Bridgelux V15 Array Series Product Data Sheet DS43 BXRE-xxx3001-D Introduction The Bridgelux V15 LED Array products deliver high quality light in a compact and cost-effective solid-state lighting solution. These products can be efficiently driven at twice the normal current, enabling design flexibility not previously possible. This high flux density light source is designed to enable a wide range of high quality, low cost 2,000 to 5,000 lumen directional luminaires and replacement lamps for commercial and residential applications. The V15 LED Array light engine is available in multiple electrical, CCT and CRI combinations providing considerable design-in flexibility and energy efficiencies. Lighting system designs incorporating these LED Arrays deliver comparable performance to that of 35W ceramic metal halide based luminaires, but provide increased system level efficacy and longer service life. Typical applications include spot, accent and track lights, down lights, wide area, security, and wall pack fixtures. Features Benefits Compact high flux density light source Enhanced optical control Uniform high quality illumination Clean white light without pixilation Minimum 80 and 90 CRI options High quality true color reproduction Streamlined thermal path Energy Star / ANSI compliant color binning structure with 3SDCM options Significantly reduced thermal resistance and increased operating temperatures Uniform consistent white light More energy efficient than incandescent, halogen and fluorescent lamps Lower operating costs UL Recognized Low voltage DC operation Instant light with unlimited dimming Easy to use with daylight and motion detectors to enable increased energy savings 5-Year warranty Reduced maintenance costs RoHS compliant and Pb free Environmentally friendly, no disposal issue CEC compliant versions available 101 P ortol a A v enue, Li v erm ore , C A 94551 * T el : (925 ) 583 -84 0 0 * Fa x: (92 5) 58 3 -8 401 * ww w. b ri dgel u x. c om Table of Contents Page Typical Product Features 3 Product Nomenclature 3 Lumen Maintenance Characteristics 4 Environmental Compliance 4 UL Recognition 4 CE Recognition 4 Minor Product Change Policy 4 Case Temperature Measurement Point 4 Cautionary Statements 5 Selection Guide 6 Typical Performance at Alternative Drive Currents 7 Flux Characteristics 8 Electrical Characteristics 9 Absolute Maximum Ratings 10 Current versus Forward Voltage Characteristics 11 Typical Luminous Flux vs. Current 12 Typical Chromaticity Characteristics vs. Temperature 13 Typical Radiation Pattern 15 Mechanical Dimensions 17 Color Binning Information 18 Design Resources 20 About Bridgelux 21 Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 2 of 21 Typical Product Features Bridgelux arrays are fully engineered devices that provide consistent thermal and optical performance on an engineered mechanical platform. The V Series arrays are the most compact chip-on-board devices across all of Bridgelux's LED Array products. The arrays incorporate several features to simplify design integration and assembly. Figure 1: Array Features Fully engineered substrate for consistent thermal, mechanical and optical properties Polarity symbols Solder Pads Yellow phosphor Light Emitting Surface (LES) Designed to comply with global safety standards for creepage and clearance distances White ring around LES Case Temperature (TC) Measurement Point Note: Part number and lot codes are scribed on back of array Product Nomenclature The part number designation for Bridgelux LED Arrays is explained as follows: BXRE - AB C DEFG - H - IJ Where: B X R E - Designates product family A B - Designates the nominal ANSI color temperature; 27 = 2700K; 30 = 3000K, etc. C - Designates minimum CRI; C = 70, E = 80, G = 90 D E F G - Designates Nominal Flux; 3001 = 3000 lumen etc. H - Designates configuration I J - Designates CCT color binning 03 = 3SDCM or 3-step 04 = 4SDCM or 4-step Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 3 of 21 Lumen Maintenance Characteristics Bridgelux projects that its family of LED Array products will deliver, on average, greater than 70% lumen maintenance after 50,000 hours of operation at 2X the nominal drive current in Table 1. This performance assumes constant current operation at the nominal drive current with case temperature maintained at or below 85C. For use beyond these typical operating conditions please consult your Bridgelux sales representative for further assistance. These projections are based on a combination of package test data, semiconductor chip reliability data, a fundamental understanding of package related degradation mechanisms, and performance observed from products installed in the field using Bridgelux die technology. Bridgelux conducts lumen maintenance tests per LM-80. Observation of design limits is required in order to achieve this projected lumen maintenance. Environmental Compliance Bridgelux is committed to providing environmentally friendly products to the solid-state lighting market. Bridgelux LED Arrays comply with the European Union directives on the restriction of hazardous substances in electronic equipment, namely the RoHS directive. Bridgelux does not intentionally add the following restricted materials to LED Array products: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE). UL Recognition Bridgelux secures UL recognition for all the LED Array products. Please refer to the UL file E350613 for the latest list of UL recognized Arrays. Bridgelux uses UL recognized materials with suitable flammability ratings in the LED Array to streamline the process for customers to secure UL listing of the final luminaire product. CE Recognition In accordance with the relevant European Union directives, the family of LED Array products conform to the applicable requirements of the IEC/EN 62031:2008 (LED Modules for General Lighting Safety Specifications) and IEC 62471:2006 (Photobiological Safety of Lamps and Lamp Systems). Bridgelux maintains a CE Declaration of Conformity statement on its website and displays the CE mark on product packing labels. Minor Product Change Policy The rigorous qualification testing on products offered by Bridgelux provides performance assurance. Slight cosmetic changes that do not affect form, fit, or function may occur as Bridgelux continues product optimization. Case Temperature Measurement Point A case temperature (Tc) measurement point location is included on the top surface of the Bridgelux LED Arrays. The location of this measurement point is indicated in the mechanical dimensions section of this data sheet. The purpose of this measurement point is to allow the user access to a measurement point closely linked to the true case temperature on the back surface of the LED Array. Once the LED Array is installed, it is challenging to measure the back surface of the array, or true case temperature. Bridgelux has provided the case temperature measurement location in a manner which closely ties it to the true case temperature of the LED Array under steady state operation. Deviations between thermal measurements taken at the point indicated and the back of the LED Array differ by less than 1C, providing a robust method to testing thermal operation once the product is installed. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 4 of 21 Cautionary Statements CAUTION: CONTACT WITH LIGHT EMITTING SURFACE (LES) Avoid any contact with the Light Emitting Surface (LES). Do not touch the Light Emitting Surface (LES) of the LED Array or apply mechanical stress to the yellow phosphor resin area - it could damage the LED Array. Optics and reflectors must not be mounted in contact with the yellow phosphor resin area (LES) or the white ring that surrounds the yellow phosphor area. Using the white ring to secure optics can result in damage to the LED Array as the ring is not designed to act as a mechanical locating feature. Optical devices may be mounted on the top surface of the LED Array substrate outside of the white ring maximum OD as specified in the product data sheet. Use the mechanical features of the LED Array substrate edges and/or mounting holes to locate and secure the optical device as needed. CAUTION: EYE SAFETY Eye safety classification for the use of Bridgelux LED Arrays is in accordance with IEC specification EN62471; Photobiological Safety of Lamps and Lamp Systems. Bridgelux LED Arrays are classified as Risk Group 1 (Low Risk) when operated at or below their rated test current. Please use appropriate precautions. It is important that employees working with LEDs are trained to use them safely. CAUTION: RISK OF BURN Do not touch the LED Array or resin area during operation. Allow the LED Array to cool for a sufficient period of time before handling. The LED Array may reach elevated temperatures such that it can burn skin when touched. CAUTION: CHEMICAL EXPOSURE HAZARD Exposure to some chemicals commonly used in luminaire manufacturing and assembly can cause damage to the LED Array. Please consult Application Note AN11 for additional information. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 5 of 21 Selection Guide The following configurations are available: Table 1: Selection Guide for V15 Arrays [2] Part Number [1] BXRE-30E3001-D-03 BXRE-30G3001-D-03 BXRE-40E3001-D-03 BXRE-40G3001-D-03 CCT (Kelvin) 3000K 3000K 4000K 4000K CRI [3] 80 90 80 90 Nominal Drive Current (mA) Typical [4] Voltage (V) 700 700 700 700 36.4 36.4 36.4 36.4 Typical Flux [5,6] (lm) TJ = 25C TC = 85C 2899 2500 3074 2680 2530 2175 2710 2335 Typical [4] Power (W) 25.5 25.5 25.5 25.5 Typical Efficacy [4] (lm/W) 113 98 120 105 Notes for Table 1 through 5 (additional specific notes following Table 2 through 5): 1. 2. 3. 4. 5. 6. The suffix refers to color control, "-03" for 3SDCM or "-04" for 4SDCM. Nominal CCT as defined by ANSI C78.377-2011. CRI Values are minimum. Minimum R9 value for 80 CRI products is 0, the minimum R9 values for 90 CRI products is 50. Products tested under pulsed condition (10ms pulse width) at nominal drive current where TJ = TC = 25C. Typical performance values are provided as a reference only and are not a guarantee of performance. Bridgelux maintains a 7% tolerance on flux measurements. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 6 of 21 Typical Performance at Alternative Drive Currents Customers may drive the LED Arrays at alternative drive currents dependent on the specific application. The typical performance at any drive current can be derived from the current vs. voltage characteristics shown in Figure 2 and from the flux vs. current characteristics shown in Figure 3. The typical performance at common drive currents is summarized in Table 2. Table 2: Typical Product Performance at Alternative Drive Currents Part Number [1] BXRE-30E3001-D-03 BXRE-30G3001-D-03 BXRE-40E3001-D-03 BXRE-40G3001-D-03 Typical [4] Voltage (V) Typical [4] Power (W) TJ = 25C TJ = 25C TJ = 25C TC = 85C TJ = 25C 700 36.4 25.5 2899 2530 113 1050 38 39.9 3991 3500 100 1400 39.4 55.2 5389 4730 98 700 36.4 25.5 2500 2175 98 1050 38 39.9 3445 3010 86 1400 39 55.2 4650 4065 84 4000K and 80 CRI 700 36.4 25.5 3074 2710 120 1050 38 39.9 4233 3750 106 1400 39.4 55.2 5715 5065 104 4000K and 90 CRI 700 36.4 25.5 2680 2335 105 1050 38 39.9 3690 3230 92 1400 39.4 55.2 4985 4365 90 CCT & [2,3] CRI 3000K and 80 CRI 3000K and 90 CRI Drive [7] Current (mA) Typical Flux (lm) Typical [4] Efficacy (lm/W) [5,6] Notes for Table 2 (notes 1 through 6 located under Table 1): 7. Values with a light blue background correspond to the nominal drive currents from Table 1. Alternate values are provide for reference only and are not guaranteed. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 7 of 21 Flux Characteristics Table 3: Flux Characteristics [2] Part Number [1] CCT (Kelvin) CRI [3] Nominal Drive Current (mA) Minimum [8] Flux (lm) Minimum [9] Flux (lm) Typical [4] Flux (lm) Typical [4,10] CBCP (cd) TJ = 25C TC = 85C TC = 85C TJ = 25C 2620 2255 2795 2400 2280 1965 2435 2090 2530 2175 2710 2335 925 795 990 855 BXRE-30E3001-D-03 3000K 80 700 BXRE-30G3001-D-03 3000K 90 700 BXRE-40E3001-D-03 4000K 80 700 BXRE-40G3001-D-03 4000K 90 700 Notes for Table 3 (notes 1 through 7 located under Table 1 and 2): 8. Bridgelux maintains a tester tolerance of 7% on flux measurements. Minimum flux values at the nominal drive current are supported by 100% test. 9. Minimum flux values at elevated temperatures are provided for reference only and are not guaranteed by 100% production testing. Based on Bridgelux test setup, values may vary depending on the thermal design of luminaire and/or the environment in which the product is operated. 10. Center beam candle power is a calculated value based on Lambertian radiation pattern at rated test current. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 8 of 21 Electrical Characteristics Table 4: Electrical Characteristics Part Number [1] Minimum Typical Maximum Typical Coefficient of Forward [12] Voltage (mV/C) VF/TJ Operating Voltage [5, 11] TJ = 25C (V) Nominal Drive Current (mA) Typical Thermal Resistance Junction to Case (C/W) RJ-C BXRE-30E3001-D-03 700 33.5 36.4 39.3 -12 to -36 0.4 BXRE-30G3001-D-03 700 33.5 36.4 39.3 -12 to -36 0.4 BXRE-40E3001-D-03 700 33.5 36.4 39.3 -12 to -36 0.4 BXRE-40G3001-D-03 700 33.5 36.4 39.3 -12 to -36 0.4 Notes for Table 4 (notes 1 through 10 located under Table 1 through 3): 11. Bridgelux maintains a tester tolerance of 0.10 V on forward voltage measurements. Voltage minimum and maximum values at the rated test current are guaranteed by 100% test. 12. Typical Coefficient of Forward Voltage tolerance of 0.1 mV/C from nominal current. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 9 of 21 Absolute Maximum Ratings Table 5: Maximum Current and Reverse Voltage Ratings Part Number [1] Drive Current for LM-80 [16,17,18] (mA) Maximum Peak Pulsed Drive Current [13, 15] (mA) Maximum Reverse Voltage [14] (Vr) 1400 2000 -60 BXRE-xxx3001-D-xx Notes for Table 5 (notes 1 through 12 located under Table 1 through 4): 13. Bridgelux recommends a maximum duty cycle of 10% when operating LED Arrays at the maximum peak pulsed current specified. 14. Light emitting diodes are not designed to be driven in reverse voltage and will not produce light under this condition. Maximum rating provided for reference only. 15. Maximum peak pulsed currents are values at which the LED Array can be driven without catastrophic failures. 16. DC Forward Current for LM-80 are the maximum drive currents for which LM-80 data is currently available. 17. Lumen maintenance (L70) and lifetime predictions are valid for drive current and case temperature conditions used for LM-80 testing as included in the applicable LM-80 test report for these arrays. Table 6: Maximum Ratings Parameter Maximum Rating LED Junction Temperature 150C Storage Temperature -40C to +105C Operating Case Temperature (TC) 105C [1] Soldering Temperature ESD Voltage Level per JESD22A114D (HBM) [2][3] 300C or lower for a maximum of 6 seconds 8 kV (JEDEC CLASS 3B) Note for Table 6: 1. Refer to Bridgelux Application Note AN41: Assembly Considerations for Bridgelux LED Arrays. 2. For IEC 62717 requirement, please consult your Bridgelux sales representative. 3. Operating case temperature is measured at the specified Tc point. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 10 of 21 Typical Current vs. Forward Voltage Characteristics Figure 2: Typical Current vs. Voltage - BXRE-xxx3001-D-xx 1400 Current (mA) 1050 700 350 30 32 34 36 38 Forward Voltage (V) 40 42 44 Note: TC = 85C voltage represents minimum voltage at a case temperature of 85C. TC= -40C voltage represents maximum voltage at TC= -40C. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 11 of 21 Typical Luminous Flux vs. Current Typical performance at any drive current can be derived from the current vs. voltage characteristics shown in Figure 2 and the flux vs. current characteristics shown in Figure 3. Normalized typical flux corresponds to LED tested under pulsed conditions where TJ = TC = 25C. Figure 3: Typical Flux vs. Current - BXRE-xxx-3001-D-xx 200% 180% Normalized Flux 160% 140% 120% 100% 80% 60% 40% 20% 0% 00 100 200 200 400 300 600 400 800 500 1000 600 1200 700 1400 Current (mA) Note: Bridgelux does not recommend driving high power LED Arrays at low currents. Doing so may produce unpredictable results. Pulse width modulation (PWM) is recommended for dimming effects. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 12 of 21 Typical Chromaticity Characteristics vs. Temperature Figure 4: Typical Flux vs. Junction Temperature Figure 9: Typical Flux vs. Junction Temperature 1.2 Normalized Luminous Flux Neutral White 1.0 0.8 Warm White Cool White 0.6 Warm White 0.4 Cool White Neutral White 0.2 0.0 -10 0 10 20 30 40 50 60 70 80 Junction Temperature,(C) C 90 100 110 120 130 Note for figures 4, 5 and 6: 1. 2. 3. Characteristics shown for Warm White based on 3000K and 80CRI. Characteristics shown for Neutral White based on 4000K and 80CRI. Characteristics shown for Cool White based on 5000K and 70CRI. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 13 of 21 Typical Chromaticity Characteristics versus Temperature (continued) Figure 5: Typical ccy Shift vs. Junction Temperature 0.02 Neutral White 0.01 Warm White 0.00 y -0.01 -0.02 Cool White -0.03 Warm White Cool White -0.04 Neutral White -0.05 -0.06 -10 0 10 20 30 40 50 60 Junction Temperature,(C) C 70 80 90 100 110 Figure 6: Typical ccx Shift vs. Junction Temperature 0.02 Neutral White 0.01 Warm White 0.00 x -0.01 Cool White -0.02 -0.03 Warm White -0.04 Cool White -0.05 Neutral White -0.06 -10 0 10 20 30 40 50 60 Junction Temperature,(C) C Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) 70 80 90 100 110 Page 14 of 21 Typical Radiation Pattern Figure 7: Typical Spatial Radiation Pattern 100% 90% Relative Intensity (%) 80% 70% 60% 50% 40% 30% 20% 10% 0% -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Angular Displacement () Notes for figure 7: 1. 2. Typical viewing angle is 120. The viewing angle is defined as the off axis angle form the centerline where Iv is 1/2 of the peak value. Figure 8: Typical Polar Radiation Pattern Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 15 of 21 Typical Spectral Power Distribution Figure 9: Typical Color Spectrum Relative Intensity (%) 3000K 4000K 110% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 400 450 500 550 600 650 700 750 800 Wavelength (nm) Notes for Figure 9: 1. 2. 3. Color spectra measured at rated current and TJ = 25C. Color spectrum shown for warm white is 3000K and 80 CRI. Color spectrum shown for neutral white is 4000K and 80 CRI. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 16 of 21 Mechanical Dimensions Figure 10: Drawing for V15 Arrays Notes for Figure 10: 1. 2. 3. 4. 5. 6. 7. 8. Mounting holes are for M2.5 or #4 screws. Solder pads are labeled "+" and "-" to denote positive and negative, respectively. It is not necessary to provide electrical connections to both sets of solder pads. Either set may be used depending on application specific design requirements. Drawings are not to scale. Drawing dimensions are in millimeters. Unless otherwise specified, tolerances are 0.10mm. The optical center of the LED Array is nominally defined by the mechanical center of the array. The light emitting surface (LES) is centered on the mechanical center of the array to a tolerance of 0.45 mm Bridgelux maintains a flatness of 0.05 mm across the mounting surface of the array. Refer to Application Notes AN40 and AN41 for product handling, mounting and heat sink recommendations. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 17 of 21 Color Binning Information Figure 11: Graph of Warm White Test Bins in xy Color Space Planckian Locus (BBL) ANSI Bin 0.44 0.43 0.42 3000K 3SDCM 0.41 0.40 0.39 0.38 0.37 0.36 0.41 0.42 0.43 0.44 0.45 0.46 Note: 3SDCM bins are shown inside standard ANSI bins for comparison purposes. Color characteristics specified at TC = 85C. Table 7: Warm White xy Bin Coordinates and Associated Typical CCT Bin Code 3000K ANSI Bin (for reference only) (2870K - 3220K) 03 (3SDCM) (2968K - 3136K) Center Point (x,y) (0.4338, 0.403) Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 18 of 21 Color Binning Information (continued) Figure 12: Graph of Neutral White Test Bins in xy Color Space Planckian Locus (BBL) ANSI Bin 3SDCM 0.41 0.40 4000K 3SDCM 0.39 0.38 0.37 0.36 0.35 0.36 0.365 0.37 0.375 0.38 0.385 0.39 0.395 0.4 0.405 0.41 Note: 3SDCM bin is shown inside standard ANSI bins for comparison purposes. Color characteristics specified at TC = 85C. Table 8: Neutral White xy Bin Coordinates and Associated Typical CCT Bin Code 4000K ANSI Bin (for reference only) (3710K - 4260K) 03 (3SDCM) (3851K - 4130K) Center Point (x,y) (0.3818, 0.3797) Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 19 of 21 Design Resources Bridgelux has developed a comprehensive set of application notes and design resources to assist customers in successfully designing with Bridgelux LED Array products. Included below is a list of available resources which can be downloaded from the Bridgelux web site under the Design Resources section. These documents are updated regularly as new information becomes available, including complimentary infrastructure products such as commercially available secondary optics and electronic driver solutions. Application Notes AN40: AN41: AN42: AN44: AN46: Effective Thermal Management of Bridgelux LED Arrays Assembly Considerations for Bridgelux LED Arrays Electrical Drive Considerations for Bridgelux LED Arrays Reliability Data Sheet for Bridgelux LED Arrays Optical Considerations for Bridgelux LED Arrays Optical Source Models Optical source models and ray set files are available for all Bridgelux LED Array products, and can be downloaded directly from the Bridgelux web site. The list below contains the formats currently available. If you require a specific format not included in this list, please contact your Bridgelux sales representative for assistance. Zemax ASAP IESNA LightTools LucidShape OPTIS SPEOS PHOTOPIA TracePro Radiant Imaging Source Model 3D CAD Models Three dimensional CAD models depicting the product outline of all Bridgelux LED Arrays are available in both SAT and STEP formats. These CAD files can be downloaded directly from the Bridgelux web site. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 20 of 21 About Bridgelux Bridgelux is a leading developer and manufacturer of technologies and solutions transforming the $40 billion global lighting industry into a $100 billion market opportunity. Based in Livermore, California, Bridgelux is a pioneer in solid-state lighting (SSL), expanding the market for light-emitting diode (LED) technologies by driving down the cost of LED lighting systems. Bridgelux's patented light source technology replaces traditional technologies (such as incandescent, halogen, fluorescent and high intensity discharge lighting) with integrated, solid-state lighting solutions that enable lamp and luminaire manufacturers to provide high performance and energy-efficient white light for the rapidly growing interior and exterior lighting markets, including street lights, commercial lighting and consumer applications. With more than 550 patent applications filed or granted worldwide, Bridgelux is the only vertically integrated LED manufacturer and developer of solid-state light sources that designs its solutions specifically for the lighting industry. For more information about the company, please visit www.bridgelux.com (c) 2014 Bridgelux, Inc. All rights reserved. Product specifications are subject to change without notice. Bridgelux V15 Array Product Data Sheet DS43 Rev_2 (5/21/2014) Page 21 of 21