GE
Data Sheet
March 14, 2017
©2015 General Electric Company. All rights reserved.
Features
Mounts into standard 19” EIA-310-D racks
Isolated output feed may be grounded at either polarity
+5V standby power isolated from the main output
Adjustable mounting ears for flush or set back positions.
Supports hot-swapping of modules
Accommodates mechanical latching into the slot
Communicates via PMBus™ compliant dual, redundant I2C
Passes Zone 4 earthquake requirements
CUR*† recognized
CE Mark (pending)§
Shock & Vibration: Meets IPC 9562 Class II standards
Description
The J2014003 type shelves accommodate up to 4 CP3000/CP3500AC54TE and similar rectifiers in a standard 19” EIA-310-D
mounting configuration. The shelf is stackable and parallelable for higher power capacity needs. Parallelability is limited to four
shelves when utilizing a single I2C bus, configuring the rectifiers with up to 16 different address possibilities. The shelf address is
selected by a rotary switch accessible at the rear of the shelf. The L001 shelf has individual Molex input feed connectors for each
rectifier. The shelf provides the interfacing connections to either a single PMBus™ compliant I2C bus, or to dual/redundant
PMBus™ compliant I2C busses for applications where duplicated control and monitoring of the power system are desired. The two
independent I2C busses have their own dedicated connections to the two external controllers. A fault to one of the I2C buses
should not propagate to the other bus. A built in steering circuit ensures that control is granted to only one of the controllers at
any time. Taking over control is granted only during idle communication states. Both controllers are informed when changes are
granted.
* UL is a registered trademark of Underwriters Laboratories, Inc.
† CSA is a registered trademark of Canadian Standards Association.
‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
§ This product is intended for integration into end-user equipment. All CE marking procedures of end-user equipment should be
followed. (The CE mark is placed on selected products.)
** ISO is a registered trademark of the International Organization of Standards
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 2
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional
operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure
to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter
Symbol
Min
Max
Unit
Input Voltage: Continuous
VIN
0
300
Vac
Operating Ambient Temperature1
TA
-40
65
°C
Storage Temperature
Tstg
-40
85
°C
I/O Isolation voltage to Frame (100% factory Hi-Pot tested)
2250
Vac
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions.
INPUT
Parameter
Symbol
Min
Typ
Max
Unit
Operational Range
VIN
85
110/230
300
VAC
Frequency Range
FIN
47
50/60
63
Hz
AC Input Current, per module
IIN
20
AAC
MAIN OUTPUT
Parameter
Symbol
Min
Typ
Max
Unit
Output Power Vin > 200VAC
W
0
-
14,000
W
Vin ≤ 140VAC
0
-
6,000
W
Max output current
IOUT
270
ADC
Isolation Output/frame – other circuits
V
100
VDC
AUXILIARY OUTPUT
Parameter
Symbol
Min
Typ
Max
Unit
Set point
VOUT
5.0
VDC
Output current
IOUT
0
8
ADC
Isolation Output/Frame
Output/Main output
V
50
VDC
V
50
VDC
The auxiliary output is accessible to the user via a two position
panel mounted connector capable of carrying 9A of current.
1
See the derating guidelines published in the rectifier data sheet
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 3
General Specifications
Parameter
Min
Typ
Max
Units
Notes
Reliability
14,000,0002
Hrs
Full load, 25C ; MTBF per SR232 Reliability protection for
electronic equipment, issue 2, method I, case III,
Service Life
10
Yrs
Full load, excluding fans
Unpacked Weight
Kgs/Lbs
Packed Weight
5.53/12.2
Kgs/Lbs
Safety/Standards Compliance
Safety Standards
UL60950-1, CAN/CSA C22.2 No 60950-1, EN60950-1
Certification Marks
CE mark, UL Recognized (Canada and U.S.)
Environmental Specifications
Parameter
Min
Typ
Max
Units
Notes
Ambient Temperature
Operating
-403
504
°C
Storage
-40
85
°C
Humidity Operating
Storage
5
5
95
95
%
Relative humidity, non-condensing
Shock and Vibration acceleration
6
Grms
NEBS GR-63-CORE, Level 3, 20 -2000Hz, min 30 minutes
Earthquake Rating
4
Zone
NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed
and tested to meet NEBS specifications.
EMC
Parameter
Criteria
Standard
Level
Test
Conducted emissions
AC input
EN55022, FCC Docket 20780 part 15, subpart J
EN61000-3-2
Meets Telcordia GR1089-CORE by a 6dB margin
A
0.15 – 30MHz
0 – 2 KHz
Radiated emissions
EN55022 by a 6dB margin
A
30 – 10000MHz
Lightning surge
AC input
EN61000-4-5, Level 4, 1.2/50µs – error free
A
4kV, common mode
A
2kV, differential mode
ANSI C62.41 - damage free
A3
6kV, common & differential
Fast transients
Input immunity
EN61000-4-4, Level 3
B
5/50ns, 2kV (common mode)
Conducted RF fields
Enclosure immunity
EN61000-4-6, Level 3
A
130dBµV, 0.15-80MHz, 80% AM
Radiated RF fields
EN61000-4-3, Level 3
A
10V/m, 80-1000MHz, 80% AM
ENV 50140
A
ESD
AC input & DC output
EN61000-4-2, Level 3
B
6kV contact, 8kV air
2
Estimated based on comparable calculations of similar shelves
3
Designed to start and work at an ambient as low as -40°C, but may not meet operational limits until above -5°C
4
At 277V input line operation the maximum ambient is reduced to 50C. Power Derating with Temperature is 2%/C above 55C. Power Derating
with Altitude is 2%/305m(1000 ft) above 1524m(5000 ft). Max operational altitude is 3962m(13000 ft). See the safety section for further limitations.
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 4
Communication Signals: J1 Connector
Pin out
Control Interface cable (part # CC848854034)
Pin
Signal
Pin
Signal
1
POWER_CAP_1
16
SDA_1
2
POWER_CAP_2
17
Fault
3
POWER_CAP_3
18
Alert#_0
4
POWER_CAP_4
19
Enable side B
5
MOD_PRES_1
20
Logic_GRD
6
MOD_PRES_2
21
Enable Side A
7
MOD_PRES_3
22
Logic_GRD
8
MOD_PRES_4
23
Alert#_1
9
PFW_1
24
5VA
10
PFW_2
25
OTW
11
PFW_3
26
Reset
12
PFW_4
27
Iso. barrier n/c
13
SCL_0
28
Iso. barrier n/c
14
SCL_1
29
Vprog
15
SDA_0
30
n/c
Communication Signals: J2 Connector
Pin out
Shelf-to-shelf cable connection (part # CC848848952)
Pin
Signal
Pin
Signal
1
SCL_0
8
Alert#_1
2
SCL_1
9
Isolation n/c
3
SDA_0
10
Isolation n/c
4
SDA_1
11
Ishare - B
5
Alert#_0
12
Ishare - A
6
5VA
13
8V_INT - B
7
Logic_GRD
14
8V_INT - A
Notes: (For all other signals refer to the rectifier data sheet)
1. 8V_INT-x, and Ishare-x are referenced to power output Vout(-). All other signals are referenced to Logic_GRD. A and B are signals referenced
to the optional A and B side Vout (-) terminations when split outputs are utilized. A and B side connections are shorted for the standard single
output shelf.
2. For paralleled shelves the Vout(-) busses must be tied together. Modules could get damaged if this connection is not made.
3. Unit_ID: The four rectifiers are internally configured into slots 1 - 4. Viewing from the front the leftmost slot is #1.
4. Rack_ID: Selected using the rotary switch on the back of the shelf. The two combinations provide the following addressing;
Unit_ID
1
2
3
4
Rack_ID
1
0000
0001
0010
0011
2
0100
0101
0110
0111
3
1000
1001
1010
1011
4
1100
1101
1110
1111
5. Address detection: The Slot_ID pin is shorted to Vout(-) on each rectifier connector in order to deliver output power. This
connection provides a second interlock feature.
6. Pull-up resistors: 10kΩ pull-up resistors can be optionally provided between each signal pin; clock, data, Alert# and +5V. The
basic shelf does not include the pull-ups resistors.
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 5
Operation without I2C communications
Jumpers shorting ENABLE-A & B (turn ON) to Logic_GRD
are either in a separate bag or inserted into the J1 signal
connector.
Remove these jumpers prior to inserting the J1 connector.
Applications desiring ON/OFF control of the output voltage
should connect ENABLE-x to Logic_GRD via an external
switch. In split shelves ENABLE-A controls the two leftmost
rectifiers and ENABLE-B controls the two rightmost
rectifiers. Single output shelves use only ENABLE-A.
135
246
29
30
Shorting jumper between J1-19 and J1-20
for single output shelves, and a second
shorting jumper between J1-21 and J1-22
for split output shelves
Part Number: AMP 881545-2 or equivalent
J1-19: ENABLE-A, J1-21 - ENABLE-B
J1-20, 22: Logic_GRD
J1
Package Outline
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 6
Rear of shelf
DC AC-IN J2 J1 AC-IN DC
Shelf with lug terminations
L - Line, G - frame ground, N –
Neutral
L G N
Polarized input connector pin-out
Part No: Molex 42818-0312
5V termination - Shelf ID switch for I2C addressing(1 – 4)
Output termination – M6 nuts with conical washers are provided
Both output buses need to be terminated to carry the output current from the shelf
Touch-safe plastic covers the output buses.
Notes:
1. Brackets are located near the input connectors to secure the input cable harness and thus relief strain from the input
connector. These brackets are removable.
1
4
3
2
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 7
Shelf Insertion Keying
The notch has to be located to accept the key in position 2 location in
the original design concept).
Ordering Information
Part Number
Description
Comcode
Usage
Shelves
J2014003L001
Single output, lug output terminations, no communication pull-ups
150040608
J2014003L002
Split output, lug output terminations, no communication pull-ups
1600092468A
Blank Slot Fillers
Central Office White
CC848822263
All
Raven Black
CC848781534
Graphite
CC848825233
Extensions and mounting brackets
CP 19 inch mounting bracket kit (includes two brackets and mounting hardware)
CC109145760
1U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware)
CC848844803
All
2U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware)
848683009
All
Cables sets
Individual J1 controller wire set– 6 ft. One end mates into J1, other end not terminated.
CC848854034
All
Cable set from J1 of the shelf to the CPL Interface Board
CC848848960
All
Inter-shelf cable set for interconnecting J2 signals between shelves
CC848848952
All
Output cable set: 2 AWG DC Lug termination– 10 ft ( 1 RED and 1 BLACK cable)
848748987
All
m6 screw with conical washer
901377010
All
Signal connector part numbers ( AMP – as specified or equivalent)
Connector
Positions
On shelf
Ribbon cable
Individual wires
Crimping tool
J1
30
5102159-7
1658621-7 header
102387-7 header
102320-1 latch
1-499252-2 retainer
6-87756-8 pin5
91517-1
J2
14
5102159-2
1658621-2 header
102387-2 header
102320-1 latch
499252-9 retainer
6-87756-8 pin
91517-1
5
For 22 – 26ga wires
2
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 8
Accessories
Item
Description
Part number
1u_CP3500_shelf_interface board. This debug tool can be
used to evaluate the performance of a set of rectifiers inserted
into this shelf. The board provides terminations to two
independent Isolated Adaptors that can be connected to either
of the two i2c lines. Additionally, connection points are
provided for interfacing to the four signals of each i2c line for
monitoring the signals. The input interface is a standard IEC
320 C20 type socket. Outputs are connected via standard 0.25
fast-ons.
150045498
Interface cable between the 30 pin J1 signal connector of the
shelf and the 40 pin mating connector of the interface board
above.
CC848848960
Isolated Interface Adapter Kit – interface between a USB port
and the I2C connector on the rectifier interface board. Includes
a cable set to the PC and to the 1u_CP3500_interface board
above.
150036482
Software:
The site below downloads the GE Digital Power Insight™
software tools, including the pro_GUI. When the download is
complete, icons for the various utilities will appear on the
desktop. Click on pro_GUI.exe to start the program
after the download is complete.
http://www.geindustrial.com/products/embedded-
power
Free download
Graphical User Interface Manual; The GUI download created a
directory In that
directory start the DPI_manual.pdf file.
The GE Digital Power Insight™ software tool exercises the various commands and functions available via the PMBus™ interface of
the power supply.
Additionally, two independent GUIs, representing two independent ‘system controllers’ , can be connected to the two independent,
multiplexed i2C lines in order to demonstrate the redundant communications features of the platform. The GUI displays and
controls which i2C line is in control. The GUIs can also be set up such that control is shifted automatically from one controller to the
other, executed at a pre-set time interval.
Another useful feature of the GUI is the automated polling feature that records all time stamped state changes automatically. The
power system can be monitored for an extended period of time and if any operational state changed it will be recorded for further
analysis
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 9
Safety
Product Labeling
Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP3500 rectifier and this shelf
may include the following. They may also be accompanied by instructions:
Mounting and Installation
• This product shall be installed in compliance with mounting requirements for the ultimate application.
• This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge
and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of
equipment. This product is intended for use in a Restricted Access Location.
• This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause
condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range
specified).
• This equipment has been evaluated for use in a continuous ambient temperature of:
a. 50°C at full load with sharing the load across the two DC output feeds with 2%/°C de-rating from 50°C to 75°C at low
range and 2.3%/°C de-rating from 50°C to 75°C at high range.
b. 44°C at full load with a single DC output feed setup with 1.6%/°C de-rating from 44°C to 75°C for low range and 1.8%/°C
de-rating from 50°C to 75°C for high range.
• The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union’s Low
Voltage Directive {2006/95/EC} and EMC Directive {2004/108/EC}.
• The internal AC-DC rectifier connectors have been evaluated for hot swapping. The four main AC input feed Mate-N-Lok connectors
at the rear of the shelf have not been evaluated for hot swapping.
• A separate protective Earthing terminal is provided at the rear of the shelf
– the building installation shall provide a means for connection to protective earth; and
– the equipment is to be connected to that means; and
– a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a connection
to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE EARTHING
CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building.
Output Connections
• All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards.
• Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may
damage the cable insulation.
• The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should
be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the
application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload
current and short circuit current without damage or risk of fire.
• The output for the system is SELV and has available power greater than 240VA.
• Insulation on output field-wired conductors should be rated no less than 90°C. Wiring internal to enclosed equipment cabinets
should be rated at 105°C (minimum). The provided DC output cords (red and black wires) are rated for 105°C.
• Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from
the AC MAINS.
AC Input Connections
• This shelf is configured with primary internal wiring and Molex connectors, rated for internal factory wiring only. The Molex
connector is not UL Recognized for direct connection to the AC mains. The internal wiring is not UL recognized to be directly
GE
Data Sheet
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
March 14, 2017
©2015 General Electric Company. All rights reserved.
Page 10
accessible by a user. Consideration should be taken on the end product’s Listing to comply with NEC requirement for AC mains
installations.
The subject equipment was evaluated for use with a maximum 30A branch circuit per feed. Consideration shall be taken in the end-
product evaluation in the sizing of conductors per Annex NAE s.c. 3.3.4. If used on a branch circuit greater than this, additional
testing may be necessary.
• An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be
provided.
• The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing.
• These units are to be used with TN-S power systems only.
Safety Symbols and Guidelines
Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the
J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to
persons. Such precautions include the following:
This symbol identifies the need to refer to the equipment instructions for important information.
This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of
this product
The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to
metal objects. Make connections with the power disconnected.
Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No
user or field serviceable parts inside.
This symbol is used to identify safety earth ground connection points within the equipment.
German Safety Guidelines
Installationsanleitung
• Alle Ausgänge des Gerätes erfüllen die Anforderungen für SELV nach IEC/EN60950-1.
• Die Ausgänge des Gerätes liegen über den Limits für Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerät ist zum
Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefährdung des
Benutzers während der Installation zu vermeiden.
ACHTUNG:
Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen
• Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55°C bestimmt.
• Die Gerätestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerätes herzustellen.
• Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt.
• Die Netzteile des Gerätes können während des Betriebes einzeln ausgetauscht werden (Hot Swapping).
• Das Gerät wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) geprüft. Die Installation eines Steckers des
jeweiligen Landes, sollte nur durch geschultes Service Personal durchgeführt werden.Als alternative könnte eine Vorinstallation des
Steckers bereits bei der Herstellung erfolgt sein.
GE
Data Sheet
Compact Power Line Shelves
Dual I2C shelves for the CP3500 rectifier
Model: J2014003
Contact Us
For more information, call us at
USA/Canada:
+1 877 546 3243, or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
http://www.geindustrial.com/products/critical-power
GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no
liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such
product(s) or information.
March 14, 2017
©2015 General Electric Company. All International rights reserved.
Page 11