D10 ExpertTM - Dual Discrete Outputs Advanced sensor for use with plastic fiber optics D10 Expert Features * * * * * * * * * * Easy-to-set automatic Expert-style TEACH options* including static, dynamic, and single-point programming plus manual adjustment for fine-tuning 16-bit microcontroller and 12-bit Analog-to-Digital converter for highperformance, low-contrast sensing Easy-to-read 4-digit display for TEACH and signal strength readout, plus indicators for a continuous readout of operating status (user configurable) Two discrete outputs, PNP or NPN Four-mode power and speed selection with automatic cross-talk avoidance circuitry Selectable OFF-delay options Gate input wire can be used to selectively inhibit sensor outputs from switching Models available with visible red (680 nm) or visible green (525 nm) sensing beam Models available with 2 m or 9 m (6.5' or 30') cable or integral quick-disconnect Sleek, ultra-slim 10 mm housing, mounts to a standard 35 mm DIN rail * U.S. Patent #5,808,296 D10 Expert Models Models Red Beam Green Beam Cables* D10DNFP D10DNFPG 2 m (6.5') Cable D10DNFPQ D10DNFPGQ 6-pin Pico-style QD D10DPFP D10DPFPG 2 m (6.5') Cable D10DPFPQ D10DPFPGQ 6-pin Pico-style QD Discrete Outputs NPN PNP *9 m (30') cables are available by adding suffix "W/30" to the model number of any cabled sensor (e.g., D10DNFP W/30). A model with a QD connector requires a mating cable (see page 12). Printed in USA 08/01 P/N 64154 rev. B D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs D10 Expert Description Output 1 Indicator Output 2 Indicator The D10 Expert Sensor is a high-performance plastic fiber-optic sensor whose many configuration (TEACH-mode) options make it suitable for demanding applications. Even with all its features, it is extremely easy to use. Advanced 16-bit microcontroller technology makes this possible. 4-Digit Display The D10 Expert provides high-performance sensing in low-contrast applications, with its Expert TEACH setup with static, dynamic and single-point programming plus manual fine adjustment, remote programming and lockout. Its slender, stylized housing has a large digital display visible beneath a clear cover for easy programming and status monitoring during operation. The sensor mounts directly to standard 35 mm DIN rail or using the supplied mounting bracket. The sensor features two outputs with independent set-points: either NPN or PNP, depending on model. Built-in crosstalk avoidance protocol provides trouble-free operation for multiple sensors in one area. Lock Icon Output 1 or 2 Select Indicators Light/Dark Operate Icon Clock Icon Static (-) Programming Push Button Dynamic (+) Programming Push Button Figure 1. D10 indicators D10 Specifications Required Fiber-Optic Cable Banner P-Series plastic fibers Sensing Beam Visible red, 680 nm, or Visible green, 525 nm, depending on model Supply Voltage and Current 12 to 24V dc (10% maximum ripple) at less than 65 mA, exclusive of load Supply Protection Circuitry Protected against reverse polarity and transient voltage. Output Configuration Specify Model: 2 NPN or 2 PNP Output Rating 150 mA maximum load OFF-state leakage current: < 10 A at 24V dc ON-state saturation voltage: NPN < 1.5V at 150 mA load PNP < 2.5V at 150 mA load Output Protection Circuitry Protected against false pulse on power-up and continuous short-circuit Output Response Time Programmable, 50 microseconds, 200 microseconds, 1 millisecond, 2.5 milliseconds NOTE: 150 millisecond delay on power-up; outputs do not conduct during this time. Adjustments Push-button or remote programming of response time, OFF-delay, light-dark operate, and display Indicators Four-digit digital display plus LCD indicators for active channel, push-button lockout, OFF-delay and light/dark operate selection. LCD backlight (red for Program mode or green for Run mode) indicates Power ON. Two amber output indicators Construction Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover. Environmental Rating NEMA 1, IEC IP50 Connections PVC-jacketed 2 m or 9 m (6.5' or 30') 6-wire integral cable or integral 6-pin Pico-style quick-disconnect Temperature: -20 to +55C (-4 to +131F) Storage Temperature: -20 to +80C (-4 to +175F) Max. Rel. Humidity: 90% @ 50C (non-condensing) Operating Conditions Installation Number of Devices, Stacked Ambient Temperature Rating Load Specification 3 55C 150 mA 7 50C 50 mA 10 45C 50 mA 35 mm DIN rail or included mounting bracket Certifications page 2 Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Programming Options Light/Dark Operate Selection Toggle to select the condition for which each output will conduct: when the target is present or when the target is absent. OFF-Delay Timing Selection Programmable OFF-delay pulse stretcher: 0, 2, 5, 10, 15, 20, 30, 40, 60, 80, or 100 milliseconds Display Selection Discrete Output: Raw signal value or % excess signal Power Level/Speed Selection Super High-Speed SHS High-Speed HS High-Power HP Super High-Power SHP 50 s 200 s 1 ms 2.5 ms 25 s 50 s 75 s 100 s 20 mm 100 mm 300 mm 600 mm 6 mm 30 mm 100 mm 175 mm 9 mm 30 mm 150 mm 550 mm 1000 mm 10 mm 50 mm 175 mm 250 mm 9 mm 55 mm 250 mm 1000 mm 1700 mm 18 mm 100 mm 250 mm 400 mm 13 mm 90 mm 400 mm 1200 mm 2400 mm 30 mm 150 mm 300 mm 475 mm 16 mm Response* Repeatability 680 nm Red 525 nm Green Maximum Range* Color Fiber PIT16U PIT26U PIT46U PIT66U PBT16U PBT26U PBT46U PBT66U PIT16U PIT26U 40 mm 40 mm 55 mm 70 mm PIT46U 100 mm 100 mm 160 mm 180 mm PIT66U 180 mm 180 mm 280 mm 320 mm PBT16U ** ** 3 mm 3.5 mm PBT26U 12 mm 12 mm 20 mm 25 mm PBT46U 30 mm 30 mm 42 mm 60 mm PBT66U 55 mm 55 mm 80 mm 100 mm Tracking Feature Sets Output 2 to identical settings as Output 1; Output 2 settings can then be revised as desired. (See Advanced Setup procedure, page 8.) Factory Default Settings The following settings are preset at the factory; revert sensor to factory defaults using Advanced Setup procedure (page 8). * Light operate (lo) * Output 1 displayed * Analog: full scale * No OFF delay (t 0) * High Speed (HS); 200 s response * Discrete: switch-point positioned * Raw signal value (1234) * Maximum power setting at middle of range * Diffuse mode performance based on 90% reflectance white test card. ** o0.010" bifurcated fiber not recommended in these speed settings. Contact Banner Applications for more information. See note on page 7. D10 Programming Programming Procedures Two push buttons, Dynamic (+) and Static (-), may be used to access and set programming parameters. For remote programming, connect a switch or digital input to the gray wire; length of the individual pulses is equal to the value T: 0.04 seconds T 0.8 seconds Returning to RUN mode TEACH and SETUP modes each may be exited in one of two ways: by exercising the 60second time-out, or by cancelling out of the process. In TEACH mode, the sensor will return to RUN mode without saving any of the new settings; in SETUP mode, the sensor will return to RUN mode but save all of the settings. To cancel out of TEACH mode, press and hold the Static (-) button for 2 seconds; to cancel out of SETUP mode, press and hold both the Static (-) and Dynamic (+) buttons for 2 seconds. Output 2 The set-point(s) for each output can be set independently of one another (see Super-HighSpeed Operation). However, the functional range available for output 2 is dictated by the automatic power and gain settings established for output 1. Whenever output 1 is taught, output 2 also must be retaught. Applications hint: teach the weakest signal on output 1 first. Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 page 3 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Active Channel Select Selects which channel to teach and displays channel configuration information. Remote Push Button Action Display Shows Single-Click T T T Single-click both Dynamic (+) and Static (-) buttons concurrently. Pointer icon: moves to the other channel indicator. Triple-pulse the remote line. Static TEACH Two-point TEACH to set a single threshold. Threshold is adjustable using the "+" and "-" buttons (see Manual Adjust, page 6). Remote Push Button Remote Push Button Remote Push Button Action page 4 Display Shows Press and Hold Press and hold Static (-) button. No action required; sensor is automatically ready for 1st TEACH condition. Single-Click * LCD flashes "1st" * LCD background turns red Present Output ON target. Click Static button. * LCD flashes "2nd" T Single-Click T Present Output ON target. Single-pulse the remote line. TEACH conditions acceptable: * LCD background turns green * LCD flashes "pass," followed Present Output OFF target. by a number (denoting contrast); Click Static button. see table at right. * Sensor returns to RUN mode with new settings. TEACH conditions unacceptable: * LCD flashes "fail" and returns to "1st" * LCD background remains red Present Output OFF target. * After 60 seconds, sensor returns Single-pulse the remote line. to RUN mode (LCD background turns green) without changing settings. Contrast Values 500 + 100 - 500 32 - 99 0 - 31 Excellent Good Low Marginal Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Dynamic TEACH TEACH on-the-fly; sets a single threshold. Threshold is adjustable using the "+" and "-" buttons (see Manual Adjust, page 6). Display Shows Press and Hold Press and hold Dynamic (+) button. * LCD shows "dyn" * LCD background turns red Hold remote line low (to ground). Push Button Remote Push Button Action Hold Remote Present Output ON/OFF conditions. Continue to hold remote line low (to ground). Excellent Good Low Marginal Release Remote 500 + 100 - 500 32 - 99 0 - 31 Push Button Contrast Values Present Output ON/OFF conditions. Continue to hold Dynamic button. Release Dynamic button. TEACH conditions acceptable: * LCD background turns green * LCD flashes "pass," followed by a number (denoting contrast); see table at left. * Sensor returns to RUN mode with new settings. Release remote line/switch. TEACH conditions unacceptable: * LCD flashes "fail" * LCD background remains red * Sensor returns to RUN mode (LCD background turns green) without changing settings. Single-Point Static TEACH Used to set a single ON condition. All other conditions (both lighter and darker) will result in an OFF output. Target ON condition sensitivity is adjustable using the "+" and "-" buttons (see Manual Adjust, page 6). Display Shows Press and Hold Remote Push Button Remote Push Button Action T Double-Click Press and hold Static (-) button. * LCD flashes "1st" * LCD background turns red Present target to learn, single-pulse remote line. * LCD flashes "2nd" * LCD background turns red Present target to learn, double-click Static button. Double-pulse the remote line. T T Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 TEACH conditions acceptable: * LCD background turns green * LCD flashes "sngl," then "pt" twice * Sensor returns to RUN mode with new settings. TEACH conditions unacceptable: * LCD flashes "fail" and returns to "1st" * LCD background remains red * After 60 seconds, sensor returns to RUN mode (LCD background turns green) without changing settings. page 5 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Manual Adjust May be used at any time sensor is in RUN mode, to fine-tune the sensing thresholds or to adjust sensitivity to the singlepoint target conditions. Action Display Shows Single-Click Remote Push Button Single-Click * Click "+" to increase, or click "-" to decrease, threshold set-point value . or * Click "+" to increase, or or click "-" to decrease, the tolerance to the single-point target condition. * LCD display briefly flashes the threshold set-point value as it is being changed. or * LCD display flashes "inc" or "dec" as single-point tolerance is adjusted. Not available with remote programming. Setup Configure sensor display and operating parameters. Click Dynamic (+) or double-pulse remote line to select an option. Click Static (-) or single-pulse remote line to advance. Changes are updated instantly. Display Shows Press and Hold Press and hold both Dynamic (+) and Static (-) buttons concurrently. * LCD background turns red Remote Push Button Action Double-pulse remote line. T T Remote Push Button Select Light/Dark Operate SingleClick Single- OR Click T * Click Dynamic to toggle between selections. * Click Static to save selection and advance to "OFF-Delay." * Double-pulse remote line to toggle between selections. * Single-pulse remote line to save selection and advance to "OFF-Delay." T T Light Operate: * LCD display flashes "lo" * LO icon Dark Operate: * LCD display flashes "do" * DO icon Remote Push Button Select OFF-Delay Timing Enable SingleClick OR T T T page 6 SingleClick * Click Dynamic to toggle between selections. * Click Static to save selection and advance to "Display." * Double-pulse remote line to toggle between selections. * Single-pulse remote line to save selection and advance to "Display." OFF (No OFF-Delay): * "t 0" * Clock icon OFF 2 to 100 ms OFF-Delay: * "t 2," "t 5," "t 10," "t 15," "t 20," "t 30," "t 40," "t 60," "t 80," or "t100" * Clock icon ON Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Setup (continued) Action Display Shows SingleClick Remote Push Button Select Display Parameters SingleClick OR T * Click Dynamic (+) to toggle between selections. * Click Static (-) to save selection and advance to "Power/Speed." * Double-pulse remote line to toggle between selections. * Single-pulse remote line to save selection and advance to "Power/Speed." T T Raw signal value: * 1234 Percent of excess signal: * 123P SingleClick Remote Push Button Select Power and Speed Combination SingleClick OR T * Click Dynamic (+) to toggle between selections. * Click Static (-) to save selection and return to RUN mode. * Double-pulse remote line to toggle between selections. * Single-pulse remote line to save selection and return to RUN mode. T T Super-high-speed (50-s response) * SHS High-speed (200-s response) * HS High-power (1-ms response) * HP Super-high-power (2.5-ms response) * SHP Super-High-Speed Operation Note: Under most operating conditions, the D10's two discrete outputs operate independently of one another. However, due to its extremely fast 50 microsecond response time, the D10's outputs become complementary when operating at Super-High-Speed. Only channel 1 can then be taught or adjusted; channel 2 automatically becomes complementary to it. Specifically, output 1 will conduct when the sensor sees the taught ON condition, and output 2 conducts in the OFF state. To invert these conditions (output 1 for the OFF condition and output 2 for the ON), toggle light/dark operate in the SETUP menu (page 6). Push-Button Lockout Prevents unwanted adjustments or tampering of the push buttons. Push buttons can be enabled or disabled only from the remote line and only during normal RUN mode. Display Shows Remote Push Button Action Not available with pushbutton programming. T T T Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 T Quad-pulse remote line while in RUN mode to toggle between selectons. Push Buttons Disabled: * LCD flashes "loc" * Padlock icon appears * Sensor remains in RUN mode Push Buttons Enabled: * LCD flashes "uloc" * Padlock icon disappears * Sensor remains in RUN mode page 7 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Advanced Setup Advanced adjustments to previously configured sensor display and operating parameters. Quad-click Static (-) or quadpulse remote line before exiting "Power and Speed" settings to enter this mode. Click Dynamic (+) or double-pulse remote line to select an option. Click Static or single-pulse remote line to advance. Changes are updated instantly. Action Display Shows Remote Push Button Enter SETUP Mode (from "Power and Speed" mode) Quad-Click Quad-click Static (-) button. * LCD background remains red and displays "Tracking Enable" option. Quad-pulse remote line. T T T T Remote Push Button Tracking Enable (sets output 2 identical to output 1) SingleClick Single- OR Click T T T page 8 * Click Dynamic (+) to toggle between selections. * Click Static (-) to save selection and advance to "Factory Default." Tracking disabled: * LCD display shows "tr n" Tracking enabled: * LCD display shows "tr y" * Double-pulse remote line to toggle between selections. * Single-pulse remote line to save selection and advance to "Factory Default." Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Advanced Setup (continued) Action Display Shows Remote Push Button Factory Default Settings (returns sensor to factory default settings) SingleClick OR T SingleClick * Click Dynamic (+) to toggle between selections. * Click Static (-) to advance to "Display Orientation." * Double-pulse remote line to toggle between selections. * Single-pulse remote line to advance to "Display Orientation." T T Factory Default Settings Not Selected: * LCD display shows "fd n" Factory Default Settings Selected: * LCD display shows "fd y" Remote SingleClick Single- OR Click T T * Click Dynamic (+) to toggle between selections. * Click Static (-) to return to RUN mode. * Double-pulse remote line to toggle between selections. * Single-pulse remote line to return to RUN mode. Normal: * For example: 1234 Inverted: * For example: 1234 Push Button Display Orientation (inverts display to read "upside-down") NOTE: Icons and channel indicators do not invert T Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 page 9 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Dimensions 61.3 mm (2.42") 68.1 mm (2.68") 10.0 mm (0.39") 7.6 mm (0.30") Mounting Bracket (included) 35.9 mm (1.41") Slide Up to Release Fibers 9.8 mm (0.39") 16.4 mm (0.64") Plastic Fiber Emitter Port Plastic Fiber Receiver Port 78.4 mm (3.09") 84.4 mm (3.32") 8.6 mm (0.34") 10.0 mm (0.39") 5.0 mm (0.20") 2x 3.5 mm (0.14") 5.0 mm (0.20") 2.5 mm (0.10") 35.1 mm (1.38") 15.2 mm (0.60") 16.0 mm (0.63") 25.4 mm (1.00") 2 x o3.3 mm (0.13") 10.0 mm (0.39") page 10 2x o3.2 mm (0.13") 2x C'sink o8.0 mm (0.31") 3.2 mm (0.13") deep o4.4 mm (0.18") thru Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs Hookups D10DNFP(Q) D10DPFP(Q) bu - 12-24V dc + bn wh bk gy pk Load 1 Load 2 bn wh bk gy Teach pk Gate + 12-24V dc - bu 1 Load 2 Load Teach Gate NOTE: QD Hookups are identical. Dynamic TEACH and Adaptive Thresholds Dynamic TEACH is used to program sensitivity during actual machine run conditions. During Dynamic TEACH, the D10 takes multiple samples of the light and dark conditions and automatically sets the sensitivity at the optimum level. Dynamic TEACH activates the sensor's adaptive threshold system, which continuously tracks minimum and maximum signal levels, and automatically maintains centering of the switch point between the light and dark conditions. The adaptive threshold system remains in effect during RUN mode to automatically adjust for changes in the light or the dark conditions. The adaptive routine saves to non-volatile memory at least once per hour. When Dynamic TEACH mode is used to program sensitivity, the output ON state (light or dark operate) will remain as it was last programmed. To change to either light or dark operate, use the SETUP mode (see page 6). Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the "+" and "-" buttons. However, when a manual adjustment is made, the adaptive threshold system is disabled (cancelled). Self-Diagnostic Error Modes In the unlikely event that the setup parameters are lost or become corrupt, the display will continuously scroll: "E2 Error." Reteach the sensor to recover. If the problem persists, contact your Banner representative for further information. Gate Input The D10's pink wire is configured as a gate input. When this wire is pulled low (i.e., to the sensor ground), it inhibits the outputs from switching, while all other D10 functions continue to be enabled. This feature is useful for controlling when the outputs are allowed to change states. Gate input function response time is 1 millisecond. Banner Engineering Corp. * Minneapolis, U.S.A. www.bannerengineering.com * Tel: 763.544.3164 page 11 D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs D10 Accessories Pico-Style Quick-Disconnect Cables Cable: PUR jacket, polyurethane connector body, POM snap-lock coupling Conductors: 26 or 24 AWG high-flex stranded, gold-plated contacts Temperature: -40 to +90C (-40 to +194F) Voltage Rating: 30V ac/36V dc Style 6-Pin Straight Model Length PKG6Z-2 2 m (6.5') PKG6Z-9 9 m (30') Dimensions Pin-out o 10 mm max. (0.4") 28 mm max. (1.1") Brown Wire Gray Wire PKW6Z-2 2 m (6.5') Pink Wire 25 mm max. (1.0") 6-Pin Right-angle White Wire Blue Wire Black Wire 20 mm (0.8") PKW6Z-9 9 m (30') o12 mm max. (0.5") Repairs NOTE: Do not attempt any repairs to the D10. It contains no field-replaceable components. Return the sensor to the factory for warranty repair or replacement. If it ever becomes necessary to return a D10 to the factory, please do the following: 1) Contact the Banner Factory Application Engineering Group at the address or at the numbers listed at the bottom of the back page. They will attempt to troubleshoot the system from your description of the problem. If they conclude that a component is defective, they will issue an RMA (Return Merchandise Authorization) number for your paperwork, and give you the proper shipping address. 2) Pack the D10 carefully. Damage which occurs in return shipping is not covered by warranty. ! WARNING . . . Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death. This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection. WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN 55441 * Phone: 763.544.3164 * www.bannerengineering.com * E-mail: sensors@baneng.com