The 0RQB-30Y05L is an isolated DC/DC converter providing 30 W of output power from a wide input range (24 V, 48 V, 72 V, 96 V, 110 V typical). Standard features include remote on/off, input under-voltage protection, output over-voltage protection, over current and short circuit protection. This converter can also provide a 5 V/5 mA auxiliary supply. When a large hold-up capacitor is added, the converter can still work up to 12 ms when the input supply is interrupted. Conformal coated PCB is used for environmental ruggedness. * * * * * * * * * * * * * * * 24/48/72/96/110 VDC Input 5 VDC / 6 A Output Isolated Input under-voltage protection High Efficiency Output over-voltage protection Hold-up function Over current and short circuit protection Remote ON/OFF Over temperature protection Conformal coated 5V auxiliary supply at primary side Wide input range (24 V,48 V,72 V,96 V,110 V typical) Class II, Category 2, Isolated DC/DC Converter (refer to IPC-9592B) Approved to EN60950-1, 2nd +A2 version * * Industrial Railway 0RQB-30Y05L Series 2 OUTPUT VOLTAGE INPUT VOLTAGE MAX. OUTPUT CURRENT MAX. OUTPUT POWER TYPICAL EFFICIENCY MODEL NUMBER ACTIVE LOW 5 VDC 24/48/72/96/110 VDC 6A 30 W 82% 0RQB-30Y05L NOTE: Add "G" suffix at the end of the model number to indicate Tray Packaging. PART NUMBER EXPLANATION 0 R Mounting Type RoHS Status Through hole mount RoHS QB - 30 Y 05 Series Name Output Power Input Range DOSA Quarter Brick 30 W 24/48/72/96/110V 5 V PARAMETER L Output Voltage DESCRIPTION MIN Continuous non-operating Input Voltage Remote On/Off Thermal Resistance Operating Temperature G Active Logic & HSK Feature Active low, with baseplate 0.5 Package Type G - Tray package TYP MAX UNITS - 160 V V -0.3 - 15 Baseplate to heatsink, flat greased surface - 0.24 - Baseplate to ambient Temperature measured at the center of the baseplate, full load - 4 - -40 - 105 C -55 - 125 C - - 2000 m Storage Temperature Altitude C/W NOTE: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may permanently damage the device. PARAMETER DESCRIPTION MIN TYP MAX UNIT 137.5 V 24 48 Operating Input Voltage Range 1 Fully functioning for long term operation. 16.8 72 96 110 Fully functioning for 0.1s operation. Full function is not guaranteed but undamaged for 1s operation. 12.9 - 16.8 137.5 - 154 Input Current - - 3.0 A Input Voltage Rising Slope - - 2 V/ms Input Current (no load) - 100 150 mA Remote Off Input Current Input Reflected Ripple Current (pkpk) - - 40 mA - - 300 mA - - 100 mA 14.5 15.2 16 V 11.7 12.2 12.7 V - 6 - V Operating Input Voltage Range 2 Under-voltage Turn on Threshold With simulated source impedance of 10 H, 5Hz to 20 MHz. Use two 100 F/250 V electrolytic capacitors with ESR=0.5R max, at 200 kHz @ 25 C. Lockout turn on Under-voltage Turn off Threshold Recommended input fast-acting fuse on system board Lockout turn off, non-latching CAUTION: This converter is not internally fused. An input line fuse must be used in application. Input Reflected Ripple Current (rms) V tech.support@psbel.com 0RQB-30Y05L Series PARAMETER 3 DESCRIPTION Output Voltage Set Point MIN TYP MAX UNIT 4.9 5 5.1 V Line Regulation - - 10 mV Load Regulation - - 20 mV Regulation Over Temperature - - 100 mV Output Current Range 0 - 6 A - 50 80 mV - 10 15 mV A Output Ripple and Noise (pkpk) Output Ripple and Noise (rms) With a 100 F ceramic and a 100 F electrolytic capacitors at output. Output DC Current Limit Enter a hiccup mode, non-latching. 7 - 10 Enable from Vin - - 1500 Enable from ON/OFF - - 200 Rise Time - 25 50 ms Overshoot at Turn on - 0 3 % Undershoot at Turn off - 0 3 % 200 - 1000 F - - 5 mA V 50% ~ 75% of Max Load - 200 250 mV Settling Time - 0.5 0.75 ms - 200 250 mV - 0.5 0.75 ms Turn on Time Output Capacitance Typically 50% ceramic and 50% electrolytic capacitors. 5V Auxiliary Supply Source Current ms Transient Response V 75% ~ 50% of Max Load di/dt = 0.1 A/ s, with a 100 F ceramic and a 100 F electrolytic capacitors near the brick output. Settling Time NOTE: All specifications are typical at nominal input, full load at 25 C unless noted. Europe, Middle East +353 61 225 977 North America +1 408 785 5200 (c) 2018 Bel Power Solutions & Protection Rev. AF Asia-Pacific +86 755 298 85888 0RQB-30Y05L Series 4 PARAMETER Efficiency Switching Frequency FIT* MTBF* DESCRIPTION MIN TYP Vin = 24 V, Iout = 6 A 81 82 MAX - Vin = 48 V, Iout = 6 A 82 83 - Vin = 72 V, Iout = 6 A 82 83 - Vin = 96 V, Iout = 6 A 82 83 - Vin = 110 V, Iout = 6 A 83 84 - 1st stage - 150 - 2nd stage Calculated Per IEC 62380 TR 1 (UTEC 80-810) (Vin=24 V, Vo=5V, Io=6A, Tac = 50 C, Tae=35 C) - 250 - Over Temperature Protection Over Voltage Protection (Static) UNIT % kHz - 176.66 - - 5.66 - Mhours - 125 - C - 6 - V - - 2200 pF Isolation Characteristics Isolation Capacitance Isolation Resistance 10M - - ohm Input to Output - - 2250 Input to Heatsink - - 2250 V V Output to Heatsink - - 2250 2.30 x1.45 x 0.59 Dimensions (L x W x H) Weight 58.42 x36.83 x15 - 62 V inch mm - g NOTE: All specifications are typical at 25 C unless otherwise stated. tech.support@psbel.com 0RQB-30Y05L Series 5 105 Figure 1. Module top view PARAMETER DESCRIPTION Signal Low (Unit On) Active Low Signal High (Unit Off) Remote On/Off pin is open, the module is off. Current Sink MIN TYP MAX -0.3 - 0.8 2.4 - 15 0 - 1 UNIT V mA Recommended Remote On/Off Circuit for Active Low Vin+ Vin+ On/off On/off Vin- Vin- Control with open collector/drain circuit Control with coupler circuit Vin+ Vcc On/off Vin- Control with logic circuit Permanently on Europe, Middle East +353 61 225 977 North America +1 408 785 5200 (c) 2018 Bel Power Solutions & Protection Rev. AF Asia-Pacific +86 755 298 85888 6 0RQB-30Y05L Series V1 = 12.2 V V2 = 15.2 V tech.support@psbel.com 0RQB-30Y05L Series 7 Input Reflected Ripple Current Testing set up is Ls ic Vin+ + Cin Vin- Notes and values in testing. is: Input Reflected Ripple Current ic: Input Terminal Ripple Current Ls: Simulated Source Impedance (10H) Cin: Electrolytic capacitor, should be as closed as possible to the power module to swallow ic ripple current and help with stability. Recommendation: 2* 100F, ESR<0.5R @ 100 kHz, 20C Below measured waveforms are based on above simulated and recommended inductance and capacitance Figure 2. is (input reflected ripple current), AC component Figure 3. ic (input reflected ripple current), AC component NOTE: 48 VDC input, 5 VDC/6A output and Ta=25 C, with 100 F ceramic capacitor and 100 F AL. cap at output. Europe, Middle East +353 61 225 977 North America +1 408 785 5200 (c) 2018 Bel Power Solutions & Protection Rev. AF Asia-Pacific +86 755 298 85888 0RQB-30Y05L Series 8 NOTE: Ripple & noise at full load, 48 V input, with a 1uF ceramic capacitor and a 10 F tantalum capacitor at the output, and Ta=25 C. NOTE: Ripple and noise, 110VDC input, 5VDC/6A output and Ta=25 C, with 100F ceramic capacitor and 100F AL. cap at output. Figure 4. 50%-75% Load Transients at Vin=48V@Ta=25 Figure 5. 50%-75% Load Transients at Vin=110V@Ta=25 Figure 6. 75%-50% Load Transients at Vin=48V@Ta=25 Figure 7. 75%-50% Load Transients at Vin=110V@Ta=25 tech.support@psbel.com 0RQB-30Y05L Series 9 Turn on rise time Figure 8. Vin=48V, Io=6A, Vo=5V Figure 10. Vin=48V, Io=6A, Vo=5V, with Cext=1000 F Figure 9. Vin=110V, Io=6A, Vo=5V Figure 11. Vin=48V, Io=6A, Vo=5V, with Cext=1000 F Turn on delay time Figure 12. Startup from Vin Ch1: Vo Ch3: Vin Vin=48V, Io=6A, Vo=5V Figure 13. Startup from Vin Ch1: Vo Ch3: Vin Vin=110V, Io=6A, Vo=5V Europe, Middle East +353 61 225 977 North America +1 408 785 5200 (c) 2018 Bel Power Solutions & Protection Rev. AF Asia-Pacific +86 755 298 85888 0RQB-30Y05L Series 10 Figure 14. Startup from on/off Ch1: Vo Ch3: on/off Vin=48V, Io=6A, Vo=5V Shutdown Figure 16. Vin=48V, Io=6A, Vo=5V Figure 18. Vin=48V, Io=6A, Vo=5V, with Cext=1000 F Figure 15. Startup from on/off Ch1: Vo Ch3: on/off Vin=110V, Io=6A, Vo=5V Figure 17. Vin=48V, Io=6A, Vo=5V Figure 19. Vin=48V, Io=6A, Vo=5V, with Cext=1000 F tech.support@psbel.com 0RQB-30Y05L Series PARAMETER 11 DESCRIPTION Hold up Voltage Working voltage rating should be 200V. Caution: This capacitor is necessary for both normal and hold up operation. Normal operation. Hold up Time 16.8-137.5V input and all Iout range. Hold up Capacitor SYMBOL MIN TYP MAX UNITS C_HOLD 220 - 330 F V_HOLD 45 85 154 V T_HOLD 12 - - ms Recommended External Hold up Circuit NOTE: the power of the current-limiting resistance is determined by the rise slope of the input voltage. Europe, Middle East +353 61 225 977 North America +1 408 785 5200 (c) 2018 Bel Power Solutions & Protection Rev. AF Asia-Pacific +86 755 298 85888 0RQB-30Y05L Series 12 Safety: TUV certificated to EN60950-1, 2nd edition+ A2 version CE certificated to Low Voltage Directive 2014/35/EU EMC: Conductive EMI: EN55022 class A Compliance to EN55022 class A (both peak and average) with the following inductive and capacitive filter Setup: ITEM DESIGNATOR PARAMETER 1 CX1 100 F/200V, AL cap 2 CX2 220 F/200V, AL cap 2 CX3 220 F/200V, AL cap 3 CX4 220 F/200V, AL cap 3 CY21 0.22 F/1000V, ceramic 4 CY22 0.22 F/1000V, ceramic 7 RY21 1206,0 R, Resistor 8 RY22 1206,0 R ,Resistor 11 T2A 0.45mH, common mode 12 T1A RY11,RY12,CY11,CY21, RY31,RY32,CY31,CY32 RY41,RY42,CY41,CY42 0.9mH, common mode 12 Positive: VENDOR VENDOR P/N NIL Negative: tech.support@psbel.com 0RQB-30Y05L Series 2.000 [50.80] 0.4250.020 [10.790.51] 0.300 [7.62] 0.150 [3.81] 0.450 [11.43] 0.600 [15.24] 0.1500.020 [3.810.51] 0.040 [1.02] 0.09 [2.29] 1.45 [36.83] 0.600 [15.24] 0.4250.020 [10.790.51] 0.59[15.00] MAX 2.30 [58.42] 0.11 [2.79] 0.062 [1.57] 13 TOP VIEW BOTTOM VIEW 0.008[0.20] MIN 0.1450.020 [3.680.51] SIDE VIEW UNIT:INCH[MM] NOTE: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered using a peak solder temperature of no more than 260 C for less than 5 seconds. NOTE: 1) All Pins: Material - Copper Alloy; Finish - Tin plated 2) Undimensioned components are shown for visual reference only. 3) All dimensions in inches (mm); Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm). Europe, Middle East +353 61 225 977 North America +1 408 785 5200 (c) 2018 Bel Power Solutions & Protection Rev. AF Asia-Pacific +86 755 298 85888 0RQB-30Y05L Series 14 1 2 3 4 5 7 6 BOTTOM VIEW PIN FUNCTION 1 Vin(+) 2 C_HOLD 3 ON/OFF 4 V_AUX(5V) 0.465 [11.81] RECOMMEND PCB PAD LAYOUT 2.38 [60.45] 0.19 [4.82] 2.000 [50.80] 7 1.53 [38.86] 1 2 3 4 5 0.600 [15.24] 0.465 [11.81] Vout(+) 0.150 [3.81] 7 0.300 [7.62] Vout(-) 0.600 [15.24] Vin(-) 6 0.450 [11.43] 5 CUSTOMER PCB TOP VIEW 6 2 3 4 HOLES SIZE 0.050 &PAD SIZE 0.100 MIN 1 5 6 7 HOLES SIZE 0.074 &PAD SIZE 0.120 MIN tech.support@psbel.com 0RQB-30Y05L Series DATE REVISION 2014-11-12 A 15 CHANGES DETAIL APPROVAL First release S.Wang 1. Update rise time and turn on time 2. Update Efficiency value 3. Update waveform of electrical performance 1. Change the operation temperature in Absolute Maximum Ratings 2. Add thermal resistance in Absolute Maximum Ratings 2015-12-23 B 2016-02-26 C 2016-04-21 D Update Safety Certification, MTBF, Thermal Derating Curve, MD. S.Wang 2018-04-28 AE Update Operating Input Voltage Range 2, Under-voltage, MD, Turn off Threshold and Transient Response S.Wang 2018-10-10 AF Update hold-up circuit S.Wang S.Wang S.Wang NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Europe, Middle East +353 61 225 977 North America +1 408 785 5200 (c) 2018 Bel Power Solutions & Protection Rev. 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