HarmonyTM control stations and enclosures Catalog 2011 Contents HarmonyTM control stations and enclosures Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 XAL 22 mm control stations: Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 XAP 22 mm enclosures: Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 9001B standard duty control stations: References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 9001KY/SKY 30 mm control stations: Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 3 HarmonyTM control stations and enclosures Selection guide Family XAL XAP 1 2 3 4 5 6 7 8 9 10 XALD02 XAPA1100 Type of Product/Material XALD - Polycarbonate XALK - Polycarbonate XAPA - glass filled polyester XAPG - die cast zinc XAPE - anodized aluminum Number of holes 1 to 3 0 to 16 Type of Operators XB5 (22mm) XB5 (22mm) Available without Operators Yes Yes Available with Operators Yes No Approvals UL File E164353 CCN NKCR CSA File LR 44087 Class 3211-03 UL File E164353 CCN NKCR CSA File LR 44087 Class 3211-03 Conforming to Standards CE Marked CE Marked EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC 60947-5-4, EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC 60947-5-4, JIS C 4520 JIS C 4520 UL 508 UL 508 CSA C22.2 No.14 CSA C22.2 No.14 Cable Entry No. 13 knock out XAPA - undrilled XAPG - Tapped 3/4NPT XAPE - flush mount (n/a) XAPE - fiber pull box Page 7 14 4 XAPA1104 Family 9001B 9001KY/SKY 1 2 3 NEMA 1 Surface Mounting 9001BG** NEMA 1 Flush Mounting 9001BF** 9001KYSS3 9001KY3 4 5 NEMA 4 9001BW** NEMA 7 and 9 9001BR** 9001KYAF3 Type of Product/Material 9001BG - plastic cover 9001BF - stainless steel 9001BW - die cast zinc 9001BR - cast aluminum KYAF - sheet steel KYSS - stainless steel KY - die cast zinc SKY - plastic Number of holes 1 to 3 1 to 6 Type of Operators Built in 9001K/SK (30mm) Available without Operators No Yes Available with Operators Yes Yes Approvals UL File E78403 CCN NKCR CSA File LR 25490 Class 3211-03 UL File E78403 CCN NKCR CSA File LR 25490 Class 3211-03 Conforming to Standards CE Marked CE Marked EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC 60947-5-4, EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC 60947-5-4, JIS C 4520 JIS C 4520 UL 508 UL 508 CSA C22.2 No.14 CSA C22.2 No.14 Cable Entry 9001BG - 1/2" and 3/4" knockouts 9001BF - none 9001BW - 1/2 - 14 NPT 9001BR - 1/2 - 14 NPT 9001KYAF - undrilled 9001KYSS - 3/4 - 14 NPT 9001KY - 3/4 -14 NPT 9001SKY - 3/4 - 14 NPT Page 20 24 6 9001SKY2 7 8 9 10 5 Introduction HarmonyTM control stations and enclosures Introduction 1 XAL 22 mm polycarbonate control stations XAL enclosures are available as empty enclosures with 22 mm diameter holes or as control stations with installed XB5 plastic operators. 2 XAP 22 mm empty enclosures XAPA glass-reinforced polyester enclosures, XAPG die-cast zinc enclosures, and XAPE anodized aluminum flush mount enclosures are available with or without 22 mm holes for use with XB4 metal and XB5 plastic operators. 3 9001B standard duty control stations 9001B control stations are fully assembled units with one, two or three productspecific operators. Various enclosure options include NEMA 1, flush plate, NEMA 4, and NEMA 7/9. 4 9001KY/SKY control stations 9001KY and 9001SKY enclosures are available as empty enclosures with 30 mm diameter holes or as control stations with installed 9001K or 9001SK operators. 5 6 7 8 9 10 6 HarmonyTM control stations and enclosures Components XAL 22 mm control stations Components 1 7 1 2 7 7 1 3 1 7 4 7 2 7 6 5 2 7 8 3 6 3 7 7 7 XALD and XALK control stations are available in two forms: bPre-assembled control stations bEmpty enclosures 4 8 These control stations use push buttons and pilot lights from the XB5 plastic operator range. 5 Control stations may include: 1 - Non-illuminated operators. 2 - Mushroom head operators. 3 - Selector switches. 4 - Pilot lights. 5 - Illuminated operators. 6 -Base of enclosure (with mounting plate). 7 - Contact block and light module combinations. 8 - Legends. Specifications: page 8 References: page 10 9 10 Dimensions: page 12 7 HarmonyTM control stations and enclosures Specifications XAL 22 mm control stations Environmental Specifications 1 2 Protective treatment standard version "TH" Ambient air temperature around the device Storage -40 to +158 F (- 40 to +70 C) Operation -13 to +158 F (- 25 to +70 C) unless otherwise stated Electric shock protection Conforming to IEC 60536 Class II Degree of protection Conforming to IEC 60529 IP 65, unless otherwise stated IP 66, for booted push button heads Conforming to UL 50, CSA C22.2 No. 94 Type 1, 4X, 12, and 13, unless otherwise stated Resistance to high pressure cleaner Mechanical shock protection 1,015 psi (70 x 105 Pa-70 bars); distance: 3.94 in (0.1 m) Temperature: 131 F (55 C) Conforming to EN 50102 Non-illuminated heads: IK 03 Illuminated heads: IK 05 3 Conforming to standards Product certifications UL Listed, CSA Certified (R) 4 5 6 Terminal identification 9 File E164353 CCN NKCR File LR 44087 Class 3211 03 Standard single contacts with screw clamp terminals: A600; R300 Light blocks with screw clamp terminals Conforming to EN 50005 and EN 50013 Material and colors XALD: polycarbonate, light grey RAL 7035 and dark grey RAL 7016 XALK: polycarbonate, light grey RAL 7035 and yellow RAL 1012 Cable entries Cable entries: `knock-outs' for No. 13 (CM 12, PG 13.5) cable glands and tapped ISO 20 Cover Screws Stainless steel, tightening torque 2 Nm (18 lb-in) Contact Block Specifications - ZENL** Mechanical Specifications Contact operation N/C or N/O Slow break Positive operation Conforming to IEC/EN 60947-5-1 Appendix K All functions incorporating a N/C contact are positive opening operation Operating travel (to change electrical state) Push button Changing N/C state: 0.06 in (1.5 mm) Changing N/O state: 0.11 in (2.6 mm) Total travel: 0.17 in (4.3 mm) Operating force Push button Changing N/C state: 0.79 lbf (3.5 N) Changing N/O state: 0.85 lbf (3.8 N) Additional contact only Single N/C contact: 0.45 lbf (2 N) Single N/O contact: 0.52 lbf (2.3 N) Emergency stop with N/C + N/O Standard push-pull: 10.12 lbf (45 N) Trigger action push-pull: 11.24 lbf (50 N) 7 8 IEC 60947-1, IEC/EN 60947-5-1, IEC 60947-5-4, EN 60947-1, JIS C 4520, UL 508, CSA C22.2 No. 14 Marked Standard turn to release and key release: 8.99 lbf (40 N) Trigger action turn to release and key release: 9.89 lbf (44 N) Operating torque (to change electrical state) Selector switches Mechanical durability (in operating cycles) Push button Momentary 5 million Selector switches Non-illuminated 3 million Illuminated 1 million N/O contact: 1.24 lb-in (0.14 N*m) Additional contact only N/O contact: 0.44 lb-in (0.05 N*m) Toggle switches 500,000 Emergency stop push button 100,000 Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 5 gn Shock resistance Conforming to IEC 60068-2-27 All functions except mushroom head push buttons- Half sine wave acceleration 11 ms: 50 gn Half sine wave acceleration 18 ms: 30 gn Mushroom head push buttons- Half sine wave acceleration 11 ms: 10 gn 10 Components: page 7 8 References: page 10 Dimensions: page 12 Specifications (continued) HarmonyTM control stations and enclosures XAL 22 mm control stations Contact Block Specifications - ZENL** (continued) Electrical Specifications Cabling capacity Conforming to IEC 60947-1 Contact material 1 Screw and captive clamp terminals Min: 1 x 24 AWG (0.22 mm2) without cable end 1 x 22 AWG (0.34 mm2) for linking Max: 2 x 16 AWG (1.5 mm2) with cable end Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm screwdriver Typical torque: 0.8 N*m (8.55 lb-in) Maximum torque: 1.2 N*m (10.7 lb-in) 2 Silver alloy (Ag/Ni) Short-circuit protection Conforming to IEC/EN 60947-5-1 Standard blocks with screw clamp terminals: 10 A (gG cartridge fuse conforming to IEC 60269-1) Rated insulation voltage Conforming to IEC 60947-1 Standard blocks with screw clamp terminals: Ui = 600 V, degree of pollution 3 Rated impulse withstand voltage Conforming to IEC 60947-1 Standard block with screw clamp terminals: Uimp = 6 kV Rated operational specifications Conforming to IEC/EN 60947-5-1 AC supply: Utilization category AC-15 A600: Ue = 600 Vac and le = 1.2 A or Ue = 240 Vac and le = 3 A or Ue = 120 Vac and le = 6 A DC supply: Utilization category DC-13 R300: Ue = 250 Vdc and le = 0.1 A or Ue = 125 Vdc and le = 0.22 A Electrical durability Conforming to IEC/EN 60947-5-1 Appendix C Operating rate 3600 operating cycles/ hour. Load factor: 0.5 Electrical reliability AC supply for 1 million operating cycles, 24 Vac utilization category AC-15 4A DC supply for 1 million operating cycles, 24 Vdc utilization category DC-13 0.4 A Failure rate Conforming to IEC 947-5-4 120 Vac 230 Vac 3A 2A 3 110 Vdc 4 0.15 A Standard blocks: - at 17 V and 5 mA, l < 10-8 - at 5 V and 1 mA, l < 10-6 Light Module Specifications- ZALVpp Mechanical Specifications Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 15 gn Shock resistance Conforming to IEC 60068-2-27 Half sine wave acceleration 11 ms: 50 gn Half sine wave acceleration 18 ms: 30 gn Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals Min: 1 x 24 AWG (0.22 mm2) without cable end 1 x 22 AWG (0.34 mm2) for linking Max: 2 x 16 AWG (1.5 mm2) with cable end Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm screwdriver Typical torque: 0.8 N*m (8.55 lb-in) Maximum torque: 1.2 N*m (10.7 lb-in) Rated insulation voltage Conforming to IEC 60947-1 Pilot light blocks with protected LED: Ui = 250 V, degree of pollution 3 Rated impulse withstand voltage Conforming to IEC 60947-1 Pilot light blocks with protected LED: Uimp = 4 kV Voltage limits Nominal voltage 24 V: 21.6 to 24.6 Vac; 19.2 to 30 Vdc 120V: 102 to 132 Vac 240V: 195 to 264 Vac Current consumption Applicable to all colors 24 Vac/Vdc supply blocks: 18 mA 120 Vac supply blocks: 14 mA 240 Vac supply blocks: 14 mA Service life At nominal voltage and at an ambient temperature of 77 F (25 C) 100,000 hours Surge withstand Conforming to IEC 61000-4-5 2/1 kV Resistance to fast transients Conforming to IEC 61000-4-4 2 kV Resistance to electromagnetic fields Conforming to IEC 61000-4-3 10 V/m 5 Electrical Specifications Resistance to electrostatic discharges Conforming to IEC 61000-4-2 8/6 kV Electromagnetic emission Class B Conforming to EN 55011 6 7 8 9 10 Components: page 7 References: page 10 Dimensions: page 12 9 HarmonyTM control stations and enclosures References XAL 22 mm control stations Start or Stop Function Polycarbonate; Light gray base, RAL7035; Dark gray lid, RAL7016 1 Description Type of Push Type of Contact N.O. N.C. Marking Reference 1 -- -- 1 Start Stop XALD101 XALD111 -- 1 Emergency stop on red legend XALD164 Marking on Legend Holder 1 momentary push button 2 XALD101 Flush black Flush red Marking on Legend Holder 1 mushroom head push button 40 mm, momentary Red Emergency Stop or Emergency Off Function Polycarbonate; Light gray base, RAL7035; Yellow lid, RAL1012 Description 3 XALK174 4 Type 1 mushroom head push button 40 mm, red Turn-to-release Standard (1) Type of Contact N.O. -- Reference Trigger action (2) -- 1 XALK178 1 mushroom head push button 40 mm, red Key release (Key No. 455) Standard (1) -- 1 XALK184 Trigger action (2) -- 1 XALK188 1 mushroom head push button 40 mm, red Push-pull Standard (1) -- 1 XALK194 N.C. 1 XALK174 (1) Emergency Off (IEC 60364-5-53) (2) Emergency Stop (EN / IEC 13850) Start-Stop Function Polycarbonate; Light gray base, RAL7035; Dark gray lid, RAL7016 5 Description 2 momentary push buttons 6 XALD211 Text Reference 1 flush black 1 flush red Type of Contact N.O. 1 -- N.C. -- 1 Start Stop XALD211 1 flush black 1 flush black 1 1 -- -- Forward Reverse XALD221 Three Function Polycarbonate; Light gray base, RAL7035; Dark gray lid, RAL7016 Description 3 momentary push buttons (no markings) 7 8 Type of Push Type of Push 1 flush black 1 flush red 1 flush black XALD321 9 10 Components: page 7 10 Specifications: page 8 Dimensions: page 12 Type of Contact N.O. 1 -- 1 Text Reference N.C. -- 1 -- Open Stop Close XALD341 1 -- 1 -- 1 -- Forward Stop Reverse XALD311 1 -- 1 -- 1 -- Up Stop Down XALD321 References (continued) HarmonyTM control stations and enclosures XAL 22 mm control stations Empty Enclosures - Polycarbonate (for use with XB5 plastic push buttons, pilot lights, selector switches, mushroom head operators, legend plates and accessories) XALD02 Electrical Block and Accessories (for mounting on metal plate at back of enclosure) ZENL1111 Description Type Electrical blocks with screw clamp terminal connections Metal-plate-mounting N.O. contact contact blocks N.C. contact Light blocks with 24 Vac/Vdc 120 Vac ZALV** 230 Vac ZB5SZ3 ZB5AZ905 1 Description Number of Holes Reference For normal environments, CSA approved and UL Listed (with stainless steel lid mounting screws) Light gray base RAL7035 1 XALD01 Dark gray lid RAL7016 2 XALD02 3 XALD03 4 XALD04 5 XALD05 Light gray base RAL7035, Yellow lid RAL1012 1 XALK01 Accessories Description Plastic blanking plug, round-shape (must order mounting nut ZB5AZ901) Plastic blanking plug, square-shape (must order mounting nut ZB5AZ901) Mounting nut Grounding terminal Tightening tool Color Reference -- -- White Green Red Yellow Blue White Green Red Yellow Blue White Green Red Yellow Blue ZENL1111 ZENL1121 ZALVB1 ZALVB3 ZALVB4 ZALVB5 ZALVB6 ZALVG1 ZALVG3 ZALVG4 ZALVG5 ZALVG6 ZALVM1 ZALVM3 ZALVM4 ZALVM5 ZALVM6 Application XALDpp enclosures Reference ZB5SZ3 XALDpp enclosures ZB5SZ5 ZB5SZp blanking plug XALDpp enclosures Tightening head mounting nut ZB5AZ901 ZB5AZ901 XALZ09 ZB5AZ905 2 3 4 5 6 7 8 9 10 Components: page 7 Specifications: page 8 Dimensions: page 12 11 HarmonyTM control stations and enclosures Dimensions XAL 22 mm control stations Dimensions 1 Single-way control stations XALD1**, K1**, D01 Single-way control stations XALD1**, K1**, D01 (2) 2 x O 0.17 2 x O 4.3 2.09 (53) (3) (4) 3 = 2.68 (68) (5) (6) = = 2.68 (68) 2 0.87 (22) = = (1) = = = 2.13 (54) = = (7) (8) Two-way control stations Two-XALD2**, way coK2**, ntroD02 l stations 4 XALD2**, K2**, D02 (2) 2 x O 0.17 2 x O 4.3 2.68 (68) = = = 5 2.91 (74) 1.18 (30) 4.17 (106) = = = (1) = 2.09 (53) (3) (4) 6 = 2.68 (68) = = 2.13 (54) = = Three-way control stations XALD3**, K3**, D03 Three-way control stations XALD3**, K3**, D03 (2) (1) 3.86 (98) = = = 8 4.09 (104) 1.18 1.18 (30) (30) 5.35 (136) = = = 7 2 x O 0.17 2 x O 4.3 9 10 2.09 (53) (3) (4) (9) = 2.68 (68) = = = 2.13 (54) = = (1) 2 knock-outs for PG 13.5 cable glands, maximum capacity 0.47 in (12 mm). (2) Knock-out for cable entry, maximum capacity 0.55 in (14 mm). Examples: (3) 2.44 in (62 mm) for full guard buttons. (4) 2.59 in (66 mm) for no guard buttons. (5) 3.58 in (91 mm) for latching mushroom head push buttons. (6) 2.91 in (74 mm) for key switches. (7) 4.45 in (113 mm) for latching mushroom head push buttons with key release. (8) 3.78 in (96 mm) for key switches with key. (9) 2.52 in (64 mm) for pilot lights. Components: page 7 12 Specifications: page 8 References: page 10 Dual Dimensions: in (mm) HarmonyTM control stations and enclosures Dimensions (continued) XAL 22 mm control stations Dimensions (continued) Four-way control stations FourXALD4**, -way coK4**, ntroD04 l stations XALD4**, K4**, D04 (2) 1 2 x O 0.17 2 x O 4.3 = = = (1) 5.04 (128) 5.28 (134) 1.18 (30) 6.54 (166) 1.18 (30) 2 = = = 1.18 (30) 3 2.04 (53) (3) (4) = (5) 2.68 (68) = = = 2.13 (54) = 4 = (6) (7) Five-way control stations Five-way XALD5**, K5**, D05 control stations XALD5**, K5**, D05 (1) 2 x O 0.17 2 x O 4.3 5 1.18 (30) = = = (2) 6.22 (158) 6.46 (164) 7 = = = 1.18 (30) 1.18 (30) 1.18 (30) 7.72 (196) 6 2.09 (53) (3) (4) = 2.68 (68) = = = 2.13 (54) = 8 = (5) (6) (7) 9 (1) 2 knock-outs for PG 13.5 cable glands, maximum capacity 0.47 in (12 mm). (2) Knock-out for cable entry, maximum capacity 0.55 in (14 mm). Examples: (3) 2.44 in (62 mm) for full guard buttons. (4) 2.59 in (66 mm) for no guard buttons. (5) 2.52 in (64 mm) for pilot lights. (6) 3.43 in (87 mm) for mushroom head push buttons. (7) 3.07 in (78 mm) for selector switches. Components: page 7 Specifications: page 8 10 Dual Dimensions: in (mm) References: page 10 13 HarmonyTM control stations and enclosures Components XAP 22 mm enclosures Components 1 1 2 1 3 1 4 2 7 6 5 7 2 7 6 7 7 8 3 3 XAPA, XAPG and XAPE control stations are available in two forms: 8 4 bPre-assembled control stations bEmpty enclosures These control stations use push buttons and pilot lights from the XB4 metal or XB5 plastic operator range. 5 Control stations may include: 9 1 - Non-illuminated operators. 2 - Mushroom operators. 3 - Selector switches. 4 - Pilot lights. 5 - Illuminated operators. 6 -Enclosure. 7 - Contact blocks and light modules. 8 - Mounting collar. 10 Specifications: page 15 14 References: page 16 Dimensions: page 16 HarmonyTM control stations and enclosures Specifications XAP 22 mm enclosures XAPA Glass-reinforced polyester insulated enclosures Material Glass-reinforced polyester. Approvals Special version: CSA Type 4 and 5 (undrilled version) Protective treatment Standard version: "TC" and "TH" treatments. Ambient temperature Operation: -25 C to +70 C (-13 F to +158 F). Storage: -40 C to +70 C (-40 F to +158 F). Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. Type 4, 4X, 12. Electric shock protection Class II conforming to IEC 60536 and NF C 20-030. Flame resistance CSTB: M3, NF C 20-455: 850C, IEC 60092: 960 C, UL 94: VO. Chemical resistance High degree of resistance to acids, bases, sea water, mineral salts, all solvents, gasoline, diesel, oils and greases. Cable entry Undrilled 1 2 XAPG Die Cast metal enclosures Material Zinc alloy (XAPG1-XAP4) Aluminum (XAPG5) Approvals Special version: CSA Type 4 and 5 (undrilled version); UL Type 1, 2, 4, and 12; Standard CSA Type 1, 4, 4X, and 12. Protective treatment Standard version: "TC" treatment. Special version: "TH" treatment. Ambient temperature Operation: -25 C to +70 C (-13 F to +158 F). Storage: -40 C to +70 C (-40 F to +158 F). Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. UL Type 4, 12. Electric shock protection Class I conforming to IEC 60536 and NF C 20-030. Chemical resistance Special treatments on request. Cable entry Tapped entries for cable glands, see dimensions on page 19 4 XAPE Flush mount enclosures Material and color Anodized aluminum front plate. Insulated protective rear cover. Protective treatment Standard version: "TC" and "TH" treatments. Ambient temperature Operation: -25 C to +70 C (-13 F to +158 F).Storage: -40 C to +70 C. (-40 F to +158 F). Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. CSA Type 1, 4, 4X, and 12. Electric shock protection Class I conforming to IEC 60536 and NF C 20-030. Chemical resistance High degree of resistance to organic acids, diluted mineral acids, salts, alcohol, acetone, chloride and fluoride solvents, oils and gasoline. Cable entry Fiber pull box (R) File E164353 CCN NKCR (XAPG only) File LR 44087 Class 3211 03 3 5 Marked 6 7 8 9 10 Components: page 14 References: page 16 Dimensions: page 16 15 HarmonyTM control stations and enclosures References, dimensions XAP 22 mm enclosures Glass-reinforced polyester enclosures Undrilled Enclosures, Glass-Reinforced Polyester Type 1 NEMA 4, 4X, 13 Usable depth 3.27 in (83 mm) Undrilled Grounding Plate 2 with hinges Sheet steel with ground screw Undrilled Insulated enclosures XAPA1100, XAP2100 H x W Dimensions: in (mm) References 3.34 x 5.75 (85 x 146) 3.34 x 8.90 (85 x 226) 5.95 x 9.49 (151 x 241) 5.95 x 9.49 (151 x 241) For XAPA1100 For XAPA2100 For XAPA3100 and 4100 XAPA1100 XAPA2100 XAPA3100 XAPA4100 XAPZ100 XAPZ200 XAPZ300 Mounting XAPA3100, XAPA4100 = XAPA1100 without hinges b P=83 (2) = b h 3 4 5 a 3.43 (87) = g = Cable entries not drilled (1) 0.43 in (11 mm) for XAPA4*** stations with hinges (2) 2 x 0.22 in (5.6 mm) untapped holes, depth 0.47 in (12 mm) XAPA2100 XAP A1100 A2100 A3100 A4100 6 7 8 9 10 Components: page 14 16 Specifications: page 15 a 3.35 in (85 mm) 3.35 in (85 mm) 5.94 in (151 mm) 5.94 in (151 mm) b 5.75 in (146 mm) 8.90 in (226 mm) 9.49 in (241 mm) 9.49 in (241 mm) (1) g 2.76 in (70 mm) 2.76 in (70 mm) 5.31in (135 mm) 5.31 in (135 mm) a h 4.13 in (105 mm) 7.09 in (180 mm) 7.87 in (200 mm) 7.87 in (200 mm) References (continued), dimensions (continued) HarmonyTM control stations and enclosures XAP 22 mm enclosures Glass-reinforced polyester enclosures Drilled Insulated Enclosures, Glass-Reinforced Polyester Type NEMA 4, 4X, 13 Usable depth 3.27 in (83 mm) 1.58 in (40 mm) centerline spacing of holes Drilled Grounding Plate Number of Knock-outs 22 mm 1 2 4 8 16 Number of Rows Vertical Horizontal 1 1 2 2 4 1 2 2 4 4 Sheet steel with ground screw XAPA1104 References 1 XAPA1110 XAPA1120 XAPA1104 XAPA2108 XAPA3116 2 XAPZ110 XAPZ120 XAPZ104 XAPZ208 XAPZ316 For XAPA1110 For XAPA1120 For XAPA1104 For XAPA2108 For XAPA3116 3 Mounting = = Insulated enclosures with cut-outs XAPA b p=83 b1 (2) 3.43 (87) = b2 b2 5 = = XAPA2108 h b1 4 = = g = Cable entries not drilled (2) 2 x 0.22 in (5.6 mm) untapped holes, depth 0.47 in (12 mm) For 22 mm control and signaling units XAP a b A1110 3.35 in (85 mm) 5.75 in (146 mm) A1120 3.35 in (85 mm) 5.75 in (146 mm) A1104 3.35 in (85 mm) 5.75 in (146 mm) A2108 3.35 in (85 mm) 8.90 in (226 mm) A3116 5.94 in (151 mm) 9.49 in (241 mm) b1 - 1.57 in (40 mm) 1.57 in (40 mm) 1.57 in (40 mm) 1.57 in (40 mm) b2 - - 1.18 in (30 mm) 1.18 in (30 mm) 1.18 in (30 mm) g 2.76 in (70 mm) 2.76 in (70 mm) 2.76 in (70 mm) 2.76 in (70 mm) 5.31 in (135 mm) h 4.13 in (105 mm) 4.13 in (105 mm) 4.13 in (105 mm) 7.09 in (180 mm) 7.87 in (200 mm) 6 7 8 9 10 Components: page 14 Specifications: page 15 17 HarmonyTM control stations and enclosures References (continued), dimensions (continued) XAP 22 mm enclosures Die cast enclosures Undrilled Die Cast Zinc Enclosures (Painted Grey RAL 7032) Material Usable Depth H x W x D Dimensions References NEMA Type 4, 13 Zinc 1.93 in (49 mm) 3.15 x 3.15 x 2.03 in (80 x 80 x 51.5 mm) XAPG19100 5.12 x 3.15 x 2.03 in (130 x 80 x 51.5 mm) XAPG29100 6.89 x 3.15 x 2.03 in (175 x 80 x 51.5 mm) XAPG39100 3.15 x 3.15 x 3.03 in (80 x 80 x 77 mm) XAPG19400 5.12 x 3.15 x 3.03 in (130 x 80 x 77 mm) XAPG29400 6.89 x 3.15 x 3.03 in (175 x 80 x 77 mm) XAPG39400 8.66 x 3.15 x 3.03 in (220 x 80 x 77 mm) XAPG49400 12.20 x 3.35 x 3.03 in (310 x 85 x 77 mm) XAPG59400 2 2.93 (74.5 mm) XAPG39400 3 Aluminum 2.93 (74.5 mm) Drilled Die Cast Zinc Enclosures (Painted Grey RAL 7032) 4 XAPG29703 5 6 Type Material Usable Depth Number of 22 mm knock-outs References NEMA Type 4, 13 1.18 in (30 mm) centerline spacing of holes Zinc 1.93 in (49 mm) NEMA Type 4, 13 1.58 in (40 mm) centerline spacing of holes Zinc 2 3 4 2 3 4 1 2 3 1 2 3 4 5 XAPG19702 XAPG29703 XAPG39704 XAPG19802 XAPG29803 XAPG39804 XAPG19201 XAPG29202 XAPG39203 XAPG19501 XAPG29502 XAPG39503 XAPG49504 XAPG59505 2.93 (74.5 mm) 1.93 in (49 mm) 2.93 (74.5 mm) Aluminum References XAPG19201 XAPG29202 XAPG39203 XAPG19501 XAPG29502 XAPG39503 XAPG49504 XAPG59505 XAPG19702 XAPG29703 XAPG39704 XAPG19802 XAPG29803 XAPG39804 7 8 2.93 (74.5 mm) a b c g in (mm) in (mm) in (mm) in (mm) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 3.35 (85) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 3.15 (80) 5.12 (130) 6.90 (175) 3.15 (80) 5.12 (130) 6.90 (175) 8.66 (220) 12.20 (310) 3.15 (80) 5.12 (130) 6.90 (175) 3.15 (80) 5.12 (130) 6.90 (175) 2.03 (51.5) 2.03 (51.5) 2.03 (51.5) 3.03 (77) 3.03 (77) 3.03 (77) 3.03 (77) 3.03 (77) 2.03 (51.5) 2.03 (51.5) 2.03 (51.5) 3.03 (77) 3.03 (77) 3.03 (77) 1.97 (50) 1.97 (50) 1.97 (50) 1.97 (50) 1.97 (50) 1.97 (50) 1.97 (50) 2.16 (55) 1.97 (50) 1.97 (50) 1.97 (50) c 1.97 (50) 1.97 (50) 1.97 (50) h in (mm) Conduit opening supplied 2.56 (65) 4.53 (115) 6.30 (160) 2.56 (65) 4.53 (115) 6.30 (160) 8.07 (205) 11.60 (295) 2.56 (65) 4.53 (115) 6.30 (160) a 2.56 (65) 4.53 (115) 6.30 (160) 3 b h 9 10 c Components: page 14 18 Specifications: page 15 a g 4" NPT 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 4" NPT 3 b 1 Type HarmonyTM control stations and enclosures References (continued), dimensions (continued) XAP 22 mm enclosures Flush plates Drilled Anodized Aluminum Flush Plates (for use with XB4 metal push buttons, pilot lights, selector switches, mushroom head operators, legend plates and accessories) Type XAPE301 Material NEMA Type 4, 13 Anodized 1.18 in (30) Aluminum centerline spacing of holes Number of 22mm holes HxW Dimensions: in (mm) References 1 2 3 4 5 2.83 x 2.83 (72 x 72) 4.13 x 2.83 (105 x 72) 5.43 x 2.83 (138 x 72) 6.73 x 2.83 (171 x 72) 8.03 x 2.83 (204 x 72) XAPE301 XAPE302 XAPE303 XAPE304 XAPE305 1 2 Optional Fiberglass Back Box (for finger protection, if required) Type Material Protective rear covers Insulating Fiberglass References XAPE901 XAPE902 XAPE903 XAPE904 XAPE905 For flush plate XAPE301 For flush plate XAPE302 For flush plate XAPE303 For flush plate XAPE304 For flush plate XAPE305 XAPE302 3 Flush mounting enclosures Front plate with cut-outs for 22 mm XB4 and XB5 operators XAPE30k 4 x 04.2 b1 4 x M4 5 = Mounting of front plate and protective rear cover XAPE305 p=Usable depth 3.15 (80) p 3.15 (80) Protective rear cover for front plate XAPE30k XAP b in (mm) E901 2.05 (52) E902 3.35 (85) E903 4.65 (118) E904 5.94 (151) E905 7.24 (184) 6 2.2 (56) 7 = = 2.32 (59) = 8 b p=Usable depth h in (mm) 2.20 (56) 3.50 (89) 4.80 (122) 6.10 (155) 7.40 (188) b p 2.2 (56) h = 2.83 (72) b1 = Front plate with cut-outs for 22 mm XB4 and XB5 operators XAP b b1 in=(mm) in (mm) 0.2 (5) = 2.2 = = E301 2.83 (72) 1.73 (44) (56) E302 4.13 (105) 3.03 (77)2.83 (72) E303 5.43 (138) 4.33 (110) E304 6.73 (171) 5.63 (143) E305 8.03 (204) 6.93 (176) Components: page 14 2.36 (60) b = 2.2 (56) = = = 0.2 (5) H XAPE303 4 4 x M4 = = H 4 x 04.2 1.18 1.18 1.18 = (30) (30)(30) b (30) (30)(30) 0.57 (14.5) 1.18 1.18 1.18 = = 2.36 (60) h 0.57 (14.5) = 2.32 (59) 9 p in (mm) 3.25 (82.5) 3.25 (82.5) 3.25 (82.5) 3.25 (82.5) 3.25 (82.5) 10 Specifications: page 15 19 HarmonyTM control stations and enclosures References 9001B standard duty control stations Note: When ordering, add prefix "9001" to the reference. Control Stations No. of Nameplate Markings and Features Buttons 1 1 2 NEMA 1 Surface Mounting 9001BG201 2 3 4 3 5 NEMA 1 Flush Mounting (w/o pullbox) 9001BF201 Surface Mounting NEMA 1 Stainless Watertight For Steel Flush and Hazardous Plate (2) Dusttight Locations NEMA 7 & 9 (3) NEMA 4 References References References References Start 1 BG101 BF101 BW146 BR101 Stop 3 BG102 BF102 BW147 -- Stop (Mushroom Button) 3 BG103 -- BW151 BR103 Stop (Lockout) 3 BG104 -- BW148 BR104 Universal (w/o legend insert) 16 BG107 BF107 BW159 BR107 Off-On (Selector Switch) 19 BG111 -- -- -- Hand-Off-Auto (Selector Switch) 17 BG112 -- -- -- Universal Selector Switch (w/o legend insert) 19 or 17 BG114 -- -- -- Start-Stop 145 BG201 BF201 BW240 BR204 Start-Stop (for latching Applications) 146 BG202 -- BW252 BR202 Start-Stop (Mushroom on Stop) 145 BG203 -- BW250 BR203 Start-Stop (Lockout on Stop) 145 BG204 -- BW241 BR204 Start-Stop (Mushroom on both) 145 BG205 -- BW246 BR205 Forward-Reverse 146 BG206 -- BW242 -- Open-Close 146 BG207 -- BW244 -- Up-Down 146 BG208 BF208 BW243 BR208 Raise-Lower 146 BG209 -- BW253 -- On-Off 145 BG210 BF210 BW245 -- On-Off 146 BG211 BF211 BW254 -- Universal (w/o legend inserts) 25 BG214 -- BW260 BR214 Start-Stop (Maintained Contact) 10 BG215 BF215 BW255 BR215 On -Off (Maintained Contact) 10 BG216 BF216 BW256 BR216 Universal (Maintained contact w/o legend inserts) 10 BG218 -- -- BR218 Fast-Slow-Stop 109 BG301 -- -- -- Forward-Reverse-Stop 109 BG302 -- -- -- Open-Close-Stop 109 BG303 BF303 -- -- Raise-Lower-Stop 109 BG304 -- -- -- Up-Down-Stop 109 BG305 BF305 -- -- Start-Jog-Stop 109 BG316 -- -- -- Universal (w/o legend inserts) 8 BG307 -- -- -- Start-Stop, Red Pilot Light: 120Vac/dc 145 & 121 BG308 BF308 -- -- (1) See Contact Symbols on page 21. (2) Uses standard 2.0 or 2.13 in. deep wall boxes, single gang for Types BF1 and BF2, two gang for Type BF3 (3) Also rated for Class l, Division l and ll, Groups B, C, or D; Class ll, Division l and ll, Groups E, F, or G 6 7 Contact Symbol (1) Accessories NEMA 4 9001BW243 8 Description (for use with 9001BGppp control stations) Color References Mushroom Caps for NEMA 1 Mushroom Caps for NEMA 4 Lockout Kit for NEMA 1 Pilot Light Lenses, NEMA 1 Surface Mount Pilot Light Lenses, NEMA 1 Surface Mount Pilot Light Lenses, NEMA 1 Flush Mount Pilot Light Lenses, NEMA 1 Flush Mount Red Red -- Red NEMA 7 and 9 9001BR103 10 For 9001BWppp (Round Button) For 9001BWppp (Mushroom Button) B101 B102 B103 B104 B105 B106 B107 B108 B109 B110 B111 B112 B115 B116 B117 B118 B119 B129 B161 B162 -- -- -- -- -- -- -- -- -- -- B175 B176 -- -- -- B189 B259 B260 -- -- B255 B256 B263 B264 B261 B262 B253 B254 B257 B258 B265 B266 -- B251 B282 B283 -- -- -- -- -- -- -- BWD220 Start Stop Fast Slow Forward Reverse Open Close Raise Lower Up Down On Off Hand Auto Jog Blank (Black) B276 B277 -- -- -- -- -- B251 BWD219 Blank (Red) B129R B189R B252 B252 B301 B303 B321 B331 B341 Green B342 Replacement Covers 9 For For 9001BGppp 9001BRppp Green B332 Red Description References Replacement Covers for BW240 Replacement Covers for BW241 (4) Replacement Covers for BW242-BW260 Replacement Covers for Type BR devices BWD219 N/A (4) Includes factory installed lockout on the cover. For Replacement Interiors, see page 21. For Electrical Contact Ratings, see page 21. Dimensions: page 22 20 Interchangeable Push Button Legend Inserts Marking "C" Shaped Mounting Bracket for 9001BRppp Interior Reference 3110112001 (Do not add prefix "9001" to this reference.) HarmonyTM control stations and enclosures References (continued) 9001B standard duty control stations Note: When ordering, add prefix "9001" to the reference. Replacement Interiors For Type B Standard Duty Push Button Stations For Control Station Types Contact Symbol (see below) Contact Block Assembly Type 16 BOC107 19 or 17 BOC114 121 BOC123 25 BOC214 10 BOC218 7 or 19 & 121 BOC224 17 or 19 & 16 BOC226 8 BOC214 BOC107 25 & 121 BOC214 BOC123 10 & 121 BOC218 BOC123 17 or 19 & 25 BOC214 BOC114 16 BGC107 17 or 19 BGC114 121 BGC123 25 BGC214 10 BGC218 17 or 19 & 121 BGC224 17 or 19 & 16 BGC226 8 BGC307 BF101-BF107 BF111-BF114 BF121-BF123 BF201-BF214 BF215-BF218 BF221-BF224 BF225-BF226 BF301-BF307 BF308-BF309 BF310-BF313 9001BGC214 (Type BGC contact block assemblies include cover.) 9001BGB214 BF314-BF315 BG101-BG107 BG111-BG114 BG121-BG123 BG201-BG214 BG215-BG218 BG221-BG224 BG225-BG226 BG301-BG307 BG316-BG326 BG308-BG309 BG310-BG313 BG314-BG315 BR101-BR107 BR202-BR214 BR215-BR219 BW101-BW107 BW202-BW214 BW215-BW218 BW146-BW159 BW240-BW260 BW255-BW258 Terminal Block Wiring Receptacle Type BFB107 BFB114 BFB123 BFB214 BFB214 BFB224 BFB226 BFB214 BFB107 BFB214 BFB123 BFB214 BFB123 BFB214 BFB114 BGB107 BGB114 BGB123 BGB214 BGB214 BGB224 BGB226 BGB307 BGC309 BGC313 BGC315 BOC107 BOC214 BOC218 BOC107 BOC214 BOC218 BOC360 BOC361 BOC362 25 & 121 10 & 121 17 or 19 & 25 16 25 10 16 25 10 16 25 10 1 2 3 4 BGB309 BGB309 BGB315 BFB107 BFB214 BFB214 BFB107 BFB214 BFB214 5 6 Notes: Contact block assemblies for all Type BG stations include cover and contact block. Replacement contact block assemblies and terminal block wiring receptacles for push buttons have provision for 1 N.O. & 1 N.C. circuit on each button. Unneeded circuits need not be wired. Order separate legend plates, if required, from listing on page 20. 9001BOC361 Electrical Contact Ratings (OSHA Regulation, Section 1910.70, Overhead and Gantry Cranes, limits the voltage of pendant push buttons to 150 Vac or 300 Vdc.) AC--NEMA B600 Inductive 35% Power Factor Volts Make 120 240 480 600 Break A VA A VA 30.5 15 7.5 6 3600 3600 3600 3600 3.75 1.5 .75 .6 360 360 360 360 Resistive Volts 75% Power Factor Continuous Carrying Amperes Make, Break and Continuous Carrying Amperes 5 5 5 5 5 5 5 5 7 DC--NEMA P600 Inductive and Resistive Make and Break Amperes Continuous Carrying Amperes 1.1 0.55 0.2 5 5 5 120 240 600 Contact Symbols 120 V Com 8 9 121 10 1 3 8 16 17 19 10 25 109 145 146 Dimensions: page 22 21 HarmonyTM control stations and enclosures Dimensions 9001B standard duty control stations Approximate Approximate Dimensions Dimensions Dimensions 1 Surface Surface Mount Type Mount BG Type BG Surface Mount Type BG, Glass Filled Polyester Cover Glass FilledGlass Polyester FilledCover Polyester Cover 2 0.47 0.47 (12) (12) 2.76 3.692.76 (94)(70) (70) 3 0.34 (9) 4 0.72 0.34 (18) (9) 0.72 0.48 (18) (12) 1.38 1.38 (35) (35) (2) 3.69 (94) 0.48 0.19 0.19 0.17 (4) 0.88 (22) 5.00 (127) 2.34 (60) 0.34 0.72 0.34 (9) (16) (9) 0.720.48 (16)(12) 1.38 (35) 1.38 (2) 0.19 (5) (35) 2.06 1.03 (52) (26) 2.53 (64) 5.00 4.09 (127) (104) 4.09 Dia(2) Mtg(5) Holes Dia Mtg Holes (5) 0.45 (12) (104) 2.34 (60) (12) 2.06 2.06 0.17 1.03 (52) 1.03 (52) (4) (26) (26) 5 0.45 (12) 0.482.34 (12) (60) 2.34 (60) Dia(2) Mtg0.19 Holes Dia (5) Mtg Holes 2.06 1.03 (52) 0.17 (26) (4) 0.17 (4) 2.53 (64) 0.88 (22) 0.88 (22) K.O. for 1/2-3/4 K.O.cond. for 1/2-3/4 cond. both ends both ends 2.19 2.41 2.19 (56) (61) (56) 0.88 with mushroom (22) button 2.41 (61) with mushroom button K.O. for 1/2-3/4 K.O.cond. for 1/2-3/4 cond. both ends both ends 6FlushFlush Mount Mount Type Type BF BF Flush Mount Type BF, Stainless Steel Stainless Stainless Steel Steel 0.61 (15) 7 3.28 (83) 0.61 (15) 4.50 (114) 3.28 (83) 0.61 (15) 4.50 (114) 8 3.28 (83) 1.63 (41) 1.81 (46) 2.28 (58) 4.56 2.28(116) (58) 9 1.811.38 (46) (35) 4.56 (116) 2.25 (57) 2.25 (57) 3.38 (86) 4.50 (114) 4.50 (114) 1.63 (41) 2.75 (70) 1.38 (35) 2.75 (70) 1.63 (41) 2.13 2.13 (54) (54) 0.16 0.16 (2) (2) Holes Dia Mtg Dia Mtg Holes (4) (4) 1.38 (35) 2.44 (62) 3.38 (86) 3.28 (83) 1.63 (41) 2.13 2.13 (54) (54) 0.16 0.16 (4) (4) Holes Dia Mtg Dia Mtg Holes (4) (4) 1.38 (35) 0.61 (15) 2.44 (62) 3.54 (90) 3.54 (90) 10 Dual Dimensions: in (mm) References: page 20 22 HarmonyTM control stations and enclosures Dimensions (continued) 9001B standard duty control stations Hazardous Location Hazardous Location Type BR Dimensions Cast Aluminum Enclosure Hazardous Location Type BR, Cast Aluminum Enclosure 3.95 1.37 (100) (35) 0.30 (8) 2X 1 4.35 (110) 2 6.36 (162) ON OFF 5.75 (146) 3 0.28 (7) conduit centerline 0.31 Mtg Holes 2X (8) 1.37 (35) 0.70 (18) Padlock Hole 1/2-14 NPT Pipe Tap Bottom Only 1.19 4 (30) Watertight & Dusttight Type BW Watertight Dusttight Type BW, Cast Zinc Enclosure Cast Zinc & Enclosure 2.76 (70) 2.25 (57) .218 Dia. Mtg. Hole (2) Plcs. 3.60 (91) 3.75 (95) 4.25 (108) 1.38 (35) .38 (10) 5 4.89 (124) 6 1/2 - 14 NPT 7 3.75 (95) 8 9 10 Dual Dimensions: in (mm) References: page 20 23 HarmonyTM control stations and enclosures Components 9001KY/SKY 30 mm control stations Components 1 1 2 1 3 1 4 2 5 5 3 6 3 7 4 8 9001KY and 9001SKY 30 mm control stations are available in two forms: 4 bPre-assembled control stations bEmpty enclosures These control stations use push buttons and pilot lights from the 9001K metal and 9001SK plastic operator range. 9 Control stations may include: 1 - Non-illuminated operators. 2 - Selector switches. 3 - Pilot lights. 4 - Illuminated operators. 5 -Enclosure. 10 References: page 25 24 Dimensions: page 27 4 HarmonyTM control stations and enclosures References 9001KY/SKY 30 mm empty enclosures Note: When ordering, add prefix "9001" to the reference. Empty Enclosures (for Customer Assembly) UL Types 1, 3 and 13/ NEMA 1, 3, and 13 UL Types 1, 3, 4 and 13/ NEMA 1, 3, 4 and 13 UL Types 1, 3, 4, 4X and 13/ NEMA 1, 3, 4, 4X and 13 1 2 No of Holes Sheet Steel (1) Die Cast Zinc (1) Stainless Steel (304) (1) Polymeric (Plastic) (2) Reference Reference Reference Reference 1 KYAF1 KY1 KYSS1 SKY1 2 KYAF2 KY2 (3) KYSS2 SKY2 3 KYAF3 KY3 (3) KYSS3 SKY3 4 KYAF4 KY4 (3) KYSS4 SKY4 6 KYAF6 KY6 KYSS6 SKY6 3 4 Empty Guarded Enclosures (mushroom head operator not included) UL Types 1, 3, 4 and 13/ NEMA 1, 3, 4 and 13 9001KYG1Y No of Holes Die Cast Zinc (1) Cover Color Box Color Conduit Opening Reference 1 Gray Gray 3/4 in. - 14 NPT KYG1 1 Yellow Gray 3/4 in. - 14 NPT KYG1Y 1 Gray Gray 25 mm Metric TYG1 1 Yellow Gray 25 mm Metric TYG1Y 5 Stainless Steel (302) NEMA 1 Flush Plates (4) (5) 9001K26 No of Holes Description Reference 1 1 Hole flush plate, cover screws, insulating liners K25 2 2 Hole flush plate, cover screws, insulating liners K26 3 3 Hole flush plate, cover screws, insulating liners K27 4 4 Hole flush plate, cover screws, insulating liners K28 6 (1) Use 9001K metal push buttons, pilot lights, selector switches, mushroom head operators, legend plates and accessories." (2) Use 9001SK plastic push buttons, pilot lights, selector switches, mushroom head operators, legend plates and accessories. (3) Only KN200 series legend plates will fit upright on these enclosures with their long axis vertical. (4)To be used with a standard 2 x 3 in. general purpose switch box. A 2.5 in. deep switch box should be used if two Type KA contact blocks are mounted side by side. If two Type KA contact blocks are mounted in tandem, a 3.5 in. deep box should be used. (5) Although 9001K oiltight/watertight operators are used, an assembled control station using these flush plates is not oiltight and watertight. These kits include a stainless steel flush plate, cover screws and a set of liners which must be used to maintain electrical clearances. 7 8 9 10 Components: page 24 Dimensions: page 27 25 References (continued) HarmonyTM control stations and enclosures 9001KY/SKY 30 mm control stations Note: When ordering, add prefix "9001" to the reference. Assembled Control Stations No. of Holes 1 Operator Style and Features Reference Consists of: Enclosure Operators Contact Blocks Legend Plates UL Types 1, 3, 4 and 13/NEMA 1, 3, 4 and 13 Die Cast Zinc Enclosure (1) 1 2 2 3 9001KYK31 3 4 1 2 9001KYSS300 KY1 KS43B KA1 Hand-Off-Auto KYK110 KY1 KS11B KA1 Off-On Push Button (Momentary) KYK11 KY1 KR1B KA1 Start Push Button (Momentary) KYK13 KY1 KR1R KA1 Stop Mushroom Button (Momentary) KYK14 KY1 KR4R KA1 Stop Push Button (with Lockout) KYK15 KY1 KR3R, K4 KA1 Stop Break Glass Operator KYK116 KY1 K15 KA1 To Stop--Break Glass Break Glass Operator (Red Enclosure) KYK117 KY1S1 K15 KA1 To Stop--Break Glass 2 Push Buttons (Lockout on Stop) KYK224 KY2 KR1B, KR3R, K4 KA1, KA1 Jog-Stop 2 Push Buttons KYK218 KY2 KR1B, KR3R KA1, KA1 On-Off 2 Push Buttons KYK26 KY2 KR1B, KR1B KA1, KA1 Open-Close 2 Push Buttons KYK25 KY2 KR1B, KR1B KA1, KA1 Up-Down 2 Push Buttons KYK21 KY2 KR1B, KR3R KA1, KA1 Start-Stop 2 Push Buttons (with Sealed Contacts) (4) KYK223 KY2 KR1B, KR3R KA51, KA51 Start-Stop 2 Push Buttons (Lockout on Stop) KYK23 KY2 KR1B, KR3R, K4 KA1, KA1 Start-Stop 2 Push Buttons (Maintained/Interlocked) KYK27 KY2 KR11GR KA1 Start-Stop 1 Push Button, 1 Mushroom Button KYK22 KY2 KR1B, KR4R KA1, KA1 Start-Stop 3 Push Buttons KYK31 KY3 KR1B, KR1B, KR3R KA1, KA1, KA1 Forward; Reverse; Stop 3 Push Buttons (Lockout on Stop) KYK326 KY3 KR1B, KR1B, KR3R, K4 KA1, KA1, KA1 Forward; Reverse; Stop 3 Push Buttons (With Sealed Contacts & Lockout KYK322 on Stop) (4) 3 Push Buttons KYK33 KY3 KR1B, KR1B, KR3R, K4 KA51, KA51, KA51 Forward; Reverse; Stop KY3 KR1B, KR1B, KR3R KA1, KA1, KA1 Open; Close; Stop Red 120v Pilot Light, 2 Push Buttons KYK317 KY3 KP1R31, KR1B, KR3R KA2, KA3 Start; Stop 3 Push Buttons KYK32 KY3 KR1B, KR1B, KR3R KA1, KA1, KA1 Up; Down; Stop 3 Push Buttons (Lockout on Stop) KYK325 KY3 KR1B, KR1B, KR3R, K4 KA1, KA1, KA1 Up ; Down; Stop Push Button (Momentary) KYSS101 KYSS1 KR1B KA1 Start Push Button (Momentary) KYSS103 KYSS1 KR1B KA3 Stop Selector Switch (2 Pos Maintained) KYSS110 KYSS1 KS11B KA1 Off-On Selector Switch (3 Pos Maintained) KYSS111 KYSS1 KS43B KA1 Hand-Off-Auto 2 Push Buttons KYSS201 KYSS2 KR1B, KR3R KA1, KA3 Start; Stop 2 Push Buttons (Lockout on Stop) KYSS203 KYSS2 KR1B, KR3R, K5 KA1, KA3 Start; Stop 2 Push Buttons (Maintained with Interlock) KYSS210 KYSS2 KR11U KA1, KA1 Start; Stop 2 Push Buttons KYSS205 KYSS2 KR1B, KR1B KA1, KA1 Up; Down UL Types 1, 3, 4. 4X and 13/NEMA 1, 3, 4, 4X and 13--Stainless Steel (304) (3) 1 2 7 Push Button (Momentary) KYSK101 KYSS1 SKR1B KA1 Start Push Button (Momentary) KYSK103 KYSS1 SKR3R KA3 Stop Selector Switch (2 Pos Maintained) KYSK110 KYSS1 SKS11B KA1 Off-On Selector Switch (3 Pos Maintained) KYSK111 KYSS1 SKS43B KA1 Hand-Off-Auto 2 Push Buttons KYSK201 KYSS2 SKR1B, SKR3R KA1, KA3 Start; Stop 2 Push Buttons (Lockout on Stop) KYSK203 KYSS2 SKR1B, SKR3R, K5 KA1, KA3 Start; Stop 2 Push Buttons (Maintained with Interlock) KYSK210 KYSS2 SKR11U KA1, KA1 Start; Stop 2 Push Buttons KYSK205 KYSS2 SKR1B, SKR1B KA1, KA1 Up; Down UL Types 1, 3, 4. 4X and 13/NEMA 1, 3, 4, 4X and 13--Polymeric (Plastic) (3) 1 8 KYK111 Selector Switch (2 Pos Maintained) UL Types 1, 3, 4 and 13/NEMA 1, 3, 4 and 13--Stainless Steel (304) (2) 5 6 Selector Switch (3 Pos Maintained) 9001SKY201 2 3 9 Selector Switch (3 Pos Maintained) SKY111 SKY1 SKS43B KA1 Hand-Off-Auto Selector Switch (2 Pos Maintained) SKY110 SKY1 SKS11B KA1 Off-On Selector Switch (2 Pos Maintained with Sealed Contacts) (4) Push Button (with Lockout) SKY122 SKY1 SKS11B KA51 Off-On SKY105 SKY1 SKR3R, K5 KA3 Stop 2 Push Buttons SKY201 SKY2 SKR1B, SKR3R KA1, KA3 Start-Stop 2 Push Buttons (Lockout on Stop) SKY203 SKY2 SKR1B, SKR1R, K5 KA1, KA3 Start-Stop 2 Push Buttons (With Sealed Contacts) (4) SKY223 SKY2 SKR1B, SKR3R KA51, KA51 Start-Stop 2 Push Buttons (With Sealed Contacts) (4) SKY222 SKY2 SKR1B, SKR3R KA51, KA51 On-Off 2 Push Buttons SKY205 SKY2 SKR1B, SKR1B KA1, KA1 Up-Down 3 Push Buttons SKY302 SKY3 SKR1B, SKR1B, SKR3R KA1, KA1, KA3 Up-Down-Stop 3 Push Buttons SKY303 SKY3 SKR1B, SKR1B, SKR3R KA1, KA1, KA3 Open-Close-Stop Red 120v Pilot Light, 2 Push Buttons SKY315A SKY3 SKP1R31, SKR1B, SKR3R KA1, KA3 UL Types 1, 3, 4 and 13/NEMA 1, 3, 4 and 13 Die Cast Zinc Enclosures with Integral Guard 1 9001KYG1Y2 10 Guarded Enclosure (grey) with 120V Red LED Pilot Light Guarded Enclosure (grey) with 120V Green LED Pilot Light Guarded Enclosure (Yellow Cover) with Red Push-Pull Mushroom Guarded Enclosure (Yellow Cover) with Red Turn-To Release Mushroom KYG11 KYG1 KP38LRR9 -- order separately KYG12 KYG1 KP38LGG9 -- order separately KYG1Y1 KYG1Y KR9R KA3 Emergency Stop KYG1Y2 KYG1Y KR16 KA3 Emergency Stop (1) Uses 9001K metal operators and metal legend plates. (2) Uses 9001K metal operators and plastic legend plates. (3) Uses 9001SK plastic operators and plastic legend plates. (4) Control Station components are UL listed for use in Class 1, Division 2, Groups A, B, C, or D. Components: page 24 26 Dimensions: page 27 Start-Stop HarmonyTM control stations and enclosures Dimensions 9001KY/SKY 30 mm control stations Dimensions 9001KYp and 9001TYp enclosures 9001KYG1 and 9001TYG1 enclosures 3.00 (76.2) 2.75 (69.9) 2 g 1.75 (44.5) a 1.73 (44) (1) 1 5.26 (133.7) 4.00 (101.6) 4xO6 3.53 (89.7) 3.53 (89.7) 3.53 (89.7) 3 3.62 (91.9) 1.13 (28.6) (1) Conduit thread: 9001KYp: 3/4 - 14 NPT 9001TYp: 14 mm. 9001KY1, TY1 9001KY2, TY2 (as shown) 9001KY3, TY3 9001KY4, TY4 a: in (mm) 4.0 (101.6) 5.75 (146.1) 7.0 (177.8) 9.25 (235.0) g: in (mm) 2.75 (69.9) 4.5 (114.3) 6.225 (158.8) 8.0 (203.2) 4 9001KYAFp and 9001KYSSp enclosures 4xO8 2.24 (57) 9001KYAFp and 9001KYSSp 9001KYAF1 9001KYAF2 9001KYAF3 (as shown) 9001KYAF4 9001KYSS1 9001KYSS2 9001KYSS3 (as shown) 9001KYSS4 a: in (mm) 4.45 (133) 7.76 (197) 10.24 (260) 12.76 (324) 4.45 (133) 7.76 (197) 10.24 (260) 12.76 (324) g: in (mm) 4.61 (117) 7.13 (181) 9.61 (244) 12.13 (308) 4.61 (117) 7.13 (181) 9.61 (244) 12.13 (308) 5 6 2.54 (64) g a 2.54 (64) 3.62 (92) (1) 7 4.17 (106) 1.69 (43) (1) 9001KYSSp includes 3/4 - 14 NPT conduit hub. 9001KYAF is undrilled and does not include conduit hub. 9001SKYp enclosures (1) 2.95 (75) 2.24 (57) a 4xO8 1.34 (34) 9001SKY1 9001SKY2 (as shown) 9001SKY3 a: in (mm) 6.65 (169) 6.65 (169) 8.90 (226) 8 g: in (mm) 4.88 (124) 4.88 (124) 7.13 (181) 9 g 3.90 (99) 10 3.82 (97) (1) Knockout conduit thread: 3/4". Components: page 24 References: page 25 27 HarmonyTM control stations and enclosures Index 1 2 3 4 5 6 7 8 9 10 Reference 3110 3110112001 B B101 B102 B103 B104 B105 B106 B107 B108 B109 B110 B111 B112 B115 B116 B117 B118 B119 B129 B129R B161 B162 B175 B176 B189 B189R B251 B252 B253 B254 B255 B256 B257 B258 B259 B260 B261 B262 B263 B264 B265 B266 B276 B277 B282 B283 B301 B303 B321 B331 B332 B341 B342 BF101 BF102 BF107 BF201 BF208 BF210 BF211 BF215 BF216 BF303 BF305 BF308 BFB107 BFB114 BFB123 BFB214 BFB224 28 Page 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Reference BFB226 BG101 BG102 BG103 BG104 BG107 BG111 BG112 BG114 BG201 BG202 BG203 BG204 BG205 BG206 BG207 BG208 BG209 BG210 BG211 BG214 BG215 BG216 BG218 BG301 BG302 BG303 BG304 BG305 BG307 BG308 BG316 BGB107 BGB114 BGB123 BGB214 BGB224 BGB226 BGB307 BGB309 BGB315 BGC107 BGC114 BGC123 BGC214 BGC218 BGC224 BGC226 BGC307 BGC309 BGC313 BGC315 BOC107 BOC114 BOC123 BOC214 BOC218 BOC224 BOC226 BOC360 BOC361 BOC362 BR101 BR103 BR104 BR107 BR202 BR203 BR204 BR205 BR208 BR214 Page 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Reference BR215 BR216 BR218 BW146 BW147 BW148 BW151 BW159 BW240 BW241 BW242 BW243 BW244 BW245 BW246 BW250 BW252 BW253 BW254 BW255 BW256 BW260 BWD219 BWD220 K K25 K26 K27 K28 KY KY1 KY2 KY3 KY4 KY6 KYAF1 KYAF2 KYAF3 KYAF4 KYAF6 KYG1 KYG11 KYG12 KYG1Y KYG1Y1 KYG1Y2 KYK11 KYK110 KYK111 KYK116 KYK117 KYK13 KYK14 KYK15 KYK21 KYK218 KYK22 KYK223 KYK224 KYK23 KYK25 KYK26 KYK27 KYK31 KYK317 KYK32 KYK322 KYK325 KYK326 KYK33 KYSK101 KYSK103 Page 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 25 25 24 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Reference KYSK110 KYSK111 KYSK201 KYSK203 KYSK205 KYSK210 KYSS1 KYSS101 KYSS103 KYSS110 KYSS111 KYSS2 KYSS201 KYSS203 KYSS205 KYSS210 KYSS3 KYSS4 KYSS6 SKY SKY1 SKY105 SKY110 SKY111 SKY122 SKY2 SKY201 SKY203 SKY205 SKY222 SKY223 SKY3 SKY302 SKY303 SKY315A SKY4 SKY6 XAL XALD01 XALD02 XALD03 XALD04 XALD05 XALD101 XALD111 XALD164 XALD211 XALD221 XALD311 XALD321 XALD341 XALK01 XALK174 XALK178 XALK184 XALK188 XALK194 XALZ09 XAP XAPA1100 XAPA1104 XAPA1110 XAPA1120 XAPA2100 XAPA2108 XAPA3100 XAPA3116 XAPA4100 XAPE301 XAPE302 XAPE303 XAPE304 Page 25 25 25 25 25 25 24 25 25 25 25 24 25 25 25 25 24 24 24 24 25 25 25 25 24 25 25 25 25 25 24 25 25 25 24 24 11 11 11 11 11 10 10 10 10 10 10 10 10 11 10 10 10 10 10 11 16 17 17 17 16 17 16 17 16 19 19 19 19 Reference XAPE305 XAPE901 XAPE902 XAPE903 XAPE904 XAPE905 XAPG19100 XAPG19201 XAPG19400 XAPG19501 XAPG19702 XAPG19802 XAPG29100 XAPG29202 XAPG29400 XAPG29502 XAPG29703 XAPG29803 XAPG39100 XAPG39203 XAPG39400 XAPG39503 XAPG39704 XAPG39804 XAPG49400 XAPG49504 XAPG59400 XAPG59505 XAPZ100 XAPZ104 XAPZ110 XAPZ120 XAPZ200 XAPZ208 XAPZ300 XAPZ316 Z ZALVB1 ZALVB3 ZALVB4 ZALVB5 ZALVB6 ZALVG1 ZALVG3 ZALVG4 ZALVG5 ZALVG6 ZALVM1 ZALVM3 ZALVM4 ZALVM5 ZALVM6 ZB5AZ901 ZB5AZ905 ZB5SZ3 ZENL1111 ZENL1121 Page 19 19 19 19 19 19 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 17 17 17 16 17 16 17 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 http://www.schneider-electric.us/ Schneider Electric USA, Inc. 8001 Knightdale Blvd. Knightdale, NC 27545 USA Customer Care Center Tel: 888-778-2733 Schneider Electric Canada 5985 McLaughlin Rd. Missassauga, Ontario, Canada L5R 1B8 Canada Customer Care Center Tel: 800-565-6699 The information and dimensions in this catalog are provided for the convenience of our customers. While this information is believed to be accurate, Schneider Electric reserves the right to make updates and changes without prior notification and assumes no liability for any errors or omissions. Harmony, Schneider Electric and logo are trademarks or registered trademarks of Schneider Electric or its affiliates in the United States and other countries. Other trademarks used herein are the property of their respective owners. Design: Schneider Electric Photos: Schneider Electric 9001CT1104 (c) 2011 Schneider Electric. All rights reserved. 05/2011