Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-1
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Motor Control and Protection
Soft Starters
Drives
Motor Protection and
Monitoring Relays
Contactors
Manual Motor Protectors
and Controllers
2.1 Contactors
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-2
Compact Definite Purpose Contactors . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-3
50 mm C25 Definite Purpose Contactors . . . . . . . . . . . . . . . . . . . . . . V9-T2-5
XT IEC Miniature Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-7
XT IEC Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-9
2.2 Motor Protection and Monitoring Relays
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-15
D65 Series Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-17
D65C Series Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-19
XT IEC Miniature Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-22
XTOB, XTOT Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-23
XT Electronic Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-26
Motor Insight Overload and Monitoring Relays . . . . . . . . . . . . . . . . . . V9-T2-32
2.3 Manual Motor Protectors and Controllers
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-34
XT IEC Manual Motor Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-35
XT IEC Manual and Combination Motor Controllers . . . . . . . . . . . . . . V9-T2-39
2.4 Soft Starters
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-45
S701 Soft Start Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-46
DS6 Soft Start Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-48
S801 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-49
S811 Communicating Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-55
2.5 Drives
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-61
M-Max Machinery Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-62
SVX9000 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V9-T2-64
For our complete product offering, see Volume 5—Motor Control and Protection, CA08100006E
and Volume 6—Solid-State Motor Control, CA08100007E.
V9-T2-2 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.1
Motor Control and Protection
Contactors
Product Overview
Contactors Selection Guide
For our complete product offering, see Volume 5—Motor Control and Protection, CA08100006E.
Description Definite Purpose Contactors XT IEC Miniature Contactors XT IEC Contactors
Page V9-T2-3 Page V9-T2-7 Page V9-T2-9
Ty p e
Definite purpose IEC IEC
Approvals
UL® Recognized, CSA®, CE, ARI, RoHS UL, IEC EN 60947, CE, CSA, RoHS UL, IEC EN 60947, CE, CSA, RoHS
Technical Data
Pole configurations 1P, 2P, 3P, 4P 3P, 4P 3P, 4P
Inductive Amp ratings To 360A To 8.8A (AC-3) To 1600A (AC-3)
Resistive Amp ratings To 360A To 20A (AC-1) To 2450A (AC-1)
Typical electrical operations To 300,000 To 750,000 To 1,400,000
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-3
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2.1
Motor Control and Protection
Contactors
Compact Definite Purpose Contactors
Features
●Insulation voltage: 690V
●Current rated and hp/kW rated
●Magnet coil: Class F, 155°C
●Contact arc covers are standard on all contactors
Product Selection
Compact Definite Purpose Contactors—Open Type
Ampere Ratings 1
Magnet Coil Selection Notes
1Rating per pole.
2Replace underscore (_) in catalog
number with coil suffix letter from table
at left.
Inductive Full Load Resistive
Locked Rotor
240–277V Catalog Number 2
Single-Pole
30 40 150 C25ANB130_
40 50 240 C25ANB140_
Single-Pole with Shunt
30 40 150 C25CNB130_
40 50 240 C25CNB140_
Tw o - Po l e
25 35 150 C25BNB225_
30 40 150 C25BNB230_
40 50 240 C25BNB240_
AC Coil Voltage
50/60 Hz Coil Suffix
24 T
110–120 A
208–240 B
V9-T2-4 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.1
Motor Control and Protection
Contactors
Catalog Number Selection
Definite Purpose Contactors
Definite Purpose Contactors
Note
1Not available on 50A devices.
Model
C =Contactor
A = Three-phase starter
B = Single-phase starter
Type
25 = Non-reversing contactors
27 = Non-reversing starters
29 = Non-reversing starters
65 = Reversing contactors
Contactor Frame Size
A = Compact, single-pole
B = Compact, two-pole
C = Compact, single-pole w/shunt
D = 15–50A, two- and three-pole
E = 25–40A, four-pole
F = 60–75A, two- and three-pole
G = 90A, two- and three-pole
H = 120A, two- and three-pole
K = 200 and 300A, three-pole
L = 360A, three-pole
For Starters Only
C = Common control wiring
S = Separate control wiring
Enclosure Type
N = Open with metal mounting plate
R = Open with DIN rail mounting adapter
(two- and three-pole, 15–50A contactors only)
G = NEMA Type 1 Enclosed
Power Terminals
A = Binding head screw
B = Binding head screw and quick connect terminals (side-by-side)
C = Screw/pressure plate 1
D = Screw/pressure plate and quick connect terminals (side-by-side) 1
E = Box lugs (posidrive setscrew)
F = Box lugs (posidrive setscrew) and quick connect terminals (side-by-side)
G = Binding head screw and quick connect terminals (vertical in-line)
H = Screw/pressure plate and quick connect ZZ terminals (vertical in-line) 1
J = Box lugs (posidrive setscrew) and quick connect terminals (vertical in-line)
K = Box lugs (hex socket allen head setscrew)
L = Box lugs (hex socket allen head setscrew) and quick connect terminals (side-by-side)
M = Box lugs (hex socket allen head setscrew) and quick connect terminals (vertical in-line)
Number of Poles
1 = Single-pole
2 = Two-pole
3 = Three-pole
4 = Four-pole
Current Rating
15 = 15A
25 = 25A
30 = 30A
40 = 40A
50 =50A
60 =60A
75 =75A
90 =90A
120 = 120A
200 = 200A
300 = 300A
360 = 360A
Coil Selection
A = 110–120 Vac, 50/60 Hz
B = 208–240 Vac, 50/60 Hz
C = 440–480 Vac, 50/60 Hz
D = 550–600 Vac, 50/50 Hz
H = 277 Vac, 60 Hz
J = 220–240 Vac, 50/60 Hz
L = 380–415 Vac, 50 Hz
R = 12 Vac, 50/60 Hz
T = 24 Vac, 50/60 Hz
1R = 12 Vdc
1T = 24 Vdc
1W = 48 Vdc
1A = 120 Vdc
Auxiliary Contacts (Side Mount)
A = 1NO pressure plate
B = 1NC pressure plate
C = 1NO-1NC pressure plate
L = 1NO-1NC snap switch QC only
M = 2NO-2NC snap switch QC only
C2 5 D N A 2 1 5 A A
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-5
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2.1
Motor Control and Protection
Contactors
50 mm C25 Definite Purpose Contactors
Features
●Contactors are dual-rated with inductive and resistive ratings,
as well as horsepower and kilowatt ratings
●Contactors rated 15–50A are available with DIN rail mount as
a factory installed option
●Magnet coil: Class B (C25E, F, G, H and K), 130°C
●Ambient temperature: 150°F (65°C) maximum
Product Selection
50 mm C25 Definite Purpose Contactors
C25 Contactors—Open Type
Magnet Coil Selection Notes
1Replace underscore (_) in catalog
number with magnet coil suffix from
table at left.
2Carton quantities including 20
individually packaged units are available
for two- and three-pole units through
60A inductive.
3Class H AC coils available as option for
15–50A contactor. Add 2 before AC coil
suffix letter.
4Available through 120A.
5104–120V 50/60 Hz for 60A, 75A and all
four-pole contactors (25–40A).
6Contactors with DC coils (only available
up to 75A) include an early break NC
auxiliary contact, C320KGD1.
Rating, Amperes
Inductive Full Load
Resistive
per Pole Line Voltage Locked Rotor
Maximum Motor Horsepower
Open Type with
Metal Mounting Plate
Open Type with
DIN Rail Adapter
Single-Phase Three-Phase Catalog Number 12 Catalog Number 12
15 20 230 90 2 3 C25DND315_ C25DRD315_
460 75 — 5
575 60 — 5
25 35 230 150 3 7-1/2 C25DND325_ C25DRD325_
460 125 — 10 C25END425_
575 100 — 10
30 40 230 180 5 10 C25DND330_ C25DRD330_
460 150 — 15 C25END430_
575 120 — 15
40 50 230 240 7-1/2 10 C25DNF340_ C25DRF3340_
460 200 — 20 C25ENF440_
575 160 — 20
50 65 230 300 10 15 C25DNJ350_ C25DRJ350_
460 250 — 30
575 200 — 30
60 75 230 360 10 20 C25FNF360_ —
460 300 — 40
575 240 — 40
75 90 230 450 15 20 C25FNF375_ —
460 375 — 50
575 300 — 50
Voltage
60 Hz 50 Hz
Coil
Suffix
AC 3
24 424 T
110–120 5110–120 5A
208–240 5208–240 B
DC 6
24 1T
V9-T2-6 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.1
Motor Control and Protection
Contactors
Reversing and Two-Speed Contactors—Open Type—Unwired, Mechanically Interlocked Only
Magnet Coil Selection Notes
1Replace underscore (_) with magnet coil
suffix from table at left.
2Class H AC coils available as option for
15–50A contactor. Add 2 before AC coil
suffix letter.
3104–120V 50/60 Hz for 60A, 75A.
4Available through 50A.
Rating, Amperes
Inductive Full Load
Resistive
per Pole
Line
Voltage
Locked
Rotor
Maximum Motor Horsepower
Open Type with
Metal Mounting Plate
Single-Phase Three-Phase Catalog Number 1
15 20 230 90 2 3 C65DND315_
460 75 — 5
575 60 — 5
25 35 230 150 3 7-1/2 C65DND325_
460 125 — 10
575 100 — 10
30 40 230 180 5 10 C65DND330_
460 150 — 15
575 120 — 15
40 50 230 240 7-1/2 10 C65DNF340_
460 200 — 20
575 160 — 20
50 65 230 300 10 15 C65DNJ350_
460 250 — 30
575 200 — 30
Voltage
60 Hz 50 Hz
Coil
Suffix 2
24 24 T
110–120 3110–120 3A
208–240 4208–240 B
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-7
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2.1
Motor Control and Protection
Contactors
XT IEC Miniature Contactors
Features
●Reversing or non-reversing
●Three- and four-pole configurations
●Three-pole XTMC
●Four-pole XTMF
●Panel or DIN rail mounting
●IP20 finger and back-of-hand proof
●Direct mount with XTOM miniature overload relays
Catalog Number Selection
XT IEC Miniature Contactors
Miniature Contactors
Product Selection
Full Voltage Non-Reversing Miniature Contactors
Magnet Coil Suffix IEC Utilization Categories
AC-1: Non-inductive or
slightly inductive loads.
AC-3: Squirrel cage motors—
starting, switching of motors
during running.
AC-4: Squirrel cage motors—
starting, plugging, inching.
Notes
1Underscore (_) indicates magnet coil
suffix required. See table at left.
2With DC operation: Integrated diode
resistor combination, coil rating 2.6W.
Operational
Current AC-3
Amp Rating
380/400V
Conventional
Free Air Thermal
Current AC-1
at 50°C
Maximum kW Ratings AC-3 Maximum Three-Phase Motor Ratings
Number
of Power
Poles
Auxiliary
Contacts
Catalog Number—
Screw Terminals 1
Three-Phase Motors, 50–60 Hz Single-Phase hp Ratings Three-Phase hp Ratings
220–240V 380–400V 550V 660/690V 115V 200V 230V 200V 230V 460V 575V
6.6 20 1.5 3 3 3 1/4 3/4 1 1-1/2 2 3 3 3 1NO XTMC6A10_
6.6 20 1.5 3 3 3 1/4 3/4 1 1-1/2 2 3 3 3 1NC XTMC6A01_
8.8 20 2.2 4 44 1/21 1-1/223553 1NO XTMC9A10_
8.8 20 2.2 4 44 1/21 1-1/223553 1NC XTMC9A01_
8.8 20 2.2 4 44 1/21 1-1/223554 — XTMF9A00_
Type
MC = Three-pole FVNR
mini IEC contactor
Designation
XT = XT IEC power control
Current Rating, AC-3
XTMC
6 = 6.6A 9 = 8.8A
Integral
Auxiliary Contact
01 = 1NC 10 = 1NO
Coil Codes
A= 110V 50 Hz, 120V 60 Hz
B= 220V 50 Hz, 240V 60 Hz
T= 24V 50/60 Hz
TD = 24 Vdc
Frame Size
A = 45 mm mini
XT MC 6 A 10 A
Coil Voltage Suffix Code
110V 50 Hz, 120V 60 Hz A
220V 50 Hz, 240V 60 Hz B
24V 50/60 Hz T
24 Vdc TD 2
415V 50 Hz, 480V 60 Hz C
550V 50 Hz, 600V 60 Hz D
208V 60 Hz E
V9-T2-8 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.1
Motor Control and Protection
Contactors
Accessories
Front Mount Auxiliary Contacts 1
XT IEC Miniature Contactors
Notes
1For two contactors with AC or DC operated magnet system that are horizontally or vertically
mounted, the distance between contactors is 0 mm, and the mechanical lifespan is 2.5 x 106
operations. The following control cables are integrated as part of the electrical interlock:
K1M: A1—K2M: 21; K1M: 21—K2M: A1.
2Reversing link kit does not include mechanical interlock.
30 mm distance between contactors.
Conventional Free
Air Thermal Current,
Ith = Ie, AC-1 in Amps
Contact
Configuration
Contact
Sequence
Package
Qty.
Catalog Number—
Screw Terminals
10 1NO-1NC 5 XTMCXFA11
10 2NO-2NC 5 XTMCXFA22
10 3NO-1NC 5 XTMCXFA31
10 4NO 5 XTMCXFA40
Description
Package
Qty. Catalog Number
Mechanical interlock 5 XTMCXML
Reversing link kit—main current wiring for reversing
contactors and starters
1XTMCXRL 2
Connector—for mechanically arranging contactors and
timing relays in combinations
50 XTMCXCN 3
54
53 61
62
54
53 61
62
71
72
83
84
54
53 61
62
73
74
83
84
54
63 73
64 74
53 83
84
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-9
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2.1
Motor Control and Protection
Contactors
XT IEC Contactors
Features
●Reversing or non-reversing contactors
●AC-3 contactor ratings to 1600A and AC-1 contactor ratings to
2000A
●Panel or DIN rail mounting to 65A
●IP20 finger and back-of-hand proof
●Built-in NO or NC auxiliary contacts to 32A
●Built-in surge suppression on DC coils XTCE Frame B-G and
AC or DC coils on XTCE Frame L-R
●Can be used with XT or C396 overload relays
●Can be used with XTPR MMPs for manual motor controllers
or UL508 Type F combination motor controllers
Catalog Number Selection
XT IEC Contactors
Contactors
Type
CE = Three-pole FVNR IEC contactor
CS = Three-pole FVNR S Series IEC contactor
Designation
XT = XT line of IEC control
Frame Size Designation
B=45 mm
C=45 mm
D=55 mm
F=90 mm
G=90 mm
L= 140 mm
M= 160 mm
N= 250 mm
P= 260 mm
R= 515 mm
Built-In Auxiliary Contact
01 =1NC
10 =1NO
00 = 0NO–0NC
22 = 2NO–2NC
Coil Codes
See Page V9-T2-12.
Current Ratings, AC-3
007 = 7A
009 = 9A
012 = 12A
015 = 15A
018 = 18A
025 = 25A
032 = 32A
040 = 40A
050 = 50A
065 = 65A
072 = 72A
080 = 80A
095 = 95A
115 = 115A
150 = 150A
170 = 170A
185 = 185A
225 = 225A
250 = 250A
300 = 300A
400 = 400A
500 = 500A
570 = 570A
580 = 580A
650 = 650A
750 = 750A
820 = 820A
C10 = 1000A
C14 = 1400A, AC-1
C16 = 1600A, AC-3
C20 = 2000A, AC-1
XT CE 007 B 01 A
V9-T2-10 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.1
Motor Control and Protection
Contactors
Product Selection
Full Voltage Non-Reversing Three-Pole Contactors, Frames B–G
Notes
The 7–32A XTCE contactors have positively driven contacts between the integrated auxiliary contact and the auxiliary contact module as well as within
the auxiliary contact modules.
The 40–65A XTCE contactors have positively driven contacts within the auxiliary contact module. Six auxiliary contacts are possible with a combination
of side mounted and front mount auxiliary contacts.
DC operated contactors (Frames B–G, 7–150A) have a built-in suppressor circuit.
Frames B–C contactors with 1NC built-in auxiliary are mirror contacts (XTCE…B01_–XTCE…C01_).
1Underscore (_) indicates magnet coil suffix required. See Page V9-T2-12.
2For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCE C 007B10A.
For 7–12A XTCEC contactors, the power, auxiliary and coil terminals are spring cage.
For 18–32A XTCEC contactors, the auxiliary and coil terminals are spring cage.
For 40–150A XTCEC contactors, the coil terminals only are spring cage.
3For electrical life contactor application data, see Volume 5—Motor Control and Protection, CA08100006E, Tab 27.
4For 180–225A, use 2 x 3/0 AWG wire.
5For 225–275A, use 2 x 70 mm2 wire.
UL/CSA Ratings IEC Ratings
Auxiliary
Contacts
Catalog Number—
Screw Terminals 12
UL General
Purpose Amp
Rating
Single-Phase hp Ratings Three-Phase hp Ratings AC-3
Ie (A)
AC-1
(40°C)
Ie = Ith (A)
Maximum kW Ratings AC-3
Three-Phase Motors 50–60 Hz
115V 200V 230V 200V 230V 460V 575V 220/230V 380/400V 415V 660/690V
Frame B
20 1/43/411-1/22357 20 2.2 3 43.5 1NOXTCE007B10_
20 1/43/411-1/22357 20 2.2 3 43.5 1NCXTCE007B01_
20 1/211-1/23357-1/29 20 2.5 4 5.54.5 1NOXTCE009B10_
20 1/211-1/23357-1/29 20 2.5 4 5.54.5 1NCXTCE009B01_
20 1223310
310 12 20 3.5 5.5 7 6.5 1NO XTCE012B10_
20 1223310
310 12 20 3.5 5.5 7 6.5 1NC XTCE012B01_
20 1235510
310 15.5 20 4 7.5 8 7 1NO XTCE015B10_
20 1235510
310 15.5 20 4 7.5 8 7 1NC XTCE015B01_
Frame C
40 2235510
315 18 35 5 7.5 10 11 1NO XTCE018C10_
40 2235510
315 18 35 5 7.5 10 11 1NC XTCE018C01_
40 2357-1/21015202540 7.5 11 14.514 1NOXTCE025C10_
40 2357-1/21015202540 7.5 11 14.514 1NCXTCE025C01_
40 355101020253240 10 15 1817 1NOXTCE032C10_
40 355101020253240 10 15 1817 1NCXTCE032C01_
Frame D
63 3 5 7-1/2 10 15 30 40 40 50 12.5 18.5 24 23 — XTCE040D00_
80 3 7-1/2 10 15 20 40 50 50 65 15.5 22 30 30 — XTCE050D00_
88 5 10152025506065 80 20 30 3935 — XTCE065D00_
88 5 10152025506072 80 22 37 4135 — XTCE072D00_
Frame F
125 7-1/2 15 15 25 30 60 75 80 90 25 37 48 63 — XTCE080F00_
125 7-1/2 15 15 25 40 75 75 95 110 30 45 57 75 — XTCE095F00_
Frame G
160 1025254050100100115130 37 55 7090 — XTCE115G00_
180 1025304060125125150160 48 75 9196 — XTCE150G00_
225 410 25 30 40 60 125 125 170 275 552 90 100 96 — XTCE170G00_
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-11
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2.1
Motor Control and Protection
Contactors
Full Voltage Non-Reversing Three-Pole Contactors, Frames L–R
Contactor Application Data
Notes
AC and DC operated contactors have a built-in suppressor circuit (Frames L–R, 185–2000A).
1For 185–500A contactors at 660/690V or 1000V: Do not reverse directly.
2Underscore (_) indicates magnet coil suffix required. See Page V9-T2-12.
3When operating the 580–2000A XTCE contactors with frequency inverters, the suppressor on
the load side must be removed. The load side suppressor must also be removed when
performing a high-voltage test—see Pub51204, Pub51209.
Full Voltage Non-Reversing Three-Pole Contactors—
Contact Sequence (Circuit Symbols), Standard Offering
UL/CSA Ratings IEC Ratings
Auxiliary
Contacts Catalog Number 2
UL General
Purpose Amp
Rating
Three-Phase hp Ratings AC-3
Ie (A)
AC-1
(40°C)
Ie = Ith (A)
Maximum kW Ratings AC-3
Three-Phase Motors 50–60 Hz
200V 230V 460V 575V 220/230V 380/400V 415V 660/690V 11000V 1
Frame L—Standard Coil (110/120V, 230/240 Vac Coil Only)
225 50 60 125 150 185 337 55 90 110 175 108 2NO-2NC XTCS185L22_
250 60 75 150 200 225 386 70 110 132 215 108 2NO-2NC XTCS225L22_
300 75 100 200 250 250 429 75 132 148 240 108 2NO-2NC XTCS250L22_
Frame L—Electronic Coil
225 50 60 125 150 185 337 55 90 110 175 108 2NO-2NC XTCE185L22_
250 60 75 150 200 225 386 70 110 132 215 108 2NO-2NC XTCE225L22_
300 75 100 200 250 250 429 75 132 148 240 108 2NO-2NC XTCE250L22_
Frame M—Standard Coil (110/120V, 230/240 Vac Coil Only)
350 100 125 250 300 300 490 90 160 180 286 132 2NO-2NC XTCS300M22_
450 125 150 300 400 400 612 125 200 240 344 132 2NO-2NC XTCS400M22_
550 150 200 400 500 500 857 155 250 300 344 132 2NO-2NC XTCS500M22_
550 150 200 400 500 580 980 155 315 — 344 132 2NO-2NC XTCS570M22_
Frame M—Electronic Coil
350 100 125 250 300 300 490 90 160 180 286 132 2NO-2NC XTCE300M22_
450 125 150 300 400 400 612 125 200 240 344 132 2NO-2NC XTCE400M22_
550 150 200 400 500 500 857 155 250 300 344 132 2NO-2NC XTCE500M22_
550 150 200 400 500 580 980 155 315 350 344 132 2NO-2NC XTCE570M22_
Frame N—Electronic Coil
630 200 200 400 600 580 980 185 315 348 560 600 2NO-2NC XTCE580N22_ 3
700 200 250 500 600 650 1041 205 355 390 630 600 2NO-2NC XTCE650N22_ 3
800 250 300 600 700 750 1102 240 400 455 720 800 2NO-2NC XTCE750N22_ 3
850 290 350 700 860 820 1225 260 450 500 750 800 2NO-2NC XTCE820N22_ 3
1100 350 420 850 980 1000 1225 315 560 610 1000 1000 2NO-2NC XTCEC10N22_ 3
Frame P—Electronic Coil
1400 —————1714 — — —— — 2NO-2NCXTCEC14P22_ 3
Frame R—Electronic Coil
1600 560 640 1200 1300 1600 2200 500 900 900 1600 1700 2NO-2NC XTCEC16R22_ 3
2000 —————2450 — — —— — 2NO-2NCXTCEC20R22_ 3
Catalog Prefix
Electrical Life (Operations) for 10 hp,
480V (14.2A) Applications
XTCE012B 1 million
XTCE015B 1.2 million
XTCE018C 2 million
Contactor Frame Auxiliary Contacts Contact Sequence
B–C 1NO
B–C 1NC
D–G —
L–R 2NO-2NC
2
35
46
A1
A2
113
14
2
35
46
A1
A2
121
22
2
35
46
A1
A2
1
V9-T2-12 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.1
Motor Control and Protection
Contactors
Magnet Coil Suffix
XTCR Reversing Contactor Components
Coil Voltage Suffix Code
Frames B–F
110V 50 Hz, 120V 60 Hz A
220V 50 Hz, 240V 60 Hz B
24V 50/60 Hz T
24 Vdc TD
415V 50 Hz, 480V 60 Hz C
550V 50 Hz, 600V 60 Hz D
208V 60 Hz E
Frame G
100–120V 50/60 Hz A
190–240V 50/60 Hz B
24V 50/60 Hz T
24–27 Vdc TD
480–500V 50/60 Hz C
Coil Voltage Suffix Code
Frames L–N
110–250V 40–60 Hz/DC A
250–500V 40–60 Hz C
24–48 Vdc TD
Frames L–M, S-Series
110–120V 50/60 Hz A
220–240V 50/60 Hz B
Frames P–R
220–250V 50–60 Hz/DC B
Qty.FrameBCDF G
2 Contactor XTCE…B01_ XTCE…B01_ XTCE…D00_ XTCE…F00_ XTCE…G00_
2 Auxiliary contact XTCEXFAC20 XTCEXFAC20 XTCEXFBG11 XTCEXFBG11 XTCEXFBG11
1 Mechanical interlock XTCEXMLB XTCEXMLC XTCEXMLD XTCEXMLG XTCEXMLG
1 Reversing link kit XTCEXRLB XTCEXRLC XTCEXRLD XTCEXRLG XTCEXRLG
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-13
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2.1
Motor Control and Protection
Contactors
Accessories
Auxiliary Contacts—Frames B–G
Notes
Interlocked opposing contacts, to IEC/EN 60947-5-1 Annex L (positively driven), within the auxiliary contact modules (not NO
[early make] and NC [late break] contacts) and for the built-in auxiliary contacts of the XTCE007_–XTCE032_ Auxiliary break
contact can be used as mirror contact to IEC/EN 60947-4-1 Annex F (not NC [late break] contact). No auxiliary contacts can
be fitted between two contactors.
1Frames B–C cannot use both a side AND a top mount auxiliary contact at the same time.
2Can be mounted to the left side of contactor only.
Cannot be used in combination with front (top) mount auxiliary contacts or mechanical interlocks.
3For Frame D, six auxiliary contacts maximum (can be a combination of side and top mount units).
Conventional Thermal
Current, Open at 60°C
Ith = Ie, AC-1 in Amps Poles
Contact
Configuration Circuit Symbol Pkg. Qty.
Catalog Number—
Screw Terminals
Frames B–C—Front (Top) Mount 1
16 2 2NO 5 XTCEXFAC20
16 2 1NO-1NC 5 XTCEXFAC11
16 4 4NO 5 XTCEXFAC40
16 4 2NO-2NC 5 XTCEXFAC22
Frame B—Side Mount 12
16 1 1NO 1 XTCEXSAB10
16 1 1NC 1 XTCEXSAB01
Frame C—Side Mount 1
10 2 1NO-1NC 1 XTCEXSCC11 1
Frames D–G 3
16 2 2NO 5 XTCEXFBG20
16 2 1NO-1NC 5 XTCEXFBG11
16 4 4NO-0NC 5 XTCEXFBG40
16 4 2NO-2NC 5 XTCEXFBG22
Frames B–C
Frame B
Frame C
Frames D–G
54
63
64
53
54
53 61
62
54
63 73
64 74
53 83
84
54
53 61
62
71
72
83
84
53
54
51
52
14
13 23
24
33
34
43
44
14 24
13 23
14
13 21
22
14
13 23
24
33
34
43
44
14
13 21
22
31
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V9-T2-14 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.1
Motor Control and Protection
Contactors
Side Mount Auxiliary Contacts—Frames D–R, 40–2000A
Mechanical Interlock 3
Reversing Link Kits
Notes
1For Frame D, six auxiliary contacts maximum (can be a combination of side and top mount units).
2For Frames F–R, eight auxiliary contacts maximum (can be a combination of side and top mount units).
3For two contactors with AC or DC operated magnet system which are horizontally or vertically mounted. For B–G frames,
mechanical lifespan is 2.5 x 106 operations and the distance between contactors is 0 mm. For L–N frames, mechanical
lifespan is 5 x 106 operations and no auxiliary contact can be mounted between the mechanical interlock and the
contactor—the distance between contactors is 15 mm.
4XTCEXMLG, XTCEXMLN and XTCEXMLNM consist of an interlock element and mounting plate.
5Also includes interlocking bridge (XTCEXLBB). The following control cables are integrated for electrical interlock:
K1M: A1–K2M: 21; K1M: 21–K2M: A1; K1M: A2–K2M: A2.
Conventional Free Air
Thermal Current,
Ith = Ie, AC-1 in Amps Poles
Contact
Configuration Circuit Symbol Pkg. Qty.
Catalog Number—
Screw Terminals
Frame D–R 12
10 2 1NO-1NC 1 XTCEXSBN11
Frames L–R (Screw Mount) 2
10 2 1NO-1NC 1 XTCEXSBR11
For Use with … Package Qty. Catalog Number
XTCE007B–XTCE015B, XTCF020B 5 XTCEXMLB
XTCE018C–XTCE032C 1 XTCEXMLC
XTCF032C–XTCF045C
XTCE040D–XTCE072D
XTCF063D–XTCF080D 1 XTCEXMLD
XTCE080F–XTCE170G 1 XTCEXMLG 4
XTCF125G–XTCF200G
XTCE185L–XTCE570M 1 XTCEXMLM
XTCE580N–XTCEC10N 1 XTCEXMLN 4
XTCE500M–XTCE570M with XTCE500N–XTCEC10N 1 XTCEXMLNM 4
For Use with … Package Qty. Catalog Number
XTCE007B–XTCE015B 1 XTCEXRLB 5
XTCE018C–XTCE032C 1 XTCEXRLC
XTCE040D–XTCE065D 1 XTCEXRLD
XTCE080F–XTCE150G 1 XTCEXRLG
XTCE185L–XTCE250L 1 XTCEXRLL
XTCE300M–XTCE400M 1 XTCEXRLM400
Frames D–R
Frames L–R
13
44
14
43
21
32
31
22
13
44
14
43
21
32
31
22
XTCEXMLB
XTCEXMLM
XTCEXMLC
Reversing Link Kits
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-15
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2.2
Motor Control and Protection
Motor Protection and Monitoring Relays
Product Overview
Monitoring Relays Selection Guide
For our complete product offering, see Volume 5—Motor Control and Protection, CA08100006E.
Description D65 Series D65C Series
Page V9-T2-17 Page V9-T2-19
Approvals
cULus, CE RoHS, cURus, cULus, CE
Features
Various combinations of protection available
Compact cases for easy mounting
LED indicators for quick troubleshooting
Monitors AC single-phase currents from 0.1–10 A
External CT can be used to extend ranges
LED indicates output relay status
Choice of fixed or user-adjustable settings
Contact Data
Configuration SPDT or DPDT —
Maximum allowable load 10A Less than 5 VA
Material — —
Resistance — —
Dielectric strength 2000V —
Coil Data
AC 24–480 Vac —
DC 24–120 Vdc —
Power
VA (Vac) 5 VA —
Watts (Vdc) — —
General Data
Ambient temperature
Operational –4° to 149°F (–20° to 65°C) –20º to 131ºF (–28º to 55ºC)
Maximum pick-up <= 500 milliseconds Overcurrent: Adjustable throughout current range
monitored
Undercurrent: Fixed at 5% above adjustable drop-out
setting
Maximum release <= 500 milliseconds Overcurrent: Fixed at 95% of pick-up setting for D65CE;
adjustable from 50–95% of pick-up setting for D65CEK
Undercurrent: Adjustable throughout current range
monitored
Life
Mechanical operations 10 million 10 million
Electrical operations 100,000 100,000
V9-T2-16 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.2
Motor Control and Protection
Motor Protection and Monitoring Relays
Overload Relays Selection Guide
For our complete product offering, see Volume 5—Motor Control and Protection, CA08100006E.
Description
XT IEC Miniature
Overload Relays
XTOB, XTOT Thermal
Overload Relays
XT Electronic
Overload Relays
Motor Insight Overload
and Monitoring Relays
Page V9-T2-22 Page V9-T2-23 Page V9-T2-26 Page V9-T2-32
Relay type Thermal bi-metal Thermal bi-metal Electronic Electronic
FLA range 0.1–12A 0.1–630A 0.1–1500A 1–540A
FLA max.:min. ratio Approx. 1.5:1 Approx. 1.5:1 5:1 18:1 and 9:1
Trip class 10 10 Selectable 10A/10/20/30 5–30, stepped by 1’s
Reset type Selectable manual/automatic Selectable manual/automatic Selectable manual/automatic/remote Selectable manual/automatic/remote
Direct connect to XT contactor Yes, XTMC Yes, XTCE Yes, XTCE —
Direct connect to DP contactor — — Yes —
Standalone mounting — Panel or DIN Panel or DIN Panel
Thermal overload protection Yes Yes Yes Yes, programmable
Jam — — — Yes, programmable
Current unbalance protection — — Yes, selectable Yes, programmable
Single-phasing — — Yes, fixed level Yes, fixed on or off
Ground fault — — Yes, fixed Yes, programmable
Phase reversal — — — Yes, programmable
Undercurrent — — — Yes, programmable
Overcurrent — — — —
Low power/high power — — — Yes, programmable
Overvoltage/undervoltage — — — Yes, programmable
Voltage unbalance — — — Yes, programmable
Current per phase and average rms — — — Yes
Current unbalance percent — — Yes Yes
Ground fault current — — Yes Yes
Voltage per phase and average rms — — — Yes
Voltage unbalance percent — — — Yes
Power/power factor — — — Yes
Thermal capacity — — Yes Yes
Frequency — — Yes Yes
Motor run hours — — — Yes
Motor starts count — — — Yes
Time to restart after fault — — — Yes
Overload status — — Yes Yes
Programmable reset timers/attempts — — — Yes
Programmable trip delays — — — Yes
Programmable auxiliary contact — — — —
Communications with I/O — — Yes
(Modbus®, DeviceNet™, PROFIBUS®)
Yes
(Modbus, DeviceNet, PROFIBUS)
Remote display — — — Yes (NEMA 1, 12, and 3R)
Lockable user interface or
tamperproof
——Yes Yes
Alarm no-trip mode — — — Yes, for GF and line faults
Diagnostics — — — Yes, 10 fault queue
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-17
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Motor Control and Protection
Motor Protection and Monitoring Relays
Catalog Number Selection
D65 Series Monitoring Relays
D65 Series
D65 Series Full-Featured Voltage/Phase Monitor
Features
●Full-featured voltage/phase
monitoring relays
●Undervoltage, overvoltage,
phase imbalance, phase
loss (single-phasing),
phase reversal
●Universal voltage range of
208–480V provides the
flexibility to cover a variety
of applications; 120V and
600V units also available
●Automatic or manual reset
after the fault condition is
corrected
●User-adjustable settings
include nominal voltage,
percent phase imbalance,
undervoltage drop-out,
time delay on undervoltage
and time delay on restart
after fault
Product Selection
D65VML Series
D65 Series Phase Reversal Monitoring Relays
Features
●Protects against phase
reversal
●One version works on
208–480V three-phase
systems
●10A SPDT output contacts
Product Selection
D65VMC Series
Notes
1Requires a 600V rated socket when used on system voltages greater than 300V.
2The D3PA2 socket is rated 10A, 600V.
D65 VML S 120
Type
D65 = D65 Series
Voltage
120 = 120V
208 = 208V
240 = 240V
400 = 400V
480 = 240–480V
600 = 600V
Function
VML = Full-featured voltage/phase monitor
PLR = Phase loss/reversal
VMC = Phase reversal
PAR = Phase loss/reverse/undervoltage
Monitoring
S=Surface mount
P or blank = Plug-in octal
Style Operating Voltage, 50/60 Hz Catalog Number
Surface-mount (DIN rail or panel) 120V D65VMLS120
208–480V D65VMLS480
600V D65VMLS600
Plug-in (DIN rail) 120V D65VMLP120
208–480V D65VMLP480 1
8-pin socket — D3PA2 2
8-pin IP20 rated socket — D3PA6
D65VML_
Style Nominal Voltage, 50/60 Hz Catalog Number
Plug-in 120V D65VMC120
208–480V D65VMC480 1
D65VMC_
V9-T2-18 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
D65 Series Phase Loss and Reversal Monitoring Relays
Features
●Protects against phase loss
and phase reversal
●LED indicates both normal
and fault conditions
●10A SPDT output contacts
Product Selection
D65PLR Series
D65 Series Phase Loss, Reversal and Undervoltage
Features
●Protects against phase
loss, phase reversal and
undervoltage
●Undervoltage setting is
adjustable from 75–95% of
nominal
●LED indicates both normal
and fault conditions
●10A SPDT output contacts
Product Selection
D65PAR Series
Note
1Requires a 600V rated socket when used on system voltages greater than 300V.
Style Nominal Voltage, 50/60 Hz Catalog Number
Plug-in 120V D65PLR120
208V D65PLR208
240V D65PLR240
400V D65PLR400 1
480V D65PLR480 1
D65PLR_
Style Nominal Voltage, 60 Hz Undervoltage Range Catalog Number
Plug-in 120V 90–115V D65PAR120
208V 156–198V D65PAR208
240V 180–230V D65PAR240
400V 300–380V D65PAR400 1
480V 360–460V D65PAR480 1
D65PAR_
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-19
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Motor Control and Protection
Motor Protection and Monitoring Relays
Catalog Number Selection
D65C Series Monitoring Relays
D65C Series
D65CE Standard Current Monitoring Relays
Features
●Monitors AC single-phase
currents
●Three separate current
monitoring ranges covering
0.1–10 amperes
●External CT can be used to
extend ranges
●Fixed 100 ms pick-up and
drop-out time delay
Product Selection
D65CE Series
D65C E K 2 C10 T
Type
D65C = Current monitors Function
E= Standard
H= Overcurrent
L= Undercurrent
Drop-Out Setting
K= Adjustable
Blank =Fixed
Current Range
C01 =0.1–1A
C5 =0.5–5A
C10 = 1–10A
Number of Poles
1=1 PDT
2=2 PDT
Voltage
T= 24 Vac
A= 120 Vac
Pick-Up Setting Drop-Out Setting Input Voltage
Current Range
Monitored Catalog Number
SPDT—8-Pin Plug-In
Adjustable Fixed
(at 95% of pick-up)
24 Vac 0.1–1A D65CE1C01T
0.5–5A D65CE1C5T
1–10A D65CE1C10T
120 Vac 0.1–1A D65CE1C01A
0.5–5A D65CE1C5A
1–10A D65CE1C10A
Adjustable
(50–95% of pick-up)
24 Vac 0.1–1A D65CEK1C01T
0.5–5A D65CEK1C5T
1–10A D65CEK1C10T
120 Vac 0.1–1A D65CEK1C01A
0.5–5A D65CEK1C5A
1–10A D65CEK1C10A
DPDT—11-Pin Plug-In
Adjustable Fixed
(at 95% of pick-up)
24 Vac 0.1–1A D65CE2C01T
0.5–5A D65CE2C5T
1–10A D65CE2C10T
120 Vac 0.1–1A D65CE2C01A
0.5–5A D65CE2C5A
1–10A D65CE2C10A
Adjustable
(50–95% of pick-up)
24 Vac 0.1–1A D65CEK2C01T
0.5–5A D65CEK2C5T
1–10A D65CEK2C10T
120 Vac 0.1–1A D65CEK2C01A
0.5–5A D65CEK2C5A
1–10A D65CEK2C10A
D65CE_
V9-T2-20 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
D65CH Series, Overcurrent Monitors
Features
●Monitors AC single-phase
currents for overcurrent
conditions
●Three separate current
monitoring ranges covering
0.1–10 amperes
●External CT can be used to
extend ranges
●Adjustable pick-up setting
with either fixed or
adjustable drop-out setting
●Adjustable time delay of
0.1–10 seconds on pick-up
●Fixed 100 ms time delay
on drop-out
●LED indicates output
Product Selection
D65CH Series
Pick-Up Setting Drop-Out Setting Input Voltage
Current Range
Monitored Catalog Number
SPDT—8-Pin Plug-In
Adjustable Fixed
(at 95% of pick-up)
24 Vac 0.1–1A D65CH1C1T
0.5–5A D65CH1C5T
1–10A D65CH1C10T
120 Vac 0.1–1A D65CH1C1A
0.5–5A D65CH1C5A
1–10A D65CH1C10A
Adjustable
(50–95% of pick-up)
24 Vac 0.1–1A D65CHK1C1T
0.5–5A D65CHK1C5T
1–10A D65CHK1C10T
120 Vac 0.1–1A D65CHK1C1A
0.5–5A D65CHK1C5A
1–10A D65CHK1C10A
DPDT—11-Pin Plug-In
Adjustable Fixed
(at 95% of pick-up)
24 Vac 0.1–1A D65CH2C1T
0.5–5A D65CH2C5T
1–10A D65CH2C10T
120 Vac 0.1–1A D65CH2C1A
0.5–5A D65CH2C5A
1–10A D65CH2C10A
Adjustable
(50–95% of pick-up)
24 Vac 0.1–1A D65CHK2C1T
0.5–5A D65CHK2C5T
1–10A D65CHK2C10T
120 Vac 0.1–1A D65CHK2C1A
0.5–5A D65CHK2C5A
1–10A D65CHK2C10A
D65CH_
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-21
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Motor Control and Protection
Motor Protection and Monitoring Relays
D65CL Series, Undercurrent Monitoring Relays
Features
●Monitors AC single-phase
currents for undercurrent
conditions
●Three separate current
monitoring ranges covering
0.1–10 amperes
●External CT can be used to
extend ranges
●Adjustable drop-out setting
with fixed pick-up setting
●Adjustable time delay
of 0.1–10 seconds on
drop-out
●Fixed 100 ms time delay
on pick-up
Product Selection
D65CL Series
Pick-Up Setting Drop-Out Setting Input Voltage
Current Range
Monitored Catalog Number
SPDT—8-Pin Plug-In
Adjustable Fixed
(at 5% of drop-out)
24 Vac 0.1–1A D65CL1C1T
0.5–5A D65CL1C5T
1–10A D65CL1C10T
120 Vac 0.1–1A D65CL1C1A
0.5–5A D65CL1C5A
1–10A D65CL1C10A
SPDT—11-Pin Plug-In
Adjustable Fixed
(at 5% of drop-out)
24 Vac 0.1–1A D65CL2C1T
0.5–5A D65CL2C5T
1–10A D65CL210T
120 Vac 0.1–1A D65CL2C1A
0.5–5A D65CL2C5A
1–10A D65CL2C10A
D65CL_
V9-T2-22 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
XT IEC Miniature Overload Relays
Features
●Trip class 10A
●Ambient temperature compensated –5° to 50°C
(23° to 122°F)
●Selectable manual/automatic reset
●1NO-1NC auxiliary contact as standard
●Direct mount with XTMC contactors
Catalog Number Selection
XT IEC Miniature Overload Relays
Miniature Overload Relays
Product Selection
Miniature Overload Relays 12
Notes
1Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN03402002E for more information.
2When fitted directly to the contactor, a clearance of at least 5 mm is required between the overload relays.
Overload
Release It
Tri p
Class
Contact
Sequence
Contact
Configuration
Short Circuit Protection (A)
Catalog Number
Type 1 Coordination,
gG/gL
Type 2 Coordination,
gG/gL
Circuit
Breaker
CEC/NEC
Fuse
0.1–0.16A 10A 1NO-1NC 20 0.5 15 — XTOMP16AC1
0.16–0.24A 20 1 15 — XTOMP24AC1
0.24–0.4A 20 2 15 — XTOMP40AC1
0.4–0.6A 20 2 15 — XTOMP60AC1
0.6–1A 20 4 15 3 XTOM001AC1
1–1.6A 20 6 15 6 XTOM1P6AC1
1.6–2.4A 20 6 15 6 XTOM2P4AC1
2.4–4A 20 10 15 15 XTOM004AC1
4–6A 20 10 15 20 XTOM006AC1
6–9A 20 10 15 35 XTOM009AC1
9–12A — — — 45 XTOM012AC1
Type
OM = Mini overload relay
Trip Class
C1 = Class 10A
Designation
XT = XT IEC power control Frame Size
A = 45 mm mini
XT OM P16 A C1
Overload Release
P16 = 0.1–0.16A
P24 = 0.16–0.24A
P40 = 0.24–0.4A
P60 = 0.4–0.6A
001 =0.6–1A
1P6 = 1–1.6A
2P4 = 1.6–2.4A
004 = 2.4–4A
006 = 4–6A
009 = 6–9A
012 = 9–12A
6429896
97 95
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-23
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Motor Control and Protection
Motor Protection and Monitoring Relays
XTOB, XTOT Thermal Overload Relays
Features
●Direct mount to XT contactors or separate mount
●Class 10A
●Up to 630A
Catalog Number Selection
XTOB, XTOT Thermal Overload Relays
Thermal Overload Relays
Type
OB = Bimetallic overload relay
OT = Current transformer overload relay
Designation
XT = XT line of IEC control
Trip Class
C1 = Class 10A
C3 = Class 30
Mounting
Blank = Direct to contactor
S= Separate mount
Frame Size
Designation
B = 45 mm
C = 45 mm
D = 55 mm
G = 90 mm
L = 140 mm
Blank = XTOT only
Overload Release
Frame B
P16 = 0.1–0.16A
P24 = 0.16–0.24A
P40 = 0.24–0.4A
P60 = 0.4–0.6A
001 =0.6–1A
1P6 = 1.0–1.6A
2P4 = 1.6–2.4A
004 =2.4–4A
006 = 4–6A
010 = 6–10A
012 = 9–12A
016 = 12–16A
Frame C
P16 = 0.1–0.16A
P24 = 0.16–0.24A
P40 = 0.24–0.4A
P60 = 0.4–0.6A
001 =0.6–1A
1P6 = 1.0–1.6A
2P4 = 1.6–2.4A
004 =2.4–4A
006 = 4–6A
010 = 6–10A
016 = 10–16A
024 = 16–24A
032 = 24–32A
Frame D
010 = 6–10A
016 = 10–16A
024 = 16–24A
040 = 24–40A
057 = 40–57A
065 = 50–65A
075 = 65–75A
Frame F
035 = 25–35A
050 = 35–50A
070 = 50–70A 100 = 70–100A
Frame G
035 = 25–35A
050 = 35–50A
070 = 50–70A
100 = 70–100A
125 = 95–125A
150 = 120–150A
175 = 145–175A
Frame L
070 = 50–70A
100 = 70–100A
125 = 95–125A
160 = 120–160A
220 = 160–220A
250 = 200–250A
CT Type
063 = 42–63A
090 = 60–90A
125 = 85–125A
160 = 110–160A
240 = 160–240A
290 = 190–290A
400 = 270–400A
540 = 360–540A
XT OB P16 B C1 S
V9-T2-24 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
Product Selection
XTOB, XTOT Thermal Overload Relays
Notes
Short circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting.
See MN03402001E for more information on overload relays for Frames B–G.
Trip Class: 10A
Suitable for protection of EEx e-motors. EC prototype test certificate available upon request.
Observe manuals MN03402001E and MN03407001E. See documentation—manuals for overload monitoring of EEx e-motors.
Overload
Releases, Ir
Contact
Sequence
Contact
Configuration
For Use with Contactor
Ampere Range
Short-Circuit Protection (A)
Catalog Number
Maximum
Circuit Breaker CEC/NEC Fuse
Frame B—Direct Mount to XTCE…B Contactor
0.1–0.165 1NO-1NC 7–15A 25 3 XTOBP16BC1
0.16–0.24 7–15A 25 3 XTOBP24BC1
0.24–0.4 7–15A 25 3 XTOBP40BC1
0.4–0.6 7–15A 25 3 XTOBP60BC1
0.6–1 7–15A 25 3 XTOB001BC1
1–1.6 7–15A 25 6 XTOB1P6BC1
1.6–2.4 7–15A 25 6 XTOB2P4BC1
2.4–4 7–15A 25 15 XTOB004BC1
4–6 7–15A 25 20 XTOB006BC1
6–10 7–15A 25 35 XTOB010BC1
9–12 9–15A 25 45 XTOB012BC1
12–16 12–15A 30 45 XTOB016BC1
Frame C—Direct Mount to XTCE…C Contactor
0.6–1 1NO-1NC 18–32A 25 3 XTOB001CC1
1–1.6 18–32A 25 6 XTOB1P6CC1
1.6–2.4 18–32A 25 6 XTOB2P4CC1
2.4–4 18–32A 25 15 XTOB004CC1
4–6 18–32A 25 20 XTOB006CC1
6–10 18–32A 25 25 XTOB010CC1
10–16 18–32A 30 25 XTOB016CC1
16–24 18–32A 30 25 XTOB024CC1
24–32 25–32A 30 25 XTOB032CC1
Frame D—Direct Mount to XTCE…D Contactor
6–10 1NO-1NC 40–72A 25 25 XTOB010DC1
10–16 40–72A 25 25 XTOB016DC1
16–24 40–72A 30 25 XTOB024DC1
24–40 40–72A 125 125 XTOB040DC1
40–57 50–72A 150 150 XTOB057DC1
50–65 65–72A 150 200 XTOB065DC1
65–75 72A 150 200 XTOB075DC1
Frames F–G—Direct Mount to XTCE…F or XTCE…G Contactor
35–50 1NO-1NC 80–170A 150 200 XTOB050GC1
50–70 80–170A 150 200 XTOB070GC1
70–100 80–170A 400 400 XTOB100GC1
95–125 80–170A 500 400 XTOB125GC1
120–150 80–170A 600 600 XTOB150GC1
145–175 150–170A 600 600 XTOB175GC1
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-25
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Motor Control and Protection
Motor Protection and Monitoring Relays
XTOB, XTOT Thermal Overload Relays, continued
Current Transformer Operated Overload Relay
Accessories
DIN-Rail or Panel-Mount Adapter,
Frames C–D 1
Terminal Lug Kit—Set of Three Lugs
Notes
Short circuit protection: Observe the maximum permissible fuse of the contactor with direct device
mounting. See MN03402001E for more information on overload relays for Frames B–G.
Trip Class: 10A
Suitable for protection of EEx e-motors. EC prototype test certificate available upon request.
Observe manuals MN03402001E and MN03407001E. See documentation—manuals for overload
monitoring of EEx e-motors.
1Can be snap fitted on a top hat rail (DIN rail) or can be screw fitted.
Overload
Releases, Ir
Contact
Sequence
Contact
Configuration
For Use with Contactor
Ampere Range
Short-Circuit Protection (A)
Catalog Number
Maximum
Circuit Breaker CEC/NEC Fuse
Frames F–G—Separate Mount
35–50 1NO-1NC 80–170A 150 200 XTOB050GC1S
50–70 80–170A 150 200 XTOB070GC1S
70–100 80–170A 400 400 XTOB100GC1S
95–125 80–170A 500 400 XTOB125GC1S
120–150 80–170A 600 600 XTOB150GC1S
145–175 150–170A 600 600 XTOB175GC1S
Frame L—Direct Mount to XTC (E or S)…L or Separate Mount
50–70 1NO-1NC 185–250A 150 200 XTOB070LC1
70–100 185–250A 400 400 XTOB100LC1
95–125 185–250A 500 400 XTOB125LC1
120–160 185–250A 600 600 XTOB160LC1
160–220 185–250A 800 800 XTOB220LC1
200–250 225–250A 600 700 XTOB250LC1
Overload
Releases, Ir
Contact
Sequence
Contact
Configuration
For Use with Contactor
Ampere Range
Short-Circuit Protection (A)
Catalog Number
Maximum
Circuit Breaker CEC/NEC Fuse
Frames M–N—Separate Mount
160–240 1NO-1NC 300–500A 600 700 XTOT240C3S
190–290 300–500A 600 700 XTOT290C3S
270–400 300–500A 1000 1000 XTOT400C3S
360–540 500A 600 1000 XTOT540C3S
420–630 630A 600 1000 XTOT630C3S
For Use With…
Package
Qty. Catalog Number
XTOB…CC1 5 XTOBXDINC
XTOB…DC1 2 XTOBXDIND
Description For Use With…
Package
Qty. Catalog Number
Set of three lugs
#6 AWG-350MCM
XTOB…LC1 1 XTOBXTLL
Adapter
V9-T2-26 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
XT Electronic Overload Relays
Features
●Direct mount to XT contactors or separate mount
●Standard version: selectable trip class (10A, 10, 20, 30) with
selectable manual or auto reset
●Broad 5:1 FLA range
●Self-powered design, will accept AC voltages from
12–690V 50/60 Hz
●Electrically isolated 1NO-1NC contacts (push-to-test)
●FLA range of 0.1–1500A
Catalog Number Selection
XT Electronic Overload Relays
XT Electronic Overload Relay—IEC 1
Note
1See Page V9-T2-27 for Product Selection.
Designation
XT = XT line of IEC control
Type
OE = Electronic overload relay
Mounting
Blank = Direct to contactor
S = Separate mount (Frames C and G only)
Trip Type
CS = Selectable Class 10A, 10, 20, 30
GS = Ground fault with selectable Class 10, 20
Overload Range
Contactor Frame
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
B = 45 mm
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
045 = 9–45A
C = 45 mm
045 = 9–45A
100 = 20–100A
D = 55 mm
100 = 20–100A F, G = 105 mm
XT OE 1P6 C CS S
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-27
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Motor Control and Protection
Motor Protection and Monitoring Relays
Product Selection
XT Electronic Overload Relays
XT Electronic Overload Relays for Direct Mount to XT Contactors
XT Electronic Overload Relays with Ground Fault for Direct Mount to XT Contactors
For Use with
XT Contactor
Frame
For Use with
Contactor
Overload
Range (Amps)
Contact
Sequence
Frame
Size
Auxiliary
Contact
Configuration Type Catalog Number
B XTCE007B_,
XTCE009B_,
XTCE012B_,
XTCE015B_
0.33–1.65 45 mm NO-NC ZEB12-1,65 XTOE1P6BCS
1–5 ZEB12-5 XTOE005BCS
4–20 ZEB12-20 XTOE020BCS
C XTCE018C_,
XTCE025C_,
XTCE032C
0.33–1.65 45 mm NO-NC ZEB32-1,65 XTOE1P6CCS
1–5 ZEB32-5 XTOE005CCS
4–20 ZEB32-20 XTOE020CCS
9–45 ZEB32-45 XTOE045CCS
D XTCE040D_,
XTCE050D_,
XTCE065D_,
XTCE072D_
9–45 45 mm NO-NC ZEB65-45 XTOE045DCS
20–100 55 mm ZEB65-100 XTOE100DCS
F, G XTCE080F_,
XTCE095F_,
XTCE115G_,
XTCE150G_,
XTCE170G_
20–100 55 mm NO-NC ZEB150-100 XTOE100GCS
For Use with
XT Contactor
Frame
For Use with
Contactor
Overload
Range (Amps)
Contact
Sequence
Frame
Size
Auxiliary
Contact
Configuration Type Catalog Number
B XTCE007B_,
XTCE009B_,
XTCE012B_,
XTCE015B_
0.33–1.65 45 mm NO-NC ZEB12-1.65-GF XTOE1P6BGS
1–5 ZEB12-5-GF XTOE005BGS
4–20 ZEB12-20-GF XTOE020BGS
C XTCE018C_,
XTCE025C_,
XTCE032C
0.33–1.65 45 mm NO-NC ZEB32-1.65-GF XTOE1P6CGS
1–5 ZEB32-5-GF XTOE005CGS
4–20 ZEB32-20-GF XTOE020CGS
9–45 ZEB32-45-GF XTOE045CGS
D XTCE040D_,
XTCE050D_,
XTCE065D_,
XTCE072D_
9–45 45 mm NO-NC ZEB65-45-GF XTOE045DGS
20–100 55 mm ZEB65-100-GF XTOE100DGS
F, G XTCE080F_,
XTCE095F_,
XTCE115G_,
XTCE150G_,
XTCE170G_
20–100 55 mm NO-NC ZEB150-100-GF XTOE100GGS
45 mm XT for
Direct Mount
2 4 6 98 96
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2 4 6 98 96
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2 4 6 98 96
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2 4 6 98 96
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45 mm XT for
Direct Mount
with Ground Fault
2 4 6 98 96
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2 4 6 98 96
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2 4 6 98 96
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2 4 6 98 96
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V9-T2-28 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
XT Electronic Overload Relays for use with Large Frame XT Contactors (L–R)
Use CTs and 1-5A XT overload relay. CT kit does not include overload relay (order separately).
XT Electronic Overload Relays for Separate Mount
XT
Contactor
Frame
For Use with IEC
Contactor Amp
Range (AC-3)
CT Range
(Amps) Description
CT Kit
Catalog Number
Terminal
Size
Overload Relay
Catalog Number
Overload Relay
with Ground Fault
Catalog Number
L, M 185–500A 60-300 300: 5 panel-mount CT kit
with integrated lugs
ZEB-XCT300 750 kcmil
(2) 250 kcmil
3/0 Cu/Al
XTOE005CCSS XTOE005CGSS
M, N 300–820A 120-600 600: 5 panel-mount CT kit
with integrated,
pass through holes
ZEB-XCT600 (2) 750 kcmil
3/0 Cu/Al
XTOE005CCSS XTOE005CGSS
N 580–1000A 200-1000 1000: 5 panel-mount CT kit
with integrated,
pass through holes
ZEB-XCT1000 (3) 750 kcmil
3/0 Cu/Al
XTOE005CCSS XTOE005CGSS
R 1600A 300-1500 1500: 5 panel-mount CT kit
with integrated,
pass through holes
ZEB-XCT1500 (4) 750 kcmil
1/0 Cu/Al
XTOE005CCSS XTOE005CGSS
Overload
Range (Amps)
Frame
Size
Contact
Sequence Type
Overload Relay
Catalog Number
Overload Relay
with Ground Fault
Catalog Number
Overload Relay
0.33–1.65 45 mm ZEB32-1.65/KK XTOE1P6CCSS XTOE1P6CGSS
1–5 ZEB32-5/KK XTOE005CCSS XTOE005CGSS
4–20 ZEB32-20/KK XTOE020CCSS XTOE020CGSS
9–45 ZEB32-45/KK XTOE045CCSS XTOE045CGSS
20–100 55 mm ZEB150-100/KK XTOE100GCSS XTOE100GGSS
1–5A OL with CTs
45 mm XT for
Separate Mount
1359795
2469896
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-29
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Motor Control and Protection
Motor Protection and Monitoring Relays
Accessories
CT Kits
Accessories
Communication
The C440 is provided with two levels of communication capability.
Basic Communication via
Expansion Module—
Monitoring Only
Basic communication on
the C440 is accomplished
using an expansion module.
The expansion module plugs
into the expansion bay on
the C440 overload relay,
enabling communications
with the overload via their
Modbus RTU (RS-485)
network. No additional parts
are required. See
figure below.
Basic Communication—
Modbus
Advanced
Communication—
Monitoring and Control
C440 also has the ability to
communicate on industrial
protocols such as DeviceNet,
PROFIBUS, Modbus RTU and
Modbus TCP, and Ethernet
(planned) while providing
control capability using I/O.
An expansion module
(mentioned earlier) combined
with a communication
adapter and a communication
module allows easy
integration onto the
customer’s network. See
figure below.
Advanced Communication—
Communication Adapter with
Communication Module
Advanced
Communication—
Communication Module
The communication adapter
comes standard with four
inputs and two outputs
(24 Vdc or 120 Vac) while
providing the customer with
flexible mounting options
(DIN rail or panel).
Note
1Customer can wire remote mounted button to reset module (i.e., 22 mm pushbutton, catalog number M22-D-B-GB14-K10).
Description Catalog Number
Safety Cover
Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed. ZEB-XSC
Reset Bar
Assembles to the top of the overload to provide a larger target area for door
mounted reset operators.
ZEB-XRB
Remote Reset
Remote reset module (24 Vdc) 1C440-XCOM
Remote reset module (120 Vac) 1ZEB-XRR-120
Remote reset module (24 Vac) 1ZEB-XRR-24
Safety Cover
Reset Bar
Remote Reset
V9-T2-30 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
The following information can be viewed using the communication option:
●Motor status—running,
stopped, tripped or
resetting
●Individual rms phase
currents (A, B, C)
●Average of three-phase
rms current
●Percent thermal capacity
●Fault codes (only available
prior to reset)
●Percent phase imbalance
●Ground fault current and
percent
●Overload relay settings—
trip class, DIP switch
selections, reset selections
●Modbus address (can be
set over the network)
Communication Accessories
Description Catalog Number
Expansion module (Remote Reset/Modbus RTU, RS-485 Communication) C440-XCOM
Communication adapter kit (DIN C Panel mounted adapter, required for advance communication option) C440-COM-ADP
DeviceNet communication module kit—120V I/O (consists of C440-XCOM + C441K + C440-COM-ADP) C440-DN-120
DeviceNet communication module kit—24 Vdc I/O (consists of C440-XCOM + C441L + C440-COM-ADP) C440-DN-24
PROFIBUS communication module kit—120V I/O (consists of C440-XCOM + C441S + C440-COM-ADP) C440-DP-120
PROFIBUS communication module kit—24V I/O (consists of C440-XCOM + C441Q + C440-COM-ADP) C440-DP-24
Modbus communication module kit—120V I/O (consists of C440-XCOM + C441N + C440-COM-ADP) C440-MOD-120
Modbus communication module kit—24 Vdc I/O (consists of C440-XCOM + C441P + C440-COM-ADP) C440-MOD-24
Ethernet IP communication module kit—120V I/O (consists of C440-XCOM + C441R + C440-COM-ADP) C440-EIP-120
Expansion Module
Communication
Adapter
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-31
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Motor Control and Protection
Motor Protection and Monitoring Relays
Short Circuit Ratings (North America CSA, cUL)
Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with
regard to short-circuit current ratings (SCCR). Eaton’s C440 electronic overload relays combined
with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR
solutions needed for a variety of applications. The SCCR data in this document reflects the
latest information as of April 2010.
C440/XT Standalone Overload Relays (XT, C440)
IEC XT Starters with XT Electronic Overload Relays
Overload
FLA Range
Maximum
Operating
Voltage
Standard-Fault Short Circuit Data High-Fault Short Circuit Data
600V (kA)
Maximum
Fuse Size (A)
(RK5)
Maximum
Breaker
Size (A)
Fuses (RK5, J, CC) Thermal-Magnetic Circuit Breakers
480V (kA) 600V (kA)
Maximum
Fuse Size 480V (kA) 600V (kA)
Maximum
Breaker Size
0.33–1.65A600 Vac1 6 15 ——————
1–5A 600 Vac 5 20 20 100 100 30 100 35 20
4–20A 600 Vac 5 80 80 100 100 100 100 35 80
9–45A 600 Vac 5 175 175 100 100 100 100 35 100/175 (480/600)
20–100A 600 Vac 10 400 400 100 100 200 150 35 250/400 (480/600)
Contactor
Frame Size
Maximum
Operating
Voltage
High-Fault Short Circuit Data Thermal-Magnetic Circuit Breakers
Fuses (RK5, J, CC)
480V 600V
Maximum
Fuse Size 480V 600V
Maximum
Breaker Size
B 1–5A 100 100 30 ———
4–20A 100 100 30 — — —
C 1–5A 100 100 60 — — —
4–20A 100 100 60 — — —
9–45A 100 100 60 — — —
D 9–45A 100 100 200 65 35 175
20–100A 100 100 200 65 35 175
F 20–100A 100 100 200 65 65 350
G 20–100A 100 100 200 65 65 350
V9-T2-32 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Motor Protection and Monitoring Relays
Motor Insight Overload and Monitoring Relays
Features
●Power, voltage and current monitoring, ground fault, flexible
communications, motor and line protection in a single
package
●Monitor energy consumption at individual loads to avoid peak
demand charges
●Protect pumps from dead-head or starved conditions
●0–660V, 1–540A with two relays
●Remote display allows for configuration without opening the
panel, providing additional operator safety
Catalog Number Selection
Motor Insight Overload and Monitoring Relays
Overload and Monitoring Relays
Product Selection
Motor Insight
Power Source Monitoring Range Current Range Catalog Number
240 Vac (170–264) 170–264 Vac 1–9A C441BA
5–90A C441BB
480 Vac (323–528) 323–528 Vac 1–9A C441CA
5–90A C441CB
600 Vac (489–660) 489–660 Vac 1–9A C441DA
5–90A C441DB
120 Vac (102–132) 170–660 Vac 1–9A C4410109NOUI
5–90A C4410590NOUI
C441 B A
Device Type
C441 = Motor insight overload relay Overload Relay Voltage
B=240V
C=480V
D=600V
Communication Module
K= DeviceNet module 4IN/2OUT 120 Vac
L= DeviceNet module 4IN/2OUT 24 Vdc
M= Modbus module
N= Modbus module 4IN/2OUT 120 Vac
P= Modbus module 4IN/2OUT 24 Vdc
Q= PROFIBUS module 4IN/2OUT 24 Vdc
R= EtherNet IP module
S= PROFIBUS module 4IN/2OUT 120 Vac
Accessory Type
1= Type 1 and 12 remote mounted display
2= Type 3R kit for remote display
CMP1 = Mounting plate
Overload Relay
Current Rating
B= 2–9A
C= 20–90A
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-33
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Motor Control and Protection
Motor Protection and Monitoring Relays
Motor Insight CT Multiplier and Wire Wrap Schedule
Modbus Communication Module
DeviceNet Modules
Accessories
Motor Insight
Note
1Underscore indicates operating voltage code required.
Operating Voltage Codes
Motor FLA
Number
of Loops
Number of Conductors
Through CT Primary
CT Multiplier
Setting Catalog Number 1
Current Range: 5–90A
5–22.5 3 4 4 C441_B
6.67–30 2 3 3
10–45 1 2 2
20–90 0 1 1
Current Range: 1–9A
1–5 1 2 2 C441_A
2–9 0 1 1
60–135 0 1 150–(150:5)
120–270 0 1 300–(300:5)
240–540 0 1 600–(600:5)
Description I/O Catalog Number
Modbus communication module None C441M
Modbus communication module 4IN/2OUT 120 Vac C441N
Modbus communication module 4IN/2OUT 240 Vdc C441P
Description I/O Catalog Number
DeviceNet communication module 120 Vac C441K
DeviceNet communication module 24 Vdc C441L
Description Catalog Number
Remote display Type 1 C4411
Type 3R kit for remote display
(remote display not included)
C4413
Adaptive mounting plate C441CMP1
Code Voltage
B240 Vac
C480 Vac
D600 Vac
Remote Display
Kit for Remote display
V9-T2-34 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Manual Motor Protectors and Controllers
Product Overview
Manual Motor Protectors and Controllers Selection Guide
Description
XTPB Pushbutton
Manual Motor Protectors
XTPR Rotary
Manual Motor Protectors XTSC Manual Motor Controllers XTFC Combination Motor Controllers
Page V9-T2-35 Page V9-T2-35 Page V9-T2-39 Page V9-T2-39
Operator style Pushbutton Rotary Rotary Rotary
Components Manual motor protector Manual motor protector Manual motor protector contactor
connector kit
Manual motor protector contactor
connector kit line side adapter
UL 508 Type E — Yes, with line side adapter — —
UL 508 Type F — — — Yes
Branch motor circuit functions Disconnect Disconnect Disconnect Disconnect
Controller (manual) Controller (manual) Controller (manual and remote) Controller (manual and remote)
Short circuit protection Short circuit protection Short circuit protection Short circuit protection
Motor overload protection Motor overload protection Motor overload protection Motor overload protection
FLA range 0.1–25A 0.1–65A 0.1–65A 0.1–65A
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-35
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Motor Control and Protection
Manual Motor Protectors and Controllers
XT IEC Manual Motor Protectors
Features
●ON/OFF rotary handle with lockout provision
●Class 10 overload protection
●Motor applications from 0.1–63A
●Built-in heater and magnetic trip elements to protect
the motor
●Adjustment dial for setting motor FLA
●XTPR Rotary MMP with a lineside adapter is rated for
UL 508 Type E
Catalog Number Selection
XT IEC Manual Motor Protectors
Manual Motor Protectors
Type
PB = Manual motor protector—
pushbutton
PR = Manual motor protector—
rotary
Designation
XT = XT IEC power control
Trip Class
C1 =Class 10
Blank = Magnetic only (no thermal trip)
Frame Size
B=45 mm
D=55 mm
Current Ratings
Frame B
P16 = 0.16A
P25 = 0.25A
P40 = 0.40A
P63 = 0.63A
001 =1A
1P6 =1.6A
2P5 =2.5A
004 =4A
6P3 =6.3A
010 =10A
012 =12A
016 =16A
020 =20A
025 =25A
032 =32A
Frame D
016 = 16A
025 = 25A
032 = 32A
040 = 40A
050 = 50A
058 = 58A
063 = 63A
XT PR 012 BC1
V9-T2-36 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Manual Motor Protectors and Controllers
Product Selection
XTPB Pushbutton Manual Motor Protectors—Global and North American Ratings
Motor Protective Device with Thermal and Magnetic Trip
Note: Service Factor (SF)—Setting Ir of current scale in dependence of load factor:
SF = 1.15 -> Ir = 1 x In mot
SF = 1 -> Ir = 0.9 x In mot
Notes
1Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only.
2In this range, calculate motor rating according to rated current. Specified values to NEC® 430.6(A)(1).
Rated
Uninterrupted
Current—
Iu = Ie (Amps)
FLA Adjustment
Range/Overload
Release—Ir (A)
Short Circuit
Release—
Irm (A)
Maximum Motor Ratings 1 Maximum hp Rating—P (hp)
Screw Terminals—
Catalog Number
Maximum kW Rating
AC-3—P (kW) Three-Phase
UL 508/CSA C 22.2 No. 14
Three-Phase
220–240V 380–415V 440V 500V 660–690V 200V 240V 480V 600V
Frame B
0.16 0.1–0.16 2.2 — — — — 0.06 2222 XTPBP16BC1
0.25 0.16–0.25 3.5 — 0.06 0.06 0.06 0.12 2222 XTPBP25BC1
0.4 0.25–0.4 5.6 0.06 0.09 0.12 0.12 0.18 2222 XTPBP40BC1
0.63 0.4–0.63 8.8 0.09 0.12 0.18 0.25 0.25 2222 XTPBP63BC1
1 0.63–1 14 0.12 0.25 0.25 0.37 0.55 221/2 1/2 XTPB001BC1
1.6 1–1.6 22 0.25 0.55 0.55 0.75 1.1 223/4 1 XTPB1P6BC1
2.5 1.6–2.5 35 0.37 0.75 1.1 1.1 1.5 1/2 1/2 1 1-1/2 XTPB2P5BC1
4 2.5–4 56 0.75 1.5 1.52.23 1123 XTPB004BC1
6.3 4–6.3 88 1.1 2.2 3 3 4 1-1/2 1-1/2 3 5 XTPB6P3BC1
10 6.3–10 140 2.2 4 4 4 7.5 3 3 7-1/2 10 XTPB010BC1
12 8–12 168 3 5.5 5.5 5.5 11 3 3 7-1/2 10 XTPB012BC1
16 10–16 224 4 7.5 9 9 12.5 3 5 10 10 XTPB016BC1
20 16–20 280 5.5 9 11 12.5 15 5 5 10 15 XTPB020BC1
25 20–25 350 5.5 12.5 12.5 15 22 5 7-1/2 15 20 XTPB025BC1
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-37
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Motor Control and Protection
Manual Motor Protectors and Controllers
XTPR Rotary Manual Motor Protectors with Screw Terminals—Global Ratings and North American Ratings
Motor Protective Device with Thermal and Magnetic Trip
Note: Service Factor (SF)—Setting Ir of current scale in dependence of load factor:
SF = 1.15 -> Ir = 1 x In mot
SF = 1 -> Ir = 0.9 x In mot
Notes
1Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only.
2In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1).
3Catalog number shown comes with screw terminals. For Frame B devices up to 16A, spring cage terminals are available.
For spring cage terminals on line and load sides, insert a “C” into the catalog number in the 5th position—Example: XTPRC _BC1.
For spring cage terminals on the load side only, insert an “SC” into the catalog number in the 5th and 6th positions—Example: XTPRSC _BC1.
Rated
Uninterrupted
Current—
Iu = Ie (Amps)
FLA Adjustment
Range/Overload
Release—Ir (A)
Short Circuit
Release—
Irm (A)
Maximum Motor Ratings 1Maximum hp Rating—P (hp)
Screw Terminals—
Catalog Number 3
Maximum kW Rating
AC-3—P (kW) Three-Phase
UL 508/CSA C 22.2 No. 14
Three-Phase
220–240V 380–415V 440V 500V 660–690V 200V 240V 480V 600V
Frame B
0.16 0.1–0.16 2.2 — — — — 0.06 2222 XTPRP16BC1
0.25 0.16–0.25 3.5 — 0.06 0.06 0.06 0.12 2222 XTPRP25BC1
0.4 0.25–0.4 5.6 0.06 0.09 0.12 0.12 0.18 2222 XTPRP40BC1
0.63 0.4–0.63 8.8 0.09 0.12 0.18 0.25 0.25 2222 XTPRP63BC1
1 0.63–1 14 0.12 0.25 0.25 0.37 0.55 221/2 1/2 XTPR001BC1
1.6 1–1.6 22 0.25 0.55 0.55 0.75 1.1 223/4 1 XTPR1P6BC1
2.5 1.6–2.5 35 0.37 0.75 1.1 1.1 1.5 1/2 1/2 1 1-1/2 XTPR2P5BC1
4 2.5–4 56 0.75 1.5 1.52.23 1123 XTPR004BC1
6.3 4–6.3 88 1.1 2.2 3 3 4 1-1/2 1-1/2 3 5 XTPR6P3BC1
10 6.3–10 140 2.2 4 4 4 7.5 3 3 7-1/2 10 XTPR010BC1
12 8–12 168 3 5.5 5.5 5.5 11 3 3 7-1/2 10 XTPR012BC1
16 10–16 224 4 7.5 9912.5 351010 XTPR016BC1
20 16–20 280 5.5 9 11 12.5 15 5 5 10 15 XTPR020BC1
25 20–25 350 5.5 12.5 12.5 15 22 5 7-1/2 15 20 XTPR025BC1
32 25–32 448 7.5 15 15 22 30 7-1/2 10 25 30 XTPR032BC1
Frame D
16 10–16 224 4 7.5 9912.5 351015 XTPR016DC1
25 16–25 350 5.5 12.5 12.5 15 22 7-1/2 7-1/2 20 25 XTPR025DC1
32 25–32 448 7.5 15 17.52222 10102530 XTPR032DC1
40 32–40 560 11 20 22 24 30 10 15 30 40 XTPR040DC1
50 40–50 700 14 25 30 30 45 10 15 30 40 XTPR050DC1
58 50–58 812 17 30 37 37 55 — — 40 — XTPR058DC1
65 55–65 882 18.5 34 374555 ———— XTPR063DC1
V9-T2-38 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Manual Motor Protectors and Controllers
XTPR Manual Self-Protected Motor Starters—North American Ratings, UL 508 Type E 2
Motor Protective Device with Thermal and Magnetic Trip
Note: A UL 508 Type E self-protected manual combination starter (XTPR) consists of a manual motor protector
(XTPR) and a UL listed line side adapter (e.g., XTPAXLSA). The Type E self-protected manual combination
starter alone is a legitimate short-circuit protective device and disconnect means for the downstream motor,
while the contactor has been added to provide remote operation of the motor circuit.
Notes
1Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only.
2UL 508 Type E starters are assembled from a standard XTPR and a special incoming terminal line side adapter (XTPAXLSA or XTPAXLSAD).
3In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1).
Rated
Uninterrupted
Current—
Iu = Ie (Amps)
FLA Adjustment
Range/Overload
Release—Ir (A)
Short Circuit
Release—
Irm (A)
Maximum Motor Ratings 1
Line Side Adapter—
Catalog Number 2
Manual Motor
Protector
Screw Terminals—
Catalog Number
Maximum hp Rating—P (hp)
Three-Phase
Rated Short Circuit Breaking
Capacity (kA)
220V 240V 480–277V 600–247V 240V 480–277V 600–247V
Frame B
0.16 0.1–0.16 2.2 331/2 1/2 50 50 50 XTPAXLSA XTPRP16BC1
0.25 0.16–0.25 3.4 331/2 1/2 50 50 50 XTPAXLSA XTPRP25BC1
0.4 0.25–0.4 5.6 331/2 1/2 50 50 50 XTPAXLSA XTPRP40BC1
0.63 0.4–0.63 8.8 331/2 1/2 50 50 50 XTPAXLSA XTPRP63BC1
1 0.63–1 14 331/2 1/2 50 50 50 XTPAXLSA XTPR001BC1
1.6 1–1.6 22 333/4 3/4 50 50 50 XTPAXLSA XTPR1P6BC1
2.5 1.6–2.5 35 1/2 1/2 1 1-1/2 50 50 50 XTPAXLSA XTPR2P5BC1
4 2.5–4 56 3/4 1 2 3 50 50 50 XTPAXLSA XTPR004BC1
6.3 4–6.3 88 11-1/235505050XTPAXLSA XTPR6P3BC1
10 6.3–11 140 3 3 7-1/2 10 50 50 50 XTPAXLSA XTPR010BC1
12 8–12 168 3 3 7-1/2 — 42 42 — XTPAXLSA —
16 10–16 224 3 5 10 — 42 42 — XTPAXLSA XTPR016BC1
20 16–20 280 5 5 — — 42 42 — XTPAXLSA XTPR020BC1
25 20–25 350 5 7-1/2 15 — 18 18 — XTPAXLSA XTPR025BC1
32 25–32 448 7-1/2 10 25 — 18 18 — XTPAXLSA XTPR032BC1
Frame D
16 10–16 224 351010505050XTPAXLSAD XTPR016DC1
25 16–25 350 7-1/2 7-1/2 20 25 50 50 50 XTPAXLSAD XTPR025DC1
32 25–32 448 101025 30 5050 50 XTPAXLSAD XTPR032DC1
40 32–40 560 101030 40 5050 50 XTPAXLSAD XTPR040DC1
50 40–50 700 10 15 30 — 65 65 — XTPAXLSAD XTPR050DC1
58 50–58 812 15 15 40 — 65 65 — XTPAXLSAD XTPR058DC1
65 55–65 882 15 15 40 — 65 65 — XTPAXLSAD XTPR063DC1
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-39
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Motor Control and Protection
Manual Motor Protectors and Controllers
XT IEC Manual and Combination Motor Controllers
Features
●ON/OFF rotary handle with lockout provision
●Class 10 overload protection
●Adjustment dial for setting motor FLA
●Built-in surge suppression on DC coils as standard
●Assembled manual motor controllers consist of manual motor
protector, contactor, connector kit and 1NO-1NC auxiliary
contact for MMP
●Assembled combination motor controllers consist of manual
motor protector, contactor, connector kit, 1NO-1NC auxiliary
contact for MMP and line side adapter
●Combination motor controllers are UL 508 Type F rated, and
provide the following functions in a single device
●Disconnect, short circuit protection, motor overload
protection, motor controller
Catalog Number Selection
XT IEC Manual and Combination Motor Controllers
Manual and Combination Motor Controllers
Type
SC = Manual motor controller—
FVNR
FC =
Combination motor controller,
UL 508 Type F—FVNR
Design
XT = XT IEC power control
Coil Voltage
A= 110V 50 Hz, 120V 60 Hz
B= 220V 50 Hz, 240V 60 Hz
C= 415V 50 Hz, 480V 60 Hz
D= 550V 50 Hz, 600V 60 Hz
E= 208V 50 Hz
T= 24V 50/60 Hz
TD = 24 Vdc
Frame Size—Contactor
B= 45 mm, 7 to 15A
C= 45 mm, 18 to 32A
D= 55 mm, 40 to 65A
Rated Current of MMP
Frame B
P16 =0.16A
P25 =0.25A
P40 =0.40A
P63 =0.63A
001 =1A
1P6 =1.6A
2P5 =2.5A
004 =4A
6P3 =6.3A
010 = 10A
012 = 12A
016 = 16A
020 = 20A
025 = 25A
032 = 32A
Frame D
016 = 16A
025 = 25A
032 = 32A
040 = 40A
050 = 50A
058 = 58A
063 = 63A
Frame Size—MMP
B= 45 mm, 0.1 to 32A
D= 55 mm, 16 to 63A
XT SC 012 BBA
V9-T2-40 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Manual Motor Protectors and Controllers
Product Selection
XTSC Manual Motor Controllers (MMC)/Starter Combinations
Factory Assembled Motor Protective Device with Thermal and Magnetic Trip + Contactor
Note: The assembled Manual Motor Controller (MMC) consists of an XTPR Manual Motor Protector (MMP) and an
XTCE contactor. For Frame B MMP + Frame B Contactor assemblies, the XTSC can be mounted directly on
DIN rail without an adapter. The contactors are supported mechanically with a mechanical connection
element (included in XTPAXTPCB). For 16A and above, the assembly is mounted via a DIN rail adapter plate
(XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with electrical contact modules
(XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD.
Service Factor (SF)—Setting Ir of current scale in dependence of load factor:
SF = 1.15 -> Ir = 1 x In mot
SF = 1 -> Ir = 0.9 x In mot
Notes
1Overload release—Ir.
2Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only.
3Underscore (_) indicates magnet coil suffix required. See Page V9-T2-41.
4In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1).
FLA Adjustment
Range (A) 1
Short Circuit
Release—
Irm (A)
Maximum Motor Ratings—P 2
Assembled Manual
Motor Controller 3
Non-Reversing—
Catalog Number
Maximum kW Rating
AC-3—P (kW) Three-Phase
Maximum hp Rating—P (hp)
Three-Phase
220–240V 380–415V 500V 660–690V 200V 240V 480V 600V
Frame B MMP + Frame B Contactor
0.1–0.16 3.2 ———0.06
441/2 1/2 XTSCP16BB_
0.16–0.25 3.5 — 0.06 0.06 0.12 441/2 1/2 XTSCP25BB_
0.25–0.4 5.6 0.06 0.09 0.12 0.18 441/2 1/2 XTSCP40BB_
0.4–0.63 8.82 0.09 0.18 0.25 0.25 441/2 1/2 XTSCP63BB_
0.63–1 14 0.12 0.25 0.37 0.55 441/2 1/2 XTSC001BB_
1–1.6 22.4 0.25 0.55 0.75 1.1 443/4 1 XTSC1P6BB_
1.6–2.5 35 0.37 0.75 1.1 1.5 1/2 1/2 1 1-1/2 XTSC2P5BB_
2.5–4 56 0.751.52.231123XTSC004BB_
4–6.3 88.2 1.1 2.2 3 4 1-1/2 1-1/2 3 5 XTSC6P3BB_
6.3–10 140 2.2 4 4 7.5 3 3 7-1/2 10 XTSC010BB_
8–12 168 3 5.5 5.5 11 3 3 7-1/2 10 XTSC012BB_
10–16 224 47.5912.5331010XTSC016BB_
Frame B MMP + Frame C Contactor
10–16 224 47.5912.5331010XTSC016BC_
16–20 280 5.5912.515551015XTSC020BC_
20–25 350 5.51115225 7-1/21520XTSC025BC_
25–32 448 7.5 15 22 30 7-1/2 10 20 25 XTSC032BC_
Frame D MMP + Frame C Contactor
10–16 224 47.5912.5351015XTSC016DC_
16–25 350 5.5 12.5 12.5 22 7-1/2 7-1/2 20 25 XTSC025DC_
25–32 448 7.51517.52210102530XTSC032DC_
Frame D MMP + Frame D Contactor
32–40 560 1120223010—3030XTSC040DD_
40–50 700 1425304515153040XTSC050DD_
50–58 812 17303755——40—XTSC058DD_
55–65 882 18.5343755——40—XTSC063DD_
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-41
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Motor Control and Protection
Manual Motor Protectors and Controllers
XTFC Combination Motor Controllers (CMC), UL 508 Type F
Factory Assembled Motor Protective Device with Thermal and Magnetic Trip + Contactor + Required Line Side Adapter
Note: The assembled Combination Motor Controller (CMC) consists of an XTPR Manual Motor Protector (MMP) and an
XTCE contactor and a required Line Side Adapter. For Frame B MMP + Frame B Contactor assemblies, the XTFC
and XTFR can be mounted directly on DIN rail without an adapter. The contactors are supported mechanically with a
mechanical connection element (included in XTPAXTPCB, XTPAXRPCRB). For 16A and above, the assembly is
mounted via a DIN rail adapter plate (XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with
electrical contact modules (XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD.
Service Factor (SF)—Setting Ir of current scale in dependence of load factor:
SF = 1.15 -> Ir = 1 x In mot
SF = 1 -> Ir = 0.9 x In mot
Magnet Coil Suffix Notes
1Overload release—Ir.
2Select combination motor controllers by
full load amperes. Maximum motor
ratings (kW, hp) are for reference only.
3Underscore (_) indicates magnet coil
suffix required. See table at left.
4In this range, calculate motor rating
according to rated current. Specified
values to NEC 430.6(A)(1).
5With DC operation: Integrated diode-
resistor combination, coil rating 2.6W.
FLA Adjustment
Range (A) 1
Short Circuit
Release—
Irm (A)
Maximum Motor Ratings—P 2
Assembled Manual
Motor Controller 3
Non-Reversing—
Catalog Number
Maximum kW Rating
AC-3—P (kW) Three-Phase
Maximum hp Rating—P (hp)
Three-Phase
220–240V 380–415V 500V 660–690V 200V 240V 480V 600V
Frame B MMP + Frame B Contactor
0.1–0.16 2.2 ———0.06
441/2 1/2 XTFCP16BB_
0.16–0.25 3.5 — 0.06 0.06 0.12 441/2 1/2 XTFCP25BB_
0.25–0.4 5.6 0.06 0.09 0.12 0.18 441/2 1/2 XTFCP40BB_
0.4–0.63 8.82 0.09 0.18 0.25 0.25 441/2 1/2 XTFCP63BB_
0.63–1 14 0.120.250.370.55441/2 1/2 XTFC001BB_
1–1.6 22.4 0.250.550.751.1 443/4 1 XTFC1P6BB_
1.6–2.5 35 0.37 0.75 1.1 1.5 1/2 1/2 1 1-1/2 XTFC2P5BB_
2.5–4 56 0.751.52.231123XTFC004BB_
4–6.3 88.2 1.1 2.2 3 4 1-1/2 1-1/2 3 5 XTFC6P3BB_
6.3–10 140 2.2 4 4 7.5 3 3 7-1/2 10 XTFC010BB_
8–12 168 35.55.511337-1/2—XTFC012BB_
10–16 224 47.5912.53510—XTFC016BB_
Frame B MMP + Frame C Contactor
10–16 224 47.5912.53510—XTFC016BC_
16–20 280 5.5 9 12.5 15 5 5 — — XTFC020BC_
20–25 350 5.5 11 15 22 5 7-1/2 15 — XTFC025BC_
25–32 448 7.5 15 22 30 7-1/2 10 20 — XTFC032BC_
Frame D MMP + Frame C Contactor
10–16 224 47.5912.5351010XTFC016DC_
16–25 350 5.5 12.5 12.5 22 7-1/2 7-1/2 20 25 XTFC025DC_
25–32 448 7.51517.52210102530XTFC032DC_
Frame D MMP + Frame D Contactor
32–40 560 1120223010103040XTFC040DD_
40–50 700 14253045101530—XTFC050DD_
50–58 812 17303755151540—XTFC058DD_
55–65 882 18.5343755151540—XTFC063DD_
Coil Voltage
Suffix
Code
110V 50 Hz, 120V 60 Hz A
220V 50 Hz, 240V 60 Hz B
24V 50/60 Hz T
24 Vdc TD 5
415V 50 Hz, 480V 60 Hz C
550V 50 Hz, 600V 60 Hz D
208V 60 Hz E
V9-T2-42 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.3
Motor Control and Protection
Manual Motor Protectors and Controllers
Accessories
Auxiliary Contacts
IP65 Rotary Handle Mechanism 123
Shunt Release
Undervoltage Release
Notes
1With ON/OFF switch position and “+” (tripped), lockable with three padlocks, 4–8 mm hasp. Can be locked in the OFF position, if required.
2Rotary handle mechanisms ship with door interlock disabled. See instruction publication with product for how to enable door interlock.
3Not for use with XTPAXFAEM20 early-make front-mount auxiliary contact.
Contact Configuration Contact Sequence
Screw Terminals
Pkg. Qty. Catalog Number
Side-Mount
1NO-1NC 5 XTPAXSA11
Front-Mount
1NO-1NC 5 XTPAXFA11
Description Pkg. Qty. Catalog Number
Complete Kits—Includes Handle, Shaft and Required Hardware
Rotary handle mechanism IP65 black—for use on main
switches to IEC/EN 60204.
1XTPAXRHMB
Rotary handle mechanism IP65 red/yellow—for use on main
switch with emergency-stop function to IEC/EN 60204.
1XTPAXRHMRY
Rotary handle mechanism IP65 black—for use on main
switches to IEC/EN 60204 where XTPR is mounted 90° from
vertical.
1XTPAXRHM90B
Rotary handle mechanism IP65 red/yellow—for use on main
switch with emergency-stop function to IEC/EN 60204
where XTPR is mounted 90° from vertical.
1XTPAXRHM90RY
Pkg. Qty.
Screw Terminals—
Catalog Number
2XTPAXSR120V60H
2XTPAXSR240V60H
2XTPAXSR480V60H
2XTPAXSR24VDC
Pkg. Qty.
Screw Terminals—
Catalog Number
2XTPAXUVR120V60H
2XTPAXUVR240V60H
2XTPAXUVR480V60H
Rotary Handle
Mechanism
Shunt Release
Undervoltage Release
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-43
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2.3
Motor Control and Protection
Manual Motor Protectors and Controllers
Three-Phase Commoning Links 1
Incoming Terminal for Three-Phase Commoning Link 2
Line-Side Adapter 3
Notes
1Protected against accidental contact. B Frame short circuit proof Ue = 690V, Iu = 63A; D Frame short circuit proof
Ue = 690V, Iu = 128A. Frame B links can be combined by rotating mounting. Frame D links cannot be combined.
2For three-phase commoning link, protected against accidental contact, Ue = 690V, Iu = 63A; for conductor cross-
sections: 2.5–25 mm2 stranded; 2.5–16 mm2 flexible with ferrules, AWG 14-6.
3XTPAXLSA is for three-phase commoning link, finger- and back-of-hand proof, Ue = 690V, Iu = 60A; for conductor
cross sections: 2.5–25 mm2 stranded, 2.5–16 mm2 flexible with ferrule, AWG 14-6.
4XTPAXLSAD cannot be combined with three-phase commoning links.
For Use With… Qty MMP
Length of
Link (mm)
Unit
Width (mm) Pkg. Qty. Catalog Number
Frame B
MMP with no side-mounted auxiliaries or voltage releases 2 90 45 10 XTPAXCLKA2
3 135 45 10 XTPAXCLKA3
4 180 45 10 XTPAXCLKA4
5 225 45 10 XTPAXCLKA5
Frame D
MMP with no side-mounted auxiliaries or voltage releases 2 110 55 1 XTPAXCLKA2D
3165551XTPAXCLKA3D
4220551XTPAXCLKA4D
For Use With… Pkg. Qty. Catalog Number
B Frame XTPR, XTPB 5 XTPAXIT
For Use With… Pkg. Qty. Catalog Number
B Frame XTPR to create a UL 508 type E/F manual
combination starter
5XTPAXLSA
D Frame XTPR to create a UL 508 type E/F manual
combination starter
1XTPAXLSAD 4
MMP—Frame B
MMP—Frame D
Incoming Terminal
Line-Side Adapter
V9-T2-44 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Manual Motor Protectors and Controllers
Combination Connection Kits for Connection of XTPR MMP with XTCE Contactor
Insulated Enclosures for Surface Mounting
Notes
1Built-in terminal for PE(N).
2North American enclosures come with conduit adapters for use with 1/2 NPT.
3Built-in N and PE terminal, lower part without knockouts.
4Integrated terminal for PE(N) connection.
5% Metric knockouts:
Top ÷ bottom: M25/M32
In backplate: M25/M32
Control cable entry: M20
For Use With… Description Std. Pack Catalog Number
Non-Reversing Starters
XTPR…B + XTCE…B Comprised of: 1 XTPAXTPCB
Mechanical connection element for XTPR…B and contactor
Main current wiring between XTPR…B and contactor in tool-less plug
connection
Cable guidance
Use contactor auxiliary switch XTCEXFAT_.
Control cable guidance: max. six cables up to 2.5 mm2 external diameter or
four cables up to 3.5 mm2 external diameter.
XTPR…B + XTCE…C
XTPR…D + XTCE…D
Comprised of: 1 XTPAXTPCC
DIN rail adapter plate
Main current wiring between XTPR and contactor 1 XTPAXTPCD
Degree of
Protection For Use With… Description Catalog Number
XTPB Pushbutton Manual Motor Protectors—North American Usage 12
IP65
NEMA
3R, 4X, 12, 13
XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20,
XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL
With actuating diaphragm XTPBXENAS65
IP65
NEMA
3R, 4X, 12, 13
XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20,
XTPAXUVR_, XTPAXSR_, XTPAXCL
With emergency-stop (E-stop) pushbutton
actuator, red/yellow
XTPBXENASES65
B Frame (0.1–32A) XTPR Rotary Manual Motor Protectors—North American Usage 3
IP55
NEMA
1, 12, 3R
B Frame XTPR Only or with: XTPAXSA_ and XTPAXFA_,
XTPAXUVR_ and XTPAXFA_, XTPAXSR_ and XTPAXFA_,
XTPAXCL
With red/yellow rotary handle for use as
emergency-stop switch to VDE 0113
XTPAXENAS55RY
D Frame (10–65A) XTPR Rotary Manual Motor Protectors 45
IP65
NEMA
1, 12, 3R, 4X
D Frame XTPR only or with: XTPAXFA_, XTPAXFAEM20,
XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_,
XTPAXCL
With red/yellow rotary handle for use as
emergency-stop switches to IEC/EN 60204
XTPAXENCSD65RY
Non-Reversing
Starters
Insulated Enclosures
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-45
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2.4
Motor Control and Protection
Soft Starters
Product Overview
Soft Starters Selection Guide
Description S701 DS6 S801 S811
Page V9-T2-46 Page V9-T2-48 Page V9-T2-49 Page V9-T2-55
Power
Current range (A) Up to 25 and up to 30 with bypass 41–200 37–1000 37–1000
Phases Two-phase control Two-phase control 3 3
Input voltage (line voltage) Up to 600V Up to 460V 0–600V; 690V on V and T Frame 0–600V; 690V on V and T Frame
Horsepower range Up to 25 hp 230V: 10–60 hp;
460V: 30–150 hp
230V: 10–400 hp;
20–800 hp
460V: 575V:30–1000 hp
230V: 10–400 hp;
20–800 hp
460V: 575V:30–1000 hp
Internal run-bypass Can have bypass with auxiliary
contact
Yes Yes Yes
Inside-the-delta control — — Yes Yes
Control
User interface Non-digital interface Rotary dials DIP switches and rotary dials LCD and keypad
Control voltage 24–300 AC/DC 24 Vdc 24 Vdc 24 Vdc
Communications — — — EtherNet/IP; Ethernet
Modbus;
Serial Modbus;
PROFIBUS DP
Program relays — — — Yes
Soft Start
Voltage ramp initial current 5–85% LRT 5–85% LRT 5–85% LRT 5–85% LRT
Voltage ramp time 0.5–20 sec. 1–30 sec. 0.5–180 sec. 0.5–180 sec.
Current limit — — 5–85% LRT 5–85% LRT
Current limit time — — 0.5–180 sec. 0.5–180 sec.
Kick start current 0–85% LRT — 5–85% LRT 5–85% LRT
Kick start time 0–200 ms — 0–2 sec. 0–2 sec.
Jog — — Yes Yes
Soft Stop
Stop ramp time 0–20 sec. 0–30 sec. 0–60 sec. 0–60 sec.
Electronic DC injection braking Yes — — —
Preset slow speed — — — —
Pump control — — Optional Optional
Environmental
Operating temperature –30° to 40°C 0° to 40°C –30° to 50°C –30° to 50°C
Humidity 0–95% non-condensing 0–95% non-condensing 0–95% non-condensing 0–95% non-condensing
Altitude <2000M <2000M <2000M <2000M
V9-T2-46 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.4
Motor Control and Protection
Soft Starters
S701 Soft Start Controller
Features
●Rated operational voltage up to 600 Vac
●Control voltage range from 24–480 Vac/Vdc, 24–300 Vac/Vdc
with auxiliary contact or brake
●Adjustable ramp times
●Adjustable initial torque control (0–85%)
●Kick start feature
Catalog Number Selection
S701 Soft Start Controller
Soft Start Controller
Product Selection
Soft Start Controllers
Maximum
Current
Line
Voltage
Control
Voltage
(Vac/Vdc)
Three-Phase Motor
Catalog
Number
kW Rating (50 Hertz) Horsepower Rating (60 Hertz)
230V 380–400V 440V
200V
1.0 SF 1.15 SF
230V
1.0 SF 1.15 SF
460V
1.0 SF 1.15 SF
575V
1.0 SF 1.15 SF
3.5208–24024–2407.5N/AN/A1111N/AN/AN/AN/AS701C03N3S
3.5 380–415 24–300 N/A 1.1 N/A N/A N/A N/A N/A 1-1/2 1-1/2 N/A N/A S701D03N3S
3.5 440–480 24–300 N/A N/A 1.5 N/A N/A N/A N/A 2 2 N/A N/A S701E03N3S
3.5 500–600 24–300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 2 2 S701G03N3S
15 208–24024–2404N/AN/A3333N/AN/AN/AN/AS701C15N3S
15 380–480 24–300 N/A 5.5 7.5 N/A N/A N/A N/A 10 7-1/2 N/A N/A S701E15N3S
15 500–600 24–300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 10 10 S701G15N3S
25 208–240 24–240 7.5 N/A N/A 5 5 7-1/2 5 N/A N/A N/A N/A S701C25N3S
25 380–480 24–300 N/A 11 12.5 N/A N/A N/A N/A 15 15 N/A N/A S701E25N3S
25 500–600 24–300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 20 20 S701G25N3S
Control Options
S = Standard
BP = Auxiliary contact
Number of Poles
(Only three at this time)
Options
N= No special options
B=Braking
Ampere Rating
03 = 3.5A
15 = 15A
25 = 25A
Line Voltage
C= 208–240 Vac
D= 380–415 Vac
E= 380–480 Vac
G= 550–600 Vac
Soft Start Controller
S701 C15 N 3 S
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-47
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2.4
Motor Control and Protection
Soft Starters
S701—Soft Start Controller with Auxiliary Contact
S701—Soft Start Controller with Brake
Maximum
Current
Line
Voltage
Control
Voltage
(Vac/Vdc)
Three-Phase Motor
Catalog
Number
kW Rating (50 Hertz) Horsepower Rating
230V 380–400V 440V
200V
1.0 SF 1.15 SF
230V
1.0 SF 1.15 SF
460V
1.0 SF 1.15 SF
575V
1.0 SF 1.15 SF
Ratings without Bypass
25 208–240 24–240 5.5 N/A N/A 5 5 7-1/2 5 N/A N/A N/A N/A S701C25N3BP
25 380–480 24–300 N/A 12.5 12.5 N/A N/A N/A N/A 15 15 N/A N/A S701E25N3BP
25 500–600 24–300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 20 20 S701G25N3BP
Ratings with Bypass
30 208–240 24–240 7.5 N/A N/A 7-1/2 7-1/2 10 7-1/2 N/A N/A N/A N/A S701C25N3BP
30 380–480 24–300 N/A 15 15 N/A N/A N/A N/A 20 15 N/A N/A S701E25N3BP
30 500–600 24–300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 25 20 S701G25N3BP
Maximum
Current
Line
Voltage
Control
Voltage
(Vac/Vdc)
Three-Phase Motor
Catalog
Number
kW Rating (50 Hertz) Horsepower Rating
230V 380–400V 440V
200V
1.0 SF 1.15 SF
230V
1.0 SF 1.15 SF
460V
1.0 SF 1.15 SF
575V
1.0 SF 1.15 SF
25 208–240 24–240 5.5 N/A N/A 5 5 7-1/2 5 N/A N/A N/A N/A S701C25B3S
25 380–480 24–300 N/A 12.5 12.5 N/A N/A N/A N/A 15 15 N/A N/A S701E25B3S
V9-T2-48 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.4
Motor Control and Protection
Soft Starters
DS6 Soft Start Controller
Features
●Run bypass mode greatly reduces internal heating created by
the power dissipation across the SCRs. The bypass contactor
directly connects the motor to the line and improves system
efficiency by reducing internal power losses
●Less heat minimizes enclosure size and cooling requirements,
and maximizes the life of all devices in the enclosure
●LED displays device status and provides fault indication
●Variable ramp times and voltage control (torque control)
settings provide unlimited starting configurations, allowing or
maximum application flexibility
●Minimizes the peak inrush current’s stress on the power
system
●Minimizes peak starting torque to diminish mechanical
system wear and damage
Product Selection
DS6 Soft Start Controller
For 400% ramp, see Volume 6—Solid-State Motor Control, CA08100007E, Tab 35.
DS6 Soft Start Controller—Horsepower Rating, 10-Second Ramp, One Start per Hour, 300% Current Limit at 40°C
Power Supply Selection
Notes
1Maximum values may be higher than allowed per NEC 430.52 and UL 508A 31.1.
2XTOBXDIND panel mounting adaptor must be used with this overload.
3XTOBXTLL line and load lugs must be used with this overload.
4C396CTK300 current transformer must be used with this overload.
Rated
Current (A)
Motor Power (hp) Maximum
Allowable
Breaker Size a
Maximum
Allowable
Fuse Size 1
Recommended
XTOB Overload
Recommended
C396 Overload
Catalog
Number200V 230V 460V
40 10 10 30 HFD3150L 150A Class RK5 XTOB040DC1 2C396A2A045SELAX DS6-34DSX041N0-N
52 15 20 40 HFD3200L 200A Class RK5 XTOB057DC1 2C396B2A075SELAX DS6-34DSX055N0-N
65 20 25 50 HJD3250 200A Class RK5 XTOB065DC1 2C396B2A075SELAX DS6-34DSX068N0-N
77 25 30 60 HKD3300 300A Class RK5 XTOB100GC1S C396B2A110SELAX DS6-34DSX081N0-N
96 30 30 75 HKD3350 350A Class RK5 XTOB100GC1S C396B2A110SELAX DS6-34DSX099N0-N
124 40 50 100 HKD3400 500A Class RK5 XTOB125GC1S C396C2A150SELAX DS6-34DSX134N0-N
156 50 60 125 HLD3450 500A Class RK5 XTOB160LC1 3C396A2A005SELAX 4DS6-34DSX161N0-N
180 60 75 150 HLD3500 500A Class RK5 XTOB220LC1 3C396A2A005SELAX 4DS6-34DSX196N0-N
Description Catalog Number
85–264V input and 24V output ELC-PS01
380–480V input and 24V output PSS25F
100–240 Vac input and 24 Vdc output PSG60E
380–480 Vac input and 24 Vdc output PSG60F
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-49
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2.4
Motor Control and Protection
Soft Starters
S801 Soft Starter
Features
●Built-in overload protection
●Built-in run bypass contactor
●Adjustable torque control
●Physically fits in place of most NEMA and IEC starters
●Optional pump control
Catalog Number Selection
S801 Soft Starter
Soft Starter
Notes
1U Frame 500A unit does not have IEC certification.
2Not available on U Frames.
S = IT. Soft Starter
Model
801 = Non-combination
soft starter
Ampere Rating
N37 =37A
N66 =66A
R10 =105A
R13 =135A
T18 =180A
T24 =240A
T30 =304A
U36 =360A
U42 =420A
U50 = 500A 1
V36 = 360A
V42 = 420A
V50 = 500A
V65 = 650A
V72 = 720A
V85 = 850A
V10 = 1000A
S801 N66 N 3 S
Number of Poles
3 = Three-pole device
Options
N= No options
P= Pump control
V= 690V option 2
Style
B= Level sensing
D= Inside the delta
L= Extended ramp start
S= Standard soft
starter overload
W= Without CIM (Control
Interface Module)
V9-T2-50 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.4
Motor Control and Protection
Soft Starters
Product Selection
Standard Duty Ratings
Note: Motor applications and customer needs come in many different varieties. With the standard and severe
duty rating tables, we have attempted to provide guidelines on what the IT. Soft Starter is capable of. If
the application falls under these categories, you can use these charts.
Standard Duty Rated Open Soft Starters
Notes
1For two-wire (level sensing) control, change the last digit from S to 2.
215 sec. start, 300% inrush, 40°C, one start every 15 minutes. If these start parameters are exceeded, please refer to 290 mm V Frame, 500A starter.
3U Frame 500A does not have IEC certification.
4For more information on optimum performance of the 1000A Frame Size V S801, see Appendix C of MN03902008E.
Starting
Method
Ramp Current
% of FLA
Ramp Time
Seconds
Starts per
Hour
Ambient
Temperature
vs. Soft Start 300% 30 sec. 3 50°C
vs. Full Voltage 500% 10 sec. 3 50°C
vs. Wye-Delta 350% 20 sec. 3 50°C
vs. 80% RVAT 480% 20 sec. 2 50°C
vs. 65% RVAT 390% 20 sec. 3 50°C
vs. 50% RVAT 300% 20 sec. 4 50°C
Maximum
Current
Three-Phase Motor
Catalog Number 1
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
37 10 18.5 18.5 10 10 10 10 25 20 30 30 S801N37N3S
66 18.5 30 37 20 15 20 20 50 40 60 50 S801N66N3S
Frame Size R
105 30555930254030756010075S801R10N3S
135 4063804030504010075125100S801R13N3S
Frame Size T
180 51 90 110 60 50 60 60 150 125 150 150 S801T18N3S
240 7511014775607575200150200200S801T24N3S
304 90 160 185 100 75 100 100 250 200 300 250 S801T30N3S
Frame Size U
360 110 185 220 125 100 150 125 300 250 350 300 S801U36N3S
420 129 220 257 150 125 175 150 350 300 450 350 S801U42N3S
500 150 257 300 150 150 200 150 400 350 500 450 S801U50N3S 23
Frame Size V
360 110 185 220 125 100 150 125 300 250 350 300 S801V36N3S
420 129 220 257 150 125 175 150 350 300 450 350 S801V42N3S
500 150 257 300 150 150 200 150 400 350 500 450 S801V50N3S
650 200 355 425 250 200 250 200 500 450 600 500 S801V65N3S
720 220 400 450 — — 300 250 600 500 700 600 S801V72N3S
850 257 475 500 — — 350 300 700 600 900 700 S801V85N3S
1000 315 560 600 — — 400 350 800 700 1000 800 S801V10N3S 4
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-51
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Motor Control and Protection
Soft Starters
Severe Duty Ratings
Note: Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings
where the ramp time is over 30 seconds, the number of starts per hour exceeds four, or the current limit
set is over 300%. Example: 35-second ramp, five starts per hour, 350% current limit at 40°C ambient.
Severe Duty Rated Open Soft Starters
Notes
1For two-wire (level sensing) control, change the last digit from S to 2.
2U Frame 500A unit does not have IEC certification.
3For more information on optimum performance of the 1000A Frame Size V S801, see Appendix C of MN03902008E.
Starting
Method
Ramp Current
% of FLA
Ramp Time
Seconds
Starts per
Hour
Ambient
Temperature
vs. Soft Start 450% 30 sec. 4 50°C
vs. Full Voltage 500% 10 sec. 10 50°C
vs. Wye-Delta 350% 65 sec. 3 50°C
vs. 80% RVAT 480% 25 sec. 4 50°C
vs. 65% RVAT 390% 40 sec. 4 50°C
vs. 50% RVAT 300% 60 sec. 4 50°C
Maximum
Current
Three-Phase Motor
Catalog Number 1
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
22 5.510115 5 7-1/25 15102015S801N37N3S
42 11 18.5 22 10 10 15 10 30 25 40 30 S801N66N3S
Frame Size R
65 15 30 33 15 15 20 15 50 40 50 50 S801R10N3S
80 22 40 45 25 20 30 25 60 50 75 60 S801R13N3S
Frame Size T
115 335963303040307575100100S801T18N3S
150 45809050405050100100150125S801T24N3S
192 5510011060507560150125200150S801T30N3S
Frame Size U
240 7511014775607575200150200200S801U36N3S
305 90 160 185 100 75 100 100 250 200 300 250 S801U42N3S
365 110 185 220 125 100 150 125 300 250 350 300 S801U50N3S 2
Frame Size V
240 7511014775607575200150200200S801V36N3S
305 90 160 185 100 75 100 100 250 200 300 250 S801V42N3S
365 110 185 220 125 100 150 125 300 250 350 300 S801V50N3S
420 129 220 257 150 125 150 150 350 300 450 350 S801V65N3S
480 147 257 295 150 150 200 150 400 350 500 450 S801V72N3S
525 160 280 335 150 150 200 150 450 350 500 450 S801V85N3S
600 185 315 375 200 150 250 200 500 450 600 500 S801V10N3S 3
V9-T2-52 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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Motor Control and Protection
Soft Starters
15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40°C Ambient, Inside-the-Delta Ratings
Notes
115-sec. start, 300% inrush, 40°C, one start every 15 minutes. If these start parameters are exceeded, please refer to 290 mm V Frame, 865A inside-the-delta starter.
2U Frame 500A unit does not have IEC certification.
3For more information on optimum performance of the 1000A Frame Size V inside-the-delta S801, see Appendix C of MN03902009E.
Maximum
Continuous
Motor Line
Current
Three-Phase Motor
Catalog Number
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
65 10 18.5 18.5 15 15 15 15 40 30 50 50 S801N37N3D
114 18.5303730253030756010075S801N66N3D
Frame Size R
182 30555950406050125100150125S801R10N3D
234 40638060507560150125200150S801R13N3D
Frame Size T
311 51 90 110 100 75 100 100 250 200 250 250 S801T18N3D
415 75 110 147 125 100 125 125 300 250 300 300 S801T24N3D
526 90 160 185 150 125 150 150 400 300 400 400 S801T30N3D
Frame Size U
623 110 185 220 200 150 250 200 450 400 550 450 S801U36N3D
727 129 220 257 250 200 300 250 550 450 700 550 S801U42N3D
865 150 257 300 250 250 300 250 600 550 750 700 S801U50N3D 12
Frame Size V
623 110 185 220 200 150 250 200 450 400 550 450 S801V36N3D
727 129 220 257 250 200 300 250 550 450 700 550 S801V42N3D
865 150 257 300 250 250 300 250 600 550 750 700 S801V50N3D
1125 200 355 425 400 300 400 300 750 700 900 750 S801V65N3D
1246 ———————————S801V72N3D
1471 ———————————S801V85N3D
— ———————————S801V10N3D 3
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-53
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2.4
Motor Control and Protection
Soft Starters
Severe Duty Inside-the-Delta Ratings
Notes
1U Frame 500A unit does not have IEC certification.
2For more information on optimum performance of the 1000A Frame Size V inside-the-delta S801, see Appendix C of MN03902009E.
Maximum
Continuous
Motor Line
Current
Three-Phase Motor
Catalog Number
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
39 5.5 10 11 7-1/2 7-1/2 10 7-1/2 25 15 30 25 S801N37N3D
73 11 18.5 22 15 15 25 15 50 40 60 50 S801N66N3D
Frame Size R
111 1530332525302575607575S801R10N3D
138 2240454030504010075120100S801R13N3D
Frame Size T
199 33596350506050125125150150S801T18N3D
257 45809075607575150150250200S801T24N3D
324 55 100 110 100 75 100 100 250 200 300 250 S801T30N3D
Frame Size U
415 75 110 147 125 100 125 125 300 250 300 300 S801U36N3D
526 90 160 185 150 120 150 150 400 300 450 400 S801U42N3D
623 110 185 220 200 150 250 200 450 400 550 450 S801U50N3D 1
Frame Size V
415 75 110 147 125 100 125 125 300 250 300 300 S801V36N3D
526 90 160 185 150 120 150 150 400 300 450 400 S801V42N3D
623 110 185 220 200 150 250 200 450 400 550 450 S801V50N3D
727 129 220 257 250 200 250 250 550 450 700 550 S801V65N3D
816 147 257 295 250 250 300 250 600 550 750 700 S801V72N3D
908 160 280 335 250 250 300 250 700 550 750 700 S801V85N3D
— ———————————S801V10N3D 2
V9-T2-54 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.4
Motor Control and Protection
Soft Starters
Accessories
S801 Soft Starter
Pump Control Option
Surge Suppressors 2
Lug Kits 4
Power Supplies
Notes
1U Frame 500A unit does not have IEC certification.
2The surge suppressor can mount on either the line or load side of the IT. Soft Starter. It is designed to clip the line
voltage (or load side induced voltage).
3T Frame only.
4The 200 mm and 290 mm soft starters each have different lug options based on your wiring needs. Each lug kit
contains three lugs which can be mounted on either the load or line side.
5The EML33 does not have a CSA Listing.
Frame
Size
Maximum
Current
Catalog
Number
Frame
Size
Maximum
Current
Catalog
Number
Frame
Size
Maximum
Current
Catalog
Number
N37 S801N37P3S T180 S801T18P3S V360 S801V36P3S
66 S801N66P3S 240 S801T24P3S 420 S801V42P3S
R105 S801R10P3S 304 S801T30P3S 500 S801V50P3S
135 S801R13P3S U360 S801U36P3S 650 S801V65P3S
420 S801U42P3S 720 S801V72P3S
500 S801U50P3S 1850 S801V85P3S
1000 S801V10P3S
Description
Catalog
Number
600V MOV for 65 mm and 110 mm units EMS38
600V MOV for 200 mm and 290 mm units EMS39
690V MOV for 200 mm and 290 mm units 3EMS41
Frame Size
Frame
Designation Description
Catalog
Number
200 mm, SSRV T, U Two cable connections, 4 AWG to 1/0 cable EML22
One cable connection, 4/0 to 500 MCM cable EML23
Two cable connections, 4/0 to 500 MCM cable EML24
One cable connection, 2/0 to 300 MCM cable EML25
Two cable connections, 2/0 to 300 MCM cable EML26
290 mm, SSRV V Two cable connections, 4/0 to 500 MCM cable EML28
Four cable connections, 4/0 to 500 MCM cable EML30
Six cable connections, 4/0 to 500 MCM cable EML32
Four cable connections, 2/0 to 300 MCM cable EML33 5
Description
Catalog
Number
115 Vac input; 24 Vdc output PSS55A
230 Vac input; 24 Vdc output PSS55B
380–480 Vac input; 24 Vdc output PSS55C
Surge Suppressor
Lug Kit
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-55
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2.4
Motor Control and Protection
Soft Starters
S811 Communicating Soft Starter
Features
●Door or device mounted digital interface module enables
users to safely configure, commission, monitor and
troubleshoot the system without opening the enclosure door,
eliminating the possibility of an arc flash incident
●System operating parameters can be monitored enterprise-
wide through a communications network
●Run bypass mode greatly reduces internal heating created by
the greater power dissipation in the SCRs
●Internal solid-state overload protection provides accurate
current measurement and trip settings
●Advanced selectable protective features safeguard the motor
and system against a variety of system faults
●Pump control option maximizes the life of the pump
●Smallest in industry, minimizing panel/enclosure size
Catalog Number Selection
S811 Communicating Soft Starter
Communicating Soft Starter
Notes
1U Frame 500A unit does not have IEC certification.
2Not available in U Frame.
S811 T30 N 3 S
Model
811 = Non-combination
soft starter
Options
N= No options
P= Pump control
V= 690V option (Frame
T18 through V85) 2
Number of Poles
3 = Three-pole device
Style
S= Standard soft starter
(configurable for edge
or level control)
D= Inside-the-delta
L= Extended ramp start
W= Without DIM
S = IT. Soft Starter
Frame Size
N= 65 mm
R= 110 mm
T= 200 mm
U= 200 mm
V= 290 mm
Ampere Rating
37 = 37A
66 = 66A
10 = 105A
13 = 135A
18 = 180A
24 = 240A
30 = 304A
36 = 360A
42 = 420A
50 = 500A 1
65 = 650A
72 = 720A
85 = 850A
10 = 1000A
V9-T2-56 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.4
Motor Control and Protection
Soft Starters
Product Selection
Standard Duty Ratings
Note: Motor applications and customer needs come in many different varieties. With the standard and severe
duty rating tables, we have attempted to provide guidelines on what the IT. Soft Starter is capable of. If
the application falls under these categories, you can use these charts.
15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40°C
Notes
1500A rating does not have IEC certification.
2For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E.
Starting
Method
Ramp Current
% of FLA
Ramp Time
Seconds
Starts per
Hour
Ambient
Temperature
vs. Soft Start 300% 30 sec. 3 50°C
vs. Full Voltage 500% 10 sec. 3 50°C
vs. Wye-Delta 350% 20 sec. 3 50°C
vs. 80% RVAT 480% 20 sec. 2 50°C
vs. 65% RVAT 390% 20 sec. 3 50°C
vs. 50% RVAT 300% 20 sec. 4 50°C
Maximum
Current
Three-Phase Motor
Catalog Number
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
37 10 18.5 18.5 10 10 10 10 25 20 30 30 S811N37N3S
66 18.5 30 37 20 15 20 20 50 40 60 50 S811N66N3S
Frame Size R
105 30555930254030756010075S811R10N3S
135 4063804030504010075125100S811R13N3S
Frame Size T
180 51 90 110 60 50 60 60 150 125 150 150 S811T18N3S
240 7511014775607575200150200200S811T24N3S
304 90 160 185 100 75 100 100 250 200 300 250 S811T30N3S
Frame Size U
360 110 185 220 125 100 150 125 300 250 350 300 S811U36N3S
420 129 220 257 150 125 175 150 350 300 450 350 S811U42N3S
500 150 257 300 150 150 200 150 400 350 500 450 S811U50N3S 1
Frame Size V
360 110 185 220 125 100 150 125 300 250 350 300 S811V36N3S
420 129 220 257 150 125 175 150 350 300 450 350 S811V42N3S
500 150 257 300 150 150 200 150 400 350 500 450 S811V50N3S
650 200 355 425 250 200 250 200 500 450 600 500 S811V65N3S
720 220 400 450 — — 300 250 600 500 700 600 S811V72N3S
850 257 475 500 — — 350 300 700 600 900 700 S811V85N3S
1000 277 525 50 — — 400 350 800 700 900 800 S811V10N3S 2
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-57
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2.4
Motor Control and Protection
Soft Starters
Severe Duty Ratings
Note: Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings
where the ramp time is over 30 seconds, the number of starts per hour exceeds four, or the current limit
set is over 300%. Example: 35-second ramp, five starts per hour, 350% current limit at 40°C ambient.
>30-Second Ramp, >Four Starts per Hour or >300% Current Limit 1
Note
1For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E.
Starting
Method
Ramp Current
% of FLA
Ramp Time
Seconds
Starts per
Hour
Ambient
Temperature
vs. Soft Start 450% 30 sec. 4 50°C
vs. Full Voltage 500% 10 sec. 10 50°C
vs. Wye-Delta 350% 65 sec. 3 50°C
vs. 80% RVAT 480% 25 sec. 4 50°C
vs. 65% RVAT 390% 40 sec. 4 50°C
vs. 50% RVAT 300% 60 sec. 4 50°C
Maximum
Current
Three-Phase Motor
Catalog Number
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
22 5.510115 5 7-1/25 15102015S811N37N3S
42 11 18.5 22 10 10 15 10 30 25 40 30 S811N66N3S
Frame Size R
65 15 30 33 15 15 20 15 50 40 50 50 S811R10N3S
80 22 40 45 25 20 30 25 60 50 75 60 S811R13N3S
Frame Size T
115 335963303040307575100100S811T18N3S
150 45809050405050100100150125S811T24N3S
192 5510011060507560150125200150S811T30N3S
Frame Size U
240 7511014775607575200150200200S811U36N3S
305 90 160 185 100 75 100 100 250 200 300 250 S811U42N3S
Frame Size V
240 7511014775607575200150200200S811V36N3S
305 90 160 185 100 75 100 100 250 200 300 250 S811V42N3S
365 110 185 220 125 100 150 125 300 250 350 300 S811V50N3S
420 129 220 257 150 125 150 150 350 300 450 350 S811V65N3S
480 147 257 295 150 150 200 150 400 350 500 450 S811V72N3S
525 160 280 335 150 150 200 150 450 350 500 450 S811V85N3S
575 172 303 370 200 150 250 200 500 450 600 500 S811V10N3S
V9-T2-58 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.4
Motor Control and Protection
Soft Starters
15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40°C Ambient, Inside-the-Delta Ratings
Notes
115 sec. start, 300% inrush, 40°C, one start every 15 minutes. If these start parameters are exceeded, please refer to 290 mm V Frame, 865A inside-the-delta starter.
2U Frame 500A unit does not have IEC certification.
3For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E.
Maximum
Continuous
Motor Line
Current
Three-Phase Motor
Catalog Number
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
65 10 18.5 18.5 15 15 15 15 40 30 50 50 S811N37N3D
114 18.5303730253030756010075S811N66N3D
Frame Size R
182 30555950406050125100150125S811R10N3D
234 40638060507560150125200150S811R13N3D
Frame Size T
311 51 90 110 100 75 100 100 250 200 250 250 S811T18N3D
415 75 110 147 125 100 125 125 300 250 300 300 S811T24N3D
526 90 160 185 150 125 150 150 400 300 400 400 S811T30N3D
Frame Size U
623 110 185 220 200 150 250 200 450 400 550 450 S811U36N3D
727 129 220 257 250 200 300 250 550 450 700 550 S811U42N3D
865 150 257 300 250 250 300 250 600 550 750 700 S811U50N3D 12
Frame Size V
623 110 185 220 200 150 250 200 450 400 550 450 S811V36N3D
727 129 220 257 250 200 300 250 550 450 700 550 S811V42N3D
865 150 257 300 250 250 300 250 600 550 750 700 S811V50N3D
1125 200 355 425 400 300 400 300 750 700 900 750 S811V65N3D
1246 ———————————S811V72N3D
1471 ———————————S811V85N3D
— ———————————S811V10N3D 3
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-59
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2.4
Motor Control and Protection
Soft Starters
Inside-the-Delta Severe Duty Ratings
Notes
1U Frame 500A unit does not have IEC certification.
2For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN03902002E.
Maximum
Continuous
Motor Line
Current
Three-Phase Motor
Catalog Number
kW Rating (50 Hertz) hp Rating (60 Hertz)
230V 380–400V 440V
200V
1.0SF 1.15SF
230V
1.0SF 1.15SF
460V
1.0SF 1.15SF
575V
1.0SF 1.15SF
Frame Size N
39 5.5 10 11 7-1/2 7-1/2 10 7-1/2 25 15 30 25 S811N37N3D
73 11 18.5 22 15 15 25 15 50 40 60 50 S811N66N3D
Frame Size R
111 1530332525302575607575S811R10N3D
138 2240454030504010075120100S811R13N3D
Frame Size T
199 33596350506050125125150150S811T18N3D
257 45809075607575150150250200S811T24N3D
324 55 100 110 100 75 100 100 250 200 300 250 S811T30N3D
Frame Size U
415 75 110 147 125 100 125 125 300 250 300 300 S811U36N3D
526 90 160 185 150 120 150 150 400 300 450 400 S811U42N3D
623 110 185 220 200 150 250 200 450 400 550 450 S811U50N3D 1
Frame Size V
415 75 110 147 125 100 125 125 300 250 300 300 S811V36N3D
526 90 160 185 150 120 150 150 400 300 450 400 S811V42N3D
623 110 185 220 200 150 250 200 450 400 550 450 S811V50N3D
727 129 220 257 250 200 250 250 550 450 700 550 S811V65N3D
816 147 257 295 250 250 300 250 600 550 750 700 S811V72N3D
908 160 280 335 250 250 300 250 700 550 750 700 S811V85N3D
— ———————————S811V10N3D 2
V9-T2-60 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.4
Motor Control and Protection
Soft Starters
Accessories
S811 Communicating Soft Starter
Pump Control Option
Surge Suppressors 2
Lug Kits 4
Power Supplies Digital Interface Module 6
Notes
1U Frame 500A unit does not have IEC certification.
2The surge suppressor can mount on either the line or load side of the IT. Soft Starter. It is designed to clip the line
voltage (or load side induced voltage).
3T Frame only.
4The 200 mm and 290 mm soft starters do not include lugs. The 200 mm and 290 mm soft starters each have
different lug options based on your wiring needs. Each lug kit contains three lugs which can be mounted on either
the load or line side.
5The EML33 does not have a CSA Listing.
6The Digital Interface Module (DIM) is available as a replacement part. 24 Vdc power supply can be used with the
S811 SSRV or as a standalone device.
Frame
Size
Maximum
Current
Catalog
Number
Frame
Size
Maximum
Current
Catalog
Number
Frame
Size
Maximum
Current
Catalog
Number
N37 S811N37P3S T180 S811T18P3S V360 S811V36P3S
66 S811N66P3S 240 S811T24P3S 420 S811V42P3S
R105 S811R10P3S 304 S811T30P3S 500 S811V50P3S
135 S811R13P3S U 360 S811U36P3S 650 S811V65P3S
420 S811U42P3S 720 S811V72P3S
180 S811T18P3S 850 S811V85P3S
500 S811U50P3S 11000 S811V10P3S
Description
Catalog
Number
600V MOV for 200 mm and 290 mm units EMS39
690V MOV for 200 mm 3EMS41
Frame Size
Frame
Designation Description
Catalog
Number
200 mm, SSRV T, U Two cable connections, 4 AWG to 1/0 cable EML22
One cable connection, 4/0 to 500 MCM cable EML23
Two cable connections, 4/0 to 500 MCM cable EML24
One cable connection, 2/0 to 300 MCM cable EML25
Two cable connections, 2/0 to 300 MCM cable EML26
290 mm, SSRV V Two cable connections, 4/0 to 500 MCM cable EML28
Four cable connections, 4/0 to 500 MCM cable EML30
Six cable connections, 4/0 to 500 MCM cable EML32
Four cable connections, 2/0 to 300 MCM cable EML33 5
Description
Catalog
Number Description
Catalog
Number
115 Vac input; 24 Vdc output PSS55A Blank cover (filler) EMA68
230 Vac input; 24 Vdc output PSS55B DIM EMA91
380–480 Vac input; 24 Vdc output PSS55C Panel mounting kit—
3 ft cable EMA69A
5 ft cable EMA69B
8 ft cable EMA69C
10 ft cable EMA69D
Surge Suppressor
Lug Kit
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-61
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2.5
Motor Control and Protection
Drives
Product Overview
Drives Selection Guide
Description M-Max Machinery Drives SVX9000 Drives
Page V9-T2-62 Page V9-T2-64
Frame
FS1 FS2 FS3 FR4 FR5 FR6 FR7 FR8 FR9
Dimensions (in Inches)
Height 6.16 7.68 10.33 12.9 16.5 2.2 24.8 30.1 45.3
Width 2.58 3.54 3.94 5 5.6 7.6 9.3 11.5 18.9
Depth 4.02 4.13 4.41 7.5 8.4 9.3 10.1 13.5 13.4
I/O
Six digital inputs
Two analog inputs (V and mA)
One analog output
One digital output
Two relay outputs
RS-485 interface (Modbus RTU)
Six digital inputs
Two analog inputs (V and mA)
Two digital outputs, form C relays
One digital output, open collector
One analog output
Varied communication options
V9-T2-62 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.5
Motor Control and Protection
Drives
M-Max Machinery Drive
Features
●Ease of use—plug and play, start-up wizard, advanced
diagnostic capability, copy/paste parameters without
powering drive
●Compact, space-saving design
●Availability—short lead-times, stocked at multiple locations
●Aftermarket support organization with industry-leading drive
specialists for pre- and post-sale support
●Rugged and reliable—50°C rating, 150% overload for one
min., 200% starting current for two secs. in every 20 sec.
period, conformal coated boards, two year warranty
●RoHS compliance
Catalog Number Selection
M-Max™ Machinery Drive
Machinery Drive
Software
Designation Series
AA
Base Catalog Number
MMX 1 1 AA 1D1 F1–0
Phase
1 = Single-phase
3 = Three-phase
Voltage
1 = 115V
2 = 230V
4 = 480V
Output Current
1D6 = 1.6A
010 = 10A
EMC Filter
F= Filter
N= No filter
Enclosure Class
0 = NEMA 0 or IP00
1 = IP21 or NEMA 1
Option
0 = Full version
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-63
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2.5
Motor Control and Protection
Drives
Product Selection
M-Max Machinery Drive
Accessories
Kits
Optional Communication Modules
P (kW) P (hp) IN (A) Catalog Number P (kW) P (hp) IN (A) Catalog Number
Input 115V Single-Phase Out 230V Three-Phase Input 480V Three-Phase Out 480V Three-Phase
0.25 0.33 1.7 MMX11AA1D7N0-0 0.37 0.5 1.3 MMX34AA1D3F0-0
0.37 0.5 2.4 MMX11AA2D4N0-0 0.55 0.75 1.9 MMX34AA1D9F0-0
0.55 0.75 2.8 MMX11AA2D8N0-0 0.75 1 2.4 MMX34AA2D4F0-0
0.75 1 3.7 MMX11AA3D7N0-0 1.1 1.5 3.3 MMX34AA3D3F0-0
1.1 1.5 4.8 MMX11AA4D8F0-0 1.5 2 4.3 MMX34AA4D3F0-0
Input 230V Single-Phase Out 230V Three-Phase 2.2 3 5.6 MMX34AA5D6F0-0
0.25 0.33 1.7 MMX12AA1D7F0-0 347.6 MMX34AA7D6F0-0
0.37 0.5 2.4 MMX12AA2D4F0-0 45.59 MMX34AA009F0-0
0.55 0.75 2.8 MMX12AA2D8F0-0 5.5 7.5 12 MMX34AA012F0-0
0.75 1 3.7 MMX12AA3D7F0-0 7.5 10 14 MMX34AA014F0-0
1.1 1.5 4.8 MMX12AA4D8F0-0 Input 575V Three-Phase Out 575V Three-Phase
1.5 2 7 MMX12AA7D0F0-0 11.72 MMX35AA1D7N0-0
2.2 3 9.6 MMX12AA9D6F0-0 22.73.6 MMX35AA2D7N0-0
Input 230V Three-Phase Out 230V Three-Phase 33.95 MMX35AA3D9N0-0
0.25 0.33 1.7 MMX32AA1D7N0-0 56.17.6 MMX35AA6D1N0-0
0.37 0.5 2.4 MMX32AA2D4N0-0 7.5 9 10.4 MMX35AA9D0N0-0
0.55 0.75 2.8 MMX32AA2D8N0-0
0.75 1 3.7 MMX32AA3D7N0-0
1.1 1.5 4.8 MMX32AA4D8F0-0
1.5 2 7 MMX32AA7D0F0-0
2.2 3 11 MMX32AA011F0-0
Description Catalog Number
Drive to PC communication module MMX-COM-PC
Type 1 and IP21 kit for Frame 1 MMX-IP21-FS1
Type 1 and IP21 kit for Frame 2 MMX-IP21-FS2
Type 1 and IP21 kit for Frame 3 MMX-IP21-FS3
Description Catalog Number
Communication adapter kit MMX-NET-XA
CANopen network card XMX-NET-CO-A
PROFIBUS DP network card with serial connection XMX-NET-PS-A
PROFIBUS DP network card with sub-D connection XMX-NET-PD-A
DeviceNet network card XMX-NET-DN-A
V9-T2-64 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.5
Motor Control and Protection
Drives
SVX9000 Drives
Features
●Integrated 3% line reactors standard on drives from FR4
through FR9
●EMI/RFI filters standard up to 200 hp IH 480V, 100 hp IH 230V
●Quick start wizard built into the programming of the drive
ensures a smooth start-up
●LOCAL/REMOTE operation from keypad
●Copy/paste function allows transfer of parameter settings
from one drive to the next
●Standard Type 12 keypad on all drives
●Hand-held auxiliary 240V power supply allows programming/
monitoring of control module without applying full power to
the drive
Catalog Number Selection
SVX9000 Drives
SVX9000
Notes
1480V drives 250 hp (IH) and larger are available with enclosure style 0 (chassis); 690V drives 200 hp (IH) and larger are available with enclosure style 0 (chassis).
2480V and 690V FR10 freestanding drives are available with enclosure style 1 (NEMA Type 1) and enclosure style 2 (NEMA Type 12). FR11 freestanding drives only
available with enclosure style 1 (NEMA Type 1).
3All 230V drives and 480V drives up to 200 hp (IH) are only available with input option 1 (EMC level H). 480V drives 250 hp (IH) or larger are available with input
option 2 (EMC level N). 480V drives are available with input option 4 (EMC level L). 575V drives 200 hp (IH) or larger are only available with input option 2.
575V drives up to 150 hp (IH) are only available with input option 4 (EMC level L).
4480V drives up to 30 hp (IH) are only available with brake chopper option B. 480V drives 40 hp (IH) or larger come standard with brake chopper option N.
230V drives up to 15 hp (IH) are only available with brake chopper option B. 230V drives 20 hp or larger come standard with brake chopper option N.
All 575V drives come standard without brake chopper option (N). N = No brake chopper.
______
Options
Options appear in alphabetical order.
Extended I/O Card Options
B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc
B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm
B4 = 1 AI (mA isolated), 2 AO (mA isolated),
1 ext +24 Vdc/EXT + 24 Vdc
B5 = 3 RO (NO)
B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100
B9 = 1 RO (NO), 5 DI 42–240 Vac input
Communication Cards
CA = Johnson Controls® N2
CI = Modbus TCP
CJ = BACnet®
CK = Ethernet IP
C2 = Modbus
C3 = PROFIBUS DP
C4 = LonWorks®
C5 = PROFIBUS DP (D9 connector)
C6 = CANopen (slave)
C7 = DeviceNet
C8 = Modbus (D9 Type connector)
D3 = RS-232 with D9 connection
Board Modifications
1 = Standard boards
2 = Conformal (varnished) coating
Brake Chopper Options 4
N= No brake chopper circuit
B= Internal brake chopper circuit
Input Options 3
1 = Three-phase, EMC H
2 = Three-phase, EMC N
4 = Three-phase, EMC L
Keypad
A = Alphanumeric
AFD Software Series
A = Standard software
Enclosure 12
0 = Chassis
1 = NEMA Type 1
2 = NEMA Type 12
Voltage Rating
2 = 230 (208–240) V
4 = 480 (380–500) V
5 = 575 (525–690) V
Product Family
SVX = Open drives
SVX = Open drives FR10 and greater
Horsepower Rating
F07 = 3/4 hp
F15 = 1-1/2 hp
007 = 7-1/2 hp
010 = 10 hp
050 = 50 hp
125 = 125 hp
350 = 350 hp
700 = 700 hp
800 = 800 hp
900 = 900 hp
H10 = 1000 hp
H12 = 1200 hp
H13 = 1350 hp
H15 = 1500 hp
H16 = 1600 hp
H20 = 2000 hp
SVX 010 A 1 –4A 1 B 1
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-65
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2.5
Motor Control and Protection
Drives
Product Selection
208–240V, Type 1 Drive
380–500V, Type 1 Drive
525–690V, Type 1 Drive
Frame
Size
Delivery
Code
hp
(IH)
Current
(IH)
hp
(IL)
Current
(IL) Catalog Number
FR4 W 3/4 3.7 1 4.8 SVXF07A1-2A1B1
1 4.8 1-1/2 6.6 SVX001A1-2A1B1
1-1/2 6.6 2 7.8 SVXF15A1-2A1B1
27.8311SVX002A1-2A1B1
311—12.5SVX003A1-2A1B1
FR5 W — 12.5 5 17.5 SVX004A1-2A1B1
517.57-1/225SVX005A1-2A1B1
7-1/2 25 10 31 SVX007A1-2A1B1
FR6 W 10 31 15 48 SVX010A1-2A1B1
15 48 20 61 SVX015A1-2A1B1
FR7 W 20 61 25 75 SVX020A1-2A1N1
25 75 30 88 SVX025A1-2A1N1
30 88 40 114 SVX030A1-2A1N1
FR8 W 40 114 50 140 SVX040A1-2A1N1
50 140 60 170 SVX050A1-2A1N1
60 170 75 205 SVX060A1-2A1N1
FR9 W 75 205 100 261 SVX075A1-2A1N1
100 261 — — SVX100A1-2A1N1
Frame
Size
Delivery
Code
hp
(IH)
Current
(IH)
hp
(IL)
Current
(IL) Catalog Number
FR4 W 1 2.2 1-1/2 3.3 SVX001A1-4A1B1
1-1/2 3.3 2 4.3 SVXF15A1-4A1B1
24.335.6SVX002A1-4A1B1
35.657.6SVX003A1-4A1B1
57.6—9 SVX005A1-4A1B1
— 9 7-1/2 12 SVX006A1-4A1B1
FR5 W 7-1/2 12 10 16 SVX007A1-4A1B1
10 16 15 23 SVX010A1-4A1B1
15 23 20 31 SVX015A1-4A1B1
FR6 W 20 31 25 38 SVX020A1-4A1B1
25 38 30 46 SVX025A1-4A1B1
30 46 40 61 SVX030A1-4A1B1
FR7 W 40 61 50 72 SVX040A1-4A1N1
50 72 60 87 SVX050A1-4A1N1
60 87 75 105 SVX060A1-4A1N1
FR8 W 75 105 100 140 SVX075A1-4A1N1
100 140 125 170 SVX100A1-4A1N1
125 170 150 205 SVX125A1-4A1N1
FR9W 150205 200261 SVX150A1-4A1N1
200 245 250 300 SVX200A1-4A1N1
Frame
Size
Delivery
Code
hp
(IH)
Current
(IH)
hp
(IL)
Current
(IL) Catalog Number
FR6 W 2 3.33 3 4.5 SVX002A1-5A4N1
3 4.5 — 5.5 SVX003A1-5A4N1
— 5.5 5 7.5 SVX004A1-5A4N1
5 7.5 7-1/2 10 SVX005A1-5A4N1
7-1/2 10 10 13.5 SVX007A1-5A4N1
10 13.5 15 18 SVX010A1-5A4N1
15 18 20 22 SVX015A1-5A4N1
20 22 25 27 SVX020A1-5A4N1
25 27 30 34 SVX025A1-5A4N1
FR7 W 30 34 40 41 SVX030A1-5A4N1
40 41 50 52 SVX040A1-5A4N1
FR8 W 50 52 60 62 SVX050A1-5A4N1
60 62 75 80 SVX060A1-5A4N1
75 80 100 100 SVX075A1-5A4N1
FR9 W 100 100 125 125 SVX100A1-5A4N1
125 125 150 144 SVX125A1-5A4N1
150 144 — 170 SVX150A1-5A4N1
— 170 200 208 SVX175A1-5A4N1
V9-T2-66 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.5
Motor Control and Protection
Drives
Accessories
Option Board Kits
Notes
1AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output.
2Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
3OPTC2 is a multi-protocol option card.
Option Kit Description 1
Allowed Slot
Locations 2
Field Installed
Catalog Number
Factory Installed
Option Designator
SVX Ready
Programs Basic
Standard I/O Cards
2 RO (NC/NO) B OPTA2 —X
6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc Ref, 2 Ext +24 Vdc/Ext +24 Vdc A OPTA9 —X
Extended I/O Card Options
2 RO, therm—SPX only B OPTA3 A3 —
Encoder low volt +5V/15V/24V—SPX only C OPTA4 A4 —
Encoder high volt +15V/24V—SPX only C OPTA5 A5 —
Double encoder—SPX only C OPTA7 A7 X
6 DI, 1 DO, 2 AI, 1 AO—SPX only A OPTA8 A8 —
3 DI (encoder 10–24V), out +15V/+24V, 2 DO (pulse+direction)—SPX only C OPTAE AE X
6 DI, 1 ext +24 Vdc/Ext +24 Vdc B, C, D, E OPTB1 B1 —
1 RO (NC/NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —
1 AI (mA isolated), 2 AO (mA isolated), 1 Ext +24 Vdc/Ext +24 Vdc B, C, D, E OPTB4 B4 X
3 RO (NO) B, C, D, E OPTB5 B5 —
1 Ext +24 Vdc/Ext +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 —
1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —
Communication Cards
Modbus D, E OPTC2 C2 X
Johnson Controls N2 3D, E OPTC2 CA —
Modbus TCP D, E OPTCI CI X
BACnet D, E OPTCJ CJ X
Ethernet IP D, E OPTCK CK X
PROFIBUS DP D, E OPTC3 C3 X
LonWorks D, E OPTC4 C4 X
PROFIBUS DP (D9 connector) D, E OPTC5 C5 X
DeviceNet D, E OPTC7 C7 X
Modbus (D9 type connector) D, E OPTC8 C8 X
Adapter—SPX only D, EOPTD1D1 X
Adapter—SPX only D, EOPTD2D2 X
RS-232 with D9 connection D, EOPTD3D3 X
Keypad
9000X series local/remote keypad (replacement keypad) — KEYPAD-LOC/REM ——
9000X series remote mount keypad unit (keypad not included, includes 10 ft cable,
keypad holder, mounting hardware)
—OPTRMT-KIT-9000X ——
9000X Series RS-232 cable, 13 ft — PP00104 ——
Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com V9-T2-67
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2.5
Motor Control and Protection
Drives
Miscellaneous Options
NEMA Type 12 Conversion Kit
Note: The NEMA Type 12 kit option is used to convert a NEMA Type 1 to a NEMA Type 12 drive. The NEMA
Type 12 kit consists of a metal drive shroud, fan kit for some frames, adapter plate and plugs.
Description Catalog Number
9000XDrive
A PC-based tool for controlling and monitoring of the SVX9000. Features include: loading parameters that can be
saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or
text form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used.
9000XDRIVE
SVDrivecable
6 ft (1.8m) RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction with the
9000XDrive option to avoid damage to the SVX9000 or computer. The same cable can be used for downloading
specialized applications to the drive.
SVDRIVECABLE
Frame
Size
Delivery
Code
Approximate Dimensions in Inches (mm) Approximate Weight
in lb (kg) Catalog NumberLength Width Height
FR4 W 13 (330) 7 (178) 4 (102) 4 (1.8) OPTN12FR4
FR5 W 16 (406) 8 (203) 7 (178) 5 (2.3) OPTN12FR5
FR6 W 21 (533) 10 (254) 5 (127) 7 (3.2) OPTN12FR6
V9-T2-68 Volume 9—OEM Product Guide CA08100011E—January 2012 www.eaton.com
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2.5
Motor Control and Protection
Drives