GE Data Sheet Compact Power Line Shelves Dual I2C shelves for the CP3500 rectifier Model: J2014003 Features Mounts into standard 19" EIA-310-D racks Isolated output feed may be grounded at either polarity +5V standby power isolated from the main output Adjustable mounting ears for flush or set back positions. Supports hot-swapping of modules Accommodates mechanical latching into the slot Communicates via PMBusTM compliant dual, redundant I2C Passes Zone 4 earthquake requirements CUR* recognized CE Mark (pending) Shock & Vibration: Meets IPC 9562 Class II standards Description The J2014003 type shelves accommodate up to 4 CP3000/CP3500AC54TE and similar rectifiers in a standard 19" EIA-310-D mounting configuration. The shelf is stackable and parallelable for higher power capacity needs. Parallelability is limited to four shelves when utilizing a single I2C bus, configuring the rectifiers with up to 16 different address possibilities. The shelf address is selected by a rotary switch accessible at the rear of the shelf. The L001 shelf has individual Molex input feed connectors for each rectifier. The shelf provides the interfacing connections to either a single PMBusTM compliant I2C bus, or to dual/redundant PMBusTM compliant I2C busses for applications where duplicated control and monitoring of the power system are desired. The two independent I2C busses have their own dedicated connections to the two external controllers. A fault to one of the I2C buses should not propagate to the other bus. A built in steering circuit ensures that control is granted to only one of the controllers at any time. Taking over control is granted only during idle communication states. Both controllers are informed when changes are granted. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. This product is intended for integration into end-user equipment. All CE marking procedures of end-user equipment should be followed. (The CE mark is placed on selected products.) ** ISO is a registered trademark of the International Organization of Standards March 14, 2017 (c)2015 General Electric Company. All rights reserved. GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Symbol Min Max Unit Input Voltage: Continuous VIN 0 300 Vac Operating Ambient Temperature1 TA -40 65 C Storage Temperature Tstg -40 85 C 2250 Vac I/O Isolation voltage to Frame (100% factory Hi-Pot tested) Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions. INPUT Parameter Symbol Min Typ Max Unit 85 110/230 300 VAC Frequency Range VIN FIN 47 50/60 63 Hz AC Input Current, per module IIN 20 AAC Operational Range MAIN OUTPUT Parameter Output Power Symbol Vin > 200VAC Vin 140VAC Max output current Isolation Output/frame - other circuits W Min Typ Max Unit 0 - 14,000 W 0 - 6,000 270 W ADC VDC Typ Max Unit 8 IOUT V 100 Symbol Min AUXILIARY OUTPUT Parameter Set point VOUT Output current IOUT 0 V 50 ADC VDC V 50 VDC Isolation Output/Frame Output/Main output 5.0 VDC The auxiliary output is accessible to the user via a two position panel mounted connector capable of carrying 9A of current. 1 See the derating guidelines published in the rectifier data sheet March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 2 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 General Specifications Parameter Min Reliability Typ Units Notes 14,000,0002 Hrs Full load, 25C ; MTBF per SR232 Reliability protection for electronic equipment, issue 2, method I, case III, 10 Yrs Full load, excluding fans Service Life Max Unpacked Weight Kgs/Lbs Packed Weight 5.53/12.2 Kgs/Lbs Safety/Standards Compliance Safety Standards UL60950-1, CAN/CSA C22.2 No 60950-1, EN60950-1 Certification Marks CE mark, UL Recognized (Canada and U.S.) Environmental Specifications Parameter Min Typ Max Units Notes Ambient Temperature Humidity Operating -403 504 C Storage -40 85 C 5 5 95 95 % 6 Grms NEBS GR-63-CORE, Level 3, 20 -2000Hz, min 30 minutes Zone NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed and tested to meet NEBS specifications. Operating Storage Shock and Vibration acceleration Earthquake Rating 4 Relative humidity, non-condensing EMC Parameter Conducted emissions Criteria AC input Radiated emissions Lightning surge AC input Standard Level Test EN55022, FCC Docket 20780 part 15, subpart J EN61000-3-2 Meets Telcordia GR1089-CORE by a 6dB margin A 0.15 - 30MHz 0 - 2 KHz EN55022 by a 6dB margin A 30 - 10000MHz EN61000-4-5, Level 4, 1.2/50s - error free A 4kV, common mode A 2kV, differential mode ANSI C62.41 - damage free A3 6kV, common & differential Fast transients Input immunity EN61000-4-4, Level 3 B 5/50ns, 2kV (common mode) Conducted RF fields Enclosure EN61000-4-6, Level 3 A 130dBV, 0.15-80MHz, 80% AM EN61000-4-3, Level 3 A 10V/m, 80-1000MHz, 80% AM ENV 50140 A EN61000-4-2, Level 3 B immunity Radiated RF fields ESD AC input & DC output 6kV contact, 8kV air 2 Estimated based on comparable calculations of similar shelves Designed to start and work at an ambient as low as -40C, but may not meet operational limits until above -5C 4 At 277V input line operation the maximum ambient is reduced to 50C. Power Derating with Temperature is 2%/C above 55C. Power Derating with Altitude is 2%/305m(1000 ft) above 1524m(5000 ft). Max operational altitude is 3962m(13000 ft). See the safety section for further limitations. 3 March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 3 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 Communication Signals: J1 Connector Pin out Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal POWER_CAP_1 POWER_CAP_2 POWER_CAP_3 POWER_CAP_4 MOD_PRES_1 MOD_PRES_2 MOD_PRES_3 MOD_PRES_4 PFW_1 PFW_2 PFW_3 PFW_4 SCL_0 SCL_1 SDA_0 Control Interface cable (part # CC848854034) Pin 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal SDA_1 Fault Alert#_0 Enable side B Logic_GRD Enable Side A Logic_GRD Alert#_1 5VA OTW Reset Iso. barrier n/c Iso. barrier n/c Vprog n/c Communication Signals: J2 Connector Pin out Pin 1 2 3 Signal SCL_0 SCL_1 SDA_0 Pin 8 9 10 4 5 6 7 SDA_1 Alert#_0 5VA Logic_GRD 11 12 13 14 Shelf-to-shelf cable connection (part # CC848848952) Signal Alert#_1 Isolation n/c Isolation n/c Ishare - B Ishare - A 8V_INT - B 8V_INT - A Notes: (For all other signals refer to the rectifier data sheet) 1. 8V_INT-x, and Ishare-x are referenced to power output Vout(-). All other signals are referenced to Logic_GRD. A and B are signals referenced to the optional A and B side Vout (-) terminations when split outputs are utilized. A and B side connections are shorted for the standard single output shelf. 2. For paralleled shelves the Vout(-) busses must be tied together. Modules could get damaged if this connection is not made. 3. Unit_ID: The four rectifiers are internally configured into slots 1 - 4. Viewing from the front the leftmost slot is #1. 4. Rack_ID: Selected using the rotary switch on the back of the shelf. The two combinations provide the following addressing; Unit_ID 1 2 Rack_ID 3 4 1 2 3 4 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 5. Address detection: The Slot_ID pin is shorted to Vout(-) on each rectifier connector in order to deliver output power. This connection provides a second interlock feature. 6. Pull-up resistors: 10k pull-up resistors can be optionally provided between each signal pin; clock, data, Alert# and +5V. The basic shelf does not include the pull-ups resistors. March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 4 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 Operation without I2C communications Jumpers shorting ENABLE-A & B (turn ON) to Logic_GRD are either in a separate bag or inserted into the J1 signal connector. 246 30 135 29 Shorting jumper between J1-19 and J1-20 for single output shelves, and a second shorting jumper between J1-21 and J1-22 for split output shelves Part Number: AMP 881545-2 or equivalent J1-19: ENABLE-A, J1-21 - ENABLE-B J1-20, 22: Logic_GRD Remove these jumpers prior to inserting the J1 connector. Applications desiring ON/OFF control of the output voltage should connect ENABLE-x to Logic_GRD via an external switch. In split shelves ENABLE-A controls the two leftmost rectifiers and ENABLE-B controls the two rightmost rectifiers. Single output shelves use only ENABLE-A. J1 Package Outline March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 5 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 Rear of shelf DC AC-IN J2 J1 AC-IN DC Shelf with lug terminations L - Line, G - frame ground, N - Neutral L G N Polarized input connector pin-out Part No: Molex 42818-0312 4 3 1 2 5V termination - Shelf ID switch for I2C addressing(1 - 4) Output termination - M6 nuts with conical washers are provided Both output buses need to be terminated to carry the output current from the shelf Touch-safe plastic covers the output buses. Notes: 1. Brackets are located near the input connectors to secure the input cable harness and thus relief strain from the input connector. These brackets are removable. March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 6 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 Shelf Insertion Keying The notch has to be located to accept the key in position 2 location in the original design concept). 2 Ordering Information Part Number Description Comcode Usage Shelves J2014003L001 Single output, lug output terminations, no communication pull-ups J2014003L002 Split output, lug output terminations, no communication pull-ups 150040608 1600092468A Blank Slot Fillers Central Office White CC848822263 Raven Black CC848781534 Graphite CC848825233 All Extensions and mounting brackets CP 19 inch mounting bracket kit (includes two brackets and mounting hardware) CC109145760 1U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) CC848844803 All 2U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) 848683009 All Individual J1 controller wire set- 6 ft. One end mates into J1, other end not terminated. CC848854034 All Cable set from J1 of the shelf to the CPL Interface Board CC848848960 All Inter-shelf cable set for interconnecting J2 signals between shelves Cables sets CC848848952 All Output cable set: 2 AWG DC Lug termination- 10 ft ( 1 RED and 1 BLACK cable) 848748987 All m6 screw with conical washer 901377010 All Signal connector part numbers ( AMP - as specified or equivalent) 5 Connector J1 Positions 30 J2 14 On shelf 5102159-7 102320-1 latch 5102159-2 102320-1 latch Ribbon cable 1658621-7 header 1-499252-2 retainer 1658621-2 header 499252-9 retainer Individual wires 102387-7 header 6-87756-8 pin5 102387-2 header 6-87756-8 pin Crimping tool 91517-1 91517-1 For 22 - 26ga wires March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 7 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 Accessories Item Software: Description Part number 1u_CP3500_shelf_interface board. This debug tool can be used to evaluate the performance of a set of rectifiers inserted into this shelf. The board provides terminations to two independent Isolated Adaptors that can be connected to either of the two i2c lines. Additionally, connection points are provided for interfacing to the four signals of each i2c line for monitoring the signals. The input interface is a standard IEC 320 C20 type socket. Outputs are connected via standard 0.25 fast-ons. 150045498 Interface cable between the 30 pin J1 signal connector of the shelf and the 40 pin mating connector of the interface board above. CC848848960 Isolated Interface Adapter Kit - interface between a USB port and the I2C connector on the rectifier interface board. Includes a cable set to the PC and to the 1u_CP3500_interface board above. 150036482 The site below downloads the GE Digital Power InsightTM software tools, including the pro_GUI. When the download is complete, icons for the various utilities will appear on the desktop. Click on pro_GUI.exe after the download is complete. Free download to start the program http://www.geindustrial.com/products/embeddedpower Graphical User Interface Manual; The GUI download created a directory directory start the DPI_manual.pdf file. In that The GE Digital Power InsightTM software tool exercises the various commands and functions available via the PMBusTM interface of the power supply. Additionally, two independent GUIs, representing two independent `system controllers' , can be connected to the two independent, multiplexed i2C lines in order to demonstrate the redundant communications features of the platform. The GUI displays and controls which i2C line is in control. The GUIs can also be set up such that control is shifted automatically from one controller to the other, executed at a pre-set time interval. Another useful feature of the GUI is the automated polling feature that records all time stamped state changes automatically. The power system can be monitored for an extended period of time and if any operational state changed it will be recorded for further analysis March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 8 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 Safety Product Labeling Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP3500 rectifier and this shelf may include the following. They may also be accompanied by instructions: Mounting and Installation * This product shall be installed in compliance with mounting requirements for the ultimate application. * This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment. This product is intended for use in a Restricted Access Location. * This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range specified). * This equipment has been evaluated for use in a continuous ambient temperature of: a. 50C at full load with sharing the load across the two DC output feeds with 2%/C de-rating from 50C to 75C at low range and 2.3%/C de-rating from 50C to 75C at high range. b. 44C at full load with a single DC output feed setup with 1.6%/C de-rating from 44C to 75C for low range and 1.8%/C de-rating from 50C to 75C for high range. * The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union's Low Voltage Directive {2006/95/EC} and EMC Directive {2004/108/EC}. * The internal AC-DC rectifier connectors have been evaluated for hot swapping. The four main AC input feed Mate-N-Lok connectors at the rear of the shelf have not been evaluated for hot swapping. * A separate protective Earthing terminal is provided at the rear of the shelf - the building installation shall provide a means for connection to protective earth; and - the equipment is to be connected to that means; and - a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a connection to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE EARTHING CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building. Output Connections * All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards. * Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may damage the cable insulation. * The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload current and short circuit current without damage or risk of fire. * The output for the system is SELV and has available power greater than 240VA. * Insulation on output field-wired conductors should be rated no less than 90C. Wiring internal to enclosed equipment cabinets should be rated at 105C (minimum). The provided DC output cords (red and black wires) are rated for 105C. * Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from the AC MAINS. AC Input Connections * This shelf is configured with primary internal wiring and Molex connectors, rated for internal factory wiring only. The Molex connector is not UL Recognized for direct connection to the AC mains. The internal wiring is not UL recognized to be directly March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 9 GE Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003 accessible by a user. Consideration should be taken on the end product's Listing to comply with NEC requirement for AC mains installations. The subject equipment was evaluated for use with a maximum 30A branch circuit per feed. Consideration shall be taken in the endproduct evaluation in the sizing of conductors per Annex NAE s.c. 3.3.4. If used on a branch circuit greater than this, additional testing may be necessary. * An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be provided. * The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing. * These units are to be used with TN-S power systems only. Safety Symbols and Guidelines Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons. Such precautions include the following: This symbol identifies the need to refer to the equipment instructions for important information. This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of this product The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to metal objects. Make connections with the power disconnected. Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No user or field serviceable parts inside. This symbol is used to identify safety earth ground connection points within the equipment. German Safety Guidelines Installationsanleitung * Alle Ausgange des Gerates erfullen die Anforderungen fur SELV nach IEC/EN60950-1. * Die Ausgange des Gerates liegen uber den Limits fur Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerat ist zum Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefahrdung des Benutzers wahrend der Installation zu vermeiden. ACHTUNG: Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen * Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55C bestimmt. * Die Geratestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerates herzustellen. * Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt. * Die Netzteile des Gerates konnen wahrend des Betriebes einzeln ausgetauscht werden (Hot Swapping). * Das Gerat wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) gepruft. Die Installation eines Steckers des jeweiligen Landes, sollte nur durch geschultes Service Personal durchgefuhrt werden.Als alternative konnte eine Vorinstallation des Steckers bereits bei der Herstellung erfolgt sein. March 14, 2017 (c)2015 General Electric Company. All rights reserved. Page 10 GE Data Sheet Compact Power Line Shelves Dual I2C shelves for the CP3500 rectifier Model: J2014003 Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 http://www.geindustrial.com/products/critical-power GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. March 14, 2017 (c)2015 General Electric Company. All International rights reserved. Page 11