D10 Expert Models
D10 Expert™–Dual Discrete Outputs
Advanced sensor for use with plastic fiber optics
Printed in USA 08/01 P/N 64154 rev. B
D10 Expert Features
•Easy-to-set automatic Expert-style TEACH options* including static, dynamic, and
single-point programming plus manual adjustment for fine-tuning
•16-bit microcontroller and 12-bit Analog-to-Digital converter for high-
performance, low-contrast sensing
•Easy-to-read 4-digit display for TEACH and signal strength readout, plus indicators
for a continuous readout of operating status (user configurable)
•Two discrete outputs, PNP or NPN
•Four-mode power and speed selection with automatic cross-talk avoidance
circuitry
•Selectable OFF-delay options
•Gate input wire can be used to selectively inhibit sensor outputs from switching
•Models available with visible red (680 nm) or visible green (525 nm) sensing
beam
•Models available with 2 m or 9 m (6.5' or 30') cable or integral
quick-disconnect
•Sleek, ultra-slim 10 mm housing, mounts to a standard 35 mm DIN rail
* U.S. Patent #5,808,296
*9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled sensor
(e.g., D10DNFP W/30). A model with a QD connector requires a mating cable (see page 12).
Models Cables* Discrete
Outputs
D10DNFP D10DNFPG 2 m (6.5') Cable NPN
D10DNFPQ D10DNFPGQ 6-pin Pico-style QD
D10DPFP D10DPFPG 2 m (6.5') Cable PNP
D10DPFPQ D10DPFPGQ 6-pin Pico-style QD
Red Beam Green Beam
D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs
page 2
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
D10 Expert Description
The D10 Expert Sensor is a high-performance plastic fiber-optic
sensor whose many configuration (TEACH-mode) options make it
suitable for demanding applications. Even with all its features, it is
extremely easy to use. Advanced 16-bit microcontroller technology
makes this possible.
The D10 Expert provides high-performance sensing in low-contrast
applications, with its Expert TEACH setup with static, dynamic and
single-point programming plus manual fine adjustment, remote
programming and lockout. Its slender, stylized housing has a large
digital display visible beneath a clear cover for easy programming
and status monitoring during operation. The sensor mounts directly
to standard 35 mm DIN rail or using the supplied mounting bracket.
The sensor features two outputs with independent set-points: either
NPN or PNP, depending on model. Built-in crosstalk avoidance
protocol provides trouble-free operation for multiple sensors in one
area.
D10 Specifications
Figure 1. D10 indicators
Output 1 Indicator
Output 2 Indicator
Output 1 or 2
Select Indicators
Light/Dark
Operate Icon
Dynamic (+)
Programming
Push Button
Static (–)
Programming
Push Button
Clock Icon
Lock Icon
4-Digit
Display
Required Fiber-Optic Cable Banner P-Series plastic fibers
Sensing Beam Visible red, 680 nm, or
Visible green, 525 nm, depending on model
Supply Voltage and Current 12 to 24V dc (10% maximum ripple) at less than 65 mA, exclusive of load
Supply Protection Circuitry Protected against reverse polarity and transient voltage.
Output Configuration Specify Model: 2 NPN or 2 PNP
Output Rating
150 mA maximum load
OFF-state leakage current: < 10 µA at 24V dc
ON-state saturation voltage: NPN < 1.5V at 150 mA load
PNP < 2.5V at 150 mA load
Output Protection Circuitry Protected against false pulse on power-up and continuous short-circuit
Output Response Time Programmable, 50 microseconds, 200 microseconds, 1 millisecond, 2.5 milliseconds
NOTE: 150 millisecond delay on power-up; outputs do not conduct during this time.
Adjustments Push-button or remote programming of response time, OFF-delay, light-dark operate, and display
Indicators Four-digit digital display plus LCD indicators for active channel, push-button lockout, OFF-delay and light/dark operate
selection. LCD backlight (red for Program mode or green for Run mode) indicates Power ON. Two amber output indicators
Construction Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover.
Environmental Rating NEMA 1, IEC IP50
Connections PVC-jacketed 2 m or 9 m (6.5' or 30') 6-wire integral cable or integral 6-pin Pico-style quick-disconnect
Operating Conditions
Temperature: -20° to +55°C (-4° to +131°F) Storage Temperature: -20° to +80°C (-4° to +175°F)
Max. Rel. Humidity: 90% @ 50°C (non-condensing)
Number of
Devices, Stacked
Installation 35 mm DIN rail or included mounting bracket
Load
Specification
Ambient Temperature
Rating
10
7
3
45°C
50°C
55°C
50 mA
50 mA
150 mA
Certifications
Dual-Discrete Outputs D10 Expert Fiber-Optic Sensor
page 3
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Programming Options
Light/Dark Operate
Selection Toggle to select the condition for which each output will conduct: when the target is present or when the target is absent.
OFF-Delay Timing
Selection Programmable OFF-delay pulse stretcher: 0, 2, 5, 10, 15, 20, 30, 40, 60, 80, or 100 milliseconds
Display Selection Discrete Output: Raw signal value or % excess signal
9 mm 16 mm
Power Level/Speed
Selection
Super High-Speed†
SHS
13 mm9 mm
6 mm 30 mm
Tracking Feature Sets Output 2 to identical settings as Output 1; Output 2 settings can then be revised as desired. (See Advanced Setup procedure,
page 8.)
Factory Default Settings
The following settings are preset at the factory; revert sensor to factory defaults using Advanced Setup procedure (page 8).
• Light operate (lo) • Output 1 displayed • Analog: full scale
• No OFF delay (t 0) • High Speed (HS); 200 µs response • Discrete: switch-point positioned
• Raw signal value (1234) • Maximum power setting at middle of range
Super High-Power
SHP
High-Power
HP
High-Speed
HS
18 mm10 mm
25 µs 100 µs75 µs50 µs
100 mm 300 mm
50 µs 2.5 ms1 ms200 µs
250 mm175 mm
20 mm 90 mm55 mm30 mm
600 mm
30 mm
1200 mm1000 mm550 mm
150 mm100 mm50 mm
175 mm 475 mm400 mm250 mm
Maximum Range*
FiberColor
PIT16U
680 nm Red
100 mm 400 mm250 mm150 mm
300 mm
2400 mm1700 mm1000 mm
PIT16U
PBT66U
PBT46U
PBT26U
PBT16U
PIT66U
PIT46U
PIT26U
525 nm Green
** 3.5 mm3 mm**
PBT16U
PIT66U
PIT46U
PIT26U
180 mm
100 mm
40 mm
180 mm
100 mm
40 mm
280 mm
160 mm
55 mm
320 mm
180 mm
70 mm
30 mm 60 mm42 mm30 mmPBT46U
12 mm 25 mm20 mm12 mm
PBT26U
55 mm 100 mm80 mm55 mmPBT66U
D10 Programming
Programming Procedures
Two push buttons, Dynamic (+) and Static (-), may be used to access and set programming
parameters. For remote programming, connect a switch or digital input to the gray wire;
length of the individual pulses is equal to the value T:
0.04 seconds ≤T ≤0.8 seconds
Returning to RUN mode
TEACH and SETUP modes each may be exited in one of two ways: by exercising the 60-
second time-out, or by cancelling out of the process. In TEACH mode, the sensor will return
to RUN mode without saving any of the new settings; in SETUP mode, the sensor will return
to RUN mode but save all of the settings. To cancel out of TEACH mode, press and hold the
Static (-) button for 2 seconds; to cancel out of SETUP mode, press and hold both the Static
(-) and Dynamic (+) buttons for 2 seconds.
Output 2
The set-point(s) for each output can be set independently of one another (see Super-High-
Speed Operation). However, the functional range available for output 2 is dictated by the
automatic power and gain settings established for output 1. Whenever output 1 is taught,
output 2 also must be retaught. Applications hint: teach the weakest signal on output 1 first.
*Diffuse mode performance based on
90% reflectance white test card.
** ø0.010" bifurcated fiber not
recommended in these speed
settings. Contact Banner Applications
for more information.
†See note on page 7.
Response*
Repeatability
D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs
page 4
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Active Channel Select
Selects which channel to teach and displays channel configuration information.
Pointer icon: moves to the
other channel indicator.
Display Shows
Remote
Single-click both Dynamic
(+) and Static (-) buttons
concurrently.
Action
Triple-pulse the remote
line.
Single-Click
Push Button
TTT
Contrast Values
500 + Excellent
100 - 500 Good
32 - 99 Low
0 - 31 Marginal
Static TEACH
Two-point TEACH to set a single threshold. Threshold is adjustable using the “+” and “–” buttons
(see Manual Adjust, page 6).
• LCD flashes “1st”
• LCD background turns red
Display Shows
• LCD flashes “2nd”
Press and hold Static (-)
button.
Action
Remote
No action required; sensor
is automatically ready for
1st TEACH condition.
Present Output ON target.
Click Static button.
Press and Hold
Push Button
Remote
Present Output ON target.
Single-pulse the remote line.
Single-Click
Push Button
T
TEACH conditions acceptable:
• LCD background turns green
• LCD flashes “pass,” followed
by a number (denoting contrast);
see table at right.
• Sensor returns to RUN mode with
new settings.
TEACH conditions unacceptable:
• LCD flashes “fail” and
returns to “1st”
• LCD background remains red
• After 60 seconds, sensor returns
to RUN mode (LCD background
turns green) without changing
settings.
Present Output OFF target.
Click Static button.
Remote
Present Output OFF target.
Single-pulse the remote line.
Single-Click
Push Button
T
Dual-Discrete Outputs D10 Expert Fiber-Optic Sensor
page 5
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Dynamic TEACH
TEACH on-the-fly; sets a single threshold. Threshold is adjustable using the “+” and “-” buttons
(see Manual Adjust, page 6).
• LCD shows “dyn”
• LCD background turns red
Display Shows
Press and hold Dynamic
(+) button.
Action
Hold remote line low (to
ground).
Present Output ON/OFF
conditions.
Continue to hold Dynamic
button.
Press and Hold
Push Button
Present Output ON/OFF
conditions.
Continue to hold remote
line low (to ground).
Hold
Push Button
TEACH conditions acceptable:
• LCD background turns green
• LCD flashes “pass,” followed
by a number (denoting contrast);
see table at left.
• Sensor returns to RUN mode with
new settings.
TEACH conditions unacceptable:
• LCD flashes “fail”
• LCD background remains red
• Sensor returns to RUN mode
(LCD background turns green)
without changing settings.
Release Dynamic button.
Release remote line/switch.
Release
Push Button
Single-Point Static TEACH
Used to set a single ON condition. All other conditions (both lighter and darker) will result in an OFF output. Target ON
condition sensitivity is adjustable using the “+” and “-” buttons (see Manual Adjust, page 6).
• LCD flashes “1st”
• LCD background turns red
Display Shows
Press and hold Static (-)
button.
Action
Present target to learn,
single-pulse remote line.
Press and Hold
Push Button
T
• LCD flashes “2nd”
• LCD background turns red
TEACH conditions acceptable:
• LCD background turns green
• LCD flashes “sngl,” then “pt”
twice
• Sensor returns to RUN mode
with new settings.
TEACH conditions unacceptable:
• LCD flashes “fail” and
returns to “1st”
• LCD background remains red
• After 60 seconds, sensor returns to
RUN mode (LCD background turns
green) without changing settings.
Present target to learn,
double-click Static button.
Double-pulse the remote
line.
Double-Click
Push Button
TT
Remote
Remote
Remote
RemoteRemote
Contrast Values
500 + Excellent
100 - 500 Good
32 - 99 Low
0 - 31 Marginal
D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs
page 6
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Manual Adjust
May be used at any time sensor is in RUN mode, to fine-tune the sensing thresholds or to adjust sensitivity to the single-
point target conditions.
• LCD display briefly flashes
the threshold set-point
value as it is being changed.
or
•LCD display flashes “inc” or “dec”
as single-point tolerance is
adjusted.
Display Shows
• Click “+” to increase, or
click “-” to decrease,
threshold set-point value .
or
• Click “+” to increase, or
or click “-” to decrease,
the tolerance to the
single-point target
condition.
Action
Not available with remote
programming.
Single-Click
Single-Click
Push Button
Setup
Configure sensor display and operating parameters. Click Dynamic (+) or double-pulse remote line to select an option. Click
Static (-) or single-pulse remote line to advance. Changes are updated instantly.
• LCD background turns red
Display Shows
Light Operate:
• LCD display flashes “lo”
• LO icon
Dark Operate:
• LCD display flashes “do”
• DO icon
Press and hold both
Dynamic (+) and Static (-)
buttons concurrently.
Action
Double-pulse remote line.
Press and Hold
Push Button
TT
• Double-pulse remote line
to toggle between
selections.
• Single-pulse remote line
to save selection and
advance to “OFF-Delay.”
Select Light/Dark Operate
T T
T
OFF (No OFF-Delay):
• “t 0”
• Clock icon OFF
2 to 100 ms OFF-Delay:
• “t 2,” “t 5,” “t 10,” “t 15,”
“t 20,” “t 30,” “t 40,”“t 60,”
“t 80,” or “t100”
• Clock icon ON
• Double-pulse remote line
to toggle between
selections.
• Single-pulse remote line
to save selection and
advance to “Display.”
Select OFF-Delay Timing Enable
T T
T
RemoteRemote
Remote
Remote Push Button
Single-
Click
OR
Single-
Click
• Click Dynamic to toggle
between selections.
• Click Static to save
selection and advance
to “OFF-Delay.”
• Click Dynamic to toggle
between selections.
• Click Static to save
selection and advance
to “Display.”
Single-
Click
OR
Single-
Click
Push Button
Dual-Discrete Outputs D10 Expert Fiber-Optic Sensor
page 7
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Setup (continued)
Raw signal value:
• 1234
Percent of excess signal:
• 123P
Display Shows
Super-high-speed (50-µs response)
• SHS
High-speed (200-µs response)
• HS
High-power (1-ms response)
• HP
Super-high-power
(2.5-ms response)
• SHP
Action
• Double-pulse remote line
to toggle between
selections.
• Single-pulse remote line
to save selection and
advance to
“Power/Speed.”
Select Display Parameters
T T
T
• Double-pulse remote line
to toggle between
selections.
• Single-pulse remote line
to save selection and
return to RUN mode.
Select Power and Speed Combination
T T
T
RemoteRemote
• Click Dynamic (+) to
toggle between
selections.
• Click Static (-) to save
selection and advance to
“Power/Speed.”
Single-
Click
OR
Single-
Click
Push Button
• Click Dynamic (+) to
toggle between
selections.
• Click Static (-) to save
selection and return to
RUN mode.
Single-
Click
OR
Single-
Click
Push Button
Push-Button Lockout
Prevents unwanted adjustments or tampering of the push buttons. Push buttons can be enabled or disabled only from the
remote line and only during normal RUN mode.
Push Buttons Disabled:
• LCD flashes “loc”
• Padlock icon appears
• Sensor remains in RUN mode
Push Buttons Enabled:
• LCD flashes “uloc”
• Padlock icon disappears
• Sensor remains in RUN mode
Display Shows
Remote
Not available with push-
button programming.
Action
Quad-pulse remote line
while in RUN mode to
toggle between selectons.
Push Button
TTTT
Super-High-Speed Operation Note:
Under most operating conditions, the D10’s two discrete outputs operate independently of one another.
However, due to its extremely fast 50 microsecond response time, the D10’s outputs become complementary
when operating at Super-High-Speed. Only channel 1 can then be taught or adjusted; channel 2 automatically
becomes complementary to it. Specifically, output 1 will conduct when the sensor sees the taught ON condition,
and output 2 conducts in the OFF state. To invert these conditions (output 1 for the OFF condition and output 2
for the ON), toggle light/dark operate in the SETUP menu (page 6).
D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs
page 8
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Advanced Setup
Advanced adjustments to previously configured sensor display and operating parameters. Quad-click Static (-) or quad-
pulse remote line before exiting “Power and Speed” settings to enter this mode. Click Dynamic (+) or double-pulse
remote line to select an option. Click Static or single-pulse remote line to advance. Changes are updated instantly.
• LCD background remains red and displays
“Tracking Enable” option.
Display ShowsAction
Quad-pulse remote line.
Enter SETUP Mode
(from “Power and Speed” mode)
TTTT
Tracking Enable
(sets output 2 identical to output 1)
Remote
Quad-click Static (-) button.
Quad-Click
Push Button
Tracking disabled:
• LCD display shows “tr n”
Tracking enabled:
• LCD display shows “tr y”
• Click Dynamic (+) to
toggle between
selections.
• Click Static (-) to save
selection and advance to
“Factory Default.”
Push Button
• Double-pulse remote line
to toggle between
selections.
• Single-pulse remote line
to save selection and
advance to “Factory
Default.”
Remote
Single-
Click
OR
Single-
Click
T T
T
Dual-Discrete Outputs D10 Expert Fiber-Optic Sensor
page 9
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Advanced Setup (continued)
Factory Default Settings
Not Selected:
• LCD display shows “fd n”
Factory Default Settings
Selected:
• LCD display shows “fd y”
Display Shows
Normal:
• For example: 1234
Inverted:
• For example:
NOTE: Icons and
channel
indicators
do not invert
• Click Dynamic (+) to
toggle between selections.
• Click Static (-) to return to
RUN mode.
Action
Remote
• Double-pulse remote line
to toggle between
selections.
• Single-pulse remote line
to advance to “Display
Orientation.”
Single-
Click
OR
Single-
Click
Factory Default Settings
(returns sensor to factory default settings)
T T
T
Remote
• Double-pulse remote line
to toggle between
selections.
• Single-pulse remote line
to return to RUN mode.
Display Orientation
(inverts display to read “upside-down”)
T T
T
• Click Dynamic (+) to
toggle between
selections.
• Click Static (-) to advance
to “Display Orientation.”
Single-
Click
OR
Single-
Click
Push ButtonPush Button
1234
D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs
page 10
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Dimensions
35.9 mm
(1.41")
9.8 mm
(0.39")
Plastic Fiber
Emitter Port
Slide Up to Release
Fibers
Plastic Fiber
Receiver Port
7.6 mm
(0.30")
61.3 mm
(2.42")
68.1 mm
(2.68")
10.0 mm
(0.39")
Mounting
Bracket
(included)
78.4 mm
(3.09")
84.4 mm
(3.32")
16.4 mm
(0.64")
10.0 mm
(0.39")
35.1 mm
(1.38")
10.0 mm
(0.39")
15.2 mm
(0.60")
2x C'sink
ø8.0 mm (0.31")
3.2 mm (0.13") deep
ø4.4 mm (0.18") thru
2x 3.5 mm
(0.14")
5.0 mm
(0.20")
8.6 mm
(0.34")
25.4 mm
(1.00")
16.0 mm
(0.63")
2 x ø3.3 mm (0.13")
2x ø3.2 mm (0.13")
2.5 mm (0.10")
5.0 mm (0.20")
Dual-Discrete Outputs D10 Expert Fiber-Optic Sensor
page 11
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Hookups
bu
12-24V dc
–
+
1
2
Teach
Gate
bn
wh
bk
gy
pk
Load
Load
D10DNFP(Q)
bn
12-24V dc
+
–
1
2
Teach
Gate
bu
wh
bk
gy
pk
Load
Load
D10DPFP(Q)
NOTE: QD Hookups are identical.
Dynamic TEACH and Adaptive Thresholds
Dynamic TEACH is used to program sensitivity during actual machine run conditions.
During Dynamic TEACH, the D10 takes multiple samples of the light and dark conditions
and automatically sets the sensitivity at the optimum level. Dynamic TEACH activates the
sensor’s adaptive threshold system, which continuously tracks minimum and maximum
signal levels, and automatically maintains centering of the switch point between the light
and dark conditions. The adaptive threshold system remains in effect during RUN mode
to automatically adjust for changes in the light or the dark conditions. The adaptive
routine saves to non-volatile memory at least once per hour.
When Dynamic TEACH mode is used to program sensitivity, the output ON state (light or
dark operate) will remain as it was last programmed. To change to either light or dark
operate, use the SETUP mode (see page 6).
Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the
“+” and “-” buttons. However, when a manual adjustment is made, the adaptive
threshold system is disabled (cancelled).
Self-Diagnostic Error Modes
In the unlikely event that the setup parameters are lost or become corrupt, the display
will continuously scroll: “E2 Error.” Reteach the sensor to recover. If the problem
persists, contact your Banner representative for further information.
Gate Input
The D10’s pink wire is configured as a gate input. When this wire is pulled low (i.e., to
the sensor ground), it inhibits the outputs from switching, while all other D10 functions
continue to be enabled. This feature is useful for controlling when the outputs are
allowed to change states. Gate input function response time is 1 millisecond.
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN 55441 • Phone: 763.544.3164 • www.bannerengineering.com • E-mail: sensors@baneng.com
D10 Expert Fiber-Optic Sensor Dual-Discrete Outputs
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or
replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any
other warranty either expressed or implied.
WARNING . . . Not To Be Used for Personnel Protection
Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death.
This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A
sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products
catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
!
Pico-Style Quick-Disconnect Cables
6-Pin
Straight
Cable: PUR jacket, polyurethane connector body, POM snap-lock coupling
Conductors: 26 or 24 AWG high-flex stranded, gold-plated contacts
Temperature: -40° to +90°C (-40° to +194°F)
Voltage Rating: 30V ac/36V dc
PKG6Z-2 2 m (6.5')
6-Pin
Right-angle
PKW6Z-2
Style
2 m (6.5')
Brown Wire
Gray Wire
Pink Wire
Blue Wire
Black Wire
White Wire
Model Length Dimensions Pin-out
28 mm max.
(1.1")
ø 10 mm max.
(0.4")
20 mm
(0.8")
25 mm max.
(1.0")
ø12 mm max.
(0.5")
D10 Accessories
Repairs
NOTE: Do not attempt any repairs to the D10. It contains no field-replaceable
components. Return the sensor to the factory for warranty repair or
replacement.
If it ever becomes necessary to return a D10 to the factory, please do the following:
1) Contact the Banner Factory Application Engineering Group at the address or at the
numbers listed at the bottom of the back page. They will attempt to troubleshoot
the system from your description of the problem. If they conclude that a
component is defective, they will issue an RMA (Return Merchandise
Authorization) number for your paperwork, and give you the proper shipping
address.
2) Pack the D10 carefully. Damage which occurs in return shipping is not covered by
warranty.
PKG6Z-9
PKW6Z-9
9 m (30')
9 m (30')
