Press-In Tool for I-Trac™ Power Module Assembly
Doc No: ATS-622018627 Release Date: 04-13-07 UNCONTROLLED COPY Page 1 of 5
Revision: D Revision Date: 11-30-10
I-Trac™ Power
Module Installation
(Right Angle)
Press-In Tool
Application Tooling
Specification Sheet Order No. 62201-8627
FEATURES
Lip provided for positive alignment to connector assembly
Tool provides uniform distribution of press force across entire pin array
May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools
Fits in same rail as existing tools
Can be placed on either side of existing power module with Daughtercard installed
Use as stand-alone tool if power module is installed separately
SCOPE
Products: I-Trac™ Power Module Assembly, Right Angle 78229 and 78230 Series, 7 Row Assemblies. See
Product List below for specific part numbers.
Product List
The following is a partial list of the product order numbers and their specifications this tool is designed to run.
Updates to this list are available on www.molex.com.
Right Angle
Power Module
Series No.
Row
Assembly Order Number
78229 7
78229-1001
78229-1002
78229-1003
78229-1004
78229-1005
78229-1011
78229-1012
78229-1013
78229-1014
78229-1015
78229-1021
78229-1022
78229-1023
78229-1024
78229-1025
78229-1031
78229-1032
78229-1033
78229-1034
78229-1035
78229-1041
78229-1042
78229-1043
78229-1044
78229-1045
78229-1051
78229-1052
78229-1053
78229-1054
78229-1055
78229-1101
78229-1102
78229-1103
78229-1104
78229-1105
78229-1111
78229-1112
78229-1113
78229-1114
78229-1115
78229-1121
78229-1122
78229-1123
78229-1124
78229-1125
78229-1131
78229-1132
78229-1133
78229-1134
78229-1135
78229-1141
78229-1142
78229-1143
78229-1144
78229-1145
78229-1151
78229-1152
78229-1153
78229-1154
78229-1155
78229-1201
78229-1202
78229-1203
78229-1204
78229-1205
78229-1211
78229-1212
78229-1213
78229-1214
78229-1215
78229-1221
78229-1222
78229-1223
78229-1224
78229-1225
78229-1231
78229-1232
78229-1233
78229-1234
78229-1235
78229-1241
78229-1242
78229-1243
78229-1244
78229-1245
78229-1251
78229-1252
78229-1253
78229-1254
78229-1255
78229-1301
78229-1302
78229-1303
78229-1304
78229-1305
78229-1311
78229-1312
78229-1313
78229-1314
78229-1315
78229-1321
78229-1322
78229-1323
78229-1324
78229-1325
78229-1331
78229-1332
78229-1333
78229-1334
78229-1335
78229-1341
78229-1342
78229-1343
78229-1344
78229-1345
78229-1351
78229-1352
78229-1353
78229-1354
78229-1355
78229-1401
78229-1402
78229-1403
78229-1404
78229-1405
78229-1411
78229-1412
78229-1413
78229-1414
78229-1415
78229-1421
78229-1422
78229-1423
78229-1424
78229-1425
78229-1431
78229-1432
78229-1433
78229-1434
78229-1435
78229-1441
78229-1442
78229-1443
78229-1444
78229-1445
78229-1451
78229-1452
78229-1453
78229-1454
78229-1455
Press-In Tool for I-Trac™ Power Module Assembly
Doc No: ATS-622018627 Release Date: 04-13-07 UNCONTROLLED COPY Page 2 of 5
Revision: D Revision Date: 11-30-10
Right Angle
Power Module
Series No.
Row
Assembly Order Number
78229-1501
78229-1502
78229-1503
78229-1504
78229-1505
78229-1511
78229-1512
78229-1513
78229-1514
78229-1515
78229-1521
78229-1522
78229-1523
78229-1524
78229-1525
78229-1531
78229-1532
78229-1533
78229-1534
78229-1535
78229-1541
78229-1542
78229-1543
78229-1544
78229-1545
78229-1551
78229-1552
78229-1553
78229-1554
78229-1555
78229-2001
78229-2002
78229-2003
78229-2004
78229-2005
78229-2011
78229-2012
78229-2013
78229-2014
78229-2015
78229-2021
78229-2022
78229-2023
78229-2024
78229-2025
78229-2031
78229-2032
78229-2033
78229-2034
78229-2035
78229-2041
78229-2042
78229-2043
78229-2044
78229-2045
78229-2051
78229-2052
78229-2053
78229-2054
78229-2055
78229-2101
78229-2102
78229-2103
78229-2104
78229-2105
78229-2111
78229-2112
78229-2113
78229-2114
78229-2115
78229-2121
78229-2122
78229-2123
78229-2124
78229-2125
78229-2131
78229-2132
78229-2133
78229-2134
78229-2135
78229-2141
78229-2142
78229-2143
78229-2144
78229-2145
78229-2151
78229-2152
78229-2153
78229-2154
78229-2155
78229 7
78229-2201
78229-2202
78229-2203
78229-2204
78229-2205
78229-2211
78229-2212
78229-2213
78229-2214
78229-2215
78229-2221
78229-2222
78229-2223
78229-2224
78229-2225
78229-2231
78229-2232
78229-2233
78229-2234
78229-2235
78229-2241
78229-2242
78229-2243
78229-2244
78229-2245
78229-2251
78229-2252
78229-2253
78229-2254
78229-2255
78229-2301
78229-2302
78229-2303
78229-2304
78229-2305
78229-2311
78229-2312
78229-2313
78229-2314
78229-2315
78229-2321
78229-2322
78229-2323
78229-2324
78229-2325
78229-2331
78229-2332
78229-2333
78229-2334
78229-2335
78229-2341
78229-2342
78229-2343
78229-2344
78229-2345
78229-2351
78229-2352
78229-2353
78229-2354
78229-2355
78229-2401
78229-2402
78229-2403
78229-2404
78229-2405
78229-2411
78229-2412
78229-2413
78229-2414
78229-2415
78229-2421
78229-2422
78229-2423
78229-2424
78229-2425
78229-2431
78229-2432
78229-2433
78229-2434
78229-2435
78229-2441
78229-2442
78229-2443
78229-2444
78229-2445
78229-2451
78229-2452
78229-2453
78229-2454
78229-2455
78229-2501
78229-2502
78229-2503
78229-2504
78229-2505
78229-2511
78229-2512
78229-2513
78229-2514
78229-2515
78229-2521
78229-2522
78229-2523
78229-2524
78229-2525
78229-2531
78229-2532
78229-2533
78229-2534
78229-2535
78229-2541
78229-2542
78229-2543
78229-2544
78229-2545
78229-2551
78229-2552
78229-2553
78229-2554
78229-2555
78229-5001
78229-5002
78229-5003
78229-5004
78229-5005
78229-5011
78229-5012
78229-5013
78229-5014
78229-5015
78229-5021
78229-5022
78229-5023
78229-5024
78229-5025
78229-5031
78229-5032
78229-5033
78229-5034
78229-5035
78229-5041
78229-5042
78229-5043
78229-5044
78229-5045
78229-5051
78229-5052
78229-5053
78229-5054
78229-5055
78229-5101
78229-5102
78229-5103
78229-5104
78229-5105
78229-5111
78229-5112
78229-5113
78229-5114
78229-5115
78229-5121
78229-5122
78229-5123
78229-5124
78229-5125
78229-5131
78229-5132
78229-5133
78229-5134
78229-5135
78229-5141
78229-5142
78229-5143
78229-5144
78229-5145
78229-5151
78229-5152
78229-5153
78229-5154
78229-5155
78229-5201
78229-5202
78229-5203
78229-5204
78229-5205
78229-5211
78229-5212
78229-5213
78229-5214
78229-5215
78229-5221
78229-5222
78229-5223
78229-5224
78229-5225
78229-5231
78229-5232
78229-5233
78229-5234
78229-5235
78229-5241
78229-5242
78229-5243
78229-5244
78229-5245
78229-5251
78229-5252
78229-5253
78229-5254
78229-5255
78229-5301
78229-5302
78229-5303
78229-5304
78229-5305
78229-5311
78229-5312
78229-5313
78229-5314
78229-5315
78229-5321
78229-5322
78229-5323
78229-5324
78229-5325
78229-5331
78229-5332
78229-5333
78229-5334
78229-5335
78229-5341
78229-5342
78229-5343
78229-5344
78229-5345
78229-5351
78229-5352
78229-5353
78229-5354
78229-5355
78229-5401
78229-5402
78229-5403
78229-5404
78229-5405
78229-5411
78229-5412
78229-5413
78229-5414
78229-5415
78229-5421
78229-5422
78229-5423
78229-5424
78229-5425
78229-5431
78229-5432
78229-5433
78229-5434
78229-5435
78229-5441
78229-5442
78229-5443
78229-5444
78229-5445
78229-5451
78229-5452
78229-5453
78229-5454
78229-5455
78229-5501
78229-5502
78229-5503
78229-5504
78229-5505
78229-5511
78229-5512
78229-5513
78229-5514
78229-5515
78229-5521
78229-5522
78229-5523
78229-5524
78229-5525
78229-5531
Press-In Tool for I-Trac™ Power Module Assembly
Doc No: ATS-622018627 Release Date: 04-13-07 UNCONTROLLED COPY Page 3 of 5
Revision: D Revision Date: 11-30-10
WITH 62201-95XX
RAIL
Figure 1
ALONE
PRESS-IN
TOOL
POWER
MODULE
PRESS-IN
TOOL
POWER
MODULE
Right Angle
Power Module
Series No.
Row
Assembly Order Number
78229-5532
78229-5533
78229-5534
78229-5535
78229-5541
78229-5542
78229-5543
78229-5544
78229-5545
78229-5551
78229-5552
78229-5553
78229-5554
78229-5555
78229-6001
78229-6002
78229-6003
78229-6004
78229-6005
78229-6011
78229-6012
78229-6013
78229-6014
78229-6015
78229-6021
78229-6022
78229-6023
78229-6024
78229-6025
78229-6031
78229-6032
78229-6033
78229-6034
78229-6035
78229-6041
78229-6042
78229-6043
78229-6044
78229-6045
78229-6051
78229-6052
78229-6053
78229-6054
78229-6055
78229-6101
78229-6102
78229-6103
78229-6104
78229-6105
78229-6111
78229-6112
78229-6113
78229-6114
78229-6115
78229-6121
78229-6122
78229-6123
78229-6124
78229-6125
78229-6131
78229-6132
78229-6133
78229-6134
78229-6135
78229-6141
78229-6142
78229-6143
78229-6144
78229-6145
78229-6151
78229-6152
78229-6153
78229-6154
78229-6155
78229 7
78229-6201
78229-6202
78229-6203
78229-6204
78229-6205
78229-6211
78229-6212
78229-6213
78229-6214
78229-6215
78229-6221
78229-6222
78229-6223
78229-6224
78229-6225
78229-6231
78229-6232
78229-6233
78229-6234
78229-6235
78229-6241
78229-6242
78229-6243
78229-6244
78229-6245
78229-6251
78229-6252
78229-6253
78229-6254
78229-6255
78229-6301
78229-6302
78229-6303
78229-6304
78229-6305
78229-6311
78229-6312
78229-6313
78229-6314
78229-6315
78229-6321
78229-6322
78229-6323
78229-6324
78229-6325
78229-6331
78229-6332
78229-6333
78229-6334
78229-6335
78229-6341
78229-6342
78229-6343
78229-6344
78229-6345
78229-6351
78229-6352
78229-6353
78229-6354
78229-6355
78229-6401
78229-6402
78229-6403
78229-6404
78229-6405
78229-6411
78229-6412
78229-6413
78229-6414
78229-6415
78229-6421
78229-6422
78229-6423
78229-6424
78229-6425
78229-6431
78229-6432
78229-6433
78229-6434
78229-6435
78229-6441
78229-6442
78229-6443
78229-6444
78229-6445
78229-6451
78229-6452
78229-6453
78229-6454
78229-6455
78229-6501
78229-6502
78229-6503
78229-6504
78229-6505
78229-6511
78229-6512
78229-6513
78229-6514
78229-6515
78229-6521
78229-6522
78229-6523
78229-6524
78229-6525
78229-6531
78229-6532
78229-6533
78229-6534
78229-6535
78229-6541
78229-6542
78229-6543
78229-6544
78229-6545
78229-6551
78229-6552
78229-6553
78229-6554
78229-6555
78230 7 78230-1101
78230-1102
78230-1103
78230-2101
78230-2102
78230-2103
78230-5101
78230-5102
78230-5103
78230-6101
78230-6102
78230-6103
Tool Setup
Depending on the number of connectors to be
installed and/or the press used, this tool can be
used alone or with a group of press-in tools,
mounted in a 62201-95XX rail (ordered
separately). See Figure 1.
Press-In Tool for I-Trac™ Power Module Assembly
Doc No: ATS-622018627 Release Date: 04-13-07 UNCONTROLLED COPY Page 4 of 5
Revision: D Revision Date: 11-30-10
Tool Installation
The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools.
Rail Part Number Rail Overall Length
62201-9501 24mm (0.94 in)
62201-9502 72mm (2.83 in)
62201-9503 156mm (6.14 in)
62201-9504 216mm (8.50 in)
62201-9509 254mm (10.0 in)
62201-9511 305mm (12.0 in)
Reference: The 62201-8627- Press-In Tool is 15.0mm (0.59 in.) long.
Printed Circuit Board (PCB) Support
The I-Trac™ connectors require up to 6.0kg (13.2 lb) of force per pin to press into the PCB. To prevent excessive
PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector
terminal hole pattern.
Due to the custom nature of every application, a board support is required for proper tool application. This can be
supplied by the customer or by Molex. For more information contact Molex Application Tooling.
When creating the PCB support plate, remember to allow clearance for the connector terminal pins as they pass
through the PCB thickness.
Press Equipment Recommendations
Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation
Molex recommends the following press criteria:
1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force
measurements should stop the press-in cycle.
2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second.
3. Press stroke control to within 0.25mm (0.010 in).
4. Total press stroke must be at least 19mm (0.75 in).
5. For statistical purposes, automatic collection of force and distance data.
Press-In Tool for I-Trac™ Power Module Assembly
Doc No: ATS-622018627 Release Date: 04-13-07 UNCONTROLLED COPY Page 5 of 5
Revision: D Revision Date: 11-30-10
Figure 2
GUIDE
SURFACE
PRESS-IN TOOL
POWER
MODULE
PC BOARD PC BOARD
POWER
MODULE
PRESS-IN
TOOL
Figure 3
0.10mm (.004”)
Maximum
Tool Operation
1. Carefully insert, by hand, the power module(s) into the PCB hole pattern.
2. Place the application tool on top of the power module with the back guide surface of the tool against the back
of the power module. See Figure 2.
3. Using the application tool and an appropriate press, seat the Daughtercard module until there is less than
0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See
Figure 3.
CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press
manufacturer’s instruction manual.
CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
http://www.molex.com
