8040 tyca Flectronics Product Facts m Field installable and repairable w Environmentally sealed w Bayonet locking cap m Single dot polarization helps prevent mismating g Accepts any MIL-C-38999 backshell arrangement w Three insert polarizations available m Rated for 10 KVDC and 10 amps a Withstands 15 KVDC hipot test w Safe handling of high voltage ng exposed contacts = Lightweight, compact design w Size 16 gold plated contacts with 10 ampere rating accommodates wire range 24-16 AWG [0.2-1.4 mi] and may be hand tool crimped, machine crimped, or soldered m Can be panel or bulkhead mounted or used in free- hanging applications mw Preassembled connectors furnished with attached leads of virtually any color/length combination m= Removable inserts inter- changeable between shell halves = Positions numbered for easy circuit identification w Backshell available for bundle shielding @ Operating and storage temperature range: -67F to +257F [-55C to +125C] Material and Finish Shells Aluminum chromate coating over nickel plating Inserts Glass reinforced polyester Bayonet Coupting Rings Glass reinforced polyester 0 Ring Seals Silicone rubber Pin and Sacket Contacts Brass; .00050 [0.013] min. gold plated per MIL-G-45204 Backshell Brass; plated chromate over nickel LGH High Voltage Connectors 5-Pin, Metal-Shel! Circular Connectors, Military-Type AMP 5-Pin Metal Shell Connectors are designed for hign voltage circuits, especially in critical applications and harsh environments, such as shipboard applications. The connector is exceptionally lightweight and compact and can be used within a temperature range of -67F to +257F [-55C to +125C]. The connector incorporates many features for electrical, mechanical and environ- Kits mental integrity. Such features include: flare retardant, giass-filled ther- moplastic polyester inserts; two sets of gold plated size 16 contacts which have a 10 ampere rating and will accommodate a wire size range of 24-16 AWG [0.2-1.4mm2-]; three insert polarizations; full protection of pins and sockets to permit safer high valtage handling; and resilient seais inside each pin shroud which provide positive seal- ing for the mated connector. Tyco Efectronics supplies the connector either pre- assembled or in kit form. Each conveniently pack- aged kit includes an appro- priate number of pins and sockets that can be hand tool crimped, machine crimped or soldered to wire, Pre-assembled con- nectors can be furnished with leads of virtually any length. All are tested for highest quality and meets applicabie performance specifications. Part Numbers Description Kit with Contacts for Kit with Contacts for | 16 AWG [1.25-1.4 mm?] 20 AWG [0.5-0.6 mm*] i Receptacle, Flange-Mount . _ i with Socket Contacts 863754-1 864062-1 | Plug with i Pin Contacts 863753-1 864063-1 Receptacle, Flange-Mount . with Pin Contacts 863755-1 864064-1 Plug with . Socket Contacts 863752-1 a64065-1 | Note: Backshell is net included with any kits; any MIL-C-38999 backshell may be used or AMP Part Number 864639-2. | Tooling att Manufacturer's Part Tool Application Name Numbers insert Removal AMP 864437-1 Contact Removal AMP 305183 Crimp Tool Contact Positioner Daniels TP-581 For mare information on 5-Pin Metal Crimp Tool Daniels M22520/1-01 Shell Circular Connector to meet our specific requirements, consult Instruction Sheet AMP 864886 yor SP Suir Tyco Electronics. Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Heng Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967