43
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Encoders
Incremental encoders are sensors capable of generating signals
in response to rotary movement. In conjunction with mechanical
conversion devices, such as rack-and-pinions, measuring wheels or
spindles, incremental shaft encoders can also be used to measure
linear movement. The shaft encoder generates a signal for each
incremental change in position.
With the optical transformation, a line-coded disc made of metal,
plastic or glass and positioned on a rotary bearing interrupts the infra
red light ray emitted by gallium arsenid sender diode. The number of
lines determines the resolution, i.e. the measuring points within
a revolution. The interruptions of the light ray are sensed by the
receptor element and electronically processed. The information is then
made available as a rectangular signal at the encoder output.
Incremental Encoders
nFranking machines
nDoor closing devices for trains
nDesktop robots
nLens grinding machines
nPlotters
nTesting machines for optical
waveguides
nScattering machines
nTampon printing machines
nUltrasonic welding
nScrewing machines
nLabelling machines
nx/y indication
nAnalysis devices
nDrilling machines
nMixing machines
Examples for typical applications of incremental encoders:
Shaft Encoders 200144
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Encoders
Special features
Number of pulses
Technical Data - mechanical
Flange
Shaft diameter
Absolute max. shaft load radial/axial
Absolute max. speed
Torque
Protection class Housing/Bearing
General design
Operating temperature
Connection
Size
Weight
Technical data - electrical
Output
Supply voltage (SELV)
Max. intrinsic power consumption
Max. pulse frequency
Output load
Alarm output
Pulse shape
Pulse duty factor
Pulse width error
nsmall encoder for industrial applications
nlow power consumption
nhigh immunity to interference
ncable lengths up to 100 m
nsuitable for high pulse frequencies
nhigh level of protection
napplications, e.g.
CNC machine centers,
handling systems, motors,
medical technology, textile machinery
5 ... 1,500
S = synchro flange, R = round flange
5 mm
30 N/15 N (6.5/3.3 lbs)
10,000 RPM
≤0.2 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
Cable axial/radial
Ø 30 mm
60 g approx.
RS 422/push-pull
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull))
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
nsmall industrial encoder for high numbers
of pulses
nhigh operating safety
napplications, e.g.
CNC axles, machine tools,
robots, special machinery,
high-speed winding machines
5 ... 3,600
S = synchro flange, R = round flange
6 mm/6,35 mm
30 N/15 N (6.5/3.3 lbs)
10,000 RPM
≤0.3 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
Cable or connector axial/radial
Ø 36 mm
80 g approx.
RS 422/push-pull
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
Type RI 30 RI 36
Page 61 65
45
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Encoders
nuniversal industrial encoder
nup tp 40,000 steps with 10,000 pulses
nhigh signal accuracy
nprotection class up to IP 67
noperating temperature up to 100°C
nflexible due to many flange and
connector variants
nsuitable for high shock loads
napplications e.g.
machine tools, CNC axles,
packaging machinery, motors, drives,
injection moulding machines,
sawing machines, textile machinery
1 ... 10,000
S = synchro flange, K = clamping flange,
G, Q = square flange,
M = synchro clamping flange
6 mm/6.35 mm/7 mm/10 mm/9.52 mm/12 mm
Ø 12 mm - 180/140 N (39/30 lbs)
Ø 7 ... 10 mm - 160/107 N (35/24 lbs)
Ø 6 mm/6,35 mm - 110/60 N (24/13 lbs)
10,000 RPM
≤0.5 Ncm
65/64, 67/67
as per DIN VDE 0160, protection class III
RI 58-O: -10...+70 °C/RI 58-T: -25...+100 °C
Cable or connector axial/radial
Ø 58 mm, square flange = 63.5 mm / 80 mm
300 g approx.
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
nstainless steel encoder with high degree
of protection
nhigh corrosion resistance
nsuitable for use in food production
napplications e.g.
packaging machinery, filling plants,
washing systems, mixing machines
1 ... 10,000
Q = square flange
9.52 mm/10 mm
160/107 N (35/24 lbs)
10,000 RPM
≤0.5 Ncm
IP 67/67
as per DIN VDE 0160, protection class III
-10...+ 70 °C
Cable radial
Ø 58 mm, square flange = 63.5 mm
620 g approx.
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
RI 58 RI 59
68 76
nexplosion-proof according to class II
of EEX d IIC T6/T4
nhighest operating safety
napplications e.g.
lacquering lines, surface processing
machines, filling plants,
mixing machines, silo systems
1 ... 10,000
K = clamping flange
10 mm
160/107 N (35/24 lbs)
6,000 RPM (T6), 10,000 RPM (T4)
≤0.5 Ncm
IP 65/64
as per DIN VDE 0160, protection class III
-10...+ 40 °C (T6), -20...+60 °C (T4)
Cable axial
Ø 70 mm
1,400 g approx.
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
RX 70-TI
79
Shaft Encoders 200146
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Special features
Number of pulses
Technical Data - mechanical
Flange or shaft fixation
Shaft diameter
Absolute max. shaft load radial/axial
Absolute max. speed
Torque
Protection class Housing/Bearing
General design
Operating temperature
Connection
Size
Weight
Technical data - electrical
Output
Supply voltage (SELV)
Max. intrinsic power consumption
Max. pulse frequency
Output load
Alarm output
Pulse shape
Pulse duty factor
Pulse width error
Type
Page
nminiature industry encoder for high
numbers of pulses
nshort mounting depth
neasy mounting procedure
napplications, e.g.
motors, machine tools, packaging
machines, robots, automated
SMD equipment
5 ... 3,600
Clamping shaft (one side open) with front
clamping ring; spring plate as torque support
hollow shaft 4 mm/6 mm/8 mm/10 mm
misalignment radial ±0.15 mm,
misalignment axial ±0.5 mm
10,000 RPM
≤0.3 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
1.5 m cable* axial/radial
Ø 36 mm
ca. 80 g
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull))
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
Incremental Encoders - with hollow shaft
n
through hollow shaft
n
high accuracy due to integrated coupling
n
secure shaft mounting
n
applications e.g.
textile machinery, motors,
drives, copiers
1 ... 5,000
S = synchro flange
Hollow shaft 10 mm/12 mm
misalignment axial ± 0.4 mm
misalignment parallel 0.4 mm
misalignment angular 1°
3,000 RPM
≤2 Ncm
IP 64/64
as per DIN VDE 0160, protection class III
-10...+70 °C
cable radial
Ø 58 mm
210 g approx.
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
RI 36-H RI 58-H
82 84
47
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Encoders - with hollow shaft
ndirect mounting without coupling
nflexible hollow shaft concept up
to 14 mm
nthrough hollow shaft or as end shaft
(blind shaft)
nsimple installation with clamping
ring or fixing screws
nshort mounting depth of only 33 mm
noperating temperature up to 100 °C
(RI 58 TD)
napplications, e.g.
positioning drives, length measuring
machines, motors
1 ... 5,000
E= synchro flange with blind shaft
F, D, H = Synchro flange with clamping shaft
Hollow shaft 10 mm/12 mm/14 mm
6,000 RPM
≤1.7 Ncm
IP 65/64
as per DIN VDE 0160, protection class III
-10...+70 °C (Option: -25...+100 °C)
Cable or connector radial
Ø 58 mm
170 g approx.
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
nthrough hollow shaft
nshaft diameters 15 to 42 mm
nexternal diameter only 76 mm
nsimple installation with clamping ring
front or rear
noperating temperature up to 100 °C
napplications e.g.
motors, printing machines, elevators
1…10,000
D = clamping ring front (flange side)
H = clamping ring rear (cover side)
Hollow shaft 15…42 mm
6,000 RPM (depends on version)
3…10 Ncm (depends on version)
IP 50/40, Option: IP 65/64
as per DIN EN 61010, protection class III
-25...+100 °C
Cable radial
Ø 76 mm
320…580 g approx. (depends on version)
RS 422/push-pull/push-pull complementary
5 VDC/10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
60 mA (10 VDC)
300 kHz (RS 422)
200 kHz (push-pull)
RS 422: ± 30 mA
push-pull with short circuit protection:
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
RI 58-D RI 76 TD
Page 87 93
Special features
Number of pulses
Technical Data - mechanical
Flange or shaft fixation
Shaft diameter
Absolute max. speed
Torque
Protection class Housing/Bearing
General design
Operating temperature
Connection
Size
Weight
Technical data - electrical
Output
Supply voltage (SELV)
Max. intrinsic power consumption
Max. pulse frequency
Output load
Alarm output
Pulse shape
Pulse duty factor
Pulse width error
Type
Shaft Encoders 200148
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Encoders - Economy Types
Special features
Number of pulses
Technical Data - mechanical
Flange or shaft fixation
Shaft diameter
Absolute max. shaft load radial/axial
Absolute max. speed
Torque
Protection class Housing/Bearing
General design
Operating temperature
Connection
Size
Weight
Technical data - electrical
Output
Supply voltage (SELV)
Max. intrinsic power consumption
Max. pulse frequency
Output load
Alarm output
Pulse shape
Pulse duty factor
Pulse width error
neconomy encoder for small devices
nlong life due to ball bearings
nlow torque
napplication e.g.
laboratory devices, fitness machines,
crimping machines, tampon printing
machines, small grinding machines
5 ... 1,500
R = round flange
5 mm/6 mm
30 N/15 N (6.5/3.3 lbs)
6,000 RPM
≤0.05 Ncm
IP 50/40
as per DIN VDE 0160, protection class III
-10°...+60 °C
cable, radial/axial
Ø 30 mm
50 g approx.
push-pull
5 VDC or 10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC)
300 kHz (5 VDC)
200 kHz (10 ... 30 VDC)
push-pull with short circuit protection:
10 mA (5 VDC),
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
n
encoder for universal mounting due
to front or rear fixing
n
long life due to ball bearings
n
low torque
n
applications e.g.
small motors, laboratory devices,
labelling devices, plotters,
length measuring machinges
5 ... 1,024
Q = square flange
6 mm
30 N/15 N (6.5/3.3 lbs)
10,000 RPM
≤0.2 Ncm
IP 50/40
as per DIN VDE 0160, protection class III
-10°...+60 °C
cable radial
39 x 39 mm
60 g approx.
push-pull
5 VDC or 10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
300 kHz (5 V)
200 kHz (10 ... 30 V)
push-pull with short circuit protection:
10 mA (5 VDC),
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
Type RI 32 RI 38
Replacement
for RIS and
RI 31
Replacement
for RI 39
Page 96 98
49
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Encoders - Economy Types
neconomy encoder
nhigh mechanical life
napplications e.g.
small motors, graphic machines,
desktop robots, wood working machines
5 ... 3,600
R = round flange
6 mm
30 N/15 N (6.5/3.3 lbs)
10,000 RPM
≤0.2 Ncm
IP 50/40
as per DIN VDE 0160, protection class III
-10°...+70 °C
cable radial
Ø 40 mm
60 g approx.
push-pull
5 VDC or 10...30 VDC
40 mA (5 VDC), 30 mA (24 VDC),
300 kHz (5 VDC)
200 kHz (10 ... 30 VDC)
push-pull with short circuit protection:
10 mA (5 VDC),
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
neconomy encoder
nhigh protection IP 65
npush-pull or NPN-O.C.
napplications, e.g.
textile machinery
5 ... 1,024
R = round flange
6 mm
30 N/15 N (6.5/3.3 lbs)
10,000 RPM
≤1 Ncm
IP 65/64
as per DIN VDE 0160, protection class III
0°...+60 °C
cable axial
Ø 40 mm
approx. 75 g
push-pull/push-pull complementary/
NPN-O.C
5 VDC/10...30 VDC/10...24 VDC
40 mA (5 VDC), 30 mA (24 VDC),
300 kHz (5 V)
200 kHz (10 ... 30 V)
50 kHz (10...24 VDC)
NPN-O.C.:30 mA (10...24 VDC)
push-pull with short circuit protection
10 mA (5 VDC),
30 mA (10...30 VDC)
NPN-O.C. 5 mA
1 : 1
± max. 25° electrical
RI 41 RI 42
Replacement
for RIM
Page 100 102
Special features
Number of pulses
Technical Data - mechanical
Flange or shaft fixation
Shaft diameter
Absolute max. shaft load radial/axial
Absolute max. speed
Torque
Protection class Housing/Bearing
General design
Operating temperature
Connection
Size
Weight
Technical data - electrical
Output
Supply voltage (SELV)
Max. intrinsic power consumption
Max. pulse frequency
Output load
Alarm output
Pulse shape
Pulse duty factor
Pulse width error
Type
Shaft Encoders 200150
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
When applied as single- or two-channel
shaft encoders the dispensable output sig-
nals can be omitted.
SINGLE-CHANNEL
SHAFT ENCODERS
Measuring Signals
The resolution of a two-channel shaft
encoder can be doubled or quadrupled in the
subsequent circuitry. This enables the
resolution of a two-channel encoder with
All incremental HENGSTLER shaft encoders of
the new generation with OPTOASIC are
three-channel shaft encoders.
In principle, these are two-channel shaft
encoders which supply one pulse per revolu-
tion of the encoder on a third channel (N).
This pulse is needed for precise deter-mina-
tion of a reference position, for example. It is
These shaft encoders use two scanning
systems, and output the signal pulses gene-
rated on two output channels (A and B).
The output pulses from the two channels are
90° out of phase. A downstream logic circuit
can derive the encoder’s direction of rotation
Single-channel shaft encoders have only one
output channel (A). They are used wherever it
is not necessary to detect the direction of
EVALUATION
OUTPUT SIGNALS
HENGSTLER SHAFT ENCODERS
THREE-CHANNEL
SHAFT ENCODERS
TWO-CHANNEL
SHAFT ENCODERS
rotation, such as in adding or subtracting
counters or tachometers.
from this phase shift. Two-channel shaft
encoders are used wherever it is necessary to
detect the direction of rotation, such as in
up/down counters or positioning devices.
called the zero signal or reference signal.
Shaft encoders with a zero signal are used
very often in positioning systems.
The shaft encoders supply two squarewave
pulses offset by 90° A and B, and a reference
pulse N (zero signal) as well.
In order to suppress spurious pulses, certain
output circuits (RS 422 and push-pull) gene-
rate inverted signals (A, B, N), such as in
models RI 30, RI 36, RI 58, RI 58-H, RI 76-TD
and RI 58-D.
The measuring pitch is defined as the value
of the distance between two pulse edges of
A and B.
2,500 lines per rev. to be increased electroni-
cally to 5,000 or 10,000 pulses per revolu-
tion (see diagram below).
Phase
offset
Channel A
Channel B
Channel N
Reference pulse
(zero signal)
Shaft turning clockwise (cw)
seen from front of encoder
Measuring pitch
Single
evaluation
Double
evaluation
Quadruple
evaluation
Channel A
Channel B
Possible evaluation of two-/three-channel shaft encoders
51
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Maximum Speed, Protection Class
All encoders of the industrial types RI 30,
RI 36, RI 58, RI 58-H, RI 58-D, RX 70-I as
well as the absolute encoders RA 58, comply
with protection class IP 65 according to EN
60529 and IEC 529, unless otherwise stated.
These specifications are valid for the housing
and the cable output and also for plugged in
socket connectors.
The shaft input complies with protection
class IP 64. If however the encoder is moun-
ted vertically, there must be no standing
water present at the shaft input and the ball
bearings.
PROTECTION CLASS
SPEED The maximum permissible speed of a shaft
encoder is derived from:
• the mechanically permissible r.p.m,
• the minimum permissible pulse-edge
spacing of the square-wave output sig-
nals of the shaft encoder for the subse-
quent circuitry, which depends on the
tolerance of the phase offset,
• the functional speed, which is limited by
the pulse frequency.
The mechanically permissible r.p.m. is spe-
cified for each shaft encoder among the
mechanical characteristics.
In general, the control circuitry does not per-
mit less than a certain minimum edge spa-
cing between the square-wave output signal
pulses. The minimum pulse-edge spacing is
specified for each model of shaft encoder
among the electrical characteristics.
The functional speed of an encoder is obtai-
ned by the equation:
nmax =f
max · 103· 60 / Z
nmax = maximum functional speed [r.p.m.]
fmax = maximum pulse frequency of shaft
encoder, or input frequency of down-
stream circuitry [kHz]
z = number of pulses of shaft encoder
In case the standard protection class IP 64 is
not sufficient for the shaft input, e.g. with
vertical mounting of the encoder, the enco-
ders must be protected by additional laby-
rinth or pot-type seals. On request our enco-
ders are also available with protection class
IP 67 for the shaft input and for the housing.
Maximum permissible speed as a function of number of
pulses and signal frequency of shaft encoder
RPM
Number
of
pulses
Shaft Encoders 200152
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Examples of Flange Mounting
S = Synchro flange
Q = Square flange
Flange adapter Clamping flange
Mounting by fastening threads Mounting by angle bracket
FLANGE TYPE OVERVIEW
SHAFT ENCODERS
WITH CLAMPING FLANGE
The shaft encoders with a clamping flange can be installed in following ways:
• by means of various flange adapters (see “Accessories”),
• by means of the clamping flange itself,
• by means of the fastening threads provided on the face,
• by means of an angle bracket (see Accessories”).
The encoder housing is centered by means of the clamping flange.
K =Clamping flange
R = Round flange
53
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Examples of Flange Mounting
Mounting bell
Clamping eccentric
Angle bracket
Mounting by fastening threads
Mounting by fastening threads Angle bracket
SHAFT ENCODERS
WITH ROUND FLANGE
SHAFT ENCODERS
WITH SQUARE FLANGE
The shaft encoders with round flange can be installed in two ways:
• by means of the fastening threads provided on the face,
• by means of an angle bracket.
The encoder is centered by means of the centering collar on the flange.
The shaft encoders with square flange can be installed in two ways:
• by means of the fastening threads provided on the face,
• by means of an angle bracket.
The encoder is centered by means of the centering collar on the flange.
SHAFT ENCODERS
WITH SYNCHRO FLANGE
The shaft encoders with synchro flange can be installed in two ways:
• by means of the synchro flange and three clamping eccentrics (see “Accessories”),
• by means of the fastening threads provided on the face.
The encoder is centered by means of the centering collar on the flange.
Shaft Encoders 200154
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Examples of Flange Mounting
SHAFT ENCODERS
WITH HOLLOW SHAFT
(RI 58-H)
a) Mounting by screws
1 Hollow-shaft encoder
2 “B”-side of drive shaft
3 Fastening screws (M4)
b) Mounting by clamping eccentrics
1 Hollow-shaft encoder
2 “B”-side of drive shaft
3 Clamping eccentrics
4 Fastening screws
Mounting of version F, D (Clamping shaft)
1 Torque spring
2 Clamping ring with cross-recess screw
3 Straight pin
4 Actuating shaft
Mounting of version E (Blind shaft)
1 Torque spring
2 O-ring
3 Straight pin
4 Actuating shaft with threaded bore
5 M4-screw with spring washer
6 Cap
SHAFT ENCODERS WITH
SOLID SHAFT
Connection of solid-shaft encoders to the shaft is by means of a coupling.
The coupling compensates for axial movements and lack of alignment between the shaft
encoder and the drive shaft, thus preventing excessive bearing loads on the encoder shaft.
For further details please refer to heading “Accessories”.
SHAFT ENCODERS
WITH HOLLOW SHAFT
(RI 58-D/G)
55
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Output
RS 422
Code Letter R = RS 422 + Alarm 3) (with UB= 5/10...30 VDC)
T = RS 422 + Sense 4) (only with UB= 5 VDC)
Output signals shaft
turning clockwise (cw)
seen from front
of encoder
Delay times
at 1.5 m cable
≤100 ns ≤100 ns
Pulse shape
Pulse duty factor 1:1
Pulse width error 1) ± 25° electrical
Max. pulse frequency 300 kHz
Output voltage 0... + 5 VDC 2)
Output level H ≥2.5 VDC/L ≤0.5 VDC (TTL-level)
Output load max. ± 30 mA
Short circuit protection with UB= 5 VDC: only 1 channel at a time for max. 1 s
(standard RS 422-driver)
with UB= 10...30 VDC: short circuit proof for all channels
due to integrated controller
Pole protection of UB with UB= 5 VDC: no
with UB= 10...30 VDC: yes
OUTPUT CIRCUIT
TECHNICAL DATA
CABLE LENGTH depending on voltage and frequency (at 25°C) 1):
length RS 422
10 m 5 VDC, 300 kHz
50 m 5 VDC, 300 kHz
100 m 5 VDC, 300 kHz
Output Recommended input circuitry
Square wave pulses
(TTL) for channels A, B, N
and their inverted
signals A, B, N
1) Cable screen:
- not existing for RI 32, 38, 42
- connected to encoders housing for RI 30, 36, 58, 59, 76 and RX 70
1) distance from A to B is at least 0.45 µs (at 300 kHz) 3) Description - see Outputs-Alarm
2) also for UB = 10...30 VDC 4) Description - see Outputs-Sense
1) with respect to Hengstler own cables
Shaft Encoders 200156
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Output
Push-pull
Code Letter K = push-pull, 10 mA with UB= 5 VDC
or push-pull, 30 mA with UB= 10...30 VDC
D = push-pull, 30 mA with UB= 5 VDC
Output signals shaft
turning clockwise (cw)
seen from front
of encoder
Delay times
with 1.5 m Cable ≤250 ns ≤250 ns
Pulse shape
Pulse duty factor 1:1
Pulse width error 1) ± 25° electrical
Max. pulse frequency 300 kHz (see cable length)
Output voltage 0... + UB
Output level K K D
push-pull (10...30 V) push-pull (5 V) push-pull (5 V)
H ≥UB-3V H ≥2,5 V H ≥2,5 V
L ≤2 V L ≤0,5 V L ≤0,5 V
Output load max. ± 30 mA ± 10 mA ± 30 mA
Short circuit protection all channels all channels 1 channel 2)
Pole protection of UBwith UB= 5 VDC: output K yes, output D no
with UB= 10...30 VDC: yes
OUTPUT CIRCUIT
TECHNICAL DATA
1) Cable screen:
- not existing for RI 32, 38, 42
- RI 41, not connected to encoder housing
- connected to encoders housing for RI 30, 36, 58, 59, 76 and RX 70
Squarewave pulses
(TTL or HTL) for
channels A, B, N
CABLE LENGTH depending on voltage and frequency (at 25°C) 1):
length push-pull (K) push-pull (D) push-pull (K)
5 VDC, 10 mA 5 VDC, 30 mA 10...30 VDC, 30 mA
10 m 300 kHz 300 kHz 12 VDC, 200 kHz
24 VDC, 200 kHz
30 VDC, 200 kHz
50 m 300 kHz 12 VDC, 200 kHz
24 VDC, 200 kHz
30 VDC, 100 kHz
100 m 300 kHz 12 VDC, 200 kHz
24 VDC, 100 kHz
30 VDC, 50 kHz
Output Recommended input circuitry
1) Distance A to B min. 0.45 µs (at 300 kHz)
2) only 1 channel at a time for max. 1 s
1) with respect to Hengstler own cables
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ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Output
Push-pull complementary
Code Letter I = push-pull complementary (with UB= 10...30 V)
Output signals shaft
turning clockwise (cw)
seen from front
of encoder
Delay times
at 1.5 m cable
≤250 ns ≤250 ns
Pulse shape
Pulse duty factor 1:1
Pulse width error 1) ± 25° electrical
Max. pulse frequency 200 kHz (see cable length)
Output voltage 0... + UB
Output level H ≥UB -3 V/L ≤2 V
Output load max. ± 30 mA
Short circuit protection short circuit proof for all channels
due to integrated controller
Pole protection of UB: yes
output Recommended input circuitry
depending on voltage and frequency (at 25°C) 1):
length push-pull complementary
10 m 12 VDC, 200 kHz
24 VDC, 200 kHz
30 VDC, 200 kHz
50 m 12 VDC, 200 kHz
24 VDC, 50 kHz
30 VDC, 25 kHz
100 m 12 VDC, 150 kHz
24 VDC, 25 kHz
30 VDC, 12 kHz
TECHNICAL DATA
CABLE LENGTH
1) Cable screen connected with encoder housing
Square wave pulses
(HTL) for channels A, B, N
and their inverted
signals A, B, N
1) distance from A to B is at least 0.7 µs (at 200 kHz)
1) with respect to Hengstler own cables
Shaft Encoders 200158
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Encoder
Output
Alarm
The rotary encoders are equipped with an electronic monitoring system which reports
malfunctions via a separate alarm output.
The alarm output can be used for selecting an optical display (LED; for circuit, see above) or
the control system (SPC or similar).
Moreover, the alarm outputs of several encoders can be interconnected to a common
“systems alarm” by means of a parallel connection. The following malfunctions are indicated:
Category I Category II Category III
- damaged disks - overtemperature - voltage range
1 VDC < U < 4 VDC
- defective LED - overload (e. g. - voltage drop on the
due to short circuit) supply lines
- contamination
Output NPN - open collector
Output load max. 5 mA/24 V at UB= 5 VDC
5mA/32 V at UB= 10...30 VDC
Output Level Output active (failure condition): L ≤0.7 VDC
Output inactive: highohmic (if necessary: get H-level by
an external pull-up resistor)
Malfunction indication time ≥20 ms
OUTPUT CIRCUIT
TECHNICAL DATA
FUNCTION
Category I malfunctions cannot be corrected; the encoder must be replaced.
Category II malfunctions are detected by means of a thermal monitoring unit in the electronic
system. The alarm message is cleared after the cause of temperature increase has been
removed.
Category III malfunctions indicate insufficient supply voltage. Also included in this category
are transients in the supply voltage, e.g. due to electrostatic discharge, which may distort the
output signals.
This is corrected by
- readjustment to the correct voltage
- eliminating the cause of disturbance, i.e. by careful arrangement of the cables.
59
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Encoder power pack
Sense-
input
Output
Sense at RS 422 (T)
1) Voltage drop due to long cable lengths
2) Automatic readjustment of the output voltage
(only for power packs with sense input)
The sense cables enable the measuring of the actual sensor voltage (no corruption due to vol-
tage drop resulting from supply current and cable resistance).
Due to the voltage drop in the cables and the voltage supply, the encoder input voltage Uin is
less than the power pack output voltage Uout.
The present input voltage Uin is now output to the Sense VCC and Sense GND cables and
returns as data to the power pack.
The input resistance Rion the power pack should amount to at least 22 MOhm so that no vol-
tage drop occurs on these cables.
In case of power packs with sense input, it is now possible to readjust the output voltage Uout
automatically.
OUTPUT CIRCUIT
FUNCTION
Shaft Encoders 200160
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Code Table
for Incremental Shaft Encoders
1) CONIN, BINDER, MIL and KPT indicate the connectors with pins on the encoder housing
2) only for connection of TPE cable (E, F)
3) only with connection cable (A, B, E, F) and differing from standard (1.5 m resp. 1.0 m + plug)
special lengths for larger quantities on request.
4) e.g. RI 76 see section RI 76
Example: RI 58-H/5000ES.37KB-D0
Type: RI 58-H
Number of pulses: 5,000
E: Supply voltage: 10...30 VDC=
S: Type of flange: Synchro flange
3: Protection class: IP 64
7: Shaft diameter: 12 mm
K: Output circuit: push-pull short circuit proof + Alarm
B: Type of connection: PVC cabel, radial
D0: Cable length: 3.0 m
Type
RI 30, 32, 36, 38, 41, 42, 58, 59,
RX 70, RI 76 4)
Protection class 1 IP 40 (housing IP 50) 7 IP 67 (housing IP 67)
3 IP 64 (housing IP 64) X special version
4 IP 64 (housing IP 65)
Number of pulses
Supply voltage
A 5 VDC
E 10 …30 VDC
Type of flange
A synchro flange adapter
C square flange adapter; 58 x 58 mm
D synchro flange with continuous shaft, front clamping ring
E synchro flange with blind shaft
F synchro flange with clamping shaft
G square flange adapter; 80 x 80 mm
H synchro flange with continuous shaft, rear clamping ring
K clamping flange (M3 fastening thread)
L clamping flange (M4 fastening thread)
M synchro clamping flange; Ø 63.5 mm
Q square flange; 63.5 x 63.5 mm
R round flange
S synchro flange
X special version
Version
D direct hollow shaft
H hollow shaft with integrated coupling
O standard
T high temperature
I incremental (only for RX 70)
Output D push-pull 5 V DC=, 30 mA
I push-pull, complementary + Alarm
K push-pull, short circuit proof + Alarm
R RS 422 + Alarm
T RS 422 + Sense
X special version
Connection
A PVC cable, axial
B PVC cable, radial
C CONIN 1) 12 pole, axial, clockwise
D CONIN 1) 12 pole, radial, clockwise
E TPE cable, axial
F TPE cable, radial
G CONIN 1) 12 pole, axial, counter clockwise
H CONIN 1) 12 pole, radial, counter clockwise
J BINDER 1) – 6 pole radial
K MIL 1) – 10 pole radial
L MIL 1) 7 pole, radial
M MIL 1) 6 pole, axial
N BINDER 1) 6 pole, axial
O MIL 1) 10 pole, axial
P MIL 1) 7 pole, axial
Q MIL 1) 6 pole, radial
R MIL 1) 10 pole, US axial
T MIL 1) 10 pole, US radial
1 KPT 1) 12-8P, axial
2 KPT 1) 12-8P, radial
X special version
-/.- -
Cable length 3) (unnecessary for standard: 1.5 m)
D
Ø
= 3 m
F
Ø
= 5 m
K
Ø
= 10 m
Connector
2)
(unnecessary for standard: cable with tinned lead)
A Souriau coupling, socket
B VDW connector, right-turning, pins
C CONIN connector, right-turning, pins
D CONIN coupling, left-turning, pins
E VDW coupling, left-turning, pins
S special version
Shaft 0 4 mm
1 6 mm
2 10 mm
3 7 mm
4 5 mm
5 6,35 mm
6 9,52 mm
7 12 mm
8 6 x 19,5 mm
9 14 mm
A = 10 mm x 25 mm
B = 9,52 mm x 25 mm
C = 8 mm
D = 15 mm
X special version
61
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RI 30
nMiniature encoder for industrial use
nLow current consumption
nHigh noise interference immunity
nCable lengths of up to 100 m
nSuitable for high pulse frequencies
nHigh protection class
nApplication e.g.:
CNC machines, manipulators, motors,
medical technology, textile machines
NUMBER OF PULSES
TECHNICAL DATA
mechanical
5 / 10 / 20 / 25 / 30 / 50 / 60 / 100 / 120 / 128 / 200 / 250 / 256 / 288 / 300 / 360 / 400 / 500
/ 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500
Other numbers of pulses available on request
Shaft diameter 5 mm
Absolute max. shaft load radial 30 N / axial 15 N (6.5/3.3 Ibs)
Absolute maximum speed max. 10,000 RPM
Torque ≤0.2 Ncm
Moment of inertia ca. 0.8 gcm2
Protection class (EN 60529) Housing IP 64, bearings IP 64
Operating temperature –10 … +70 °C
Storage temperature –25 … +85 °C
Vibration performance 100 m/s2(10 … 2000 Hz)
Shock resistance 1,000 m/s2(6 ms)
Type of connection 1.5 m cable radial/axial 1), connector axial
Housing aluminium
Flange S = synchro flange, R = round flange
Weight 60 g approx.
Bearing life 1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109revolutions (typ.) at 75 % of full rated shaft load
1 x 108revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
TECHNICAL DATA
electrical General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 (R, T): 5 VDC ± 10 %
(SELV) with push-pull (K): 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R) A, B, N, A, B, N, Alarm
Output versions 2) RS 422 (T) A, B, N, A, B, N, Sense
push-pull (K) A, B, N, Alarm
1) Other cable length on request
1) Pole protection
2) Output description and technical data see section „Output“.
Shaft Encoders 200162
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 30
Synchro flange, cable
Round flange, cable
DIMENSIONED DRAWINGS
(Dimensions in mm)
R for alternating bending > 100 mm
R for permanent bending > 40 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
63
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Synchro flange, BINDER
Round flange, BINDER
Incremental Shaft Encoders
Industrial types
Type RI 30
Shaft Encoders 200164
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 30
Description (push-pull) Pin
10 … 30 VDC 1
Channel A 2
Channel N 3
Channel B 4
Alarm 5
GND 6
Description (push-pull) Description (RS 422) Lead Ø mm2Colour
10 … 30 VDC 5 VDC 0.5 red
Sense VCC 0.14 yellow/red
Channel A Channel A 0.14 white
Channel A 0.14 white/brown
Channel B Channel B 0.14 green
Channel B 0.14 green/brown
Channel N Channel N 0.14 yellow
Channel N 0.14 yellow/brown
GND GND 0.5 black
Alarm Alarm/Sense GND 1) 0.14 yellow/black
screen 2) screen 2) screen2)
RI30–/·430
CONNECTOR 6 POLE (BINDER)
CONNECTION DIAGRAM
cable
ORDERING DATA
Type of
connection
Acable axial
Bcable radial
NBINDER 1)
6 pole, axial
(only
push-pull)
Output
TRS 422 + Sense
Kpush-pull
short circuit proof
RRS 422 + Alarm
Protection class
3IP 64
Number of pulses
5 … 1,500
O standard Supply
voltage
A 5 VDC
E 10 … 30 VDC (only with push-pull)
Type of flange
S synchro flange
Rround flange
Shaft
diameter
45mm
1) depending on ordering code
2) connected to housing
1) encoder connector with pins
65
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RI 36
TECHNICAL DATA
electrical
NUMBER OF PULSES
TECHNICAL DATA
mechanical
5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500 / 2,000 / 2,048 / 2,500 / 3,000
/ 3,600
Other numbers of pulses available on request
Shaft diameter 6 mm / 6,35 mm
Absolute max. shaft load radial 30 N / axial 15 N (6.5/3.3 Ibs)
Absolute maximum speed max. 10,000 RPM
Torque ≤0.3 Ncm
Moment of inertia ca. 2.8 gcm2
Protection class (EN 60529) Housing IP 64, bearings IP 64
Operating temperature –10 … +70 °C
Storage temperature –25 … +85 °C
Vibration performance 100 m/s2(10 … 2,000 Hz)
Shock resistance 1,000 m/s2(6 ms)
Type of connection 1.5 m cable or connector, axial or radial 1)
Housing aluminium
Flange S = synchro flange, R = round flange
Wight 80 g approx.
Bearing life 1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109revolutions (typ.) at 75 % of full rated shaft load
1 x 108revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
nMiniature industry standard encoder for high numbers of pulses
nHigh reliability
nApplication e.g.:
- CNC axles
- Machine tools
- Robots
- Special purpose machines
- High-speed winding machines
General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 (R, T): 5 VDC ± 10 %
(SELV) with push-pull (K, I): 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output versions 2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
1) Other cable length on request
1) Pole protection
2) Output description and technical data see section „output“.
Shaft Encoders 200166
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 36
Synchro flange
CONNECTOR 6 POLE (BINDER) Description (push-pull) Pin
10 … 30 VDC 1
Channel A 2
Channel N 3
Channel B 4
Alarm 5
GND 6
DIMENSIONED DRAWINGS
Dimensions in mm
Round flange
R for alternating bending > 100 mm
R for permanent bending > 40 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
67
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RI 36
Cable PVC Lead Output
(A, B) Ø RS 422 push-pull push-pull
Colour mm2(R, T) (K) complementary (I)
red 0.5 5 VDC= 10…30 VDC= 10…30 VDC=
yellow/red 0.14 Sense VCC Sense VCC
white 0.14 Channel A Channel A Channel A
white/brown 0.14 Channel A Channel A
green 0.14 Channel B Channel B Channel B
green/brown 0.14 Channel B Channel B
yellow 0.14 Channel N Channel N Channel N
yellow/brown 0.14 Channel N Channel N
black 0.5 GND GND GND
yellow/black 0.14 Alarm/Sense GND 1) Alarm Alarm
Screen 2) Screen 2) Screen 2) Screen 2)
CONNECTION DIAGRAM
ORDERING DATA
Type of
connection
Acable axial
Bcable radial
NBINDER 1),
6 pole, axial
(only
push-pull)
JBINDER*,
6 pole, radial
(only
push-pull)
RI36–/·30
Ostandard Supply
voltage
A5 VDC
E10 … 30 VDC (only push-pull)
Type of flange
Ssynchro flange
Rround flange
Shaft
diameter
16 mm
56.35 mm
Number of pulses
5 … 3,600
Protection class
3IP 64
Output
TRS 422 + Sense
Kpush-pull
short circuit proof
RRS 422 + Alarm
Ipush-pull
complementary
1) depending on ordering code
2) connected to housing
1) encoder connector with pins
Shaft Encoders 200168
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 58
nUniversal industry standard encoder
nUp to 40,000 steps with 10,000 pulses
nHigh signal accuracy
nProtection class up to IP 67
nOperating temperature up to 100 °C (RI 58-T)
nFlexible due to many flange and configuration variants
nSuitable for high shock ratings
nApplication e.g.: Machine tools, CNC axles, packing machines, motors/drives, injection
moulding machines, sawing machines, textile machines
nFor EX version, see RX 70-l
TECHNICAL DATA
mechanical
Synchro flange
Clamping flange
RI 58-O
RI 58-T
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 40 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 /
120 / 125 / 127 / 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 /
350 / 356 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 635 / 720 / 750 / 889 / 900 /
942 / 1,000 / 1,024 / 1,125 / 1,200 / 1,250 / 1,270 / 1,500 / 1,600 / 1,800 / 1,885 / 1,979 /
2,000 / 2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,750 / 3,925 / 3,958 / 3,968 /
4,000 /
4,096 / 4,445 / 4,800 / 5,000 / 5,400 / 6,000 / 6,875 / 7,200 / 7,680 / 7,854 / 8,000 /
8,192 / 9,000 / 10,000
other numbers of pulses available on request.
(high temperature): as above, but only for the range from 4 … 2,500 pulses
other numbers of pulses available on request.
Shaft diameter 6 mm/6.35 mm/7 mm/12 mm/10 mm/9.52 mm
Absolute max. shaft load Ø 12 mm 180/140 N (39/30 Ibs)
radial / axial Ø 7…10 mm 160/107 N (35/24 Ibs)
Ø 6 mm/6.35 mm 110/60 N (24/13 Ibs)
Absolute maximum speed 10,000 RPM
Torque ≤0.5 Ncm (IP 65), ≤1 Ncm (IP 67)
Moment of inertia synchro flange 14 gcm2approx.
clamping flange 20 gcm2approx.
Protection class (EN 60529) Housing IP 65, bearings IP 64
Housing IP 67, bearings IP 67
Operating temperature RI 58-O: –10 … +70 °C; RI 58-T: -25 … +100 °C
Storage temperature RI 58-O: –25 … +85 °C; RI 58-T: -25 … +100 °C
Vibration proof (IEC 68-2-6) 100 m/s2(10 … 2000 Hz)
Shock resistance (IEC 68-2-27) 1,000 m/s2(6 ms)
Type of connection 1.5 m cable 1) or connector, axial or radial
Housing aluminium Ø 58 mm
Flange S = synchro flange, K = clamping flange,
G, Q = square flange, M = synchro clamping flange
Weight 360 g approx.
Bearing life 1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109revolutions (typ.) at 75 % of full rated shaft load
1 x 108revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with
a 13 lb radial load (10 mm or 9.52 mm shaft)
NUMBER OF PULSES
1) Other cable lengths on request
69
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RI 58
cable PVC Output
(A, B) RS 422 push-pull push-pull
Colour (R, T) (K) complementary (I)
red 5/10…30 VDC= 10…30 VDC= 10…30 VDC=
yellow/red Sense VCC Sense VCC
white Channel A Channel A Channel A
white/brown Channel A Channel A
green Channel B Channel B Channel B
green/brown Channel B Channel B
yellow Channel N Channel N Channel N
yellow/brown Channel N Channel N
black GND GND GND
yellow/black Alarm/Sense GND 1) Alarm Alarm
Screen 2) Screen 2) Screen 2) Screen 2)
CONNECTION DIAGRAM
CABLE PVC
CONNECTION DIAGRAM
CABLE TPE cable TPE Output
(E, F) RS 422 push-pull push-pull
Colour (R, T) (K) complementary (I)
brown/green 5/10…30 VDC= 10…30 VDC= 10…30 VDC=
blue Sense VCC Sense VCC
brown Channel A Channel A Channel A
green Channel A Channel A
grey Channel B Channel B Channel B
pink Channel B Channel B
red Channel N Channel N Channel N
black Channel N Channel N
white/green GND GND GND
violet (white) 1) Alarm/Sense GND 2) Alarm Alarm
Screen 3) Screen 3) Screen 3) Screen 3)
TECHNICAL DATA
electrical General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 + Sense (T): 5 VDC ± 10 %
(SELV) with RS 422 + Alarm (R): 5 VDC ± 10 % oder 10 ... 30 VDC 1)
with push-pull (K, I): 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output versions 2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
1) Pole protection with supply voltage 10…30 VDC
2) Output description and technical data see section „output“.
1) depending on ordering code
2) connected to housing
1) white for RS 422 + Sense (T)
2) depending on ordering code
3) connected to housing
Shaft Encoders 200170
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 58
Pin RS 422/Push-pull complementary Push-pull RS 422/Push-pull complementary
Euro-pinout (0 and K) US-pinout
(connection codes 0 and K) (R and T)
1/A Channel A Channel A Channel A
2/B Channel B Channel B Channel B
3/C Channel N Channel N Channel N
4/D 5/10…30 VDC = 10…30 VDC = 5/10…30 VDC =
5/E Alarm Alarm Alarm
6/F GND GND GND
7/G Channel A Screen Screen
8/H Channel B N.C. Channel A
9/I Channel N N.C. Channel B
10/J Screen Screen Channel N
CONNECTOR 10 POLE (MIL)
CONNECTOR 6 POLE (BINDER) Description (push-pull) Pin
10 … 30 VDC 1
Channel A 2
Channel N 3
Channel B 4
Alarm 5
GND 6
Pin RS 422 + RS 422 + push-pull push-pull
Sense (T) Alarm (R) (K) complementary (I)
1 Channel B Channel B N.C. Channel B
2 Sense VCC Sense VCC N.C. Sense VCC
3 Channel N Channel N Channel N Channel N
4 Channel N Channel N N.C. Channel N
5 Channel A Channel A Channel A Channel A
6 Channel A Channel A N.C. Channel A
7 N.C. Alarm Alarm Alarm
8 Channel B Channel B Channel B Channel B
9 N.C. 1) N.C. 1) N.C. 1) N.C. 1)
10 GND GND GND GND
11 Sense GND N.C. N.C. N.C.
12 5 VDC = 5/10…30 VDC= 10…30 VDC= 10…30 VDC=
CONNECTOR 12 POLE (CONIN)
Pin-assignment
connector counter
clockwise (ccw)
connector
clockwise (cw)
1) Screen for cable with CONIN connector
MIL 6 pole MIL 7 pole
Pin Push-pull Push-pull
1/A 10…30 VDC Channel A
2/B Channel A Channel B
3/C Channel B Channel N
4/D Channel N 10…30 VDC =
5/E GND Alarm
6/F Screen GND
7/G - Screen
CONNECTOR 6/7 POLE (MIL)
71
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Dimensions in mm
Dimensions in mm
DIMENSIONED DRAWINGS
Type Connection Output 1) axial L1radial L2
Synchro flange, 58 mm cable R (with UB= 5 V), T, K, I 51.5 41.5
R (with UB= 10...30 V) 56 56
connector R (with UB= 5 V), T, K, I 57.5 51.5
R (with UB= 10...30 V) 57.5 56
Clamping flange, 58 mm cable R (with UB= 5 V), T, K, I 45.5 35.5
R (with UB= 10...30 V) 50 50
connector R (with UB= 5 V), T, K, I 51.5 45.5
R (with UB= 10...30 V) 51.5 50
DIMENSIONS
Synchro flange, 58 mm
Connecting cable axial/radial
Connector 12 pole, axial/radial
Clamping flange, 58 mm
Connecting cable axial/radial
Connector 12 pole, axial, radial
Type RI 58
1) R = RS 422 + Alarm, T = RS 422 + Sense, K = push-pull, I = push-pull complementary
R for alternating bending > 100 mm
R for permanent bending > 40 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Shaft Encoders 200172
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 58
Dimensions in mm
DIMENSIONED DRAWINGS
Square flange, 80 x 80 mm
Square flange 63.5 x 63.5 mm
Dimensions in mm; *L1, L2 see clamping flange
Dimensions in mm
Synchro clamping
flange, 63.5 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
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ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
STANDARD VERSIONS
Guide for selection of RI 58-O
Type RI 58
Shaft Encoders 200174
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 58
Supply
Output
Connection
R*= MIL 10 pole, US axial
C= Conin, axial, clockwise
D= Conin, radial, clockwise
E= cable TPE, axial
F= cable TPE, radial
G= Conin, axial, counter clockwise
H= Conin, radial, counter clockwise
C= Conin, axial, clockwise
D= Conin, radial, clockwise
E= cable TPE, axial
F= cable TPE, radial
G= Conin, axial, counter clockwise
H= Conin, radial, counter clockwise
K*= MIL 10 pole, radial
O*= MIL 10 pole, axial
T*= MIL 10 pole, US radial
* not for IP67
** other flange versions can be realized by combination of clamping flange + flange adapter (see Accessories)
e.g. RI58 with synchro flange and 10 mm-shaft: version clamping flange with 10 mm-shaft + synchro flange adapter (1 522 328)
voltage
K=clamping flange S=synchro flange M=syn. clamping fl. G=square flangeQ=square flange
Version
Number
of pulses
Type of
flange **
Protection class
Housing/Bearings
Shaft
RI58 - T
4 ... 2,500
Ø 58 Ø 58 Ø 63,5 80 x 8063,5 x 63,5
4=IP 65/64
7=IP 67/67
4=IP 65/64
7=IP 67/67
4=IP 65/64
7=IP 67/67
4=IP 65/64
7=IP 67/67
1=IP 50/40
4=IP 65/64
6=9,52 mm
2=10 mm
7*=12 mm
1=6 mm
5=6,35 mm
6=9,52 mm 6=9,52 mm
2=10 mm
3=7 mm3*=7 mm
A=5 V DC E=10 ... 30 V DC
R=RS 422+Alarm T=RS 422+Sense K=push-pull
C= Conin, axial, clockwise
D= Conin, radial, clockwise
E= cable TPE, axial
F= cable TPE, radial
G= Conin, axial, counter clockwise
H= Conin, radial, counter clockwise
K*= MIL 10 pole, radial
O*= MIL 10 pole, axial
J= Binder 6 pole, radial
N= Binder 6 pole, axial
Further versions on request
STANDARD VERSIONS
Guide for selection of RI 58-T
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ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RI 58
Extension cables
(TPE)
12-pin plug (socket) on one end clockwise (C, D) counter clockwise (G, H)
Ordering code Ordering code
L = 3 m 1 522 348 1 522 394
L = 5 m 1 522 349 1 522 395
L = 10 m 1 522 350 1 522 396
TPE-cable (not made up with connectors) 3 280 112 + state required length
For more detailed specifications and other accessories see ”Accessories”
RI58–/·
Clamping eccentric
(set of three)
Ordering code 0 070 655
Spring washer coupling
hole 6/6 mm
Ordering code 3 520 081
hole 10/10 mm
Ordering code 3 520 088
Cable plug connector
for connector (CONIN), clockwise
(type of connection C, D)
Ordering code 3 539 202
for connector (CONIN), counter
clockwise (type of connection G, H)
Ordering code 3 539 229
Mounting spanner
for CONIN connectors
Ordering code 3 539 343
ORDERING DATA
Please check „selection guide”
on previous pages as not all
combinations are possible!
ACCESSORIES
Ostandard
Thigh temperature
Supply
voltage
A5 VDC
E10 … 30 VDC
Type of flange
Ssynchro flange
Kclamping flange
Gsquare flange 80 x 80
Qsquare flange 63.5 x 63.5
Msynchro clamping flange
Shaft diameter
16 mm
210 mm
37 mm
56.35 mm
69.52 mm
712 mm
Number of pulses
RI58-O: 1 … 10,000
RI58-T: 4 … 2,500
Protection
class
4IP 64
7IP 67
Output
TRS 422 + Sense
Kpush-pull, short circuit proof
Ipush-pull complementary
RRS 422+Alarm
Type of connection
APVC-cable axial 2)
BPVC-cable radial
CCONIN 1), axial clockwise
DCONIN 1), radial clockwise
ETPE-cable axial
FTPE-cable radial
GCONIN 1), axial counter clockwise
HCONIN 1), radial counter clockwise
JBINDER 1) 6 pole, radial
NBINDER 1) 6 pole, axial
OMIL MS 1), 10 pole, axial
KMIL MS 1), 10 pole, radial
LMIL 1) 7 pole, radial
PMIL 7 pole, axial
MMIL 6 pole, axial
QMIL 6 pole, radial
RMIL 10 pole, U.S. axial 3)
TMIL 10 pole, U.S. radial 3)
1KPT 12-8 P, axial
2KPT 12-8 P, radial
1) encoder connector with pins 3) U.S. pinout
2) European pinout
Shaft Encoders 200176
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 59
Stainless Steel
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 40 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 /
120 / 125 / 127 / 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314
/ 350 / 356 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 635 / 720 / 750 / 889 / 900
/ 942 / 1,000 / 1,024 / 1,125 / 1,200 / 1,250 / 1,270 / 1,500 / 1,600 / 1,800 / 1,885 / 1,979 /
2,000 / 2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,750 / 3,925 / 3,958 / 3,968 /
4,000 / 4,096 / 4,445 / 4,800 / 5,000 / 5,400 / 6,000 / 6,875 / 7,200 / 7,680 / 7,854 / 8,000 /
8,192 / 9,000 / 10,000
Other numbers of pulses available on request.
Shaft diameter 9.52 mm/10 mm
Absolute max. shaft load radial 160 N / axial 107 N (35/24 Ibs)
Absolute maximum speed 10,000 RPM
Torque ≤1 Ncm
Moment of inertia ca. 20 gcm2
Protection class (EN 60529) Housing IP 67, bearings IP 67
Operating temperature –10 … +70 °C
Storage temperature –25 … +85 °C
Vibration proof (IEC 68-2-6) 100 m/s2(10 … 2000 Hz)
Shock resistance (IEC 68-2-27) 1,000 m/s2(6 ms)
Type of connection 1.5 m cable 1) radial or axial
Housing stainless steel Ø 58 mm
Flange Q= square flange 63.5 x 63.5 mm
Weight approx. 620 g
Bearing life 1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109revolutions (typ.) at 75 % of full rated shaft load
1 x 108revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with
a 13 lb radial load
NUMBER OF PULSES
TECHNICAL DATA
mechanical
nStainless steel encoder with high protection class
nHigh corrosion resistance
nUse in the area of food production or if sea-water proof is required
nApplication e.g.:
- packing machines
- bottling machines
- washing plants
- mixers
- cranes
- hoists
- marine outfitters
1) Other cable length on request
77
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RI 59
TECHNICAL DATA
electrical General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 + Sense (T): 5 VDC ± 10 %
(SELV) with RS 422 + Alarm (R): 5 VDC ± 10 % or 10 ... 30 VDC 1)
with push-pull (K, I): 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output versions 2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
DIMENSIONED DRAWING
1) Pole protection with supply voltage 10 ... 30 VDC
2) Output description and technical data see section „output“
Dimensions in mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Shaft Encoders 200178
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RI 59
Connection cable Output
Colour Lead Ø mm2RS 422 push-pull
T and R K and I
red 0.5 mm25/10…30 VDC 10 … 30 VDC
red/yellow 0.14 mm2Sense VCC Sense VCC
white 0.14 mm2Channel A Channel A
white/brown 0.14 mm2Channel A Channel A 1)
green 0.14 mm2Channel B Channel B
green/brown 0.14 mm2Channel B Channel B 1)
yellow 0.14 mm2Channel N Channel N
yellow/brown 0.14 mm2Channel N Channel N 1)
black 0.5 mm2GND GND
black/yellow 0.14 mm2Alarm/Sense GND 2) Alarm
screen 3) screen 3) screen 3)
CONNECTION DIAGRAM
ORDERING DATA
/·
Q 70
–
RI59
OStandard Type of flange
Qsquare flange 63.5 x 63.5
Shaft diameter
A10 mm x 25
B9.52 mm x 25
Number of pulses
1 … 10,000
Protection
7IP 67
Output
TRS 422 + Sense
Kpush-pull
push-pull short
circuit proof
Ipush-pull
complementary
RRS 422 + Alarm
Connection
APVC-cable axial
BPVC-cable radial
Supply voltage
A5 VDC
E 10 … 30 VDC
1) only push-pull complementary (I)
2) depending on ordering code
3) connected to housing
79
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RX 70 TI
EX
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 40 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 / 120
/ 125 / 127 / 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 / 350 /
356 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 635 / 720 / 750 / 889 / 900 / 942 /
1,000 / 1,024 / 1,125 / 1,200 / 1,250 / 1,270 / 1,500 / 1,600 / 1,800 / 1,885 / 1,979 / 2,000 /
2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,750 / 3,925 / 3,958 / 3,968 / 4,000 /
4,096 / 4,445 / 4,800 / 5,000 / 5,400 / 6,000 / 6,875 / 7,200 / 7,680 / 7,854 / 8,000 / 8,192 /
9,000 / 10,000
Other numbers of pulses available on request.
NUMBER OF PULSES
nEncoder for explosion-protection type II
nTop reliability
nApplication e.g.:
- enamelling production lines
- finishing machines
- bottling machines
- mixers
- silo works
nFor absolute EX encoders, see
"Absolute Encoders Type RX 70-TS, TM, TP"
EX-CLASSIFICATION Hengstler EXPLOSION-PROOF shaft encoders are classified according to EEx d IIC T6/T4
(according to EN 50014 and EN 50018)
Certificate of conformity: BVS 95.D.2027
Symbol designating equipment
built in compliance with European Norms
Flange protection
Explosion group II
(all areas except for fire-damp mining areas)
Temperature class
T6 = Highest permissible surface temperature: 85° C 1)
T4 = Highest permissible surface temperature: 130° C 2)
1) EEx d llC T6: max. speed = 6,000 RPM
2) EEx d llC T4: max. speed = 10,000 RPM
EEx d IIC T6/T4
Shaft Encoders 200180
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Industrial types
Type RX 70 TI
EX
TECHNICAL DATA
electrical General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 + Sense (T): 5 VDC ± 10 %
(SELV) with RS 422 + Alarm (R): 5 VDC ± 10 % oder 10 ... 30 VDC 1)
with push-pull (K, I): 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output versions 2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
DIMENSIONED DRAWING
Shaft diameter 10 mm
Absolute max. shaft load radial 160 N / axial107 N (35/24 Ibs)
Absolute maximum speed 10,000 RPM (EEx d IIC T4)
6,000 RPM (EEx d IIC T6)
Torque ≤1 Ncm
Moment of inertia ca. 20 gcm2
Protection class (EN 60529) Housing IP 65, bearings IP 64
Operating temperature –20 … +60 °C (EEx d IIC T4)
–10 … +40 °C (EEx d IIC T6)
Storage temperature –25 … +85 °C
Vibration proof (IEC 68-2-6) 10 g = 100 m/s2(10…2,000 Hz)
Shock resistance (IEC 68-2-27) 100 g = 1,000 m/s2(6 ms)
Type of connection 5 m cable axial 1) for fixed layout
Size Ø 70 mm
Flange Clamping flange, holes 3 x M6
Weight approx. 1,400 g
Bearing life 1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109revolutions (typ.) at 75 % of full rated shaft load
1 x 108revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with
a 13 lb radial load (10 mm or 9.52 mm shaft)
TECHNICAL DATA
mechanical
1) Other cable lengths on request
1) Pole protection with supply voltage 10 ... 30 VDC
2) Output description and technical data see section „output“.
Dimensions in mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
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ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Industrial types
Type RX 70 TI
EX
CONNECTION DIAGRAM
ORDERING DATA
Cable Output
No. RS 422+ RS 422+ push-pull push-pull
Sense (T) Alarm (R) (K) complementary (I)
12 5 VDC 5/10...30 VDC 10…30 VDC 10...30 VDC
11 GND GND GND GND
10 Sense VCC
9 Sense GND
1 Channel A Channel A Channel A Channel A
2 Channel A Channel A Channel A
3 Channel B Channel B Channel B Channel B
4 Channel B Channel B Channel B
5 Channel N Channel N Channel N Channel N
6 Channel N Channel N Channel N
7 Alarm Alarm Alarm
screen Cable screen connected to housing
Screw terminal for additional connection of an earth conductor
/·2 AK 4IT
RX70
IIncremental Supply voltage
A5 VDC 1)
E10 … 30 VDC 2)
Type of flange
KClamping flange
Shaft
210 mm
Number of pulses
1 … 10,000
Protection class
4IP 64
Output
Kpush-pull short
circuit proof
TRS 422 + Sense
Ipush-pull
complementary
RRS 422 + Alarm
Connection
APVC cable,
axial (5 m)
1) with output T, R
2) with output K, I, R
Shaft Encoders 200182
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
TECHNICAL DATA
electrical
NUMBER OF PULSES
TECHNICAL DATA
mechanical
5 / 10 / 20 / 25 / 50 / 60 / 100 / 200 / 250 / 300 / 360 / 500 / 600 / 720 / 1000 / 1024 / 1250
/ 1500 / 2000 / 2048 / 2500 / 3000 / 3600
Other number of pulsesavailable on request
Mounting Clamping shaft (one side open) with front clamping ring
Coupling spring plate
Shaft diameter 4, 6, 8, 10 mm hollow shaft
Angular shaft
misalignment max. ±0,15 mm radial, ±0,5 mm axial
Absolute max. speed max. 10.000 min-1
Torque ≤1 Ncm
Moment of inertia ca. 3 gcm2
Protection class (EN 60529) Housing IP 64, bearings IP 64
Operating temperature -10…+70 °C
Storage temperature -25 … +85 °C
Vibration performance 100 m/s2(10…2000 Hz)
Shock resistance 1000 m/s2(6 ms)
Type of connection 1,5 m cable 1) axial or radial
Housing aluminium
Weight ca. 80 g
1) other cable length on request
nminiature industry encoder for high number of pulses
nshort mounting length
neasy mounting procedure
nApplication e.g.:
- Motors
- Machine tools
- Packaging Machines
- Robots
- Automated SMD equipment
General design as per DIN EN61010-1, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 (R, T): 5 VDC 10 %
(SELV) with push-pull (K, I): 10 … 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output version 2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
Incremental Encoder
with Hollow Shaft
Type RI 36-H
1) pole protection
2) Output description and technical data see section "output"
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ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
ORDERING DATA HHollow
shaft
RI36–/·
F 3H
DIMENSIONED DRAWING
Dimension in mm
max. shaft length
A* = Diameter of connection shaft
Lmin = Min. inside length of connection shaft
Dim Hollow shaft-Ø unit
A4
+0.01 6+0.01 8+0.01 10+0.01 mm
A* 4g7 6g7 8g7 10 g7 mm
Lmin 6 9 1215mm
The spring plate as torque support must be fixed by a cylindrical pin (2.4 mm Ø) at the machine side
Incremental Encoder
with Hollow Shaft
Type RI 36-H
Cable PVC Lead Output
(A, B) Ø RS 422 push-pull push-pull
Colour mm2(R, T) (K) complementary (I)
red 0.5 5 VDC= 10…30 VDC= 10…30 VDC=
yellow/red 0.14 Sense VCC Sense VCC
white 0.14 Channel A Channel A Channel A
white/brown 0.14 Channel A Channel A
green 0.14 Channel B Channel B Channel B
green/brown 0.14 Channel B Channel B
yellow 0.14 Channel N Channel N Channel N
yellow/brown 0.14 Channel N Channel N
black 0.5 GND GND GND
yellow/black 0.14 Alarm/Sense GND 1) Alarm Alarm
Screen 2) Screen 2) Screen 2) Screen 2)
CONNECTION DIAGRAM
1) depending on ordering code
2) connected to housing
Supply voltage
A5 VDC
E10 ... 30 VDC
(push-pull only)
Mounting
Fclamping shaft
Shaft diameter
04 mm
16 mm
C8 mm
210 mm
Type of connection
ACable axial
BCable radial
Output
TRS 422 + Sense
Kpush-pull
short circuit proof
RRS 422 + Alarm
Ipush-pull complementary
Protection class
3IP 64
Number of pulses
5 ... 3600
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Shaft Encoders 200184
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-H
1 / 2 / 3 / 4 / 5 / 10 / 15 / 20 / 25 / 29 / 30 / 35 / 50 / 60 / 70 / 72 / 80 / 100 / 117 / 120 / 125
/ 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 / 350 / 360 / 375
/ 400 / 460 / 480 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,270 / 1,500 / 1,600
/ 1,800 / 1,885 / 2,000 / 2,048 / 2,400 / 2,500 / 3,000 / 3,400 / 3,480 / 3,600 / 3,925 / 4,000
/ 4,096 / 5,000
Other numbers of pulses available on request
Shaft diameter 10 mm hollow shaft
12 mm hollow shaft
Required dimension of mounting shaft:
Ø 10 mm, tolerance g8 (-0.005 … -0.027 mm)
Ø 12 mm, tolerance g8 (-0.006 … -0.033 mm)
Balance tolerances Misalignment axial ± 0.4 mm
Misalignment parallel 0.4 mm
Misalignment angular 1°
Absolute maximum speed max. 3,000 RPM
Torque ≤2 Ncm (IP 64)
Moment of inertia approx. 65 gcm2(10 mm shaft)
approx. 95 gcm2(12 mm shaft)
Protection class (EN 60529) Housing IP 64, bearings IP 64
Operating temperature –10 … +70 °C
Storage temperature –25 … +85 °C
Vibration proof (IEC 68-2-6) 10 g = 100 m/s2(10 … 2 kHz)
Shock resistance (IEC 68-2-27) 100 g = 1,000 m/s2(6 ms)
Type of connection radial cable, 1.5 m 1)
Housing aluminium
Flange synchro flange
Weight 210 g approx.
NUMBER OF PULSES
TECHNICAL DATA
mechanical
nThrough shaft
nHigh accuracy by means of integrated flexible coupling
nSafe shaft mounting
nApplication e.g.:
- textile machines
- motors
- drives
- copiers
1) Other cable length on request
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ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-H
TECHNICAL DATA
electrical General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 + Sense (T): 5 VDC ± 10 %
with RS 422 + Alarm (R): 5 VDC ± 10 % oder 10 ... 30 VDC 1)
(SELV) with push-pull (K, I): 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output versions2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
DIMENSIONED DRAWING
1) Pole protection with supply voltage 10…30 VDC
2) Output description and technical data see section ”output“.
Synchro flange
ø Hollow shaft Required dimension
of mounting shaft (g8)
10 mm – 0.005 … – 0.027 mm
12 mm – 0.006 … – 0.033 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dim. Ø
A 10 mm* 12 mm*
B 28mm 33mm
* Tolerance
H7 = 0 … + 0.018 mm
Dimensions in mm
Shaft Encoders 200186
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-H
Connection cable Output
Colour Lead Ø mm2RS 422 push-pull
T and R K and I
red 0.5 mm25/10…30 VDC 10…30 VDC
red/yellow 0.14 mm2Sense VCC Sense VCC
white 0.14 mm2Channel A Channel A
white/brown 0.14 mm2Channel A Channel A 1)
green 0.14 mm2Channel B Channel B
green/brown 0.14 mm2Channel B Channel B 1)
yellow 0.14 mm2Channel N Channel N
yellow/brown 0.14 mm2Channel N Channel N 1)
black 0.5 mm2GND GND
black/yellow 0.14 mm2Alarm/Sense GND 2) Alarm
screen 3) screen 3) screen 3)
Clamping eccentric (set of three)
Ordering code 0 070 655
I58–HS3
·
/B
Number of pulses
1 … 5,000
HHollow shaft Supply voltage
A5 VDC
E10 … 30 VDC
Type of flange
Ssynchro flange
Protection class
3IP 64
Shaft
diameter
210 mm
712 mm
Output
Kpush-pull
TRS 422
+ Sense
RRS 422
+ Alarm
Ipush-pull
complementary
Type of connection
BPVC cable,
radial
R
CONNECTION DIAGRAM
ORDERING DATA
ACCESSORIES
1) only push-pull complementary (I)
2) depending on ordering code
3) connected to housing
87
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
Blind shaft
Clamping shaft
NUMBER OF PULSES
TECHNICAL DATA
mechanical
1 / 2 / 3 / 4 / 5 / 10 / 20 / 25 / 29 / 30 / 35 / 40 / 45 / 50 / 60 / 64 / 70 / 72 / 80 / 100 / 117 /
120 / 125 / 128 / 136 / 144 / 150 / 160 /180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 /
350 / 360 / 375 / 400 / 460 / 480 / 500 / 512 / 600 / 625 / 720 / 889 / 900 / 942 / 1000 / 1024
/ 1250 / 1270 / 1500 / 1600 / 1800 / 1885 / 2000 / 2048 / 2400 / 2500 / 3000 / 3400 / 3480
/ 3600 / 3925 / 4000 / 4096 / 5000
(high temperature); As above, but only within the range 4…2,500
Other numbers of pulses available on request
nFlexible hollow shaft design up to diameter 14 mm
nShort overall length
nEasy installation by means of clamping shaft or blind shaft
nApplication e.g.:
- actuators
- length measuring machines
- motors
nOperating temperature up to 100 °C (RI 58 TD)
RI 58-D
RI 58 TD
Mounting synchro flange with clamping shaft or blind shaft
Shaft diameter hollow shaft 10 mm
hollow shaft 12 mm
hollow shaft 14 mm (not through)
required dimension of mounting shaft:
Ø 10 mm, tolerance g8 (-0.005…-0.027 mm)
Ø 12/14 mm, tolerance g8 (-0.006…-0.033 mm)
Absolute maximum speed E, F: max. 6,000 RPM; D = max. 4000 min-1
Torque ≤1 Ncm with non-through shaft (E, F)
≤2 Ncm with through shaft D
Moment of inertia F: approx. 35 gcm2(clamping non-through shaft)
E: approx. 20 gcm2(end shaft)
D: approx 60 gcm2(clamping through shaft)
Protection class (EN 60529) E, F: housing IP 65, bearings IP 64
D: housing IP 64, bearings IP 64
Operating temperature –10 … +70 °C, Option: -25 ...+100°C
Storage temperature –25 … +85 °C
Vibration proof (IEC 68-2-6) 10 g = 100 m/s2(10 … 2,000 Hz)
Shock resistance (IEC 68-2-27) 100 g = 1,000 m/s2(6 ms)
Type of connection radial 1.5 m cable 1) or connector
Housing aluminium
Weight E, F.: 170 g approx.; D: 190 g approx.
SHAFT VARIANTS E = End shaft (non-through shaft)
F = Clamping shaft (non-through shaft)
D = Clamping shaft (through shaft)
1) Other cable length on request
Shaft Encoders 200188
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
TECHNICAL DATA
electrical
Mounting = F:
blind shaft with clamping ring
General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 + Sense (T): 5 VDC ± 10 %
(SELV) with RS 422 + Alarm (R): 5 VDC ± 10 % oder 10 ... 30 VDC 1)
with push-pull (K, I): 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output versions2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
1) Pole protection with supply voltage 10…30 VDC
2) Output description and technical data see section „Output“.
DIMENSIONED DRAWING
Dimensions in mm * with Version 10-30 V RS 422
**with mounting F: clamping shaft; not through-going
Dim.: Ø of hollow shaft Unit
A10
H7 12H7 14H7 mm
A* 10g8 12g8 14g8 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Mounting thread M4x5
Mounting thread M4x5
A* = Diameter of connection shaft
89
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Mounting thread M4x5
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
DIMENSIONED DRAWING
Mounting = D:
through shaft with clamping ring
OPTION:
Clamping ring at rear on request
Mounting thread M4x5
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Dim.: Ø of hollow shaft Unit
A10
H7 12H7 14H7 mm
A* 10g8 12g8 14g8 mm
* with Version 10-30 V RS 422
A* = Diameter of connection shaft
Shaft Encoders 200190
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
* with version 10-30 V RS 422
Mounting thread M4x5
Mounting thread M4x5
Dim.: Ø of hollow shaft Unit
A10
H7 12H7 14H7 mm
A* 10g8 12g8 14g8 mm
A* = Diameter of connection shaft
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Mounting of version E, blind shaft
(no through shaft)
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
DIMENSIONED DRAWING
Dimensions in mm
91
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
Output circuit
Cable PVC RS 422 RS 422 push-pull (K) push-pull
Colour + Sense (T) + Alarm (R) complementary (I)
white Channel A Channel A Channel A Channel A
white/brown Channel A Channel A Channel A
green Channel B Channel B Channel B Channel B
green/brown Channel B Channel B Channel B
yellow Channel N Channel N Channel N Channel N
yellow/brown Channel N Channel N Channel N
yellow/black Sense GND Alarm Alarm Alarm
yellow/red Sense VCC Sense VCC Sense VCC
red 5 V DC= 5/10…30 V DC= 10…30 V DC= 10…30 V DC=
black GND GND GND GND
Cable screen 1) Cable screen 1) Cable screen 1) Cable screen 1) Cable screen 1)
CONNECTION DIAGRAM
CABLE PVC
Output circuit
Cable TPE RS 422 RS 422 push-pull (K) push-pull
Colour + Sense (T) + Alarm (R) complementary (I)
brown Channel A Channel A Channel A Channel A
green Channel A Channel A Channel A
grey Channel B Channel B Channel B Channel B
pink Channel B Channel B Channel B
red Channel N Channel N Channel N Channel N
black Channel N Channel N Channel N
violet (white) 2) Sense GND Alarm Alarm Alarm
blue Sense VCC Sense VCC Sense VCC
brown/green 5 V DC= 5/10…30 V DC= 10…30 V DC= 10…30 V DC=
white/green GND GND GND GND
Cable screen 1) Cable screen 1) Cable screen 1) Cable screen 1) Cable screen 1)
CONNECTION DIAGRAM
CABLE TPE
Preparation of the drive shaft
(only in mounting = E):
The drive shaft must be provided with a
threaded bore M 4 x10:
This bore accepts the fastening screw of the
shaft encoder.
Dimensions in mm also apply for shaft-ø 10 or 14 Dimensions in mm also apply for shaft-ø 10 or 14
Mounting D, F (Clamping shaft) Mounting E (Blind shaft)
Preparation of the machine flange1)
(all mounting versions):
In the machine flange a straight pin must
be installed (diameter 4x16 resp. 4x20,
DIN 6325).
This pin is required as a torque support.
MOUNTING NECESSITIES In order to be able to compensate an axial and radial misalignment of the shaft, the encoder
flange must not be fixed rigidly.
Fix the flanges by means of a stator coupling (e.g. spring plate) as torque support (see
“Accessories”) or by means of a cylindrical pin:
1) Or as an option: stator coupling as torque support
1) connected to housing
1) connected to housing
2) white with Version Sense (T)
Shaft Encoders 200192
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
Type RI 58-D
Pin RS 422 RS 422 push-pull (K) push-pull complementary (I)
+ Sense (T) + Alarm (R)
1 Channel B Channel B N.C. Channel B
2 Sense VCC Sense VCC N.C. Sense VCC
3 Channel N Channel N Channel N Channel N
4 Channel N Channel N N.C. Channel N
5 Channel A Channel A Channel A Channel A
6 Channel A Channel A N.C. Channel A
7 N.C. Alarm Alarm Alarm
8 Channel B Channel B Channel B Channel B
9 N.C. 1) N.C. 1) N.C. 1) N.C. 1)
10 GND GND GND GND
11 Sense GND N.C. N.C. N.C.
12 5 V DC= 5/10 … 30 V DC= 10 … 30 V DC= 10 … 30 V DC=
-D hollow shaft
TD hollow shaft 100° C
Supply voltage
A5 VDC
E10 … 30 VDC
Mounting
synchro flange with
Eblind shaft 1)
Fclamping shaft 1)
Dclamping shaft 2)
Shaft diameter
210 mm
712 mm
914 mm 1)
Number of pulses
1 … 5,000
Protection class
3IP 642)
4IP 641)
Output
Kpush-pull
TRS 422 + Sense
RRS 422 + Alarm
Ipush-pull
complementary
Type of connection
BPVC-cable radial
FTPE-cable radial
DCONIN-connector radial, clockwise3)
HCONIN-connector radial, counter3)
clockwise
CONNECTION DIAGRAM
CONNECTOR (CONIN)
ORDERING DATA
ACCESSORIES Spring plate as stator coupling: Ordering code 1 531 162
1) Mounting E, F; no through shaft, protection class code 4
2) through shaft, protection class code 3, only cable connection
3) only with mounting E or F (not through going)
1) screen with cable version with CONIN-connector
I58·
/
R
93
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
with Hollow Shaft
Type RI 76 TD
nThrough shaft with up to diameter 42 mm
nShort overall length with an outside diameter of only 76 mm
nEasy installation by means of clamping ring
nOperating temperature up to 100 °C
nApplication e.g.:
- motors
- printing machines
- lifts
TECHNICAL DATA
mechanical Shaft fixation clamping ring, front or rear
Coupling stator coupling (spring plate)
Shaft diameter 15…42 mm (Available: 15, 16, 18, 20, 24, 25, 27, 28, 30,
32, 38, 40, 42 mm also 5⁄8“, 15⁄8“, 3⁄4“)
Minimum length of mounting shaft
Front clamping ring 32 mm with Ø 15...30, 35 mm with Ø > 30...42
Rear clamping ring corresponding to total length of encoder
Max. parallel shaft misalignment
With flexible stator coupling A (flexible) ±2.0 mm axial, ±0.15 mm radial
With 1 x flexible stator coupling N (torsionally rigid) ±0.5 mm axial, ±0.3 mm radial
With 2 x flexible stator coupling N (torsionally rigid) ±0.3 mm axial, ±0.2 mm radial
Absolute maximum speed at 70° C and IP 64: 3,600 RPM for Ø 15...25
at 70° C and IP 64: 1,800 RPM for Ø > 25...42
at 70° C and IP 40: 6,000 RPM for Ø 15...42
at 100° C always: 1,800 RPM for Ø 15...42
Torque 3…10 Ncm (depending on version)
Moment of inertia 140…420 gcm2(depending on version)
Protection class (EN 60529 Housing IP 50, bearings IP 40
Option: Housing IP 65, bearings IP 64
Operating temperature -25 ...+100 °C
Storage temperature –25…+100 °C
Vibration proof (IEC 68-2-6) 10 g = 100 m/s2(10 ... 2,000 Hz)
Shock resistance (IEC 68-2-27) 100 g = 1,000 m/s2(6 ms)
Type of connection 1.5 m cable 1) radial
Housing aluminium
Weight 320 - 580 g (depending on version)
NUMBER OF PULSES 50 / 100 /250 / 300 / 500 / 600 / 900 / 1,000 / 1,024 / 1500 / 2,048 / 2,500 / 3,072 / 4096 /
5,000 / 9,000 / 10,000
Other numbers of pulses available on request
TECHNICAL DATA
electrical General design as per DIN EN 61010, protection class III,
contamination level 2, overvoltage class II
Supply voltage with RS 422 (R, T): 5 VDC ± 10 %
(SELV) with push-pull (K, I): 10 ... 30 VDC 1)
Power consumption 60 mA (5 VDC), 60 mA (10 VDC), 35 mA (24 VDC)
Standard- RS 422 (R): A, B, N, A, B, N, Alarm
Output versions 2) RS 422 (T): A, B, N, A, B, N, Sense
push-pull (K): A, B, N, Alarm
push-pull complementary (I): A, B, N, A, B, N, Alarm
1) Pole protection with supply voltage 10 ... 30 VDC
2) Output description and technical data see section „output“.
1) Other cable length on request
Shaft Encoders 200194
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
with Hollow Shaft
Type RI 76 TD
WITH SPRING PLATE ”RIGID”
WITH SPRING PLATE
”FLEXIBLE”
SHAFT CONNECTION Shaft fixing is done through a clamping ring either on the flange or cap side. As a rule, flange
side clamping is better for smaller motors as the available shaft stub is correspondingly shor-
ter. On the other hand, cap side clamping is easier when there is sufficient shaft length avai-
lable.
MOUNTING NECESSITIES In order to compensate for axial and radial shaft eccentricity as well as any angle offset, the
encoder flange may not be rigidly mounted. Please mount the flange with a flexible stator cou-
pling (e.g. spring plate) as torque support. There are two flexible mounting plates:
• A flexible spring plate (A) for higher levels of play and lower requirements for accuracy.
• A rigid spring plate (N) for reduced play and rigid connection with reduced swing angle.
This is suitable in the case of higher accuracy and dynamics requirements.
DIMENSIONED DRAWING
R for alternating bending > 100 mm
R for permanent bending > 40 mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
* Values in brackets for shaft diameter > 30
Diameter of connection shaft 15g8...42g8
* Values in brackets for shaft diameter > 30
Diameter of connection shaft 15g8...42g8
95
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
with Hollow Shaft
Type RI 76 TD
Output circuit
Colour (TPE) RS 422 RS 422 push-pull (K) push-pull
+ Sense (T) + Alarm (R) complementary (I)
brown Channel A Channel A Channel A Channel A
green Channel A Channel A Channel A
grey Channel B Channel B Channel B Channel B
pink Channel B Channel B Channel B
red Channel N Channel N Channel N Channel N
black Channel N Channel N Channel N
violet (white) 2) Sense GND Alarm Alarm Alarm
blue Sense VCC Sense VCC Sense VCC
brown/green 5 VDC= 5/10 ... 30 VDC= 10 ... 30 VDC= 10 ... 30 VDC=
white/green GND GND GND GND
Screen 1) Screen 1) Screen 1) Screen 1) Screen 1)
CONNECTION DIAGRAM
CABLE TPE
Spring plate, flexible Ordering code 1 533 079
Spring plate, rigid Ordering code 1 533 078
ACCESSORIES
ORDERING DATA DHollow shaft Supply voltage
A5 VDC 2)
E10…30 VDC 3)
Mounting
synchro flange with
DFront clamping ring
HRear clamping ring
Spring plate
Owithout
Aflexible
Nrigid
RI76 T D / · F
Number of
pulses
1…10000
Protection
class
1IP 40
4IP 64
Shaft diameter 1)
15…42 metric in mm
50…99 coded by inches
50 = 5⁄8“
51 = 15⁄8“
52 = 3⁄4“
Output
RRS 422 + Alarm
TRS 422 + Sense
Kpush-pull
Ipush-pull comple-
mentary
Type of connection
FTPE-cable radial
Temperature
Thigh
temperature
1)Available with front clamping ring and IP 40: 15, 20, 24, 25, 27, 28, 30, 38, 40, 42, 50 (5⁄8”), 51 (15⁄8“)
Available with front clamping ring and IP 64: 15, 16, 18, 20, 24, 25, 27, 28, 30, 32, 38, 40, 42,
50 (5⁄8“), 51 (15⁄8“), 52 (3⁄4“)
Available with rear clamping ring and IP 40: 25, 28, 30, 32, 38, 40, 42
Available with rear clamping ring and IP 64: 20, 25, 30, 32, 38, 40, 42
Bold printed: preferred versions
Others: please request delivery time
2) only with output R, T, K
3) only with output R, K, I
1) connected to housing
2) white for RS 422 + Sense (T)
Shaft Encoders 200196
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
Type RI 32
nReplacement for type RIS and RI 31
nThe economical encoder for small appliances
nHigh efficiency by means of ball bearing
nSmall torque
nApplication e.g.
- laboratory equipment
- training equipment
- crimping machines
- tampon printing machines
- miniature grinding machines
Shaft diameter 5 mm / 6 mm
Absolute max. shaft load radial 30 N (6.5 lbs), axial 15 N (3.3 lbs)
Absolute maximum speed max. 6,000 RPM
Torque ≤0.05 Ncm
Protection class (EN 60529) Housing IP 50, bearings IP 40
Operating temperature –10 … +60 °C
Storage temperature –25 … +85 °C
Vibration proof (IEC 68-2-6) 100 m/s2(10 … 2,000 Hz)
Shock resistance (IEC 68-2-27) 1,000 m/s2(6 ms)
Type of connection 1.5 m cable axial/radial 1)
Material Housing: plastic; Flange: aluminium
Flange Round flange
Weight ca. 50 g
Bearing life 2.4 x 109 revolutions (typ.) at 35 % of full rated shaft load
2.4 x 108 revolutions (typ.) at 75 % of full rated shaft load
2.4 x 107 revolutions (typ.) at 100 % of full rated shaft load
For example 10,000 h at 4,000 RPM with a 2 lb radial load
NUMBER OF PULSES
TECHNICAL DATA
mechanical
5 / 10 / 20 / 25 / 30 / 50 / 60 / 100 / 120 / 128 / 200 / 250 / 256 / 288 / 300 / 360 / 400 / 500
/ 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500
Other numbers of pulses available on request
TECHNICAL DATA
electrical
General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with push-pull (D): 5 VDC ± 10 %
(SELV) with push-pull (K): 5 VDC 1) ± 10 % oder 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- push-pull (K, D): A, B, N, Alarm
Output versions 2)
1) Other cable length on request
1) Pole protection
2) Output description and technical data see section „Output“.
97
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Economy Types
Type RI 32
Description (push-pull) Lead Ø mm2Colour
5 VDC/10-30 VDC 0,5 red
Channel A 0,14 white
Channel B 0,14 green
Channel N 0,14 yellow
GND 0,5 black
Alarm 0,14 yellow/black
ORDERING DATA
RI32–/·
R 10
1) flattened, see dimensioned drawing
2) not flattened
3) only with output K
4) ± 10 mA at 5 V, ± 30 mA at 10 ... 30 V
DIMENSIONED DRAWING
CONNECTION DIAGRAM
Supply
voltage
A5 VDC
E10 … 30 VDC 3)
OStandard Type of flange
Rround flange
Shaft
diameter
16 mm 1)
45mm2)
Number of pulses
5 … 1500
Protection
class
1IP 40
Output
Kpush-pull 4)
short circuit proof
Dpush-pull 5 V, ± 30 mA
Type of
connection
Acable axial
Bcable radial
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Shaft Encoders 200198
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
nEncoder for universal installation by means of front/back panel mounting
nHigh efficiency by means of ball bearing
nSmall torque
nApplication e.g.:
- FHP motors
- laboratory equipment
- labelling machines
- plotters
- length measuring machines
TECHNICAL DATA
electrical General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with push-pull (D): 5 VDC ± 10 %
(SELV) with push-pull (K): 5 VDC 1) ± 10 % oder 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- push-pull (K, D): A, B, N, Alarm
Output versions 2)
TECHNICAL DATA
mechanical Shaft diameter 6 mm
Absolute max. shaft load radial 30 N (6.5 Ibs), axial 15 N (3.3 Ibs)
Absolute maximum speed max. 10,000 RPM
Torque ≤0.2 Ncm
Protection class (EN 60529) Housing IP 50, bearings IP 40
Operating temperature –10 … +60 °C
Storage temperature –25 … +85 °C
Vibration proof 100 m/s2(10 … 2000 Hz)
Shock resistance 1000 m/s2(6 ms)
Type of connection 1.5 m cable, radial 1)
Housing glassfibre reinforced plastic
Flange Q = square flange
Weight 60 g approx.
Bearing life 1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109revolutions (typ.) at 75 % of full rated shaft load
1 x 108revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
NUMBER OF PULSES 5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024
Other numbers of pulses available on request
Type RI 38
1) Other cable length on request
1) Pole protection
2) Output description and technical data see section “Output”
99
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Economy Types
Type RI 38
Description (push-pull) Lead Ø mm2Colour
5 VDC/10-30 VDC 0,5 red
Channel A 0,14 white
Channel B 0,14 green
Channel N 0,14 yellow
GND 0,5 black
Alarm 0,14 yellow/black
RI38–/·1B
Q 10
DIMENSIONED DRAWING
CONNECTION DIAGRAM
ORDERING DATA
Dimensions in mm
OStandard Supply
voltage
A 5 VDC
E 10 … 30 VDC 1)
Type of flange
Qsquare flange
Shaft
diameter
16mm
Number of pulses
5 … 1024
Protection class
1IP 40
Output
Kpush-pull 2)
short circuit proof
Dpush-pull 5 V, ± 30 mA
Type of
connection
Bcable radial
1) only with output K
2) ± 10 mA at 5 V, ± 30 mA at 10 ... 30 V
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Shaft Encoders 2001100
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
nReplacement for type RIM
nEconomical miniature encoder
nUp to 14,400 steps with 3,600 pulses
nHigh mechanical efficiency
nApplication e.g.
- wood working machines
- FHP motors
- graphic machines
- table robots
NUMBER OF PULSES
TECHNICAL DATA
mechanical
TECHNICAL DATA
electrical
5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1,000 / 1,024 / 1,250 / 1,500 / 2,000 / 2,048 / 2,500 /
3,000 / 3,600
Other numbers of pulses available on request
Shaft diameter 6 mm
Absolute max. shaft load radial 30 N (6.5 Ibs), axial 15 N (3.3 Ibs)
Absolute maximum speed max. 10,000 RPM
Torque ≤0.2 Ncm
Protection class (EN 60529) Housing IP 50, bearings IP 40
Operating temperature –10 … +70 °C
Storage temperature –25 … +85 °C
Vibration proof (IEC 68-2-6) 100 m/s2(10 … 2,000 Hz)
Shock resistance (IEC 68-2-27) 1000 m/s2(6 ms)
Type of connection 1.5 m cable, radial 1)
Housing Aluminium
Flange Round flange
Weight ca. 60 g
Bearing life 1 x 1010 revolutions (typ.) at 35 % of full rated shaft load
1 x 109revolutions (typ.) at 75 % of full rated shaft load
1 x 108revolutions (typ.) at 100 % of full rated shaft load
For example 30,000 h at 6,000 RPM with a 2 lb radial load
General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with push-pull (D): 5 VDC ± 10 %
(SELV) with push-pull (K): 5 VDC1) ± 10 % oder 10 ... 30 VDC 1)
Power consumption 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC)
Standard- push-pull (K, D): A, B, N, Alarm
Output versions 2)
Type RI 41
1) Other cable length on request
1) Pole protection
2) Output description and technical data see section “Output”
101
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Economy Types
Type RI 41
Description (push-pull) Lead Ø mm2Colour
5 VDC /10-30 VDC 0,5 red
Channel A 0,14 white
Channel B 0,14 green
Channel N 0,14 yellow
GND 0,5 black
Alarm 0,14 yellow/black
screen 1) screen 1)
ORDERING DATA
RI41–/·1B
R 10
DIMENSIONED DRAWING
CONNECTION DIAGRAM
O Standard Supply voltage
A5 VDC
E 10 … 30 VDC 1)
Type of flange
Rround flange
Shaft diameter
16mm
Number of pulses
5 … 3600
Protection
class
1IP 40
Output
Kpush-pull 2)
short circuit proof
Dpush-pull 5 V, ± 30 mA
Type of
connection
Bcable radial
1) Only with output K
2) ± 10 mA at 5 V, ± 30 mA at 10 ... 30 V
1) Not connected to encoder housing
Dimensions in mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
Shaft Encoders 2001102
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Incremental Shaft Encoders
Economy Types
nEconomy encoder
nHigh protection IP 65
nPush-pull or NPN-O.C.
nApplications, e.g.
- textile machinery
NUMBER OF PULSES
TECHNICAL DATA
mechanical
TECHNICAL DATA
electrical
5 / 10 / 20 / 25 / 28 / 32 / 50 / 60 / 72 / 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 /
400 / 500 / 512 / 600 / 720 / 900 / 1000 / 1024
Other numbers of pulses available on request
Shaft diameter 6 mm
Balance tolerances radial 10 N, axial 5 N
Absolute max. speed 10,000 min-1
Torque ≤1 Ncm
Protection class (EN 60529) Housing IP 65, bearings IP 64
Operating temperature 0 … +60 °C
Storage temperature –25 … +85 °C
Vibration performance (IEC 68-2-6) 100 m/s2(10 … 2000 Hz)
Shock resistance (IEC 68-2-27) 1000 m/s2(6 ms)
Connection 1.5 m cable axial 1)
Material plastic, flange: aluminium
Flange round flange
Weight approx. 75 g
General design as per DIN VDE 0160, protection class III,
contamination level 2, overvoltage class II
Supply voltage with push-pull (D): 5 VDC ± 10 %
(SELV) with push-pull (K): 5 VDC 1) ± 10 % or 10...30 VDC 1)
with push-pull complementary (I): 10...30 VDC 1)
with NPN-O.C. (S): 10...24 VDC 1)
Power consumption 40 mA (5 VDC), 30 mA (24 VDC) with push-pull (K,I)
40 mA (24 VDC), bei NPN-O.C. (S)
Standard- push-pull 2) / push-pull complementary 2) / NPN-O.C. 3)
Output versions 2)
Type RI 42
1) Pole protection
2) Output description and technical data see section ”output”
3) NPN-O.C. with internal pull-up resistor = 10 KΩ, max. pulse frequency = 50 KHz,
max. output lead = ± 30 mA, tolerance ≤± 30° electrical, delay time ≤4µs
1) Other cable length on request
103
ENCODERS COUNTERS CONTROLLERS INDICATORS RELAYS PRINTERS CUTTERS
Shaft Encoders 2001
Incremental Shaft Encoders
Economy Types
Type RI 42
DIMENSIONED DRAWING
1) only with output K, D
2) only with output K, I
3) only with output S
4) ± 10 mA at 5 V, ± 30 mA at 10...30 V
RI42–/·1A
R 40
ORDERING DATA
CONNECTION DIAGRAM Output Circuit
Colour (PVC) push-pull (K, D), push-pull
Open Collector (S) complementary (I)
white Channel A Channel A
white/brown Channel A
green Channel B Channel B
green/brown Channel B
yellow Channel N Channel N
yellow/brown Channel N
yellow/black Alarm Alarm
yellow/red Sense VCC
red 5/10...30/10...24 VDC 10...30 V DC
black GND GND
OStandard Supply voltage
A5 VDC 1)
E10 … 30 VDC 2)
C10 ... 24 VDC 3)
Type of flange
RRound flange
Shaft
diameter
16 mm
Number of
pulses
5 … 1024
Protection
class
4IP 64
Output
KPush-pull short
circuit proof 4)
DPush-pull 5 V, ± 30 mA
SOpen Collector NPN
IPush-pull complementary
Type of
connection
ACable axial
Dimensions in mm
R for alternating bending > 100 mm
R for permanent bending > 40 mm
