025C_, XTCE032C 0.33-1.65 Contact Sequence 97 95 Auxiliary Contact Configuration Type Catalog Number 45 mm NO-NC ZEB12-1,65 XTOE1P6BCS ZEB12-5 XTOE005BCS ZEB12-20 XTOE020BCS ZEB32-1,65 XTOE1P6CCS ZEB32-5 XTOE005CCS ZEB32-20 XTOE020CCS 1-5 4-20 2 4 6 98 96 97 95 45 mm NO-NC 1-5 4-20 2 4 6 98 96 9-45 D F, G 45 mm XT for Direct Mount with Ground Fault XTCE040D_, XTCE050D_, XTCE065D_, XTCE072D_ XTCE080F_, XTCE095F_, XTCE115G_, XTCE150G_, XTCE170G_ 9-45 97 95 20-100 2 Frame Size 45 mm NO-NC 55 mm ZEB32-45 XTOE045CCS ZEB65-45 XTOE045DCS ZEB65-100 XTOE100DCS ZEB150-100 XTOE100GCS 97 95 55 mm NO-NC B C For Use with Contactor Overload Range (Amps) XTCE007B_, XTCE009B_, XTCE012B_, XTCE015B_ 0.33-1.65 XTCE018C_, XTCE025C_, XTCE032C Contact Sequence 97 95 0.33-1.65 Type Catalog Number 45 mm NO-NC ZEB12-1.65-GF XTOE1P6BGS ZEB12-5-GF XTOE005BGS ZEB12-20-GF XTOE020BGS ZEB32-1.65-GF XTOE1P6CGS 45 mm NO-NC 1-5 4-20 2 4 6 98 96 9-45 D F, G XTCE040D_, XTCE050D_, XTCE065D_, XTCE072D_ XTCE080F_, XTCE095F_, XTCE115G_, XTCE150G_, XTCE170G_ 9-45 97 95 20-100 45 mm NO-NC 55 mm ZEB32-5-GF XTOE005CGS ZEB32-20-GF XTOE020CGS ZEB32-45-GF XTOE045CGS ZEB65-45-GF XTOE045DGS ZEB65-100-GF XTOE100DGS 97 95 2 2 2 2 2 2 2 2 2 2 4 6 98 96 20-100 2 2 Auxiliary Contact Configuration 2 4 6 98 96 97 95 2 2 Frame Size 1-5 4-20 2 2 2 4 6 98 96 XT Electronic Overload Relays with Ground Fault for Direct Mount to XT Contactors For Use with XT Contactor Frame 2 2 2 4 6 98 96 20-100 2 55 mm NO-NC ZEB150-100-GF XTOE100GGS 2 2 2 4 6 98 96 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-27 2.2 2 1-5A OL with CTs Motor Control and Protection Motor Protection and Monitoring Relays XT Electronic Overload Relays for use with Large Frame XT Contactors (L-R) Use CTs and 1-5A XT overload relay. CT kit does not include overload relay (order separately). 2 XT Contactor Frame For Use with IEC Contactor Amp Range (AC-3) CT Range (Amps) 2 L, M 185-500A 60-300 M, N 300-820A N R 2 CT Kit Catalog Number Terminal Size Overload Relay Catalog Number Overload Relay with Ground Fault Catalog Number 300: 5 panel-mount CT kit with integrated lugs ZEB-XCT300 750 kcmil (2) 250 kcmil 3/0 Cu/Al XTOE005CCSS XTOE005CGSS 120-600 600: 5 panel-mount CT kit with integrated, pass through holes ZEB-XCT600 (2) 750 kcmil 3/0 Cu/Al XTOE005CCSS XTOE005CGSS 580-1000A 200-1000 1000: 5 panel-mount CT kit ZEB-XCT1000 with integrated, pass through holes (3) 750 kcmil 3/0 Cu/Al XTOE005CCSS XTOE005CGSS 1600A 300-1500 1500: 5 panel-mount CT kit ZEB-XCT1500 with integrated, pass through holes (4) 750 kcmil 1/0 Cu/Al XTOE005CCSS XTOE005CGSS 2 2 2 2 2 2 45 mm XT for Separate Mount XT Electronic Overload Relays for Separate Mount Overload Range (Amps) 2 Description Frame Size Contact Sequence Type Overload Relay Catalog Number Overload Relay with Ground Fault Catalog Number ZEB32-1.65/KK XTOE1P6CCSS XTOE1P6CGSS ZEB32-5/KK XTOE005CCSS XTOE005CGSS ZEB32-20/KK XTOE020CCSS XTOE020CGSS ZEB32-45/KK XTOE045CCSS XTOE045CGSS ZEB150-100/KK XTOE100GCSS XTOE100GGSS Overload Relay 2 0.33-1.65 2 4-20 45 mm 1 3 5 97 95 1-5 2 4 6 98 96 9-45 2 20-100 55 mm 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-28 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Motor Protection and Monitoring Relays 2.2 Accessories 2 CT Kits 2 Accessories Description Safety Cover Catalog Number 2 Safety Cover Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed. ZEB-XSC 2 2 2 Reset Bar 2 Reset Bar Assembles to the top of the overload to provide a larger target area for door mounted reset operators. ZEB-XRB 2 2 2 Remote Reset Remote Reset Remote reset module (24 Vdc) 1 Remote reset module (120 Vac) 2 C440-XCOM 1 ZEB-XRR-120 Remote reset module (24 Vac) 1 2 ZEB-XRR-24 2 Communication The C440 is provided with two levels of communication capability. Advanced Basic Communication via Communication-- Expansion Module-- Monitoring and Control Monitoring Only C440 also has the ability to Basic communication on communicate on industrial the C440 is accomplished protocols such as DeviceNet, using an expansion module. PROFIBUS, Modbus RTU and The expansion module plugs Modbus TCP, and Ethernet into the expansion bay on (planned) while providing the C440 overload relay, control capability using I/O. enabling communications with the overload via their An expansion module Modbus RTU (RS-485) (mentioned earlier) combined network. No additional parts with a communication are required. See adapter and a communication figure below. module allows easy integration onto the customer's network. See figure below. 2 2 Advanced Communication-- Communication Module The communication adapter comes standard with four inputs and two outputs (24 Vdc or 120 Vac) while providing the customer with flexible mounting options (DIN rail or panel). 2 2 2 2 2 2 2 2 2 2 2 2 Basic Communication-- Modbus 2 Advanced Communication-- Communication Adapter with Communication Module 2 Note 1 Customer can wire remote mounted button to reset module (i.e., 22 mm pushbutton, catalog number M22-D-B-GB14-K10). Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2 V9-T2-29 2.2 2 2 2 2 Motor Protection and Monitoring Relays The following information can be viewed using the communication option: Motor status--running, Percent thermal capacity Overload relay settings-- stopped, tripped or trip class, DIP switch Fault codes (only available resetting selections, reset selections prior to reset) Individual rms phase Modbus address (can be Percent phase imbalance currents (A, B, C) set over the network) Ground fault current and Average of three-phase percent rms current 2 2 Motor Control and Protection Communication Accessories Description Catalog Number Expansion Module Expansion module (Remote Reset/Modbus RTU, RS-485 Communication) C440-XCOM Communication Adapter Communication adapter kit (DIN C Panel mounted adapter, required for advance communication option) C440-COM-ADP DeviceNet communication module kit--120V I/O (consists of C440-XCOM + C441K + C440-COM-ADP) C440-DN-120 DeviceNet communication module kit--24 Vdc I/O (consists of C440-XCOM + C441L + C440-COM-ADP) C440-DN-24 2 PROFIBUS communication module kit--120V I/O (consists of C440-XCOM + C441S + C440-COM-ADP) C440-DP-120 PROFIBUS communication module kit--24V I/O (consists of C440-XCOM + C441Q + C440-COM-ADP) C440-DP-24 2 Modbus communication module kit--120V I/O (consists of C440-XCOM + C441N + C440-COM-ADP) C440-MOD-120 Modbus communication module kit--24 Vdc I/O (consists of C440-XCOM + C441P + C440-COM-ADP) C440-MOD-24 Ethernet IP communication module kit--120V I/O (consists of C440-XCOM + C441R + C440-COM-ADP) C440-EIP-120 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-30 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2.2 Motor Control and Protection Motor Protection and Monitoring Relays Short Circuit Ratings (North America CSA, cUL) Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SCCR). Eaton's C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR solutions needed for a variety of applications. The SCCR data in this document reflects the latest information as of April 2010. 2 2 2 2 C440/XT Standalone Overload Relays (XT, C440) Standard-Fault Short Circuit Data Overload FLA Range Maximum Operating Voltage 0.33-1.65A 600 Vac 1-5A 600 Vac High-Fault Short Circuit Data Maximum Breaker Size (A) Fuses (RK5, J, CC) 600V (kA) Maximum Fuse Size (A) (RK5) 480V (kA) 1 6 15 -- 5 20 20 Thermal-Magnetic Circuit Breakers 600V (kA) Maximum Fuse Size 480V (kA) 600V (kA) Maximum Breaker Size -- -- -- -- -- 100 100 30 100 35 20 600 Vac 5 80 80 100 100 100 100 35 80 9-45A 600 Vac 5 175 175 100 100 100 100 35 100/175 (480/600) 20-100A 600 Vac 10 400 400 100 100 200 150 35 250/400 (480/600) High-Fault Short Circuit Data Fuses (RK5, J, CC) 480V B 1-5A 100 4-20A 1-5A 4-20A C 2 2 2 IEC XT Starters with XT Electronic Overload Relays Maximum Operating Voltage 2 2 4-20A Contactor Frame Size 2 2 Thermal-Magnetic Circuit Breakers 600V Maximum Fuse Size 480V 600V Maximum Breaker Size 100 30 -- -- -- 100 100 30 -- -- -- 100 100 60 -- -- -- 100 100 60 -- -- -- 9-45A 100 100 60 -- -- -- D 9-45A 100 100 200 65 35 175 20-100A 100 100 200 65 35 175 F 20-100A 100 100 200 65 65 350 G 20-100A 100 100 200 65 65 350 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-31 2.2 2 Motor Control and Protection Motor Protection and Monitoring Relays Features Motor Insight Overload and Monitoring Relays 2 2 2 2 Power, voltage and current monitoring, ground fault, flexible communications, motor and line protection in a single package Monitor energy consumption at individual loads to avoid peak demand charges Protect pumps from dead-head or starved conditions 0-660V, 1-540A with two relays Remote display allows for configuration without opening the panel, providing additional operator safety 2 2 2 2 Catalog Number Selection 2 Motor Insight Overload and Monitoring Relays 2 Overload and Monitoring Relays C441 B A 2 2 Device Type C441 = Motor insight overload relay 2 Overload Relay Voltage B = 240V C = 480V D = 600V 2 Communication Module DeviceNet module 4IN/2OUT 120 Vac DeviceNet module 4IN/2OUT 24 Vdc Modbus module Modbus module 4IN/2OUT 120 Vac Modbus module 4IN/2OUT 24 Vdc PROFIBUS module 4IN/2OUT 24 Vdc EtherNet IP module PROFIBUS module 4IN/2OUT 120 Vac Accessory Type 1 = Type 1 and 12 remote mounted display 2 = Type 3R kit for remote display CMP1 = Mounting plate 2 K L M N P Q R S 2 2 2 2 = = = = = = = = 2 2 2 2 Product Selection Motor Insight Power Source Monitoring Range Current Range Catalog Number 2 240 Vac (170-264) 170-264 Vac 1-9A C441BA 5-90A C441BB 2 480 Vac (323-528) 1-9A C441CA 5-90A C441CB 2 600 Vac (489-660) 1-9A C441DA 5-90A C441DB 1-9A C4410109NOUI 5-90A C4410590NOUI 2 120 Vac (102-132) 2 323-528 Vac 489-660 Vac 170-660 Vac 2 V9-T2-32 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Overload Relay Current Rating B = 2-9A C = 20-90A Motor Control and Protection Motor Protection and Monitoring Relays 2.2 Motor Insight CT Multiplier and Wire Wrap Schedule Motor FLA Number of Loops 2 Number of Conductors Through CT Primary CT Multiplier Setting Catalog Number 1 C441_B 2 Current Range: 5-90A 5-22.5 3 4 4 6.67-30 2 3 3 10-45 1 2 2 20-90 0 1 1 2 2 2 Current Range: 1-9A 1-5 1 2 2 2-9 0 1 1 60-135 0 1 150-(150:5) 120-270 0 1 300-(300:5) 240-540 0 1 600-(600:5) C441_A 2 2 2 2 Modbus Communication Module Description I/O Catalog Number Modbus communication module None C441M Modbus communication module 4IN/2OUT 120 Vac C441N Modbus communication module 4IN/2OUT 240 Vdc C441P 2 2 2 2 DeviceNet Modules Description I/O Catalog Number DeviceNet communication module 120 Vac C441K DeviceNet communication module 24 Vdc C441L 2 2 2 Accessories 2 Motor Insight Remote Display Description Catalog Number Remote display Type 1 C4411 2 2 2 2 Kit for Remote display Type 3R kit for remote display (remote display not included) 2 C4413 2 2 Adaptive mounting plate 2 C441CMP1 Note 1 Underscore indicates operating voltage code required. Operating Voltage Codes Code Voltage B 240 Vac C 480 Vac D 600 Vac 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-33 2.3 2 2 Motor Control and Protection Manual Motor Protectors and Controllers Product Overview Manual Motor Protectors and Controllers Selection Guide 2 2 2 2 2 2 2 2 2 2 XTPB Pushbutton Manual Motor Protectors XTPR Rotary Manual Motor Protectors XTSC Manual Motor Controllers Page V9-T2-35 Page V9-T2-35 Page V9-T2-39 Page V9-T2-39 Operator style Pushbutton Rotary Rotary Rotary Components Manual motor protector Manual motor protector Manual motor protector contactor connector kit Manual motor protector contactor connector kit line side adapter UL 508 Type E -- Yes, with line side adapter -- -- UL 508 Type F -- -- -- Yes Disconnect Description Branch motor circuit functions 2 2 FLA range Disconnect Disconnect Disconnect Controller (manual) Controller (manual) Controller (manual and remote) Controller (manual and remote) Short circuit protection Short circuit protection Short circuit protection Short circuit protection Motor overload protection Motor overload protection Motor overload protection Motor overload protection 0.1-25A 0.1-65A 0.1-65A 0.1-65A 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-34 XTFC Combination Motor Controllers Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Manual Motor Protectors and Controllers 2.3 Features XT IEC Manual Motor Protectors 2 ON/OFF rotary handle with lockout provision Class 10 overload protection Motor applications from 0.1-63A Built-in heater and magnetic trip elements to protect the motor Adjustment dial for setting motor FLA XTPR Rotary MMP with a lineside adapter is rated for UL 508 Type E 2 2 2 2 2 2 2 2 Catalog Number Selection XT IEC Manual Motor Protectors 2 Manual Motor Protectors 2 2 XT PR 012 B C1 Designation XT = XT IEC power control Type PB = Manual motor protector-- pushbutton PR = Manual motor protector-- rotary Current Ratings Frame B Frame D P16 = 0.16A 016 = 16A P25 = 0.25A 025 = 25A P40 = 0.40A 032 = 32A P63 = 0.63A 040 = 40A 001 = 1A 050 = 50A 1P6 = 1.6A 058 = 58A 2P5 = 2.5A 063 = 63A 004 = 4A 6P3 = 6.3A 010 = 10A 012 = 12A 016 = 16A 020 = 20A 025 = 25A 032 = 32A Frame Size B = 45 mm D = 55 mm Trip Class C1 = Class 10 Blank = Magnetic only (no thermal trip) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-35 2.3 Motor Control and Protection Manual Motor Protectors and Controllers 2 Product Selection 2 XTPB Pushbutton Manual Motor Protectors--Global and North American Ratings Motor Protective Device with Thermal and Magnetic Trip 2 Note: Service Factor (SF)--Setting Ir of current scale in dependence of load factor: SF = 1.15 -> Ir = 1 x In mot SF = 1 -> Ir = 0.9 x In mot 2 2 2 2 Rated Uninterrupted Current-- Iu = Ie (Amps) Maximum Motor Ratings 1 Maximum hp Rating--P (hp) UL 508/CSA C 22.2 No. 14 Three-Phase FLA Adjustment Range/Overload Release--Ir (A) Short Circuit Release-- Irm (A) Maximum kW Rating AC-3--P (kW) Three-Phase 220-240V 380-415V 440V 500V 660-690V 200V 240V 480V 600V 0.1-0.16 2.2 -- -- -- -- 0.06 2 2 2 2 XTPBP16BC1 2 2 2 XTPBP25BC1 Screw Terminals-- Catalog Number Frame B 0.16 2 0.25 0.16-0.25 3.5 -- 0.06 0.06 0.06 0.12 2 0.4 0.25-0.4 5.6 0.06 0.09 0.12 0.12 0.18 2 2 2 2 XTPBP40BC1 2 0.63 0.4-0.63 8.8 0.09 0.12 0.18 0.25 0.25 2 2 2 2 XTPBP63BC1 1 0.63-1 14 0.12 0.25 0.25 0.37 0.55 2 2 1/2 1/2 XTPB001BC1 1.6 1-1.6 22 0.25 0.55 0.55 0.75 1.1 2 2 3/4 1 XTPB1P6BC1 2.5 1.6-2.5 35 0.37 0.75 1.1 1.1 1.5 1/2 1/2 1 1-1/2 XTPB2P5BC1 2 2 4 2.5-4 56 0.75 1.5 1.5 2.2 3 1 1 2 3 XTPB004BC1 2 6.3 4-6.3 88 1.1 2.2 3 3 4 1-1/2 1-1/2 3 5 XTPB6P3BC1 10 6.3-10 140 2.2 4 4 4 7.5 3 3 7-1/2 10 XTPB010BC1 2 12 8-12 168 3 5.5 5.5 5.5 11 3 3 7-1/2 10 XTPB012BC1 16 10-16 224 4 7.5 9 9 12.5 3 5 10 10 XTPB016BC1 20 16-20 280 5.5 9 11 12.5 15 5 5 10 15 XTPB020BC1 25 20-25 350 5.5 12.5 12.5 15 22 5 7-1/2 15 20 XTPB025BC1 2 2 2 Notes 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 In this range, calculate motor rating according to rated current. Specified values to NEC(R) 430.6(A)(1). 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-36 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Manual Motor Protectors and Controllers 2.3 XTPR Rotary Manual Motor Protectors with Screw Terminals--Global Ratings and North American Ratings Motor Protective Device with Thermal and Magnetic Trip 2 Note: Service Factor (SF)--Setting Ir of current scale in dependence of load factor: SF = 1.15 -> Ir = 1 x In mot SF = 1 -> Ir = 0.9 x In mot 2 Rated Uninterrupted Current-- Iu = Ie (Amps) Maximum Motor Ratings 1 Maximum hp Rating--P (hp) UL 508/CSA C 22.2 No. 14 Three-Phase 2 FLA Adjustment Range/Overload Release--Ir (A) Short Circuit Release-- Irm (A) Maximum kW Rating AC-3--P (kW) Three-Phase 220-240V 380-415V 440V 500V 660-690V 200V 240V 480V 600V 0.1-0.16 2.2 -- -- -- -- 0.06 2 2 2 2 XTPRP16BC1 2 2 2 XTPRP25BC1 2 XTPRP40BC1 Screw Terminals-- Catalog Number 3 Frame B 0.16 0.25 0.16-0.25 3.5 -- 0.06 0.06 0.06 0.12 2 0.4 0.25-0.4 5.6 0.06 0.09 0.12 0.12 0.18 2 2 2 0.63 0.4-0.63 8.8 0.09 0.12 0.18 0.25 0.25 2 2 2 2 XTPRP63BC1 1 0.63-1 14 0.12 0.25 0.25 0.37 0.55 2 2 1/2 1/2 XTPR001BC1 1.6 1-1.6 22 0.25 0.55 0.55 0.75 1.1 2 2 3/4 1 XTPR1P6BC1 2.5 1.6-2.5 35 0.37 0.75 1.1 1.1 1.5 1/2 1/2 1 1-1/2 XTPR2P5BC1 4 2.5-4 56 0.75 1.5 1.5 2.2 3 1 1 2 3 XTPR004BC1 6.3 4-6.3 88 1.1 2.2 3 3 4 1-1/2 1-1/2 3 5 XTPR6P3BC1 10 6.3-10 140 2.2 4 4 4 7.5 3 3 7-1/2 10 XTPR010BC1 12 8-12 168 3 5.5 5.5 5.5 11 3 3 7-1/2 10 XTPR012BC1 16 10-16 224 4 7.5 9 9 12.5 3 5 10 10 XTPR016BC1 2 2 2 2 2 2 2 2 2 2 20 16-20 280 5.5 9 11 12.5 15 5 5 10 15 XTPR020BC1 25 20-25 350 5.5 12.5 12.5 15 22 5 7-1/2 15 20 XTPR025BC1 32 25-32 448 7.5 15 15 22 30 7-1/2 10 25 30 XTPR032BC1 2 10-16 224 4 7.5 9 9 12.5 3 5 10 15 XTPR016DC1 2 25 16-25 350 5.5 12.5 12.5 15 22 7-1/2 7-1/2 20 25 XTPR025DC1 32 25-32 448 7.5 15 17.5 22 22 10 10 25 30 XTPR032DC1 Frame D 16 40 32-40 560 11 20 22 24 30 10 15 30 40 XTPR040DC1 50 40-50 700 14 25 30 30 45 10 15 30 40 XTPR050DC1 58 50-58 812 17 30 37 37 55 -- -- 40 -- XTPR058DC1 65 55-65 882 18.5 34 37 45 55 -- -- -- -- XTPR063DC1 Notes 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 3 Catalog number shown comes with screw terminals. For Frame B devices up to 16A, spring cage terminals are available. For spring cage terminals on line and load sides, insert a "C" into the catalog number in the 5th position--Example: XTPRC _BC1. For spring cage terminals on the load side only, insert an "SC" into the catalog number in the 5th and 6th positions--Example: XTPRSC _BC1. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-37 2.3 2 2 2 2 2 Motor Control and Protection Manual Motor Protectors and Controllers XTPR Manual Self-Protected Motor Starters--North American Ratings, UL 508 Type E 2 Motor Protective Device with Thermal and Magnetic Trip Note: A UL 508 Type E self-protected manual combination starter (XTPR) consists of a manual motor protector (XTPR) and a UL listed line side adapter (e.g., XTPAXLSA). The Type E self-protected manual combination starter alone is a legitimate short-circuit protective device and disconnect means for the downstream motor, while the contactor has been added to provide remote operation of the motor circuit. Rated Uninterrupted Current-- Iu = Ie (Amps) Maximum Motor Ratings 1 FLA Adjustment Range/Overload Release--Ir (A) Short Circuit Release-- Irm (A) 220V 240V 480-277V 600-247V 240V 480-277V 600-247V Manual Motor Protector Line Side Adapter-- Screw Terminals-- 2 Catalog Number Catalog Number Maximum hp Rating--P (hp) Three-Phase Rated Short Circuit Breaking Capacity (kA) 2 Frame B 0.16 0.1-0.16 2.2 3 3 1/2 1/2 50 50 50 XTPAXLSA XTPRP16BC1 2 0.25 0.16-0.25 3.4 3 3 1/2 1/2 50 50 50 XTPAXLSA XTPRP25BC1 0.4 0.25-0.4 5.6 3 3 1/2 1/2 50 50 50 XTPAXLSA XTPRP40BC1 0.63 0.4-0.63 8.8 3 3 1/2 1/2 50 50 50 XTPAXLSA XTPRP63BC1 3 2 2 1 0.63-1 14 3 1/2 1/2 50 50 50 XTPAXLSA XTPR001BC1 1.6 1-1.6 22 3 3 3/4 3/4 50 50 50 XTPAXLSA XTPR1P6BC1 2 2.5 1.6-2.5 35 1/2 1/2 1 1-1/2 50 50 50 XTPAXLSA XTPR2P5BC1 4 2.5-4 56 3/4 1 2 3 50 50 50 XTPAXLSA XTPR004BC1 2 6.3 4-6.3 88 1 1-1/2 3 5 50 50 50 XTPAXLSA XTPR6P3BC1 10 6.3-11 140 3 3 7-1/2 10 50 50 50 XTPAXLSA XTPR010BC1 12 8-12 168 3 3 7-1/2 -- 42 42 -- XTPAXLSA -- 2 16 10-16 224 3 5 10 -- 42 42 -- XTPAXLSA XTPR016BC1 20 16-20 280 5 5 -- -- 42 42 -- XTPAXLSA XTPR020BC1 2 25 20-25 350 5 7-1/2 15 -- 18 18 -- XTPAXLSA XTPR025BC1 32 25-32 448 7-1/2 10 25 -- 18 18 -- XTPAXLSA XTPR032BC1 2 2 Frame D 2 16 10-16 224 3 5 10 10 50 50 50 XTPAXLSAD XTPR016DC1 25 16-25 350 7-1/2 7-1/2 20 25 50 50 50 XTPAXLSAD XTPR025DC1 2 32 25-32 448 10 10 25 30 50 50 50 XTPAXLSAD XTPR032DC1 40 32-40 560 10 10 30 40 50 50 50 XTPAXLSAD XTPR040DC1 50 40-50 700 10 15 30 -- 65 65 -- XTPAXLSAD XTPR050DC1 58 50-58 812 15 15 40 -- 65 65 -- XTPAXLSAD XTPR058DC1 65 55-65 882 15 15 40 -- 65 65 -- XTPAXLSAD XTPR063DC1 2 2 2 2 Notes 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 UL 508 Type E starters are assembled from a standard XTPR and a special incoming terminal line side adapter (XTPAXLSA or XTPAXLSAD). 3 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 2 2 2 2 2 2 2 2 2 V9-T2-38 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Manual Motor Protectors and Controllers 2.3 Features XT IEC Manual and Combination Motor Controllers ON/OFF rotary handle with lockout provision Class 10 overload protection Adjustment dial for setting motor FLA Built-in surge suppression on DC coils as standard Assembled manual motor controllers consist of manual motor protector, contactor, connector kit and 1NO-1NC auxiliary contact for MMP Assembled combination motor controllers consist of manual motor protector, contactor, connector kit, 1NO-1NC auxiliary contact for MMP and line side adapter Combination motor controllers are UL 508 Type F rated, and provide the following functions in a single device Disconnect, short circuit protection, motor overload protection, motor controller 2 2 2 2 2 2 2 2 2 Catalog Number Selection XT IEC Manual and Combination Motor Controllers 2 Manual and Combination Motor Controllers 2 2 XT SC 012 B B A Design XT = XT IEC power control Type SC = Manual motor controller-- FVNR FC = Combination motor controller, UL 508 Type F--FVNR Rated Current of MMP Frame B Frame D P16 = 0.16A 016 = 16A P25 = 0.25A 025 = 25A P40 = 0.40A 032 = 32A P63 = 0.63A 040 = 40A 001 = 1A 050 = 50A 1P6 = 1.6A 058 = 58A 2P5 = 2.5A 063 = 63A 004 = 4A 6P3 = 6.3A 010 = 10A 012 = 12A 016 = 16A 020 = 20A 025 = 25A 032 = 32A Frame Size--Contactor B = 45 mm, 7 to 15A C = 45 mm, 18 to 32A D = 55 mm, 40 to 65A Frame Size--MMP B = 45 mm, 0.1 to 32A D = 55 mm, 16 to 63A A B C D E T TD Coil Voltage = 110V 50 Hz, 120V 60 Hz = 220V 50 Hz, 240V 60 Hz = 415V 50 Hz, 480V 60 Hz = 550V 50 Hz, 600V 60 Hz = 208V 50 Hz = 24V 50/60 Hz = 24 Vdc 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-39 2.3 Motor Control and Protection Manual Motor Protectors and Controllers 2 Product Selection 2 XTSC Manual Motor Controllers (MMC)/Starter Combinations Factory Assembled Motor Protective Device with Thermal and Magnetic Trip + Contactor 2 Note: The assembled Manual Motor Controller (MMC) consists of an XTPR Manual Motor Protector (MMP) and an XTCE contactor. For Frame B MMP + Frame B Contactor assemblies, the XTSC can be mounted directly on DIN rail without an adapter. The contactors are supported mechanically with a mechanical connection element (included in XTPAXTPCB). For 16A and above, the assembly is mounted via a DIN rail adapter plate (XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with electrical contact modules (XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD. Service Factor (SF)--Setting Ir of current scale in dependence of load factor: SF = 1.15 -> Ir = 1 x In mot SF = 1 -> Ir = 0.9 x In mot 2 2 2 2 Maximum Motor Ratings--P 2 Short Circuit Release-- Irm (A) 2 FLA Adjustment Range (A) 1 2 Frame B MMP + Frame B Contactor 2 0.1-0.16 3.2 220-240V 380-415V 500V 660-690V 200V 240V 480V 600V Assembled Manual Motor Controller 3 Non-Reversing-- Catalog Number -- -- -- 0.06 4 4 1/2 1/2 XTSCP16BB_ 4 Maximum kW Rating AC-3--P (kW) Three-Phase Maximum hp Rating--P (hp) Three-Phase 0.16-0.25 3.5 -- 0.06 0.06 0.12 4 1/2 1/2 XTSCP25BB_ 0.25-0.4 5.6 0.06 0.09 0.12 0.18 4 4 1/2 1/2 XTSCP40BB_ 0.4-0.63 8.82 0.09 0.18 0.25 0.25 4 4 1/2 1/2 XTSCP63BB_ 2 0.63-1 14 0.12 0.25 0.37 0.55 4 4 1/2 1/2 XTSC001BB_ 1-1.6 22.4 0.25 0.55 0.75 1.1 4 4 3/4 1 XTSC1P6BB_ 2 1.6-2.5 35 0.37 0.75 1.1 1.5 1/2 1/2 1 1-1/2 XTSC2P5BB_ 2 2.5-4 56 0.75 1.5 2.2 3 1 1 2 3 XTSC004BB_ 4-6.3 88.2 1.1 2.2 3 4 1-1/2 1-1/2 3 5 XTSC6P3BB_ 2 2 2 2 6.3-10 140 2.2 4 4 7.5 3 3 7-1/2 10 XTSC010BB_ 8-12 168 3 5.5 5.5 11 3 3 7-1/2 10 XTSC012BB_ 10-16 224 4 7.5 9 12.5 3 3 10 10 XTSC016BB_ XTSC016BC_ Frame B MMP + Frame C Contactor 10-16 224 4 7.5 9 12.5 3 3 10 10 16-20 280 5.5 9 12.5 15 5 5 10 15 XTSC020BC_ 20-25 350 5.5 11 15 22 5 7-1/2 15 20 XTSC025BC_ 2 25-32 448 7.5 15 22 30 7-1/2 10 20 25 XTSC032BC_ 2 10-16 224 4 7.5 9 12.5 3 5 10 15 XTSC016DC_ 16-25 350 5.5 12.5 12.5 22 7-1/2 7-1/2 20 25 XTSC025DC_ 2 25-32 448 7.5 15 17.5 22 10 10 25 30 XTSC032DC_ 2 2 Frame D MMP + Frame C Contactor Frame D MMP + Frame D Contactor 32-40 560 11 20 22 30 10 -- 30 30 XTSC040DD_ 2 40-50 700 14 25 30 45 15 15 30 40 XTSC050DD_ 50-58 812 17 30 37 55 -- -- 40 -- XTSC058DD_ 2 55-65 882 18.5 34 37 55 -- -- 40 -- XTSC063DD_ 2 Notes 1 Overload release--I . r 2 Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 3 Underscore (_) indicates magnet coil suffix required. See Page V9-T2-41. 4 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 2 2 2 2 2 V9-T2-40 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Manual Motor Protectors and Controllers 2.3 XTFC Combination Motor Controllers (CMC), UL 508 Type F Factory Assembled Motor Protective Device with Thermal and Magnetic Trip + Contactor + Required Line Side Adapter 2 Note: The assembled Combination Motor Controller (CMC) consists of an XTPR Manual Motor Protector (MMP) and an XTCE contactor and a required Line Side Adapter. For Frame B MMP + Frame B Contactor assemblies, the XTFC and XTFR can be mounted directly on DIN rail without an adapter. The contactors are supported mechanically with a mechanical connection element (included in XTPAXTPCB, XTPAXRPCRB). For 16A and above, the assembly is mounted via a DIN rail adapter plate (XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with electrical contact modules (XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD. Service Factor (SF)--Setting Ir of current scale in dependence of load factor: SF = 1.15 -> Ir = 1 x In mot SF = 1 -> Ir = 0.9 x In mot Maximum Motor Ratings--P FLA Adjustment Range (A) 1 Short Circuit Release-- Irm (A) 2 2 2 2 2 2 220-240V 380-415V 500V 660-690V 200V 240V 480V 600V Assembled Manual Motor Controller 3 Non-Reversing-- Catalog Number Maximum kW Rating AC-3--P (kW) Three-Phase Maximum hp Rating--P (hp) Three-Phase 2 Frame B MMP + Frame B Contactor 0.1-0.16 2.2 -- -- -- 0.06 4 4 1/2 1/2 XTFCP16BB_ 0.16-0.25 3.5 -- 0.06 0.06 0.12 4 4 1/2 1/2 XTFCP25BB_ 4 1/2 1/2 XTFCP40BB_ 0.25-0.4 5.6 0.06 0.09 0.12 0.18 4 0.4-0.63 8.82 0.09 0.18 0.25 0.25 4 4 1/2 1/2 XTFCP63BB_ 0.63-1 14 0.12 0.25 0.37 0.55 4 4 1/2 1/2 XTFC001BB_ 1-1.6 22.4 0.25 0.55 0.75 1.1 4 4 3/4 1 XTFC1P6BB_ 1.6-2.5 35 0.37 0.75 1.1 1.5 1/2 1/2 1 1-1/2 XTFC2P5BB_ 2.5-4 56 0.75 1.5 2.2 3 1 1 2 3 XTFC004BB_ 2 2 2 2 2 2 4-6.3 88.2 1.1 2.2 3 4 1-1/2 1-1/2 3 5 XTFC6P3BB_ 6.3-10 140 2.2 4 4 7.5 3 3 7-1/2 10 XTFC010BB_ 8-12 168 3 5.5 5.5 11 3 3 7-1/2 -- XTFC012BB_ 10-16 224 4 7.5 9 12.5 3 5 10 -- XTFC016BB_ 2 2 2 Frame B MMP + Frame C Contactor 10-16 224 4 7.5 9 12.5 3 5 10 -- XTFC016BC_ 16-20 280 5.5 9 12.5 15 5 5 -- -- XTFC020BC_ 20-25 350 5.5 11 15 22 5 7-1/2 15 -- XTFC025BC_ 25-32 448 7.5 15 22 30 7-1/2 10 20 -- XTFC032BC_ 2 2 Frame D MMP + Frame C Contactor 10-16 224 4 7.5 9 12.5 3 5 10 10 XTFC016DC_ 16-25 350 5.5 12.5 12.5 22 7-1/2 7-1/2 20 25 XTFC025DC_ 25-32 448 7.5 15 17.5 22 10 10 25 30 XTFC032DC_ 2 2 2 Frame D MMP + Frame D Contactor 32-40 560 11 20 22 30 10 10 30 40 XTFC040DD_ 40-50 700 14 25 30 45 10 15 30 -- XTFC050DD_ 50-58 812 17 30 37 55 15 15 40 -- XTFC058DD_ 55-65 882 18.5 34 37 55 15 15 40 -- XTFC063DD_ Magnet Coil Suffix Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 220V 50 Hz, 240V 60 Hz B 24V 50/60 Hz T 24 Vdc TD 5 415V 50 Hz, 480V 60 Hz C 550V 50 Hz, 600V 60 Hz D 208V 60 Hz E Notes 1 Overload release--I . r 2 Select combination motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 3 Underscore (_) indicates magnet coil suffix required. See table at left. 4 5 2 2 2 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). With DC operation: Integrated dioderesistor combination, coil rating 2.6W. 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-41 2.3 Motor Control and Protection Manual Motor Protectors and Controllers 2 Accessories 2 Auxiliary Contacts 2 Contact Configuration 2 1NO-1NC Contact Sequence Screw Terminals Pkg. Qty. Catalog Number 5 XTPAXSA11 5 XTPAXFA11 Pkg. Qty. Catalog Number Side-Mount 2 2 2 Front-Mount 1NO-1NC 2 2 2 Rotary Handle Mechanism IP65 Rotary Handle Mechanism 123 Description Complete Kits--Includes Handle, Shaft and Required Hardware 2 2 2 2 2 Rotary handle mechanism IP65 black--for use on main switches to IEC/EN 60204. 1 XTPAXRHMB Rotary handle mechanism IP65 red/yellow--for use on main switch with emergency-stop function to IEC/EN 60204. 1 XTPAXRHMRY Rotary handle mechanism IP65 black--for use on main switches to IEC/EN 60204 where XTPR is mounted 90 from vertical. 1 XTPAXRHM90B Rotary handle mechanism IP65 red/yellow--for use on main switch with emergency-stop function to IEC/EN 60204 where XTPR is mounted 90 from vertical. 1 XTPAXRHM90RY 2 2 Shunt Release 2 2 2 Shunt Release Pkg. Qty. Screw Terminals-- Catalog Number 2 XTPAXSR120V60H 2 XTPAXSR240V60H 2 XTPAXSR480V60H 2 XTPAXSR24VDC 2 2 Undervoltage Release 2 2 2 2 Undervoltage Release Pkg. Qty. Screw Terminals-- Catalog Number 2 XTPAXUVR120V60H 2 XTPAXUVR240V60H 2 XTPAXUVR480V60H Notes 1 With ON/OFF switch position and "+" (tripped), lockable with three padlocks, 4-8 mm hasp. Can be locked in the OFF position, if required. 2 Rotary handle mechanisms ship with door interlock disabled. See instruction publication with product for how to enable door interlock. 3 Not for use with XTPAXFAEM20 early-make front-mount auxiliary contact. 2 2 2 2 V9-T2-42 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2.3 Motor Control and Protection Manual Motor Protectors and Controllers Three-Phase Commoning Links 1 For Use With... MMP--Frame B Length of Link (mm) Unit Width (mm) Pkg. Qty. Catalog Number 2 90 45 10 XTPAXCLKA2 2 3 135 45 10 XTPAXCLKA3 4 180 45 10 XTPAXCLKA4 2 5 225 45 10 XTPAXCLKA5 Frame B MMP with no side-mounted auxiliaries or voltage releases MMP--Frame D 2 Qty MMP 2 2 2 Frame D MMP with no side-mounted auxiliaries or voltage releases 2 110 55 1 XTPAXCLKA2D 2 3 165 55 1 XTPAXCLKA3D 2 4 220 55 1 XTPAXCLKA4D 2 2 Incoming Terminal 2 Incoming Terminal for Three-Phase Commoning Link 2 For Use With... Pkg. Qty. Catalog Number B Frame XTPR, XTPB 5 XTPAXIT 2 2 2 Line-Side Adapter Line-Side Adapter 3 For Use With... Pkg. Qty. Catalog Number B Frame XTPR to create a UL 508 type E/F manual combination starter 5 XTPAXLSA D Frame XTPR to create a UL 508 type E/F manual combination starter 1 XTPAXLSAD 4 2 2 2 2 2 Notes 1 Protected against accidental contact. B Frame short circuit proof Ue = 690V, Iu = 63A; D Frame short circuit proof Ue = 690V, Iu = 128A. Frame B links can be combined by rotating mounting. Frame D links cannot be combined. 2 For three-phase commoning link, protected against accidental contact, Ue = 690V, Iu = 63A; for conductor crosssections: 2.5-25 mm2 stranded; 2.5-16 mm2 flexible with ferrules, AWG 14-6. 3 XTPAXLSA is for three-phase commoning link, finger- and back-of-hand proof, Ue = 690V, Iu = 60A; for conductor cross sections: 2.5-25 mm2 stranded, 2.5-16 mm2 flexible with ferrule, AWG 14-6. 4 XTPAXLSAD cannot be combined with three-phase commoning links. 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-43 2.3 2 Non-Reversing Starters 2 Motor Control and Protection Manual Motor Protectors and Controllers Combination Connection Kits for Connection of XTPR MMP with XTCE Contactor For Use With... Std. Pack Catalog Number Comprised of: 1 XTPAXTPCB 1 XTPAXTPCC 1 XTPAXTPCD Non-Reversing Starters XTPR...B + XTCE...B 2 Mechanical connection element for XTPR...B and contactor Main current wiring between XTPR...B and contactor in tool-less plug connection 2 Cable guidance 2 Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm2 external diameter or four cables up to 3.5 mm2 external diameter. 2 XTPR...B + XTCE...C XTPR...D + XTCE...D 2 Comprised of: DIN rail adapter plate Main current wiring between XTPR and contactor 2 2 Description Insulated Enclosures Insulated Enclosures for Surface Mounting 2 Degree of Protection 2 XTPB Pushbutton Manual Motor Protectors--North American Usage 12 For Use With... Description Catalog Number IP65 NEMA 3R, 4X, 12, 13 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL With actuating diaphragm XTPBXENAS65 2 IP65 NEMA 3R, 4X, 12, 13 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXUVR_, XTPAXSR_, XTPAXCL With emergency-stop (E-stop) pushbutton actuator, red/yellow XTPBXENASES65 2 B Frame (0.1-32A) XTPR Rotary Manual Motor Protectors--North American Usage 3 2 IP55 NEMA 1, 12, 3R 2 D Frame (10-65A) XTPR Rotary Manual Motor Protectors 45 2 IP65 NEMA 1, 12, 3R, 4X 2 2 B Frame XTPR Only or with: XTPAXSA_ and XTPAXFA_, XTPAXUVR_ and XTPAXFA_, XTPAXSR_ and XTPAXFA_, XTPAXCL D Frame XTPR only or with: XTPAXFA_, XTPAXFAEM20, XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, XTPAXCL With red/yellow rotary handle for use as emergency-stop switch to VDE 0113 XTPAXENAS55RY With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 60204 XTPAXENCSD65RY Notes 1 Built-in terminal for PE(N). 2 North American enclosures come with conduit adapters for use with 1/2 NPT. 3 Built-in N and PE terminal, lower part without knockouts. 4 Integrated terminal for PE(N) connection. 5 % Metric knockouts: Top / bottom: M25/M32 In backplate: M25/M32 Control cable entry: M20 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-44 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Soft Starters 2.4 Product Overview 2 Soft Starters Selection Guide 2 2 2 2 2 Description S701 DS6 S801 S811 Page V9-T2-46 Page V9-T2-48 Page V9-T2-49 Page V9-T2-55 Current range (A) Up to 25 and up to 30 with bypass 41-200 37-1000 37-1000 Phases Two-phase control Two-phase control 3 3 2 2 Power 2 Input voltage (line voltage) Up to 600V Up to 460V 0-600V; 690V on V and T Frame 0-600V; 690V on V and T Frame Horsepower range Up to 25 hp 230V: 10-60 hp; 460V: 30-150 hp 230V: 10-400 hp; 20-800 hp 460V: 575V:30-1000 hp 230V: 10-400 hp; 20-800 hp 460V: 575V:30-1000 hp Internal run-bypass Can have bypass with auxiliary contact Yes Yes Yes Inside-the-delta control -- -- Yes Yes 2 2 2 Control User interface Non-digital interface Rotary dials DIP switches and rotary dials LCD and keypad Control voltage 24-300 AC/DC 24 Vdc 24 Vdc 24 Vdc Communications -- -- -- EtherNet/IP; Ethernet Modbus; Serial Modbus; PROFIBUS DP Program relays -- -- -- Yes Voltage ramp initial current 5-85% LRT 5-85% LRT 5-85% LRT 5-85% LRT Voltage ramp time 0.5-20 sec. 1-30 sec. 0.5-180 sec. 0.5-180 sec. 2 2 2 2 Soft Start Current limit -- -- 5-85% LRT 5-85% LRT Current limit time -- -- 0.5-180 sec. 0.5-180 sec. Kick start current 0-85% LRT -- 5-85% LRT 5-85% LRT Kick start time 0-200 ms -- 0-2 sec. 0-2 sec. Jog -- -- Yes Yes 0-20 sec. 0-30 sec. 0-60 sec. 0-60 sec. 2 2 2 2 2 Soft Stop Stop ramp time 2 2 Electronic DC injection braking Yes -- -- -- Preset slow speed -- -- -- -- Pump control -- -- Optional Optional 2 Operating temperature -30 to 40C 0 to 40C -30 to 50C -30 to 50C 2 Humidity 0-95% non-condensing 0-95% non-condensing 0-95% non-condensing 0-95% non-condensing Altitude <2000M <2000M <2000M <2000M Environmental 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-45 2.4 2 Motor Control and Protection Soft Starters Features S701 Soft Start Controller 2 2 2 Rated operational voltage up to 600 Vac Control voltage range from 24-480 Vac/Vdc, 24-300 Vac/Vdc with auxiliary contact or brake Adjustable ramp times Adjustable initial torque control (0-85%) Kick start feature 2 2 2 2 2 Catalog Number Selection 2 S701 Soft Start Controller 2 Soft Start Controller S701 C 15 N 3 S 2 2 Soft Start Controller 2 C D E G 2 2 2 Product Selection 2 Soft Start Controllers Line Voltage = 208-240 Vac = 380-415 Vac = 380-480 Vac = 550-600 Vac Control Options S = Standard BP = Auxiliary contact Options N = No special options B = Braking Ampere Rating 03 = 3.5A 15 = 15A 25 = 25A Number of Poles (Only three at this time) Three-Phase Motor 2 Line Voltage Control Voltage (Vac/Vdc) kW Rating (50 Hertz) Horsepower Rating (60 Hertz) 230V 380-400V 440V 200V 1.0 SF 1.15 SF 230V 1.0 SF 1.15 SF 460V 1.0 SF 1.15 SF 575V 1.0 SF 1.15 SF Catalog Number 2 Maximum Current 2 3.5 208-240 24-240 7.5 N/A N/A 1 1 1 1 N/A N/A N/A N/A S701C03N3S 3.5 380-415 24-300 N/A 1.1 N/A N/A N/A N/A N/A 1-1/2 1-1/2 N/A N/A S701D03N3S 2 3.5 440-480 24-300 N/A N/A 1.5 N/A N/A N/A N/A 2 2 N/A N/A S701E03N3S 3.5 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 2 2 S701G03N3S 15 208-240 24-240 4 N/A N/A 3 3 3 3 N/A N/A N/A N/A S701C15N3S 15 380-480 24-300 N/A 5.5 7.5 N/A N/A N/A N/A 10 7-1/2 N/A N/A S701E15N3S 15 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 10 10 S701G15N3S 2 25 208-240 24-240 7.5 N/A N/A 5 5 7-1/2 5 N/A N/A N/A N/A S701C25N3S 25 380-480 24-300 N/A 11 12.5 N/A N/A N/A N/A 15 15 N/A N/A S701E25N3S 2 25 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 20 20 S701G25N3S 2 2 2 2 2 2 V9-T2-46 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com 2.4 Motor Control and Protection Soft Starters S701--Soft Start Controller with Auxiliary Contact 2 Three-Phase Motor Maximum Current Line Voltage Control Voltage (Vac/Vdc) kW Rating (50 Hertz) Horsepower Rating 230V 380-400V 440V 200V 1.0 SF 1.15 SF 230V 1.0 SF 1.15 SF 460V 1.0 SF 1.15 SF 575V 1.0 SF 1.15 SF Catalog Number Ratings without Bypass 2 2 25 208-240 24-240 5.5 N/A N/A 5 5 7-1/2 5 N/A N/A N/A N/A S701C25N3BP 25 380-480 24-300 N/A 12.5 12.5 N/A N/A N/A N/A 15 15 N/A N/A S701E25N3BP 25 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 20 20 S701G25N3BP 2 2 Ratings with Bypass 30 208-240 24-240 7.5 N/A N/A 7-1/2 7-1/2 10 7-1/2 N/A N/A N/A N/A S701C25N3BP 30 380-480 24-300 N/A 15 15 N/A N/A N/A N/A 20 15 N/A N/A S701E25N3BP 30 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 25 20 S701G25N3BP 2 2 2 S701--Soft Start Controller with Brake 2 Three-Phase Motor Horsepower Rating Line Voltage Control Voltage (Vac/Vdc) kW Rating (50 Hertz) Maximum Current 230V 380-400V 440V 200V 1.0 SF 1.15 SF 230V 1.0 SF 1.15 SF 460V 1.0 SF 1.15 SF 575V 1.0 SF 1.15 SF Catalog Number 25 208-240 24-240 5.5 N/A N/A 5 5 7-1/2 5 N/A N/A N/A N/A S701C25B3S 25 380-480 24-300 N/A 12.5 12.5 N/A N/A N/A N/A 15 15 N/A N/A S701E25B3S 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-47 2.4 2 Motor Control and Protection Soft Starters Features DS6 Soft Start Controller 2 2 2 2 2 2 2 2 2 2 2 Run bypass mode greatly reduces internal heating created by the power dissipation across the SCRs. The bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses Less heat minimizes enclosure size and cooling requirements, and maximizes the life of all devices in the enclosure LED displays device status and provides fault indication Variable ramp times and voltage control (torque control) settings provide unlimited starting configurations, allowing or maximum application flexibility Minimizes the peak inrush current's stress on the power system Minimizes peak starting torque to diminish mechanical system wear and damage Product Selection DS6 Soft Start Controller For 400% ramp, see Volume 6--Solid-State Motor Control, CA08100007E, Tab 35. DS6 Soft Start Controller--Horsepower Rating, 10-Second Ramp, One Start per Hour, 300% Current Limit at 40C 460V Maximum Allowable Breaker Size a Maximum Allowable Fuse Size 1 Recommended XTOB Overload Recommended C396 Overload Catalog Number 10 30 HFD3150L 150A Class RK5 XTOB040DC1 2 C396A2A045SELAX DS6-34DSX041N0-N 15 20 40 HFD3200L 200A Class RK5 XTOB057DC1 2 C396B2A075SELAX DS6-34DSX055N0-N 2 65 20 25 50 HJD3250 200A Class RK5 XTOB065DC1 2 C396B2A075SELAX DS6-34DSX068N0-N 77 25 30 60 HKD3300 300A Class RK5 XTOB100GC1S C396B2A110SELAX DS6-34DSX081N0-N 2 96 30 30 75 HKD3350 350A Class RK5 XTOB100GC1S C396B2A110SELAX DS6-34DSX099N0-N 124 40 50 100 HKD3400 500A Class RK5 XTOB125GC1S C396C2A150SELAX DS6-34DSX134N0-N 2 156 50 60 125 HLD3450 500A Class RK5 XTOB160LC1 3 C396A2A005SELAX 4 DS6-34DSX161N0-N 180 60 75 150 HLD3500 500A Class RK5 XTOB220LC1 3 C396A2A005SELAX 4 DS6-34DSX196N0-N 2 2 2 2 Motor Power (hp) Rated Current (A) 200V 230V 40 10 52 Power Supply Selection 2 Description Catalog Number 85-264V input and 24V output ELC-PS01 2 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSG60E 2 380-480 Vac input and 24 Vdc output PSG60F 2 2 2 Notes 1 Maximum values may be higher than allowed per NEC 430.52 and UL 508A 31.1. 2 XTOBXDIND panel mounting adaptor must be used with this overload. 3 XTOBXTLL line and load lugs must be used with this overload. 4 C396CTK300 current transformer must be used with this overload. 2 2 2 2 2 V9-T2-48 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Soft Starters 2.4 Features S801 Soft Starter 2 Built-in overload protection Built-in run bypass contactor Adjustable torque control Physically fits in place of most NEMA and IEC starters Optional pump control 2 2 2 2 2 2 2 2 Catalog Number Selection S801 Soft Starter 2 Soft Starter 2 2 S 801 N66 N 3 S S = IT. Soft Starter Model 801 = Non-combination soft starter Ampere Rating N37 = 37A U50 = 500A 1 N66 = 66A V36 = 360A R10 = 105A V42 = 420A R13 = 135A V50 = 500A T18 = 180A V65 = 650A T24 = 240A V72 = 720A T30 = 304A V85 = 850A U36 = 360A V10 = 1000A U42 = 420A Options N = No options P = Pump control V = 690V option 2 2 Style B = Level sensing D = Inside the delta L = Extended ramp start S = Standard soft starter overload W = Without CIM (Control Interface Module) 2 2 2 2 Number of Poles 3 = Three-pole device 2 Notes 1 U Frame 500A unit does not have IEC certification. 2 Not available on U Frames. 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-49 2.4 2 2 2 Motor Control and Protection Soft Starters Product Selection Standard Duty Ratings Note: Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the IT. Soft Starter is capable of. If the application falls under these categories, you can use these charts. 2 Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature 2 vs. Soft Start 300% 30 sec. 3 50C vs. Full Voltage 500% 10 sec. 3 50C vs. Wye-Delta 350% 20 sec. 3 50C vs. 80% RVAT 480% 20 sec. 2 50C vs. 65% RVAT 390% 20 sec. 3 50C vs. 50% RVAT 300% 20 sec. 4 50C 2 2 2 2 Standard Duty Rated Open Soft Starters 2 Three-Phase Motor kW Rating (50 Hertz) 2 Maximum Current 2 Frame Size N 2 hp Rating (60 Hertz) 200V 1.0SF 1.15SF 230V 1.0SF 1.15SF 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF 18.5 10 10 10 10 25 20 30 30 S801N37N3S 37 20 15 20 20 50 40 60 50 S801N66N3S 55 59 30 25 40 30 75 60 100 75 S801R10N3S 63 80 40 30 50 40 100 75 125 100 S801R13N3S 150 150 S801T18N3S 200 200 S801T24N3S 300 250 S801T30N3S 250 350 300 S801U36N3S 350 300 450 350 S801U42N3S 400 350 500 450 S801U50N3S 23 125 300 250 350 300 S801V36N3S 150 350 300 450 350 S801V42N3S 200 150 400 350 500 450 S801V50N3S 200 250 200 500 450 600 500 S801V65N3S -- 300 250 600 500 700 600 S801V72N3S Catalog Number 1 230V 380-400V 440V 37 10 18.5 66 18.5 30 105 30 2 135 40 2 180 51 90 110 60 50 60 60 150 125 240 75 110 147 75 60 75 75 200 150 2 304 90 160 185 100 75 100 100 250 200 360 110 185 220 125 100 150 125 300 2 420 129 220 257 150 125 175 150 500 150 257 300 150 150 200 150 2 Frame Size V 360 110 185 220 125 100 150 2 420 129 220 257 150 125 175 500 150 257 300 150 150 650 200 355 425 250 2 720 220 400 450 -- 850 257 475 500 -- -- 350 300 700 600 900 700 S801V85N3S 2 1000 315 560 600 -- -- 400 350 800 700 1000 800 S801V10N3S 4 2 Notes 1 For two-wire (level sensing) control, change the last digit from S to 2. 2 15 sec. start, 300% inrush, 40C, one start every 15 minutes. If these start parameters are exceeded, please refer to 290 mm V Frame, 500A starter. 3 U Frame 500A does not have IEC certification. 4 For more information on optimum performance of the 1000A Frame Size V S801, see Appendix C of MN03902008E. 2 2 2 2 Frame Size R Frame Size T Frame Size U 2 2 2 2 V9-T2-50 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Soft Starters 2.4 Severe Duty Ratings 2 Note: Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where the ramp time is over 30 seconds, the number of starts per hour exceeds four, or the current limit set is over 300%. Example: 35-second ramp, five starts per hour, 350% current limit at 40C ambient. Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature vs. Soft Start 450% 30 sec. 4 50C vs. Full Voltage 500% 10 sec. 10 50C vs. Wye-Delta 350% 65 sec. 3 50C vs. 80% RVAT 480% 25 sec. 4 50C vs. 65% RVAT 390% 40 sec. 4 50C vs. 50% RVAT 300% 60 sec. 4 50C 2 2 2 2 2 2 2 Severe Duty Rated Open Soft Starters 2 Three-Phase Motor kW Rating (50 Hertz) hp Rating (60 Hertz) 2 230V 380-400V 440V 200V 1.0SF 1.15SF 230V 1.0SF 1.15SF 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Catalog Number 1 22 5.5 10 11 5 5 7-1/2 5 15 10 20 15 S801N37N3S 42 11 18.5 22 10 10 15 10 30 25 40 30 S801N66N3S 2 65 15 30 33 15 15 20 15 50 40 50 50 S801R10N3S 2 80 22 40 45 25 20 30 25 60 50 75 60 S801R13N3S 2 115 33 59 63 30 30 40 30 75 75 100 100 S801T18N3S 2 150 45 80 90 50 40 50 50 100 100 150 125 S801T24N3S 192 55 100 110 60 50 75 60 150 125 200 150 S801T30N3S 2 75 110 147 75 60 75 75 200 150 200 200 S801U36N3S 2 Maximum Current 2 Frame Size N Frame Size R Frame Size T Frame Size U 240 305 90 160 185 100 75 100 100 250 200 300 250 S801U42N3S 365 110 185 220 125 100 150 125 300 250 350 300 S801U50N3S 2 240 75 110 147 75 60 75 75 200 150 200 200 S801V36N3S 305 90 160 185 100 75 100 100 250 200 300 250 S801V42N3S Frame Size V 365 110 185 220 125 100 150 125 300 250 350 300 S801V50N3S 420 129 220 257 150 125 150 150 350 300 450 350 S801V65N3S 480 147 257 295 150 150 200 150 400 350 500 450 S801V72N3S 525 160 280 335 150 150 200 150 450 350 500 450 S801V85N3S 600 185 315 375 200 150 250 200 500 450 600 500 S801V10N3S 3 2 2 2 2 2 2 2 Notes 1 For two-wire (level sensing) control, change the last digit from S to 2. 2 U Frame 500A unit does not have IEC certification. 3 For more information on optimum performance of the 1000A Frame Size V S801, see Appendix C of MN03902008E. 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-51 2.4 2 2 2 Motor Control and Protection Soft Starters 15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40C Ambient, Inside-the-Delta Ratings Maximum Continuous Motor Line Current Three-Phase Motor kW Rating (50 Hertz) 230V 380-400V hp Rating (60 Hertz) 440V 200V 1.0SF 1.15SF 230V 1.0SF 1.15SF 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Catalog Number Frame Size N 2 65 10 18.5 18.5 15 15 15 15 40 30 50 50 S801N37N3D 114 18.5 30 37 30 25 30 30 75 60 100 75 S801N66N3D 2 Frame Size R 182 30 55 59 50 40 60 50 125 100 150 125 S801R10N3D 234 40 63 80 60 50 75 60 150 125 200 150 S801R13N3D 2 2 Frame Size T 311 51 90 110 100 75 100 100 250 200 250 250 S801T18N3D 2 415 75 110 147 125 100 125 125 300 250 300 300 S801T24N3D 526 90 160 185 150 125 150 150 400 300 400 400 S801T30N3D 2 Frame Size U 623 110 185 220 200 150 250 200 450 400 550 450 S801U36N3D 727 129 220 257 250 200 300 250 550 450 700 550 S801U42N3D 865 150 257 300 250 250 300 250 600 550 750 700 S801U50N3D 12 2 2 Frame Size V 2 623 110 185 220 200 150 250 200 450 400 550 450 S801V36N3D 727 129 220 257 250 200 300 250 550 450 700 550 S801V42N3D 2 865 150 257 300 250 250 300 250 600 550 750 700 S801V50N3D 1125 200 355 425 400 300 400 300 750 700 900 750 S801V65N3D 1246 -- -- -- -- -- -- -- -- -- -- -- S801V72N3D 1471 -- -- -- -- -- -- -- -- -- -- -- S801V85N3D -- -- -- -- -- -- -- -- -- -- -- -- S801V10N3D 3 2 2 2 2 Notes 1 15-sec. start, 300% inrush, 40C, one start every 15 minutes. If these start parameters are exceeded, please refer to 290 mm V Frame, 865A inside-the-delta starter. 2 U Frame 500A unit does not have IEC certification. 3 For more information on optimum performance of the 1000A Frame Size V inside-the-delta S801, see Appendix C of MN03902009E. 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-52 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Soft Starters 2.4 Severe Duty Inside-the-Delta Ratings Maximum Continuous Motor Line Current 2 Three-Phase Motor kW Rating (50 Hertz) hp Rating (60 Hertz) 230V 380-400V 440V 200V 1.0SF 1.15SF 230V 1.0SF 1.15SF 460V 1.0SF 39 5.5 10 11 7-1/2 7-1/2 10 7-1/2 25 15 73 11 18.5 22 15 15 25 15 50 40 111 15 30 33 25 25 30 25 75 60 138 22 40 45 40 30 50 40 100 33 59 63 50 50 60 50 125 257 45 80 90 75 60 75 75 150 150 324 55 100 110 100 75 100 100 250 200 415 75 110 147 125 100 125 125 300 250 300 526 90 160 185 150 120 150 150 400 300 623 110 185 220 200 150 250 200 450 400 1.15SF 575V 1.0SF 2 1.15SF Catalog Number 30 25 S801N37N3D 60 50 S801N66N3D 75 75 S801R10N3D 75 120 100 S801R13N3D 2 125 150 150 S801T18N3D 2 250 200 S801T24N3D 300 250 S801T30N3D 300 S801U36N3D 450 400 S801U42N3D 550 450 S801U50N3D 1 2 2 Frame Size N 2 2 Frame Size R Frame Size T 199 2 2 2 Frame Size U Frame Size V 415 75 110 147 125 100 125 125 300 250 300 300 S801V36N3D 526 90 160 185 150 120 150 150 400 300 450 400 S801V42N3D 623 110 185 220 200 150 250 200 450 400 550 450 S801V50N3D 727 129 220 257 250 200 250 250 550 450 700 550 S801V65N3D 816 147 257 295 250 250 300 250 600 550 750 700 S801V72N3D 908 160 280 335 250 250 300 250 700 550 750 700 S801V85N3D -- -- -- -- -- -- -- -- -- -- -- -- S801V10N3D 2 2 2 2 2 2 Notes 1 U Frame 500A unit does not have IEC certification. 2 For more information on optimum performance of the 1000A Frame Size V inside-the-delta S801, see Appendix C of MN03902009E. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-53 2.4 2 2 Motor Control and Protection Soft Starters Accessories S801 Soft Starter Pump Control Option 2 Frame Size Maximum Current Catalog Number Frame Size Maximum Current Catalog Number Frame Size Maximum Current Catalog Number 2 N 37 S801N37P3S T 180 S801T18P3S V 360 S801V36P3S 66 S801N66P3S 240 S801T24P3S 420 S801V42P3S 2 R 105 S801R10P3S 304 S801T30P3S 500 S801V50P3S 135 S801R13P3S 360 S801U36P3S 650 S801V65P3S 420 S801U42P3S 720 S801V72P3S 850 S801V85P3S 1000 S801V10P3S 2 U 500 2 S801U50P3S 1 2 2 Surge Suppressor Surge Suppressors 2 2 Description Catalog Number 600V MOV for 65 mm and 110 mm units EMS38 2 600V MOV for 200 mm and 290 mm units 690V MOV for 200 mm and 290 mm units 2 EMS39 3 EMS41 2 2 Lug Kit 2 2 Lug Kits 4 Frame Size Frame Designation 200 mm, SSRV T, U 2 2 290 mm, SSRV 2 V 2 Description Catalog Number Two cable connections, 4 AWG to 1/0 cable EML22 One cable connection, 4/0 to 500 MCM cable EML23 Two cable connections, 4/0 to 500 MCM cable EML24 One cable connection, 2/0 to 300 MCM cable EML25 Two cable connections, 2/0 to 300 MCM cable EML26 Two cable connections, 4/0 to 500 MCM cable EML28 Four cable connections, 4/0 to 500 MCM cable EML30 Six cable connections, 4/0 to 500 MCM cable EML32 Four cable connections, 2/0 to 300 MCM cable EML33 5 2 2 Power Supplies 2 Description Catalog Number 115 Vac input; 24 Vdc output PSS55A 2 230 Vac input; 24 Vdc output PSS55B 380-480 Vac input; 24 Vdc output PSS55C 2 Notes 1 U Frame 500A unit does not have IEC certification. 2 The surge suppressor can mount on either the line or load side of the IT. Soft Starter. It is designed to clip the line voltage (or load side induced voltage). 3 T Frame only. 4 The 200 mm and 290 mm soft starters each have different lug options based on your wiring needs. Each lug kit contains three lugs which can be mounted on either the load or line side. 5 The EML33 does not have a CSA Listing. 2 2 2 2 2 V9-T2-54 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Soft Starters 2.4 Features S811 Communicating Soft Starter Door or device mounted digital interface module enables users to safely configure, commission, monitor and troubleshoot the system without opening the enclosure door, eliminating the possibility of an arc flash incident System operating parameters can be monitored enterprisewide through a communications network Run bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs Internal solid-state overload protection provides accurate current measurement and trip settings Advanced selectable protective features safeguard the motor and system against a variety of system faults Pump control option maximizes the life of the pump Smallest in industry, minimizing panel/enclosure size 2 2 2 2 2 2 2 2 2 Catalog Number Selection S811 Communicating Soft Starter 2 Communicating Soft Starter 2 2 S 811 T 30 N 3 S S = IT. Soft Starter Model 811 = Non-combination soft starter 37 = 37A 66 = 66A 10 = 105A 13 = 135A 18 = 180A N R T U V = = = = = Options N = No options P = Pump control V = 690V option (Frame T18 through V85) 2 Frame Size 65 mm 110 mm 200 mm 200 mm 290 mm Ampere Rating 24 = 240A 30 = 304A 36 = 360A 42 = 420A 50 = 500A 1 65 = 650A 72 = 720A 85 = 850A 10 = 1000A 2 Style S = Standard soft starter (configurable for edge or level control) D = Inside-the-delta L = Extended ramp start W = Without DIM 2 2 2 2 Number of Poles 3 = Three-pole device 2 2 2 Notes 1 U Frame 500A unit does not have IEC certification. 2 Not available in U Frame. 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-55 2.4 2 2 2 Motor Control and Protection Soft Starters Product Selection Standard Duty Ratings Note: Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the IT. Soft Starter is capable of. If the application falls under these categories, you can use these charts. 2 Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature 2 vs. Soft Start 300% 30 sec. 3 50C vs. Full Voltage 500% 10 sec. 3 50C vs. Wye-Delta 350% 20 sec. 3 50C vs. 80% RVAT 480% 20 sec. 2 50C vs. 65% RVAT 390% 20 sec. 3 50C vs. 50% RVAT 300% 20 sec. 4 50C 2 2 2 2 15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40C 2 Three-Phase Motor kW Rating (50 Hertz) 2 Maximum Current 2 Frame Size N 2 hp Rating (60 Hertz) 200V 1.0SF 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Catalog Number 10 25 20 30 30 S811N37N3S 20 50 40 60 50 S811N66N3S 30 75 60 100 75 S811R10N3S 40 100 75 125 100 S811R13N3S 150 150 S811T18N3S 200 200 S811T24N3S 300 250 S811T30N3S 250 350 300 S811U36N3S 350 300 450 350 S811U42N3S 400 350 500 450 S811U50N3S 1 125 300 250 350 300 S811V36N3S 150 350 300 450 350 S811V42N3S 200 150 400 350 500 450 S811V50N3S 200 250 200 500 450 600 500 S811V65N3S -- 300 250 600 500 700 600 S811V72N3S 380-400V 440V 37 10 18.5 18.5 10 10 10 66 18.5 30 37 20 15 20 105 30 55 59 30 25 40 2 135 40 63 80 40 30 50 2 180 51 90 110 60 50 60 60 150 125 240 75 110 147 75 60 75 75 200 150 2 304 90 160 185 100 75 100 100 250 200 360 110 185 220 125 100 150 125 300 2 420 129 220 257 150 125 175 150 500 150 257 300 150 150 200 150 2 Frame Size V 360 110 185 220 125 100 150 2 420 129 220 257 150 125 175 500 150 257 300 150 150 650 200 355 425 250 2 720 220 400 450 -- 850 257 475 500 -- -- 350 300 700 600 900 700 S811V85N3S 2 1000 277 525 50 -- -- 400 350 800 700 900 800 S811V10N3S 2 2 Notes 1 500A rating does not have IEC certification. 2 For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E. 2 2 2 2 1.15SF 230V 1.0SF 230V 1.15SF Frame Size R Frame Size T Frame Size U 2 2 2 2 V9-T2-56 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Soft Starters 2.4 Severe Duty Ratings 2 Note: Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where the ramp time is over 30 seconds, the number of starts per hour exceeds four, or the current limit set is over 300%. Example: 35-second ramp, five starts per hour, 350% current limit at 40C ambient. Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature vs. Soft Start 450% 30 sec. 4 50C vs. Full Voltage 500% 10 sec. 10 50C vs. Wye-Delta 350% 65 sec. 3 50C vs. 80% RVAT 480% 25 sec. 4 50C vs. 65% RVAT 390% 40 sec. 4 50C vs. 50% RVAT 300% 60 sec. 4 50C 2 2 2 2 2 2 2 >30-Second Ramp, >Four Starts per Hour or >300% Current Limit 1 2 Three-Phase Motor kW Rating (50 Hertz) Maximum Current hp Rating (60 Hertz) 2 230V 380-400V 440V 200V 1.0SF 1.15SF 230V 1.0SF 1.15SF 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Catalog Number 22 5.5 10 11 5 5 7-1/2 5 15 10 20 15 S811N37N3S 42 11 18.5 22 10 10 15 10 30 25 40 30 S811N66N3S 2 65 15 30 33 15 15 20 15 50 40 50 50 S811R10N3S 2 80 22 40 45 25 20 30 25 60 50 75 60 S811R13N3S 2 115 33 59 63 30 30 40 30 75 75 100 100 S811T18N3S 2 150 45 80 90 50 40 50 50 100 100 150 125 S811T24N3S 192 55 100 110 60 50 75 60 150 125 200 150 S811T30N3S 2 240 75 110 147 75 60 75 75 200 150 200 200 S811U36N3S 2 305 90 160 185 100 75 100 100 250 200 300 250 S811U42N3S 2 240 75 110 147 75 60 75 75 200 150 200 200 S811V36N3S 2 305 90 160 185 100 75 100 100 250 200 300 250 S811V42N3S 365 110 185 220 125 100 150 125 300 250 350 300 S811V50N3S 420 129 220 257 150 125 150 150 350 300 450 350 S811V65N3S 480 147 257 295 150 150 200 150 400 350 500 450 S811V72N3S 2 Frame Size N Frame Size R Frame Size T Frame Size U Frame Size V 525 160 280 335 150 150 200 150 450 350 500 450 S811V85N3S 575 172 303 370 200 150 250 200 500 450 600 500 S811V10N3S Note 1 For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E. 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-57 2.4 2 2 2 Motor Control and Protection Soft Starters 15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40C Ambient, Inside-the-Delta Ratings Maximum Continuous Motor Line Current Three-Phase Motor kW Rating (50 Hertz) 230V 380-400V hp Rating (60 Hertz) 440V 200V 1.0SF 1.15SF 230V 1.0SF 1.15SF 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Catalog Number Frame Size N 2 65 10 18.5 18.5 15 15 15 15 40 30 50 50 S811N37N3D 114 18.5 30 37 30 25 30 30 75 60 100 75 S811N66N3D 2 Frame Size R 182 30 55 59 50 40 60 50 125 100 150 125 S811R10N3D 234 40 63 80 60 50 75 60 150 125 200 150 S811R13N3D 2 2 Frame Size T 311 51 90 110 100 75 100 100 250 200 250 250 S811T18N3D 2 415 75 110 147 125 100 125 125 300 250 300 300 S811T24N3D 526 90 160 185 150 125 150 150 400 300 400 400 S811T30N3D 2 Frame Size U 623 110 185 220 200 150 250 200 450 400 550 450 S811U36N3D 727 129 220 257 250 200 300 250 550 450 700 550 S811U42N3D 865 150 257 300 250 250 300 250 600 550 750 700 S811U50N3D 12 2 2 Frame Size V 2 623 110 185 220 200 150 250 200 450 400 550 450 S811V36N3D 727 129 220 257 250 200 300 250 550 450 700 550 S811V42N3D 2 865 150 257 300 250 250 300 250 600 550 750 700 S811V50N3D 1125 200 355 425 400 300 400 300 750 700 900 750 S811V65N3D 1246 -- -- -- -- -- -- -- -- -- -- -- S811V72N3D 1471 -- -- -- -- -- -- -- -- -- -- -- S811V85N3D -- -- -- -- -- -- -- -- -- -- -- -- S811V10N3D 3 2 2 2 2 Notes 1 15 sec. start, 300% inrush, 40C, one start every 15 minutes. If these start parameters are exceeded, please refer to 290 mm V Frame, 865A inside-the-delta starter. 2 U Frame 500A unit does not have IEC certification. 3 For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E. 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-58 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Soft Starters 2.4 Inside-the-Delta Severe Duty Ratings Maximum Continuous Motor Line Current 2 Three-Phase Motor kW Rating (50 Hertz) hp Rating (60 Hertz) 230V 380-400V 440V 200V 1.0SF 1.15SF 230V 1.0SF 1.15SF 460V 1.0SF 39 5.5 10 11 7-1/2 7-1/2 10 7-1/2 25 15 73 11 18.5 22 15 15 25 15 50 40 111 15 30 33 25 25 30 25 75 60 138 22 40 45 40 30 50 40 100 33 59 63 50 50 60 50 125 257 45 80 90 75 60 75 75 150 150 324 55 100 110 100 75 100 100 250 200 415 75 110 147 125 100 125 125 300 250 300 526 90 160 185 150 120 150 150 400 300 623 110 185 220 200 150 250 200 450 400 415 75 110 147 125 100 125 125 300 250 526 90 160 185 150 120 150 150 400 300 623 110 185 220 200 150 250 200 450 727 129 220 257 250 200 250 250 550 816 147 257 295 250 250 300 250 908 160 280 335 250 250 300 -- -- -- -- -- -- -- 1.15SF 575V 1.0SF 2 1.15SF Catalog Number 30 25 S811N37N3D 60 50 S811N66N3D 75 75 S811R10N3D 75 120 100 S811R13N3D 2 125 150 150 S811T18N3D 2 250 200 S811T24N3D 300 250 S811T30N3D 300 S811U36N3D 450 400 S811U42N3D 550 450 S811U50N3D 1 2 300 300 S811V36N3D 450 400 S811V42N3D 2 400 550 450 S811V50N3D 450 700 550 S811V65N3D 600 550 750 700 S811V72N3D 250 700 550 750 700 S811V85N3D -- -- -- -- -- S811V10N3D 2 Frame Size N 2 2 Frame Size R Frame Size T 199 2 2 2 Frame Size U Frame Size V 2 2 2 2 2 Notes 1 U Frame 500A unit does not have IEC certification. 2 For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-59 2.4 2 2 Motor Control and Protection Soft Starters Accessories S811 Communicating Soft Starter Pump Control Option 2 Frame Size Maximum Current Catalog Number Frame Size Maximum Current Catalog Number Frame Size Maximum Current Catalog Number 2 N 37 S811N37P3S T 180 S811T18P3S V 360 S811V36P3S 66 S811N66P3S 240 S811T24P3S 420 S811V42P3S 2 R 105 S811R10P3S 304 S811T30P3S 500 S811V50P3S 135 S811R13P3S 360 S811U36P3S 650 S811V65P3S 420 S811U42P3S 720 S811V72P3S 180 S811T18P3S 850 S811V85P3S 500 S811U50P3S 1 1000 S811V10P3S U 2 2 2 Surge Suppressor 2 Surge Suppressors 2 Catalog Number Description 2 600V MOV for 200 mm and 290 mm units EMS39 690V MOV for 200 mm 3 EMS41 2 2 2 Lug Kit 2 Lug Kits 4 Frame Size Frame Designation 200 mm, SSRV T, U 2 2 290 mm, SSRV 2 V 2 Description Catalog Number Two cable connections, 4 AWG to 1/0 cable EML22 One cable connection, 4/0 to 500 MCM cable EML23 Two cable connections, 4/0 to 500 MCM cable EML24 One cable connection, 2/0 to 300 MCM cable EML25 Two cable connections, 2/0 to 300 MCM cable EML26 Two cable connections, 4/0 to 500 MCM cable EML28 Four cable connections, 4/0 to 500 MCM cable EML30 Six cable connections, 4/0 to 500 MCM cable EML32 Four cable connections, 2/0 to 300 MCM cable EML33 5 2 Power Supplies 2 2 2 Digital Interface Module 6 Description Catalog Number Description Catalog Number 115 Vac input; 24 Vdc output PSS55A Blank cover (filler) EMA68 230 Vac input; 24 Vdc output PSS55B DIM EMA91 380-480 Vac input; 24 Vdc output PSS55C Panel mounting kit-- 2 3 ft cable EMA69A 5 ft cable EMA69B 2 8 ft cable EMA69C 10 ft cable EMA69D 2 Notes 1 U Frame 500A unit does not have IEC certification. 2 The surge suppressor can mount on either the line or load side of the IT. Soft Starter. It is designed to clip the line voltage (or load side induced voltage). 3 T Frame only. 4 The 200 mm and 290 mm soft starters do not include lugs. The 200 mm and 290 mm soft starters each have different lug options based on your wiring needs. Each lug kit contains three lugs which can be mounted on either the load or line side. 5 The EML33 does not have a CSA Listing. 6 The Digital Interface Module (DIM) is available as a replacement part. 24 Vdc power supply can be used with the S811 SSRV or as a standalone device. 2 2 2 2 2 V9-T2-60 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Drives 2.5 Product Overview 2 Drives Selection Guide 2 2 2 2 2 2 2 Description M-Max Machinery Drives SVX9000 Drives Page V9-T2-62 Page V9-T2-64 2 2 Frame FS1 FS2 FS3 FR4 FR5 FR6 FR7 FR8 FR9 2 Height 6.16 7.68 10.33 12.9 16.5 2.2 24.8 30.1 45.3 Width 2.58 3.54 3.94 5 5.6 7.6 9.3 11.5 18.9 2 Depth 4.02 4.13 4.41 7.5 8.4 9.3 10.1 13.5 13.4 Dimensions (in Inches) 2 I/O Six digital inputs Two analog inputs (V and mA) One analog output One digital output Two relay outputs RS-485 interface (Modbus RTU) 2 Six digital inputs Two analog inputs (V and mA) Two digital outputs, form C relays One digital output, open collector One analog output Varied communication options 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-61 2.5 2 Motor Control and Protection Drives Features M-Max Machinery Drive 2 2 2 2 2 Ease of use--plug and play, start-up wizard, advanced diagnostic capability, copy/paste parameters without powering drive Compact, space-saving design Availability--short lead-times, stocked at multiple locations Aftermarket support organization with industry-leading drive specialists for pre- and post-sale support Rugged and reliable--50C rating, 150% overload for one min., 200% starting current for two secs. in every 20 sec. period, conformal coated boards, two year warranty RoHS compliance 2 2 2 Catalog Number Selection 2 M-MaxTM Machinery Drive 2 Machinery Drive MMX 1 1 AA 1D1 F 1 - 0 2 2 Base Catalog Number Phase 1 = Single-phase 3 = Three-phase 2 2 Voltage 1 = 115V 4 = 480V 2 = 230V 2 Enclosure Class 0 = NEMA 0 or IP00 1 = IP21 or NEMA 1 Software Designation Series AA Output Current 1D6 = 1.6A 010 = 10A 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-62 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com EMC Filter F = Filter N = No filter Option 0 = Full version 2.5 Motor Control and Protection Drives Product Selection 2 M-Max Machinery Drive P (kW) P (hp) IN (A) Catalog Number P (kW) P (hp) IN (A) Catalog Number Input 115V Single-Phase Out 230V Three-Phase Input 480V Three-Phase Out 480V Three-Phase 0.25 0.33 1.7 MMX11AA1D7N0-0 0.37 0.5 1.3 MMX34AA1D3F0-0 0.37 0.5 2.4 MMX11AA2D4N0-0 0.55 0.75 1.9 MMX34AA1D9F0-0 0.55 0.75 2.8 MMX11AA2D8N0-0 0.75 1 2.4 MMX34AA2D4F0-0 0.75 1 3.7 MMX11AA3D7N0-0 1.1 1.5 3.3 MMX34AA3D3F0-0 1.1 1.5 4.8 MMX11AA4D8F0-0 1.5 2 4.3 MMX34AA4D3F0-0 2.2 3 5.6 MMX34AA5D6F0-0 Input 230V Single-Phase Out 230V Three-Phase 0.25 0.33 1.7 MMX12AA1D7F0-0 3 4 7.6 MMX34AA7D6F0-0 0.37 0.5 2.4 MMX12AA2D4F0-0 4 5.5 9 MMX34AA009F0-0 0.55 0.75 2.8 MMX12AA2D8F0-0 5.5 7.5 12 MMX34AA012F0-0 0.75 1 3.7 MMX12AA3D7F0-0 7.5 10 14 MMX34AA014F0-0 1.1 1.5 4.8 MMX12AA4D8F0-0 Input 575V Three-Phase Out 575V Three-Phase 1.5 2 7 MMX12AA7D0F0-0 1 2 2.2 3 9.6 MMX12AA9D6F0-0 1.7 2 2.7 3.6 MMX35AA2D7N0-0 3.9 5 MMX35AA3D9N0-0 MMX32AA1D7N0-0 5 6.1 7.6 MMX35AA6D1N0-0 2.4 MMX32AA2D4N0-0 7.5 9 10.4 MMX35AA9D0N0-0 2.8 MMX32AA2D8N0-0 1 3.7 MMX32AA3D7N0-0 1.5 4.8 MMX32AA4D8F0-0 1.5 2 7 MMX32AA7D0F0-0 2.2 3 11 MMX32AA011F0-0 Out 230V Three-Phase 0.25 0.33 1.7 0.37 0.5 0.55 0.75 0.75 1.1 2 2 2 2 2 2 2 MMX35AA1D7N0-0 3 Input 230V Three-Phase 2 2 2 2 2 2 2 2 Accessories 2 Kits Description Catalog Number Drive to PC communication module MMX-COM-PC Type 1 and IP21 kit for Frame 1 MMX-IP21-FS1 Type 1 and IP21 kit for Frame 2 MMX-IP21-FS2 Type 1 and IP21 kit for Frame 3 MMX-IP21-FS3 2 2 2 2 2 Optional Communication Modules Description Catalog Number Communication adapter kit MMX-NET-XA CANopen network card XMX-NET-CO-A PROFIBUS DP network card with serial connection XMX-NET-PS-A PROFIBUS DP network card with sub-D connection XMX-NET-PD-A DeviceNet network card XMX-NET-DN-A 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-63 2.5 2 Motor Control and Protection Drives Features SVX9000 Drives 2 2 2 2 2 2 Integrated 3% line reactors standard on drives from FR4 through FR9 EMI/RFI filters standard up to 200 hp IH 480V, 100 hp IH 230V Quick start wizard built into the programming of the drive ensures a smooth start-up LOCAL/REMOTE operation from keypad Copy/paste function allows transfer of parameter settings from one drive to the next Standard Type 12 keypad on all drives Hand-held auxiliary 240V power supply allows programming/ monitoring of control module without applying full power to the drive 2 2 Catalog Number Selection 2 SVX9000 Drives 2 SVX9000 SVX 010 A 1 - 4 A 1 B 1 2 _ _ _ _ _ _ 2 2 Product Family SVX = Open drives SVX = Open drives FR10 and greater Board Modifications 1 = Standard boards 2 = Conformal (varnished) coating 2 2 2 2 2 2 F07 F15 007 010 050 125 350 700 Horsepower Rating = 3/4 hp 800 = 800 hp = 1-1/2 hp 900 = 900 hp = 7-1/2 hp H10 = 1000 hp = 10 hp H12 = 1200 hp = 50 hp H13 = 1350 hp = 125 hp H15 = 1500 hp = 350 hp H16 = 1600 hp = 700 hp H20 = 2000 hp 2 2 2 Keypad A = Alphanumeric Enclosure 12 0 = Chassis 1 = NEMA Type 1 2 = NEMA Type 12 2 2 Input Options 3 1 = Three-phase, EMC H 2 = Three-phase, EMC N 4 = Three-phase, EMC L AFD Software Series A = Standard software 2 2 Brake Chopper Options 4 N = No brake chopper circuit B = Internal brake chopper circuit Voltage Rating 2 = 230 (208-240) V 4 = 480 (380-500) V 5 = 575 (525-690) V Options Options appear in alphabetical order. Extended I/O Card Options B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm B4 = 1 AI (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/EXT + 24 Vdc B5 = 3 RO (NO) B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B9 = 1 RO (NO), 5 DI 42-240 Vac input Communication Cards CA = Johnson Controls(R) N2 CI = Modbus TCP CJ = BACnet(R) CK = Ethernet IP C2 = Modbus C3 = PROFIBUS DP C4 = LonWorks(R) C5 = PROFIBUS DP (D9 connector) C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 Type connector) D3 = RS-232 with D9 connection Notes 1 480V drives 250 hp (IH) and larger are available with enclosure style 0 (chassis); 690V drives 200 hp (IH) and larger are available with enclosure style 0 (chassis). 2 480V and 690V FR10 freestanding drives are available with enclosure style 1 (NEMA Type 1) and enclosure style 2 (NEMA Type 12). FR11 freestanding drives only available with enclosure style 1 (NEMA Type 1). 3 All 230V drives and 480V drives up to 200 hp (IH) are only available with input option 1 (EMC level H). 480V drives 250 hp (IH) or larger are available with input option 2 (EMC level N). 480V drives are available with input option 4 (EMC level L). 575V drives 200 hp (IH) or larger are only available with input option 2. 575V drives up to 150 hp (IH) are only available with input option 4 (EMC level L). 4 480V drives up to 30 hp (IH) are only available with brake chopper option B. 480V drives 40 hp (IH) or larger come standard with brake chopper option N. 230V drives up to 15 hp (IH) are only available with brake chopper option B. 230V drives 20 hp or larger come standard with brake chopper option N. All 575V drives come standard without brake chopper option (N). N = No brake chopper. 2 2 2 V9-T2-64 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Drives 2.5 Product Selection 2 208-240V, Type 1 Drive 525-690V, Type 1 Drive Frame Size Delivery Code hp (IH) Current (IH) hp (IL) Current (IL) FR4 W 3/4 3.7 1 4.8 1 4.8 1-1/2 6.6 1-1/2 6.6 2 7.8 2 7.8 3 3 11 -- -- 12.5 5 7-1/2 FR5 FR6 FR7 FR8 FR9 W W W W W 2 Catalog Number Frame Size Delivery Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number SVXF07A1-2A1B1 FR6 W 2 3.33 3 4.5 SVX002A1-5A4N1 SVX001A1-2A1B1 3 4.5 -- 5.5 SVX003A1-5A4N1 SVXF15A1-2A1B1 -- 5.5 5 7.5 SVX004A1-5A4N1 11 SVX002A1-2A1B1 5 7.5 7-1/2 10 SVX005A1-5A4N1 12.5 SVX003A1-2A1B1 7-1/2 10 10 13.5 SVX007A1-5A4N1 5 17.5 SVX004A1-2A1B1 10 13.5 15 18 SVX010A1-5A4N1 17.5 7-1/2 25 SVX005A1-2A1B1 15 18 20 22 SVX015A1-5A4N1 25 10 31 SVX007A1-2A1B1 20 22 25 27 SVX020A1-5A4N1 10 31 15 48 SVX010A1-2A1B1 15 48 20 61 SVX015A1-2A1B1 20 61 25 75 SVX020A1-2A1N1 25 75 30 88 SVX025A1-2A1N1 30 88 40 114 SVX030A1-2A1N1 40 114 50 140 SVX040A1-2A1N1 50 140 60 170 SVX050A1-2A1N1 60 170 75 205 75 205 100 261 100 261 -- -- FR7 FR8 W W 25 27 30 34 SVX025A1-5A4N1 30 34 40 41 SVX030A1-5A4N1 40 41 50 52 SVX040A1-5A4N1 50 52 60 62 SVX050A1-5A4N1 60 62 75 80 SVX060A1-5A4N1 75 80 100 100 SVX075A1-5A4N1 100 100 125 125 SVX100A1-5A4N1 SVX060A1-2A1N1 125 125 150 144 SVX125A1-5A4N1 SVX075A1-2A1N1 150 144 -- 170 SVX150A1-5A4N1 SVX100A1-2A1N1 -- 170 200 208 SVX175A1-5A4N1 FR9 W 2 2 2 2 2 2 2 2 2 2 2 2 380-500V, Type 1 Drive 2 Frame Size Delivery Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number FR4 W 1 2.2 1-1/2 3.3 SVX001A1-4A1B1 FR5 FR6 FR7 FR8 FR9 W W W W W 1-1/2 3.3 2 4.3 SVXF15A1-4A1B1 2 4.3 3 5.6 SVX002A1-4A1B1 3 5.6 5 7.6 SVX003A1-4A1B1 5 7.6 -- 9 SVX005A1-4A1B1 -- 9 7-1/2 12 SVX006A1-4A1B1 7-1/2 12 10 16 SVX007A1-4A1B1 10 16 15 23 SVX010A1-4A1B1 15 23 20 31 SVX015A1-4A1B1 20 31 25 38 SVX020A1-4A1B1 25 38 30 46 SVX025A1-4A1B1 30 46 40 61 SVX030A1-4A1B1 40 61 50 72 SVX040A1-4A1N1 50 72 60 87 SVX050A1-4A1N1 60 87 75 105 SVX060A1-4A1N1 75 105 100 140 SVX075A1-4A1N1 100 140 125 170 SVX100A1-4A1N1 125 170 150 205 SVX125A1-4A1N1 150 205 200 261 SVX150A1-4A1N1 200 245 250 300 SVX200A1-4A1N1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-65 2.5 2 2 2 Motor Control and Protection Drives Accessories Option Board Kits Option Kit Description 1 Allowed Slot Locations 2 Field Installed Catalog Number Factory Installed Option Designator SVX Ready Programs Basic Standard I/O Cards 2 2 RO (NC/NO) B OPTA2 -- X 6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc Ref, 2 Ext +24 Vdc/Ext +24 Vdc A OPTA9 -- X 2 Extended I/O Card Options 2 RO, therm--SPX only B OPTA3 2 A3 -- Encoder low volt +5V/15V/24V--SPX only C OPTA4 A4 -- 2 Encoder high volt +15V/24V--SPX only C OPTA5 A5 -- Double encoder--SPX only C OPTA7 A7 X 2 6 DI, 1 DO, 2 AI, 1 AO--SPX only A OPTA8 A8 -- 3 DI (encoder 10-24V), out +15V/+24V, 2 DO (pulse+direction)--SPX only C OPTAE AE X 2 6 DI, 1 ext +24 Vdc/Ext +24 Vdc B, C, D, E OPTB1 B1 -- 1 RO (NC/NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 -- 1 AI (mA isolated), 2 AO (mA isolated), 1 Ext +24 Vdc/Ext +24 Vdc B, C, D, E OPTB4 B4 X 3 RO (NO) B, C, D, E OPTB5 B5 -- 2 2 2 2 1 Ext +24 Vdc/Ext +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 -- 1 RO (NO), 5 DI 42-240 Vac input B, C, D, E OPTB9 B9 -- Communication Cards Modbus D, E OPTC2 C2 X Johnson Controls N2 3 D, E OPTC2 CA -- Modbus TCP D, E OPTCI CI X 2 BACnet D, E OPTCJ CJ X Ethernet IP D, E OPTCK CK X 2 PROFIBUS DP D, E OPTC3 C3 X LonWorks D, E OPTC4 C4 X 2 PROFIBUS DP (D9 connector) D, E OPTC5 C5 X DeviceNet D, E OPTC7 C7 X Modbus (D9 type connector) D, E OPTC8 C8 X 2 Adapter--SPX only D, E OPTD1 D1 X Adapter--SPX only D, E OPTD2 D2 X 2 RS-232 with D9 connection D, E OPTD3 D3 X 9000X series local/remote keypad (replacement keypad) -- KEYPAD-LOC/REM -- -- 9000X series remote mount keypad unit (keypad not included, includes 10 ft cable, keypad holder, mounting hardware) -- OPTRMT-KIT-9000X -- -- 9000X Series RS-232 cable, 13 ft -- PP00104 -- -- 2 2 2 2 2 2 2 Keypad Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output. 2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC2 is a multi-protocol option card. 2 2 2 2 2 V9-T2-66 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com Motor Control and Protection Drives 2.5 Miscellaneous Options Description Catalog Number 9000XDrive A PC-based tool for controlling and monitoring of the SVX9000. Features include: loading parameters that can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used. 9000XDRIVE SVDrivecable 6 ft (1.8m) RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction with the 9000XDrive option to avoid damage to the SVX9000 or computer. The same cable can be used for downloading specialized applications to the drive. SVDRIVECABLE 2 2 2 2 2 2 NEMA Type 12 Conversion Kit 2 Note: The NEMA Type 12 kit option is used to convert a NEMA Type 1 to a NEMA Type 12 drive. The NEMA Type 12 kit consists of a metal drive shroud, fan kit for some frames, adapter plate and plugs. Frame Size Delivery Code Approximate Dimensions in Inches (mm) Length Width Height Approximate Weight in lb (kg) Catalog Number FR4 W 13 (330) 7 (178) 4 (102) 4 (1.8) OPTN12FR4 FR5 W 16 (406) 8 (203) 7 (178) 5 (2.3) OPTN12FR5 FR6 W 21 (533) 10 (254) 5 (127) 7 (3.2) OPTN12FR6 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com V9-T2-67 2.5 Motor Control and Protection Drives 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 V9-T2-68 Volume 9--OEM Product Guide CA08100011E--January 2012 www.eaton.com