Press-In Tool for I-TracTM Power Module Assembly I-TracTM Power Module Installation (Right Angle) Press-In Tool Application Tooling Specification Sheet Order No. 62201-8627 FEATURES Lip provided for positive alignment to connector assembly Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools Fits in same rail as existing tools Can be placed on either side of existing power module with Daughtercard installed Use as stand-alone tool if power module is installed separately SCOPE Products: I-TracTM Power Module Assembly, Right Angle 78229 and 78230 Series, 7 Row Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Right Angle Power Module Row Series No. 78229 7 Assembly Order Number 78229-1001 78229-1014 78229-1032 78229-1045 78229-1101 78229-1114 78229-1132 78229-1145 78229-1201 78229-1214 78229-1232 78229-1245 78229-1301 78229-1314 78229-1332 78229-1345 78229-1401 78229-1414 78229-1432 78229-1445 Doc No: ATS-622018627 Revision: D 78229-1002 78229-1015 78229-1033 78229-1051 78229-1102 78229-1115 78229-1133 78229-1151 78229-1202 78229-1215 78229-1233 78229-1251 78229-1302 78229-1315 78229-1333 78229-1351 78229-1402 78229-1415 78229-1433 78229-1451 78229-1003 78229-1021 78229-1034 78229-1052 78229-1103 78229-1121 78229-1134 78229-1152 78229-1203 78229-1221 78229-1234 78229-1252 78229-1303 78229-1321 78229-1334 78229-1352 78229-1403 78229-1421 78229-1434 78229-1452 Release Date: 04-13-07 Revision Date: 11-30-10 78229-1004 78229-1022 78229-1035 78229-1053 78229-1104 78229-1122 78229-1135 78229-1153 78229-1204 78229-1222 78229-1235 78229-1253 78229-1304 78229-1322 78229-1335 78229-1353 78229-1404 78229-1422 78229-1435 78229-1453 78229-1005 78229-1023 78229-1041 78229-1054 78229-1105 78229-1123 78229-1141 78229-1154 78229-1205 78229-1223 78229-1241 78229-1254 78229-1305 78229-1323 78229-1341 78229-1354 78229-1405 78229-1423 78229-1441 78229-1454 78229-1011 78229-1024 78229-1042 78229-1055 78229-1111 78229-1124 78229-1142 78229-1155 78229-1211 78229-1224 78229-1242 78229-1255 78229-1311 78229-1324 78229-1342 78229-1355 78229-1411 78229-1424 78229-1442 78229-1455 UNCONTROLLED COPY 78229-1012 78229-1013 78229-1025 78229-1031 78229-1043 78229-1044 78229-1112 78229-1113 78229-1125 78229-1131 78229-1143 78229-1144 78229-1212 78229-1213 78229-1225 78229-1231 78229-1243 78229-1244 78229-1312 78229-1313 78229-1325 78229-1331 78229-1343 78229-1344 78229-1412 78229-1413 78229-1425 78229-1431 78229-1443 78229-1444 Page 1 of 5 Press-In Tool for I-TracTM Power Module Assembly Right Angle Power Module Row Series No. 78229 7 Assembly Order Number 78229-1501 78229-1514 78229-1532 78229-1545 78229-2001 78229-2014 78229-2032 78229-2045 78229-2101 78229-2114 78229-2132 78229-2145 78229-2201 78229-2214 78229-2232 78229-2245 78229-2301 78229-2314 78229-2332 78229-2345 78229-2401 78229-2414 78229-2432 78229-2445 78229-2501 78229-2514 78229-2532 78229-2545 78229-5001 78229-5014 78229-5032 78229-5045 78229-5101 78229-5114 78229-5132 78229-5145 78229-5201 78229-5214 78229-5232 78229-5245 78229-5301 78229-5314 78229-5332 78229-5345 78229-5401 78229-5414 78229-5432 78229-5445 78229-5501 78229-5514 Doc No: ATS-622018627 Revision: D 78229-1502 78229-1515 78229-1533 78229-1551 78229-2002 78229-2015 78229-2033 78229-2051 78229-2102 78229-2115 78229-2133 78229-2151 78229-2202 78229-2215 78229-2233 78229-2251 78229-2302 78229-2315 78229-2333 78229-2351 78229-2402 78229-2415 78229-2433 78229-2451 78229-2502 78229-2515 78229-2533 78229-2551 78229-5002 78229-5015 78229-5033 78229-5051 78229-5102 78229-5115 78229-5133 78229-5151 78229-5202 78229-5215 78229-5233 78229-5251 78229-5302 78229-5315 78229-5333 78229-5351 78229-5402 78229-5415 78229-5433 78229-5451 78229-5502 78229-5515 78229-1503 78229-1521 78229-1534 78229-1552 78229-2003 78229-2021 78229-2034 78229-2052 78229-2103 78229-2121 78229-2134 78229-2152 78229-2203 78229-2221 78229-2234 78229-2252 78229-2303 78229-2321 78229-2334 78229-2352 78229-2403 78229-2421 78229-2434 78229-2452 78229-2503 78229-2521 78229-2534 78229-2552 78229-5003 78229-5021 78229-5034 78229-5052 78229-5103 78229-5121 78229-5134 78229-5152 78229-5203 78229-5221 78229-5234 78229-5252 78229-5303 78229-5321 78229-5334 78229-5352 78229-5403 78229-5421 78229-5434 78229-5452 78229-5503 78229-5521 Release Date: 04-13-07 Revision Date: 11-30-10 78229-1504 78229-1522 78229-1535 78229-1553 78229-2004 78229-2022 78229-2035 78229-2053 78229-2104 78229-2122 78229-2135 78229-2153 78229-2204 78229-2222 78229-2235 78229-2253 78229-2304 78229-2322 78229-2335 78229-2353 78229-2404 78229-2422 78229-2435 78229-2453 78229-2504 78229-2522 78229-2535 78229-2553 78229-5004 78229-5022 78229-5035 78229-5053 78229-5104 78229-5122 78229-5135 78229-5153 78229-5204 78229-5222 78229-5235 78229-5253 78229-5304 78229-5322 78229-5335 78229-5353 78229-5404 78229-5422 78229-5435 78229-5453 78229-5504 78229-5522 78229-1505 78229-1523 78229-1541 78229-1554 78229-2005 78229-2023 78229-2041 78229-2054 78229-2105 78229-2123 78229-2141 78229-2154 78229-2205 78229-2223 78229-2241 78229-2254 78229-2305 78229-2323 78229-2341 78229-2354 78229-2405 78229-2423 78229-2441 78229-2454 78229-2505 78229-2523 78229-2541 78229-2554 78229-5005 78229-5023 78229-5041 78229-5054 78229-5105 78229-5123 78229-5141 78229-5154 78229-5205 78229-5223 78229-5241 78229-5254 78229-5305 78229-5323 78229-5341 78229-5354 78229-5405 78229-5423 78229-5441 78229-5454 78229-5505 78229-5523 78229-1511 78229-1524 78229-1542 78229-1555 78229-2011 78229-2024 78229-2042 78229-2055 78229-2111 78229-2124 78229-2142 78229-2155 78229-2211 78229-2224 78229-2242 78229-2255 78229-2311 78229-2324 78229-2342 78229-2355 78229-2411 78229-2424 78229-2442 78229-2455 78229-2511 78229-2524 78229-2542 78229-2555 78229-5011 78229-5024 78229-5042 78229-5055 78229-5111 78229-5124 78229-5142 78229-5155 78229-5211 78229-5224 78229-5242 78229-5255 78229-5311 78229-5324 78229-5342 78229-5355 78229-5411 78229-5424 78229-5442 78229-5455 78229-5511 78229-5524 UNCONTROLLED COPY 78229-1512 78229-1513 78229-1525 78229-1531 78229-1543 78229-1544 78229-2012 78229-2013 78229-2025 78229-2031 78229-2043 78229-2044 78229-2112 78229-2113 78229-2125 78229-2131 78229-2143 78229-2144 78229-2212 78229-2213 78229-2225 78229-2231 78229-2243 78229-2244 78229-2312 78229-2313 78229-2325 78229-2331 78229-2343 78229-2344 78229-2412 78229-2413 78229-2425 78229-2431 78229-2443 78229-2444 78229-2512 78229-2513 78229-2525 78229-2531 78229-2543 78229-2544 78229-5012 78229-5013 78229-5025 78229-5031 78229-5043 78229-5044 78229-5112 78229-5113 78229-5125 78229-5131 78229-5143 78229-5144 78229-5212 78229-5213 78229-5225 78229-5231 78229-5243 78229-5244 78229-5312 78229-5313 78229-5325 78229-5331 78229-5343 78229-5344 78229-5412 78229-5413 78229-5425 78229-5431 78229-5443 78229-5444 78229-5512 78229-5513 78229-5525 78229-5531 Page 2 of 5 Press-In Tool for I-TracTM Power Module Assembly Right Angle Power Module Row Series No. 78229 78230 7 7 Assembly Order Number 78229-5532 78229-5545 78229-6001 78229-6014 78229-6032 78229-6045 78229-6101 78229-6114 78229-6132 78229-6145 78229-6201 78229-6214 78229-6232 78229-6245 78229-6301 78229-6314 78229-6332 78229-6345 78229-6401 78229-6414 78229-6432 78229-6445 78229-6501 78229-6514 78229-6532 78229-6545 78230-1101 78230-5101 78229-5533 78229-5551 78229-6002 78229-6015 78229-6033 78229-6051 78229-6102 78229-6115 78229-6133 78229-6151 78229-6202 78229-6215 78229-6233 78229-6251 78229-6302 78229-6315 78229-6333 78229-6351 78229-6402 78229-6415 78229-6433 78229-6451 78229-6502 78229-6515 78229-6533 78229-6551 78230-1102 78230-5102 78229-5534 78229-5552 78229-6003 78229-6021 78229-6034 78229-6052 78229-6103 78229-6121 78229-6134 78229-6152 78229-6203 78229-6221 78229-6234 78229-6252 78229-6303 78229-6321 78229-6334 78229-6352 78229-6403 78229-6421 78229-6434 78229-6452 78229-6503 78229-6521 78229-6534 78229-6552 78230-1103 78230-5103 78229-5535 78229-5553 78229-6004 78229-6022 78229-6035 78229-6053 78229-6104 78229-6122 78229-6135 78229-6153 78229-6204 78229-6222 78229-6235 78229-6253 78229-6304 78229-6322 78229-6335 78229-6353 78229-6404 78229-6422 78229-6435 78229-6453 78229-6504 78229-6522 78229-6535 78229-6553 78230-2101 78230-6101 78229-5542 78229-5555 78229-6011 78229-6024 78229-6042 78229-6055 78229-6111 78229-6124 78229-6142 78229-6155 78229-6211 78229-6224 78229-6242 78229-6255 78229-6311 78229-6324 78229-6342 78229-6355 78229-6411 78229-6424 78229-6442 78229-6455 78229-6511 78229-6524 78229-6542 78229-6555 78230-2103 78230-6103 78229-5543 78229-5544 78229-6012 78229-6013 78229-6025 78229-6031 78229-6043 78229-6044 78229-6112 78229-6113 78229-6125 78229-6131 78229-6143 78229-6144 78229-6212 78229-6213 78229-6225 78229-6231 78229-6243 78229-6244 78229-6312 78229-6313 78229-6325 78229-6331 78229-6343 78229-6344 78229-6412 78229-6413 78229-6425 78229-6431 78229-6443 78229-6444 78229-6512 78229-6513 78229-6525 78229-6531 78229-6543 78229-6544 WITH 62201-95XX RAIL Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. PRESS-IN TOOL PRESS-IN TOOL ALONE POWER MODULE Doc No: ATS-622018627 Revision: D 78229-5541 78229-5554 78229-6005 78229-6023 78229-6041 78229-6054 78229-6105 78229-6123 78229-6141 78229-6154 78229-6205 78229-6223 78229-6241 78229-6254 78229-6305 78229-6323 78229-6341 78229-6354 78229-6405 78229-6423 78229-6441 78229-6454 78229-6505 78229-6523 78229-6541 78229-6554 78230-2102 78230-6102 Release Date: 04-13-07 Revision Date: 11-30-10 Figure 1 UNCONTROLLED COPY POWER MODULE Page 3 of 5 Press-In Tool for I-TracTM Power Module Assembly Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: The 62201-8627- Press-In Tool is 15.0mm (0.59 in.) long. Printed Circuit Board (PCB) Support The I-TracTM connectors require up to 6.0kg (13.2 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector terminal hole pattern. Due to the custom nature of every application, a board support is required for proper tool application. This can be supplied by the customer or by Molex. For more information contact Molex Application Tooling. When creating the PCB support plate, remember to allow clearance for the connector terminal pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install I-TracTM connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018627 Revision: D Release Date: 04-13-07 Revision Date: 11-30-10 UNCONTROLLED COPY Page 4 of 5 Press-In Tool for I-TracTM Power Module Assembly Tool Operation 1. Carefully insert, by hand, the power module(s) into the PCB hole pattern. 2. Place the application tool on top of the power module with the back guide surface of the tool against the back of the power module. See Figure 2. PRESS-IN TOOL PRESS-IN TOOL GUIDE SURFACE 0.10mm (.004") Maximum Figure 2 Figure 3 POWER MODULE PC BOARD POWER MODULE PC BOARD 3. Using the application tool and an appropriate press, seat the Daughtercard module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer's instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No: ATS-622018627 Revision: D Release Date: 04-13-07 Revision Date: 11-30-10 UNCONTROLLED COPY Page 5 of 5