Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors Product Facts High performance CROWN BAND contacts Low millivolt drop, minimal temperature rise Float mount for improved gatherability (blind mating) True hot-pluggability for current interruption under load Sequenced mating for power and signal Crimp, PCB tail, compliant press-fit and threaded terminations Meets safety regulatory requirements Cable Mounted Products Typical Applications Low noise power supplies Switch-mode power supplies (SMPS) Power factor-correcting (PFC) power supplies Systems requiring mounting to backplane or chassis Redundant (N + 1) power systems "Live" hot-plug power supplies All ELCON Drawer connectors in this section are RoHS compliant Technical Documents Product Specification 108-2285 The Drawer Series family of mixed power and signal connectors is designed for an unlimited array of applications that use drawer-type, true hot-plug power supply units. Contacts for AC IN and DC OUT power, logic and signal are all housed in robust one piece insulators that have built-in or optional mating guides for improved gatherability and mating polarization. Key features include Tyco Electronics high performance CROWN BAND contact, true hot-pluggability, sequenced mating, probeproof contacts, and support for various termination styles. Product Highlights Standard Contacts High Performance CROWN BAND Contact Tyco Electronics ELCON Drawer Series connectors use standard contacts in all its housings, resulting in lower cost and fewer part numbers. Contacts are available in crimp, PCB tail, threaded and press-fit termination styles, meeting a wide range of connector mounting requirements. Tyco Electronics ELCON CROWN BAND contact consists of a fingered barrel with the flexibility and conductivity to deliver excellent electrical and mechanical performance. This results in consistent insertion and extraction forces, and maximum surface contact area for low voltage drop and minimal heat generation. Support for True hot-pluggability True hot-pluggability is supported through the use of gold-plated size #12 contacts specially designed to achieve current interruption under load as defined by safety regulatory agencies. This contact has been evaluated and found to comply with UL and CSA safety regulatory standards. Many Standard Designs Numerous Drawer connectors have been tooled over the years and are available to all our customers for use in their applications. All these connectors can be configured with different contact layouts, terminations and mating sequencing schemes to meet application-specific requirements. 61 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued) Cable Mounted Products Probe-proof Double CROWN BAND Contacts 3mm Diameter Test Probe in Accordance with IEC 435 Protective Cap (insulator) Signal/Power Sequencing The size #0 contacts used in the Top Drawer, Double Drawer, DualPower and QuadPower connectors are also available in a probe-proof Double CROWN BAND version. These contacts are specially suited for operatorserviced power supplies that require extra safety protection. ELCON Drawer connectors support various termination styles, including crimp for cable, solder tail and compliant press-fit for mounting Wide Array of Standard Contacts All signal and some power contacts are available in various lengths to allow multiple levels of sequencing, thus giving the engineer further design flexibility. Mating Polarization To ensure positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins. Regulatory Agency Certifications Tyco Electronics ELCON Drawer Series connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No. 182.3-M1987. Tyco Electronics can also work with the customer to obtain application-specific regulatory certifications if needed. R R to PCB, and internal/ external threads for termination to lugs and/or busbars. See table below for details. Termination Contact Size #20 #16 #12 #8 #4 #0 PC Tail Press-fit Crimp * * * * * * * * * * * * * * Threaded Internal External * * * * * * Application-Specific Designs If none of our standard Drawer connectors satisfies your requirements, Tyco Electronics can develop an ELCON connector design specific to your application. We will work closely with your engineers to fully understand the design requirements and develop an interconnect solution the meets your exact needs. After the concept and design stages, Tyco Electronics produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry. Concept Design Prototypes Production Tyco Electronics engineers work closely with the customer to fully understand the design requirements. A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer. The design frozen and work on the mold tools starts. Meanwhile, Tyco Electronics builds prototypes that are identical to the production parts. By the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared. 62 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems How to Tailor Your ELCON Drawer Connector this purpose. Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to Tyco Electronics customer service. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and Customer Drawings are also available upon request. If you selected a standard Drawer connector for your application, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. Layout forms for all standard Drawer connectors, such as the one shown below, are available online at http://www.tycoelectronics.com or can be obtained from Tyco Electronics customer service for Pin Assembly ENTER CUSTOMER INFORMATION Pin Connector (Rear Face) Pin Contact Insertion Side Pin Connector Rear Face Cavity Identification G1 Company Location Contact Name Title Telephone Fax Email Address I am: End user Contract manufacturer (end user: ) Today's Date Signature Annual Quantity Required Submit to your local Tyco Electronics Sales Engineer. Pin Housing Selection Menu G2 Part Number 1648183-1 1 Cable Mounted Products 1. Choose one housing from the Pin Housing Selection Menu table. Place an X in the appropriate guide pin circles, if guide pins are required. 2. Write the total quantity of each pin contact you require for each pin assembly in the Qty column of the Pin Contact Selection Menu table. 3. Crimp contacts are shipped uninstalled. Threaded and PCB tail contacts are installed by Tyco Electronics; enter the letter reference of the desired contact in the appropriate contact positions on the drawing: e.g., if you need a size #20 premate PCB tail standard contact to be installed in contact position #10, write "Q" in circle #10. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. Description Housing without guides Housing with guides (#6-32 thread) Housing with guides (M3 x 0.5 thread) Check One 2 Size #0 Pin Contact Selection Menu Size 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Size #20 Size #16 47 48 49 Size #12 or #12HP 50 G3 51 52 G4 Ref. Part Number Termination Style & Pin Length Qty. A = 1766811-1 Crimp B = 1766819-1 Probe Proof, crimp C = 1766230-1 1/4-20 Internal Thread D = 1766274-1 M6 x 1 Internal Thread E = 1766269-1 Probe Proof, 1/4-20 Internal Thread #0 F = 1766275-1 Probe Proof, M6 x 1 Internal Thread G = 1766268-1 1/4-20 External Thread H = 1766231-1 M6 x 1 External Thread J = 1766270-1 Probe Proof, 1/4-20 External Thread K = 1766276-1 Probe Proof, M6 x 1 External Thread L = 1650155-1 Crimp, standard M = 1650161-1 Crimp, premate N = 1650162-2 Crimp, postmate #20 P = 1650283-1 PCB tail, standard Q = 1650065-1 PCB tail, premate R = 1650226-1 PCB tail, postmate S = 1766196-1 Crimp, standard T = 1766198-1 Crimp, premate U = 1766199-2 Crimp, postmate #16 V = 1766222-1 PCB tail, standard W = 1766223-1 PCB tail, premate X = 1766818-1 PCB tail, postmate Y = 1766193-1 Crimp, standard Z = 1766195-1 Crimp, premate AA = 1766196-1 Crimp, postmate #12 AB = 1766245-1 PCB tail, standard AC = 1766250-1 PCB tail, premate AD = 1766249-1 PCB tail, postmate AE = 1650153-2 Crimp, standard, Hot-Plug AF = 1650156-2 Crimp, premate, Hot-Plug #12 HotPlug AG = 1650060-2 PCB tail, standard, Hot-Plug AH = 1650074-3 PCB tail, premate, Hot-Plug Crimp and Threaded contacts are removable. PCB tail contacts are non-removable. Float Mount Shoulder Screw Top Assembly Part Number Assigned by Tyco Electronics Part Number 1650399-1 1650401-1 Description Screw, No 10-32 UNC 2A Screw, M5 x 0.8 Qty. 63 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting All ELCON Drawer Series connectors can be fixed mounted or float mounted using the designated shoulder screws to allow improved gatherability for blind mating of the connector. Panel cut out dimensions are shown on the customer drawing specific to your ELCON Drawer connector. Panel Float Mounting Cable Mounted Products When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your ELCON Drawer connector. Shown in the sketch below is an example of how the Top Drawer connector is float-mounted to a panel. Float Mount of Top Drawer (Example) Mounting Flange Panel (Ref) Shoulder Screw Screw Description #10-32 UNF 2A Thread M5 x 0.8 Metric Thread #8-32 UNF 2A Thread #6-32 UNF 2A Thread M4 x 0.7 Metric Thread Part Number 1650399-1 1650401-1 1650402-1 1650106-1 1650589-1 Guide Pin Used On Top and Double Drawer, Dual and QuadPower, In-Line QuadPower, W5 Drawer All Other Drawers Panel Fixed Mounting As a rule of thumb, ELCON Drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below. Screw Through Mounting Flange of Housing Screw Into Thread of Guide Pin (When Applicable) Fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing. You can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below. Internally threaded (6-32) guide pin Commercially available screw and washer Commercially available screw and washer Guide pin #6-32 or M3 x 0.5 screw .25 [6.35] Note: All part numbers are RoHS compliant. 64 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting (Continued) Strain Relief and Wire Dress If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right. Cable Mounted Products PCB Fixed Mounting When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to ensure stability during the soldering procedure. PCB mount hole patterns are shown on the customer drawing specific to your ELCON Drawer connector. Flush PCB Mount Drawer Connectors Drawer Connectors with Cabled AC IN .020 [0.51] PC Board (Ref) Wire Connector Standoffs .020 [0.51] Connector Engagement To ensure proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension "A" in the sketch below) must be within the limit specified in the customer drawing for your ELCON Drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to the customer drawing for details. ELCON Drawer connectors are polarized and will only mate in the correct orientation (see sketch below). Rib in Guide Post Cavity Notch in Guide Post 65 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Connector Tooling Insertion/Removal Tools: Industry standard plastic insertion/removal tooling is compatible with all crimp contacts for pin and socket removal. The following tools are available from Tyco Electronics. Insertion/removal tools available from ELCON Cable Mounted Products Part Numbers 1643917-1 1643916-1 1643915-1 1643914-1 1643922-1 1643921-1 Size Size #20 removal tool Size #16 I/R tool Size #12 I/R tool Size #8 I/R tool Size #4 I/R tool Size #0 removal tool Color Code Red/White Blue/White Yellow/White Red Blue Light Yellow Note: PCB tail contacts are non-removable. Wire strip length: If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire. Contact Size "L" + .020 [0.51] Wire Size AWG #20 #24 - #20 #16 #20 - #16 #14 - #12 #12 #8 #10* - #8 #4 #6* - #4 #0 #2* - #0 *Ref: MS3348 "Contact Bushing, Electric, Wire Barrel" mm 5.33 6.86 6.86 12.70 12.70 15.24 inches 0.210 0.270 0.270 0.500 0.500 0.600 Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts Size Type Crimp Tool Turret head/locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator 12 - 24 8 - 10 4 0 MIL-STD M22520/1-01 M22520/1-02 M22520/23-01 M22520/23-02 M22520/23-09 M22520/23-01 M22520/23-04 M22520/23-11 M22520/23-01 M22520/23-05 M22520/23-13 Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools. Contact Size Note: (1) #20 #16 #12 #8 #4 #0 Consult Tyco Wire Range AWG 20 - 24 16 - 18 12 - 14 10 - 8 4 (1) 1/0 Electronics for smaller wire sizes in #4 contacts mm2 0.241 - 0.616 0.963 - 1.23 1.94 - 2.98 4.74 - 8.61 21.60 53.00 Note: All part numbers are RoHS compliant. 66 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Product Specifications Polyester, 30% glass-filled, UL 94V-0 black Copper alloy, C14500 Brass, CDA 36000 305 corrosion resistant steel Beryllium copper, CDA 17300 HT Beryllium copper, CDA 17200 HT Plating Size #20 and #12HP Sizes #0, #4, #8, #16 and non-HP #12 Hot-Plug hoods and pin contacts Socket Contact Hoods (when applicable) Gold plated over nickel Silver plated over nickel Gold plated over nickel Passivated Cable Mounted Products Materials Housing Crimp Contacts PCB Tails Socket Contact Hoods (when applicable) Size #12 hoods, Hot-Plug Crown contacts Mechanical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Insertion Forces of individual contacts Typical Extraction Forces of individual contacts 0.2 2.3 2.9 2.9 4.4 3.8 4.7 4.8 0.1 0.7 1.9 1.9 2.4 3.0 3.0 3.5 lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. 0.09 1.04 1.32 1.32 2.00 1.72 2.13 2.18 0.05 0.32 0.86 0.86 1.07 1.36 1.36 1.59 kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Electrical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Voltage drop of individual contacts Insulator dielectric strength 1.7 mV at 5A 3 mV at 15A 4.2 mV at 35A 4.7 mV at 35A 6.5 mV at 75 A 8.4 mV at 125A 6.3 mV at 200A 5.6 mV at 200A 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001 Regulatory Agency Evaluations Contacts AWG AWG AWG AWG AWG #20 #16 #12 Top Drawer #12 Others #12 with sockets CSA-22.2 No. 0-M91 182.30 M1987 (CNR) 4A / 250V 10A / 250V 25A / 600V 25A / 250V 25A / 250V Size #12 hot-plug 25A / 250V Size Size Size Size 55A / 250V 150A / 250V -- 100A / 250V #8 #0 with single or double Crown #0 using bus bar #4 UL 498 and UL 1977 (USR) 5A / 250V 15A / 250V 35A / 600V 35A / 250V 35A / 250V 25A / 250VAC 35A / 120V 75A / 250V 200A / 250V 200A / 250V 125A / 250V 67 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors Mini Drawer Cable Mounted Products Dimensions -- 2.99" x 0.79" (75.9 x 20.1 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 / 16 x 6 contacts Size 20 x 16 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648110-1 1648111-1 1648112-1 1648115-1 1648116-1 1648117-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648206-1 1648207-1 1648208-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Lower Drawer Dimensions -- 3.26" x 1.34" (82.8 x 34.0 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 / 16 x 8 contacts Size 20 x 21 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers 1648203-1 1648204-1 1648205-1 Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Note: All part numbers are RoHS compliant. 68 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 75A Middle Drawer Float Mount Part Number 1648162-1 PCB Mount Part Number 1648163-1 Float Mount Part Number 6648167-1 PCB Mount Part Number 1648168-1 Cable Mounted Products Dimensions -- 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 8 x 4 contacts Size 12 x 9 contacts Size 20 x 24 contacts Current Rating -- Up to 75 Amps per size 8 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648162-1 Float Mount 1648163-1 PCB Mount Socket Housing Float Mount w/ reinforced housing 1648168-1 PCB Mount 6648167-1 Note: All part numbers are RoHS compliant. 69 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 125A Middle Drawer Cable Mounted Products Dimensions -- 3.15" x 1.31" (80.0 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 2 contacts Size 12 x 6 contacts Size 20 x 32 contacts Current Rating -- Up to 125 Amps per size 4 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Float Mount Part Number 1648151-1 PCB Mount Part Number 1648152-1 Float Mount Part Number 1648156-1 PCB Mount Part Number 1648157-1 Base Housing Part Numbers Pin Housing 1648151-1 Float Mount 1648152-1 PCB Mount Socket Housing 1648156-1 Float Mount 1648157-1 PCB Mount Note: All part numbers are RoHS compliant. 70 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 200A Middle Drawer Cable Mounted Products Dimensions -- 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 2 contacts Size 8 x 6 contacts Size 12 x 3 contacts Size 20 x 14 contacts Current Rating -- Up to 125 Amps per size 4 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648134-1 Socket Housing 1648135-1 Square Drawer Dimensions -- 2.76" x 1.24" (70.1 x 31.5 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 4 contacts Size 20 x 36 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648132-1 Socket Housing 1648133-1 Note: All part numbers are RoHS compliant. 71 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) Top Drawer Cable Mounted Products Dimensions -- 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 2 contacts Size 12 x 6 contacts Size 16 x 12 contacts Size 20 x 32 contacts Current Rating -- Up to 200 Amps per size 0 contact Contact Features -- Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648183-1 Socket Housing 1648186-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Double Drawer Dimensions -- 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 4 contacts Size 12 x 11 contacts Size 20 x 24 contacts Current Rating -- Up to 200 Amps per size 0 contact Contact Features -- Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648552-1 Socket Housing 1648578-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 72 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) DualPower Drawer Dimensions -- 1.80" x 1.60" (45.7 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 2 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front Views Cable Mounted Products Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648549-1 Socket Housing 1648575-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. QuadPower Drawer Dimensions -- 2.50" x 1.60" (63.5 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 4 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front Views Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648548-1 Socket Housing 1648574-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 73 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) In-Line QuadPower Drawer Cable Mounted Products Dimensions -- 4.84" x 1.21" (122.8 x 30.7 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 0 x 4 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front View Front View Base Housing Part Numbers Pin Housing 1651493-1 Socket Housing 1651494-1 W5 Power Drawer Dimensions -- 3.00" x 1.18" (76.2 x 30.0 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 5 contacts Current Rating -- Up to 100 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 4: Crimp and internal/external thread Front View Front View Base Housing Part Numbers Pin Housing 6651457-1 Socket Housing 6651458-1 Note: All part numbers are RoHS compliant. 74 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P3S0 Drawer Cable Mounted Products Dimensions -- 0.99" x 0.95" (25.0 x 24.0 mm) Housing Variations -- See Part Numbers Cable Socket to Panel Mount Pin Guides and Polarization -- Polarization only Available Contacts -- Size 12 x 3 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp only Base Housing Part Numbers Pin Housing 1766447-1 Socket Housing 1766448-1 P4S0 Drawer Dimensions -- 1.34" x .76" (34.0 x 19.4 mm) Housing Variations -- See Part Numbers Cable Pin to PCB Mount Socket Guides and Polarization -- Polarization only Available Contacts -- Size 12 x 4 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Sequencing -- Standard only Contact Terminations -- Size 12: Crimp Pin and PCB tail Socket Note: Supplied as kit, including contacts Base Housing Part Numbers Pin Side Kit 1766449-1 Socket Side Kit 1766450-1 Note: All part numbers are RoHS compliant. 75 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) HV8P Drawer Cable Mounted Products Dimensions -- 2.50" x 1.11" (63.5 x 28.2 mm) Housing Variations -- See Part Numbers 600 V High Voltage Design Guides and Polarization -- Built in Available Contacts -- Size 12 x 8 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648127-1 Socket Housing 1648128-1 P10S0 Drawer Dimensions -- 2.96" x 1.00" (75.0 x 25.4 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 10 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648568-1 Socket Housing 1648596-1 Note: All part numbers are RoHS compliant. 76 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P6S18 Drawer Cable Mounted Products Dimensions -- 5.45" x 1.35" (138.4 x 34.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 6 contacts Size 20 x 18 contacts Current Rating -- Up to 100 Amps per size 4 contact Contact Features -- Standard Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1766451-1 Socket Housing 1766452-1 P10S22 Drawer Dimensions -- 4.12" x 0.79" (104.5 x 20.1 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 10 contacts Size 20 x 22 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6648211-1 Socket Housing 6648212-1 Note: All part numbers are RoHS compliant. 77 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P12S12 Drawer Cable Mounted Products Dimensions -- 4.31" x 0.70" (109.5 x 17.8 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 16 x 12 contacts Size 20 x 12 contacts Current Rating -- Up to 15 Amps per size 16 contact Contact Features -- Standard only Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6651202-1 Socket Housing 6651203-1 P0S30 Drawer Dimensions -- 3.22" x 0.70" (81.8 x 17.8 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 20 x 30 contacts Current Rating -- Up to 5 Amps per size 20 contact Contact Features -- Standard only Contact Sequencing -- Multi-level for signal Contact Terminations -- Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6651204-1 Socket Housing 6651205-1 Note: All part numbers are RoHS compliant. 78 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts The ELCON Drawer Series Connectors use standard contacts across the product line. This section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers. Pin Side Contacts Contact Size #20 -- For use in most drawer connectors Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1650155-1 1650161-1 1650162-2 1650283-1 1650065-1 1650226-1 A Dimensions mm [8.12] [11.93] [6.85] [8.12] [11.93] [6.85] in 0.32 0.47 0.27 0.32 0.47 0.27 Cable Mounted Products Termination Type Contact Size #16 -- For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1766194-1 1766198-1 1766199-1 1766222-1 1766223-1 1766818-1 A Dimensions in 0.33 0.48 0.29 0.33 0.48 0.29 mm [8.38] [12.19] [7.36] [8.38] [12.19] [7.36] Contact Size #12 -- For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer; Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22 Contact Part Number Gold Plated Silver Plated 1650153-2 1766193-1 1650156-2 1766195-1 1650158-2 1766196-1 -- 1766245-1 1650074-3 1766250-1 1658992-4 1766249-1 Termination Type Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate A Dimensions in 0.43 0.46 0.39 0.43 0.46 0.39 mm [10.92] [11.68] [9.90] [10.92] [11.68] [9.90] Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended. Contact Size #8 - For use in 75A and 200 A Middle Drawer Termination Type Contact Part Number Crimp, standard Crimp, premate A Dimensions in mm 1766192-1 0.43 [10.92] 1766197-1 0.48 [12.19] PCB tail, standard 1766262-1 0.43 [10.92] PCB tail, premate 1766263-1 0.48 [12.19] Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer Termination Type Contact Part Number Crimp, Standard Dimensions A in mm 1766232-1 0.51 [12.95] 1/4 - 20 x .050 DP External Thread 11766812-1 0.51 [12.95] M5 x 0.8 x 9.6 mm DP M5 Internal Thread 1766283-1 0.51 [12.95] Note: All part numbers are RoHS compliant. 79 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts (Continued) Cable Mounted Products Pin Side Contacts (Continued) Contact Size #01 - For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower Termination Type Contact Part Number Crimp Dimensions A in mm 1766811-1 0.495 [12.57] Probe-proof crimp2 1766819-1 0.430 [10.92] 1/4 - 20 x .050 DP Internal thread 1766230-1 0.495 [12.57] M6 x 1 x 12.7 mm DP Internal thread 1766274-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/internal thread2 1766269-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1766275-1 0.430 [10.92] 1/4 - 20 x .050 DP External thread 1766268-1 0.495 [12.57] M6 x 1 x 12.7 mm DP External thread 1766231-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/external thread 2 1766270-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/external thread2 1766276-1 0.430 [10.92] Notes: Tyco Electronics for alternate contact terminations. only with probe-proof socket contacts. and threaded contact are insertable/removable. 1Contact 2Use 3Crimp Socket Side Contacts Contact Size #20 Termination Type Contact Part Number Crimp 1648325-1 PCB Tail 1648382-1 Contact Size #16 Termination Type Contact Part Number Crimp 6648319-1 PCB Tail 6648383-1 Contact Size #12 Termination Type Contact Part Number Crimp Hot-Plug Crimp PCB Tail Hot-Plug PCB Tail 6648318-1 1648384-1 6648374-1 1648387-1 Note: For applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 79). Note: All part numbers are RoHS compliant. 80 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems PageHead_12_HelvCdBd ELCON Drawer Standard Contacts (Continued) (Continued) Socket Side Contacts Contact Size #8 Termination Type Contact Part Number Crimp 6648317-1 PCB Tail 6648400-1 Cable Mounted Products Contact Size #4 Termination Type Contact Part Number Crimp, Standard 6648434-1 1/4 - 20 x .050 DP External Thread 6648435-1 M5 x 0.8 x 9.6 mm DP M5 Internal Thread 6648335-1 Contact Size #01 Termination Type Contact Part Number Crimp 6648405-1 Probe-proof crimp2 1/4 - 20 x .050 DP Internal thread M6 x 1 x 12.7 mm DP Internal thread 1/4 - 20 x .050 DP Probe-proof/internal thread2 M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1/4 - 20 x .050 DP External thread M6 x 1 x 12.7 mm DP External thread 1/4 - 20 x .050 DP Probe-proof/external thread2 M6 x 1 x 12.7 mm DP Probe-proof/external thread2 Notes: 6648418-1 6648416-1 6648428-1 6648419-1 6648429-1 6648417-1 6648430-1 6648420-1 6648431-1 1Contact 2Use Tyco Electronics for alternate contact terminations. only with probe-proof Pin contacts. and threaded contact are insertable/removable. 3Crimp Non-Standard Contacts Contacts with pin lengths and terminations other than standard are available. Consult customer service if your design requires contacts different from the ones shown in this catalog. Note: All part numbers are RoHS compliant. 81 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666