A16-30-10-230V-50HZ - ABB - Datasheet.Live

Control Gear

2/1

ABB LIMITED

Contents

3 Pole Contactors.......................................................................... 2-2

4 Pole Contactors.......................................................................... 2-20

Mini Contactors.............................................................................. 2-37

Manual Motor Starters .................................................................. 2-42

Field Bus Plugs.............................................................................. 2-49

Softstarters.................................................................................... 2-54

Pilot Devices.................................................................................. 2-58

Switching Power Supplies (CP Range) .......................................... 2-72

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A9-30-10 A26-30-10

a.c. Control circuit supply Types A12-30-10 A30-30-10

A16-30-10 A40-30-10

a.c. – –

& Control circuit supply Types – –

d.c. (Electronic coil interface) – –

AE9-30-00 AE26-30-00

d.c. Control circuit supply Types AE12-30-00 AE30-30-00

AE16-30-00 AE40-30-00

1 x N.C.1 x N.O.

CA 5-10 1-pole, front mounting CA 5-01

1-pole, front m

AC-1 utilization category

When making,

the switched-on

current is equal to

the Inload rated

current with

cos ϕ ≥ 0.95.

AC-3 utilization category

When making,

the motor current is

about 6 x In.

Breaking while the

motor is running at

Inmotor F.L.C.

A.., AF.., 3-pole Contactors

RV 5

RC 5-1

VE 5-1

VM 5-1

TP 40 DA, TP 180 DA Direct timing - Front mounting TP 40 I

TE5S Direct timing - Indep

setting

range in

Amps

Auxiliary CA 5-.., 1-pole Types

contacts CAL 5-.., 2-pole

Timers TP.., Pneumatic Types

TE.., Electronic

Supply voltages: 24 V a.c./d.c.,

110 ... 120; 220 ... 240; 380 ... 440 V a.c.

Interlocks VE 5-., Mechanical / Electrical Types

VM..., Mechanical

mounting between 2 contactors

Surge RV.., (Varistor) a.c./d.c. Types

suppressors RC.., (Capacitor) a.c.

O/L relays TA..DU.., Thermal O/L relay Types

E..DU.., Electronic O/L relay

Standard starting time 2 ... 10 s

tripping class 10 A

Selection & Ordering

Select accessory type and

quote required data in plain

text.

Selection & Ordering

Select O/L relay type and

setting range according to

motor F.L.C.

Selection & Ordering

Select contactor type.

Select contactor coil voltage on cover folding

page 0/1, according to control circuit supply.

(Please quote coil voltage in plain text).

a.c. Circuit Switching

3-pole contactors

Contactor Main

Accessories

Protection of

3-phase motors

TA 25 DU...

0.10...0.16

0.16...0.25

0.25...0.40

0.40...0.63

0.63...1.0

22...32

29...42

TA 42 DU...

13...19

18...25

24...32

3.5...5.0

4.5...6.5

6.0...8.5

7.5...11

10...14

1.0...1.4

1.3...1.8

1.7...2.4

2.2...3.1

2.8...4.0

A9 A12 A16 A26 A30 A40

Switching of 3-phase Cage Motors

AC-3 Power < 55 °C, 400 V kW 4 5.5 7.5 11 15 18.5

rating

Rated < 55 °C, 400 V A9 12 17 26 32 37

AC-3 operational < 55 °C, 415 V A9 12 17 26 32 37

current < 55 °C, 690 V A7 9 10 17 21 25

Switching of Resistive Circuits

Rated < 40 °C A25 27 30 45 55 60

AC-1 operational < 55 °C A22 25 27 40 55 60

current < 70 °C A18 20 23 32 39 42

lWith conductor cross-sectional area mm22.5 4 4 6 10 16

lRated operational voltage V690

ABB LIMITED 2/2

Please consult us for electronic solution

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A50-30-00 A95-30-00 A145-30-11 A210-30-11

A63-30-00 A110-30-00 A185-30-11 A260-30-11

A75-30-00 A300-30-11

AF50-30-00 AF95-30-00 AF145-30-11 AF210-30-11 AF400-30-11 AF 580-30-11

AF63-30-00 AF110-30-00 AF185-30-11 AF260-30-11 AF 460-30-11 AF 750-30-11

AF75-30-00 AF300-30-11

1 x N.O. + 1 x

N.C.

1 x N.O. + 1 x

N.C.

1 x N.O. + 1 x

N.C.

CAL 5-11 2-pole, side mounting

bar / mm

–

VM 750H

–

VM 300H

VE 5-2

–

RC 5-2

The built-in coil interface eliminates the need of extra

surge suppressors on these sizes

RV 5

RC 5-2

–

TE5S

Independent mounting

–TE5S Direct timing - Independent mounting

AInverse timing - Front mounting

CAL 5-11 2-pole, side mounting CAL 5-11 B

(1st block) (2nd block)

100...320

E 320 DU

60...200

E 200 DU

250...800

E 800 DU

150...500

E 500 DU

A50 A63 A75 A95 A110 A145 A185 A210 A260 A300 AF400 AF460 AF580

AF750

22 30 37 45 55 75 90 110 140 160 200 250 315 400

50 65 75 96 110 145 185 210 260 305 400 460 580 750

50 65 75 96 110 145 185 210 260 300 400 460 580 750

35 43 46 65 82 120 170 210 220 280 350 400 500 650

100 115 125 145 160 250 275 350 400 500 600 700 800 1050

85 95 105 135 145 230 250 300 350 400 500 600 700 800

70 80 85 115 130 180 180 240 290 325 400 480 580 720

35 50 50 50 70 120 150 185 240 300 2 x 185 2 x 240 2 x 240 2 x 80 x 5

1000 690

ABB LIMITED 2/

65...90

80...110

165...235

220...310

TA 450 DU...

130...175

150...200

TA 200 DU...

60...8029...42

36...52

45...63

60...80

TA 80 DU...TA 75 DU...

TA 110 DU...

Please consult us for thermal solution

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ABB LIMITED 2/4

A 9 ... A 110 3-pole Contactors

a.c. Operated

Location of surge suppressors.

Clear marking of coil voltages and

frequencies.

Connecting point for control leads in top

part of main terminals of A 50 ... A 110

contactors.

Terminal marking according to

IEC 60947-4-1, EN 50005, EN 50012 and

NEMA standards.

Location of function marker.

Stops for attaching front-mounted

accessories.

Terminal screws:

–A 9 ... A 16 contactors:

M3.5 Pozidriv (+,-) No.2 for all terminals,

– A 26 contactors:

M4 Pozidriv (+,-) No.2 for main and

auxiliary terminals,

M3.5 Pozidriv (+,-) No.2 for coil terminals,

– A 30, A 40 contactors:

M5 Pozidriv (+,-) No.2 for main terminals,

M3.5 Pozidriv (+,-) No.2 for auxiliary and

coil terminals,

–A 50 ... A 75 contactors:

M6 Pozidriv (+,-) No.2 for main terminals,

M3.5 Pozidriv (+,-) No.2 for coil terminals,

–A 95 ... A 110 contactors:

M8 Hexagon socket (s = 4 mm) for main

terminals,

M3.5 Pozidriv (+,-) No.2 for coil terminals.

Terminals delivered in open position with

captive screws.

Screwdriver guidance for all terminals.

Degree of protection (IP...) of terminals

according to IEC 60947-1:

–A 9 ... A 40 contactors:

IP 20 for main and auxiliary terminals.

–A 50 ... A 110 contactors:

IP 10 for main terminals,

IP 20 for auxiliary terminals.

Holes for screw fixing (screws not supplied).

Distance between holes according to

EN 50003 (contactors for motors ≤ 11 kW).

Location of side-mounted accessories

(on right or left hand side).

Quick fixing on mounting rail according

to IEC 715, EN 50022 and EN 50023

standards:

–35 x 7.5 mm for A 9 ... A 40 contactors,

–35 x 15 mm for A 9 ... A 75 contactors,

– 75 x 25 mm for A 50 ... A 110 contactors.

Application

A 9 ... A 110 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V a.c. / 1000 V a.c.

or 220 V d.c. / 440 V d.c. The contactors can also be used for many other applications such as isolation, capacitor switching, lighting.

Description

The A... series 3-pole contactors are of the block type design.

•Main poles and auxiliary contact blocks

A 9 ... A 40 1-stack contactors:

- 3 main poles,

- 1 built-in auxiliary contact,

-front and side mounted add-on auxiliary contact blocks.

A 50 ... A 110 contactors:

- 3 main poles,

-front and side mounted add-on auxiliary contact blocks.

•Control circuit: a.c. operated with laminated magnet circuit

•Accessories: a wide range of accessories is available

Variants

•4-pole: A 9 ... A 75 contactors (with 4 N.O. or 2 N.O. + 2 N.C. main poles).

•a.c./d.c. operated controlled supply: AF 50 ... AF 110 contactors.

•d.c. operated: AE 9 ... AE 40 contactors.

•d.c. operated with large coil voltage range: TAE 50 ... TAE 110 contactors (on application).

•contactors for capacitor switching (UA..., UA..-R types),

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Rated operational Auxiliary contacts Weight Footprint Order Code

current fitted kg H W D

1st stack

AC-3 AC-1

400 V 40 °C state coil voltage

A A KW (see table below)

1 - 0.34 74 44 74 A9.30.10

9 25 4 - 1 0.34 A9.30.01

1 - 0.34 74 44 74 A12.30.10

12 27 5.5 - 1 0.34 A12.30.01

1 - 0.34 74 44 74 A16.30.10

17 30 7.5 - 1 0.34 A16.30.01

1 - 0.60 90 54 94 A26.30.10

26 45 11 - 1 0.60 A26.30.01

1 - 0.71 90 54 108 A30.30.10

32 55 15 - 1 0.71 A30.30.01

1 - 0.71 90 54 108 A40.30.10

37 60 18.5 - 1 0.71 A40.30.01

50 100 22 1 1 1.20 110 82 108 A50.30.11

65 115 37 1 1 1.20 110 82 108 A63.30.11

75 125 40 1 1 1.20 110 82 108 A75.30.11

96 145 45 1 1 2.04 148 102 124 A95.30.11

110 160 55 1 1 2.04 148 102 124 A110.30.11

ABB LIMITED 2/5

A 9 ... A 110 3-pole Contactors

a.c. Operated

A95-30-11

A50-30-11

A26-30-10

A9-30-10

Coil voltages

Voltage Voltage

V - 50Hz V - 60Hz

24 24

48 48

110 110 ... 120

220 ... 230 230 ... 240

230 ... 240 240 ... 260

380 ... 400 400 ... 415

400 ... 415 415 ... 440

Other voltages on application

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ABB LIMITED 2/6

A 9 ... A 110 3-pole Contactors

Main Accessories

CA 5-10 CAL 5-11

RC 5-1/50RV 5/50

VE 5-1

TP 40 DA

TE5S-240

Auxiliary Contact Blocks

Mounting on Positioning Contacts Weight Order code

contactors kg

A 9 ... A 110 Front face 1 – 0.014 CA 5-10

– 1 0.014 CA 5-01

A 9 ... A 40 Front face 3 1 0.060 CA 5-31 M

2 2 0.060 CA 5-22 M

A 9 ... A 110 Side 1 1 0.050 CAL 5-11

Pneumatic Timers

Mounting on Timing range Contacts Weight Order code

contactors kg

Direct 0.1 ... 40 s 1 1 0.070 TP 40 DA

A 9 ... A 75 Direct 10 ... 180 s 1 1 0.070 TP 180 DA

Inverse 0.1 ... 40 s 1 1 0.070 TP 40 IA

Inverse 10 ... 180 s 1 1 0.070 TP 180 IA

Electronic Timers for star-delta starters (dwelling time 50 ms)

Mounting Timing range Supply voltage Weight Order code

V kg

Independent Direct 24 a.c. / d.c. 0.080 TE5S-24

0.8 ... 8 s 110 ... 120 a.c. 0.080 TE5S-120

or 220 ... 240 a.c. 0.080 TE5S-240

6 ... 60 s 380 ... 440 a.c. 0.080 TE5S-440

Interlocks

Mounting on Feature Contacts Weight Order code

contactors kg

A 9 ... A 40 Mech. / electrical – 2 0.076 VE 5-1

A 50 ... A 110 – 2 0.146 VE 5-2

A 9 ... A 40 Mechanical – – 0.066 VM 5-1

Note: Use type VE 5-2 for mechanical and electrical interlocking between A 40 and A 50 contactors.

Surge Suppressors

Mounting on Feature Voltage range Weight Order code

contactors kg

24 ... 50 V a.c./d.c. 0.015 RV 5/50

A 9 ... A 110 Varistor 50 ... 133 V a.c./d.c. 0.015 RV 5/133

110 ... 250 V a.c./d.c. 0.015 RV 5/250

250 ... 440 V a.c./d.c. 0.015 RV 5/440

24 ... 50 V a.c. 0.012 RC 5-1/50

A 9 ... A 40 RC 50 ... 133 V a.c. 0.012 RC 5-1/133

110 ... 250 V a.c. 0.012 RC 5-1/250

250 ... 440 V a.c. 0.012 RC 5-1/440

24 ... 50 V a.c. 0.015 RC 5-2/50

A 50 ... A 110 RC 50 ... 133 V a.c. 0.015 RC 5-2/133

110 ... 250 V a.c. 0.015 RC 5-2/250

250 ... 440 V a.c. 0.015 RC 5-2/440

Other Accessories

A wide range of accessories are available:

–various auxiliary contact blocks for specific controls and use,

– interface relays,

–connecting auxiliaries: strips, connectors, additional pieces, etc.

–impulse contact blocks, lamp holder and fuse holder blocks,

– function marker.

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A 9 ... A 110 3-pole Contactors

Thermal O/L Relays

ABB LIMITED 2/7

TA 110 DU

TA 80 DU

TA 75 DU

TA 42 DU

TA 25 DU

Thermal O/L Relays, Class 10A

For Setting range Weight Order code

contactors: kg

0.10 ... 0.16 0.150 TA 25 DU 0.16

0.16 ... 0.25 0.150 TA 25 DU 0.25

0.25 ... 0.40 0.150 TA 25 DU 0.4

0.40 ... 0.63 0.150 TA 25 DU 0.63

0.63 ... 1.00 0.150 TA 25 DU 1.0

1.0 ... 1.4 0.150 TA 25 DU 1.4

1.3 ... 1.8 0.150 TA 25 DU 1.8

1.7 ... 2.4 0.150 TA 25 DU 2.4

A 9 ... A 30 2.2 ... 3.1 0.150 TA 25 DU 3.1

2.8 ... 4.0 0.150 TA 25 DU 4.0

3.5 ... 5.0 0.150 TA 25 DU 5.0

4.5 ... 6.5 0.150 TA 25 DU 6.5

6.0 ... 8.5 0.150 TA 25 DU 8.5

7.5 ... 11 0.150 TA 25 DU 11

10 ... 14 0.150 TA 25 DU 14

13 ... 19 0.150 TA 25 DU 19

18 ... 25 0.150 TA 25 DU 25

24 ... 32 0.170 TA 25 DU 32

18 ... 25 0.330 TA 42 DU 25

A 30 ... A 40 22 ... 32 0.330 TA 42 DU 32

29 ... 42 0.330 TA 42 DU 42

18 ... 25 0.330 TA 75 DU 25

22 ... 32 0.330 TA 75 DU 32

29 ... 42 0.330 TA 75 DU 42

A 50 ... A 75 36 ... 52 0.330 TA 75 DU 52

45 ... 63 0.330 TA 75 DU 63

60 ... 80 0.330 TA 75 DU 80

29 ... 42 0.360 TA 80 DU 42

36 ... 52 0.360 TA 80 DU 52

45 ... 63 0.360 TA 80 DU 63

A 95 ... A 110 60 ... 80 0.360 TA 80 DU 80

65 ... 90 0.750 TA 110 DU 90

80 ... 110 0.750 TA 110 DU 110

Separate Mounting Kit

For O/L relays: Weight Order code

TA 25 DU ≤ 25 0.050 DB 25/25 A

TA 25 DU 32 0.075 DB 25/32 A

TA 42 DU, TA 75 DU, TA 80 DU 0.170 DB 80

TA 110 DU 0.230 DB 200

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ABB LIMITED 2/8

A 145 ... AF 750 3-pole Contactors

a.c. Operated - A 145 ... A 300 Contactors

a.c. / d.c. Operated - AF 400 ... AF 750 Contactors

Application

A 145 ... AF 750 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V a.c. or

220 V d.c. / 600 V d.c. The contactors can also be used for many other applications such as isolation, bypass, capacitor switching, lighting...

Description

The A 145 ... AF 750 3-pole contactors are of the block type design.

•Main poles and auxiliary contact blocks

– 3 main poles,

–1 N.O. and 1 N.C. auxiliary contact block (fitted on the left side).

A maximum of 4 auxiliary contact blocks can be fitted on each contactor.

• Control circuit:

A 145 ... A 300 contactors: a.c. operated with laminated magnet circuit,

AF 400 ... AF 750 contactors: a.c. operated, large voltage range, with electronic coil interface, with laminated magnet circuit.

Contactors AF 400 ... AF 750 are fitted as standard with an electronic coil interface which accepts a wide control voltage range

for a.c. 50/60 Hz supply or d.c. supply.

•Accessories: a wide range of accessories is available.

Variants ☞next pages in this section

•a.c./d.c. operated, large voltage range, with electronic coil interface: AF 145 ... AF 300 contactors.

A 1 4 5 . . . A300 contactors main

terminals in line with Isomax circuit

breakers.

Location of side-mounted mechanical

interlock (on right or left hand side).

CAL 5-11 side mounted auxiliary contact

block.

Easy access to the terminals.

Main terminals.

Screws and nut insert holders are included.

Screw fixing, top and bottom.

(Screws supplied).

Terminal shrouds for protection can easily

be fitted from the front.

Location of surge suppressors on

A 145 ... A 300 contactors.

(built-in on AF 400 ... AF 750 contactors).

Quick release quarter turn screws for

easy access to contact inspection.

Terminal markings according to

IEC 60947-4-1, EN 50005, EN 50012

and NEMA standards.

Easy access to the coil terminals.

Clear marking of coil voltages and

frequencies.

Front access to the coil, no need to

remove power cables when changing coil.

On-Off position indicator.

Location of function marker.

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A 145 ... AF 750 3-pole Contactors

a.c. Operated - A 145 ... A 300 Contactors

a.c. / d.c. Operated - AF 400 ... AF 750 Contactors

ABB LIMITED 2/9

AF 460-30-11

A 300-30-11

A 145-30-11

Coil voltages

Voltage Voltage

V - 50Hz V - 60Hz

24 24

48 48

110 110 ... 120

220 ... 230 230 ... 240

230 ... 240 240 ... 260

380 ... 400 400 ... 415

400 ... 415 415 ... 440

Other voltages on application

Coil voltages: AF 400 …AF 750

Voltage Voltage

V - 50/60Hz V d.c.

- 24 … 60

48 … 130 48 … 130

100 … 250 100 ... 250

(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the negative pole.

AF... contactors with electronic coil interface: electromagnetic compatibility and A or B environment definitions + page ????

AF 750-30-11

Rated operational Auxiliary contacts Footprint Weight Order code

current fitted kg

AC-3 AC-1

400 V 40 °C H W D state coil voltage

A A (see table below)

145 250 1 1 196 112 160 3.500 A 145-30-11

185 275 1 1 196 112 160 3.500 A 185-30-11

210 350 1 1 227 140 181 6.100 A 210-30-11

260 400 1 1 227 140 181 6.100 A 260-30-11

305 500 1 1 227 140 181 6.100 A 300-30-11

400 600 1 1 278 186 216 12.00 AF 400-30-11

460 700 1 1 278 186 216 12.00 AF 460-30-11

580 800 1 1 283 210 242 15.00 AF 580-30-11

750 1050 1 1 283 210 242 15.00 AF 750-30-11

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ABB LIMITED 2/10

A 145 ... AF 750 3-pole Contactors

Main accessories

Auxiliary Contact Blocks

Mounting on Positioning Contacts Weight Order Code

contactors kg

A 145 to Side 1 1 0.050 CAL 5-11

AF 750 1 1 0.050 CAL 5-11B

Electronic Timers for star-delta starters (dwelling time 50 ms) - (Prohibited with AF... contactors)

Mounting Timing rangeSupply voltage Weight Order Code

V kg

Independent Direct 24 a.c. / d.c. 0.080 TE5S-24

0.8 ... 8 s 110 ... 120 a.c. 0.080 TE5S-120

or 220 ... 240 a.c. 0.080 TE5S-240

6 ... 60 s 380 ... 440 a.c. 0.080 TE5S-440

Interlocks for two horizontal mounted contactors

Left Right Feature Weight Order Code

contactor contactor kg

A 95 ... 300 A 145 ... 300 Mechanical 0.150 VM 300H

A 210 ... 300 AF 400 ... 460 Mechanical 0.150 VM 300/460H

AF 400 ... 750 AF 400 ... 460 Mechanical 0.200 VM 750H

Surge Suppressors

Mounting on Feature Voltage range Weight Order Code

contactors kg

24 ... 50 V a.c. 0.015 RC 5-2/50

A 145 ... 300 RC 50 ... 133 V a.c. 0.015 RC 5-2/133

110 ... 250 V a.c. 0.015 RC 5-2/250

250 ... 440 V a.c. 0.015 RC 5-2/440

Note: The built-in coil interface eliminates the need of extra surge suppressors on the AF 400 to AF 750 contactors.

Shrouds (terminal protection acc. to VDE 0106, part 100) (pack of 2)

Mounting on Suitable for Weight Order Code

contactors contactor with kg

1 piece

A 145, A 185 Cable connectors 0.100 LT 185-AC

A 145, A 185 Cable lugs 0.100 LT 185-AL

A 210 ... A 300 Cable connectors 0.100 LT 300-AC

A 210 ... A 300 Cable lugs 0.100 LT 300-AL

AF 400, AF 460 Cable connectors 0.150 LT 460-AC

AF 400, AF 460 Cable lugs 0.800 LT 460-AL

AF 580, AF 750 Cable connectors 0.150 LT 750-AC

AF 580, AF 750 Cable lugs 0.850 LT 750-AL

Other Accessories

A wide range of accessories are available:

– LZ... connectors,

– LW... enlargement pieces for terminals,

– connecting auxiliaries: shorting bars, connection bars, additional pieces, etc.

– shrouds for shorting bars,

– interlocks for two vertical contactors,

– adapter plates.

LT…-AL

LT…-AC

TE5S-240

RC…

VM 300H

CAL 5-11

{

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A 145 ... AF 750 3-pole Contactors

Thermal & Electronic O/L Relays

ABB LIMITED 2/11

E 800 DU

E 320 DU

TA 450 DU

TA 200 DU

A 185 contactor with

E 200 DU electronic O/L relay and

LT 200 E terminal shroud

Thermal O/L Relays, Class 10A

For Setting range Weight Order code

contactors: A kg

66 ... 90 0.750 TA 200 DU 90

80 ... 110 0.750 TA 200 DU 110

100 ... 135 0.750 TA 200 DU 135

A 145, A 185 110 ... 150 0.750 TA 200 DU 150

130 ... 175 0.750 TA 200 DU 175

150 ... 200 0.750 TA 200 DU 200

130 ... 185 1.500 TA 450 DU 185

A 210 ... A 300 165 ... 235 1.500 TA 450 DU 235

220 ... 310 1.500 TA 450 DU 310

AF400...AF750 Please consult us for thermal solution

Electronic O/L Relays, Adjustable Class 10, 20 and 30

For Setting range Weight Order code

contactors: A kg

A 145, A 185 60 ... 200 1.120 E 200 DU

A 210 ... A 300 100 ... 320 1.260 E 320 DU

AF 400, AF 460 150 ... 500 1.210 E 500 DU

AF 580, AF 750 250 ... 800 4.240 E 800 DU

Kit for Mounting on the Contactors

For For O/L relays: Weight Order code

contactors: kg

A 145, A 185 TA 450 DU/SU 0.500 DT 450/A 185

A 210 ... A 300 0.750 DT 450/A 300

AF 400, AF 460 E 500 DU 0.720 DT 500/AF 460 S

AF 580, AF 750 E 800 DU 1.400 DT 800/AF 750 S

Separate Mounting Kit

For O/L relay: Weight Order code

TA 200 DU 0.230 DB 200

Terminal Shrouds for TA 200 DU Thermal O/L Relay

Fitting Weight Order code

Load side 0.070 LT 200/A

Between TA 200 DU and A 145, A 185 0.050 LT 185-AY

Terminal Shrouds for Electronic O/L Relay

For electronic Weight Order code

O/L relay kg

E 200 DU 0.120 LT 200 E

E 320 DU 0.120 LT 320 E

E 500 DU 0.240 LT 500 E

E 800 DU 0.240 LT 800 E

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ABB LIMITED 2/12

AF 50 ... AF 750 3-pole Contactors

a.c. / d.c. Operated - Large Voltage Range

Electronic Coil Interface

Control circuit with

electronic coil interface.

Control inputs (AF

400 ... AF 750)

Application

AF 50 ... AF 750 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V a.c. or

220 V d.c. / 600 V d.c. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, d.c. power

circuits...

The AF... contactors are fitted with an electronic coil interface which accepts a wide control voltage range, on a.c. 50/60 Hz or d.c. supplies.

The same contactor can accept various supply voltages according to different countries where the final machine will be used or some

fluctuation in the control voltage due to the local supply or network.

The AF... contactors are also fully suitable for operation in a.c. or d.c. control circuit liable to voltage interruptions or voltage dip risks.

Description

The AF 50 ... AF 750 3-pole contactors are of the block type design.

• Main poles and auxiliary contact blocks

– 3 main poles,

-AF50 ... AF110 front and side mounted add on auxiliary contact blocks

–AF145 ... AF750 1 N.O. and 1 N.C. auxiliary contact block (fitted on the left side).

A maximum of 4 auxiliary contact blocks can be fitted on each contactor.

• Electronic control:

The contactors are fitted with an electronic interface that very precisely controls the voltage to the coil. The electronic control circuit always

works using d.c. current through the coil and in a.c. operation the current is rectified before being applied to the coil. To achieve the levels of

the currents required for making and holding respectively, the voltage is pulsed across the coil with the aid of a transistor. The pulsing also

implies that the current in the coil can be optimally regulated all the time relatively independently of the voltage level. The function is controlled

by a specific integrated circuit developed by ABB.

• Advantages

–Wide voltage range, e.g. 100 ... 250 V a.c. and d.c.,

– Can manage large voltage variations,

– Reduced power consumption,

– Very distinct closing and opening,

– Noise free,

–Can withstand voltage interruptions or voltage dips in the control supply (< 20 ms).

• Control inputs

The large sizes AF 400 ... AF 750 are as standard equipped with low voltage inputs for control, for example by a PLC (+ see drawing below).

•Accessories: a wide range of accessories is available.

Operating diagram

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ABB LIMITED 2/13

AF 50 ... AF 750 3-pole Contactors

a.c. / d.c. Operated - Large Voltage Range

Electronic Coil Interface

Rated operational Auxiliary contacts Footprint Weight Order Code

current fitted H W D kg

AC-3 AC-1

400 V θ ≤ 40 °C state coil voltage

A A

50 100 1 1 110 82 108 1.220 AF 50-30-11

65 115 1 1 110 82 108 1.220 AF 63-30-11

75 125 1 1 110 82 108 1.220 AF 75-30-11

96 145 1 1 148 102 124 2.070 AF 95-30-11

110 160 1 1 148 102 124 2.070 AF 110-30-11

145 250 1 1 196 112 160 3.600 AF 145-30-11

185 275 1 1 196 112 160 3.600 AF 185-30-11

210 350 1 1 227 140 181 6.200 AF 210-30-11

260 400 1 1 227 140 181 6.200 AF 260-30-11

305 500 1 1 227 140 181 6.200 AF 300-30-11

400 600 1 1 278 186 216 12.00 AF 400-30-11

460 700 1 1 278 186 216 12.00 AF 460-30-11

580 800 1 1 283 210 242 15.00 AF 580-30-11

750 1050 1 1 283 210 242 15.00 AF 750-30-11

AF 750-30-11

AF 460-30-11

AF 95-30-11

AF 50-30-11

Coil voltages: AF 50 ... AF 300

Voltage Voltage

V - 50/60Hz V d.c.

– 20 ... 60

48 ... 130 48 ... 130

100 ... 250 100 ... 250

(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the negative pole.

Coil voltages: AF 400 ... AF 750

Voltage Voltage

V - 50Hz V d.c

– 24 ... 60

48 ... 130 48 ... 130

100 ... 250 100 ... 250

(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the negative pole.

Electromagnetic compatibility:

AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-

Ed.2) and European standards EN 60947-1, 60947-4-1.

Notice: This product has been designed for environment A. Use of this product in environment B may

cause unwanted electromagnetic disturbances in which case the user may be required to take adequate

mitigation measures.

Definitions:

Environment A: "Mainly relates to low-voltage non public or industrial networks/locations/installations

(+EN 50082-2 article 4) including highly disturbing sources".

Environment B: "Mainly relates to low-voltage public networks (+EN 50082-1 article 5) such as

residential, commercial and light industrial locations/installations. Highly disturbing sources such as arc

welders are not covered by this environment".

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Application

AE9 ... AE 40 contactors are mainly used for controlling 3-phase motors and generally for controlling

power circuits up to 690 V a.c. or 220 V d.c. / 440 V d.c.

Description

The AE... series 3-pole contactors are d.c. operated contactors.

• Main poles and auxiliary contact blocks

- 3 main poles,

- front and side mounted add-on auxiliary contact blocks.

auxiliary contacts for safety circuits page x/xx

• Control circuit: laminated magnet circuit and double-winding coil fed from d.c. supply via an insertion

contact mounted on the device

- AE9 ... AE40: built-in lagging contact for insertion of the second winding

• Accessories: a wide range of accessories are available

Rated operational Auxiliary contacts Footprint

current fitted H W D Order Code

AC-3 AC-1

400 V θ ≤ 40 °C state coil voltage

A A

9 25 - - 74 44 74 AE 9-30-00

12 27 - - 74 44 74 AE 12-30-00

16 30 - - 74 44 74 AE 16-30-00

26 45 - - 90 54 94 AE 26-30-00

32 55 - - 90 54 108 AE 30-30-00

37 60 - - 90 54 108 AE 40-30-00

For d.c. operation with solid magnetic circuit please consult us.

For accessories see main accessories A9 - A110 page x/xx

ABB LIMITED 2/14

AE 3-pole Contactors

d.c. Operated with Double - Winding coil

Coil voltages:

AE...

Voltage - Uc

V d.c.

110

125

220

240

250

*RV 5 surge suppressor fitted as

standard (RT 5 type on request).

*Addition of RT 5 or RV 5 surge suppressor, if required.

Please order separately

AE... contactors specific design

• AE 9 ... AE 40: Built-in lagging contact for insertion of the "holding" winding

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ABB LIMITED 2/15

Connection Sets

Connections for Reversing Contactors

Application

Connections between the main poles of two 3-pole contactors mounted side by side so that they operate

as reversing contactors.

Description

The sets are made up of three upstream connections and three downstream connections.

BEM 16-30 – Insulated, solid, rigid copper wires

BEM 26-30, BEM 40-30 – Insulated, stranded, rigid copper wires

BEM 75-30 ... BEM 750-30 – Insulated, solid copper bars

BSM 16-30, BSM 25-30 BC and BSM 30-30 BC – Insulated, solid, rigid copper wires

On the A... contactors, the power supply by bars or cables equipped with lugs is directly connected to the

terminal pads of the main poles. For flange connectors (+ page ????), LX… terminal extension pieces

should be used (+ page ????).

Mounting on 3-pole Weight Order code

contactors kg

1 set

A 9 ... A 16 0.025 BEM 16-30

A 26 0.056 BEM 26-30

A 30, A 40 0.096 BEM 40-30

A 50 ... A 75 0.243 BEM 75-30

A 95, A 110 0.450 BEM 110-30

A145, A 185 0.900 BEM 185-30

A 210 ... A 300 1.100 BEM 300-30

AF 400, AF 460 4.400 BEM 460-30

AF 580, AF 750 7.300 BEM 750-30

BC 9, BC 16 0.015 BSM 16-30

BC 25 0.020 BSM 25-30 BC

BC 30 0.025 BSM 30-30 BC

Note:The connections provided for the A... contactors can be used for the AF, AE and TAE types.

The connections provided for the BC... contactors can be used for the TBC types.

3-pole Connections Phase to Phase

Application

Connections between the main poles of two 3-pole contactors horizontal mounted.

Description

This set is made up of three downstream or upstream connections.

Mounting on 3-pole Weight Order code

contactors kg

1 set

A 50 ... A 75 0.130 BES 75-30

A 95, A 110 0.250 BES 110

A 145, A 185 0.500 BES 185

A 210 ... A 300 1.000 BES 300

AF 400, AF 460 2.200 BES 460

AF 580, AF 750 3.700 BES 750

Note: The connections provided for the A... contactors can be used for the AF, AE and TAE types.

BEM… connections

BES... for 3-pole connections

BES…

BEM 75-30

BEM 300-30

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ABB LIMITED 2/16

Connections for Star-Delta Starters

Application

Connections between the main poles of a star-delta starter.

Description

These sets are made up of:

– Three line contactor / delta contactor connections - Upstream side.

– Three connections for star and delta contactors mounting joined side by side - Downstream side.

– The necessary elements to create the star point upstream of the star contactor.

BED 16, BED 26 – Insulated, solid copper wires.

BED 40 – Insulated, stranded solid copper wires.

BED 50, BED 75 – Solid copper bars and insulated stranded copper wires.

BED 95 ... BED 750 – Insulated, solid copper bars.

BED kits are designed to accomodate mechanical interlock

For contactors Weight Order code

Line and Delta Star kg

A 9 A 9

A 12 A 9 0.040 BED 16

A 16 A 12

A 26 A 16 0.045 BED 26

A 30 A 26 0.070 BED 40

A 40 A 26

A 50 A 30 0.180 BED 50

A 63 A 40

A 75 A 50 0.180 BED 75

A 95 A 75 0.400 BED 95

A 110 A 95 0.500 BED 110

A 145 A 110 1.300 BED 145 A

A 185 A 145 1.100 BED 185

A 210 A 185 1.500 BED 210

A 260, A 300 A 210, A 260 2.100 BED 300

AF 400 / AF 460 A 260 / A 300 3.500 BED 400

AF 460 AF 400 4.700 BED 460

AF 580 AF 460 / AF 400 6.300 BED 580

AF 750 AF 580 7.700 BED 750

Note: The connections provided for A... contactors can be used for the AF, AE, and TAE types.

BED... Connection Sets

BED 400

BED 185

BED 110

BED 75-1

BED 40

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ABB LIMITED 2/17

Star-Delta Starting

of Three-Phase Asynchronous Motors

Controlgear Selection Guide

Ambient temperature = 55 °C.

Please consult us for type 1&2 coordinates combinations

Motor power, kW Max. starting Contactors O/L Relay Timer Set of power

time from (1) connections

cold (3)

220- 240 V 380- 415 V 500 V 660- KM1 KM3 KM2

230 V 400 V 690 V seconds Main Delta Star

4 4 7.5 7.5 5.5 5.5 15 A 9 A 9 A 9 TA 25 DU TE5S BED 16 (4)

5.5 5.5 11 11 7.5 7.5 15 A 12 A 12 A 9 TA 25 DU TE5S BED 16 (4)

9 11 15 15 15 11 15 A 16 A 16 A 12 TA 25 DU TE5S BED 16 (4)

12.5 12.5 22 22 22 15 15 A 26 A 26 A 16 TA 25 DU TE5S BED 26 (4)

15 15 25 25 25 18.5 15 A 30 A 30 A 26 TA 25 DU TE5S BED 40 (4)

18.5 22 37 37 37 37 30 A 40 A 40 A 26 TA 42 DU TE5S BED 40 (4)

25 25 45 45 45 45 30 A 50 A 50 A 30 TA 75 DU TE5S BED 50 (4)

30 33 55 55 63 59 30 A 63 A 63 A 40 TA 75 DU TE5S BED 50 (4)

37 40 63 70 75 63 30 A 75 A 75 A 50 TA 75 DU TE5S BED 75 (4)

45 45 75 75 90 90 20 A 95 A 95 A 75 TA 110 DU TE5S BED 95 (5)

55 59 90 100 110 132 20 A 110 A 110 A 95 TA 110 DU TE5S BED 110 (5)

75 75 132 132 160 160 20 A 145 A 145 A 110 TA 200 DU TE5S BED 145 (5)

90 90 160 160 200 250 20 A 185 A 185 A 145 TA 200 DU TE5S BED 185 (5)

110 110 200 200 250 315 20 A 210 A 210 A 185 TA 450 DU TE5S BED 210 (5)

140 140 220 250 295 355 20 A 260 A 260 A 210 TA 450 DU TE5S BED 300 (5)

160 160 250 250 355 450 20 A 300 A 300 A 260 TA 450 DU TE5S BED 300 (5)

180 200 355 355 450 560 20 AF 400 AF 400 A 260 E 500 DU (2) BED 400 (5)

250 250 450 475 560 670 20 AF 460 AF 460 A 300 E 500 DU (2) BED 400 (5)

315 315 560 600 700 750 20 AF 580 AF 580 AF 400 E 800 DU (2) BED 580 (5)

400 400 670 670 750 900 20 AF 750 AF 750 AF 460 E 800 DU (2) BED 580 (5)

(1) The setting current value is: nominal motor current x 0.58. (4) Version without space for mechanical interlock.

(2) Contactor Relay type N + TP timer can be used as the AF contactors have a slight delay in closing. (5) Version with space for mechanical interlock.

(3) Usual time value = 6 ... 10 s.

Power circuit diagram Control circuit diagrams - Remote control

A 9 ... AF 750 Contactors A 9 ... A 300 Contactors AF 400 ... AF 750 Contactors

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ABB LIMITED 2/18

Star-Delta Starting

of Three-Phase Asynchronous Motors

General

When starting, the motor has to overcome the load torque and inertia of the driven machine. During this phase, current must

remain within the limits acceptable by the mains.

Inertia, load torque and mains are commonly fixed data.

Although the type of starting reduces the inrush current as required, it also reduces the torque supplied by the motor. The result is a starting

time that varies according to the starting process used.

Star-delta starting

Technical Data

When starting:

– inrush current is reduced to a third of direct starting current,

– motor torque is reduced to a third or even less of direct starting

torque.

Transient currents are commonly read during star-delta switching.

Utilization

During the initial starting phase ("star" connection), the resistive torque

of the driven machine must remain, irrespective of speed, less than the

"star" motor torque until "star-delta" switching occurs.

This starting mode is therefore ideal for machines with no-load starting:

– machine-tools,

– centrifugal compressors,

– wood working machines, etc.

In order to prevent a high current peak, at least 80 - 85 % of

nominal speed must be reached before switching from star to

delta.

Precautions

Motor nominal voltage in delta connection must be equal to that of the

mains.

Example:

A motor for 400 V star-delta starting must be designed for 400 V in

"delta" connection. Its usual designation is "400 V / 690 V motor". The

motor must be constructed with 6 terminal windings.

Sequence

Starting is a three-stage process:

1st stage - "Star" connection

Press the "On" button on the control circuit to close the KM2 "star" contactor. The KM1 "line" contactor then closes and the motor starts.

Countdown of programmed starting time (normally 6 to 10 s) then begins.

2nd stage - "Star" to "Delta" switching

When the programmed starting time is over, the KM2 "star" contactor opens.

3rd stage - "Delta" connection

A transition time (or dwelling time) of 50 ms is fixed between opening of the "star" contactor and closing of the "delta" contactor by the use of

TE5S timer. This prevents short circuit between "star" and "delta".

Note: When AF... contactor types are used as delta and star contactors or an A... contactor as star contactor with an AF... contactor as delta contactor, the use of a timer including a

dwelling time (or transition time) e.g. TE5S or similar is not necessary. A timer set for the starting duration in star connection is enough. An electrical interlock between star and delta is

mandatory such as VE 5 or through auxiliary contacts.

Furthermore, in open transition, the current interruption may reach up to 95 ms: it shall be checked that this duration is compatible with the application i.e. mainly if the decreasing in rotation

speed is acceptable during the starting phase.

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ABB LIMITED 2/19

Connection Bars for Contactor and MCCB

Connection Bars for Contactor and Switch fuse

Application

Connections between contactors/starters and moulded case circuit breakers or switch fuses.

Description

These connection sets are solid copper bars either isolated or protected by shrouds.

Connection bars between contactor and MCCB

Vertical assembly

Contactors MCCB Weight Order code

A 145, A 185 T 3 0.150 BEA 185/T3

A 145, A 185 S 3, S 4 0.150 BEA 185/S3/S4

A 210 S 4 0.160 BEA 210/S4

A 210 ... A 300 S 5 0.200 BEA 300/S5

AF 400, AF 460 S 5 0.250 BEA 400/S5

AF 400 ... AF 750 S 6 0.410 BEA 750/S6

Vertical assembly with control wire terminals (Also suitable when using busbar kits for starter combinations)

A 145, A 185 T 3 0.175 BEA 185 D/T3

A 145 ... A 185 S 3, S 4 0.200 BEA 185D/S3/S4

A 210 S 4 0.270 BEA 210D/S4

A 210 ... A 300 S 5 0.320 BEA 300D/S5

AF 400, AF 460 S 5 0.480 BEA 400D/S5

AF 400 ... AF 750 S 6 0.720 BEA 750D/S6

Horizontal assembly (Also suitable when using busbar kits for starter combinations)

A 145, A 185 S 3, S 4 0.520 BEA 185H/S4

A 210 S 4 0.620 BEA 210H/S4

A 210, A 300 S 5 1.280 BEA 300H/S5

AF 400, AF 460 S 5 1.310 BEA 400H/S5

AF 400, AF 460 S 6 2.450 BEA 460H/S6

AF 580, AF 750 S 6 4.010 BEA 750H/S6

Note: The BEA... connection bars provided for the A 145 ... A 300 contactors can be used for the AF 145 ... AF 300 contactors.

Connection bars between contactor and switch fuse

Vertical assembly

Contactors Switch fuse Weight Order code

1 piece

A 185 OESA 250 0.260

A210 ... A 300 OESA 250 to 0.330 BEF 185/OESA250

OESA 400 BEF 300/OESA400

AF 400 ... AF 460 OESA 400 0.340

AF 460 ... AF 750 OESA 630 to 0.740 BEF 460/OESA400

OESA 800 BEF 750/OESA800

Horizontal assembly

A 145 OS 160..LR 0.170 OSZA 15

A 145, A 185 OESA 250..LR 0.550 BEF 185H/OESA250

A 210 ... A 300 OESA 250..LR to BEF 300H/OESA400

OESA 400..LR

AF 400, AF 460 OESA 400..LR 1.250 BEF 460H/OESA400

Note: The BEF... connection bars provided for the A 145 ... A 300 contactors can be used for the AF 145 ... AF 300 contactors.

A 300-30 contactor + MCCB on top

BEA...D/S

BEF 300/OESA400

BEA 300H/S5

BEA 300/S5

BEF 300H/OESA400

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ABB LIMITED 2/20

RV 5

RC 5-1

VE 5-1

VM 5-1

TP 40 DA, TP 180 DA

Direct timing - Front m

TE5S Direct timing - Indep

Auxiliary CA 5-..,1-pole Types

contacts CAL ..-..,2-pole

Timers TP..,Pneumatic Types

TE..,Electronic

Supply voltages: 24 V a.c./d.c.,

110 ... 120; 220 ... 240; 380 ... 440 V a.c.

Interlocks VE 5-.,Mechanical/Electrical Types

VM..., VH... Mechanical

mounting between 2 contactors

Surge RV..,(Varistor) a.c./d.c. Types

suppressors RC..,(Capacitor) a.c.

CA 5-10 1-pole, front mounting CA 5-01 1-pole, front mo

Selection & Ordering

Select accessory type and

quote required data in plain

text.

Selection & Ordering

Select 4 N.O. or 2 N.O. + 2 N.C. main poles

Select contactor type.

Select contactor coil voltage on cover folding

page 0/1, according to control circuit supply.

(Please quote coil voltage in plain text).

AC-1 utilization category

When m a k i n g,

the switched-on

current is equal

to the Inl o a d

rated current with

cos ϕ ≥ 0.95.

1 x N.C.1 x N.O.

A 9 A 16 A 26

Switching of Resistive Circuits

Rated < 40 °C A25 30 45

AC-1 operational < 55 °C A22 27 40

current < 70 °C A18 23 32

●With conductor cross-sectional area mm22.5 4 6

●Rated operational voltage V690

4 N.O. main poles

A 9-40-00 A 26-40-00

a.c. Control circuit supply Types A 16-40-00

d.c. Control circuit supply Types — —

2 N.O. + 2 N.C. main poles

A 9-22-00

a.c. Control circuit supply Types A 16-22-00 A 26-22-00

a.c. Circuit Switching

4-pole contactors

Contactor Main

Accessories

A.., AF.., 4-pole Contactors

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ABB LIMITED 2/21

RC-EH 800

(Varistor + RC)

–

RC-EH 300

RV 5

RC 5-2

–

VH 800

VH 300

(Mechanical / Electrical)

VH 145

(Mechanical / Electrical)

VE 5-2

–

–TE5S Direct timing - Independent mounting (interpose an N.. contactor relay for EK 370 ... EK 1000)

CAL 16-11 2-pole, side mounting

1 x N.O. + 1 x

N.C.

1 x N.O. + 1 x

N.C.

0 IA, TP 180 IA Inverse timing - Front mounting

CAL 5-11 2-pole, side mounting

A 45 A 50 A 75 EK110 EK150 EK175 EK210 EK370 EK550 EK1000

70 100 125 200 250 300 350 550 800 1000

60 85 105 180 230 270 310 470 650 800

50 70 85 155 200 215 250 400 575 720

25 35 50 95 150 185 240 2 x 185 2 x 240 2 x 300

690 1000 690

A 45-40-00 EK110-40-11 EK175-40-11 EK370-40-11

A 50-40-00 EK550-40-11

A 75-40-00 EK150-40-11 EK210-40-11 EK1000

-40-11

AF45-40-00 EK110-40- 21 EK 175-40-21 EK370-40-21

AF50-40-00 EK 550-40-21

AF75-40-00 EK150-40-21 EK210-40-21 EK1000-40-21

A 45-22-00 — — — —

A 75-22-00

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ABB LIMITED 2/22

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A 9 ... A 75 4-pole Contactors

a.c. Operated

Rated operational Auxiliary contacts Footprint Weight Order code

current fitted kg

AC-1

40 °C H W D state coil voltage

4 N.O. main poles

25 – – 74 44 74 0.340 A 9-40-00

30 – – 74 44 74 0.340 A 16-40-00

45 – – 90 54 94 0.610 A 26-40-00

70 – – 110 92 120 1.390 A 45-40-00

100 – – 110 92 120 1.390 A 50-40-00

125 – – 110 92 120 1.390 A 75-40-00

2 N.O. + 2 N.C. main poles

25 – – 74 44 74 0.340 A 9-22-00

30 – – 74 44 74 0.340 A 16-22-00

45 – – 90 54 94 0.610 A 26-22-00

70 – – 110 92 120 1.400 A 45-22-00

125 – – 110 92 120 1.400 A 75-22-00

A 9-22-00

A 45-40-00

A 9-40-00

Coil voltages

Voltage Voltage

V - 50Hz V - 60Hz

24 24

48 48

110 110 ... 120

220 ... 230 230 ... 240

230 ... 240 240 ... 260

380 ... 400 400 ... 415

400 ... 415 415 ... 440

Other voltages on application

Remark for A 9 ... A 75 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles

These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or

1 circuit comprising 2 separate loads with a single supply (see diagrams below). When the contactor

operates there is no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before

MAKE.

These contactors are not suitable for a reversing starter or star-delta starter or for controlling a

single load from 2 separate supplies.

Block diagrams

●Single supply and 2 separate loads ●2 separate supplies and 2 separate loads

BES... for 4-pole connections

Connections for 4-pole Changeover Contactors

Application

Connection between the main poles of two 4-pole contactors mounted side by side so that they operate

as source reversing contactors.

Description

These sets are made up of four downstream connections, with insulated, stranded, rigid copper cables.

Mounting on 4-pole Weight Order code

contactors kg

1 set

A 45, A 50, A 75 1 0.400 BES 75-40

Note: The connections provided for the A... contactors can be used for the AF, AE and TAE types.

Return to main index

A 9 ... A 75 4-pole Contactors

Main Accessories

CA 5-10 CAL 5-11

TP 40 DA

VE 5-1

RC 5-1/50RV 5/50

Auxiliary Contact Blocks

Mounting on Positioning Contacts Weight Order code

contactors kg

A 9 ... A 75 Front face 1 – 0.014 CA 5-10

– 1 0.014 CA 5-01

4 – 0.060 CA 5-40 E

2 2 0.060 CA 5-22 E

A 9 ... A 75 Side 1 1 0.050 CAL 5-11

Pneumatic Timers

Mounting on Timing range Contacts Weight Order code

contactors kg

Direct 0.1 ... 40 s 1 1 0.070 TP 40 DA

A 9 ... A 75 Direct 10 ... 180 s 1 1 0.070 TP 180 DA

Inverse 0.1 ... 40 s 1 1 0.070 TP 40 IA

Inverse 10 ... 180 s 1 1 0.070 TP 180 IA

Interlocks

Mounting on Feature Contacts Weight Order code

contactors kg

A 9 ... A 26 Mech. / electrical – 2 0.076 VE 5-1

A 45 ... A 75 – 2 0.146 VE 5-2

A 9 ... A 26 Mechanical – – 0.066 VM 5-1

Surge Suppressors

Mounting on Feature Voltage range Weight Order code

contactors kg

24 ... 50 V a.c./d.c. 0.015 RV 5/50

A 9 ... A 75 Varistor 50 ... 133 V a.c./d.c. 0.015 RV 5/133

110 ... 250 V a.c./d.c. 0.015 RV 5/250

250 ... 440 V a.c./d.c. 0.015 RV 5/440

24 ... 50 V a.c. 0.012 RC 5-1/50

A 9 ... A 26 RC 50 ... 133 V a.c. 0.012 RC 5-1/133

110 ... 250 V a.c. 0.012 RC 5-1/250

250 ... 440 V a.c. 0.012 RC 5-1/440

24 ... 50 V a.c. 0.015 RC 5-2/50

A 45 ... A 75 RC 50 ... 133 V a.c. 0.015 RC 5-2/133

110 ... 250 V a.c. 0.015 RC 5-2/250

250 ... 440 V a.c. 0.015 RC 5-2/440

Other Accessories

A wide range of accessories are available.

– various auxiliary contact blocks for specific controls and use,

– interface relays,

– connecting auxiliaries: strips, connectors, additional pieces, etc.

– impulse contact blocks, lamp holder and fuse holder blocks,

– function marker.

ABB LIMITED 2/23

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ABB LIMITED 2/24

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EK 110 ... EK 1000 4-pole Contactors

a.c. Operated

Rated operationa Auxiliary contacts Footprint Weight Order code

current fitted kg

AC-1

q ≤40 °C H W D state coil voltage

200 1 1 156 165 155 4.300 EK 110-40-11

250 1 1 172 165 155 4.350 EK 150-40-11

300 1 1 198 201 172 6.600 EK 175-40-11

350 1 1 198 201 172 6.600 EK 210-40-11

550 1 1 272 270 226 17.20 EK 370-40-11

800 1 1 272 270 226 17.20 EK 550-40-11

1000 1 1 299 270 226 17.50 EK 1000-40-11

- E = 40 ... 400 Hz coil with built-in rectifier.

Coil voltages and codes: EK 110 ... EK 1000

Voltage Voltage Code

V - 50Hz V - 60Hz

48 – A D

– 110 A E

110 120 A F

220 ... 230 * A L *Read 240V 60Hz for

230 ... 240 – A M EK 370 ... EK 1000.

– 380 A N

380 ... 400 440 A P

400 ... 415 – A R

+ Other voltages: page 0/1.

Multi-frequency coils: EK 110 ... EK 210

Voltage Code

V - 40 ... 400Hz

110 ... 120 E F

115 ... 127 E G

220 ... 230 E L

230 ... 240 E M

380 ... 400 E P

400 ... 415 E R

Dual frequency coils (1): EK 370 ... EK 1000

Voltage Voltage Code

V - 50Hz V - 60Hz

110 110 ... 120 E F

110 ... 115 115 ... 127 E G

220 220 ... 240 E L

220 ... 230 230 ... 255 E M

380 380 ... 415 E P

380 ... 400 400 ... 440 E R

(1) Two auxiliary contact blocks maximum per contactor, ambient temperature < 55 °C and mounting

positions 2 and 6 excluded.

EK 1000-40-11

EK 370-40-11

EK 175-40-11

Return to main index

EK 110 ... EK 1000 4-pole Contactors

Main Accessories

Auxiliary Contact Blocks

Mounting on Positioning Contacts Weight Order code

contactors kg

EK 110 ... EK 1000 Side 1 1 0.050 CAL 16-11 B

1 1 0.050 CAL 16-11 C

1 1 0.050 CAL 16-11 D

Interlocks for two horizontal mounted contactors

Mounting on Feature Contacts Weight Order code

contactors kg

EK 110, EK 150 Mech. / elec. – 2 0.130 VH 145

EK 175, EK 210 – 2 0.130 VH 300

EK 370, EK 550 Mechanical – – 6.000 VH 800

EK 1000

Note: For interlocking between two contactors of a different size: + section 4.

Surge Suppressors

Mounting on Feature Voltage range Weight Order code

contactors kg

EK 110 ... EK 210 RC 24 ... 48 V a.c. 0.015 RC-EH 300/48

110 ... 415 V a.c. 0.015 RC-EH 300/415

EK 370 ... EK 1000 RC 48 ... 110 V a.c. 0.015 RC-EH 800/110

220 ... 600 V a.c. 0.015 RC-EH 800/600

Shrouds (terminal protection VDE 106, part 100)

Mounting on Suitable for Weight Order code

contactors contactor with kg

EK 110, EK 150 cable lugs 0.139 LT 150-EK

EK 175, EK 210 or 0.152 LT 210-EK

EK 370, EK 550 cable clamps 0.190 LT 550-EK

EK 1000 0.200 LT 1000-EK

Other Accessories

A wide range of accessories are available:

– auxiliary contact blocks for specific controls and use,

– connecting auxiliaries: connectors for main poles, connections sets,

– plates for changeover contactors, etc.

LT 210-EK

RC-EH 300/48

VH 145

CAL 16-11 B

ABB LIMITED 2/25

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ABB LIMITED 2/26

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AF 45 ... AF 75 4-pole Contactors

a.c. / d.c. Operated - Large Voltage Range

Electronic Coil Interface

Rated operational Auxiliary contacts Footprint Weight Order code

current fitted kg

AC-1

≤ 40 °C H W D state coil voltage

4 N.O. main poles

70 – – 110 92 120 1.420 AF 45-40-00

100 – – 110 92 120 1.420 AF 50-40-00

125 – – 110 92 120 1.420 AF 75-40-00

2 N.O. + 2 N.C. main poles

70 – – 110 92 120 1.420 AF 45-22-00

125 – – 110 92 120 1.420 AF 75-22-00

AF 75-40-00

Coil voltages

Voltage Voltage

V - 50/60Hz V d.c.

– 20 ... 60

48 ... 130 48 ... 130

100 ... 250 100 ... 250

(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the negative pole.

Remark for AF 45 ... AF 75 4-pole contactors built with 2 N.O. + 2 N.C. main poles

These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1

circuit comprising 2 separate loads with a single supply (+ diagrams below). When the contactor operates

there is no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE.

These contactors are not suitable for a reversing starter or star-delta starter or for controlling a

single load from 2 separate supplies.

Block Diagrams

●Single supply and 2 separate loads ●2 separate supplies and 2 separate loads

Electromagnetic compatibility:

AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-

Ed.2) and European standards EN 60947-1, 60947-4-1.

Notice: This product has been designed for environment A. Use of this product in environment B may

cause unwanted electromagnetic disturbances in which case the user may be required to take adequate

mitigation measures.

Definitions:

Environment A: "Mainly relates to low-voltage non public or industrial networks/locations/installations

(+ EN 50082-2 article 4) including highly disturbing sources".

Environment B: "Mainly relates to low-voltage public networks (+ EN 50082-1 article 5) such as residential,

commercial and light industrial locations/installations. Highly disturbing sources such as arc welders are not

covered by this environment".

Return to main index

EK 110 ... EK 1000 4-pole Contactors

d.c. Operated

EK 1000-40

EK 370-40

EK 175-40

Rated operational Auxiliary contacts Footprint Weight Order code

current fitted kg

AC-1

≤ 40 °C H W D state coil voltage

200 2 1 156 136 155 4.350 EK 110-40-21

250 2 1 172 136 155 4.400 EK 150-40-21

300 2 1 198 176 172 6.650 EK 175-40-21

350 2 1 198 176 172 6.650 EK 210-40-21

550 2 1 272 296 226 17.20 EK 370-40-21

800 2 1 272 296 226 17.20 EK 550-40-21

1000 2 1 299 296 226 17.50 EK 1000-40-21

Coil voltages and codes

Voltage Code

V d.c.

12 (1) D A

24 D B

36 D C

48 D D

60 D T

75 D G

110 D E

125 D U

220 D F

(1) Not for EK 370 ... EK 1000 contactors.

For Accessories see page ??

ABB LIMITED 2/27

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ABB LIMITED 2/28

Contactors for Capacitor Switching

AC-6b Utilization Category according to IEC 60947-4-1

Capacitor Transient Conditions

In Low Voltage industrial installations, capacitors are mainly used for reactive energy correction (raising the power factor). When these

capacitors are energized, overcurrents of high amplitude and high frequencies (3 to 15 kHz) occur during the transient period (1 to 2 ms).

The amplitude of these current peaks, also known as "inrush current peaks", depends on the following factors:

• The network inductances.

•The transformer power and short-circuit voltage.

•The type of power factor correction.

There are 2 types of power factor correction: fixed or automatic.

Fixed power factor correction consists of inserting, in parallel on

the network, a capacitor bank whose total power is provided by

the assembly of capacitors of identical or different ratings.

The bank is energized by a contactor that simultaneously

supplies all the capacitors (a single step).

The inrush current peak, in the case of fixed correction, can

reach 30 times the nominal current of the capacitor bank.

Fixed power factor correction

An automatic power factor correction system, on the other hand,

consists of several capacitor banks of identical or different ratings

(several steps), energized separately according to the value of the

power factor to be corrected.

An electronic device automatically determines the power of the

steps to be energized and activates the relevant contactors.

The inrush current peak, in the case of automatic correction,

depends on the power of the steps already on duty, and can

reach 100 times the nominal current of the step to be energized.

Automatic power factor correction

Steady State Condition Data

The presence of harmonics and the network's voltage tolerance lead to a current, estimated to be 1.3 times the nominal current Inof the

capacitor, permanently circulating in the circuit.

Taking into account the manufacturing tolerances, the exact power of a capacitor can reach 1.15 times its nominal power.

Standard IEC 831-1 Edition 04/97 specifies that the capacitor must therefore have a maximum thermal current ITof:

IT= 1.3 x 1.15 x In= 1.5 x In

Consequences for the Contactors

To avoid malfunctions (welding of main poles, abnormal temperature rise, etc.), contactors for capacitor bank switching must be sized to

withstand:

•A permanent current that can reach 1.5 times the nominal current of the capacitor bank.

•The short but high peak current on pole closing (maximum permissible peak current Î ).

ABB offers 3 contactor versions according to the value of the inrush current peak and the

power of the capacitor bank

A... and AF... standard contactors (A 12... A 300 and AF 400 ... AF 750)

UA... Contactors for capacitor switching (UA 16 ... UA 110)

UA...-R Contactors for capacitor switching (UA 16-R ... UA 75-R) with insertion of damping resistors

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ABB LIMITED 2/29

A... Standard 3-pole Contactors

for Capacitor Switching

Peak Current Î< 30 Times the rms Current

Application

The A... and AF... contactors are suited for capacitor bank switching for the peak current and power values in the table below.

The kvar ratings acc. to the table below are applicable to "star" connected capacitors (less current, cable savings).

The capacitors must be discharged (maximum residual voltage at terminals < 50 V) before being re-energized when the contactors are making.

In these conditions, electrical durability of contactors is equal to 100 000 operating cycles.

Description

•A 12 ... A 110 3-pole contactors

•A 145 ... AF 750 3-pole contactors

Selection Table

Type Powers in kvar 50/60 Hz (AC - 6b) Max.

peak

220/240 V 380/400 V 415/440 V 500/550V 660/690 V current

40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C Î (kA)

A 9 – – – –– – –– – –– – –– – –

A 12 7 7 6 11 11 9.5 12 12 10.5 14 14 12 19 19 16.5 0.7

A 16 7.5 7.5 6 12.5 12.5 10 14 14 10.5 15.5 15.5 12 21.5 21.5 16.5 1

A 26 11.5 11.5 9 19 19 15 20 20 16.5 23 23 19 32 32 26 1.6

A 30 13 13 11 22 22 18.5 24 24 20.5 28 28 23 38 38 32 1.9

A 40 15 15 12 26 26 20 29 29 22 35 35 25 46 46 34.5 2.1

A 50 22 22 20 38 38 34 42 42 37 48 48 42 65 65 58.5 2.3

A 63 25 25 23 43 43 39 47 47 42.5 54 54 48.5 74 74 67 2.5

A 75 28 28 24.5 48 48 41 52 52 45 60 60 51 82 82 70 2.6

A 95 35 35 33 60 60 53 63 63 58 75 75 70 80 80 75 4

A 110 40 40 35 70 70 60 75 75 65 83 83 78 90 90 85 4

A 145 50 50 42 90 90 74 93 93 80 110 110 96 110 110 110 4

A 185 60 60 45 105 105 78 115 115 85 135 135 102 135 135 135 5

A 210 75 75 57 125 125 100 135 135 110 160 160 130 160 160 160 6.5

A 260 85 85 70 140 140 130 155 155 140 180 180 165 200 200 200 8

A 300 100 100 85 160 160 150 180 180 163 210 210 196 240 240 240 8

AF 400 120 120 105 200 200 185 220 220 200 260 260 241 300 300 300 10

AF 460 140 140 120 230 230 215 260 260 230 325 325 300 325 325 325 10

AF 580 170 170 160 270 270 260 300 300 290 350 350 340 440 440 440 12

AF 750 220 220 190 390 370 332 410 410 380 490 480 435 600 600 600 12

If, in an application, the current peak is greater than the maximum peak current Îspecified in the last column in the table, select a higher rating,

refer to the UA... contactors (+page 2/38) or add inductances (+Application Guide "Contactors for Capacitor Switching").

The capacitor bank will be protected by gG type fuses whose rating is equal to 1.5 ... 1.8 times nominal current.

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ABB LIMITED 2/30

UA... 3-pole Contactors

for Capacitor Switching

Peak Current Î < 100 Times the rms Current

Application

The UA.. contactors have been specially developed for the switching of capacitor banks whose inrush current peaks are less than or equal to

100 times nominal rms current. The table below gives the permissible powers according to operational voltage and temperature close to the

contactor. It also specifies the maximum peak current Î values accepted by the contactor.

The kvar ratings acc. to the table below are applicable to "star" connected capacitors (less current, cable savings).

The capacitors must be discharged (maximum residual voltage at terminals < 50 V) before being re-energized when the contactors are making.

In these conditions, electrical durability of contactors is equal to 100 000 operating cycles.

Selection Table

Type Powers in kvar 50/60 Hz (AC - 6b)

Max.permissible peak

current Î (kA)

230/240 V 400/415 V 440 V 500/550 V 660/690 V UeUe

40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40°C 55°C 70 °C < 500 V > 500 V

UA 16 7.5 6.7 6 12.5 11.7 10 13.7 13 11 15.5 14.7 12.5 21.5 20 17 1.8 1.6

UA 26 12 11 8.5 20 18.5 14.5 22 20 16 22 22 19.5 30 30 25 3 2.7

UA 30 16 16 11 27.5 27.5 19 30 30 20 34 34 23.5 45 45 32 3.5 3.1

UA 50 20 20 19 33 33 32 36 36 35 40 40 40 55 55 52 5 4.5

UA 63 25 25 21 45 43 37 50 48 41 50 50 45 70 70 60 6.5 5.8

UA 75 30 30 22 50 50 39 55 53 43 62 62 47.5 75 75 65 7.5 6.75

UA 95 35 35 29 60/65* 60/65* 50/55* 65 65 55 70 70 60 86 86 70 9.3 8

UA 110 40 39 34 74 70/75* 65 75 75 67 80 80 75 90 90 85 10.5 9

(*) Use these values for Ue= 415 V

For 220 V and 380 V, multiply by 0.9 the rated values at 230 V and 400 V respectively.

Example: 50 kvar/400 V corresponding to 0.9 x 50 = 45 kvar/380 V.

If, in an application, the current peak is greater than the maximum peak current Îspecified in the table above, select a higher rating, refer to the

UA...-R contactors (+ page 2/40) or add inductances (+ Application Guide "Contactors for Capacitor Switching").

The capacitor bank will be protected by gG type fuses whose rating is equal to 1.5 ... 1.8 times nominal current.

Power Max. peak Auxiliary contacts Footprint Weight Order code

400 V current fitted kg

≤ 40 °C Ue ≤ 500V H W D

kvar kA state coil voltage

12.5 1.8 1 - 74 44 74 0.340 UA 16-30-10

20 3 1 - 90 54 94 0.600 UA 26-30-10

27.5 3.5 1 - 90 54 109 0.710 UA 30-30-10

33 5 1 1 110 82 108 1.200 UA 50-30-11

45 6.5 1 1 110 82 108 1.200 UA 63-30-11

50 7.5 1 1 110 82 108 1.200 UA 75-30-11

60 9.3 1 1 148 102 124 2.040 UA 95-30-11

74 10.5 1 1 148 102 124 2.040 UA 110-30-11

Coil voltages

Voltage Voltage

V - 50Hz V - 60Hz

24 24

48 48

110 110...120

220...230 230...240

230...240 240...260

380...400 400...415

400...415 415...440

(1) Not for EK 370 ... EK 1000 contactors.

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ABB LIMITED 2/31

UA...-R 3-pole Contactors

for Capacitor Switching

Peak Current Î ≥100 Times the rms Current

Application

The UA ...-R contactors can be used in installations in which peak current far exceeds 100 times nominal rms current. The contactors are

delivered complete with their damping resistors and must be used without additional inductances (+ table below).

The kvar ratings acc. to the table below are applicable to "star" connected capacitors (less current, cable savings).

The capacitors must be discharged (maximum residual voltage at terminals < 50 V) before being re-energized when the contactors are making.

Their electrical durability is 250 000 operating cycles for Ue< 500 V and 100 000 operating cycles for Ue≥ 500 V.

Selection Table

Type Powers in kvar - 50/60 Hz (AC-6b)

Max. permissib

gG type

220/240 V 380/400/415 V 440 V 500/550 V 660/690 V

peak current

fuses

40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C

Îmax. (*)

UA 16-30-10-R 8 7.5 6 12.5 12.5 10 15 13 11 18 16 12.5 22 21 17 80

UA 26-30-10-R 12.5 11.5 9 22 20 15.5 24 20 17 30 25 20 35 31 26 125

UA 30-30-10-R 16 16 11 30 27.5 19.5 32 30 20.5 34 34 25 45 45 32 200

UA 50-30-00-R 25 24 20 40 40 35 50 43 37 55 50 46 72 65 60 200

UA 63-30-00-R 30 27 23 50 45 39 55 48 42.5 65 60 50 80 75 65 200

UA 75-30-00-R 35 30 25 60 50 41 65 53 45 75 65 55 100 80 70 200

(*) The fuse ratings given in this column represent the maximum ratings ensuring type 1 co-ordination according to the definition of standard IEC 60947-4-1.

Power Auxiliary contacts Footprint Weight Order code

400 V fitted kg

≤ 40 °C H W D

kvar state coil voltage

12.5 1 - 140 44 106 0.460 UA 16-30-10-R

22 1 - 140 54 125 0.710 UA 26-30-10-R

30 1 - 140 54 140 0.810 UA 30-30-10-R

40 - - 160 70 139 1.350 UA 50-30-00-R

50 - - 160 70 139 1.350 UA 63-30-00-R

60 - - 160 70 139 1.350 UA 75-30-00-R

Coil voltages

Voltage Voltage

V - 50Hz V - 60Hz

24 24

48 48

110 110...120

220...230 230...240

230...240 240...260

380...400 400...415

400...415 415...440

please contact us for other voltages

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ABB LIMITED 2/32

Location of side-mounted accessories

(on right or left hand side).

Terminals delivered in open position with

captive screws.

Screwdriver guidance for all terminals.

Degree of protection of terminals according

to IEC 60947-1: IP 20 for all terminal.

Holes for screw fixing (screws not supplied).

Distance between holes according to

EN 50002.

Location of surge suppressors.

Clear marking of coil voltages and

frequencies.

Terminal marking according to

IEC 60947-5-1, and EN 50011.

Location of function marker.

Stops for attaching front-mounted

accessories.

Quick fixing on mounting rail according

to IEC 715 and EN 50022 standards:

35 x 7.5 mm or 35 x 15 mm.

Terminal screws: Pozidriv (+,-) No. 2.

Number of contacts Footprint Weight Order code

H W D state coil voltage

4-pole, 1-stack

2 2 74 44 74 0.340 N 22 E

3 1 74 44 74 0.340 N 31 E

4 – 74 44 74 0.34 N 40 E

Coil voltages

Voltage Voltage

V - 50Hz V - 60Hz

24 24

48 48

110 110 ... 120

220 ... 230 230 ... 240

230 ... 240 240 ... 260

380 ... 400 400 ... 415

400 ... 415 415 ... 440

N... Contactor Relays

a.c. Operated

Application

N... contactor relays are used for switching auxiliary circuits and control circuits.

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ABB LIMITED 2/33

N/KC... Contactor Relays

Main Accessories

CA 5-10 CAL 5-11

TP 40 DA

VE 5-1

RC 5-1/50RV 5/50

Auxiliary Contact Blocks

Mounting on Positioning Contacts Weight Order Code

contactor kg

relays

N/KC... Front face 1 – 0.014 CA 5-10

– 1 0.014 CA 5-01

4 – 0.060 CA 5-40 N

2 2 0.060 CA 5-22 N

– 4 0.060 CA 5-04 N

N Side 1 1 0.050 CAL 5-11

Pneumatic Timers

Mounting on Timing range Contacts Weight Order Code

contactor kg

relays

N/KC... Direct 0.1 ... 40 s 1 1 0.070 TP 40 DA

Direct 10 ... 180 s 1 1 0.070 TP 180 DA

Inverse 0.1 ... 40 s 1 1 0.070 TP 40 IA

Inverse 10 ... 180 s 1 1 0.070 TP 180 IA

Interlocks

Mounting on Feature Contacts Weight Order Code

contactor kg

relays

N... Mech. / electrical – 2 0.076 VE 5-1

Mechanical – – 0.066 VM 5-1

KC Mechanical - - 0.015 VBC30

Surge Suppressors

Mounting on Feature Voltage range Weight Order Code

contactor kg

relays

N... Varistor 24 ... 50 V a.c./d.c. 0.015 RV 5/50

50 ... 133 V a.c./d.c. 0.015 RV 5/133

110 ... 250 V a.c./d.c. 0.015 RV 5/250

250 ... 440 V a.c./d.c. 0.015 RV 5/440

RC 24 ... 50 V a.c. 0.012 RC 5-1/50

50 ... 133 V a.c. 0.012 RC 5-1/133

110 ... 250 V a.c. 0.012 RC 5-1/250

250 ... 440 V a.c. 0.012 RC 5-1/440

Other accessories

A wide range of accessories are available:

– various auxiliary contact blocks for specific controls and use,

– interface relays,

– fuse holder blocks,

– function marker.

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ABB LIMITED 2/34

KC... Contactor Relays

d.c. Operated with Solid Magnetic Coil

Application

KC... contactor relays are used for switching auxiliary circuits and control circuits.

Number of contacts Footprint Weight Order code

H W D state coil voltage

4-pole, 1-stack

2 2 81 44 114 0.540 KC 22 E

3 1 81 44 114 0.540 KC 31 E

4 – 81 44 114 0.540 KC 40 E

Coil voltages

Voltage - Uc

V d.c.

42 Please consult us:

48 For contactor relays with wide range coils

50 For accessories (see pagex/xx)

110

125

220

240

250

Quick fixing on mounting rail

according to IEC 715 and EN

50022 standards:

35 x 7.5mm or 35 x 15mm

Dove tail anchoring for surge suppressor

assembly.

Clear marking of coil d.c. voltage.

Terminal marking according to

IEC 0947-5-1 and EN 50011 standards.

Terminals delivered in open position with

captive screws.

Screwdriver guidance for all terminals.

Degree of protection of terminals

according to IEC 60947-1:

- Pole terminals: IP20

- Coil terminals: IP20

Location of function marker.

Terminal Screw:

M 3.5 Pozidriv (+, -) Nr 2.

Holes for screw fixing (screws not

supplied). Distance between holes

according to EN 50002.

Stops for attaching front-mounted

accessories

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ABB LIMITED 2/35

Contactor Spares

a.c. Operated coils for A9...A300 contactors and N contactor relays

For contactors Weight (kg) Order Code

A9...A16 : UA16 : UA16..-R : N 0.093 ZA16

A26...A40 : UA26, UA30, UA26..-R, UA30..-R 0.148 ZA40

A45...A75 : UA50...UA75, UA50...-R to UA75..-R; GA75 0.166 ZA75

A95...A110 ; UA95...UA110 0.170 ZA110

A145...A185 0.180 ZA185

A210...A300 0.400 ZA300

a.c./d.c. Operated coils c/w electronic interface for AF 45...AF750 contactors

For contactors Weight (kg) Order Code

AF45...AF75 0.170 ZAF75

AF95, AF110 0.200 ZAF110

AF145...AF185 0.225 ZAF185

AF210...AF300 0.450 ZAF300

AF400...AF460 0.525 ZAF460

AF580...AF750 1.335 ZAF750

d.c. Operated coils for AE9...AE110 contactors

For contactors Weight (kg) Order Code

AE9...AE16 0.093 ZAE16

AE26...AE40 0.148 ZAE40

a.c. or d.c. coils only

For contactors Weight (kg) Order Code

EK110, EK150 0.360 KH210

EK175, EK210 0.440 KH300

EK370, EK550, EK1000 0.950 KH800

Sets including a d.c. coil, an economy resistor and an insertion contact

For contactors Weight (kg) Order Code

EK110, 150 0.450 KP210

EK175, 210 0.550 KP300

EK370, EK550, EK1000 1.060 KP800

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ABB LIMITED 2/36

Contactor Spares

Main contact sets for 3-pole Contactors

The contact sets for 3-pole contactors consist of six fixed contacts, three moving contacts, springs

and the necessary screws.

For contactors Weight (kg) Order Code

A/AF/AE/TAE 50-30 0.115 ZL50

A/AF/AE/TAE 63-30 0.130 ZL63

A/AF/AE/TAE 75-30 0.145 ZL75

A/AF/AE/TAE 95-30 0.190 ZL95

A/AF/AE/TAE 110-30 0.190 ZL110

A/AF 145 0.380 ZL145

A/AF 185 0.380 ZL185

A/AF 210 0.670 ZL210

A/AF 260 0.670 ZL260

A/AF 300 0.670 ZL300

AF 400 1.320 ZL400

AF 460 1.320 ZL460

AF 580 1.840 ZL580

AF 750 1.840 ZL750

UA 50, UA 50-R 0.115 ZLU50

UA 63, UA 63-R 0.145 ZLU63

UA 75, UA 75-R 0.145 ZLU75

UA 95 0.190 ZLU95

UA 110 0.190 ZLU110

Main contact sets for 4-pole Contactors

The contact sets for 4-pole contactors consist of eight fixed contacts, four moving contacts, springs

and the necessary screws.

For contactors Weight (kg) Order Code

A/AF 45-40 0.150 ZLT45

A/AF 50-40 0.150 ZLT50

A/AF 75-40 0.160 ZLT75

The contact sets for 4-pole contactors consist of eight fixed contacts, four moving contacts, springs

and the necessary screws. In addition, the sets include four moving arcing contacts for

EK370...EK1000 contactors.

For contactors Weight (kg) Order Code

EK 110 0.450 KZK110

EK 150 0.450 KZK150

EK 175 0.700 KZK175

EK 210 0.700 KZK210

EK 370 2.400 KZK370

EK 550 2.400 KZK550

EK 1000 3.000 KZK1000

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ABB LIMITED 2/37

Mini contactors B6...B7, BC6...BC7

Ordering details

Rated Aux.

current fitted contacts

AC-3 AC-1

415 V < 40°C Footprint Weight

A A Kw H W D kg Order code

Screw 3 & 4 pole AC operation

1 - 58 53 47 0.18 B6.30.10*

8.5 20 4 - 1 58 53 47 0.18 B6.30.01*

- - 58 53 47 0.18 B6.40.00*

1 - 58 53 47 0.18 B7.30.10*

11.5 20 5.5 - 1 58 53 47 0.18 B7.30.01*

- - 58 53 47 0.18 B7.40.00*

Flat pin 3 & 4 pole AC operation

1 - 58 53 47 0.17 B6.30.10F*

8.5 20 4 - 1 58 53 47 0.17 B6.30.01F*

- - 58 53 47 0.17 B6.40.00F*

1 - 58 53 47 0.17 B7.30.10F*

11.5 20 5.5 - 1 58 53 47 0.17 B7.30.01F*

- - 58 53 47 0.17 B7.40.00F*

Soldering pin 3 pole AC operation

8.5 20 4 1 - 45 48 48 0.17 B6.30.10P*

- 1 45 48 48 0.17 B6.30.01P*

11.5 20 5.5 1 - 45 48 48 0.17 B7.30.10P*

- 1 45 48 48 0.17 B7.30.01P*

Screw 3 & 4 pole DC operation

1 - 58 53 47 0.18 BC6.30.10*

8.5 20 4 - 1 58 53 47 0.18 BC6.30.01*

- - 58 53 47 0.18 BC6.40.00*

1 - 58 53 47 0.18 BC7.30.10*

11.5 20 5.5 - 1 58 53 47 0.18 BC7.30.01*

- - 58 53 47 0.18 BC7.40.00*

Flat pin 3 & 4 pole DC operation

1 - 58 53 47 0.17 BC6.30.10F*

8.5 20 4 - 1 58 53 47 0.17 BC6.30.01F*

- - 58 53 47 0.17 BC6.40.00F*

1 - 58 53 47 0.17 BC7.30.10F*

11.5 20 5.5 - 1 58 53 47 0.17 BC7.30.01F*

- - 58 53 47 0.17 BC7.40.00F*

Soldering pin 3 pole DC operation

8.5 20 4 1 - 45 48 48 0.17 BC6.30.10P*

- 1 45 48 48 0.17 BC6.30.01P*

11.5 20 5.5 1 - 45 48 48 0.17 BC7.30.10P*

- 1 45 48 48 0.17 BC7.30.01P*

*Please state coil voltage/freqency when ordering

B6-30-10

B6-30-10F

B6-30-10P

B7-30-10

B7-40-10

B7-40-10 + CAF6-11

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ABB LIMITED 2/38

VB 7-30-01

Rated Aux.

current fitted contacts

AC-3 AC-1

415 V < 40°C Footprint Weight

A A Kw H W D kg Order code

Screw 3 pole AC operation

8.5 20 4 1 - 58 97 47 0.34 VB6.30.10*

- 1 58 97 47 0.34 VB6.30.01*

11.5 20 5.5 1 - 58 97 47 0.34 VB7.30.10*

- 1 58 97 47 0.34 VB7.30.01*

Flat pin 3 pole AC operation

8.5 20 4 1 - 58 97 47 0.34 VB6.30.10F*

- 1 58 97 47 0.34 VB6.30.01F*

11.5 20 5.5 1 - 58 97 47 0.34 VB7.30.10F*

- 1 58 97 47 0.34 VB7.30.01F*

Soldering pin 3 pole AC operation

8.5 20 4 1 - 58 97 47 0.34 VB6.30.10P*

- 1 58 97 47 0.34 VB6.30.01P*

11.5 20 5.5 1 - 58 97 47 0.34 VB7.30.10P*

- 1 58 97 47 0.34 VB7.30.01P*

Screw 3 pole DC operation

8.5 20 4 1 - 58 97 47 0.34 VBC6.30.10*

- 1 58 97 47 0.34 VBC6.30.01*

11.5 20 5.5 1 - 58 97 47 0.34 VBC7.30.10*

- 1 58 97 47 0.34 VBC7.30.01*

Flat pin 3 pole DC operation

8.5 20 4 1 - 58 97 47 0.34 VBC6.30.10F*

- 1 58 97 47 0.34 VBC6.30.01F*

11.5 20 5.5 1 - 58 97 47 0.34 VBC7.30.10F*

- 1 58 97 47 0.34 VBC7.30.01F*

Soldering pin 3 pole DC operation

8.5 20 4 1 - 58 97 47 0.34 VBC6.30.10P*

- 1 58 97 47 0.34 VBC6.30.01P*

11.5 20 5.5 1 - 58 97 47 0.34 VBC7.30.10P*

- 1 58 97 47 0.34 VBC7.30.01P*

Mini contactors VB6...VB7, VBC6...VBC7

Reversing Pairs

* Please state coil voltage/frequency when ordering

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ABB LIMITED 2/39

Mini Contactors 3 Pole BC6

Interface Contactors

Rated Aux.

current fitted contacts

AC-3 AC-1

415 V < 40°C Footprint Weight

A A Kw H W D kg Order code

Screw 3 pole DC 24v - 1.4w

8.5 20 4 1 - 58 53 47 0.17 BC6.30.10.1.4*

- 1 58 53 47 0.17 BC6.30.01.1.4*

Flat pin 3 pole DC 24v - 1.4w

8.5 20 4 1 - 58 53 47 0.17 BC6.30.10.F1.4*

- 1 58 53 47 0.17 BC6.30.01.F1.4*

Soldering pin 3 pole DC 24v - 1.4w

8.5 20 4 1 - 45 48 48 0.17 BC6.30.10.P1.4*

- 1 45 48 48 0.17 BC6.30.01.P1.4*

Rated Aux.

current fitted contacts

AC-3 AC-1

415 V < 40°C Footprint Weight

A A Kw H W D kg Order code

Screw 3 pole DC 17 ... 32v - 2.4w

8.5 20 4 1 - 58 53 47 0.18 BC6.30.10.2.4*

- 1 58 53 47 0.18 BC6.30.01.2.4*

Flat pin 3 pole DC 17 ... 32v - 2.4w

8.5 20 4 1 - 58 53 47 0.18 BC6.30.10.F2.4*

- 1 58 53 47 0.18 BC6.30.01.F2.4*

Soldering pin 3 pole DC 17 ... 32v - 2.4w

8.5 20 4 1 - 45 48 48 0.18 BC6.30.10.P2.4*

- 1 45 48 48 0.18 BC6.30.01.P2.4*

Please consult us for 5.5kw version

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ABB LIMITED 2/40

Mini Relays 4 Pole K6/KC6

Ordering details

AC Operation

Screw connection 4 pole Relay

Rated Contact

current fitted Configuration

AC-1

< 40°C Footprint Weight

A H W D kg Order code

4 - 58 53 47 0.18 K6.40E*

20 3 1 58 53 47 0.18 K6.31Z*

2 2 58 53 47 0.18 K6.22Z*

Flat pin connection 4 pole Relay

4 - 58 53 47 0.17 K6.40E-F*

20 3 1 58 53 47 0.17 K6.31Z-F*

2 2 58 53 47 0.17 K6.22Z-F*

Soldering pin connection 4 pole Relay

4 - 45 48 48 0.18 K6.40E-P*

20 3 1 45 48 48 0.18 K6.31Z-P*

2 2 45 48 48 0.18 K6.22Z-P*

DC Operation

Screw connection 4 pole Relay

Rated Contact

current fitted configuration

AC-1

< 40°C Footprint Weight

A H W D kg Order code

4 - 58 53 47 0.18 KC6.40E*

20 3 1 58 53 47 0.18 KC6.31Z*

2 2 58 53 47 0.18 KC6.22Z*

Flat pin connection 4 pole Relay

4 - 58 53 47 0.17 KC6.40E-F*

20 3 1 58 53 47 0.17 KC6.31Z-F*

2 2 58 53 47 0.17 KC6.22Z-F*

Soldering pin 4 pole Relay

4 - 45 48 48 0.17 KC6.40E-P*

20 3 1 45 48 48 0.17 KC6.31Z-P*

2 2 45 48 48 0.17 KC6.22Z-P*

KC6-40E-P

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ABB LIMITED 2/41

Accessories for mini contactors

Ordering details

Reversing

connecting link

BSM 6-30

CAF6- 11M

Cover cap LT 6-B

B, BC, K, KC Auxiliary contacts

Mounting on Position Weight Order code

B6.30.10 B7.30.10 1 1 side 0.030 CA6.11M

B6.30.01 B7.30.01 1 1 side 0.030 CA6.11N

B6.40.00 B7.40.00 1 1 side 0.030 CA6.11E

B6.30.10 B7.30.10 1 1 front face 0.035 CAF6.11M

B6.30.10 B7.30.10 2 - front face 0.035 CAF6.20M

B6.30.10 B7.30.10 - 2 front face 0.035 CAF6.02M

B6.30.01 B7.30.01 1 1 front face 0.035 CAF6.11N

B6.30.01 B7.30.01 2 - front face 0.035 CAF6.20N

B6.30.01 B7.30.00 - 2 front face 0.035 CAF6.02N

B6.40.00 B7.40.00 1 1 front face 0.035 CAF6.11E

B6.40.00 B7.40.00 2 - front face 0.035 CAF6.20E

B6.40.00 B7.40.00 - 2 front face 0.035 CAF6.02E

K, KC 1 1 side 0.030 CA6.11K

K, KC 1 1 front face 0.035 CAF6.11K

K, KC 2 - front face 0.035 CAF6.20K

K, KC - 2 front face 0.035 CAF6.02K

Note: Side or front mounted auxiliaries can be fitted, but not together.

B, BC, K, KC Accessories

Description Mounting on Weight kg Order code

with soldering pins B, BC, K, KC 0.014 LB6

with soldering pins CA6.11 0.006 LB6.CA

identification marker front face 0.017 BA-50

protective cover IP20 B, BC, K, KC 0.001 LT6-B

plunger (manual opp) B, BC, K, KC 0.060 BN6

reversing links VB, VBC 0.010 BSM6.30

parallel links B, BC 0.001 LP6

T7 Thermal overloads

Footprint

Setting range A H W D Weight kg Order code

0.10 ... 0.16 55 45 56 0.070 T7DU0.16

0.16 ... 0.24 55 45 56 0.070 T7DU0.24

0.24 ... 0.40 55 45 56 0.070 T7DU0.4

0.40 ... 0.60 55 45 56 0.070 T7DU0.6

0.60 ... 1.0 55 45 56 0.070 T7DU1.0

1.0 ... 1.6 55 45 56 0.070 T7DU1.6

1.6 ... 2.4 55 45 56 0.070 T7DU2.4

2.4 ... 4.0 55 45 56 0.070 T7DU4.0

4.0 ... 6.0 55 45 56 0.070 T7DU6.0

6.0 ... 9.0 55 45 56 0.070 T7DU9.0

9.0 ... 12.0 55 45 56 0.070 T7DU12.0

Note:

1 n/o + 1 n/c auxiliary contact fitted as standard to the overload

Dimension (H) is from the bottom of the contactor to the bottom of the overload

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ABB LIMITED 2/42

Manual motor starter Type MS 116 MS 325 MS 450 MS 495

General technical data

Standards: The devices comply with the major 947-1 947-1 947-1 947-1

international, European and national 947-2 947-2 947-2 947-2

regulations IEC 60../EN 60.. 947-4-1 947-4-1 947-4-1 947-4-1

947-5-1 947-5-1 947-5-1 947-5-1

Disconnector characteristics (to IEC/EN 60947-1) yes – yes yes yes yes yes yes

Mechanical service life in operations 100.000 100.000 50.000

Permissible ambient temperature

- open °C – 20... + 55/70 1) – 25 ... + 55 1) – 20 ... + 60/70 1)

- encapsulated (in protective housing) °C on request – 25 ... + 40 – 20 ... + 35

- Storage temperature °C – 50 ... + 80 – 50 ... + 80 – 50 ... + 80

Temperature compensation with

Mounting position as illustrated 6) any

Permissible altitude m 3000 3000 2000

Permissible resistance to vibrations 2) 10-150 Hz 10-150 Hz on request on request

(IEC 68-2-6) Amplitude 5 g Amplitude 5 g

Permissible resistance to shocks sinusoidal shock 25 g (11 ms) 15 g (11 ms) on request on request

(IEC 68-2-27)

Mounting (mounting hardware not included in

scope of delivery)

Screw fixing see accessories see accessories 2 x M5 2 x M5

Quick fastening to EN 50022 35 mm 35 mm 35 mm 35 mm,

on top-hat rail (15 mm high)

to EN 50023 – – – 75 mm

Electrical connection

of the main conductors (main circuits)

Type Screw terminal Box terminal Box terminal Box terminal

+ bus

Screw Pozidrive size 2 Pozidrive size 2 Pozidrive size 2 Internal hexagon

4 mm

Single-core1 x mm2 1 ... 4 1 ... 10 0.75 ... 35 2.5 ... 70

2 x mm2 1 ... 4 1 ... 4 0.75 ... 25 2.5 ... 50

Stranded1 x mm2 1 ... 4 1 ... 10 0.75 ... 35 2.5 ... 70

2 x mm2 1 ... 4 – 0.75 ... 25 2.5 ... 50

Flexible1 x mm2 0.75 ... 2.5 1 ... 6 0.75 ... 25 2.5 ... 50

2 x mm2 0.75 ... 2.5 – 0.75 ... 16 2.5 ... 35

of the auxiliary conductors (auxiliary circuits)

Type Screw Screw Screw

terminal terminal 4) terminal

Screw Pozidrive size 2 Pozidrive size 1 Pozidrive size 2

Single-core1 x mm2 1 ... 2.5 5) 0.5 ... 2.5 0.5 ... 2.5

2 x mm2 1 ... 2.5 0.5 ... 2.5 0.5 ... 2.5

Flexible1 x mm2 0.75 ... 2.5 0.5 ... 2.5 0.5 ... 1.5

2 x mm2 0.75 ... 2.5 0.5 ... 2.5 0.5 ... 1.5

Manual Motor Starters

Type series MS

1) Operating conditions up to 70° C on request 2) G-values refer to the mounting position subject to the highest shock sensitivity

3) Also applies to auxiliary switches HKF1 and undervoltage release UA1 4) For auxiliary switch HKF.. Pozidrive 2

5) Applies to auxiliary switches HK1 and SK1 6) Other mounting posistions on request

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ABB LIMITED 2/43

Manual motor starter Type MS 116 MS 325 MS 450 MS 495

General electrical data

Rated insulation voltage Ui

to EN 60947 V AC 690 690 690 690

to CSA / UL / NEMA V AC 600 600 600 600

Rated operating voltage Ueup to V 690 AC/440 DC 690 AC/440 DC 690 AC/440 DC 690 AC/440 DC

Rated impulse strength Uimp kV 6 – / 6 6 6

Rated continuous thermal current Ith A 16 25 50 100

Rated operating current Ie / AC 3 max.

Rated frequency 1) Hz 50/60

Rated current ranges Ie A 0.1 ... 25 11 ... 50 28 ... 100

(number of ranges) (14) (7) (6)

Rated service short-circuit breaking capacity Ics and max. permissible back-up fuses on request

DC rated operating voltage

in the case of series connection

of 3 main circuits

(wiring diagram on request)

DC 1, 60 V A on request 25 50 100

DC 3, 60 V A on request 25 50 100

DC 5, 60 V A on request 25 50 100

Short circuit capacity for DC-rating on request

Auxiliary circuits

Rated operating at AC 15 to 24 V AC A 6 2.5 –

current Ie 230 V AC A 4 2 3 / 0.5 / 6

400 V AC A 3 1 1.5 / – / 3

1) 2)

at DC 13 to24 V DC A 2 2.5 – / – / –

60 V DC A – 2.5 – / 0.15 / –

110 V DC A 0.5 0.6 0.22 / – / 0.5

220 V DC A 0.25 0.25 0.1 / – / 0.25

440 V DC A 0.1 – – / – / 0.1

Short-circuit protection back-up fuse gL A on request 10 gL / gG 10 A

aM A 6 –

1) Correction factors for other frequencies on request

2) On front side 1 changeover contact/on front side 1 NO + 1 NC / at side 1 NO + 1 NC, 2 NO, 2 NC

3) Other data on request

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ABB LIMITED 2/44

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Open design, enclosure IP 20, resistant to changeable climates. Quick fastening on mounting rails DIN

EN 50 022, 35 mm without auxiliary switch.

Setting range Weight Order code

A...A kg

MS 116 with thermal and electromagnetic trips, short-circuit-proof up to 50 kA

0.10....0.16 0.268 MS 116 - 0.16

0.16....0.25 0.268 MS 116 - 0.25

0.25....0.40 0.268 MS 116 - 0.4

0.40....0.63 0.268 MS 116 - 0.63

0.63....1.00 0.268 MS 116 - 1.0

1.00....1.60 0.268 MS 116 - 1.6

1.60....2.50 0.268 MS 116 - 2.5

2.50....4.00 0.268 MS 116 - 4

4.00....6.30 0.268 MS 116 - 6.3

6.30....10.00 0.268 MS 116 - 10.0

10.00....16.00 0.268 MS 116 - 16.0

Accessories

Order code

Auxillary switches, for front-panel installation

1 NO + 1 NC HKF1-11

Auxiliary switches, lateral attechment at right

1 NO + 1 NC HK1-11

2 NO HK1-20

2 NC HK1-02

Signal contakt for general “tripped” signal, lateral attachment at right

1 NO + 1 NC SK1-11

2 NO SK1-20

2 NC SK1-02

Undervoltage release, lateral attachment at left

24 V, 50 Hz UA1-24

48 V, 50 Hz UA1-48

60 V, 50 Hz UA1-60

110/120 V, 50/60 Hz UA1-110

208 V, 60 Hz UA1-208

230 V, 50 Hz UA1-230

400 V, 50 Hz UA1-400

415 V, 50 Hz UA1-415

Manual Motor Starter

MS 116

MS 116 with A-contactor

HKF 1-11

MS 116

MS 116 with mini contactor B6

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ABB LIMITED 2/45

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1) For accommodating spindle and attachment to manual motor starter

2) Is screwed directly onto the manual motor starter

Manual Motor Starter

MS116

Accessories

Description Order code

Phase buses for cross wiring MS 116, 63 A, 690 V

for 2 devices without auxiliary switches PS1-2-0

for 3 devices without auxiliary switches PS1-3-0

for 4 devices without auxiliary switches PS1-4-0

for 5 devices without auxiliary switches PS1-5-0

for 2 devices with 1 auxiliary switch PS1-2-1

for 3 devices with 1 auxiliary switch PS1-3-1

for 4 devices with 1 auxiliary switch PS1-4-1

for 5 devices with 1 auxiliary switch PS1-5-1

for 2 devices with 2 auxiliary switches PS1-2-2

for 3 devices with 2 auxiliary switches PS1-3-2

for 4 devices with 2 auxiliary switches PS1-4-2

for 5 devices with 2 auxiliary switches PS1-5-2

Busbar cover BSI-3

Power infeed blocks, 63 A, 690 V, stranded 25 mm2, flexible 16 mm2

flat S1-M1

high S1-M2

Mounted enclosure IP 65, triple lockable in Off position,

with N- und PE-terminal, metric cable gland

Grey enclosure with black handle IB 116-G

Yellow enclosure with red handle IB 116-Y

Switch cubicle mounting kit IP 65, with axial extension

triple lockable in Off position, locked in On position

Twist knob black OHB2AJM

Twist knob red/yellow OHY2AJM

axis 85 mm OXS5X85

axis 105 mm OXS5X105

axis 130 mm OXS5X130

axis 180 mm OXS5X180

driver 1) MSMN

driver spindle 32 mm 2) MSOX

Locking device

lock adapter SA1

locking device assy =(adaptor sai + padlock + 3 keys) SA3

For connecting links between MMS + contactor (see page x/xx)

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ABB LIMITED 2/46

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Manual Motor Starter

MS 325

Selection

Open design, enclosure IP 20, resistant to changeable climates. Quick fastening on mounting rails DIN

EN 50 022, 35.

Setting range Weight Order code

A...A kg

MS 325 with thermal and electromagnetic trips,

short-circuit-proof up to 100 kA, resp.50 kA 1) 2)

0.10....0.16 0.347 MS 325 – 0.16

0.16....0.25 0.347 MS 325 – 0.25

0.25....0.40 0.347 MS 325 – 0.4

0.40....0.63 0.347 MS 325 – 0.63

0.63....1.00 0.347 MS 325 – 1

1.00....1.60 0.347 MS 325 – 1.6

1.60....2.50 0.347 MS 325 – 2.5

2.50....4.00 0.347 MS 325 – 4

4.00....6.30 0.347 MS 325 – 6.3

6.30....9.00 0.347 MS 325 – 9

9.00 ....12.50 0.347 MS 325 – 12.5

12.50....16.00 0.347 MS 325 – 16

16.00....20.00 0.347 MS 325 – 20

20.00....25.00 0.347 MS 325 – 25

Magnetic only versions on application

Accessories

Setting range Weight Order code

Auxiliary switches, lateral attachment at left, max. 2 pieces attachable

1 NO + 1 NC 0.031 HK-11

2 NO 0.031 HK-20

2 NC 0.031 HK-02

Signal contact for general “tripped” signal, lateral attachment at the left max. 1 piece attachable

1 NO + 1 NC 0.031 SK-11

Locking device

lock adapter 0.004 SA1

locking device assy. (Adapter SA1 + padlock + 3 keys) 0.050 SA3

For other accessories please consult us.

For connecting links beween MMS and contactor see page ??

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ABB LIMITED 2/47

Manual Motor Starters

MS 4xx

Open design. enclosure IP 20, resistant to changeable climates. Quick fastening on mounting rails DIN

EN 50 022, 35 mm without auxiliary switch

Setting range Weight Order code

A . . . A kg

MS 450 with thermal and electromagnetic trips,

tripping class 10, short-circuit-proof up to 50 kA

11....16 0.96 MS 450 – 16

14....20 0.96 MS 450 – 20

18....25 0.96 MS 450 – 25

22....32 0.96 MS 450 – 32

28....40 0.96 MS 450 – 40

36....45 0.96 MS 450 – 45

40....50 0.96 MS 450 – 50

MS 495 with thermal and electromagnetic trips,

tripping class 10, short-circuit-proof up to 50 kA

28....40 2.1 MS 495 – 40

36....50 2.1 MS 495 – 50

45....63 2.1 MS 495 – 63

57....75 2.1 MS 495 – 75

70....90 2.1 MS 495 – 90

80....100 2) 2.1 MS 495 – 100

Magnetic only and heavy duty starving versions on application

Retrofittable accessories

These parts may be procured in addition to the MS 4xx.

They must be mounted by the user.

Type Weight Order code

Auxiliary switches, for front panel installation

1 NO + 1NC 0.02 HK4-11

1 Changeover 0.02 HK4-W

Auxiliary switches, for lateral attachment

at left, max. 1 mountable

1 NO + 1 NC 0.03 HKS4-11

2 NO 0.03 HKS4-20

2 NC 0.03 HKS4-02

Pilot switch, for separate signalling of short-circuit

and general tripping, lateral attachment at left, max. 1

mountable, also together with auxiliary switch

for any signal 1 NO + 1 NC 0.07 SK4-11

For other accessories please consult us.

For connecting links beween MMS and contactor see page ??

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ABB LIMITED 2/48

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BEA 7 ... BEA 110

Connecting Links for Contactors and Manual Motor Starters

A 9-30-10 + BEA 16/116 + MS 116

DOL Starter Combination

BEA 40/450

BEA 16/116

}

Application

The BEA... connecting link is used for direct linking between a contactor and the associated manual motor

starter which are used together as DOL Starter Combination in type 1 or type 2 co-ordination, complying

with IEC 60947-4-1 and EN 60947-4-1.

☞Database of co-ordination tables on the ABB Website:

www.abb.com/lowvoltage + left menu: "Low Voltage On-Line" + select: "Support Tools".

Description

The BEA... insulated 3-pole connecting link (touch safe) ensures the electrical linking between the

contactor and the corresponding manual motor starter.

The BEA... connecting links can be used with the A... series contactors (including AF..., AE... versions) and the

MS... manual motor starter as indicated in the table below.

For For Iemax. Weight Order code

contactors & fixing MMS & fixing AC-3 kg

Screws not Screws / rail 400 V

supplied not supplied A

B6, VB6A - MS116 8 0.013 BEA7/116

B7, VB7A - MS116 11 0.013 BEA7/116

B6, VB6A - MS325 15 x 35 mm 8 0.021 BEA7/325

B7, VB7A - MS325 11 0.021 BEA7/325

A 9 – MS 116 9 0.020 BEA 16/116

A 12 – MS 116 12 0.020 BEA 16/116

A 16 – MS 116 15 x 35 mm 16 0.020 BEA 16/116

A 26 2 x M4 MS 116 25 0.024 BEA 26/116

A 9 – MS 325 9 0.031 BEA 16/325

A 12 – MS 325 12 0.031 BEA 16/325

A 16 – MS 325 15 x 35 mm 16 0.031 BEA 16/325

A 26 2 x M4 MS 325 25 0.031 BEA 26/325

A 30 2 x M4 MS 450 2 x M5 32 0.061 BEA 40/450

A 40 2 x M4 MS 450 2 x M5 37 0.061 BEA 40/450

A 50 2 x M4 MS 450 2 x M5 50 0.062 BEA 50/450

A 50 2 x M6 MS 495 2 x M5 50 0.120 BEA 75/495

A 63 2 x M6 MS 495 2 x M5 63 0.120 BEA 75/495

A 75 2 x M6 MS 495 2 x M5 75 0.120 BEA 75/495

A 90 2 x M6 MS 495 2 x M5 90 0.124 BEA 110/495

A 110 2 x M6 MS 495 2 x M5 100 0.124 BEA 110/495

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ABB LIMITED 2/49

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FBP FieldBusPlug

Communicative Motor Starters - Compact Devices

Motorstarter Direct MSD11-FBP

Motor Branch circuit for 1 motor, 1 direction of rotation, IP20.

• Motor protection with thermal and electromagnetic trip

• Compact device with fieldbus-independent interface for connection to FBP fieldbus connector

• 400 V AC, max. 12 A, incl. motor connector, Ics = 10...50 kA

Designation Setting Range Order Code

0.16 A 0.1 - 0.16 A MSD11-FBP.0.16

0.25 A 0.16 - 0.25 A MSD11-FBP.0.25

0.40 A 0.25 - 0.40 A MSD11-FBP.0.4

0.63 A 0.40 - 0.63 A MSD11-FBP.0.63

1.0 A 0.63 - 1.0 A MSD11-FBP.1

1.6 A 1.0 - 1.6 A MSD11-FBP.1.6

2.5 A 1.6 - 2.5 A MSD11-FBP.2.5

4.0 A 2.5 - 4.0 A MSD11-FBP.4.0

6.3 A 4.0 - 6.3 A MSD11-FBP.6.3

10.0 A 6.3 - 10 A MSD11-FBP.10

12.0 A 8 - 12.0 A MSD11-FBP.12

Motorstarter Direct MSR22-FBP

Motor Branch circuit for 1 motor, 2 directions of rotation, IP20.

• Motor protection with thermal and electromagnetic trip

• Compact device with fieldbus-independent interface for connection to FBP fieldbus connector

• 400 V AC, max. 12 A, incl. motor connector, Ics = 10...50 kA

Designation Setting Range Order Code

0.16 A 0.1 - 0.16 A MSR22-FBP.0.16

0.25 A 0.16 - 0.25 A MSR22-FBP.0.25

0.40 A 0.25 - 0.40 A MSR22-FBP.0.4

0.63 A 0.40 - 0.63 A MSR22-FBP.0.63

1.0 A 0.63 - 1.0 A MSR22-FBP.1

1.6 A 1.0 - 1.6 A MSR22-FBP.1.6

2.5 A 1.6 - 2.5 A MSR22-FBP.2.5

4.0 A 2.5 - 4.0 A MSR22-FBP.4.0

6.3 A 4.0 - 6.3 A MSR22-FBP.6.3

10.0 A 6.3 - 10 A MSR22-FBP.10

12.0 A 8 - 12.0 A MSR22-FBP.12

Accessories for Motor Starters MSD11-FBP and MSR22-FBP

Busbar blocks for MSD11-FBP and MSR22-FBP for cross wiring.

Feeder block for busbar blocks MSD11-FBP and MSR22-FBP.

• Current-carrying capacity max.63 A, connection cross-section 25/16mm2multipole/fine-wire

Designation Order Code

Busbar block for 2 devices PS1-2-0

Busbar block for 3 devices PS1-3-0

Busbar block for 4 devices PS1-4-0

Busbar block for 5 devices PS1-5-0

Feeder block, flat design S1-M1

Feeder block, high S1-M2

MSD11-FBP

MSR22-FBP

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ABB LIMITED 2/50

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FBP FieldBusPlug

Communicative Motor Starters with Control Function

Motorstarter Fieldbus Interface MFI21-FBP

Fieldbus interface, IP20, for coupling to manual motor starter MS 325.

• Integrated motor control functions - direct, reverse-start, star-delta starting, diagnostic functions

• Integrated potentiometer, 3 digital inputs, 3 relay outputs, 1 direct-coupled digital input for detection of

switch position of the MS 325

• Fieldbus-independent interface for connection to FBP fieldbus connector

Designation Order Code

Motorstarter Fieldbus Interface MFI21-FBP.0

*) Manual motor starter MS325 and accessories for MS 325, refer to main switch and technology catalogue

Universal Motor Controller UMC22-FBP

Universal motor controller with thermal overload protection 0.2-63A in a single device type.

• Bushing-type current transformer, cable cross-section 25mm2

• Intergrated motor control functions - direct, reverse-start, star-delta starting, servo-drive functions

• Diagnostic functions - overload, phase failure, trip - trip categories 10,20,30

• Integrated storage of parameters and motor data

• 6 digital inputs, 3 relay outputs

• Fieldbus-independent interface for connection to FBP fieldbus connector

Designation Rated motor current Order Code

Universal Motor Controller 0.2 - 63 A UMC22-FBP.0

Accessories for Universal Motor Controller UMC22-FBP

Busbar blocks for MSD11-FBP and MSR22-FBP for cross wiring.

Feeder block for busbar blocks MSD11-FBP and MSR22-FBP.

• Current-carrying capacity max.63 A, connection cross-section 25/16mm2multipole/fine-wire

Designation Order Code

Control Panel ACS100-PAN

MFI 21

UMC 22

Display - UMC 22

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FBP FieldBusPlug

Communicative Motor Starters - Compact Devices

(Please consult us for availability of other protocol’s)

AS-i FieldBusPlug Direct

Ready-made AS-i Slave fieldbus interface with various cable lengths.

• Applicable on the MSD11-FBP and on devices with max. 2 input signals and 1 output signal

• Degree of protection IP65, diagnostic LED

Designation Cable Length Order Code

FieldBusPlug

AS-i Direct 0.25 m ASD11-FBP.025

AS-i Direct 0.50 m ASD11-FBP.050

AS-i Direct 1.00 m ASD11-FBP.100

AS-i Direct 5.00 m ASD11-FBP.500

AS-i FieldBusPlug Performance

Ready-made AS-i Slave fieldbus interface with various cable lengths.

• Applicable on all FBP motor starters and devices with max. 4 input signals and 3 output signals

• Degree of protection IP65, diagnostic LED

Designation Cable Length Order Code

AS-i Performance 0.25 m ASP22-FBP.025

AS-i Performance 0.50 m ASP22-FBP.050

AS-i Performance 1.00 m ASP22-FBP.100

AS-i Performance 5.00 m ASP22-FBP.500

Accessories for AS-i Bus Connection

AS-i round cable for bus junctions

Ready-made bus cable with an M12 connector and an open cable end.

• Application on bus junctions such e.g. AS-i couplers or devices with an integrated AS-i interface

Designation Cable Length Order Code

AS-i Round Cable 0.30 m ASF11-FBP.030

with female connector

AS-i Round Cable 0.30 m ASM11-FBP.030

with male connector

AS-i round cable for bus extension

Ready-made bus cable with M12 male and female connectors

Designation Cable Length Order Code

AS-i Extension Cable 1.00 m ASX11-FBP.100

AS-i Extension Cable 3.00 m ASX11-FBP.300

AS-i Extension Cable 5.00 m ASX11-FBP.500

AS-i round cable and accessories for bus extension

Bus cable and coupling accessories

Designation Cable Length Order Code

AS-i Extension Cable 100 m ASC11-FBP.999

AS-i Round Cable, male conn. ASM11-FBP.0

AS-i Round Cable, female conn. ASF11-FBP.0

AS-i Flat-Cable Branch Circuit with M12 socket AST11-FBP.0

AS-i addressing device, power unit, miscellaneous accessories

Designation Order Code

AS-i Addr. Device, incl. plug-in power unit ASA21-FBP.0

Power Unit PS 24V/5A, adjustable Systron PS24/5

Address Signs for FieldBusPlug CAL11-FBP.0

Field Bus Plug Direct

Field Bus Plug Performance

ST04901 ST05001

ST05101

ST05501 ST05701

ST05601

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FBP FieldBusPlug

DeviceNet Fieldbus Connectors and Accessories

(Please consult us for availability of other protocol’s)

DeviceNet FieldBusPlug

Ready-made DeviceNet fieldbus interface with various cable lengths.

• Applicable on all FBP motor starters and other devices

• Degree of protection IP65, diagnostic LED

Designation Cable Length Order Code

FieldBusPlug

DeviceNet 0.25 m DNP21-FBP.025

DeviceNet 0.50 m DNP21-FBP.050

DeviceNet 1.00 m DNP21-FBP.100

DeviceNet 5.00 m DNP21-FBP.500

Accessories for the DeviceNet Bus Connector

DeviceNet round cable for bus junctions

Ready-made bus cable with an M12 connector and an open cable end.

• Application on bus junctions such e.g. DeviceNet couplers or devices with an integrated DeviceNet

interface

Designation Cable Length Order Code

DeviceNet Round Cable 0.50 m DNF11-FBP.050

with female connector

DeviceNet Round Cable 0.50 m DNM11-FBP.050

with male connector

DeviceNet round cable for bus extension

Ready-made bus cable with M12 male and female connectors

Designation Cable Length Order Code

DeviceNet Extension Cable 1.00 m DNX11-FBP.100

DeviceNet Extension Cable 3.00 m DNX11-FBP.300

DeviceNet Extension Cable 5.00 m DNX11-FBP.500

DeviceNet round cable and accessories for bus extension

Bus cable and coupling accessories

Designation Cable Length Order Code

DeviceNet Extension Cable 100 m DNC11-FBP.999

DeviceNet Round Cable, male conn. DNM11-FBP.0

DeviceNet Round Cable, female conn. DNF11-FBP.0

Termination Resistor, Power Unit, Miscellaneous Accessories

Designation Extra Information Order Code

DeviceNet Termination Resistor 120 Ohm DNR11-FBP.120

Power Unit PS 24V/5A, adjustable Systron PS24/5

B10

ST05301

ST05201

ST04801

ST05501

ST05701

ST05401

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ABB LIMITED 2/53

Notes

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ABB LIMITED 2/54

Softstarters

Description

Softstarters type PS S

ABB’s solid state starter range is used when it is important to have a smooth start-up of various types of motor drives. Instead of switching

directly to full voltage the softstarter ensures a gradual voltage increase.

PS S 03…PS S 25 is a compact solution for small motors. Mounting

is on 35 mm DIN-rail. This small softstarter has a built-in bypass

contact.

PS S 18/30…PS S 300/515 for normal duty applications and

connection both ”In Line” and ”Inside Delta” (compare the connection

with a standard Y/D starter). The result of ”Inside Delta” connection is

a 42 % reduction of the current exposed to the softstarter. It will then

be possible, for example, to start and run a 100 A motor using a 58 A

softstarter.

An optional ”Current limit” function is available. Two signal relays are

built in as standard. This softstarter has a service factor of 1.15, which

means that the maximum operational current is Ie(rated current)

x1.15.

Example: the PS S 18/30 connected in-line has an Ieof 18 A. The

maximum operational current is then 1.15 x 18 A = 20.7 A.

The operator panels for PS S, PS D and PS DH have LED´s, potentiometers and switches for indication and settings.

In-line and inside-delta connection

of PS S 18/30…300/515

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ABB LIMITED 2/55

Softstarters

General Technical Data

PS S 03...PS S 25 and PS S 18/30...PS S 300/515

PS S03...PS S 12 PS S 25 PS S 18/30...PS S 300/515

Rated insulation voltage Ui V 630 630 690

Rated operational coltage Ue V 220 - 230 220 - 230 200 - 690

400 - 415 400 - 415 -

480 - 500 480 - 500 -

600 600 -

Starting Capacity at max. 5 x Ie for 5 sec 5 x Ie for 5 sec 4 x Ie for 10 sec

Rated current Ie

Number of starts per hour 62) 62) 305)

Overload capability Overload class A 10 10 10

Service factor % 100 100 115 (PS S 18/30...250/430)

110 (PS S 300/515)

Ambient temperature

During operation ºC -20 – +50 -20 – +50 -25 – +601)

During Storage ºC -40 – +70 -40 – +70 -40 – +70

Degree of protection

Main circuit IP20 IP20 IP20 (PS S 18/30-500...44/76-500)

IP10 (PSS 50/85-500...72/124-500)

IP10 (PS S 18/30-690...75/124-690)

IP00 (PS S 85/147...300/515)

Supply and control circuit IP20 IP20 IP20

Settings

Ramp time during start s 0.5 – 6.5 -+15% 0.5 – 10 -+10% 1 – 30

Ramp time during stop s 0.5 – 8 -+25% 0.5 – 20 -+10% 0 – 30

Initial voltage during start % 0 – 85 -+15% 0.5 – 50 -+5% 30 – 70

Current limit voltage xIe No No 1.5 – 43)

Switch for

Inside delta connection ON/OFF No No Yes

Signal relay

By-pass signal No4) No4) Yes

Fault signal No No Yes

Rated operational voltage Ue V - - 250

Rated thermal current Ith A - - 5

Rated operational current

at AC-15 (Ue=250) A - - 1.5

Signal indication LED

Ready to start/stand by On Green Green Green

Ramping up/down Yellow Yellow (flashing) No

Completed start ramp T.O.R. Yellow Yellow Green

General fault F1 - Red Red

External fault F2 - - Red

1) Above 40ºC, up to max 60ºC, reduce the rated current with 0.8% per ºC.

2) When more than 6 starts per hour are required, contact your sales office.

3) Only if current transformer is connected (accessory).

4) The unit has built in by-pass contacts (AC-53b).

5) Valid for 50% on time and 50% off time. 3.5 x Ie for 7 sec., if other data is required, contact your sales office

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Soft starters

Soft starter PS S 03…25, PS S18/30…300/515

PS S 03...25 For normal starts

Motor Motor

Rating Rating

230 V 400 V 230 V 400 V Currrent

Pe Pe Pe Pe Ie

kW kW kW kW A Order code

- 1.1 - - 3 PS S 03-400B

- 5.5 - - 12 PS S 12-400B

- 11.0 - - 25 PS S 25-400B

Control Voltage 40-110V AC/DC, 110-440 VAC.

PS S 18/30…142/245 For normal starts

Inline Inside Delta

Motor Motor

Rating Rating

230 V 400 V 500 V 690 V Currrent 230 V 400V 500V 690V Current

Pe Pe Pe Pe Ie Pe Pe Pe Pe Ie

kW kW kW kW A kW kW kW kW A Order code

4 7.5 11 - 18 7.5 15 18.5 - 30 PS S 18/30-500

7.5 15 18.5 - 30 12.5 25 30 - 52 PS S 30/52-500

9 18.5 22 - 37 15 30 37 - 64 PS S 37/64-500

11 22 25 - 44 22 37 45 - 76 PS S 44/76-500

12.5 25 30 - 50 25 45 55 - 85 PS S 50/85-500

15 30 37 - 60 30 55 75 - 105 PS S 60/105-500

18.5 37 45 - 72 37 59 80 - 124 PS S 72/124-500

22 45 55 - 85 40 75 90 - 147 PS S 85/147-500

30 55 75 - 105 55 90 110 - 181 PS S 105/181-500

37 75 90 - 142 75 132 160 - 245 PS S 142/245-500

45 90 110 - 175 90 160 200 - 300 PS S 175/300-500

75 132 160 - 250 132 220 295 - 430 PS S 250/430-500

90 160 200 - 300 160 257 355 - 515 PS S 300/515-500

Code letter for supply voltage is F = 110-120V, 50/60Hz; L = 220-240V 50/60Hz

Code letter dor fault fignal relay is Blank = NO; C = NC

Note: For heavy duty starting and 690V applications. Please Consult Us.

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ABB LIMITED 2/57

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Soft starters Accessories

PS S 18/3…300/515

Current transformer for current limit function

To be connected to terminals 11 and 12 on the soft starter.

The setting range (1.5 – 4) corresponds to a multiple of the transformer ratio.

Technical data below shows transformer ratio and number of turns for the primary winding.

Current Transformer For softstarter Weight kg Order Code

60/1 – 2 turns PS S 18/30 0.30 PS CT-60

40/1 – 1 turn PS S 30/52 0.30 PS CT-40

50/1 – 1 turn PS S 37/64 0.30 PS CT-50

60/1 – 1 turn PS S 44/76 0.30 PS CT-60

75/1 – 1 turn PS S 50/85 0.30 PS CT-75

75/1 – 1 turn PS S 60/105 0.30 PS CT-75

100/1 – 1 turn PS S 72/124 0.25 PS CT-100

125/1 – 1 turn PS S 85/147 0.25 PS CT-125

150/1 – 1 turn PS S 105/181 0.25 PS CT-150

200/1 – 1 turn PS S 142/245 0.25 PS CT-200

250/1 – 1 turn PS S 175/300 0.25 PS CT-250

400/1 – 1 turn PS S 250/430 0.25 PS CT-400

400/1 – 1 turn PS S 300/515 0.25 PS CT-400

Cable connectors for Cu cables (set of 3)

Wire range Tightening For softstarter Weight Order Code

torque max. Nm kg

6-185 mm216 PS S 85/147…142/245 0.2 1SDA023354R1

2x(50-1210) mm216 PS S 85/147…142/245 0.3 LZ 185-2C/120

16-240 mm225 PS S 175/300…300/515 0.4 1SDA023368R1

Cable connectors for AI and Cu cables (set of 3)

Wire range Tightening torque For softstarter Weight kg Order Code

35-95 mm213.35 PS S 85/147…142/245 0.1 1SDA023356R1

25-150 mm231 PS S 85/147…142/245 0.1 1SDA023357R1

120-240 mm243 PS S 175/300…300/515 0.1 1SDA023379R1

Terminal shrouds (set of 2)

For softstarter Weight kg Order Code

For cable connectors PS S 85/147…142/245 0.1 LT 185-AC

For compression lugs PS S 85/147…142/245 0.1 LT 185-AL

For cable connectors PS S 175/300…300/515 0.2 LT 300-AC

For compression lugs PS S 175/300…300/515 0.2 LT 300-AL

Terminal nut washer (set of 2)

For softstarter Weight kg Order Code

PS S 85/147…142/245 0.2 LE 185

PS S 175/300…300/515 0.3 LE 300

Terminal shrouds (set of 2)

For softstarter Weight kg Order Code

PS S 18/30...44/76 0.1 PS LW-44

PS S 50/85…72/124 0.15 PS LW-72

PS S 85/147…142/245 0.25 LW 185

PS S 175/300…300/515 0.4 LW-300

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ABB LIMITED 2/58

Pilot Devices, Compact Range

non-illuminated

Same front design for both the modular and the

compact range. Robust actuators in clear colors with

large text and push area.

Samples of accessories

Features

•Reliable performance

•Less stock-keeping

•”All-in-one function”

One Order Code = one

complete function

•Robust design

•Easy mounting

Part of the ABB Family

The compact range can easily be combined with our

modular Pilot Devices as they have the same front

design.

Worldwide availability

ABB is represented in over 130 countries. Our pilot

devices meet all major international and national

standards.

Technical advantages

•High degree of protection

•One or two built-in

electrically separated

contacts (1NO, 1NC, 2NO, 2NC

or 1NC + 1NO)

•Contacts with wiping action

•Low built-in depth

42 mm

The compact range is a new

competitive choice for OEM

customers and Panel Builders with

high requirements of cost efficient,

easy to use and reliable products.

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Pilot Devices

Compact Range

Pushbuttons, Non-Illuminated

Contacts Included Momentary *Maintained Momentary *Maintained

No NC Flush button Flush button Extended button Extended button

1 - CP1-10 -10 CP2-10 -10 CP3-10 -10 CP4-10 -10

2 - CP1-10 -20 CP2-10 -20 CP3-10 -20 CP4-10 -20

- 1 CP1-10 -01 CP2-10 -01 CP3-10 -01 CP4-10 -01

- 2 CP1-10 -02 CP2-10 -02 CP3-10 -02 CP4-10 -02

1 1 CP1-10 -11 CP2-10 -11 CP3-10 -11 CP4-10 -11

chrome bezel available on request

Colour Code Letter

Red R Ordering Example

Green G Requested: A compact pushbutton, momentary, with red

Yellow Y extended button and one NO contact.

Blue L Order: 1 piece of CP3-10R-10

White W

Black B

Grey U

Contacts Included Momentary *Maintained

Flush button, white Extended button, black

With black I with black II with white 0

1 - CP1-110W-10 CP1-210W-10 -

- 1 - - CP3-310B-01

Chrome Bezel available on request

*Maintained available Sept 2003 onwards

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Selector switches, non-Illuminated

Two Position

Contacts Included Maintained Maintained Momentary

No NC

1 - C2SS1-10 -10 C2SS2-10 -10 C2SS3-10 -10

2 - C2SS1-10 -20 C2SS2-10 -20 C2SS3-10 -20

- 1 C2SS1-10 -01 C2SS2-10 -01 C2SS3-10 -01

- 2 C2SS1-10 -02 C2SS2-10 -02 C2SS3-10 -02

1 1 C2SS1-10 -11 C2SS2-10 -11 C2SS3-10 -11

chrome bezel available on request

Colour Code Letter

Red R

Black B

Grey U

Three Position

Contacts Included Maintained Momentary Momentary Momentary

NO NC

2 - C3SS1-10 -20 C3SS2-10 -20 C3SS3-10 -20 C3SS7-10 -20

- 2 C3SS1-10 -02 C3SS2-10 -02 C3SS3-10 -02 C3SS7-10 -02

1 1 C3SS1-10 -11 C3SS2-10 -11 C3SS3-10 -11 C3SS7-10 -11

Ordering Example

Requested: A red compact selector switch with three positions, Momentary, spring return from A to B and

maintained position in C. With 2 NC contacts.

Order: 1 piece of C3SS7-10R-02

Pilot Lights (max. 250V 3W)

Pilot light BA 9s base

Colour Order Code

Red CL-100R

Green CL-100G

Yellow CL-100Y

Blue CL-100L

White CL-100W

Clear CL-100C

Direct supply. Max. 250V 3W. Use filament bulb for best light. Alight diffusing lens is recommended for

use with LED and neon bulbs.

Pilot Devices, Compact Range

BCA C BC

ABCABCABCABC

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ABB LIMITED 2/61

Technical Data

Standards

IEC 73, 529, 947-5-1, 947-5-5

EN 50 013, 60 947-5-1

UL 508

CSA C22.2 No. 14

Degree of protection

Operators

Compact pushbutton IP66

Compact pilot lights IP66

Compact selector switch IP66

Electrical functions

Terminals IP20

Mechanical life

Pushbuttons 0.5 million operations

Selector switches 0.5 million operations

Temperature

Ambient temperature during operation -25 to +70 ºC

Storage temperature -30 to +85 ºC

Terminals

Plus-minus Pozidrive Size 2

Connectable area min. 1 x 0.5mm2

max. 2 x 1.5mm2/

2 x AWG14

Contacts

Ratings as per UL, CSA, NEMA C300, R300

Rated insulation voltage 250 V

Rated thermal current 2.5 A

Rated operational current at 120 V 1.5 A

240 V 0.75 A

Ratings as per IEC 947-5-1

Rated insulation voltage 300 V

Rated thermal current, Ith 5 A

Rated operational current Ie

Utilization category AC 15, at 120 V 1.5 A

240 V 1 A

Utilization category DC 13, at 24 V 0.3 A

125 V 0.2 A

Short circuit protection

Max. fuse at 1 kA 16 A ordinary

10 A delayed

Pilot light max. 3W, 240 V

Pilot Devices, Compact Range

Technical data

Extended button

Flush button

Dimensions - Compact Pushbutton

Compact Selector Switch

Compact Pilot Light

Drilling Plan - for pushbuttons, switches and pilot lights

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Voltages see page xx

Colour Code - Replace * with colour

Contact Blocks see page xx

ORDER EXAMPLE: CBK-CPIF 6R

(illuminated pushbutton c/w lamp block & lamp - 6v Direct -Red)

Colour Code

R = Red

G = Green

Y = Yellow

L= Blue

B = Black 1)

W = White 2)

C = Clear 2)

1) Only available for non-illuminated

pushbuttons

2) Not available for LED lamps

Pushbutton & pilot devices

CBK 22mm

Momentary

Maintained (push on push off)

Momentary

Momentary (LED)

Maintained (LED)

(push on push off)

Flush

Extended

Standard & Illuminated Pushbuttons

Description Bezel Type Order Code

Flush button momentary chrome plastic CBK-CP*

Non-illuminated chrome CBK-MP*

Extended button momentary chrome plastic CBK-CPE*

Non-illuminated chrome CBK-MPE*

Flush button maintained chrome plastic CBK-CPP*

Non-illuminated chrome CBK-MPP*

Extended button maintained chrome plastic CBK-CPPE*

Non-illuminated chrome CBK-MPPE*

Full voltage -extended momentary chrome plastic CBK-CPIF *

illuminated pushbutton chrome CBK-MPIF *

c/w lamp block & lamp

Resistor -extended momentary chrome plastic CBK-CPIR *

illuminated pushbutton chrome CBK-MPIR *

c/w lamp block & lamp

Transformer -extended momentary chrome plastic CBK-CPIT *

illuminated pushbutton chrome CBK-MPIT *

Full voltage -extended maintained chrome plastic CBK-CPPIF *

illuminated pushbutton (push-push) chrome CBK-MPPIF *

Resistor - extended maintained chrome plastic CBK-CPPIR *

illuminated pushbutton (push-push) chrome CBK-MPPIR *

Transformer-extended maintained chrome plastic CBKCPPIT *

illuminated pushbutton (push-push) chrome CBK-MPPIT *

Full voltage-extended momentary chrome plastic CBK-CPIFL8 *

illuminated pushbutton chrome CBK-MPIFL8 *

Resistor-extended momentary chrome plastic CBK-CPIRL1 *

illuminated pushbutton chrome CBK-MPIRL1 *

Transformer-extended momentary chrome plastic CBK-CPITL *

illuminated pushbutton chrome CBK-MPITL *

Full voltage -extended maintained chrome plastic CBK-CPPIFL8 *

illuminated pushbutton (push-push) chrome CBK-MPPIFL8 *

Resistor-extended maintained chrome plastic CBK-CPPIRL1 *

illuminated pushbutton (push-push) chrome CBK-MPPIRL1 *

Transformer-extended maintained chrome plastic CBK-CPPITL *

illuminated pushbutton (push-push) chrome CBK-MPPITL *

Note: Black plastic bezels available on request

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Pushbutton & pilot devices

CBK 22mm

Emergency Stop (complies with EN 60947-55)

Description Order Code

40mm Emergency Stop

twist to release KPMT3-20R

pull to release KPMP3-20R

momentary KPM1-20R

60mm Emergency Stop

twist to release KPMT4-20R

pull to release KPMP4-20R

momentary KPM2-20

40mm illuminated Emergency Stop

twist to release KPMT3-21R

pull to release KPMP3-21R

momentary KPM1-21R

60mm illuminated Emergency Stop

twist to release KPMT4-21R

pull to release KPMP4-21R

momentary KPM2-21R

Mushroom and Doubleheaded Pushbuttons.

30mm Mushroom pushbutton

twist to release CBK-PMT3R *

push pull CBK-PMP3R *

momentary CBK-PM3R *

Mushroom lockable pushbutton

40mm maintained (red only) CBK-PMK40R

45mm maintained (red only) CBK-PMKR

Double pushbutton

momentary (start stop) CBK-2P1C

momentary (blank) CBK-2P4C

*Standard actuator colour is RED

if BLACK is required replace R with B

Eg. CBK-PM3B = 30mm mushroom in black

Contact Blocks see page xx

Lamp Blocks see page xx

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ABB LIMITED 2/64

3 Position

Standard actuator colour is BLACK

if other colours are required replace *

R = RED G = GREY

Eg. CBK-C2BMKR = 2 pos switch in red

Contact Blocks see page xx

2 Position

Pushbutton & pilot devices

CBK 22mm

Selector switches non-illuminated

Description Bezel Type Order Code

Non-illuminated 2 pos.

short selector switches chrome plastic CBK-C2BMK *

maintained (B&C) chrome CBK-M2BMK *

Non-illuminated 2 pos.

short selector switches chrome plastic CBK-C2BSK *

spring return (C to B) chrome CBK-M2BSK *

Non-illuminated 2 pos.

short selector switches chrome plastic CBK-C2AMK *

maintained (A&C) chrome CBK-M2AMK *

Non-illuminated 2 pos.

long selector switches chrome plastic CBK-C2BML *

maintained (B&C) chrome CBK-M2BML *

Non-illuminated 2 pos.

long selector switches chrome plastic CBK-C2BSL *

spring return (C to B) chrome CBK-M2BSL *

Non-illuminated 2 pos.

long selector switches chrome plastic CBK-C2AML *

maintained (A&C) chrome CBK-M2AML *

Non-illuminated 3 pos.

short selector switches chrome plastic CBK-C3MK *

maintained (A,B&C) chrome CBK-M3MK *

Non-illuminated 3 pos.

short selector switches chrome plastic CBK-C3SK *

spring return (A&C to B) chrome CBK-M3SK *

Non-illuminated 3 pos.

short selector switches chrome plastic CBK-C3SRK *

spring return (C to B)

maintained (A) chrome CBK-M3SRK *

Non-illuminated 3 pos.

long selector switches chrome plastic CBK-C3ML *

maintained (A,B&C) chrome CBK-M3ML *

Non-illuminated 3 pos.

long selector switches chrome plastic CBK-C3SL *

spring return (A&C to B) chrome CBK-M3SL *

Non-illuminated 3 pos.

long selector switches

spring return (C to B) chrome plastic CBK-C3SRL *

maintained (A) chrome CBK-M3SRL *

Note: Black plastic bezels available on request

A C

ABC

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ABB LIMITED 2/65

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Pushbutton & pilot devices

CBK 22mm

2 Position

3 Position

Contact Blocks see page xx

Lamp Blocks see page xx Colour Code - Replace * with colour

R = Red

G = Green

Y = Yellow

L = Blue

Selector switches illuminatec (translucent actuator)

Description Bezel Type Order Code

Illuminated 2 pos.

short selector switches chrome plastic CBK-C2BMKI *

maintained (B&C) chrome CBK-M2BMKI *

Illuminated 2 pos.

short selector switches chrome plastic CBK-C2BSKI *

spring return (C to B) chrome CBK-M2BSKI *

Illuminated 2 pos.

short selector switches chrome plastic CBK-C2AMKI *

maintained (A&C) chrome CBK-M2AMKI *

Illuminated 2 pos.

long selector switches chrome plastic CBK-C2BMLI *

maintained (B&C) chrome CBK-M2BMLI *

Illuminated 2 pos.

long selector switches chrome plastic CBK-C2BSLI *

spring return (C to B) chrome CBK-M2BSLI *

Illuminated 2 pos.

long selector switches chrome plastic CBK-C2AMLI *

maintained (A&C) chrome CBK-M2AMLI *

Illuminated 3 pos.

short selector switches chrome plastic CBK-C3MKI *

fixed (A,B&C) chrome CBK-M3MKI *

Illuminated 3 pos.

short selector switches chrome plastic CBK-C3SKI *

spring return (A&C to B) chrome CBK-M3SKI *

Illuminated 3 pos.

short selector switches

spring return (C to B) chrome plastic CBK-C3SRKI *

maintained (A) chrome CBK-M3SRKI *

Illuminated 3 pos.

long selector switches chrome plastic CBK-C3MLI *

maintained (A,B&C) chrome CBK-M3MLI *

Illuminated 3 pos.

long selector switches chrome plastic CBK-C3SLI *

spring return (A&C to B) chrome CBK-M3SLI *

Illuminated 3 pos.

long selector switches

spring return (C to B) chrome plastic CBK-C3SRLI *

maintained (A) chrome CBK-M3SRLI *

A C

ABC

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ABB LIMITED 2/66

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2 Position

3 Position

Contact Blocks see page 2/69

N.B. Different keys are available for the selector switches on request

The standard unit has key Type 71.

For key Type 72 add a "2" at the end of the reference or for key Type 73 add a "3".

Eg. CBK-S2KM1 Key 71.

CBK-S2KM12 Key 72.

CBK-S2KM13 Key 73.

Pushbutton & pilot devices

CBK 22mm

Key operated selector switches

Description Bezel Type Order Code

Key operated 2 pos.

selector switches

maintained, key

removable all pos. chrome CBK-S2KM4

Maintained, key

removable (B) chrome CBK-S2KM1

Momentary, key

removable (B) chrome CBK-S2KS1

Key operated 3 pos.

selector switches

maintained, key

removable all pos. chrome CBK-S3KM4

Momentary, key

removable all pos.

spring ret. from (A & C to B) chrome CBK-S3KS4

Maintained, key

removable (B) chrome CBK-S3KM2

Momentary, key

removable (B)

spring ret. from (A&C to B) chrome CBK-S3KS2

Momentary, key

removable (A)

spring ret. from (C to B) chrome CBK-S3KSR1

Key operated maintained

pushbutton, locks when

depressed release via key.

Key removable both positions. chrome CBK-PKM1

ABC

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ABB LIMITED 2/67

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Pushbutton & pilot devices

CBK 22mm

Pilot Lights

Voltage Description Order Code

6V lamp & lamp block CBK-KLF6 *

12V lamp & lamp block CBK-KLF7 *

24V lamp & lamp block CBK-KLF8 *

48V lamp & lamp block CBK-KLF9 *

120V lamp & lamp block CBK-KLF1 *

110/60V lamp, lamp block & resistor CBK-KLR1 *

240/120V lamp, lamp block & resistor CBK-KLR2 *

110/6V lamp, lamp block & transformer CBK-KLT1 *

240/6V lamp, lamp block & transformer CBK-KLT2 *

415/6V lamp, lamp block & transformer CBK-KLT3 *

480/6V lamp, lamp block & transformer CBK-KLT4 *

24V LED lamp & lamp block CBK-KLFL8 *

110/24V LED lamp, lamp block & resistor CBK-KLRL1 *

110/24V LED lamp, lamp block & transformer CBK-KLTL1 *

240/24V LED lamp, lamp block & transformer CBK-KLTL2 *

415/24V LED lamp, lamp block & transformer CBK-KLTL3 *

480/24V LED lamp, lamp block & transformer CBK-KLTL4 *

Lamp Holder

Lamp Holder+

Resistor

Lamp Holder +

Transformer

Filament

Neon

LED

Colour Code

Replace * with colour code

R = Red

G = Green

Y = Yellow

L = Blue

W = White 1)

C = Clear1)

1) Not available for LED lamps

Lamps

Description Order Code

6V filiment CBK-LB6

12V filiment CBK-LB12

24V filiment CBK-LB24

30V filiment CBK-LB30

48V filiment CBK-LB48

60V filiment CBK-LB60

130V filiment CBK-LB1

220V neon (AC only) CBK-LBN2

24V Red LED CBK-LBD8R

24V Green LED CBK-LBD8G

24V Yellow LED CBK-LBD8Y

24V Blue LED CBK-LBD8L

24V Red Flashing LED CBK-LBDRF

24V Green Flashing LED CBK-LBDGF

24V Yellow Flashing LED CBK-LBDYF

Other voltages on request

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ABB LIMITED 2/68

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Resistor Type

Diode Block

Lamp Holder +

Transformer

Resistor

Pushbutton & pilot devices

CBK 22mm

Pilot light front mounted accessories

Description Order Code

Full Voltage (maximum 240v) CBK-LMF

110V/60V resistor type CBK-LMR1

240V/120V resistor type CBK-LMR2

24V 1) resistor type CBK-LMR24

110V/24V 2) resistor type CBK-LMLED

110/6V lamp holder + transformer CBK-LMT1

240/6V lamp holder + transformer CBK-LMT2

415/6V lamp holder + transformer CBK-LMT3

480/6V lamp holder + transformer CBK-LMT4

110/24V 2) lamp holder + transformer CBK-LMT124

240/24V 2) lamp holder + transformer CBK-LMT224

415/24V 2) lamp holder + transformer CBK-LMT324

480/24V 2) lamp holder + transformer CBK-LMT424

110/6V transformer CBK-LT1

240/6V transformer CBK-LT2

415/6V transformer CBK-LT3

480/6V transformer CBK-LT4

110/24V 2) transformer CBK-LT124

240/24V 2) transformer CBK-LT224

415/24V 2) transformer CBK-LT324

480/24V 2) transformer CBK-LT424

250V . 1A CBK-CBD

for use with lamps connected to a common lamp test pushbutton

Lamp blocks base mounted accessories

Description Order Code

Full Voltage (maximum 240v) CBK-LMFB

110V/60V resistor type CBK-LMRB1

240V/120V resistor type CBK-LMRB2

24V1) resistor type CBK-LMRB24

120V/24V2) resistor type CBK-LMRLED

1) Designed for electronic circuits 2) Designed for LED 24V lamps

Pilot Heads

Colour Order Code

Red CBK-KAL R

Green CBK-KAL G

Yellow CBK-KAL Y

Blue CBK-KAL L

White CBK-KAL W

Clear CBK-KAL C

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ABB LIMITED 2/69

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Pushbutton & pilot devices

CBK 22mm

Actuator

Mounted Blocks

Base

Mounted Blocks

Rear

Mounted Blocks

Contact

Block Holders

Contact blocks

Description Type Contact Order Code

Contact blocks are colour Standard 1 N/O CBK-CB10

coded to easlly identify 1 N/C CBK-CB01

the contact configuration.

GREEN = N/O

RED = N/C

Contact blocks are colour Gold Plated Low 1 N/O CBK-CB10G

coded to easlly identify Energy Contacts 1 N/C CBK-CB01G

the contact configuration.

GREEN = N/O

RED = N/C

Double contact block 2 N/O CBK-CB20

for use with 5 block holder (i.e. outer 2 N/C CBK-CB02

positions) and 3 block holder for 1 N/O + 1 N/C CBK-CB11

selector switches when centre

position is required

Contact Block (rear mounted)

Contact blocks are colour Standard 1 N/O CBK-CBR10

coded to easlly identify 1 N/C CBK-CBR01

the contact configuration.

GREEN = N/O

RED = N/C

Contact blocks are colour Gold Plated Low 1 N/O CBK-CBR10G

coded to easlly identify Energy Contacts 1 N/C CBK-CBR01G

the contact configuration.

GREEN = N/O

RED = N/C

Double contact block for 2 N/O CBK-CB20B

use when 5 contacts are 2 N/C CBK-CB02B

required (i.e. outer positions) 1 N/O + 1 N/C CBK-CB11B

and selector switches when

centre position is required

3 contact block holder CBK-CH

5 contact block holder CBK-H5

Safety holder for Emergency Stop

(3 contact block holder) KCBHS-00

The safety holder can only be used on Emergency Stop Pushbuttons

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ABB LIMITED 2/70

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Pushbutton & pilot devices

Accessories

Protective Membrane

Of transparent, heat and cold resistant rubber.

Does not harden at low temperature. Gives IP 67 degrees of protection. When membrane is used, remove

the gasket.

For operator with Weight (kg) Order Code

Flush button 0.002 CBK-KXB

Extended button 0.002 CBK-KXBE

Double Pushbutton 0.004 CBK-XB2

Mounting Tool

Used for tightening the nut of the attachment device. 0.100 1SFA616920R8015

30mm Adapters

For use when fitting the 22mm pilot devices in 30mm mounting holes. (1.5mm - 4mm panels)

For use with 22mm Compact Pilot Light

Black Plastic 0.010 1SFA616920R8029

Metal 0.035 1SFA616920R8030

Lamp changing tool

Designed for two different lamp diameters. The larger diameter fits filament bulbs and LEDS and the

smaller diameter fits neon bulbs.

Lamp changing tool 0.002 KA1-8072

Legend Plates

Engraved fixed plates with symbol/text

Symbol / text

For Push button Legend plate material Weight Order Code

Off Silver-grey aluminium 0.002 CBK-NPE10

On Silver-grey aluminium 0.002 CBK-NPE11

Start Silver-grey aluminium 0.002 CBK-NPE19

Stop Silver-grey aluminium 0.002 CBK-NPE20

Symbol / text for two-position

selector switch

Centre Right Legend plate material Weight Order Code

Hand Auto Silver-grey aluminium 0.002 CBK-NPE22

Off On Silver-grey aluminium 0.002 CBK-NPE24

Stop Start Silver-grey aluminium 0.002 CBK-NPE25

Symbol / text for three-position selector switch

Left Centre Right Legend plate material Weight Order Code

Hand O Auto Silver-grey aluminium 0.002 CBK-NPE26

Slow Off Fast Silver-grey aluminium 0.002 CBK-NPE27

Blank - Aluminium (1-2 line) CBK-NPE28

Blank - Aluminium (2-3 line) CBK-NPE29

Blank - Plastic (1-2 line) CBK-NPE28P

Blank - Plastic (2-3 line) CBK-NPE29P

Emergency Stop (70mm) CBK-NPE30

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ABB LIMITED 2/71

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Pushbutton stations non-metallic IP 54/65

Description Order Code

1 Element enclosure IP65 CBK-EP1

2 Element enclosure IP65 CBK-EP2

3 Element enclosure IP65 CBK-EP3

4 Element enclosure IP65 CBK-EP4

6 Element enclosure IP65 CBK-EP6

1 Element yellow enclosure (only) IP65 CBK-EPY

1 Element complete emergency stop station IP54 CBK-EP1ES40R

c/w twist to release mushroom headed button with 2 n/c contacts

Metallic enclosures available on request

Voltage V Full Voltage Resistor Transformer Full Voltage Resistor Transformer

6 6

12 7

24 8 8 1

48 9

110 1

110/60 1

240/110 2

110/6 1

240/6 2

415/6 3

480/6 4

110/24 1

240/24 2

415/24 3

480/24 4

Filament / Neon LED

Voltage Selection Chart

Pushbutton & pilot devices

Accessories

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ABB LIMITED 2/72

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Switching power supplies

CP Range

The switching power supplies CP offer many advantages in comparison to conventional supplies:

• DIN-rail mount compact modules • Constant output voltage with good regulation

• Low weight • cULus listet, UL 1604 class I, Div 2

• High efficiency • EN 50178 (VDE 0160)

• Low Heating • Short-circuit and overload proof

• Wide range of supply voltage • Fused input

Type Supply Voltage Output Voltage Weight Order Code

CP-5/3.0 90 - 260V AC/ 5VDC/3A 0.220 1SVR423418R3000

105 - 260V DC

Frequency, AC input: 47 - 400Hz Inrush current 25ºC (≤ 2ms): 7.5A

Output load hold time: 10ms at 100% load Internal input fuse: 3.0A(T)

Input current at Output voltage: 5V DC ± 3%

nominal load: 0.4A(90V AC) / 0.2A (260V AC) Output current: 3A

Type Supply Voltage Output Voltage Weight Order Code

CP-6/3.0 90-260VAC/ 6VDC/3A 0.220 1SVR423418R4000

105-260VDC

Frequency, AC input: 47 - 400Hz Inrush current 25ºC (≤ 2ms): 7.5A

Output load hold time: 10ms at 100% load Internal input fuse: 3.0A(T)

Input current at Output voltage: 6V DC ± 3%

nominal load: 0.5A(90V AC) / 0.25A (260V AC) Output current: 3A

Type Supply Voltage Output Voltage Weight Order Code

CP-12/2.0 90-260VAC/ 12VDC/2A 0.220 1SVR423418R1000

105-260VDC

Frequency, AC input: 47 - 400Hz Inrush current 25ºC (≤ 2ms): 7.5A

Output load hold time: 10ms at 100% load Internal input fuse: 3.0A(T)

Input current at Output voltage: 12V DC ± 3%

nominal load: 0.6A (90V AC) / 0.27A (260V AC) Output current: 2A

Adjustable output voltage

Type Supply Voltage Output Voltage Weight Order Code

CP-12/2.0 adj 90-260VAC/ 12VDC/2A 0.220 1SVR423418R1100

105-260V DC

Frequency, AC input: 47 - 400Hz Inrush current 25ºC (≤ 2ms): 33A

Output load hold time: 10ms at 100% load Internal input fuse: 3.0A(T)

Input current at Output voltage: 12V DC ± 3%

nominal load: 0.7A(90V AC) / 0.3A (260V AC) Output current: 2A / 48W

Type Supply Voltage Output Voltage Weight Order Code

CP-24/0.3 adj 90-260VAC/ 12VDC/2A 0.220 1SVR423418R1100

105-260V DC

Frequency, AC input: 47 - 400Hz Inrush current 25ºC (≤ 2ms): 7.5A

Output load hold time: 10ms at 100% load Internal input fuse: 3.0A(T)

Input current at Output voltage: 24V DC ± 3%

nominal load: 0.2A(90V AC) / 0.1A (260V AC) Output current: 0.3A

CP-5/3.0

CP-24/0.3

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ABB LIMITED 2/73

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Switching power supplies

CP Range

Type Supply Voltage Output Voltage Weight Order Code

CP-24/0.5 90 - 260V AC/ 24V DC/0.5A 0.220 1SVR423414R0000

105 - 260V DC

Frequency, AC input: 47 - 440Hz

Output load hold time: 10ms at 100% load

Input current at nominal load: 0.3A (90V AC) / 0.15A (230VAC)

Inrush current 25ºC (≤ 2ms): 33A

Internal input fuse: 3.0A(T)

Output voltage: 24V DC ± 3%

Output current: 0.5A / 7.2W

Type Supply Voltage Output Voltage Weight Order Code

CP-24/1.0 90 - 260V AC/ 24V DC/1A 0.220 1SVR423418R0000

105 - 260V DC

Frequency, AC input: 47 - 440Hz

Output load hold time: 10ms at 100% load

Input current at nominal load: max. 0.58A (90V AC)

typ. 0.45A (115VAC) typ. 0.27A (230VAC)

Inrush current 25ºC (≤ 2ms): 7.5A (260V)

Internal input fuse: 3.0A(T)

Output voltage: 24V DC ± 3%

Output current: 1A

Adjustable output voltage

Type Supply Voltage Output Voltage Weight Order Code

CP-24/1.5adj 90 - 260V AC/ 24V DC/1.5A 0.220 1SVR423418R5000

105 - 260V DC

Frequency, AC input: 47 - 440Hz

Output load hold time: 20ms at 100% load

Input current at nominal load: max. 0.8A (90VAC)

typ. 0.7A (117VAC) typ. 0.39A (230VAC)

Inrush current 25ºC (≤ 2ms): 33A

Internal input fuse: 3.0A(T)

Output voltage: 24V DC ± 3%

Output current: 1.5A / 36W

Type Supply Voltage Output Voltage Weight Order Code

CP-24/2.0 90 - 140V AC 24VDC/2A 0.300 1SVR423417R0000

CP-24/2.0 140V - 260V AC/ 24VDC/2A 0.300 1SVR423417R1000

160 - 260V DC

Frequency, AC input: 47 - 63Hz (90 - 140VAC)

47 - 440Hz (140-260VAC / 160-260VAC)

Output load hold time: 10ms at 100% load

Input current at nominal load: max 1.0A (90V AC) / max. 0.8A (140VAC)

typ. 0.9A (230VAC typ. 0.45A (230VAC)

Inrush current 25ºC (≤ 2ms): 23A (140VAC / 9A (260VAC)

Internal input fuse: 3.0A(T)

Output voltage: 24V DC ± 3%

Output current: 2A / 48W

CP-24/0.5

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ABB LIMITED 2/74

www.abb.com/lowvoltage email marketing.info@gb.abb.com Telephone 02476 368551 Facsimile 02476 368401

Switching power supplies

CP Range

Adjustable output voltage

Type Supply Voltage Output Voltage Weight Order Code

CP-24/2.0adj 140 - 260V AC/ 24V DC/2A 0.280 1SVR423417R1100

160 - 260V DC

Frequency, AC input: 47 - 440Hz

Output load hold time: 10ms at 100% load

Input current at nominal load: max. 1.5A (90V AC)

typ. 1.1A (115V AC) typ. 0.52A(230VAC)

Inrush current 25ºC (≤ 2ms): 40A (260V)

Internal input fuse: 2.0A(T)

Output voltage: 24V DC ± 3%

Output current: 2A / 48W

Type Supply Voltage Output Voltage Weight Order Code

CP-24/4.2 90 - 260V AC/ 24V DC/4.2A 0.580 1SVR423416R1000

127 - 260V DC

Frequency, AC input: 47 - 63Hz

Output load hold time: 20ms at 100% load

Input current at nominal load: max. 1.5A (90V AC)

typ. 1.1A (115VAC) typ. 0.52A (230VAC)

Inrush current 25ºC (≤ 2ms): 40A (260V)

Internal input fuse: 2.0A(T)

Output voltage: 24V DC ± 3%

Output current at T ≤ 55ºC: Vin 90-260VAC - 4.2A / Vin 127-260VAC - 4.2A

Type Supply Voltage Output Voltage Weight Order Code

CP-24/5.0 90 - 260V AC/ 24VDC/5.0A 0.580 1SVR423416R0000

127 - 260V DC

Frequency, AC input: 47 - 63Hz

Output load hold time: 10ms at 100% load

Input current at nominal load: max. 1.8A (90VAC)

typ. 1.3A (115VAC) typ. 0.63A (230VAC)

Inrush current 25ºC (≤ 2ms): 40A (260V)

Internal input fuse: 2.0A(T)

Output voltage: 24V DC ± 3%

Output current: T ≤ 40ºC T > 40ºC T = 55ºC

Vin > 45ºC 5A - 0.054A/ºC 4.2A

Vin < 90VDC or < 140VAC 5A - 0.054A/ºC 4.2A

Adjustable output voltage

Type Supply Voltage Output Voltage Weight Order Code

CP-24/5.0 adj 90V - 260V AC/ 24VDC/5A 0.580 1SVR423416R0100

127 - 260V DC

Frequency, AC input: 47 - 63Hz

Output load hold time: 10ms at 100% load

Input current at nominal load: max 1.8A (90V AC)

typ. 1.3A (115VAC typ. 0.63A (230VAC)

Inrush current 25ºC (≤ 2ms): 40A (260V)

Internal input fuse: 2.0A(T)

Output voltage: 24VDC ± 3%

(23-28VDC adjustable with poti., max. 120W)

Output current: T ≤ 40ºC T > 40ºC T = 55ºC

Vin > 45ºC 5A/120W - 1.33W/ºC 4.2A/100W

Vin < 90VDC or < 140VAC 5A/120W - 1.33W/ºC 4.2A/100W

CP-24/2.0 adj

CP-24/4.2

CP-24/5.0 adj

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ABB LIMITED 2/75

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Switching power supplies

CP Range

Adjustable output voltage

Type Supply Voltage Output Voltage Weight Order Code

CP-24/10 adj 93 - 132VAC/ 24V DC/10A 1.050 1SVR432415R0000

187 - 264V DC

Frequency, AC input: 47 - 63Hz

Output load hold time: 20ms at 100% load

Input current at nominal load: max. 4.3A (93VAC)

typ. 3.5A (115VAC) typ. 1.7A (230VAC)

Inrush current 25ºC (≤ 1ms): max. 69A (230V)

Internal input fuse: 4.0A(T)

Output voltage: 24V DC ± 1% (24 - 28VDCadjustable with a screwdriver)

Output current: T ≤ 60ºC T > 60ºC T = 70ºC

Vin 93 - 132VAC 10A - 2%/ºC 8A

Vin 187 - 264VDC 10A - 2%/ºC 8A

Redundant module

Type Input current Output current Weight Order Code

CP-RUD 5A max. 5A max. 0.150 1SVR423418R9000

Monitors two CP range power supplies up to 5A current each. If one power supply fails the CP-RUD

automatically switches to the alternative supply without interruption of the load current. Max. voltage 40V.

Adjustable output voltage

Type Supply Voltage Output Voltage Weight Order Code

CP-24/20 adj 93 - 123VAC/ 24V DC/20A 2.200 1SVR423415R1000

187 - 264VAC

Frequency, AC input: 47 - 63Hz

Output load hold time: 15ms at 100% load

Input current at nominal load: max. 8.9A (93VAC)

typ. 7.2A (115VAC) typ. 3.5A (230VAC)

Inrush current 25ºC (≤ 2ms): max. 65A (230V)

Internal input fuse: 10A(T)

Output voltage: 24VDC ± 1% (28 - 24VDC adjustable with screwdriver)

Output current: T ≤60ºC T ≥ 60ºC T = 70ºC

Vin 93 - 132VAC 20A - 2%/ºC 16A

Vin 187 - 264VDC 20A - 2%/ºC 16A

Type Supply Voltage Output Voltage Weight Order Code

CP-48/.07 90 - 260V AC/ 48V DC/0.7A 0.300 1SVR423418R6000

105 - 260V DC

Frequency, AC input: 47 - 440Hz

Output load hold time: 10ms at 100% load

Input current at nominal load: max 0.8A (90V AC)

typ. 0.7A (115VAC) typ. 0.35A (230VAC)

Inrush current 25ºC (≤ 2ms): 33A (260V)

Internal input fuse: 3.0A(T)

Output voltage: 48V DC ± 3%

Output current: 0.7A

Tu> 45ºC - 10mA/ºC

Vin < 105VAC/120VDC - 6.667mA/V

CP-24/10 adj

CP-24/20 adj

CP-48/.07

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ABB LIMITED 2/76

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Linear power supplies

CP-L Range

All power supplies are DINrail mountable and available with 230V or 115VAC input voltage, and deliver a

stable and regulated DC output voltage with a low residual ripple of ± 1%.

• The ouput is short-circuit and overload protected

• A LED provides status operation

Type Supply Voltage Output Voltage Weight Order Code

CP-L5/1.0 115VAC 5VDC/1A 0.820 1SVR419500R3000

230VAC 5VDC/1A 0.820 1SVR419500R3100

Frequency, AC input: 47 - 63Hz

Mains buffering: min. 5 ms with 100% load

Input current at nominal load: typ. 0.16A, 115V / typ./ 0.08A, 230V

Internal input fuse: 0.2A (T) 115V / 0.125A (T) 230V

Type Supply Voltage Output Voltage Weight Order Code

CP-L12/0.5 115VAC 12VDC/0.5A 0.820 1SVR419501R1000

230VAC 12VDC/0.5A 0.820 1SVR419501R1100

CP-L12/1.0 115VAC 12VDC/1A 0.780 1SVR419501R3000

230VAC 12VDC/1A 0.780 1SVR419501R3100

Frequency, AC input: 47 - 63Hz

Mains buffering: min. 5 ms with 100% load

Input current at nominal load: 0.5A: typ. 0.14A / typ. 0.07A 1A: 0.32A / 0.16 (T)

Internal input fuse: 0.5A: 0.2A(T) / 0.125A (T) 1A: 0.4A (T) / 0.2A (T)

Type Supply Voltage Output Voltage Weight Order Code

CP-L15/0.5 115VAC 15VDC/0.5A 0.820 1SVR419502R1000

230VAC 15VDC/0.5A 0.820 1SVR419502R1100

CP-L15/1.0 115VAC 15VDC/1A 0.780 1SVR419502R3000

230VAC 15VDC/1A 0.780 1SVR419502R3100

Frequency, AC input: 47 - 63Hz

Mains buffering: min. 5 ms with 100% load

Input current at nominal load: 0.5A: typ. 0.14A / typ. 0.07A 1A: 0.35A / 0.175 (T)

Internal input fuse: 0.5A: 0.2A(T) / 0.125A (T) 1A: 0.4A (T) / 0.2A (T)

CP-L

5VDC, 12VDC

15VDC, 24VDC

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ABB LIMITED 2/77

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Linear power supplies

CP-L Range

Type Supply Voltage Output Voltage Weight Order Code

CP-L24/0.25 115VAC 24VDC/0.25A 0.820 1SVR419503R0000

230VAC 24VDC/0.25A 0.820 1SVR419503R0100

CP-L24/0.75 115VAC 24VDC/0.75A 1.050 1SVR419503R2000

230VAC 24VDC/0.75A 1.050 1SVR419503R2100

Frequency, AC input: 47 - 63Hz

Mains buffering: min. 5 ms with 100% load

Input current at nominal load: 0.25A: typ. 0.14A / typ. 0.07A

0.75A: 0.35A / 0.175 (T)

Internal input fuse: 0.25A: 0.2A(T) / 0.125A (T)

0.75A: 0.4A (T) / 0.2A (T)

Type Supply Voltage Output Voltage Weight Order Code

CP-L±12/0.5 115VAC ± 12VDC/0.5A 1.070 1SVR419511R1000

230VAC ± 12VDC/0.5A 1.070 1SVR419511R1100

Frequency, AC input: 47 - 63Hz

Mains buffering: min. 5 ms with 100% load

Input current at nominal load: typ. 0.35A, 115V / typ. 0.16A, 230V

Internal input fuse: 0.4A (T) 115V / 0.2A (T) 230V

Type Supply Voltage Output Voltage Weight Order Code

CP-L±15/0.5 115VAC ± 15VDC/0.5A 1.070 1SVR419512R1000

230VAC ± 15VDC/0.5A 1.070 1SVR419512R1100

Frequency, AC input: 47 - 63Hz

Mains buffering: min. 5 ms with 100% load

Input current at nominal load: typ. 0.35A, 115V / typ. 0.175A, 230V

Internal input fuse: 0.4A (T) 115V / 0.2A (T) 230V

± 12VDC stabilised

± 15VDC stabilised

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ABB LIMITED 2/78

Power supplies CP range

Technical Data

Description CP-5/3.0 CP-6/3.0 CP-12/2.0 CP-12/2.0 adj CP-24/0.3

Residual ripple / noise max.50mVpp Max.300mVss max.200mVss max.100mVss

Deviation of ouput with input change max. ±0.5% max. ±0.1% max. ±0.5%

Deviaton of output with static load change max. ±0.5%

Dev. of output with static load change 10 - 90% max. 5%

Short circuit protection overcurrent switch off with autmomatic restart

Overload protection overtemperature and overcurrent switch off

Reset after thermal overload Disconnection of AC power input min. 30 s

Standards, Tests

Electrical safey standards EN 50178 (VDE 0160) / UL 508 / CSA 22.2

Galvanic isolation reliable isolation acc. to IEC 644-1, DINVDE 0106-101

Voltage withstand input <-> output 2.5kVAC, 3 kVAC type test

Clearance and creepage distances overvoltage category 2, pollutoin degree 2

Electromagnetic compatibility (EMC-tests) ESD: EN 61000-4-2 level 3 6/8kV

acc. to EN 50082-2 RF field: EN 61000-4-4 level 3 10V/m

Burst: EN 61000-4-5 level 4 4kV

Surge: EN 61000-4-5 level 3 3kV

Conducted RF: EN 61000-4-6 level 3 10V

Electromagn. compatibility (EMC) acc. to

EN 500081-2, Radiated noise EN 55011 class B class B class B class B class B

Input current harmonics no limitation

Degree of protection terminals IP20 IP20 IP20 IP20 IP20

Degree of protection enclosure IP50 IP30 IP50 IP30 IP50

Protection class 1 1 1 1 1

General Data

Efficiency approx. 84% approx. 82-84% approx. 83-86% approx. 82-86% approx. 83-86%

(90-260VAC) (102-260VAC) (90-260VAC) (140-260VAC)

Status indication green LED, power OK

Operating temperature 0º – +55ºC

Storage temperature -25ºC – +75ºC

Terminals screw terminals, 2 x 14 AWG (2 x 2.5mm2)

Weight approx. 0.22kg (0.49 lb)

Dimensions (W x H x D), mm 45 x 78 x 100

Description CP-24/0.5 CP-24/1.0 CP-24/1.5 CP-24/2.0 CP-24/2.0 adj

Residual ripple / noise max.100mVss max.300mVss max.100mVss

Deviation of ouput with input change max. ±0.5% max. ±0.1% max. ±0.5% max. ±0.2% max. ±0.5%

Deviaton of output with static load change max. ±0.5%

Dev. of output with static load change 10 - 90% max. 5%

Short circuit protection overcurrent switch off with automatic restart

Overload protection overtemperature and overcurrent switch off

Reset after thermal overload disconnection of AC power input min. 30s

Standards, Tests

Electrical safey standards EN 50178 (VDE 0160) / UL508 / CSA 22.2

Galvanic isolation reliable isolation acc. to IEC 664-1, DIN VDE 0106-101

Voltage withstand input <-> output 2.5kVAC, 3kVAC type test

Clearance and creepage distances overvoltage category 2, pollution degree 2

Electromagnetic compatibility (EMC-tests) ESD: EN 61000-4-2 level 3 6/8kV

acc. to EN 50082-2 RF field: EN 61000-4-4 level 3 10V/m

Burst: EN 61000-4-5 level 4 4kV

Surge: EN 61000-4-5 level 3 3kV

Conducted RF: EN 61000-4-6 level 3 10V

Electromagn. compatibility (EMC) acc. to

EN 500081-2, Radiated noise EN 55011 class B class B class B class B class B

Input current harmonics no limitation

Degree of protection terminals IP20 IP20 IP20 IP20 IP20

Degree of protection enclosure IP50 IP50 IP30 IP20 IP30

Protection class 1 1 1 1 1

General Data

Efficiency approx. 84% approx. 82-84% approx. 83-86% approx. 82-86% approx. 83-86%

(90-260VAC) (102-260VAC) (90-260VAC) (140-260VAC)

Status indication green LED, power OK

Operating temperature 0ºC – +55ºC

Storage temperature -25ºC – +75ºC

Terminals screw terminals, 2 x 14AWG (2.5mm2)

Dimensions (W x H x D), mm 22.5 x 78 x 100 45 x 78 x 100 45 x 78 x 100 45 x 78 x 120 45 x 78 x 120

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ABB LIMITED 2/79

Power supplies CP range

Technical Data

Description CP-24/4.2 CP-24/5.0 CP-24/5.0 adj CP-48/0.7 CP-24/10 adj CP-24/20 adj

Residual ripple / noise max.200mVss max.300mVss max.50MVss max.100mVss

Deviation of output with input change max.±0.05% max.±0.5% max.±0.2%

Deviation of output with static load change max.5% max.±1.3

(±1.5% parrallel operation)

Short circuit protection overcurrent switch off with automatic restart

Overload protection overtemperature and overcurrent switch off overcurrent limiting

Reset after thermal overload disconnection of ACpower input min. 30s

Overvoltage protection triggerpoint at typ. 140%

nom. output voltage

Parallel operation (option) up to 5 modules (must be enabled

by internal jumper)

Standards, Tests

Electrical safety standards EN 50178 (VDE 0160) EN 50178 (VDE 0160) /

UL 508/ CSA 22.2 EN 9060 / UL 508 / CSA 22.2

Gakvanic isolation EN 60950 IEC 664-1 DIN/ EN 60950 DIN/ EN 60950

reliable isolation acc. to DIN/VDE 0106-101 VDE 0106-101 VDE 0106-101

Voltage withstand input<->output 1.5kVAC, 3kVACtype test 2.5kVAC, 3kVACtype test

3kVAC type test

Clearance and creepage distances overvoltage category 3, overvoltage category 2,

pollution degree 2 pollution degree 2

Electromagn. comp. (EMC tests) to EN 50082-2

ESD: EN 61000-4-2 level 3 6/8kV EN 61000-4-2 level 3 6/8kV

RF Field: EN 61000-4-3 level 3 10V/m EN 61000-4-3 level 3 10V/m

Burst: EN 61000-4-4 level 3 2kV (CP-48/0.7 4kV) EN 61000-4-4 level 3 4kV

Surge: EN 61000-4-5 2kV (CP-48/0.7 3kV) EN 61000-4-5 level 4 2/4kV

Conducted RF: EN 61000-4-6 level 3 10V EN 61000-4-6 level 3 10V

Input current harmonics no limitation

Degree of protection terminals IP20 IP20 IP20 IP20 IP20 IP20

Degree of protection enclosure IP20 IP20 IP20 IP30 IP20 IP20

Protection class 1 1 1 1 1 1

General Data

Efficiency approx. 77-85% approx. 77-85% approx. 77-85% approx. 83-85% typ.90% typ. 88%

(90-260VAC) (90-260VAC) (90-260VAC) (90-260VAC) (230VAC) (230VAC)

Status indication green LED, power OK

Operating temperature 0ºC – +55ºC -25ºC – +70ºC

Storage temperature -25ºC – +75ºC -25ºC – +85ºC

Screw terminals 2x14 AWG (2 x 2.5mm2)14AWG (2.5mm2)

Dimensions ( W x H x D), mm 90 x 78 x 120 45 x 78 x 100 100 x 125 x 125 220 x 125 x 125

Mounting hints Normal position: horizontal onto DIN-rail

Spacing to other modules left 1cm, vertical distances 5 cm both sides min. 5cm,

vertical distances min. 8 cm

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ABB LIMITED 2/80

Power supplies CP range

Technical Data

Description CP-L5/1.0 CP-L12/0.5 CP-L15/0.5 CP-L24/0.25 CP-L±12/0.5

CP-L12/1.0 CP-L15/1.0 CP-L24/0.75 CP-L±15/0.5

Residual ripple / noise ± 1%

Short circuit protection overcurrent switch off with automatic restart

Overload protection overtemperature and overcurrent switch off

Reset after thermal overload automatic after cooling

Standards, Tests

Electrical safety standards EN 50178 (VDE 0160)

Galvanic isolation reliable isolation EN 60950

Voltage withstand input<->output 4kVAC, 4VAC test

Clearance and creepage distances overvoltage category III

pollution degree 2

Electromagn. compatibility (EMC-test)

ESD: EN61000-4-2 level 3 (6/8kV)

RF fields EN61000-4-3 level 3 (10V/m)

Burst: EN61000-4-4 level 3 (2kV)

Surge: EN61000-4-5 level 3 (2kV)

Conducted RF: EN61000-4-6 level 3 (10V)

Input current harmonics no limiting

Degree of protection

Terminals: IP20

Enlcosures: IP20

Protection class: 2 with external product protection

General Data

Status indication green LED

Operating temperature -20 – +50ºC

Storage temperature -40 – +80ºC

Terminals screw terminals 14AWG (2.5mm2)

Dimensions (W x H x D) 0.25A 100 x 104 x 79mm

Dimensions (W x H x D) 0.25A 100 x 104 x 79mm 135 x 104 x 79mm

Dimensions (W x H x D) 0.25A 135 x 104 x 79mm

Dimensions (W x H x D) 0.25A 100 x 104 x 79mm

Mounting hints Normal position: horizontal onto DIN rail, Spacing to other modules

upper 100mm, lower 50mm, sides 20mm

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