PM8801 High-efficiency, IEEE 802.3at compliant, integrated PoE-PD interface and PWM controller Datasheet - production data Description The PM8801 integrates a standard compliant Power over Ethernet (PoE) interface and a current mode PWM controller to simplify the design of the power supply sections of all powered devices. HTSSOP24 The PoE/PoE+ interface incorporates all the functions required by the IEEE 802.3at including detection, classification, undervoltage lockout (UVLO) and inrush current limitation. Features * IEEE 802.3at compliant PD interface * Works with power supplied from Ethernet LAN cables or from local auxiliary sources * Successful IEEE802.3at Layer1 classification indicator * Integrated 100 V, 0.45 , 1 A hot-swap MOSFET * Accurate 140 mA typ. inrush current level * Programmable classification current * Sleep mode with LED indicator and Maintain Power Signature (MPS) * Precise DC current limit set at 640 mA typ. * Integrated high-voltage startup bias regulator * Thermal shutdown protection * Current mode pulse width modulator * Programmable oscillator frequency * 80% maximum duty cycle with internal slope compensation * Support for flyback, forward, forward active clamp, flyback with synchronous rectification Applications * VoIP phones, WLAN AP The PM8801 specifically performs IEEE802.3at Layer1 hardware classification, providing an indication of type 2 PSE successful detection to the rest of the system. The PM8801 has been designed to work with power either from the Ethernet cable connection or from an external power source such as a wall adapter, ensuring prevalence of the auxiliary source with respect to the PoE interface. The DC/DC section of the PM8801 features a programmable oscillator frequency, an adjustable slope compensation, dual complementary lowside drivers with programmable delay time and internal temperature sensor. The PM8801 targets high-efficiency conversion at all load conditions supporting flyback, forward, forward active clamp and synchronous rectification. Table 1. Device summary Part number Package PM8801 Packing Tube HTSSOP24 PM8801TR Tape and reel * WiMAX CPEs * Security cameras * PoE/PoE+ Powered device appliances July 2013 This is information on a product in full production. DocID018560 Rev 2 1/37 www.st.com 37 Contents PM8801 Contents 1 Typical application circuit and block diagram . . . . . . . . . . . . . . . . . . . . 6 1.1 Application circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 Pin descriptions and connection diagram . . . . . . . . . . . . . . . . . . . . . . 10 3 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4 5 2/37 3.1 Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.3 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PD interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.1 Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.2 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.3 Indication of successful 2-event classification . . . . . . . . . . . . . . . . . . . . . 20 4.4 Undervoltage lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 4.5 Inrush and DC current limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 4.6 Sleep mode / MPS mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 4.7 LED driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.8 Wakeup from sleep mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.9 High-voltage startup regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.10 5 V bias regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 PWM controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.1 Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.2 Delay time control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.3 Soft-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.4 PWM comparator / slope compensation . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.5 Current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.6 Thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 DocID018560 Rev 2 PM8801 Contents 6 Auxiliary sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 7 HTSSOP24 mechanical data & package dimensions . . . . . . . . . . . . . . 34 8 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 DocID018560 Rev 2 3/37 List of tables PM8801 List of tables Table 1. Table 2. Table 3. Table 4. Table 5. Table 6. Table 7. Table 8. Table 9. Table 10. 4/37 Device summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pin descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Thermal data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Electrical characteristics - interface section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrical characteristics - SMPS section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Value of the external classification resistor for the different PD classes of power . . . . . . . 20 LED duty cycle selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TSSOP24 mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 DocID018560 Rev 2 PM8801 List of figures List of figures Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. Figure 15. Figure 16. Figure 17. Figure 18. Simplified application schematic for powered devices using PM8801 in forward active clamp configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Simplified application schematic for powered devices using PM8801 in synchronous flyback configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PM8801 internal block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Block diagram of the DC/DC section of the PM8801 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pin connections (top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PM8801: reference schematic of the PoE classification logic. . . . . . . . . . . . . . . . . . . . . . . 20 T2P signal when connected to PSE supporting 1-event classification . . . . . . . . . . . . . . . . 21 T2P signal when connected to PSE supporting 2-event classification . . . . . . . . . . . . . . . . 21 Line transient response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Sleep mode with pulsed MPS current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 LED enabled at startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Wakeup sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 PWM frequency vs. RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Delay time vs. RDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Timing relationship between output drivers as a function of DT . . . . . . . . . . . . . . . . . . . . . 29 Overload (left) and short-circuit (right) behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Smooth transition from POE to auxiliary source and vice-versa. . . . . . . . . . . . . . . . . . . . . 32 HTSSOP24 package dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 DocID018560 Rev 2 5/37 Typical application circuit and block diagram 1 Typical application circuit and block diagram 1.1 Application circuits PM8801 Figure 1. Simplified application schematic for powered devices using PM8801 in forward active clamp configuration AM045033v1 6/37 DocID018560 Rev 2 PM8801 Typical application circuit and block diagram Figure 2. Simplified application schematic for powered devices using PM8801 in synchronous flyback configuration AM045034v1 DocID018560 Rev 2 7/37 Typical application circuit and block diagram 1.2 PM8801 Block diagrams Figure 3. PM8801 internal block diagram AM045035v1 8/37 DocID018560 Rev 2 PM8801 Typical application circuit and block diagram Figure 4. Block diagram of the DC/DC section of the PM8801 AM045036v1 DocID018560 Rev 2 9/37 Pin descriptions and connection diagram 2 PM8801 Pin descriptions and connection diagram Figure 5. Pin connections (top view) ENSL ENDC CTL VB CS RTN1 GAT1 VC GAT2 ARTN RTN2 VSS 1 24 2 23 3 22 4 21 5 20 6 19 7 18 8 17 9 16 10 15 11 14 12 13 WKUP LED T2P FRS DT SA DIM CLS NC DET VDD VDD AM045037v1 Table 2. Pin descriptions 10/37 Pin# Name Function 1 ENSL Sleep mode input: active-low signal. An optocoupler may be used to force the PM8801 to enter into sleep mode, shutting down its internal DC/DC controller. 2 ENDC MPS duty cycle / LED enable: active-low signal. Drive this pin low to disable the LED driver during normal operations. Entering sleep mode the host of the PoE-PD may drive this pin through an optocoupler to set the MPS current profile. The signal value is sampled on the ENSL pin during transition to sleep mode. If low the MPS current is pulsed, if high the MPS current is constant. 3 CTL Input of the pulse width modulator. CTL pull-up to VB is provided by an external resistor which may be used to bias an opto-coupler transistor. 4 VB 5 V, up to 10 mA bias regulator. This reference voltage can be used to bias an opto-coupler transistor. In sleep mode VB regulator is switched off. 5 CS Current sense input for current mode control and overcurrent protection. Current sensing is accomplished using a dedicated current sense comparator. If the CS pin voltage exceeds 0.5 V, the GAT1 pin switches low for cycle-by-cycle current limiting. CS is internally held low for 60 ns after GAT1 switches high to blank leading edge current spikes. 6 RTN1 Power ground for the GAT1 driver. This pin must be connected to RTN2 and ARTN. DocID018560 Rev 2 PM8801 Pin descriptions and connection diagram Table 2. Pin descriptions (continued) Pin# Name Function 7 GAT1 Main gate driver output of the PWM controller. DC-DC converter gate driver output with 1A peak sink-source current capability. (5 typ MOSFETs). 8 VC Output of the internal high-voltage regulator. When the auxiliary transformer winding (if used) raises the voltage on this pin above the 8 V typ. regulation set point, the internal regulator will shut down, reducing the internal power dissipation. Filter this pin with a 1 F typ connected to ground. 9 GAT2 Secondary gate driver output. AUX gate driver output for active clamp or synchronous rectification designs. 1 A peak sink-source current capability (5 typ MOSFETs). 10 ARTN Analog PWM supply ground. RTN for sensitive analog circuitry including the SMPS current limit amplifier. 11 RTN2 Power ground for the secondary gate driver. This pin is also connected to the drain of the internal current-limiting power MOSFET which closes VSS to the return path of the DC-DC converter. This pin must be connected to RTN1 and ARTN. 12 VSS System low potential input. Diode "OR'd" to the RJ45 connector and PSE's -48 V supply, it is the more negative input potential. 13 VDD System high potential input. The diode "OR" of several lines entering the PD, it is the most positive input potential. 14 VDD System high potential input. The diode "OR" of several lines entering the PD, it is the most positive input potential. 15 DET Detection resistor. Connect the signature resistance between DET pin and VDD. Current will flow through the resistor only during the detection phase. This pin is 100 V rated with negligible resistance with respect to the external 24.9 k. 16 NC Not Connected. 17 CLS Classification resistor. Connect the classification programming resistor from this pin to VSS. 18 DIM LED dimming set. A resistor between this pin and VSS will set the duty cycle of the PWM current driving the LED connected to pin 23. SA Auxiliary input startup pin. Pulling up this pin will give high priority to an auxiliary power source like an external wall adapter. Use a resistor voltage divider from the auxiliary voltage to ARTN to connect this low voltage rating pin. Connect this pin to ARTN if not used. 19 DocID018560 Rev 2 11/37 Pin descriptions and connection diagram PM8801 Table 2. Pin descriptions (continued) Pin# Name Function 20 DT Delay time set. A resistor connected from this pin to ARTN sets the delay time between GAT1 and GAT2. This pin cannot be left open. 21 FRS Switching frequency set. An external resistor connected from FRS to ARTN sets the oscillator frequency. 22 T2P Successful 2-event classification indicator. T2P open-drain signal assertion happens when powered by a PSE performing a 2event classification. T2P is an active-low signal. 23 LED Sleep mode LED indicator. An LED connected to VSS is driven by a 250 Hz, 12 mA PWM current. The LED brightness can be set through the DIM pin. 24 Wake-up signal. WKUP Closing the switch from WKUP to VSS, the PM8801 wakes up from sleep mode, enabling the DC/DC controller with a soft-start. The WKUP is an active-low input. EP 12/37 Exposed Pad. Connect this pad to a pcb copper plane to improve heat dissipation; must be electrically connected to VSS. DocID018560 Rev 2 PM8801 Electrical specifications 3 Electrical specifications 3.1 Absolute maximum ratings Table 3.Absolute maximum ratings Parameter Value Unit VDD, DET, ARTN to VSS -0.3 to 100 V LED to VSS -0.3 to 5.5 V CLS, DIM, WKUP to VSS -0.3 to 3.6 V VC to ARTN -0.3 to 16 V -0.3 to VC+0.3 V CTL, VB, DT, ENDC, ENSL to ARTN -0.3 to 5.5 V FRS, SA, CS to ARTN -0.3 to 3.6 V RTN1, RTN2 to ARTN -0.3 to 0.3 V 2 kV 500 V -40 to 150 C -40 to 150 C GAT1, GAT2, T2P to ARTN ESD HBM ESD CDM Operating junction temperature(1) Storage temperature 1. Internally limited to 160 C typ. with internal overtemperature protection circuit. Note: Absolute maximum ratings are limits beyond which damage to the device may occur. 3.2 Thermal data Table 4. Thermal data Symbol Parameter ambient(1) Value Unit 40 C/W 150 C RTHJA Max thermal resistance junction to TMAX Maximum junction temperature TSTG Storage temperature range -40 to 150 C TJ Operative junction temperature range -40 to 125 C TA Operative ambient temperature range -40 to 85 C 1. Package mounted on a 4-layer board ( 2 signals + 2 powers ), CU thickness 35 micron, with 6-8 vias on the exposed pad copper area connected to an inner power plane DocID018560 Rev 2 13/37 Electrical specifications 3.3 PM8801 Electrical characteristics VDD = 48 V, VC = not loaded, Cvc = 1 F, VB = not loaded, Cvb =1 F, GAT1 and GAT2 = not loaded, TA = 25 C unless otherwise specified. Values in Bolded type apply over the full operating ambient temperature range. Table 5. Electrical characteristics - interface section Symbol Parameter Test conditions Min Typ Max Unit 1.5 V 150 350 Detection and Classification Signature enable VDD rising Signature pull down resistance within signature range Signature disable VDD rising 10.3 10.8 11.3 V Classification enable VDD rising 11.3 12 12.7 V Classification turn-off VDD rising 21.5 23.0 24.5 V Mark event threshold / Classification turn-off VDD falling 9 10 11 V Classification reset threshold VDD falling 3 4 5 V CLS voltage within classification range with 44 mA load 1.3 1.4 1.5 V CLS max current capability within classification range with CLS pin grounded 50 65 80 mA VDD supply current during detection VDD = 8 V 10 A 900 1200 A 500 800 1100 A Bias current Idd VDD supply current during classification VDD supply current during mark event Undervoltage lockout VUVLO_R UVLO release VIN rising 34 35 36.5 V VUVLO_F UVLO lockout VIN falling 30 31 32.5 V 3.5 4 4.5 V 0.45 1 UVLO hysteresis Hot-swap MOSFET RDSON 14/37 MOSFET resistance Default inrush current limit 125 140 155 mA Default DC current limit 590 640 690 mA DocID018560 Rev 2 PM8801 Electrical specifications Table 5. Electrical characteristics - interface section (continued) Symbol Parameter Test conditions Min Typ Max Unit 1.35 1.50 1.75 V Inrush to DC current switchover VDS required for inrush to VDS falling - hot-swap MOSFET DC switchover closing VGS required for inrush to VDS falling - hot-swap MOSFET DC Switchover closing. Guaranteed by design. 2 V VDS required for inrush to VDS rising - hot-swap MOSFET DC Switchover opening 11 12 13 V ILED LED PWM current amplitude 9 12 14 mA VfLED_MAX LED maximum forward voltage fLED LED PWM current frequency LED Sourced from LED pin 4.5 V 250 Hz 13 mA 100 ms Maintain Power Signature IddMPS MPS current including VDD quiescent current TMPS MPS current draw duration ENDC = 0 V TMPDO MPS current dropout duration ENDC = 0 V 75 200 250 ms 1.4 1.5 V Wakeup from sleep mode WKUP threshold WKUP falling 1.3 WKUP pull-up current A 450 Table 6. Electrical characteristics - SMPS section Symbol Parameter Test conditions Min Typ Max Unit Oscillator Fosc Frequency accuracy In the range 100 to 500 kHz +/-10 Frequency programmability RFRS = 100 k 220 245 270 kHz RFRS = 47.5 k 445 495 545 kHz 1000 kHz 1.30 V Frequency range 100 FRS voltage 1.20 1.25 % Delay time RDT = 20 k, GAT1and GAT2 open GAT1 to GAT2 delay time R = 200 k, GAT1and GAT2 DT open DT voltage 1.20 DocID018560 Rev 2 32 ns 320 ns 1.25 1.30 V 15/37 Electrical specifications PM8801 Table 6. Electrical characteristics - SMPS section (continued) Symbol Parameter Test conditions Min Typ Max Unit Soft-start TSS Soft-start time Over CTL full range (0 to 3V), at Fosc = 250 kHz Delay to output Guaranteed by design 12.3 ms 20 ns Current limit Cycle-by-cycle current limit threshold voltage 0.44 0.50 0.56 V Leading edge blanking time 45 60 75 ns Slope compensation current Sourced by CS pin 45 A Delay to output Guaranteed by design 25 ns Minimum duty cycle CTL = 0, CS = 0 Maximum duty cycle CTL = 2 V, CS = 0, Fosc = 250 kHz CTL to PWM gain Guaranteed by design PWM comparator CTL operative range 75 80 0 % 85 % 3 V 1: 4 1 Output driver GAT1 Output high IGD = 100 mA VC0.25 VC-0.5 V Output low IGD = -100 mA 0.25 0.5 V Fall time CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 40 ns Rise time CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 45 ns Peak source current CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 800 mA Peak sink current CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 1 A Output driver GAT2 16/37 Output high IGD = 100 mA VC0.25 VC-0.5 V Output low IGD = -100 mA 0.25 0.5 V Fall time CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 40 ns Rise time CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 45 ns DocID018560 Rev 2 PM8801 Electrical specifications Table 6. Electrical characteristics - SMPS section (continued) Symbol Parameter Test conditions Min Typ Max Unit Peak source current CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 800 mA Peak sink current CLOAD = 3.3 nF, VC = 10 V Guaranteed by design 1 A 160 C 30 C Thermal shutdown Shutdown temp. Always active; Guaranteed by design Shutdown hyst. Sleep mode ENSL threshold ENSL falling ENSL hysteresis Guaranteed by design ENDC threshold ENDC falling 1.7 1.85 1.95 0.1 1.7 ENDC hysteresis 1.85 V V 1.95 0.1 V V VC regulation Internal default 7.7 8.0 8.3 V 14 20 mA VC-0.3 V VC VCUVLO VC current limit IB = 0; GAT1, GAT2 = open Internal default UVLO, release VC rising Internal default; UVLO, lockout VC falling VC regulator dropout IC = 10 mA; GAT1, GAT2 = open 5.7 6.0 6.3 2 V V VB regulation Internal default 4.85 5.0 5.15 V 10 mA 1 mA 1.3 V VB VB current capability IC = 0; GAT1, GAT2 = open 5 VB sink current capability Auxiliary source detection SA threshold 1.1 SA hysteresis 1.2 180 mV V Minimum VDD voltage for aux. operations 13 15 T2P pull-up current 20 25 30 A 45 75 T2P flag T2P pull-down resistance DocID018560 Rev 2 17/37 Electrical specifications PM8801 Table 6. Electrical characteristics - SMPS section (continued) Symbol Parameter Test conditions Min Typ Max Unit Device current consumption Iddq Note: VDD quiescent current VD > VUVLO_R, VC = 12 V, CTL = 0 1.25 1.5 mA VC quiescent current VD > VUVLO_R, VC = 12 V, CTL = 0 2 2.5 mA 1) Minimum and maximum limits are guaranteed by test, design, or statistical correlation.Typical values represent the most likely parametric norm at TA = 25 C, and are provided for reference only. 2) Device thermal limitations could limit useful operating range. 3) he VC regulator is intended for internal use only as the startup supply of the PM8801; any additional external VC current, including the VB regulator current and external MOSFET driving current, has to be limited within the specified max current limit. 18/37 DocID018560 Rev 2 PM8801 PD interface 4 PD interface 4.1 Detection In Power over Ethernet systems, the Power Sourcing Equipment (PSE) senses the Ethernet connection to detect whether the Powered Device (PD) is plugged to the cable termination by applying a small voltage (2.7 to 10 V) on the Ethernet cable and measuring the equivalent resistance in at least two successive steps. During this phase, the PD must present a resistance between 23.75 k and 26.25 k. The signature resistor must be connected between the DET and VDD pins. This resistor is in-series to a pass transistor (see Figure 3 ) enabled only during the detection phase. No current is flowing through the signature resistor for the rest of the operative phases (classification and turn-on). The value of the detection resistance has to be selected also taking into account the typical drop in voltage of the diode bridges. The typical value that can be used in most cases is 24.9 k. During detection, most of the circuits inside the PM8801 are disabled to minimize the offset current. 4.2 Classification The classification phase in a PoE network is the feature that allows PSE to plan and allocate the available power to the appliances connected to various Ethernet ports. PM8801 complies with both IEEE802.3at 1-event and 2-event classification schemes.1event classification in IEEE802.3at is the same as specified in the IEEE 802.3af standard, which divides the power levels below 12.95 W into 5 classes (Class 0 to Class 4). While Class 4 was reserved in IEEE802.3af, in IEEE802.3at Class 4 identifies Type2 PDs requiring up to 25.5 W. A Type2 PD is a PD that provides a Class 4 signature during Physical Layer classification, understands 2-event classification and is capable of Data Link Layer classification. Figure 8 represents the voltage at the input of the PD when connected to a PSE performing 2-event classification. A Type2 PD will present in both classification events a Class 4 current, while during the so called "mark-event", between the 2 classification fingers, the PD will present an invalid signature resistance. To support the classification function, an equivalent programmable constant current generator has been implemented. Figure 6 depicts the primary schematic of the classification circuit. Following the successful completion of the detection phase, the voltage of the CLS pin is set to the 1.4 V voltage reference and a pass transistor connects the VIN pin to the CLS pin. DocID018560 Rev 2 19/37 PD interface PM8801 Figure 6. PM8801: reference schematic of the PoE classification logic PM8801 AM045038v1 The classification resistor can be disconnected for the following reasons: - the classification has been successfully completed - an auxiliary power source has been connected - the device is in thermal protection. Designers can set the current by changing the value of the external resistor according to the following table. Table 7. Value of the external classification resistor for the different PD classes of power Class 4.3 PD max average power (W) RCLS () 0 13 2k 1 3.84 150 2 6.49 80.6 3 13 51.1 4 25.5 35.6 Indication of successful 2-event classification PM8801 is capable of recognizing whether it is connected to a PSE performing physical layer classification by asserting the T2P signal. T2P is an open-drain, active-low signal which is pulled down in case a successful 2-event classification event is completed. T2P will be asserted as soon as the high-voltage startup regulator output is stable (see Figure 7 and Figure 8 for timing sequences). If PM8801 sees a 1-event classification or no classification, T2P is pulled up and the main circuit in the PD can try to establish an LLDP connection to negotiate the power. No LLDP response from the PSE means that the PD is connected to a Type1 PSE, and only 13 W input power will be available. 20/37 DocID018560 Rev 2 PM8801 PD interface A low T2P signal after the turn-on phase of the PD means that the device is connected to a Type2, 2-event physical layer classification PSE which may allocate power either through further LLDP negotiation or directly feeding the PD with the required power. In isolated applications, the main circuits and the PM8801 are at both sides of the galvanic isolation. The T2P signal is normally connected to an optocoupler to pass the Type 2, 2-event PSE detection information to the main circuit in the PD system. PSE voltage Figure 7. T2P signal when connected to PSE supporting 1-event classification On range Classification Range Idle or Mark Range Detection Time V OUTPUT VOLTAGE Soft Start Time V T2P (802.3af) Time T2P stable before output soft-start AM045039v1 PSE voltage Figure 8. T2P signal when connected to PSE supporting 2-event classification On range Classification Range Idle or Mark Range Detection Time V OUTPUT VOLTAGE Soft Start Time V T2P (802.3at) T2P stable before output soft-start DocID018560 Rev 2 Time AM045040v1 21/37 PD interface 4.4 PM8801 Undervoltage lockout After classification is completed, the PSE raises the voltage to provide the Powered Device with the negotiated power. During the transition from low to operating voltage, the internal UVLO is released and the hot-swap MOSFET is activated, initiating the inrush sequence. PM8801 implements the UVLO mechanism by setting 2 internal thresholds on the voltage across the VDD-VSS pins. One is to activate the hot-swap (VUVLO_R), while the other is to switch off the hot-swap MOSFET upon detection of a supply voltage drop (VUVLO_F) from normal operating conditions. No additional external components are required to comply with the IEEE requirements. The thermal protection alarm overrides the gate driving of the MOS, immediately switching off the MOS itself in case of device overheating. The hot-swap is bypassed also in auxiliary source topology, supplying directely the PWM section of the PM8801 and bypassing the hotswap MOSFET. 4.5 Inrush and DC current limiting Once the detection and classification phases have been succesfully completed, the PSE raises the voltage across the Ethernet cable. When the voltage difference between VIN and VSS is greater than the VUVLO_R threshold, the internal hot-swap MOSFET is switched on and the DC/DC input capacitance is charged in a controlled manner. During the inrush phase the current is limited to 140 mA. When the RTN voltage falls below 1.5 V, an internal signal (PGOOD in Figure 3 ) is asserted to activate the DC/DC section. This feature is active only when working from an input voltage with a "frontal" connection, that must use the hot-swap MOSFET; this voltage could be from the PoE interface or from an external auxiliary adapter connected before the internal hot-swap MOSFET. If the auxiliary source is connected after the hot-swap MOSFET, it will be opened and this feature is disabled, allowing the converter to work with a low-voltage auxiliary source. The PGOOD comparator includes hysteresis to allow the PM8801 to operate near the current limit point without inadvertently disabling it. The MOSFET voltage must increase to 12 V before PGOOD is deasserted. This feature will also allow withstanding positive line transients of up to 12 V without stopping DC/DC normal operations as shown in Figure 9. The line transient is managed by the PWM section, adjusting its operating parameters accordingly without shutting down the output voltage. The input current during the transient is controlled by the hot-swap MOSFET at the DC current limit. After PGOOD assertion, a comparator on the gate of the hot-swap MOSFET controls the transition between the 140 mA to the 640mA DC current limit, with a 2 V threshold. The comparator is needed to ensure that the charge of the DC/DC input capacitor is completed, avoiding current spikes on the last portion of the charge. 22/37 DocID018560 Rev 2 PM8801 PD interface Figure 9. Line transient response Ch1: RTN - VSS, Ch2: VDD - VSS, Ch3: I input, Ch4: 5Vout (with offset) 4.6 Sleep mode / MPS mode It is possible to put the PM8801 in sleep mode for applications connected to either a PoE network or auxiliary sources. In both cases the DC/DC converter is turned off. The device draws a minimum current and the LED is activated (see Section 4.7 for details). The sleep mode is activated by pulling ENSL below its internal threshold. The ENSL pin is a logic level active-low input. The ENSL pin may be connected to a system microcontroller through an optocoupler. When working from a PoE network or from a frontal auxiliary source, the internal hot-swap MOSFET is opened and the DC/DC section shuts down. In this condition the PD consumption is very low and for this reason it may be disconnected by the PSE. To avoid this disconnection the PM8801 features a Maintain Power Signature (MPS) current control. The device will keep on drawing a current whose profile is determined by sampling the level of ENDC when entering sleep mode. The ENDC pin is designed to receive the signal from a system microcontroller connected through an optocoupler. According to the IEEE802.3at standard, continuous or pulsed MPS profiles are available. Pulsed MPS is obtained by 100 ms pulses of 12 mA current, followed by 200 ms of MPS dropout as shown in Figure 10. This profile is obtained with ENDC = low when entering sleep mode. Constant current MPS is a 12 mA constant current drawn during the entire duration of the sleep mode. This profile is obtained with ENDC = high when entering sleep mode. DocID018560 Rev 2 23/37 PD interface PM8801 In case of thermal shutdown, MPS is released, making sure that current consumption is below the threshold and allowing the PSE to detach the PD. When the PM8801 is powered by an auxiliary source (see Section 6 ), the MPS current is not activated. Figure 10. Sleep mode with pulsed MPS current Ch1: ENSL, Ch2: VSS-RTN. Ch3: Iinput, Ch4: 5Vout 4.7 LED driving The PM8801 features a current-driven LED output. The LED is enabled when the ENDC pin is driven high, or automatically enabled in sleep mode. The LED driver sources a PWM current at 250 Hz frequency and 12 mA typical amplitude. The LED brightness is adjustable connecting a resistor RDC at 1% accuracy between DIM and VSS. The correspondence between duty-cycle and resistor values are shown in the following Table 8. Table 8. LED duty cycle selection LED duty cycle D 24/37 RD [] 0 >1 M 15% 453 k 33% 243 k 47% 162 k 75% 110 k DocID018560 Rev 2 PM8801 PD interface To minimize current consumption during sleep mode, the MPS current is obtained by: - the 12 mA driving LED current when the LED is on - an internal 12 mA sink when the LED is off This behavior ensures a 12 mA constant MPS current shape when the MPS is on. During MPS dropout the consumption is due only to the quiescent current and the average LED driving current. IMPDO= Iddq + D*ILED Figure 11. LED enabled at startup Ch1: LED, Ch2: ENDC, Ch3: Iinput, Ch4: 5Vout LED signal will be present also in the case an auxiliary source is used in place of PoE. If both PoE and auxiliary source are connected, the PoE interface is not providing power to the DC/DC section, but still provides current to the LED. When working from an auxiliary source, if the system requires disconnection from the PSE, it is suggested to turn off the LED for at least 400 msec after insertion of the auxiliary power jack. DocID018560 Rev 2 25/37 PD interface 4.8 PM8801 Wakeup from sleep mode The PM8801 pin WKUP is a logic-level active-low input, internally pulled high. It can be connected to VSS ground through a switch. The closure of this switch wakes up the device from sleep mode, performing a soft-start of the DC/DC converter. If the switch is closed during normal operations, no action is taken by the PM8801. Other conditions to wake up the device are a voltage drop below UVLO threshold or the insertion of a wall adapter connected to the SA pin. Figure 12. Wakeup sequence Ch1: WKUP, Ch2: VSS-RTN, Ch3: Iinput, Ch4: 5 Vout 4.9 High-voltage startup regulator The PM8801 embeds a high-voltage startup regulator to provide a controlled reference voltage of 8.0 V to the internal current mode PWM controller during its startup phase. The regulator output is connected to the VC pin as well as to the DC/DC section. In standard isolated topology, the VC pin is diode connected to the auxiliary winding of the transformer used for the flyback or forward configuration. When the voltage from the transformer exceeds the regulated voltage, the high-voltage regulator is shut off, reducing the amount of power dissipated inside the PM8801. In more detail, when the voltage from the auxiliary winding exceeds 8.0 V, the regulator resets its intervention threshold to 7 V. In this way, a loosely regulated voltage from the auxiliary winding is allowed without current-sharing with the internal regulator. 26/37 DocID018560 Rev 2 PM8801 PD interface In the meantime, if the auxiliary voltage fails, the internal regulator takes over without losing DC/DC control. The UVLO threshold on VC is 6.0 V typically. At this voltage the DC/DC controller operations are stopped and the outputs frozen in low state. While the external auxiliary voltage has to be chosen higher than 8.0 V to take advantage of the auxiliary winding, it must also be lower than 16 V for all operating conditions, to avoid the intervention of the internal protection clamp. A capacitor in the range of 220 nF - 10 F must be connected to DC/DC ground for stability. For applications with high current drawn from VC, large capacitance should be used, (e.g. 10 F) in order to avoid converter switch-off during the startup phase. A VC UVLO mechanism monitors the level of voltage on the VC pin. When VC voltage exceeds the VCUVLO_R, the PWM controller is enabled and it remains enabled until the VC voltage drops below its VCUVLO_F value. When an auxiliary winding is not used, the internal HV regulator UVLO threshold is set at 6.6 V and the current limit is set at 20 mA typ. This value includes the current internally drawn to bias the DC/DC controller, the gate drivers, the VB bias regulator and the external components that may be connected to the VC and VB pins. Notice that using the HV regulator without the auxiliary winding increases the internal power dissipation, and when operating at high ambient temperature may lead the device to go into thermal shutdown. 4.10 5 V bias regulator The PM8801 features an accurate 5 V output regulator, which can be used to bias the DC/DC feedback network and the optocoupler connected to the microcontroller. A capacitor in the range of 100 nF - 2.2 F must be connected to ARTN for stability. The regulator current is supplied from the VC pin, to take advantage of the more efficient bias from the auxiliary winding. This means that the current drawn from the VB pin must be taken into account to evaluate the maximum current drawn from the VC pin. The current drawn from the VB pin must be limited to 10 mA maximum. The VB regulator is also able to accept injected current up to 1 mA without losing voltage regulation. DocID018560 Rev 2 27/37 PWM controller PM8801 5 PWM controller 5.1 Oscillator The internal oscillator frequency can be programmed by connecting an external resistor RT between the FRS and ARTN pins. The relationship between the oscillator frequency FOSC and the RT resistor is: 25000 F osc ( kHz ) = -------------------------------------3k + R T ( k ) The PWM switching frequency is equal to the programmed oscillator frequency. The useful range for RT is from 25 k to 200 k. Figure 13. PWM frequency vs. RT 1100 1000 900 800 700 FOSC [kHz] 600 500 400 300 200 100 0 0 50 100 150 200 250 R T [k] AM045045v1 5.2 Delay time control The delay between the rising edge of GAT2 and GAT1 waveforms can be set by putting a programming resistor RDT between DT and AGND or VB. The relationship between the delay time and the RDT resistor is: t del ( ns ) = 1.6R DT ( k ) 28/37 DocID018560 Rev 2 PM8801 PWM controller The same delay time is set between the GAT1 falling edge and the subsequent GAT2 falling edge. The useful range for RDT is between 5 k to 200 k. A resistor should always be connected to this pin. Figure 14. Delay time vs. RDT 320 300 280 260 240 220 200 DT [ns] 180 160 140 120 100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 RDT[K] AM045046v1 Figure 15. Timing relationship between output drivers as a function of DT GAT1 GAT2 DT DT AM045047v1 DocID018560 Rev 2 29/37 PWM controller 5.3 PM8801 Soft-start The DC/DC section of the PM8801 features an internal, digitally controlled, soft-start to make sure that output voltage ramps up in a safe and controlled manner. At the startup of the converter, the input voltage of the PWM comparator (CTL pin) is clamped to a value which is increased cycle by cycle until it reaches the regulation voltage. This results in a converter duty-cycle increasing from zero to the operative value in 4096 switching periods maximum. Taking into account that the output voltage will start to increase only when the CTL pin is higher than 1 V, effective duration of the output voltage soft-start ramp can be estimated with the following formula: 4096 CTL [ V ] - 1V TSS [ ms ] = ------------------------------ ---------------------------------F OSC [ kHz ] 4V 5.4 PWM comparator / slope compensation In typical isolated operations, current is sensed on a sense resistor RS put between the source of the primary side MOS and the RTN pin. The PWM comparator produces the PWM duty cycle by comparing the RS ramp signal on CS with an error voltage derived from the error amplifier output. The error amplifier output voltage at the CTL pin is attenuated by a 4:1 resistor divider before it is presented to the PWM comparator input. The PWM duty cycle increases with the voltage at the CTL pin. The controller output duty cycle reduces to zero when the CTL pin voltage drops below approximately 1 V. For duty cycles greater than 50%, current mode control loops are subject to sub-harmonic oscillation. PM8801 fixes the maximum duty cycle at 80% and implements a slope compensation technique consisting of adding an additional fixed slope voltage ramp to the signal at the CS pin. This is achieved by injecting a 45 A sawtooth current into the current sense signal path on an integrated 2 k resistor. Additional slope compensation may be added by increasing the source impedance of the current sense signal with an external resistor between the CS pin and the source of the current sense signal. The net effect in this case is to increase the slope of the voltage ramp at the PWM comparator terminals. 5.5 Current limit The current sensed through the CS pin is compared to two fixed levels of 0.5 V and 0.7 V. The lower level is used to perform a cycle-by-cycle current limit, terminating the PWM pulse. If the overload persists for a duration longer than 4096 switching periods, the PWM is shut down for the same duration before beginning a new soft-start. At 250 kHz the allowed overcurrent duration is about 16 ms. 30/37 DocID018560 Rev 2 PM8801 PWM controller When a severe overcurrent occurs, like a short-circuit of an internal power component, and 0.7 V level is reached on CS, the gate driver is instantaneously shut down and a new softstart is performed after 4096 switching periods. In case of persistent severe overcurrent, the control logic tries 4 cycles of fast hiccup before completely shutting down the PWM controller. To restart the device, after removing the cause of the overcurrent, VDD must be reduced below the UVLO level. Figure 16. Overload (left) and short-circuit (right) behavior Ch1: CTL signal, Ch2: 5Vout, Ch3: I input 5.6 Thermal protection The PM8801 thermal protection limit is set to 160 C on the junction temperature and is always active. When this threshold is exceeded, the hot-swap MOSFET is opened and the PWM controller is switched off. When the junction temperature goes below about 130 C the converter will start automatically, without needing to recycle the input voltage. DocID018560 Rev 2 31/37 Auxiliary sources 6 PM8801 Auxiliary sources The majority of Powered Devices is designed to work with power from either a PoE network or auxiliary sources. Even though having both sources simultaneously connected is not the normal operating case, the presence of an auxiliary supply allows PDs to be used also when the PoE is not available or not sufficient. Different alternatives are available for connecting auxiliary sources to the PoE section of a PD device. Auxiliary sources can be connected prior to the hot-swap MOSFET, after the hotswap MOSFET or even at the output of the DC/DC converter. All the above-mentioned methods are available with the PM8801. Connection of the wall adapter prior to the internal hot-swap MOSFET has a limitation on the voltage of the adapter itself, since it is seen as an alternative of the PoE line and the embedded DC/DC section is activated only when its value is above the UVLO_R threshold. Default inrush and DC current limitation are considered in this case. Priority of one source over another cannot be guaranteed by design, since it depends on timings of insertion and the value of the PoE line with respect to the auxiliary source, for example, the PoE connection is already established, the auxiliary source cannot prevail unless its value is higher than the one from the PoE after the diode bridge. Both Figure 1 and Figure 2 show simplified application schematics where auxiliary sources are connected after the internal hot-swap MOSFET (VDD and RTN). This connection together with the resistor divider on the SA pin allows priority of the external source with respect to the PoE. Indeed, if the voltage of this pin is above the value of 1.20 V typ., the PM8801 will disable its PD interface section and enable only the DC/DC section. The internal hot-swap MOSFET will be opened. Depending on the value of the auxiliary source, the resistor divider must be dimensioned in order to have voltage on the SA pin above the threshold 1.20 V (see Table 6) but still below its maximum operative value of 3.3 V, as reported on Table 3. Figure 17. Smooth transition from POE to auxiliary source and vice-versa Ch1:SA, Ch2: VSS-RTN, Ch3: Iinput, Ch4: 5Vout The minimum operative voltage for auxiliary sources connected on the SA pin is 13 V, thus allowing the use of a 15 V typ 10% power adapter. 32/37 DocID018560 Rev 2 PM8801 Auxiliary sources The internal logic will enable operations of the pwm controller only if the input voltage is over the signature disable threshold (10.8 V typ, 10.3 - 11.3 V range). Note that inrush current in this case is not limited and an external solution must be found. The simplest solution is to put a low-value resistor in-series, but this lowers the converter's efficiency. A more efficient solution is the use of a MOSFET as the power switch, able to limit the current during the charging phase, and to add only a few m in-series during normal operation. No DC current limit is foreseen for rear connection, since the current will not be flowing through the hot-swap MOSFET. Cycle-by-cycle, overcurrent protection and thermal protection are instead always active, as well as when the voltage on SA pin is above the threshold 1.20 V. The T2P signal will remain high (de-asserted) if a rear auxiliary source is connected. If the T2P signal was asserted, when the the auxiliary source is connected, it will be turned off; its status is stored unless the input voltage drops. So if the PSE stays connected until the auxiliary source is removed, the T2P indication turns on again when the wall adapter is disconnected. The removal of the external auxiliary source such as a wall adapter usually is followed by a system reboot because the PSE needs some time to re-detect the PD. If a rear auxiliary connection (using SA pin) is foreseen in the converter design, it is suggested to move the 0.1 F capacitor (required by the IEEEE802.3at standard) from the input (VDD to VSS) to the internal hot-swap MOSFET (VSS to GND). Alternatively, split the 0.1 uF in two capacitors of 47 nF: one placed at the input terminal, the second one across the hot-swap MOSFET. DocID018560 Rev 2 33/37 Package mechanical data 7 PM8801 Package mechanical data In order to meet environmental requirements, ST offers these devices in different grades of ECOPACK(R) packages, depending on their level of environmental compliance. ECOPACK(R) specifications, grade definitions and product status are available at: www.st.com. ECOPACK(R) is an ST trademark. Table 9. TSSOP24 mechanical data mm Symbol Min Max A 1.20 A1 0.15 A2 0.80 b 0.19 0.30 c 0.09 0.20 D 7.70 1.00 1.05 D1 2.70 E 7.80 7.90 6.20 6.40 6.60 E1 4.30 4.40 4.50 E2 1.50 e L 0.65 0.45 L1 k 0.60 0.75 1.00 0 aaa 34/37 Typ 8 0.10 DocID018560 Rev 2 PM8801 Package mechanical data Figure 18. HTSSOP24 package dimensions 7100778_D DocID018560 Rev 2 35/37 Revision history 8 PM8801 Revision history Table 10. Document revision history Date Revision 10-Mar-2011 1 Initial release. 2 Document status promoted from preliminary data to production data. Modified title. Updated Table 4: Thermal data, Section 4: PD interface, Section 5: PWM controller, Section 6: Auxiliary sources and Section 7: Package mechanical data. Minor text changes. 29-Jul-2013 36/37 Changes DocID018560 Rev 2 PM8801 Please Read Carefully: Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries ("ST") reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST's terms and conditions of sale. Purchasers are solely responsible for the choice, selection and use of the ST products and services described herein, and ST assumes no liability whatsoever relating to the choice, selection or use of the ST products and services described herein. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. 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