AV4 AV4 SWITCHES ONE OF THE SMALLEST SNAP-ACTION SWITCHES IN THE WORLD FEATURES TYPICAL APPLICATIONS * Superminiature type, light-weight snap action switch 2.5 4.5 PC board terminal type (0.2g) * Compact visual equipment Camera, portable VCR * Small-sized audio equipment Cassette tape recorder, Car stereo * Office automation equipment Light pen for personal computer, floppy disc apparatus, printer, computer 7.5 2.5 Solder terminal type with mounting holes (0.3g) 6.6 7.5 mm * Mechanical life of 300,000 operations minimum Stainless steel plated silver or gold is used for actuating spring * Switches can be mounted close together in any directions ORDERING INFORMATION Ex. AV 4 Product Name Terminals FU 0: Solder terminal with mounting holes (1.65 mm dia.) 4: PC board straight terminal 5: PC board angle terminal 6: PC board reverse angle terminal CONSTRUCTION 4 0 4 Actuators 0: Pin plunger 2: Hinge lever 4: Simulated roller lever 61 Operating force, max. (by pin plunger) 4: 0.98 N Contacts Nil: Ag plated contact 61: Au plated contact CONTACT ARRANGEMENT PC board straight terminal type Pin plunger Actuating spring COM Body NO NC Self-standing terminal of 2.54 mm pitch Stand off ds_62003_0101_en_av4: 010314J 1 AV4 PRODUCT TYPES Type of contacts Actuator Operating force, max. Pin plunger Hinge lever Simulated roller lever Pin plunger Hinge lever Simulated roller lever Silver plated contact type Gold plated contact type Straight terminal 0.98 N 0.25 N 0.29 N 0.98 N 0.25 N 0.29 N AV4404 AV4424 AV4444 AV440461 AV442461 AV444461 Part no. PC board terminal Reverse angle Angle terminal terminal AV4504 AV4604 AV4524 AV4624 AV4544 AV4644 AV450461 AV460461 AV452461 AV462461 AV454461 AV464461 Solder terminal with mounting holes AV4004 AV4024 AV4044 AV400461 AV402461 AV404461 SPECIFICATIONS 1. Contact rating Type of contact Silver plated contact Gold plated contact Resistive load (cos 1) 0.5A 30V DC 0.1A 30V DC 2. Characteristics Items Mechanical Life Silver plated contact Gold plated contact Electrical Insulation resistance Between non-continuous terminals Voltage Between each terminal and other exposed metal parts withstand Between each terminal and ground Pin plunger type Vibration resistance Lever type Pin plunger type Shock resistance Lever type Contact resistance (initial) Allowable operation speed Mechanical max. switching frequency Ambient temperature Unit weight Characteristics Min. 3 105 operations (at 60 cpm) Min. 2 104 operations (0.5A 30V DC; at 20 cpm) Min. 2 105 operations (0.1A 30V DC; at 20 cpm) Min. 100 M (250V DC by insulation resistance meter) 500V AC for 1 min. 500V AC for 1 min. 500V AC for 1 min. 10 to 55 Hz at single amplitude of 0.75mm (contact opening: max. 1ms) 10 to 55 Hz at single amplitude of 0.15mm (contact opening: max. 1ms) Min. 294m/s2 (contact opening: max. 1ms) Min. 147m/s2 (contact opening: max. 1ms) Max. 200 m 0.1mm/s to 500mm/s (pin plunger type) 60 operations/min. -25 to +80C (not freezing below 0C) PC board terminal type: Approx. 0.2g Solder terminal with mounting holes type: Approx. 0.3g DATA Gold plated contact type Range of low-level current and voltage (reference only) 200 100 Current (mA) 50 10 1 0.2 0.1 5 12 24 30 DC voltage (V) 2 ds_62003_0101_en_av4: 010314J AV4 DIMENSIONS Interested in CAD data? You can obtain CAD data for all products with a CAD Data mark from your local Panasonic Electric Works representative. mm General tolerance: 0.15 1. PC board terminal Straight terminal Pin plunger type PC board pattern CAD Data 3-1.0 +0.08 +0.02 dia. 2.5 0.75 R 1.0 0.8 1.9 (P.T.) 0.3 max. 0.11 0.65 dia. 2.54 (O.P.) 4.80 0.15 2.54 0.55 0.55 4.5 (F.P.) 5.2 max. 1.2 0.5 3.1 0.4 0.96 0.8 0.6 4.0 2.54 0.6 2.54 Pretravel Movement Differential Overtravel Operating Position Free Position 0.3 max 0.1 max 0.1 min. 4.80.15 5.2 max. Pretravel Movement Differential Overtravel Operating Position Free Position 2.4 max. 0.7 max. 0.4 min. 5.80.7 7.5 max. 1.7 5.08 7.5 Hinge lever type CAD Data 2.5 (P.T.) 2.4 max. 6.5 0.8 0.55 0.55 3.0 0.11 (O.P.) 5.8 0.7 (F.P.) 7.5 max. 0.7 3.95 0.6 2.5 1.7 Note: All other dimensions are the same as those of pin plunger type. mm General tolerance: 0.15 Simulated roller lever type CAD Data 2.5 0.6 R (P.T.) 2.2 max. 5.5 0.8 0.55 0.55 0.11 (O.P.) 6.10.7 0.7 (F.P.) 8.0 max. 0.6 2.5 Pretravel, Movement Differential Overtravel Operating Position Free Position 2.2 max. 0.7 max. 0.3 min. 6.10.7 8.0 max. 1.7 Note: All other dimensions are the same as those of pin plunger type. ds_62003_0101_en_av4: 010314J 3 AV4 2. Angle terminal Right angle terminal Pin plunger type CAD Data Pin plunger 2.5 1.9 0.8 dia . 5R (P.T.) 0.3 max. 0.7 Right angle terminal 0. 65 1.0 0.11 (O.P.) 4.800.15 (F.P.) 5.2 max. 0.55 0.55 4.5 0.5 1.2 0.8 0.6 0.5 0.4 0.6 0.8 1.0 2.4 0.7 4.0 3.1 1.7 0.3 max. 0.1 max. 0.1 min. 4.80.15 5.2 max. Note:All other dimensions of hinge lever type and simulated roller lever type are the same as those of straight terminal types. 2.54 2.54 Pretravel Movement Differential Overtravel Operating Position Free Position 5.08 7.5 Left angle terminal Pin plunger type CAD Data Pin plunger 2.5 1.9 . 0.8 dia 5R (P.T.) 0.3 max. 0.7 Left angle terminal 0. 65 1.0 0.11 (O.P.) 4.800.15 0.55 (F.P.) 5.2 max. 0.55 4.5 0.5 1.2 0.8 0.6 0.5 0.4 2.4 0.6 0.7 1.0 0.8 3.1 4.0 1.7 0.3 max. Movement Differential 0.1 max. Overtravel 0.1 min. Operating Position 4.80.15 Free Position 5.2 max. Note: All other dimensions of hinge lever type and simulated roller lever type are the same as those of straight terminal types. 2.54 2.54 Pretravel 5.08 7.5 mm General tolerance: 0.15 3. Solder terminal with mounting holes Pin plunger type 7.5 CAD Data 2.5 1.9 (P.T.) 0.3 max. 1.0 2.5 (O.P.) 5.4 0.15 5.1 (F.P.) 5.8 max. Pretravel Movement Differential Overtravel Operating Position Free Position 1.5 1. 1.4 65 4.0 di a. 3.1 0.3 max. 0.1 max. 0.1 min. 5.40.15 5.8 max. 1.4 1.2 0.8 0.6 4 ds_62003_0101_en_av4: 010314J AV4 Hinge lever type CAD Data 2.5 (P.T.) 2.4 max. 6.5 0.8 3.0 0.11 (F.P.) (O.P.) 9.0 max. 6.40.6 5.1 4.55 1.5 1. 1.4 3.1 65 di a. 1.4 1.2 0.6 0.8 4.0 Pretravel Movement Differential Overtravel Operating Position Free Position 2.4 max. 0.7 max. 0.4 min. 6.40.6 9.0 max. Note: All other dimensions are the same as those of pin plunger type. 7.5 Simulated roller lever type CAD Data 2.5 R 0.6 5.5 0.8 (P.T.) 2.2 max. 3.0 0.11 0.7 (O.P.) 6.70.5 (F.P.) 9.4 max. 1. 65 di a. Pretravel Movement Differential Overtravel Operating Position Free Position 2.2 max. 0.7 max. 0.3 min. 6.70.5 9.4 max Note: All other dimensions are the same as those of pin plunger type. NOTES 1. Mounting 1) After mounting and wiring, the insulation distance between ground and each terminal should be confirmed as sufficient. 2) When the operation object is in the free position, force should not be applied to the actuator or to the pin plunger. Also force should be applied to the pin plunger from vertical direction to the switch. 3) In setting the movement after operation, the over-travel should be set within the range of the specified O.T. value. 4) In fastening the switch body, use the M1.4 screw, with tightening torque of not more than 0.098 N*m. ds_62003_0101_en_av4: 010314J 2. Soldering 1) Manual soldering should be accomplished within 5 seconds with max. 320C iron. Care should be taken not to apply force to the terminals during soldering. 2) Terminal portion must not be moved within 1 minute after soldering. Also no tensile strength of lead wires should be applied to the terminals. 3) When using the angle terminal type, insert an insulation separator between the switch body and the printed circuit board (insulation separator 0.2 to 0.4mm thick) to prevent the soldering flux from flowing under the PC board. 3. Cleaning As AV4 switch is not completely sealed construction, avoid cleaning. 4. Selection of switch When specifying AV4 switches, allow 20% to the listed operating characteristics. 5. Avoid using and keeping switches in the following conditions: * In corrosive gases * In a dusty environment * Where silicon atmosphere prevails 6. When switching low-level circuits (max. 100 mA), Au plated contact types are recommended. 7. When using the lever type, avoid applying force from the reverse and side direction of actuating. 5