BCcomponents DATA SHEET 198 PHR-SI Aluminum electrolytic capacitors Power High Ripple Current Snap-in Product specification Supersedes data of 11th January 2001 File under BCcomponents, BC01 2001 Nov 15 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI FEATURES * Polarized aluminum electrolytic capacitors, non-solid electrolyte * Large types, miniaturized dimensions, cylindrical aluminum case, insulated with a blue sleeve * Very high ripple current capability * Keyed polarity version available. APPLICATIONS 2-Terminal * Motor control and industrial systems 3-Terminal JW68 * Smoothing and filtering * Standard and switched mode power supplies Fig.1 Component outlines. * Energy storage in pulse systems. smaller dimensions 057 PSM-SI 198 PHR-SI longer life higher ripple 157 PUM-SI CCB464 QUICK REFERENCE DATA DESCRIPTION VALUE Case size (Dnom x Lnom in mm) 22 x 25 to 35 x 60 56 to 680 F Rated capacitance range (E6/E12 series), CR 20% Tolerance on CR Rated voltage range, UR 400 and 450 V Category temperature range -25 to +85 C Endurance test at 85 C 7000 hours Useful life at 85 C 15000 hours Shelf life at 0 V, 85 C 1000 hours Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 2001 Nov 15 25/085/56 2 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI Selection chart for CR, UR and relevant nominal case sizes (D x L in mm) Preferred types (2-terminals) in bold. CR (F) UR (V) 400 450 56 22 x 25 22 x 25 68 22 x 25 22 x 30 - 22 x 30 82 100 120 150 180 220 270 330 390 - 25 x 25 22 x 30 22 x 35 - 25 x 30 22 x 35 22 x 40 25 x 30 25 x 30 - 30 x 25 22 x 40 25 x 40 25 x 35 30 x 30 25 x 40 25 x 40 30 x 30 30 x 35 35 x 25 35 x 25 25 x 45 25 x 50 30 x 35 30 x 40 35 x 30 35 x 30 30 x 40 30 x 45 35 x 30 35 x 35 30 x 45 30 x 50 35 x 35 35 x 40 30 x 50 35 x 45 35 x 40 - 470 35 x 45 35 x 50 560 35 x 50 35 x 60 680 35 x 60 35 x 60 2001 Nov 15 3 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI MECHANICAL DATA AND PACKAGING QUANTITIES Two terminal snap-in D + TERMINAL 10 0.1 L + 2 max. L - TERMINAL CCA995 Bottom view 4.0 0.5 CCB435 Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted `-' sign. 2 0.1 (2x) Dimensions in mm. Fig.3 Mounting hole diagram. Fig.2 Two terminal snap-in. Three terminal snap-in 2 0.1 (2x) D 2.5 0.1 + TERMINAL L + 2 max. L - TERMINAL 10 0.1 3.3 0.1 minus pole marking Bottom view 4 0.5 CCC162 Dimensions in mm. For dimensions see Table 1. The negative terminal has TWO pins which are BOTH electrically connected. Fig.4 Three terminal snap-in. 2001 Nov 15 4.75 0.1 CCC163 Dimensions in mm. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.5 Mounting hole diagram. 4 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in Table 1 198 PHR-SI Physical dimensions, mass and packaging information; see Figs 2 and 4 NOMINAL CASE SIZE D x L (mm) Dmax (mm) Lmax (mm) MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS lxwxh (mm) 22 x 25 22 x 30 22 x 35 22 x 40 25 x 25 25 x 30 25 x 35 25 x 40 25 x 45 25 x 50 30 x 25 30 x 30 30 x 35 30 x 40 30 x 45 30 x 50 35 x 25 35 x 30 35 x 35 35 x 40 35 x 45 35 x 50 35 x 60 23 23 23 23 26 26 26 26 26 26 31 31 31 31 31 31 36 36 36 36 36 36 36 27 32 37 42 27 32 37 42 47 52 27 32 37 42 47 52 27 32 37 42 47 52 62 12 16 20 23 20 22 24 27 32 38 25 30 35 40 45 50 33 40 48 55 63 72 87 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 260 x 250 x 39 260 x 250 x 44 260 x 250 x 49 260 x 250 x 54 290 x 280 x 39 290 x 280 x 44 290 x 280 x 49 290 x 280 x 54 290 x 280 x 59 290 x 280 x 64 340 x 330 x 39 340 x 330 x 44 340 x 330 x 49 340 x 330 x 54 340 x 330 x 59 340 x 330 x 64 390 x 198 x 39 390 x 198 x 44 390 x 198 x 49 390 x 198 x 54 390 x 198 x 59 390 x 198 x 64 390 x 198 x 74 MARKING The capacitors are marked (where possible) with the following information: * Rated capacitance (in F) * Tolerance code on rated capacitance (M for 20%) * Rated voltage (in V) * Climatic category in accordance with "IEC 60068" * Date code (year and week) in accordance with "IEC 60062" * Code for factory of origin * Name of manufacturer * `-' sign to indicate the negative terminal, visible from the top and side of the capacitor * Code number (last 8 digits). 2001 Nov 15 5 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI ELECTRICAL DATA AND ORDERING INFORMATION Ordering example Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 C, P = 86 to 106 kPa, RH = 45 to 75%. Electrolytic capacitor 198 PHR-SI SYMBOL DESCRIPTION 470 F/450 V; 20% Nominal case size: 35 x 50 mm CR rated capacitance at 100 Hz 2-TERMINAL SNAP-IN: IR rated RMS ripple current at 100 Hz, 85 C Catalogue number: 2222 198 57471. IL1 max. leakage current after 1 minute at UR 3-TERMINAL SNAP-IN: IL5 max. leakage current after 5 minutes at UR ESR typ./max. equivalent series resistance at 100 Hz Z typ./max. impedance at 10 kHz Table 2 UR (V) 400 Catalogue number: 2222 198 77471. Electrical data and ordering information; preferred types in bold CR 100 Hz (F) NOMINAL CASE SIZE D x L (mm) IR 100 Hz 85 C (A) IL1 1 min (A) IL5 5 min (A) TYP. ESR 100 Hz (m) MAX. ESR 100 Hz (m) TYP. Z 10 kHz (m) MAX. Z 10 kHz (m) CATALOGUE NUMBER 2222 198 ..... 2-TERM. 3-TERM. 56 22 x 25 0.72 138 49 918 1706 521 1085 56569 76569 68 22 x 25 0.79 167 59 762 1405 434 905 56689 76689 100 22 x 30 1.00 244 84 520 956 297 610 56101 76101 120 22 x 35 1.14 292 100 433 796 247 450 46121 26121 120 25 x 30 1.14 292 100 438 796 252 450 36121 16121 150 22 x 40 1.33 364 124 348 637 199 363 66151 86151 150 25 x 35 1.33 364 124 351 637 202 363 36151 16151 180 25 x 40 1.51 436 148 293 531 169 295 36181 16181 180 30 x 30 1.49 436 148 305 531 180 295 66181 86181 180 35 x 25 1.56 436 148 327 531 200 295 26181 76181 220 25 x 45 1.75 532 180 241 434 139 280 36221 90008 220 30 x 35 1.56 532 180 250 434 147 280 26221 76221 220 35 x 30 1.81 532 180 259 434 155 280 16221 86221 270 30 x 40 1.95 652 220 205 354 121 263 36271 16271 270 35 x 30 1.93 652 220 222 354 137 263 66271 86271 330 30 x 45 2.22 796 268 169 290 101 210 36331 16331 330 35 x 35 2.18 796 268 181 290 112 210 66331 86331 390 30 x 50 2.50 940 316 145 245 86 175 36391 16391 390 35 x 40 2.44 940 316 154 245 95 175 66391 86391 470 35 x 45 2.72 1132 380 129 203 80 153 36471 16471 560 35 x 50 3.03 1348 452 110 171 70 133 46561 26561 680 35 x 60 3.53 1636 548 91 140 57 110 46681 26681 2001 Nov 15 6 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in UR (V) 450 NOMINAL CASE SIZE D x L (mm) IR 100 Hz 85 C (A) 56 22 x 25 0.71 155 68 22 x 30 0.82 188 82 22 x 30 0.89 CR 100 Hz (F) 198 PHR-SI CATALOGUE NUMBER 2222 198 ..... TYP. ESR 100 Hz (m) MAX. ESR 100 Hz (m) TYP. Z 10 kHz (m) MAX. Z 10 kHz (m) 54.4 865 1706 479 940 57569 65.2 709 1405 392 765 57689 77689 225 77.8 592 1165 329 645 47829 27829 77829 IL1 1 min (A) IL5 5 min (A) 2-TERM. 3-TERM. 77569 82 25 x 25 0.91 225 77.8 604 1165 339 645 57829 100 22 x 35 1.02 274 94 485 956 270 525 47101 27101 100 25 x 30 1.05 274 94 491 956 274 525 57101 77101 120 22 x 40 1.14 328 112 406 796 225 443 47121 27121 120 25 x 30 1.13 328 112 415 796 233 443 57121 77121 120 30 x 25 1.16 328 112 431 796 248 443 67121 87121 150 25 x 40 1.36 409 139 328 637 184 353 47151 27151 150 30 x 30 1.36 409 139 340 637 194 353 57151 77151 180 25 x 40 1.47 490 166 277 531 157 303 47181 27181 180 30 x 35 1.54 490 166 282 531 161 303 57181 77181 180 35 x 25 1.46 490 166 316 531 191 303 67181 87181 220 25 x 50 1.71 598 202 226 434 127 263 47221 27221 220 30 x 40 1.75 598 202 232 434 133 263 57221 77221 220 35 x 30 1.72 598 202 248 434 148 263 67221 87221 270 30 x 45 1.98 733 247 191 354 110 225 47271 27271 270 35 x 35 1.96 733 247 202 354 120 225 57271 77271 330 30 x 50 2.22 895 301 158 290 91 195 47331 27331 330 35 x 40 2.22 895 301 167 290 100 195 57331 77331 390 35 x 45 2.46 1057 355 142 245 85 170 57391 77391 470 35 x 50 2.73 1273 427 120 203 73 145 57471 77471 560 35 x 60 3.10 1516 508 100 171 60 120 57561 77561 680 35 x 60 3.30 1840 616 88 140 55 110 57681 77681 Customized products If you are unable to find the capacitor you require, please contact your local BCcomponents sales organization; we are able to design and manufacture customized capacitors to meet your specific requirements. 2001 Nov 15 7 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI Additional electrical data PARAMETER CONDITIONS VALUE Voltage Surge voltage 400 V versions Us = 1.1 x UR 1 V Reverse voltage Current Leakage current after 1 minute at UR IL1 0.006CR x UR + 4 A after 5 minutes at UR IL5 0.002CR x UR + 4 A Inductance Equivalent series inductance (ESL) all case sizes typ. 19 nH max. 25 nH 2001 Nov 15 8 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI RIPPLE CURRENT AND USEFUL LIFE Table 3 Multiplier of ripple current (IR) as a function of frequency FREQUENCY (Hz) IR MULTIPLIER 50 0.86 100 1.00 300 1.17 600 1.24 1000 1.29 10000 1.40 CCB786 1.6 IR forced IR free (1) 1.5 (2) (3) (4) 1.4 1.3 1.2 1.1 1.0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 air velocity (m/s) 5 Curve 1: case D x L = 35 x 25 mm. Curve 2: case D x L = 22 x 25 mm. Curve 3: case D x L = 35 x 50 mm. Curve 4: case D x L = 22 x 40 mm. Fig.6 Multiplier of ripple current (IR) as a function of air-flow. Maximum ripple current multiplier CALCULATION EXAMPLE FOR CASE D x L = 35 x 25 mm PARAMETER CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE Ambient temperature (Tamb) 70 C from nomogram; see Fig.7 1.57 Operating frequency (f) 300 Hz from frequency table; see Table 3 1.17 Air-flow 2 m/s from air-flow; see Fig.6 1.35 Therefore the maximum ripple current multiplier at 70 C, 300 Hz and 2 m/s air-flow = 1.57 x 1.17 x 1.35 = 2.48. 2001 Nov 15 9 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI MGA453 2.4 2.3 IA IR 2.2 2.1 2.0 1.9 1.8 1.7 1 life multiplier 2 1. 1.6 5 1. 2 1.5 5 2. 3 1.4 4 5 1.3 8 10 1.2 15 1.1 20 60 0.5 0.0 40 45 0.8 (1) 30 1.0 50 60 70 80 Tamb ( oC) 90 IA = actual ripple current at 100 Hz. IR = rated ripple current at 100 Hz and 85 C. (1) Useful life at 85 C and UR applied: 15000 hours. Fig.7 Multiplier of useful life as a function of ambient temperature and ripple current load. 2001 Nov 15 10 BCcomponents Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in data handbook BC01, section "Tests and Requirements". Table 4 Test procedures and requirements TEST NAME OF TEST Endurance Useful life REFERENCE PROCEDURE (quick reference) REQUIREMENTS IEC 60384-4/ EN130300 subclause 4.13 Tamb = 85 C; UR applied; 7000 hours C/C: 10% CECC 30301 subclause 1.8.1 Tamb = 85 C; UR and IR applied; 15000 hours C/C: 30% IEC 60384-4/ EN130300 subclause 4.17 Tamb = 85 C; no voltage applied; 500 hours C/C: 15% after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement IL5 2 x spec. limit ESR 2 x spec. limit IL5 spec. limit ESR 3 x spec. limit IL5 spec. limit Shelf life (storage at high temperature) 2001 Nov 15 11 ESR 2 x spec. limit