Product Specification 108-78292 2.0mm PITCH SPECIAL BATTERY INTERCONNECT 1. Scope: 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of 2mm Pitch Battery Connector. Applicable product descriptions and part numbers are as shown in Appendix 2. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specifications: A. 109-5000 Test Specification, General, Requirements for Test Methods B. 501-5665 Test Report 2.2 Commercial Standards and Specifications: MIL-STD-202: Test Methods for Electronic and Electrical Component Parts. 3. Requirements 3.1 Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. DR DIST G LTR D20090625230207_964798 update REVISION RECORD ASHL-0004-ES REV A Alex Shoal CHK Wenke He APP Steven Yao PAGE SW 26JUN 2009 DR DATE 1 of 6 TITLE Tyco Electronics AMP Shanghai Ltd. DOC NO. 108-78292 REV G LOC ES 2.0mm Pitch Battery Interconnect 3.2 Materials A. Contact (1) Plug Material Finish Copper Alloy Nickel-under plated all over. Gold plated at contact area 0.0003mm Min. Gold flush plated at soldering area. (2) Receptacle Material Finish Copper Alloy Nickel-under plated all over. Gold plated at contact area. Tin plated at soldering area. B. Housing (1) Plug Thermoplastic Molding Compound. Color (2) Receptacle Black, UL94V-0 Thermoplastic Molding Compound. Color Black, UL94V-0 3.3 Ratings A. Voltage Rating 30V DC B. Current Rating 6 A(Current 2 Contact, each side only) 1 A (Center 3 contacts.) C. Temperature Rating 20 to +80 3.4 3.4 Performance Requirements and Test Descriptions The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless otherwise specified. 3.5 Test Requirements and Procedures Summary Para. 3.5.1 Test Items Examination of Product Requirements Procedures Meets requirements of product Visual inspection drawing. No physical damage Electrical Requirements 3.5.2 Termination Resistance 30m Max. (Initial) R 20m (Low Level) Subject mated contacts assembled Max.(Final) in housing to 20 mV Max. open circuit at 10 mA. Fig.2 AMP Spec. 109-5311-1 Fig. 1 (to be continued) Tyco Electronics AMP Shanghai Ltd. ASHL-0005- ES REV B PAGE 2 of 6 Document No. 108-78292 REV G LOC ES Para. 3.5.3 Test Items Requirements Procedures Dielectric withstanding No creeping discharge or 1kVAC for 1 minute. Voltage flashover shall occur. Test between adjacent circuits of Current leakage :0.5mA Max. mated connectors. AMP Spec. 109-5301 3.5.4 Insulation Resistance 1000M 100M Min. (Initial) 500V DC for 1 minute. Min. (Final) Test between adjacent circuits of mated connectors. AMP Spec. 109-5302 3.5.5 Temperature Rising 30 Max. under loaded rating current. Measure temperature rising by energized current. AMP Spec. 109-5310 Mechanical Requirements 3.5.6 Connector Mating Force Operation Speed 1Pos.: 2 N Max. 100mm/min. Measure the force required to mate connectors. AMP Spec. 109-5206 3.5.7 Connector Unmating Force Operation Speed 1Pos.: 0.3 N Min. 100mm/min. Measure the force required to unmate connectors. AMP Spec. 109-5206 3.5.8 R 20m Durability Max. (Final) (Repeated Mate / Unmating) Operation Speed Number of Cycles Plug 6000 cycles Receptacle 3.5.9 100mm/min. 2000 cycles Vibration No electrical discontinuity AMP Spec. 109-5213 Mated connectors to 10-55-10 Hz (Low Frequency) greater than 1 traversed in 1 minute at 1.52mm sec. shall occur. R 20m amplitude 2 hours each of 3 Max. mutually perpendicular planes. 100 mA applied. AMP Spec. 109-5201 3.5.10 Physical Shock No electrical discontinuity Accelerated Velocity 50G greater than 1 Waveform Half sin sec. shall occur. R 20m Duration Max. 11m sec. Velocity Change 11.3 m/sec Number of Drops 3 drops each to normal and reversed directions of X,Y and Z axes, totally 18 drops. 100 mA applied. AMP Spec. 109-5208 Condition A Fig. 1 (to be continued) Tyco Electronics AMP Shanghai Ltd. ASHL-0005- ES REV B PAGE 3 of 6 Document No. 108-78292 REV G LOC ES Para. 3.5.11 Test Items Solder ability Requirements Procedures Wet Solder Coverage Solder Temperature : 230 95 % Min. Immersion Duration : 3 Flux 5 0.5 sec. Alpha 100 AMP Spec. 109-5203 Environmental Requirements 3.5.12 Thermal Shock R 20m Max. Mated connector 40 /30min., 85 /30 min. Make this a cycle, repeat 5 cycles. AMP Spec. 109-5103 3.5.13 Humidity-Temperature Insulation resistance (Final) Mated connector, make 25 Cycling 100 M 95% R. H. 24 hours a cycle, repeat Min. Termination resistance R 20m 65 , 10 cycles. Max. Cold shock -10 performed AMP Spec. 109-5106 3.5.14 Salt Spray R 20m Max. Mated connectors with 5 %, 35 concentration for 24 hours. AMP Spec. 109-5101 3.5.15 Resistance to Soldering Heat No physical damage shall Test connector on PCB. occur. Solder Temperature : 260 Immersion Duration : 10 5 1 sec. AMP Spec. 109-5204 Condition A C Manual Soldering Temperature Duration 350 10 3+1/-0sec. No Pressurize a Tine. 3.5.16 Industrial Gas (SO2) R 20m Max. Mated connector SO2 Gas 10cm3/m3, 95 % R. H. 25 , 24 hours AMP Spec. 109-5107 Condition A 3.5.17 Temperature Life R 20m Max. (Heat Aging) Mated connector 85 , Duration :96 hours AMP Spec. 109-5104 Condition A Fig. 1 (End) Tyco Electronics AMP Shanghai Ltd. ASHL-0005- ES REV B PAGE 4 of 6 Document No. 108-78292 REV G LOC ES 3.6 Product Qualification Test Sequence 8 9 10 11 1,6 Test Group 5 6 7 Test Sequence (a) 1,5 1,5 1,5 1,5 1,3 1,3 1,3 2,5 2,4 2,4 1 2 3 4 Examination of Product Termination Resistance (Low Level) 1,7 1,5 1,9 2,4 2,8 Dielectric withstanding Voltage 3,6 2,5 Test Examination Insulation Resistance Vibration (Low Frequency) 2,4 3 4 Physical Shock Connector Mating Force 3,6 Connector Unmating Force 4,7 Durability (Repeated Mate / Unmating) Solderability 5 Humidity-Temperature Cycling 2,4 2 4 3 Resistance to Soldering Heat 2 Thermal Shock Salt Spray Industrial SO2 Gas 3 3 3 Temperature Life (Heat Aging) 3 Temperature Rising 2 Appendix 1 (a) Numbers indicate sequence in which the tests are performed. The applicable product descriptions and part numbers are as shown in Appendix.2. Product Part No. Description 1827654-1 PLUG CONNECTOR 7POS. 1932154-1 PLUG CONNECTOR 7POS. Reverse. 1827684-1 1827684-2 RECEPTACLE CONNECTOR 7POS. 1939229-1 1827685-1 1827685-2 1827685-3 RECEPTACLE CONNECTOR 7POS. Reverse. 1939230-1 1871126-1 INTERPOSER CARD BATTERY REC. CONNECTOR 7POS. 1903969-1 PLUG CONNECTOR 7POS. Tyco Electronics AMP Shanghai Ltd. ASHL-0005- ES REV B PAGE 5 of 6 Document No. 108-78292 REV G LOC ES 1932008-1 1-1932008-1 RECEPTACLE CONNECTOR 7POS 1932010-1 1-1932010-1 PLUG CONNECTOR,7POS Appendix 2 Fig.2 Termination Resistance Measuring Points Tyco Electronics AMP Shanghai Ltd. ASHL-0005- ES REV B PAGE 6 of 6 Document No. 108-78292 REV G LOC ES