PROCELERANT(R) QUICK START GUIDE This guide describes how to install, configure, and operate a Procelerant(R) CE915GM COM Express system. The CR100 FlexATX carrier board is used as the sample carrier board, and the CEAHSA active heatsink is used as the sample heatsink in this guide. FOR USE WITH CE-AHSA ACTIVE HEATSINK Refer to the Procelerant CE915GM COM Express Module Product Manual for detailed features, functionality, and specifications. CE915GM COM EXPRESS MODULE Where to get more product information Visit the RadiSys web site at www.radisys.com for product information and other resources. Downloads (manuals, release notes, software, etc.) are available at www.radisys.com/downloads. Handling precautions WARNING! * * Handle the Procelerant COM Express module and carrier board with care. Failure to employ adequate anti-static measures can cause partial or complete device failure, performance degradation, or reduced operating life.To avoid electrostatic discharge (ESD) damage to staticsensitive components, it is strongly recommended that you wear a grounded wrist strap or other static-dissipating device when handling this product. For further precautions and ESD information, visit www.radisys.com/esd. The battery on the carrier board must be replaced with the correct type of lithium cell battery (type CR2032). Using any other battery may damage the board. August 2010 (c) 2007-2010 by RadiSys Corporation.. All rights reserved. RadiSys and Procelerant are registered trademarks of RadiSys Corporation. All other trademarks, registered trademarks, service marks, and trade names are the property of their respective owners. *007-02531-0001* Check your order Check your order Check the RadiSys product codes on the COM Express module, carrier board, and accessories to make sure you received the products you ordered. COM Express module product codes Table 1 lists the CE915GM modules available at the time of publication release. All modules are RoHS, EN, FCC, IEC, and ULcompliant. Check the CE915GM product page on the RadiSys Web site or contact your sales representative for the latest information about product offerings. Note that memory modules must be purchased separately. Table 1. CE915GM product codes Product name Product code CE915GMA CE760A-0 CE738A-0 CE915GME Description Intel 2.2GHz Pentium M 760 BGA processor, CE915GM chipset, no memory module, RoHS Intel 1.4GHz LV Pentium M 738 BGA processor, CE915GM chipset, no memory module, RoHS CE373A-0 Intel 1.0GHz ULV Celeron M 373 BGA processor, CE915GM chipset, no memory module, RoHS CE370A-0 Intel 1.5GHz Celeron(R) M 370 BGA processor, CE915GM chipset, no memory module, RoHS CE738A-E-512 Intel 1.4GHz LV Pentium M 738 BGA processor, CE915GM chipset, 512MB memory module, with extended temperature to -25C to 70C, RoHS CE738B-0 Intel 1.4GHz LV Pentium M 738 BGA processor, CE915GM chipset, no memory module, RoHS CR100 carrier board product codes Table 2 lists the CR100 carrier boards available at the time of publication release. Table 2. CR100 product codes Product code CR100-2DVI CR100-PCIE16 Description Flex ATX Carrier, Dual DVI Flex ATX Carrier, PCIE x16, SVGA Optional components System memory The CE915GM requires one memory module to operate. For information on qualified memory options that have been validated for use with the COM Express module, refer to the Procelerant CE915GM Qualified Memory List. 2 Heatsinks Table 3 lists the heatsinks offered by RadiSys for use with the CE915GM system. Table 4--Table 6 show a complete list of all the components in the CEAHSA, CEPHSA, and CEPHS17A heatsink packages. Table 3. Heatsink product codes Product code CE-AHSA Description Active heatsink assembly (a fan is built into the heatsink) for any COM Express module in a 2U chassis. The power connector for the CE-AHSA is ATX-compliant. Heatsink dimensions: 125 x 95 x 26.90mm Fan dimensions: 80 x 80 x 15mm CE-PHSA Fan power supply: +5V to +13.8V (+12V recommended) A passive heatsink for any COM Express module in a 1U chassis. A chassis fan is required with this option. CE-PHS17A Dimensions: 125 x 95 x 26.90mm A 17mm low-profile passive heatsink for COM Express modules CE373A or CE738A in a 6HP (ATCA) blade. An air velocity of 400 lfm [2 m/sec] is required. Use with CE738A requires a chassis fan. CE-HSPA Dimensions: 125 x 95 x 14.94mm Heat spreader for CE760A, solid aluminum, compliant with PICMG COM.0 COM Express specification Revision 1.0 CE-TIM Dimensions: 125 x 95 x 11mm Thermal compound application bar, phase change at 58C (136F) Table 4. CE-AHSA heatsink contents Product code Backer plate CE-AHSA Carrier screws Heatsink screws Heatsink spacer Module screw Standoffs Washers Description 41x36mm, sheet metal (supplied with four M2 flat head screws) Aluminum active heatsink, 125x94x42mm, 12V input M2.5 x 0.45 x 4 mm, pan head (used to tighten the carrier board and module) M2.5 x 0.45 x16mm, pan head (used to tighten the heatsink and module) M2.5 clear, 4.5mm outside diameter, 6mm long M2.5 x 0.45 x 12 mm, pan head (used with the heatsink spacer) M2.5 x 0.45 x 5mm, hex jam, 4.5 mm outside diameter 2.5mm inside diameter, spring lock (used with heatsink screws) QTY 1 Part number 010-02709-00xx 1 5 019-00352-00xx 09-0293-00xx 5 009-01707-00xx 1 1 5 5 009-01587-00xx 09-0344-00xx 009-01190-00xx 009-01208-00xx 3 Prepare COM Express components Table 5. CE-PHSA heatsink contents Product code Backer plate CE-PHSA Carrier screws Heatsink screws Heatsink spacer Module screw Standoffs Washers Description 41x36mm, sheet metal (supplied with four M2 flat head screws) Aluminum active heatsink, 125x94x27mm, 12V input M2.5 x 0.45 x 4 mm, pan head (used to tighten the carrier board and module) M2.5 x 0.45 x16mm, pan head (used to tighten the heatsink and module) M2.5 clear, 4.5mm outside diameter, 6 mm long M2.5 x 0.45 x 12 mm, pan head (used with the heatsink spacer) M2.5 x 0.45 x 5mm, hex jam, 4.5 mm outside diameter 2.5mm inside diameter, spring lock (used with heatsink screws) QTY 1 Part number 010-02709-00xx 1 5 019-00352-00xx 09-0293-00xx 5 009-01707-00xx 1 1 5 5 009-01587-00xx 09-0344-00xx 009-01190-00xx 009-01208-00xx QTY 1 Part number 010-02709-00xx 1 5 019-00352-00xx 09-0293-00xx 5 009-01707-00xx 1 1 5 5 009-01587-00xx 09-0344-00xx 009-01190-00xx 009-01208-00xx Table 6. CE-PHS17A heatsink contents Product code Backer plate CE-AHSA Carrier screws Heatsink screws Heatsink spacer Module screw Standoffs Washers Description 41x36mm, sheet metal (supplied with four M2 flat head screws) Aluminum active heatsink, 125x95x17mm, 12V input M2.5 x 0.45 x 4 mm, pan head (used to tighten the carrier board and module) M2.5 x 0.45 x16mm, pan head (used to tighten the heatsink and module) M2.5 clear, 4.5mm outside diameter, 6 mm long M2.5 x 0.45 x 12 mm, pan head (used with the heatsink spacer) M2.5 x 0.45 x 5mm, hex jam, 4.5 mm outside diameter 2.5mm inside diameter, spring lock (used with heatsink screws) Video adapter If you are using the CR100 carrier board and need to attach a VGA monitor to a DVII port, a DVI toSVGA adapter is required. Refer to DVI and VGA Monitors on page 7 for further information on VGA support on DVII ports. Product Code CE-DVI-VGA Description DVI-to-SVGA adapter Prepare COM Express components Lay out all the components on a grounded work surface as shown in Figure 1 to prepare for assembly. Note that you may have different parts depending on what you ordered. 4 Figure 1. Basic component preparation 4 5 6 7 8 3 9 10 2 11 1 Item 1 2 3 4 5 6 Component description COM Express module DDR2 memory module Active heatsink Backer plate (supplied with four M2 flat head screws) Phase-change thermal interface material, Thermstrate(R) TC Standoffs (use with items 8 and 9) Item 7 8 9 10 11 Component description Heatsink spacer and module screw Heatsink screws Washers (use with item 8) Carrier screws CR100 FlexATX carrier board 5 Prepare COM Express components Power supply The CE915GM will work with an ATXcompliant power supply or a power supply that is compliant with PICMG(R) COM.0 COM Express Specification Revision 1.0. When selecting a power supply, be sure to consider the maximum power, AC input, frequency, input current, and DC out specifications of the power supply. Theoretically, the CE915GM requires at least 8 A on the + 12V power rail. Considering the power consumption of the carrier board, though, it is best to allow a certain amount of leeway on the two power rails. For this reason, the power supply should be rated above 200 Watts with at least 12 A output on the +12 V power rail. A typical power supply for the CR100 Flex ATX carrier board may have these specifications: Type: ATX Max Power: 350 W AC input: 100-120 V AC, 200-240 V AC Frequency: 50 /60 Hz Input current: 10 A @ 115 V, 6 A @ 230 V DC output: Voltage Current +3.3V 14A +5V 30A +12V 15A -5V 0.5A -12V 0.8A +5V Standby with 12V power supply 3.0A Notes: * It is recommended that you use an ATX P4 power supply with a 24pin cable, which is typically labeled "BTX." A 20pin cable can also be used, in which case you would plug the 20 pin cable in on the pin #1 end of the carrier board's ATX power supply connector and leave the two pairs of pins on the other end exposed. No adapter is required. * When multiple fans are used, additional amperage is required. For example, if a 4U chassis with two fans has 2A surge current for each fan, 16A is required (12A + 2A + 2A). CD-ROM/DVD-ROM drives A USB CDROM/DVDROM or IDE CDROM/DVDROM drive is usually required for you to install the operating system and other software. Hard disk Standard computer IDE and SATA hard disks (60GB, 80GB, 120GB, etc.) can be attached to the carrier board. The CR100 carrier board contains one IDE header and two SATA headers. Keyboard and mouse The CR100 carrier board supports a standard USB keyboard and USB mouse, rather than a PS/2 keyboard or mouse. 6 Video devices DVI and VGA Monitors The CR1002DVI carrier board contains two DVII ports that comply with the Digital Video Interface (DVI) specification. Dual independent displays can be used with the appropriate drivers installed. Alternatively, you can attach a single analog VGA monitor to one of the DVII ports. For detailed instructions, see Connect internal devices and set jumpers on page 19. Note: Connection of a VGA monitor with a DB15 cable connector to the DVI port requires a VGA toDVI adapter (see Video adapter on page 4). The CR100PCIE16 carrier board is designed to use a PCI Express graphics card in the PCI Express x16 graphics slot for highperformance graphics acceleration. The two DVII ports on this carrier board do not support DVI monitors, but one of the ports can be used to attach a VGA monitor. For detailed instructions, see Connect internal devices and set jumpers on page 19. LVDS panel On the CR100 carrier board, a lowvoltage differential signaling (LVDS) interface allows the connection of one LVDS flat panel. This attachment typically requires a custom cable. Use the LVDS interface pinout chart in the Procelerant CR100 FlexATX Carrier Board Product Manual as a guide for obtaining a suitable cable. TV or other S-Video devices Use a standard MiniDin4 male SVideo cable to connect video equipment or other SVideo compatible devices. Ethernet cables Use the RJ45 Ethernet port to connect to a LAN, router, or other device via Ethernet cable. For 10/100BaseT connections, a Cat 5 cable is required. A 1000BaseT connection requires a Cat5E cable. Miscellaneous attachments Additional interfaces, such as an RS232 port, USB ports, front panel LEDs, IEEE 1394b, and backlight control, may be added to the chassis. For connector locations on the CR100 carrier board and cable selection for internal connections, refer to the carrier board`s documentation. 7 Identify key components Identify key components Module layout Figure 2--Figure 3 show the main components on the CE915GM module. For information on features and functionality of these components, refer to the Product Manual. Figure 2. Module layout: top view BIOS operation mode header DDR2 SO-DIMM memory socket CPU Mobile Intel 915GM Express chipset POST LED (D5) Intel ICH6-M 8 Intel 82573V Ethernet controller Phoenix FirstBIOS Notebook (Pro) BIOS Reset LED (D4) Figure 3. Module layout: bottom view Board-to-board interconnector Carrier board layout For locations of key components on the CR100 carrier board, refer to the Procelerant CR100 FlexATX Carrier Board Product Manual. 9 Assemble the COM Express system Assemble the COM Express system Install the memory module 1. Insert one memory module into the lower DDR2 SODIMM memory socket. Press down on the corners of the memory module until the latches click into place. Press firmly into place Memory module latches 2. To remove a memory module, open the latches on both sides of the memory socket, lift the free end of the memory module, and remove it from the socket. 10 Install the active heatsink 1. Apply the Thermstrate TC phasechange material to the processor, GMCH, and ICH6M chipsets. When assembled, heat from the chips will be conducted through the thermal interfaces to the heatsink. 2. Install the heatsink spacer and module screw through the module as shown below. The screw will secure the heatsink. Heatsink spacer and module screw 11 Assemble the COM Express system 3. Check the bottom side of the heatsink for correct alignment against the module. Against CPU For heatsink spacer and module screw 12 Against Intel ICH6-M Against mobile Intel 915GM Express chipset 4. Place the heatsink assembly on the module as shown, lining up the standoffs on the heatsink with the screw holes in the module. 13 Assemble the COM Express system 5. Hold the module and heatsink together and turn them over. Tighten the module screw to a torque value of 0.34 Nm (3 lbfin). WARNING! To avoid damaging the module, be careful not to overtighten the screws. Module screw 14 6. Place the heatsink backer plate on the module as shown. Tighten the supplied backer plate screws until they reach the PCB, and then back off 1/2 turn. WARNING! To avoid damaging the module, be careful not to overtighten the screws. M2 flat head backer plate screws Heatsink backer plate 15 Assemble the COM Express system 7. Turn the assembly over again, and insert the five heatsink screws through their washers and into the holes at the locations shown. Heatsink screws and washers 8. The heatsink screws will protrude through the module. Use the five 5mm standoffs shown, and tighten the screws to a torque value of 0.34 Nm (3 lbfin). 5mm standoffs 16 9. RadiSys recommends you place the assembly in a temperature chamber at a temperature of 60C for 10 minutes to allow the thermal interface material to phase change and conform to an optimal shape between the chips and heatsink. As an alternative to using a temperature chamber, you can perform this step immediately after assembling the system by temporarily covering the heatsink to trap heat and elevate the temperature. To verify that the temperature reaches 60C, enter the BIOS Setup utility by pressing F2 during system boot, and navigate to the Information > System Monitors submenu. After 10 minutes of operation at 60C, be sure to uncover the heatsink before using the system further. WARNING! The CPU may be damaged if this step is not performed prior to operating the system. This completes the assembly of the module and heatsink. Install the module and heatsink assembly onto the carrier board 1. Line up the boardtoboardcarrier interconnectors on the module and the CR100 carrier board, then press the connectors firmly into place. When the module is fully seated, its five standoffs should be touching the CR100 carrier board. WARNING! To avoid damaging any component, make sure the COM Express module is firmly seated in the CR100 board's interconnectors before using screws to complete the assembly. Board-to-board interconnector 17 Assemble the COM Express system 2. Plug the fan's 3wire cable into the processor fan connector on the CR100 carrier board. 3. Insert the five carrier screws through the back of the CR100 carrier board at the locations shown, then tighten the screws to a torque value of 0.3136Nm (2.78 lbfin). WARNING! Do not overtighten the screws, or the CR100 carrier board may be damaged. Carrier screws Install the COM Express assembly into the chassis 1. Prepare a chassis designed to accept a standard FlexATXsized board. 2. Remove any I/O shielding included with the chassis, and replace it with the CR100 carrier board's I/O shielding from RadiSys. 3. Fit the module and carrier board assembly into the chassis and snap the carrier board's rear I/O panel into the I/O shielding. Note: To avoid electromagnetic interference, ensure that the springs on the I/O shielding are in full contact with the CR100 carrier board's rear I/O panel. 4. Use the screws and standoffs supplied with the chassis to mount the carrier board. Torque values vary according to the size and material of the screws used. Check with your chassis manufacturer for the recommended torque values of any screws they provide. 18 Connect internal devices and set jumpers This section gives the procedure for connecting internal devices to the CR100 carrier board, such as disk drives and LAN cards, and configuring jumper settings. 1. Connect the following internal devices to connectors on the carrier board as needed. The installation order is not important. For further information about attaching devices, refer to the Procelerant CR100 FlexATX Carrier Board Product Manual. CR100 connector Internal USB headers PCI Express x1 slot IDE header SATA connectors LVDS flat panel connector Backlight control connector Device to connect Up to two internal USB devices PCI Express x1 device, such as a LAN card One IDE device, such as a CD-ROM drive or hard disk drive Up to two SATA devices, such as hard disk drives One LVDS flat panel One backlight control connector for the LVDS flat panel Cable type Standard 5-pin USB cable N/A Standard IDE cable, complies with the ATAPI industrial specification Standard SATA cable, compliant with SATA specification 1.0 Standard 30-pin LVDS cable Custom; attaches to 7-pin 1.25mm header 2. If you have a CR1002DVI carrier board, you may need to specify which DVII connector will output VGA signals with the 2pin DVI output selection header. For instructions on connecting a DVI digital video monitor or analog VGA monitor, see Connect external I/O devices and chassis components on page 20. * Pins 1 and 2 jumpered (default)--Obtains analog VGA output from the secondary DVII port J2 * Pins 1 and 2 open--Obtains VGA output from the primary DVII port J1 3. If you have a CR100PCIE16 carrier board, insert a PCI Express graphics card into the PCI Express x16 graphics slot. 4. The 2pin boot BIOS selection header specifies whether the system will use the BIOS on the carrier board or the BIOS on the module when booting: * Pins 1 and 2 open (default)--The system will boot from the COM Express module BIOS, which is based on the Phoenix(R) FirstBIOSTM Notebook (Pro) BIOS with RadiSys extensions. * Pins 1 and 2 jumpered--The system will boot from the carrier board BIOS. Note: Refer to Procelerant CR100 FlexATX Carrier Board Product Manual if you plan to install a BIOS chip on the CR100 carrier board. 5. Connect the power supply to the 24pin ATX PSU connector on the CR100 carrier board. The power supply connector must be a 24pin or 20pin1 connector that complies with ATX Specification Version 2.2. 1 If a 20-pin cable is used, plug the 20-pin cable in to the pin #1 end of the connector, and leave the two pairs of pins on the other end exposed. No adaptor is required. Pin #1 is marked by an asterisk (*) on the CR100 carrier board. 19 Assemble the COM Express system 6. Connect the power switch and LED indicator cables to the front panel I/O header. Pin #1 is marked with an asterisk (*) on the CR100 carrier board. 1 19 2 20 Function Hard disk drive LED Cable setting Pins 1 and 3: * 1: HDD LED cathode (to VCC, typically white in twowire cables) Reset switch Power-on switch Speaker * 3: HDD LED anode (from HD_ACT#) Pins 5 and 7 Pins 6 and 8 Pins 10 through 16: * 10: 5V supply * 12: Audio signal (speaker) * 14: Not connected * 16: Audio signal (speaker) Note: The CR100 carrier board does not support the power LED indicator. If you have a custom carrier board that supports this function, make sure that you connect the cathode and anode of the power LED cable correctly. Connect external I/O devices and chassis components Connect external devices to the connectors on the rear I/O panel of the CR100 carrier board. 1. Connect the keyboard and mouse to any of the USB ports. 2. If you have a CR1002DVI carrier board, connect one or two monitors according to your needs. Assuming you have left the jumper in the DVI output selection header to enable VGA output on the secondary DVII connector: * Connect a digital video monitor to the primary DVII connector. * Connect a VGA monitor to the secondary DVII connector. If the VGA monitor cable has a DB15 connector, you will need a DVItoVGA adaptor as shown below (RadiSys product code CEDVIVGA). DVI side of adaptor VGA side of adaptor 3. If you have a CR100PCIE16 carrier board, connect one or more displays to the PCI Express graphics card according to the instructions provided with the graphics card. 20 4. Connect the following devices to external ports on the rear I/O panel as needed. The installation order is not important. For additional information, refer to the Product Manual and the Procelerant CR100 FlexATX Carrier Board Product Manual. CR100 connector S-Video output port (located on front of CR100 carrier board) Ethernet port Device to connect TV or other S-Video-compatible device Cable type Standard MiniDin4 male S-Video cable LAN, router, or other Ethernet device Audio jacks Microphone and speaker For 10/100Base-T connections, a Cat5 cable is required; for 1000Base-T, a Cat5E cable is required. Standard audio cables with 3.5mm male connectors Note: The CR100 carrier does not provide an onboard PC speaker. It is recommended that you connect an external speaker to the fron panel I/O header in order to hear diagnostic sounds during system boot. Power on the system 1. If an LVDS flat panel is attached and requires an external power supply, power it up before powering up the system. Otherwise, the panel's power supply will be provided by the CR100 carrier board via the backlight control connector. 2. Plug in the power supply. The system should automatically power on the first time the power supply is connected, but you may have to press the power button on the chassis (if connected) or the power button on the CR100 carrier board. Check the BIOS settings It is a good idea to check the BIOS settings before installing the operating system to make sure the default settings are appropriate for devices you have installed. To enter the BIOS Setup utility, press F2 during system boot. After installing the operating system, you may also want to change the boot order in the BIOS, so that the hard disk is checked first. If problems are encountered during boot up, error messages may be displayed on the monitor. You can also use a POST card to determine where the system encountered problems. Online help is provided in the BIOS setup to explain options. For further information, refer to the Product Manual. 21 Install the operating system and drivers Install the operating system and drivers The CE915GM supports Microsoft(R) Windows(R) XP, Windows XP Embedded, and Red Hat(R) Desktop Linux(R) (version 4.0 or later). Contact RadiSys to verify support of other operating systems. Install the operating system using a bootable CDROM/DVDROM drive or hard disk drive. Follow the installation instructions provided with the operating system. Drivers are available for download from the RadiSys Web site, www.radisys.com. The following are required drivers for your operating system. * Microsoft Windows XP and Windows XP Embedded -- Install the Intel chipset drivers first. Other drivers can be installed in any order, and include the following: * Intel 915GM/915GME graphics driver * HDA for STAC9200 audio driver * 10/100/1000M BaseT Ethernet device driver * DualDVI driver (optional, for dualDVI output) * Red Hat Desktop Linux * Intel 915GM/915GME video card driver (does not support 3D graphics) * HDA for STAC9200 audio driver * Intel Gigabit network driver 22