Adapter Selection Table of Contents For high-performance sealing and strain relief, the perfect mate for a TE Connectivity molded part in a wiring application is a Raychem brand adapter. TE offers a variety of adapters for applications in many industries, including aerospace, marine, and mass transit. These adapters are: n n n n Available in many configurations to match applications Easy to install Ideal for high-reliability applications Kitted for customer convenience. In this section we present Raychem brand spincoupling adapters and Tinel-Lock adapters. Tinel-Lock adapters are ideal for lightweight aerospace applications requiring repeated highto-low temperature cycles. Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. 6 Adapters The Tinel-Lock adapter utilizes Raychem brand Tinel rings to terminate the overall shield to the adapter. The Tinel ring is a low-profile, high-strength, shapememory-alloy shieldtermination device available in many sizes to accommodate various entry sizes and shield configurations. Adapter Fundamentals Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 Types of Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3, 6-4 Adapter Selection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5 Adapter Selection Adapter Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 to 6-15 Adapter Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17, 6-18 Material and Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 Entry Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 to 6-25 Tinel-Lock Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26 CRES-Lock Bands/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27 Adapter Products Code 18 MIL-C-5015 (MS3100) Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28, 6-29 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30, 6-31 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32, 6-33 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34 to 6-36 Code 21 MIL-C-26482 Series 1 Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-39 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40, 6-41 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42, 6-43 Code 32 MIL-C-22992 Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44, 6-45 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-47 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-48, 6-49 Code 40 MIL-C-38999 Series III and IV Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-50, 6-51 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-52 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-54, 6-55 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56, 6-57 Code 41 MIL-C-38999 Series I and II Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-58, 6-59 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-60 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-62, 6-63 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64, 6-65 Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL C-81703 Series III Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66, 6-67 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-68 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-69 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-70, 6-71 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-72, 6-73 Code 76 BS 9522 F0017 (Pattern 105) Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-75, 6-76 Raychem FlexiScreen Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-77, 6-78 HexaShield High-Performance EMC/EMI Adapters . . . . . . . . . . . . . . . . . . . .6-79 to 6-84 Raychem Spin Lock Variable Angle Backshell . . . . . . . . . . . . . . . . . . . . . . . . .6-85, 6-86 6-1 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Fundamentals Definitions Introduction For high-performance sealing and strain relief, the perfect mate for a TE molded part in a wiring application is a Raychem brand adapter. TE offers a variety of Raychem brand adapters for applications in many industries, including aerospace, marine, and mass transit. These adapters are: n n n n Available in many configurations to match applications Easy to install Ideal for high-reliability applications Kitted for customer convenience. In this section we present Raychem brand spincoupling adapters and Tinel-Lock adapters. The Tinel-Lock adapter utilizes TE Tinel ring to terminate the overall shield to the adapter. The Tinel ring is a low-profile, highstrength, shape-memoryalloy shield-termination device available in many sizes to accommodate various entry sizes and shield configurations. Tinel-Lock adapters are ideal for lightweight aerospace applications requiring repeated high-to-low temperature cycles. Shell Size Connector Adapter Entry Size Heat-shrinkable Molded Boot (if used) Tinel-Lock Ring (if used) Adapter Type Adapter Family Shell Size TE offers four adapter types: solid (sometimes called "fixed"), spin-coupling, braided, and Tinel-Lock. Each is designed to offer a suitable interface between a connector and a heatshrinkable molded part. TE offers several families (or series) of Raychem adapter products. Each Raychem adapter part number begins with an alphanumeric prefix denoting the Raychem product family. This is the size of a connector as specified by the connector manufacturer. It is normally a two-digit number between 08 and 24, although certain connectors are obtainable in either larger or smaller sizes and some use letter codes. Adapter Code A numerical code is used to identify connectors with similar adapter interfaces. This code is used to determine the adapter family and part number. Adapter Part Number The part number is the sequence of numbers and letters that describes the adapter family (or series), size, material, finish, and modifications. The part numbering system is explained on pages 6-17 and 6-18. Entry Size Entry size is the diameter of the hole through which the cable enters into the adapter. For example, the 08 entry is 12.7 [0.5]. Entry sizes are specified on braided and Tinel-Lock adapters only. Ring Designator This is a two-letter code that is part of each Tinel-Lock adapter part number. It specifies the size of the Tinel-Lock ring suited to specific types of cable braid. Order Number This is a two-digit number that specifies the size of the adapter that will mate to the corresponding shell size of a connector. The order number is frequently the same as the connector shell size, but should be checked by reference to the appropriate product page(s) in this catalog. 6-2 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Fundamentals Types of Adapters Adhesive Adhesive Molded Part Cable Jacket Adapter Solid Adapters (Fixed) Tinel-Lock or ElectroMagnetic Force Ring Cable Braid Adapter Sealing Adhesive Molded Part Cable Braid Sealing Adhesive SolderSleeve Device Cable Jacket Sealing Adhesive The four principal adapter types are: n Solid (fixed) n Spin-Coupling n Braided n Tinel-Lock Solid Adapters (Fixed) Solid adapters are designed for use where no access is required; for example, when potting is necessary or a lower space profile is needed. Cable Jacket Spin-Coupling Adapters These adapters have a boot groove to accommodate a lipped heat-shrinkable boot. Repair cannot be made without removing the boot. Spin-Coupling Adapters Spin-coupling adapters are two-part components that have a rotatable coupling nut and a grooved body designed to accommodate lipped-type heat-shrinkable boots. Spin-couplings with an appropriate molded part are used for environmental protection and strain relief of unscreened cable terminations. Cable repairs can be made without damaging the boot. 6 Braided Adapters Adapters TE offers several types of Raychem brand adapters for unscreened and screened termination systems. The choice is largely dependent upon the screening level required and the braid termination method. Sealing Adhesive Adapter Braided Adapters Adapter Types Molded Part These are spin-coupling adapters that have a short length of tubular braided shield attached to the rear of the adapter. The braid is constructed from tinned copper wire and has a handling characteristic that enables it to be pulled down onto a wide range of cable diameters. This allows a standard entry size to be used with most cable sizes. The shield is terminated to the cable braid using a SolderSleeve device, which provides screen continuity through to the connector. Straight, 45, and 90 configurations are available. 6-3 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Fundamentals Types of Adapters (Continued) Adapter Adhesive Molded part Tinel-Lock Ring Cable Braid Adhesive Cable Jacket Tinel-Lock Adapters Tinel-Lock Adapters Roll-back Repair with Adapters This termination system consists of a modified spin-coupling adapter with a Tinel-Lock ring. The Tinel-Lock ring is made from a special shape memory metal that shrinks uniformly when heated (see Application Tooling, section 10). More than 85 percent of cable repairs are made within 75 mm [3.0] of the connectors--usually because of a broken pin or wire. By reheating the heatshrinkable boot and unscrewing the adapter coupling nut, the boot can be "rolled back," providing access to the rear of the connector for repair. This technique is applicable to spin-coupling, shielded, and Tinel-Lock adapters. The Tinel-Lock ring is used to terminate copper cable braid directly onto the rear of the adapter. The adapter entry size and ring designator must be selected to suit the cable diameter and braid type. The resulting 360 termination withstands severe shock, vibration, temperature cycling, and corrosion. Straight, 45, and 90 configurations are available. 6-4 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Fundamentals Adapter Selection Process Step-by-Step Selection Process Selecting an adapter for your application involves a five-step process: 1. From the connector number, determine: n Order number (shell size) n Material n Plating 4. Determine the adapter family for that connector code. (Use Table D on page 6-16). 5. Build the adapter part number. (See page 6-17). The chart below will lead you through these steps. 2. Decide what adapter type you need for the connector. 3. Determine the connector code for that adapter type. (Use Table A, B, or C on pages 6-6 to 6-15). Adapter Selection Flowchart Decide on Adapter Type 6 Adapters Select Adapter Code Select Adapter Family Tinel Shielded Solid or Spin-Coupling CRES-Lock Band n Choose configuration n Choose configuration n Select options n Choose configuration n Determine entry size n Determine entry size (based on cable diameter) n Select molded part n Determine entry size n Select options n Choose Tinel-Lock ring depending on braid (AI or BI?) n Select options n Select molded part n Select options n Select molded part 6-5 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code Table A. Adapter Code by Military Part Number Selecting the Adapter Code Tables A, B, and C that follow provide adapter codes for typical connectors. If you know the military part number for the connector, you can obtain the adapter code from Table A that begins on this page. If you know the manufacturer's prefix for the connector, you can obtain the adapter code from Table B that begins on page 6-10. If you know the connector specification, you can obtain the adapter code from Table C on page 6-15 Military Part No. D38999/20 D38999/24 D38999/26 D38999/40 D38999/42 D38999/44 D38999/46 D38999/47 M28840/10 M28840/11 M28840/14 M28840/16 M81511/01 M81511/03 M81511/05 M81511/06 M81511/21 M81511/23 M81511/25 M81511/26 M81511/31 M81511/32 M81511/33 M81511/34 M81511/35 M81511/36 M81511/37 M81511/38 M81511/41 M81511/45 M81511/46 M81511/49 M81511/51 M81511/53 M81511/55 M81511/56 M83723/01 M83723/02 M83723/03 M83723/04 M83723/05 M83723/06 M83723/07 M83723/08 M83723/13 M83723/14 M83723/17 M83723/18 M83723/19 M83723/20 M83723/23 M83723/24 M83723/27 M83723/36 M83723/37 M83723/38 M83723/39 M83723/40 M83723/41 M83723/42 M83723/43 Connector Specification MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-28840 MIL-C-28840 MIL-C-28840 MIL-C-28840 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 Series/Class Series III: Class C, F, K, W Series III: Class C, F, K, W Series III: Class C, F, K, W Series IV: Class C, F, W Series IV: Class C, F, W Series IV: Class C, F, W Series IV: Class F, W Series IV: Class C, W Class D, DS Class D, DS Class D, DS Class D, DS Series 2: Class A, E, F Series 2: Class A, E, F Series 2: Class A, E, F Series 2: Class A, E, F Series 1: Class A, E, F Series 1: Class A, E, F Series 1: Class A, E, F Series 1: Class A, E, F Series 2: Class C, P, T Series 2: Class C, P, T Series 2: Class C, P, T Series 2: Class C, P, T Series 1: Class C, P, T Series 1: Class C, P, T Series 1: Class C, P, T Series 1: Class C, P, T Series 3: Class A, E, F Series 3: Class A, E, F Series 3: Class A, E, F Series 3: Class A, E, F Series 4: Class A, E, F Series 4: Class A, E, F Series 4: Class A, E, F Series 4: Class A, E, F Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II, Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class G, R Series I: Class G, R Adapter Code 40 40 40 40 40 Contact TE 40 40 30 30 30 30 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 54 54 54 54 54 54 54 54 54 54 19 19 19 19 19 19 19 54 54 54 54 54 54 54 54 6-6 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Part Number (Continued) Connector Specification MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-22992 MIL-C-22992 MIL-C-22992 MIL-C-22992 MIL-C-22992 MIL-C-22992 MS24264 MIL-C-26500 (AL) MS24264 MIL-C-26500 (SST) MS24265 MIL-C-26500 (AL) MS24265 MIL-C-26500 (SST) MS24266 MIL-C-26500 (SST) MS24266 MIL-C-26500 (AL) MS27466 MS27467 MS27468 MS27469 MS27472 MS27473 MS27474 MS27475 MS27479 MS27480 MS27481 MS27482 MS27484 MS27497 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 Series/Class Series I: Class G, R Series I: Class G, R Series II: Class K Series II: Class K Series III: Class H Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class G, R Series III: Class G, R Series III: Class A, G, K, R, S Series III: Class A, G, K, R, S Series III: Class A, G, K, R, S Series III: Class A, G, K, R, S Series III: Class A, G, K, R Series III: Class A, G, K, R Series III: Class G, R, W Series III: Class G, R, W Series III: Class A, G, K, R Series III: Class A, G, K, R Series III: Class S Series III: Class S Class C, J, R Class C, J, R Class C, J, R Class C, R Class C, J, R Class C, R Class F, G, R Type B&T aluminum shell Class E Type B&T stainless steel shell Class F, G, R Type B&T aluminum shell Class E Type B&T stainless steel shell Class E Type B&T stainless steel shell Class F, G, R Type B&T aluminum shell Series I: Class E, P, T Series I: Class E, P, T Series I: Class E, P, T Series I: Class Y Series II: Class T Series II: Class E, P, T Series II: Class T Series II: Class Y Series II: Class T Series II: Class E, T Series II: Class T Series II: Class Y Series II: Class E, T Series II: Class T Adapter Code 54 54 19 19 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 32 32 32 32 32 32 6 Adapters Military Part No. M83723/48 M83723/49 M83723/52 M83723/53 M83723/65 M83723/66 M83723/67 M83723/68 M83723/69 M83723/71 M83723/72 M83723/73 M83723/74 M83723/75 M83723/76 M83723/77 M83723/78 M83723/82 M83723/83 M83723/84 M83723/85 M83723/86 M83723/87 M83723/91 M83723/92 M83723/95 M83723/96 M83723/97 M83723/98 MS17343 MS17344 MS17345 MS17346 MS17347 MS17348 51 52 51 52 52 51 41 41 41 Contact TE 41 41 41 Contact TE 41 41 41 Contact TE 41 41 6-7 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Part Number (Continued) Military Part No. MS27515 MS27613 MS27614 MS27615 MS27652 MS27653 MS27654 MS27656 MS27661 MS27665 MS3100 MS3101 MS3106 MS3107 MS3108 MS3110 MS3111 MS3114 MS3116 MS3120 MS3121 MS3124 MS3126 MS3128 MS3130 MS3132 MS3134 MS3137 MS3138 MS3140 MS3144 MS3147 MS3148 MS3400 MS3401 MS3404 MS3406 MS3408 MS3409 MS3412 MS3424 MS3445 MS3446 MS3450 MS3451 MS3454 MS3456 MS3459 MS3464 MS3467 MS3468 MS3470 MS3471 MS3472 Connector Specification MIL-C-38999 MIL-C-26500 (SST) MIL-C-26500 (SST) MIL-C-26500 (SST) MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-26482 MIL-C-26482 MIL-C-26482 Series/Class Series I: Class E Class K Type B&T stainless steel shell Class K Type B&T stainless steel shell Class K Type B&T stainless steel shell Series I: Class E, T Series I: Class E, T Series I: Class E, T Series I: Class E, T Series I Series I Class A, E, F, R less endbell; solder contact Class A, E, F, R less endbell; solder contact Class A, E, F, R less endbell; solder contact Class A, E, F, R less endbell; solder contact Solder contact with endbell Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, F, P Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, F, P Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, P, J Series 1: Class E Series 1: Class E, P, J Series 1: Class E, P, J Series 1: Class E, P, J Series 1: Class E, J Series 1: Class E, J Series 1: Class E, J Series 1: Class E, J Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Crimp contact Class D, L, U, W crimp contact less endbell Series 3: Class E, L Series 2: Class E Series 3: Class E, L Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class L, W crimp contact Series 3: Class E, L Series 3: Class E, L Series 3: Class E, L Series 2: Class A, L Series 2: Class A, L Series 2: Class A, L MS3474 MIL-C-26482 MS3475 MIL-C-26482 MS3476 MIL-C-26482 NAS1599 MIL-C-81703 NAS1641 MIL-C-81703 NAS1642 MIL-C-81703 1 Code 24 connectors have an internal accessory thread. Series 2: Class A, L Series 2: Class A, L Series 2: Class A, L Series 3: Series 3: Series 3: Adapter Code Contact TE 52 52 52 41 41 Contact TE 41 41 41 18 18 18 18 15 21 21 241 21 21 21 241 21 21 71 71 71 71 71 71 71 71 71 54 54 54 54 54 54 54 54 71 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 6-8 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Part Number (Continued) Military Part No. NAS1643 NAS1650 NAS1651 NAS1652 NAS1653 NAS1692 NAS1693 NAS1694 NAS1699 NAS1700 NAS1701 NAS1702 Connector Specification MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 Series/Class Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Adapter Code 54 54 54 54 54 54 54 54 54 54 54 54 6 Adapters 6-9 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix Manufacturer's Prefix 10-214 10-475 10-720 118 149 162GB 164GB 165 172 179 182 246 251 2PPN 2PPN-07 2PSN 2PSN-07 348 381 418 45/PT 450 451 460 48 486 518 5MS 602 602GB 62AB-14 62GB 650 652 652 674 675 679 69 71 711 801 837 83723 83730 845 847 850 851 8520 8525 8526 853 857 89 Manufacturer6 Bendix Bendix Bendix Amphenol Deutsch Amphenol Amphenol Amphenol Amphenol Amphenol Amphenol Amphenol Cannon Plessey Plessey Plessey Plessey Amphenol Deutsch Amphenol Socapex Deutsch Socapex Deutsch Amphenol Amphenol Amphenol FKI2 Amphenol Amphenol Amphenol Amphenol Schaltbau Amphenol UMD Schaltbau Schaltbau Schaltbau Amphenol Bendix Amphenol Amphenol Deutsch Souriau Deutsch Souriau Souriau Souriau Souriau Souriau Souriau Souriau Souriau Souriau Souriau Connector Specification MIL-C-5015 40M38277 MIL-C-5015 MIL-C-26482 MIL-C-81703 MIL-C-26482 BS9522 F0023 None MIL-C-5015 MIL-C-5015 None MIL-C-5015 MIL-C-26482 MIL-C-26482 MIL-C-26482 BS9522 F0017 MIL-C-26482 MIL-C-81511 40M39569 MIL-C-38999 MIL-C-26482 MIL-C-26482 PRL 54125 MIL-C-26482 MIL-C-26500 MIL-C-26482 MIL-C-83723 Def. Stan. 59-35 Def. Stan. 59-56 Def. Stan. 59-56 MIL-C-26482 Def. Stan. 59-35 VG 95329 LN 29504 PRL 54125 VG 95328 VG 95328 VG 95329 MIL-C-5015 MIL-C-5015 BS9522 F0042 None MIL-C-83723 MIL-C-83723 MIL-C-83723 NFL 54120 NFL 54120 MIL-C-26482 MIL-C-26482 MIL-C-26482 NAS 1599 PAN 6432-1 MIL-C-83723 LN 29728 NFL 54140 Series/Class MS3100 Class A, E, R -- MS3100 Class A, E, R Series 2 Series 1 Series 1 -- -- -- -- -- MS3100 Class E, F, R Series 1 Series 1 Series 1 Patt 105 Series 1 Series 1 and 2 -- Series I and II Series 1 Series 1 -- Series 1 Alum Class F, G, R Series 2 Series III Patt 121A Patt 602 Patt 602 Series 1 Patt 105 -- -- -- -- -- -- MS3100 Class E, F, R MS3100 Class A, E, R -- -- Series III Series III Series III -- -- Series 1 Series 1 Series 2 -- -- Series III -- -- Adapter Code 18 41 18 54 71 76, 774 Contact TE Contact TE Contact TE Contact TE Contact TE 18 21 21 243 76, 774 243 61 54 41 21 21 21 or 243 21 51 54 54 75 54 54 Contact TE 76, 774 61 54 21 or 243 Contact TE Contact TE 61 18 18 54 54 54 54 54 Contact TE Contact TE 21 21 54 54 54 54 54 54 FKI was previously Thorn. Code 24 connectors have an internal accessory thread. Code 77 braided version. 2 3 4 6-10 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix (Continued) Manufacturer6 Souriau Souriau Souriau Souriau Souriau Deutsch Bendix Matrix Deutsch Amphenol Matrix Deutsch Deutsch AB Elec AB Elec AB Elec AB Elec Deutsch Deutsch Deutsch Deutsch Pyle Bendix G&H Tech TRW Burndy Pyle Deutsch Pyle TRW Cannon Cannon Cannon Cannon Cannon VEAM TRW Burndy Plessey Cannon Cannon Cannon Cannon Cannon Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Cannon Deutsch Deutsch Connector Specification MIL-C-5015 MIL-C-5015 MIL-C-38999 VG 96912 MIL-C-38999 MIL-C-81511 MIL-C-26482 MIL-C-5015 LN 29500 MIL-C-5015 MIL-C-5015 MIL-C-81511 Not known Def. Stan. 59-35 Def. Stan. 59-35 BS9522 F0032 MIL-C-38999 MIL-C-81703 MIL-C-83723 MIL-C-26482 MIL-C-81511 MIL-C-83723 MIL-C-26482 MIL-C-38999 MIL-C-38999 MIL-C-26482 MIL-C-83723 MIL-C-26482 MIL-C-83723 MIL-C-26500 VG 95234 MIL-C-5015 MIL-C-5015 MIL-C-5015 MS3106A VG 95234 MIL-C-83723 MIL-C-38999 MIL-C-38999 MIL-C-83723 MIL-C-5015 MIL-C-83723 None MIL-C-22992 MIL-C-81703 None MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-26482 VG 95328 MIL-C-83723 MIL-C-81703 None MIL-C-38999 Series/Class Class K Class K Series I Series 1 Series II Series 3 and 4 Series 2 MS3400 Class L, U, W -- MS3100 Class A MS3400 Series 3 -- Patt 105 Patt 105 -- Series I and II -- Series I Series 2 Series 4 Series III Series I Series IV Series IV Series 1 Series III Series 1 Series III Aluminum -- MS3100 class E, F, R MS3100 Class A Class K -- -- Series III Series II Series II Series II MS3400 Class L, U, W Series II -- Class C, J, R Series 3 -- -- Series 3 Series 2 Series 2 -- Series III Series 1 -- -- Series III Adapter Code Contact TE Contact TE 41 47 41 61 54 54 Contact TE 18 54 61 71 76, 774 76, 774 78 41 71 54 54 61 54 21 40 40 21 54 21 54 51 58 18 18 Contact TE 58 64***, 66**, 78* 54 41 41 19 54 19 31 32 54 71 Contact TE 54 71 54 Contact TE 54 71 Contact TE 71 40 6 Adapters Manufacturer's Prefix 891 892 8LT 8ST 8T 9-815 91-483 944 951 97 981 A815 AA70 AB05 AB06 ABB ABJ ADS AFD AFD5 B815 BE BG BL BL BT BT BTK BY1 C48 CA (Bayonet) CA3101 CA3101 CA3101KE CA3106 CIR CN0930 CT CT CV-R CV34 CVA CWL CWLD D817 DA DBAD DBAS DD DFE DKM DL DM DPX DS DTS * AB connectors only ** VEAM standard ***VEAM panel mount 4 Code 77 braided version. 6-11 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix Manufacturer's Prefix EA EB EEG ES ESC004 ET FC FDBA FF FH FPK FP5K FYL G GC-E GTA GTC06 HAN HD HTMAS HTMF HTMS JT JT JT JT-R JT-R KFS KJ KJA KJJ KJJL KJL KPSE KPT KV-R L LJT LJT LL3 LL5/6 LMB LPT LS LTT M-T M723 MB1 MB3 MB9 MD MDR MF MK12 MK18 MK38 (Continued) Manufacturer6 Pyle Pyle Pyle Pyle Various Pyle Flight Deutsch Flight Flight Pyle Pyle Pyle Burndy General Hughes Amphenol Deutsch SAE Cannon Cannon AB Elec Amphenol Bendix/FKI Socapex FKI2 Teldix Cannon Cannon Cannon Cannon Cannon Cannon Cannon Cannon Cannon Burndy Bendix Socapex Deutsch Deutsch Litton-Veam Deutsch Pyle FKI2 Burndy Matrix Matrix Matrix Matrix Matrix Deutsch Cannon Plessey Plessey Plessey Connector Specification None NAS 1599 MIL-C-83723 None MIL-C-5015 NAS 1599 MIL-C-5015 LN 29504 MIL-C-5015 MIL-C-83723 MIL-C-26500 MIL-C-26500 MIL-C-26500 None MIL-C-26482 MIL-C-28840 -- MIL-C-5015 MIL-C-28840 MIL-C-5015 MIL-C-83723 MVEE 695 MIL-C-38999 MIL-C-38999 MIL-C-38999 PAN 6433-1 PAN 6433-1 MIL-C-28840 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-26482 MIL-C-26482 NAS 1599 MIL-C-26482 MIL-C-38999 MIL-C-38999 MIL-C-81511 BS9540 F0001 Def. Stan. 59-35 MIL-C-26482 None BS9522 F0029 MIL-C-26482 MIL-C-83723 MIL-C-26482 MIL-C-83723 MIL-C-38999 MIL-C-26482 None MIL-C-83723 Def. Stan. 59-35 Def. Stan. 59-35 MIL-C-38999 Series/Class -- -- Series I -- Class K -- Rev E only -- MS3400 Class D, L, U, W Series III Class K Class K Class K -- Series 1 -- -- MS3100 Class E, KE -- Class K Series III: Class K -- Series II Series II Series II -- -- -- Series II Series III Series II Series I Series I Series 1 Series 1 -- Series 1 Series I Series I -- Patt 602 Patt 121A Series 1 -- Patt 616 Series 1 Series II Series 2 Series III Series I and II Series 2 -- Series III Patt 603 Patt 608 Series I Adapter Code 54 54 54 54 Contact TE 54 Contact TE 54 54 54 52 Contact TE 52 21 21 30 64 Contact TE 30 Contact TE 54 75 41 41 41 41 41 30 41 40 Contact TE Contact TE 41 21 21 54 21 41 41 61 Contact TE 75 21 54 41 21 19 54 54 41 54 71 54 76, 774 795 41 FKI was previously Thorn. Code 77 braided version. Free connectors only. 2 4 5 6-12 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix (Continued) Manufacturer6 Plessey Plessey Plessey Matrix Matrix Matrix Matrix Plessey AB Elec Socapex Teldix Bendix Teldix Socapex Teldix Bendix FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 Bendix Cannon Cannon Cannon Cannon Bendix AB Elec Bendix Bendix Raychem Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch SAE Bendix AB Elec AB Elec AB Bendix SICEM Bendix Bendix Various Various Deutsch Connector Specification MIL-C-38999 DEF 5325-2 Def. Stan. 59-35 MIL-C-38999 MIL-C-83723 MIL-C-83723 MIL-C-38999 NFL 54 125 Def. Stan. 59-35 MIL-C-26482 MIL-C-26482 None VG 95328 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 MIL-C-26482 MIL-C-26482 MIL-C-26482 -- Def. Stan. 59-56 None -- None MIL-C-22992 MIS-20065 Def. Stan. 59-56 PAN 6432-2 PAN 6432-1 PAN 6432-2 None None MIL-C-5015 MIL-C-5015 Def. Stan. 59-35 Def. Stan. 59-35 BS9522 F0030 MIL-C-5015 VG 95234 MIL-C-5015 MIL-C-5015 PAN 6433-2 PAN 6433-2 MIL-C-26482 Series/Class Series II Patt 104 Patt 105 Series IV Series III Series III Series III -- Patt 104 Series 1 Series 1 -- -- Series 1 Series 1 Series 1 Series 1 Patt 105 Patt 603 Patt 105 Patt 603 Patt 105 Patt 603 Patt 105 Patt 603 Patt 105 Patt 603 Series 2 Series 2 Series 2 -- Patt 602 -- -- -- Class C, J, R -- Patt 602 -- -- -- -- -- MS3400 Class E Patt 104 Patt 104 -- MS3100 Class A -- MS3100 Class E MS3100 Class E -- -- Series 1 Adapter Code 41 Contact TE 76, 774 40 54 54 40 76 or 243, 774 Contact TE 76, 774 76, 774 22 Contact TE 76, 774 76, 774 243 243 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 54 54 54 54 54 32 78 31 32 54 54 54 54 54 71 71 54 18 Contact TE Contact TE 75 18 Contact TE 18 18 47 Contact TE 76, 774 6 Adapters Manufacturer's Prefix MK25 MK7 MK8 ML94 MQ3 MT3 MT93 P5 PAT104D PT PT PT-CE PT-G PT-SE PT-SE PT07 PT07SE PT33 PT33SE PT44 PT44SE PT55 PT55SE PT77 PT77SE PTG55 PTG55SE PTS-DR PV7 PVJ PVW PVX QDP QRP QWL QWLD RD1 RR RR20 RR50 RR70 RSM RTK SA SB SB-104 SB-M4 SB-MS SC SCB SF SG SJT SJT07 SLPT FKI was previously Thorn. Code 24 connectors have an internal accessory thread. 4 Code 77 braided version. 2 3 6-13 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix Manufacturer's Prefix SM SPT SPT SPT07 STK STT STT07 T31 TRIM TRIO TT TV TV-O-R TVP TVPS TVS Tri-Start VPT VTT ZZY/ZZW ZZY/ZZW (Continued) Manufacturer6 Bendix Bendix Socapex Various Deutsch FKI2 FKI2 Pyle Burndy FKI2 FKI2/Bendix Bendix FKI2/Bendix FKI2/Bendix FKI2/Bendix Bendix VEAM FKI2 Pyle Pyle Connector Specification MIL-C-5015 MIL-C-26482 MIL-C-26482 MIL-C-26482 None BS9522 F0012 BS9522 F0012 MIL-C-38999 None BS9522 N0003 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-26482 MIL-C-38999 MIL-C-26500 MIL-C-26500 Series/Class MS3100 Class A, E, R Series 1 Series 1 Series 1 -- Patt 615 Patt 615 Series III -- Patt 614 Series III Series III and IV Series III Series III Series III Series III and IV Series 1 Series III Class R, G (AL) Class E (SST) Adapter Code 18 76, 774 76, 774 243 71 47 Contact TE 40 Contact TE 41 40 40 40 Contact TE Contact TE 40 21 40 51 52 May be a number or letter depending upon connector style. FKI was previously Thorn. 3 Code 24 connectors have an internal accessory thread. 4 Code 77 braided version. 5 Free connectors only. 6 Some of the connector manufacturers names may have changed and may not exist. They are listed here to assist users who know them as listed names. 1 2 6-14 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Code (Continued) Table C. Adapter Code by Connector Specification Series/Class -- -- G0001 G0002 G0003 Patt 615 Patt 104 Patt 105 Patt 608 -- Patt 616 Patt 121A Patt 121B -- Patt 603 Patt 614 Patt 602 -- -- -- -- Class C, J, R Series 1 Series 2 Aluminum, Class F, G, R Stainless steel, Class E, K Class D Series I and II Series III and IV MS3400 MS3100 5MS Series 1, 2, 3, and 4 Series 1, 2 Series 3 Series II Series I and III -- -- -- -- -- 5MS -- -- -- -- -- -- -- -- -- -- -- Series 2 Series 1 Adapter Code 41 54 41 41 40 47 Contact TE 76 792 Contact TE 41 75 78 54 76 41 54 21 54 54 47 32 21, 241 54 51 52 30 41 40 54 18, 15 (with endbell) 75 61 71 54 19 54 32 54 41 40 54 75 54 Contact TE 54 54 54 41 47 21, 241 64***, 66**, 78* Contact TE 61 41 47 6 Adapters Connector Specification 40M38277 40M39569 BS9520 BS9520 BS9520 BS9522 F0012 BS9522 F0014 BS9522 F0017 BS9522 F0020 BS9522 F0023 BS9522 F0029 BS9522 F0030 BS9522 F0032 BS9522 F0042 BS9522 N0001 BS9522 N0003 BS9540 F0001 LN 29500 LN 29504 LN 29728 LN 29729 MIL-C-22992 MIL-C-26482 MIL-C-26482 MIL-C-26500 MIL-C-26500 MIL-C-28840 MIL-C-38999 MIL-C-38999 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-81511 MIL-C-81703 MIL-C-81703 MIL-C-83723 MIL-C-83723 MIL-C-85049/59 MIL-C-85049/60 MIL-C-85049/62 MIL-C-85049/69 MIS-20065 MVEE NAS 1599 NFL 54120 NFL 54140 PAN 6432-1 PAN 6432-2 PAN 6433-1 PAN 6433-2 PRL 54125 VG 95234 VG 95328 VG 95329 VG 96912 VG 96912 Code 24 connectors have an internal accessory thread. Free connectors only. 1 2 * AB connectors only ** VEAM standard ***VEAM panel mount 6-15 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Adapter Family Selecting the Adapter Family Using Table D below and the adapter code you selected in Table A, B, or C, select the adapter family for the adapter type you chose (spin-coupling or Tinel-Lock). With the alphanumeric prefix for that family you can then build the part number for your TE adapter. Table D. Identification of Adapter Family Prefix by Adapter Code TE Boot Adapter Connector Code Solid (Fixed) Spin-Coupling 15 18 19 21 24 30 32 40 41 47 51 52 54 61 71 75 76 77 78 79 80 81 210M5 218M5 201M7 203M6 208M5 211M8 -- 209M3 202M1 202M8 207M4 208M3 201M9 202M3 203M5 228M5 225M6 228M6 225M4 -- 215M4 214M3 202M5 218M6 201M4 203M9 208M6 211M9 204M3 209M4 202M2 202M7 205M5 209M6 201M1 202M4 202M9 228M7 225M5 228M8 225M3 229M3 213M5 214M4 Straight 219M0 218M7 -- 206M0 216M0 211M5 207M3 208M7 204M0 210M0 207M0 208M0 203M0 205M0 217M0 227M0 -- 228M0 225M0 229M1 213M6 214M5 Shielded Adapter 45 219M1 218M8 -- 206M1 216M1 211M6 212M4 208M8 204M1 210M1 207M1 208M1 203M1 205M1 217M1 227M1 -- 228M1 225M1 229M2 213M7 214M6 90 Tinel-Lock Adapter Straight, 45, and 90 219M2 218M9 -- 206M2zx 206M5 211M7 212M5 208M9 204M2 210M2 207M2 208M2 203M2 205M2 217M2 227M2 -- 228M2 225M2 229M0 213M8 214M7 TXR 15 TXR 18 -- TXR 21 -- TXR 30 TXR 32 TXR 40 TXR 41 TXR 47 TXR 51 TXR 52 TXR 54 TXR 61 TXR 71 TXR 75 TXR 76 -- TXR 78 TXR 79 TXR 80 TXR 81 CRES-Lock Band Strap Adapter -- BND 18 -- BND 21 -- -- BND 32 BND 40 BND 41 BND 47 -- -- BND 54 -- -- -- -- -- -- -- -- -- 6-16 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Part Number Having Selected the Right Adapter Type and Adapter Family, You Can Now Construct a Part Number for the Adapter. 1. Start with the alphanumeric prefix you selected in Table D. This will be the basis of your part number. n Order number n Manufacturer's prefix n Material n Finish 2. Add to the prefix the codes and designators required for your adapter type and application. These may include several or all of the following: n Entry size n Ring designator n Option codes Using the right codes and designators helps ensure that the adapter you select will meet the application requirements. To determine which codes and designators you will need, use the Part numbering system shown below. To select the right codes and designators, turn to the pages that follow. Part Numbering System 201M1 16 - 19 B Spin-Coupling or Solid Adapter Adapter family Order number Manufacturer's prefix (connector code 18 only) Material Finish Options* 6 Adapters *For full range of options, consult TE. 203M0 16 - 19 B 10 Shielded Adapter Adapter family Order number Manufacturer's prefix (connector code 18 only) Material Finish Entry size Options* n Standard braid length (6") requires no modification code. n Nonstandard braid length is stated in inches (12 = 12" length) *For full range of options, consult TE. TXR54 A B 00 - 16 10 AI Tinel-Lock Adapter Adapter family Material (A - aluminium alloy; S = stainless steel) Finish Angle (00 = straight; 45 = 45; 90 = 90) Manufacturer's prefix (connector code 18 only) Order number Entry size Ring designator Options* *For full range of options, consult TE. 6-17 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Part Number (Continued) CRES-Lock Band Strap Adapters Part Numbering System BND 54 A B 00 - 12 06 A Product Designator BND -- Adapter and Band BNX -- Adapter only Adapter Code Material2 A -- Aluminum alloy per QQ-A-225 B -- Nickel aluminum bronze per ASTM B150 S -- Stainless steel per QQ-S-763 Finish (See S-CH00-0157-002) Configuration 00 = Straight 4W = 45 45 = 45 9W = 90 90 = 90 For BND 18, dash may be replaced by a letter Order Number Entry Size3 Band Termination Device Code1 A -- BND-1225S (Standard Supply for Americas and Asia) CRES-Lock Banding Strap B -- BND-1425S (Standard Supply European Countries) Notes: 1. See Drawings BND-1225S or BND-XX25S for information on bands. Adapter dimensions for "A" designation may be different than those listed in this catalog. Contact Tyco Electronics for Specification Control Drawing (SCD) for these adapters. 2. Alternative equivalent material specifications to those shown may be supplied at Tyco Electronics' discretion. 3. For standard entry sizes see relevant specification control drawing. For entry sizes larger than standard (Type II Adapters), see sheets 3 and 4. Band Strap Adapter Modification Option Field (Omit if not required) BND54AB00-1206A D F H J L N P S D -- Drain holes modification F -- Internal abrasion resistant coating H -- Helical conduit thread J -- Chain attachment assembly L -- Lock wire holes manufacturer's option Include mod if required Standard on codes 40 and 54 Optional O-Ring material Omit for standard silicone (ZZ-R-765, grade 70: S59) C -- Neoprene per AMS3209 U -- Fluorosilicone per MIL-R-25988, class 1 N -- Nitrile (Buna N) per AMS3215 V -- Fluorocarbon per MIL-R-83248, class 1 P -- Pre-coiled bandstrap option (See drawings BND-1225P or BND-XX25P) S -- Self-locking spin nut 6-18 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Material and Finish Selecting the Material and Finish To ensure optimum compatibility, select the adapter material and finish to match those of the connector. Most circular connectors are manufactured from aluminum with a cadmium finish. Material Codes Stainless steel Material Code Solid, Spin-Coupling, and Shielded Adapters 19 62 Nickel aluminum bronze 01 Material* Description Aluminum alloy Tinel-Lock Adapters Typical Applications A S Standard material for normal applications Corrosion-resistant and high-temperature (firewall) applications Exposed marine environments B *Other materials available upon request. 6 Adapters Finish Codes Finish* Description Cadmium, per QQ-P-416, Type II, Class 3 over electroless nickel (500-hour salt-spray-resistant finish) Electroless nickel, per AMS-C-26074, Class 4, Grade B Anodized, hard, per MIL-A-8625, Type III, Class 2 Passivated, per QQ-P-35 or MIL-S-5002 Unplated, shotblast Zinc Nickel Color Finish Code Typical Applications Olive drab B Corrosion resistance for exposed environments Bright Silver C High conductivity for optimum screening performance Black G Nonconductive finish for aluminum adapters -- J -- W Surface treatment for corrosion-resistant steel Nonreflective finish for nickel aluminum bronze adapters Black Z Cadmium free plating *Other finishes available upon request. 6-19 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Entry Size Determining the Wire Bundle Size Example: A bundle of wires containing 27 x 44A0111-22 The entry size of an adapter is based on the size of the wire bundle. If you don't know the size of the wire bundle, measure a prototype or calculate the size. F = 6.00 (the multiplication factor for 27 wires from Table E) Calculation of the wire bundle size is based on three values: n Cable outside diameter (COD) n Cable jacket thickness n Jacketed cable diameter Instructions for calculating these values follow. COD Calculation To calculate the cable outside diameter, first determine whether the wires in the bundle are of the same size or of different sizes. COD Calculation for Wires of the Same Size For bundles with wires that are all of the same size, follow these steps: 1. Determine the number of wires in the wire bundle. 2. Find the multiplication factor for that number in Table E shown on the next page. 3. Find the wire diameter in the Wire and Cable section (Section 9) of this catalog. 4. Multiply the wire diameter (from Step 3) by the multiplication factor (from Step 2) as shown below. d = 1.19 mm (.049 in)* D = 6 x 1.19 mm (6 x .049 in) D = 7.14 mm (.294 in) *Diameter of 44A0111-22 wire obtained from the Wire and Cable Section 9 of this catalog. COD Calculation for Wires of Different Sizes To determine the wire bundle diameter when using wires of different sizes, follow these steps: 1. Determine the number of wires in the wire bundle. 2. Find the diameter of the wires in the Wire and Cable section of this catalog. 3. Calculate the cable outside diameter by using this formula: D = 1.2 N1d12 + N2d 22 + N3d32 Where: D = Bundle diameter N = Number of wires d = Diameter of wires Example: A bundle of wires containing 3 x 44A0111-221* (1.192mm dia.) 5 x 44A0111-201* (1.42mm dia.) 1 x 44A0111-181* (1.65mm dia.) Formula: D = Fd Where: D = Bundle diameter D = 1.2 3 x 1.192 2 + 5 x 1.42 2 + 1 x 1.65 2 D = 1.2 3 x 1.4 + 5 x 2.02 + 1 x 2.7 F = Multiplication factor D = 1.2 4.2 + 10.1 + 2.7 D = 1.2 17 d = Wire diameter D = 1.2 x 4.12 D = 4.95 mm *For wire information see the Wire and Cable Section 9 of this catalog. 6-20 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Entry Size (Continued) Table E. Multiplication Factors for Wire Bundles with Equal Size Wires This table provides multiplication factors for wire bundles of 1 to 61 wires. To determine the approximate diameter of a wire bundle when the wires are all the same size, find the factor for the number of wires in the bundle and multiply the wire diameter by that factor. Multiplication Factor 1.00 1.60 2.00 2.41 2.70 3.00 3.00 3.60 4.00 4.00 4.00 4.00 4.41 4.41 4.70 4.70 5.00 5.00 5.00 5.31 5.31 5.61 5.61 5.61 6.00 6.00 6.00 6.41 6.41 6.41 6.70 Number of Wires 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 -- Multiplication Factor 6.70 6.70 7.00 7.00 7.00 7.00 7.31 7.31 7.31 7.61 7.61 7.61 7.61 8.00 8.00 8.00 8.00 8.41 8.41 8.41 8.41 8.70 8.70 8.70 8.70 9.00 9.00 9.00 9.00 9.00 -- 6 Adapters Number of Wires 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 6-21 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection 10 10 1 0 20 40 60 80 1 100 Recovered diameter (mm) 100 100 100 10 10 1 0 20 Unresolved Recovery (%) To determine the wall thickness of a jacket over a wire bundle: 1. Use the chart in Figure 1 to determine the unresolved recovery of the tubing jacket 2. Use the chart in Figure 3 to determine the wall thickness reduction factor. 3. Calculate the jacket wall thickness by multiplying the fully shrunk wall thickness (as detailed in the Tubing section -- Section 3 -- of this catalog) by the wall thickness reduction factor. 60 80 1 100 Unresolved Recovery (%) Figure 1. Cable Jacket Thickness Calculation 40 Figure 2. Step 1. Determine the Unresolved Recovery of the Tubing Jacket. 1. Locate the recovered and expanded diameters of the chosen tubing size on the chart in Figure 1. 2. Lay a straight edge between the two values and pencil in a straight line connecting them. Example (see Figure 2): Recovered tubing diameter = 10 mm Expanded tubing diameter = 20 mm Wire bundle diameter =13 mm Unresolved recovery = 50% 3. Find the wire bundle diameter on the Expanded Diameter scale of the chart in Figure 1. 4. From the wire bundle diameter value, draw a straight horizontal line across the chart. 5. From the intersection of the line from step 3 and the line from step 2, read down vertically to the "Unresolved Recovery" for this combination. 6-22 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Expanded diameter (mm) 100 Expanded diameter (mm) Recovered diameter (mm) Entry Size (Continued) Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Entry Size (Continued) 100 90 Unresolved recovery (%) 80 70 60 50 40 30 20 10 0 .3 .4 .5 .6 .7 .8 .9 1.0 Wall thickness reduction factor Figure 3. Step 2. Find the Wall Thickness Reduction Factor. Step 3. Calculate the Jacket Wall Thickness. 1. On the Unresolved Recovery scale of the chart in Figure 3 above, find the unresolved recovery value determined in Step 1. Multiply the fully shrunk wall thickness of the tubing by the reduction factor. 3. At the point where that line intersects the chart's curved line, read vertically down to the wall thickness reduction factor. Fully shrunk wall thickness of tubing Wall thickness reduction factor (from Figure 3) Jacket wall thickness Example shown: Unresolved recovery = 50% Reduction factor = 0.68 6 Adapters 2. From the unresolved recovery value, draw a straight line across the chart to the curved line. Example: = 1.45 mm = 0.68 = 1.4 x 0.68 = 0.99 mm Note: If the cable is to be shielded (screened), an addition must be made to the wire bundle diameter for the braid. In the example, 0.8 mm would be added to the wire bundle diameter for a single layer of RAY 101 (36 AWG) braid to make a total wire bundle diameter of 13.8 mm. 6-23 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Entry Size (Continued) 24 22 20 18 Entry size 16 14 12 10 08 07 06 05 04 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Cable outside diameter (mm) Figure 4. Entry Size by Cable Outside Diameter (in millimeters) Determining the Entry Size Tinel-Lock Adapters Once you have the wire bundle size, you can use the chart in Figure 4 to select the entry size. This chart shows the minimum entry sizes for cables from 3 to 38 mm [.118 to 1.496 in] in diameter. In other words, the white spaces on the chart represent all of the cable outside diameters each entry size will fit. With Tinel-Lock adapters, the cable braid must be opened up to fit onto the outside diameter of the adapter entry. For optimum performance, select the smallest entry size that will pass over the jacketed cable diameter. Repair of the connector will be easier using the boot and shield rollback if a slightly larger than minimum entry size is used. Follow these steps: 1. Find the cable diameter on the chart. 2. Note the lowest entry size that will fit the cable diameter Braided Adapters The extreme flexibility of the braid on these adapters accommodates a large range of cable diameters. It is therefore recommended that the standard entry size for any given adapter part number be specified as indicated on the relevant data sheet. Nonstandard entry sizes are available on special order. The selection chart in Figure 4 shows the minimum entry sizes for cable diameters in the range of 3 mm to 38 mm. This will ensure that the jacketed cable passes through the adapter for easy assembly. It should be checked to be sure the braid will open sufficiently to fit the entry size selected and to ensure that the braid and boot can be rolled back. Use the selection chart in Figure 4 to ensure that the standard entry size will pass over the jacketed cable diameter. 6-24 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Entry Size (Continued) Ray 101 Tinned-Copper Braid TE manufactures a range of Raychem tubular braided shields (sometimes called "screens") that are used for shielding hand-built harnesses. These braids are specially designed to have: n Good surface transfer impedance n Large opening ratio n Good handling characteristics n Compatibility with Tinel-Lock adapters Ray 101 Data Sizes are available to cover wire bundle diameters from 2.5 to 38 [.10 to 1.50]. The table below shows the wire bundle diameter range for each braid size and also shows which adapter entry sizes are compatible with each of these braids and bundle diameters. The entry sizes do not allow for the additional thickness of the braid and the heatshrunk cable jacket. Number Number Individual of Ends/ Strand Size of Carriers Carrier (mm/AWG) Part No. 16 24 24 24 36 36 48 10 7 9 14 12 15 16 0.1 [38] 0.13 [36] 0.13 [36] 0.13 [36] 0.13 [36] 0.13 [36] 0.13 (36] Tinel Adapter Entry Size (Single-Layer Braid) N/A 04* 04, 05, 06*, 07 05, 06, 07, 10* 07, 08, 10 12* 08, 10, 12,14, 16* 12, 14, 16, 18, 20, 22 6 Adapters RAY 101-3.0 RAY 101-4.0 RAY 101-6.0 RAY 101-7.5 RAY 101-10.0 RAY 101-12.5 RAY 101-20.0 Wire Bundle Diameter Range Wall Thickness Min. Max. (Nom.) 2.5 [.10] 5.0 [.20] N/A 3.5 [.14] 7.5 [.30] 0.4 [.02] 4.0 [.16] 9.5 [.37] 0.4 [.02] 6.0 [.24] 14.0 [.55] 0.4 [.02] 8.0 [.31] 22.0 [.87] 0.4 [.02] 10.0 [.39] 24.0 [.94] 0.4 [.02] 16.0 [.63] 38.0 [1.50] 0.4 [.02] *Combination is not preferred; use only if absolutely necessary. 6-25 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Tinel-Lock Ring Tinel-Lock Ring and Braid Boot Groove The Tinel-Lock ring designator must be specified according to the type of cable braid used, and is added to the part number after the adapter entry size. There are two types of ring, AI and BI, for each entry size. Tinel rings are marked with thermochromic paint, which changes color when the correct installation temperature is reached. BI-type rings are identified with a red spot. Tinel Ring 1.8 [.071] Nom. Ring Area Spin Nut Thermochromic Paint Braid type, material, and construction are variable. Refer to drawing CH000250-008 for Tinel-Lock adapters. Braid Type Single layer 36 AWG Single layer 34 AWG Single layer 32 AWG Single layer 30 AWG Double layer 36 AWG Double layer 34 AWG Ring Designator AI AI BI BI BI BI A or B = Size of Braid I = Insulating Layer Table F. Wire Gauge (AWG) to Diameter Cross-Reference Wire Gauge (AWG) 40 39 38 37 36 35 34 33 32 31 30 29 28 Use this table to establish wire gauge if not known. Diameter 0.079 [0.0031] 0.089 [0.0035] 0.102 [0.0040] 0.114 [0.0045] 0.127 [0.0050] 0.142 [0.0056] 0.160 [0.0063] 0.180 [0.0071] 0.203 [0.0080] 0.226 [0.0089] 0.254 [0.0100] 0.287 [0.0113] 0.320 [0.0126] *Note: It may be necessary to use an `A' rather than a `B" ring on entry sizes 04-07 when terminating a multicore cable with double layer machined braid. Braid applied by machine provides less size flexibility than pull-on braid at the smaller entry sizes. If disturbance during assembly causes loss of braid lay, grip of the tinel ring may be affected. Evaluation is recommended. Contact TE for more information. Available in: Americas Europe Asia Pacific n n n 6-26 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection CRES-Lock Bands are required, an option P must be used. Refer to CH00-0250-016 drawing for more detailed information. CRES-Lock band strap comes in 12 inch length. These fit all entry sizes for both the CRES-Lock adapter. 6 Adapters The CRES-Lock band strap designator must be specified when using a band adapter. There are two forms of band that are available -- precoiled and straight. Straight is a standard configuration and does not require any notation. If precoiled bands Tail Length Indicator Mark 8.9 Ref. [0.35] B Ref. 8.4 Ref. [0.33] A Ref. 1.91 Ref. [0.07] 3.95 Ref. [0.156] .5 Ref. [0.02] One Step Clamping Band -- Straight 6.6 Ref. [0.26] 2.5 Ref. [0.10] .5 Ref. [0.02] Two Step Clamping Band -- Straight Part Number Entry SIzes BND-1225S 03 to 24 BND-0812S 04 to 14 Available in: 6.4 Max. [0.25] A Ref. A Ref. 1.5 [0.06] 305.0 12.00 304.8 12.00 Americas Europe Asia Pacific n n n 6-27 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 18 MIL-C-5015 (MS3100) Braided Adapters 29.7 [1.17] Max. 152.4 Min. [6.00] Tinned Copper Shield Z Dia. Y Dia. 218M7XX-XXXXX W C D E Z Dia. 152.4 Min. [6.00] Z Dia. Tinned Copper Shield 152.4 Min. [6.00] Y Dia. Tinned Copper Shield Y Dia. 218M8XX-XXXXX 218M9XX-XXXXX Manufacturer Code A B C D* R -- Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. Available in: Americas Europe Asia Pacific n n n 6-28 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Braided Adapters (continued) Table of Dimensions Shell Size 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 Manufacturer Max. Entry Code Size, Type 1** B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D - C A, R D 04 04 04 04 06 07 07 07 08 08 08 10 12 12 16 16 16 18 20 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Thread .375-32 UNEF .438-28 UNEF .438-27 UNS See * above. .500-28 UNEF .562-24 UNEF .625-24 UNEF See * above. .625-24 UNEF .688-24 UNEF See * above. .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.125-24 UNS See * above. 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN See * above. 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS See * above. 2.312-16 UNS 2.375-16 UN See * above. 2.625-16 UN 2.812-18 UNS 2.875-16 UN See * above. C Max. 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.8 [0.86] 21.8 [0.86] 21.8 [0.86] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 28.2 [1.11] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] Dimensions D Max. 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 24.1 [0.95] 24.1 [0.83] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 24.9 [0.98] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.4 [1.08] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 29.7 [1.17] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] E Max. 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 36.1 [1.42] 37.6 [1.48] 39.4 [1.55] 39.4 [1.55] 39.4 [1.55] 40.9 [1.61] 42.4 [1.67] 47.2 [1.86] 48.8 [1.92] 48.8 [1.92] 48.8 [1.92] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 55.1 [2.17] 55.1 [2.17] 55.1 [2.17] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 6 Adapters Order No. **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 22 24 Z Dia. +0.25-0.5 6.35 [0.250] 7.92 [0.312] 9.53 [0.375] 11.13 [0.438] 12.70 [0.500] 15.88 [0.625] 19.05 [0.750] 22.23 [0.875] 25.40 [1.000] 28.58 [1.125] 31.75 [1.250] 34.93 [1.375] 38.10 [1.500] Dimensions Y Dia. 0.38 11.58 [0.456] 13.08 [0.515] 14.76 [0.581] 16.33 [0.643] 17.91 [0.705] 21.11 [0.831] 24.21 [0.953] 27.46 [1.081] 30.61 [1.205] 35.08 [1.381] 38.25 [1.506] 41.43 [1.631] 44.60 [1.756] W Max. 31.2 [1.23] 32.8 [1.29] 34.3 [1.35] 36.1 [1.42] 37.6 [1.48] 40.6 [1.60] 43.9 [1.73] 47.0 [1.85] 50.8 [2.00] 54.1 [2.13] 57.2 [2.25] -- -- 6-29 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Solid Adapters Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required Manufacturer Code A B C D* R -- 27.9 [1.10] Max. Z Dia. *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 3.30 Min. [.130] 218M6XX-XXX Table of Dimensions Order No. Shell Size Manufacturer Code Thread 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D - C A, R D .375-32 UNEF .438-28 UNEF .438-27 UNS See * above. .500-28 UNEF .562-24 UNEF .625-24 UNEF See * above. .625-24 UNEF .688-24 UNEF See * above. .750-20 UNEF .875-20 UNEF 1.000 - 20 UNEF 1.125-18 UNEF 1.125-24 UNS See * above. 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN See * above. 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS See * above. 2.312-16 UNS 2.375-16 UN See * above. 2.625-16 UN 2.812-18 UNS 2.875-16 UN See * above. Available in: Dimensions Y 0.5 Z Min. 13.2 [0.52] 6.22 [0.24] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 15.0 [0.59] 9.40 [0.37] 15.0 [0.59] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 14.15 [0.56] 19.3 [0.76] 12.57 [0.49] 20.9 [0.82] 15.75 [0.62] 24.1 [0.95] 18.92 [0.74] 26.1 [1.03] 20.50 [0.81] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 36.3 [1.43] 28.45 [1.12] 40.5 [1.59] 31.62 [1.24] 43.0 [1.69] 34.80 [1.37] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 67.1 [2.64] 60.20 [2.37] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] Americas Europe Asia Pacific n n n 6-30 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Y Dia. Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Solid Adapters (continued) Molded Part Selection Guide (Solid) Y Diameter 13.2 [0.52] 13.2 [0.52] 15.0 [0.59] 19.2 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.2 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] 60.6 [2.39] 67.1 [2.64] 73.5 [2.89] Straight Part No. 202W232 202K121 202K132 202K142 202K142 202K153 202K153 202K163 202K174 202K174 202K174 202K185 202K185 -- -- -- Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K142 222K152 222K152 222K163 222K174 222K174 222K174 222K185 222K185 -- -- -- Cable OD (min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 7.1 [0.28] 8.4 [0.33] 8.4 [0.33] 9.9 [0.33] 15.7 [0.62] 15.7 [0.62] 15.7 [0.62] 16.8 [0.66] 16.8 [0.66] -- -- -- Low-Profile D Parts Straight 90 Part No. Part No. -- -- 202D211 222D211 202D221 222D221 202D232 222D232 202D232 222D232 202D242 222D242 202D242 222D242 202D253 222D253 202D263 222D263 202D263 222D263 202D263 222D263 202D274 222D274 202D274 222D274 202D285 222D285 202D296 222D296 202D299 222D299 Cable OD (Min.) -- 6.4 [0.25] 7.4 [0.29] 8.4 [0.33] 8.4 [0.33] 9.7 [0.38] 9.7 [0.38] 10.4 [0.41] 12.2 [0.48] 12.2 [0.48] 12.2 [0.48] 14.3 [0.56] 14.3 [0.56] 17.5 [0.68] 19.6 [0.76] 22.9 [0.89] 6 Y Diameter 13.2 [0.52] 15.0 [0.59] 19.3 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.3 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] 60.6 [2.39] 67.1 [2.64] 73.5 [2.89] Part No. 202C611 202C621 202C621 202C632 202C632 202C642 202C653 202C653 202C653 202C663 202C663 202C663 202C663 202C663 202C663 Adapters Uniboot Parts Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 8.1 [0.32] 12.7 [0.50] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.4 [0.88] 22.4 [0.88] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 6-31 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Spin-Coupling Adapters Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required Manufacturer Code A B C D* R -- Thread 27.9 Max. [1.098] Z *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 10.4 [.409] Min. 218M6XX-XXX Table of Dimensions Order No. Shell Size Manufacturer Code Thread 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D - C A, R D .375-32 UNEF .438-28 UNEF .438-27 UNS See * above. .500-28 UNEF .562-24 UNEF .625-24 UNEF See * above. .625-24 UNEF .688-24 UNEF See * above. .750-20 UNEF .875-20 UNEF 1.000 - 20 UNEF 1.125-18 UNEF 1.125-24 UNS See * above. 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN See * above. 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS See * above. 2.312-16 UNS 2.375-16 UN See * above 2.625-16 UN 2.812-18 UNS 2.875-16 UN See * above Available in: Dimensions Y 0.5 Z Min. 13.2 [0.52] 6.22 [0.24] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 15.0 [0.59] 9.40 [0.37] 15.0 [0.59] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 14.15 [0.56] 19.3 [0.76] 12.57 [0.49] 20.9 [0.82] 15.75 [0.62] 24.1 [0.95] 18.92 [0.74] 26.1 [1.03] 20.50 [0.81] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 36.3 [1.43] 28.45 [1.12] 40.5 [1.59] 31.62 [1.24] 43.0 [1.69] 34.80 [1.37] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 67.1 [2.64] 60.20 [2.37] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] Americas Europe Asia Pacific n n n 6-32 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Y Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Molded Part Selection Guide (Spin-Coupling) Y Diameter 13.2 [0.52] 13.2 [0.52] 15.0 [0.59] 19.2 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.2 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] Uniboot Parts Straight Part No. 202K121 202K132 202K142 202K142 202K153 202K153 202K163 202K174 202K174 202K174 202K185 202K185 Part No. 202C611 202C621 202C621 202C632 202C632 202C642 202C653 202C653 202C653 202C663 202C663 202C663 Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 7.1 [0.28] 8.4 [0.33] 8.4 [0.33] 9.9 [0.33] 15.7 [0.62] 15.7 [0.62] 15.7 [0.62] 16.8 [0.66] 16.8 [0.66] Straight Part No. 202D211 202D221 202D232 202D232 202D242 202D242 202D253 202D263 202D263 202D263 202D274 202D274 Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D211 222D221 222D232 222D232 222D242 222D242 222D253 222D263 222D263 222D263 222D274 222D274 6.4 [0.25] 7.4 [0.29] 8.4 [0.33] 8.4 [0.33] 9.7 [0.38] 9.7 [0.38] 10.4 [0.41] 12.2 [0.48] 12.2 [0.48] 12.2 [0.48] 14.3 [0.56] 14.3 [0.56] 6 Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 8.1 [0.32] 12.7 [0.50] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.4 [0.88] 22.4 [0.88] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] Adapters Y Diameter 13.2 [0.52] 15.0 [0.59] 19.3 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.3 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] Standard K Parts 90 Part No. 202W232 222K121 222K132 222K142 222K142 222K152 222K152 222K163 222K174 222K174 222K174 222K185 222K185 6-33 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters 29.7 Max. [1.169] Thread Z S Y 13.0 [.512] Min. TXR18XX00-XXXXXX Thread Thread W Max. C Max. D Max. E Max. Z 13.0 Min. [.512] S 13.0 Min. [.512] Y Z S Y TXR18XX45-XXXXXX TXR18XX90-XXXXXX Manufacturer Code A B C D* R -- Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. Available in: Americas Europe Asia Pacific n n n 6-34 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Shell Size 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 Manufacturer Max. Entry Code Size, Type 1** B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D -- C A, R D 04 04 04 04 06 07 07 07 08 08 08 10 12 12 16 16 16 18 20 22 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Thread .375-32 UNEF .438-28 UNEF .438-27 UNS * .500-28 UNEF .562-24 UNEF .625-24 UNEF * .625-24 UNEF .688-24 UNEF * .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.125-24 UNS * 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN * 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS * 2.312-16 UNS 2.375-16 UN * 2.625-16 UN 2.812-18 UNS 2.875-16 UN * C Max. 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.8 [0.86] 21.8 [0.86] 21.8 [0.86] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 28.2 [1.11] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] Dimensions D Max. 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 24.1 [0.95] 24.1 [0.83] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 24.9 [0.98] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.4 [1.08] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 29.7 [1.17] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] E Max. 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 36.1 [1.42] 37.6 [1.48] 39.4 [1.55] 39.4 [1.55] 39.4 [1.55] 40.9 [1.61] 42.4 [1.67] 47.2 [1.86] 48.8 [1.92] 48.8 [1.92] 48.8 [1.92] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 55.1 [2.17] 55.1 [2.17] 55.1 [2.17] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 6 Adapters Order No. * Additional pieces, etc. (from page 6-36) **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 6-35 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 22 24 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Z Dia. +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.40 [1.00] 28.57 [1.12] 31.75 [1.25] 34.93 [1.38] 38.10 [1.50] Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 Dimensions S Diameter (min.-max.) Y Dia. 0.38 9.39-9.56 [0.37-0.38] 13.97 [0.55] 10.97-11.13 [0.43-0.44] 15.54 [0.61] 12.57-12.73 [0.49-0.50] 17.14 [0.67] 14.12-14.31 [0.55-0.56] 18.71 [0.74] 15.72-15.91 [0.62-0.63] 20.32 [0.80] 18.84-19.11 [0.74-0.75] 23.49 [0.92] 22.02-22.28 [0.87-0.88] 26.67 [1.05] 25.17-25.46 [0.99-1.00] 29.84 [1.17] 28.34-28.63 [1.12-1.13] 33.02 [1.30] 31.52-31.81 [1.24-1.25] 36.19 [1.42] 34.69-34.98 [1.37-1.38] 39.37 [1.55] 37.79-38.15 [1.49-1.50] 42.55 [1.68] 40.97-41.33 [1.61-1.63] 45.72 [1.80] Standard K Parts 90 Cable OD Part No. (min.) -- 3.30 [0.13] -- 4.30 [0.19] 222K121 5.60 [0.22] 222K132 5.90 [0.23] 222K142 7.10 [0.28] 222K152 8.40 [0.33] 222K163 9.90 [0.39] 222K174 15.70 [0.62] 222K185 16.80 [0.66] Part No. 202C611 202C621 202C632 202C642 202C653 Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.50 [1.24] 34.30 [1.35] 35.80 [1.41] 37.30 [1.47] 39.10 [1.54] 41.40 [1.63] 45.50 [1.79] 48.80 [1.92] 51.80 [2.04] 54.90 [2.16] 58.20 [2.29] 66.80 [2.63] 70.10 [2.76] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.40 [0.25] 222D221 7.40 [0.29] 222D232 8.40 [0.33] 222D242 9.70 [0.38] 222D253 10.50 [0.41] 222D263 12.20 [0.48] -- -- Cable OD (min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 6-36 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 21 MIL-C-26482 Series 1 Braided Adapters 30.5 Max. [1.20] C 152.4 Max. [6.00] Tinned Copper Shield Z Dia. D Y Dia. 152.4 Z Dia. [6.00] Min. Tinned Copper Shield 206M0XX-XXXXX W Y Dia. 206M1XX-XXXXX E Z Dia. 152.4 [6.00] Min. 6 Adapters Tinned Copper Shield Y Dia. 206M2XX-XXXXX Table of Dimensions Order No. Shell Size Max. Entry Size, Type 1* Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 04 06 08 10 12 12 14 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 21.6 [0.85] 22.4 [0.88] 23.1 [0.91] 23.4 [0.92] 24.1 [0.95] 24.4 [0.96] 25.1 [0.99] 25.7 [1.01] 26.2 [1.03] Dimensions D Max. 23.1 [0.91] 23.9 [0.94] 24.6 [0.97] 24.9 [0.98] 25.7 [1.01] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.7 [1.09] E Max. 29.0 [1.14] 30.5 [1.20] 32.3 [1.27] 33.5 [1.32] 34.8 [1.37] 36.3 [1.43] 38.1 [1.50] 39.6 [1.56] 40.9 [1.61] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 Available in: Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.40 [1.00] 28.57 [1.12] Dimensions Y Dia. 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] W Max. 31.0 [1.22] 32.8 [1.29] 34.3 [1.35] 35.8 [1.41] 37.3 [1.47] 40.6 [1.60] 43.7 [1.72] 47.0 [1.85] 50.0 [1.97] 53.3 [2.10] Americas Europe Asia Pacific n n n 6-37 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Solid Adapters Y Dia. Z Dia. 15.8 [0.62] Max. 203M6XX-XXX Table of Dimensions Molded Part Selection Guide (Solid) Order Number Shell Size Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202K132 202K142 202K153 202K163 202K174 08 10 12, 14 16, 18 20, 22, 24 Uniboot Parts Order No. 08 10 12, 14 16, 18, 20, 22, 24 Available in: Standard K Parts 90 Cable OD Part No. (Min.) 222K132 5.9 [0.23] 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] Part No. 202C621 202C632 202C642 202C653 Dimensions Y +0.000-0.030 Z Min. (+0.00) (-0.76) Dia. 17.88 [0.704] 6.63 [0.26] 21.06 [0.829] 9.27 [0.36] 24.23 [0.954] 12.98 [0.51] 27.41 [1.079] 15.37 [0.61] 31.85 [1.254] 18.54 [0.73] 33.03 [1.316] 20.90 [0.82] 36.63 [1.442] 24.10 [0.95] 39.78 [1.566] 27.28 [1.07] 42.98 [1.692] 29.67 [1.17] Straight Part No. 202D221 202D232 202D242 202D253 202D263 Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-38 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Spin-Coupling Adapters Thread 30.15 [1.187] Max. Z Y 10.4 [.409] Min. 203M9XX-XXX Table of Dimensions Shell Size Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 08 08 10 12, 14 16, 18 20, 22 24 Uniboot Parts Standard K Parts 90 Cable OD Part No. (Min.) -- 4.3 [0.19] 222K121 5.6 [0.22] 222K132 5.9 [0.23] 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] Order No. 08 10, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Dimensions Z Min. Y +0.00-0.76 Dia. 13.54 [0.53] 6.63 [0.26] 15.37 [0.61] 9.27 [0.36] 19.66 [0.77] 12.98 [0.51] 21.29 [0.84] 15.37 [0.61] 24.46 [0.96] 18.54 [0.73] 26.47 [1.04] 20.90 [0.82] 30.91 [1.22] 24.10 [0.95] 34.42 [1.36] 27.28 [1.07] 36.65 [1.44] 29.67 [1.17] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 6 Adapters Molded Part Selection Guide (Spin-Coupling) Order No. Low-profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-39 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Tinel-Lock Adapters 30.5 [1.201] Max. Thread Z S Y 13.0 Min. [.512] TXR21XX00-XXXX XX Thread Thread W Max. C Max. D Max. E Max. 13.0 Min. [.512] Z S 13.0 Min. [.512] Y Z S Y TXR21XX45-XXXXXX TXR21XX90-XXXXXX Available in: Americas Europe Asia Pacific n n n 6-40 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Order No. Shell Size Max. Entry Size, Type 1* Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 04 06 08 10 12 12 14 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 21.6 [0.85] 22.4 [0.88] 23.1 [0.91] 23.4 [0.92] 24.1 [0.95] 24.4 [0.96] 25.1 [0.99] 25.7 [1.01] 26.2 [1.03] Dimensions D Max. 23.1 [0.91] 23.9 [0.94] 24.6 [0.97] 24.9 [0.98] 25.7 [1.01] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.7 [1.09] E Max. 29.0 [1.14] 30.5 [1.20] 32.3 [1.27] 33.5 [1.32] 34.8 [1.37] 36.3 [1.43] 38.1 [1.50] 39.6 [1.56] 40.9 [1.61] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Dimensions S Diameter(Min.-Max.) 9.39-9.56 [0.37-0.38] 10.97-11.13 [0.43-0.44] 12.57-12.73 [0.49-0.50] 14.12-14.31 [0.55-0.56] 15.72-15.91 [0.62-0.63] 18.84-19.11 [0.74-0.75] 22.02-22.28 [0.87-0.88] 25.17-25.46 [0.99-1.00] 28.34-28.63 [1.12-1.13] 31.52-31.81 [1.24-1.25] Standard K Parts 90 Cable OD Part No. (Min.) -- 3.3 [0.1] -- 4.3 [0.2] 222K121 5.6 [0.2] 222K132 5.9 [0.2] 222K142 7.1 [0.3] 222K152 8.4 [0.3] 222K163 9.9 [0.4] 222K174 15.7 [0.6] 222K185 16.8 [0.7] Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- Y Dia. 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] W Max. 31.0 [1.22] 32.8 [1.29] 34.3 [1.35] 35.8 [1.41] 37.3 [1.47] 40.6 [1.60] 43.7 [1.72] 47.0 [1.85] 50.0 [1.97] 53.3 [2.10] 6 Adapters Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] Low-profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-41 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 21 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND21AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-26482 Series I, MS3110, MS3116, MS3120 and MS3126 Class E and F Connectors. 7. Anti-rotational set screw, 3 threaded holes 120 5 apart, single mating set screw supplied: AN565DC4H2. Not required for Type II adapters. 34.5 Max. [1.36] OB Max. Thd. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. D x. a M For additional codes available, contact TE. F Max. 90 Adapter Code 90 45 Adapter Code 45 16.0 [0.63] Max. OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific n n n 6-42 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) (continued) Code 21 Band Strap Adapter (Continued) Table I Order Number Shell Size2 Entry Size Max. Type I1 O A Unified Thread UNEF Class 2B OB Max. C Max. D Max. F Max. 08 08 04 0.4375-28 10 10 06 0.5625-24 12 12 08 0.6875-24 14 14 10 0.8125-20 16 16 12 0.9375-20 18 18 13 1.0625-18 20 20 15 1.1875-18 22 22 16 1.3125-18 24 24 18 1.4375-18 18.3 0.72 21.6 0.85 24.9 0.98 28.2 1.11 31.2 1.23 34.5 1.36 37.6 1.48 40.6 1.60 43.2 1.70 21.6 0.85 22.4 0.88 23.1 0.91 23.4 0.92 24.1 0.95 24.4 0.96 25.1 0.99 25.7 1.01 26.2 1.03 27.2 1.07 27.9 1.10 28.7 1.13 29.0 1.14 29.7 1.17 30.0 1.18 30.7 1.21 31.5 1.24 31.8 1.25 33.0 1.30 34.5 1.36 36.3 1.43 37.6 1.48 38.9 1.53 40.4 1.59 42.2 1.66 43.7 1.72 45.0 1.77 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-26482 Series I, MS3110, MS3116, MS3120 and MS3126 Class E and F Connectors. 03 04 05 06 07 08 09 10 11 12 13 14 OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 19.0 0.75 19.8 0.78 20.1 0.79 21.1 0.83 21.6 0.85 22.6 0.89 23.6 0.93 24.4 0.96 24.9 0.98 25.9 1.02 26.7 1.05 27.4 1.08 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. Adapters Entry Size 6 Table II (Continued) Table II 28.2 1.11 29.0 1.14 30.5 1.20 N/A N/A N/A N/A N/A N/A N/A N/A 6-43 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 32 MIL-C-22992 Braided Adapters O-ring Silicone Typ. 152.4 Min. [6.00] 43.2 [1.70] Max. Tinned Copper Shield A Thd. Typ. Z Dia. Y Dia. 207M3XX-XXXXX W A Thd. Typ. C D E Z Dia. 152.4 [6.00] Min. Z Dia. Tinned Copper Shield 152.4 Min. [6.00] Y Dia. 212M4XX-XXXXX Y Dia. 212M5XX-XXXXX Available in: Americas Europe Asia Pacific n n n 6-44 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 32 MIL-C-22992 (Continued) Braided Adapters (continued) Table of Dimensions Order No. Shell Size Max. Entry Size, Type 1* A Left Hand Thd. Class 2B 12 14 16 18 20 22 24 28 32 36 40 12 14 16 18 20 22 24 28 32 36 40 08 10 12 14 16 18 22 24 28 28 28 .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 2.062-16 UNS 2.312-16 UNS 2.625-16 UN C Max. 29.0 [1.14] 29.7 [1.17] 30.0 [1.18] 30.7 [1.21] 31.2 [1.23] 32.0 [1.26] 33.5 [1.32] 34.8 [1.37] 36.3 [1.43] 37.6 [1.48] 38.9 [1.53] Dimensions D Max. 25.4 [1.00] 25.9 [1.02] 26.2 [1.03] 26.9 [1.06] 27.7 [1.09] 28.2 [1.11] 30.0 [1.18] 31.2 [1.23] 32.5 [1.28] 33.8 [1.33] 35.3 [1.39] E Max 33.5 [1.32] 35.3 [1.39] 37.1 [1.46] 38.6 [1.52] 40.1 [1.58] 41.7 [1.64] 46.5 [1.83] 49.8 [1.96] 52.8 [2.08] 56.1 [2.21] 58.9 [2.32] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size Dimensions Y Dia. Min. 9.98 [.393] 11.58 [.456] 13.08 [.515] 14.76 [.581] 16.33 [.643] 17.91 [.705] 17.91 [.705] 21.11 [.831] 22.68 [.893] 24.21 [.953] 24.21 [.953] 27.46 [1.081] 29.03 [1.143] 30.61 [1.205] 35.08 [1.381] 38.25 [1.506] 41.43 [1.631] 44.60 [1.756] 50.90 [2.004] W Max. 39.6 [1.56] 39.6 [1.56] 42.9 [1.69] 42.9 [1.69] 46.0 [1.81] -- 49.3 [1.94] 49.3 [1.94] 52.3 [2.06] 52.3 [2.06] 55.6 [2.19] 55.6 [2.19] 59.9 [2.36] 59.9 [2.36] 69.6 [2.74] 72.6 [2.86] 75.9 [2.99] 79.0 [3.11] 85.3 [3.36] 6 Adapters 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 20 22 24 28 Z 0.20 ( 0.51) 4.75 [.187] 6.35 [.250] 7.92 [.312] 9.53 [.375] 11.13 [.438] 12.70 [.500] 14.27 [.562] 15.88 [.625] 17.48 [.688] 19.05 [.750] 20.62 [.812] 22.23 [.875] 23.83 [.938] 25.40 [1.000] 28.58 [1.125] 31.75 [1.250] 34.93 [1.375] 38.10 [1.500] 44.45 [1.750] 6-45 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 32 MIL-C-22992 (Continued) Spin-Coupling Adapters 36.83 Max. [1.450] A Thread Z Dia. Y Dia. +.000 .145 - .015 +0.00 3.70 - 0.40 204M3XX-XXX Table of Dimensions Base Part Number Shell Size 12 14 16 18 20 22 24 28 32 36 40 44 12 14 16 18 20 22 24 28 32 36 40 44 A L.H. Thread Class 2B .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 2.062-16 UNS 2.312-16 UNEF 2.625-16 UNS 2.875-16 UNS Dimensions Y Z .020 (0.51) Min. 20.24 [.797] 12.47 [.491] 23.44 [.923] 14.35 [.565] 26.42 [1.040] 17.53 [.690] 31.17 [1.227] 18.19 [.716] 34.49 [1.358] 21.72 [.855] 37.21 [1.465] 25.02 [.985] 42.82 [1.686] 30.48 [1.200] 50.06 [1.971] 36.58 [1.440] 55.35 [2.179] 40.77 [1.605] 61.01 [2.402] 52.96 [2.085] 67.46 [2.656] 57.15 [2.250] 70.66 [2.782] 62.46 [2.549] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Molded Part Size Selection Guide (Spin-Coupling) Order No. 12 14, 16 18, 20 22, 24 26, 32, 36 Uniboot Parts Straight Part No. 202K142 202K153 202K163 202K174 202K185 Standard K Parts 90 Cable OD Part No. (Min.) 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] 222K185 16.8 [0.66] Order No. 12 14, 16 18, 20, 22, 24 Available in: Part No. 202C632 202C642 202C653 Straight Part No. 202D232 202D242 202D253 202D263 -- Low-profile D Parts 90 Part No. 222D232 222D242 222D253 222D263 -- Cable OD (Min.) 8.4 [0.33] 9.7 [0.38] 10.5 [0.41] 12.2 [0.48] -- Cable OD (Min.) 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-46 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 32 MIL-C-22992 (Continued) Tinel-Lock Adapters A Thd. Typ. O-Ring Silicone Typ. Tinel-Lock Ring 38.1 Max. [1.50] B Dia. Typ.. Z Dia. S Dia. Y Dia. Typ.. Typ.. Typ.. TXR32XX00-XXXXXX W C D E 6 Adapters TXR32XX90-XXXXXX TXR32XX45-XXXXXX Dimensions Order No. Shell Size Max. Entry Size Type I A Left Hand Thd Class 2B C Max. D Max. E Max. Z + .010 - .020 12 12 08 .750-20 UNEF 29.0 [1.14] 25.4 [1.00] 33.5 [1.32] 19.05 [.750] 14 14 10 .875-20 UNEF 29.7 [1.17] 25.9 [1.02] 35.3 [1.39] 22.23 [.875] 16 16 12 1.000-20 UNEF 30.0 [1.18] 26.2 [1.03] 37.1 [1.46] 25.40 [1.000] 18 18 14 1.125-18 UNEF 30.7 [1.21] 26.9 [1.06] 38.6 [1.52] 28.57 [1.125] 20 20 16 1.250-18 UNEF 31.2 [1.23] 27.7 [1.09] 40.1 [1.58] 31.75 [1.250] 22 22 18 1.375-18 UNEF 32.0 [1.26] 28.2 [1.11] 41.7 [1.64] 34.93 [1.375] 24 24 22 1.625-18 UNEF 33.5 [1.32] 30.0 [1.18] 46.5 [1.83] 38.10 [1.500] 28 32 36 40 28 32 36 40 24 24 24 24 1.875-16 UN 2.062-16 UNS 2.312-16 UNS 2.625-16 UN 34.8 [1.37] 36.3 [1.43] 37.6 [1.48] 38.9 [1.53] 31.2 [1.23] 32.5 [1.28] 33.8 [1.33] 35.3 [1.39] 49.8 [1.96] 52.8 [2.08] 56.1 [2.21] 58.9 [2.32] -- -- -- -- S Dia. 22.28 [.877] 22.02 [.867] 25.46 [1.002] 25.17 [.991] 28.63 [1.127] 28.34 [1.116] 31.81 [1.252] 31.52 [1.241] 34.98 [1.377] 34.69 [1.366] 38.15 [1.502] 37.79 [1.488] 41.33 [1.627] 40.97 [1.613] -- -- -- -- Y .015 ( 0.38) W Max. 26.67 [1.050] 52.3 [2.06] 29.84 [1.175] 55.6 [2.19] 33.02 [1.300] 59.01 [2.36] 36.19 [1.425] 69.6 [2.74] 39..37 [1.550] 72.6 [2.86] 42.55 [1.675] 75.9 [2.99] 45.72 [1.800] 79.0 [3.11] -- -- -- -- -- -- -- -- **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific n n n 6-47 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 32 MIL-C-22992 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 32 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND32AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-22992, Class C and R, MS17343, 44, 45 and 47 Connectors. 7. Anti-rotational set screw, 3 threaded holes 120 5 apart, single mating set screw supplied: AN565DC4H2. Not required for Type II adapters. 41.2 Max. [1.62] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. For additional codes available, contact TE. D x. a M F Max. 45 Adapter Code 45 90 Adapter Code 90 24.1 [0.95] Max. OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific n n n 6-48 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 32 MIL-C-22992 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) (continued) Code 32 Band Strap Adapter (Continued) Table I Order Number Shell Size2 Entry Size Max. Type I1 OA Unified Thread Class 2B OB Max. C Max. D Max. F Max. 12 12 08 0.7500-20 UNEF 14 14 10 0.8750-20 UNEF 16 16 12 1.0000-20 UNEF 18 18 14 1.1250-18 UNEF 20 20 16 1.2500-18 UNEF 22 22 18 1.3750-18 UNEF 24 24 22 1.6250-18 UNEF 28 28 26 1.8750-16 UN 32 32 30 2.0625-16 UNS 36 36 34 2.3125-16 UNS 40 40 34 2.6250-16 UN 27.2 1.07 30.2 1.19 33.5 1.32 36.6 1.44 39.9 1.57 42.9 1.69 52.6 2.07 58.9 2.32 65.3 2.57 71.6 2.82 78.0 3.07 29.0 1.14 29.7 1.17 30.0 1.18 30.7 1.21 31.2 1.23 32.0 1.26 33.5 1.32 34.8 1.37 36.3 1.43 37.6 1.48 38.9 1.53 28.4 1.12 28.9 1.14 29.2 1.15 30.0 1.18 30.7 1.21 31.2 1.23 33.0 1.30 34.3 1.35 35.6 1.40 36.8 1.45 38.4 1.51 36.6 1.44 38.4 1.51 40.1 1.58 41.7 1.64 43.2 1.70 44.7 1.76 49.5 1.95 52.8 2.08 55.9 2.20 59.2 2.33 62.0 2.44 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-22992, Class C and R, MS17343, 44, 45 and 47 Connectors. 6 Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 Adapters Table II (Continued) Table II OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 28.3 1.12 29.3 1.15 30.0 1.18 30.8 1.21 31.5 1.24 32.3 1.27 33.3 1.31 34.0 1.34 35.0 1.38 35.8 1.41 36.0 1.42 37.5 1.48 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 37.8 1.49 38.3 1.51 39.8 1.57 41.3 1.63 43.0 1.69 44.5 1.75 46.3 1.82 48.3 1.90 50.0 1.97 51.5 2.03 53.3 2.10 6-49 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Code 40 MIL-C-38999 Series III and IV Braided Adapters Z Dia. Y Dia. 208M7XX-XXXXX W C D Z Dia. E Z Dia. 152.4 [6.00] Min. Y Dia. 208M8XX-XXXXX Y Dia. 208M9XX-XXXXX Table of Dimensions Order No. Shell Size Commercial Military Max. Entry* Size Type 1 Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J 04 07 09 10 12 14 16 18 20 M12 x 1.0 M15 x 1.0 M18 x 1.0 M2 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 C Max. 20.8 [0.82] 21.3 [0.84] 22.1 [0.87] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.6 [0.97] 25.4 [1.00] 25.9 [1.02] Dimensions D Max. 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 25.7 [1.01] 26.4 [1.04] 27.2 [1.07] 27.2 [1.07] E Max. 29.2 [1.15] 30.7 [1.21] 32.5 [1.28] 34.0 [1.34] 35.6 [1.40] 37.1 [1.46] 38.9 [1.53] 40.4 [1.59] 42.4 [1.67] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific n n n 6-50 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Selection Code 40 MIL-C-38999 Series III and IV (Continued) Braided Adapters (continued) Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 Molded Part Selection Guide (Braided) Tinel-Lock Entry Size Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Tinel- Lock Entry Size Part No. Cable OD (Min.) 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 202C611 202C621 202C632 202C642 202C653 202C663 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.2 [1.23] 32.8 [1.29] 34.3 [1.35] 36.1 [1.42] 37.6 [1.48] 40.6 [1.60] 43.9 [1.73] 47.0 [1.85] 50.8 [2.00] 54.1 [2.13] 57.21 [2.25] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- 6 Adapters 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Dimensions Y Dia. 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] 39.37 [1.55] Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 6-51 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Solid Adapters A Thread Y Dia. Z Dia. 209M3XX-XXX Table of Dimensions Molded Part Selection Guide (Solid) Order No. Shell Size Commercial Military A Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J M12 x 1.0 M15 x 1.0 M18 x 1.0 M22 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 Order No. 08 10 12, 14 16, 18 20, 22, 24 Uniboot Parts Straight Part No. 202K132 202K142 202K153 202K163 202K174 Standard K Parts 90 Part No. 222K132 222K142 222K152 222K163 222K174 Order No. 08 10 12, 14 16, 18, 20, 22 Available in: Part No. 202C621 202C632 202C642 202C653 Cable OD (Min.) 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] Dimensions Z Dia. Y +.000- .030 (+0.00) (-0.76) Min. 18.26 [.719] 6.35 [.250] 21.44 [.844] 9.52 [.375] 24.61 [.969] 12.70 [.500] 30.91 [1.217] 15.88 [.625] 34.40 [1.354] 19.05 [.750] 37.50 [1.476] 20.62 [.812] 38.89 [1.531] 23.80 [.937] 42.06 [1.656] 26.97 [1.062] 45.24 [1.781] 30.18 [1.188] Straight Part No. 202D221 202D232 202D242 202D253 202D263 Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-52 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Spin-Coupling Adapters 18.03 Max. [.710] Thread Z Y 10.4 Min. [0.40] 209M4XX-XXX Table of Dimensions Shell Size Commercial Military Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J M12 x 1.0 M15 x 1.0 M18 x 1.0 M22 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 03, 08 03, 08 10, 11 12, 14 16, 18 20, 22 24, 28 32, 36 Uniboot Parts Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 03, 08 10, 11, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 -- Dimensions Z Dia. Max. Y Dia. Max. 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.52 [0.37] 19.66 [0.77] 12.7 [0.50] 21.29 [0.84] 15.75 [0.62] 24.46 [0.96] 18.92 [0.74] 26.47 [1.04] 20.62 [0.81] 30.91 [1.22] 23.8 [0.94] 34.42 [1.36] 26.97 [1.06] 36.65 [1.44] 29.85 [1.18] 6 Adapters Molded Part Selection Guide (Spin-Coupling) Order No. Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-53 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Tinel-Lock Adapters 26.9 [1.059] Max. Thread Z S Y 13.0 Min. [.512] TXR40XX00-XXXXXX Thread Thread W Max. C Max. D Max. E Max. Z 13.0 Min. [.512] S 13.0 Min. [.512] Y Z S TXR40XX45-XXXXXX Y TXR40XX90-XXXXXX Table of Dimensions Order No. Shell Size Commercial Military Max. Entry* Size Type 1 Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J 04 07 08 10 12 14 16 18 20 M12 x 1.0 M15 x 1.0 M18 x 1.0 M2 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 C Max. 20.8 [0.82] 21.3 [0.84] 22.1 [0.87] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.6 [0.97] 25.4 [1.00] 25.9 [1.02] Dimensions D Max. 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 25.7 [1.01] 26.4 [1.04] 27.2 [1.07] 27.2 [1.07] E Max. 27.9 [1.10] 30.5 [1.20] 32.0 [1.26] 34.0 [1.34] 35.6 [1.40] 36.8 [1.45] 38.4 [1.51] 39.9 [1.57] 42.4 [1.67] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific n n n 6-54 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 04 05 06 07 08 10 12 14 16 18 20 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size Uniboot Parts Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.2 [1.23] 32.8 [1.29] 34.3 [1.35] 36.1 [1.42] 37.6 [1.48] 40.6 [1.60] 43.9 [1.73] 47.0 [1.85] 50.8 [2.00] 54.1 [2.13] 57.21 [2.25] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- 6 Adapters 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Dimensions S Diameter (Min.-Max.) Y Dia. 9.39-9.56 [0.37-0.38] 13.97 [0.55] 10.97-11.13 [0.43-0.44] 15.54 [0.61] 12.57-12.73 [0.49-0.50] 17.14 [0.67] 14.12-14.31 [0.55-0.56] 18.71 [0.74] 15.72-15.91 [0.62-0.63] 20.32 [0.80] 18.84-19.11 [0.74-0.75] 23.49 [0.92] 22.02-22.28 [0.87-0.88] 26.67 [1.05] 25.17-25.46 [0.99-1.00] 29.84 [1.17] 28.34-28.63 [1.12-1.13] 33.02 [1.30] 31.52-31.81 [1.24-1.25] 36.19 [1.42] 34.69-34.98 [1.37-1.38] 39.37 [1.55] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-55 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 40 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND40AB00-1814). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-38999 Series III and IV, Class C, F, K and W, D38999/20, /24, /26, /40, /46 and /47 Connectors. When so mated it shall provide a water-tight seal meeting the requirements of MIL-C-85049, paragraph 3.5.7. 7. Coupling nut shall have 3 lock wire holes 120 apart. 31.0 Max. [1.22] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. D x. a M For additional codes available, contact TE. F Max. 90 Adapter Code 90 45 Adapter Code 45 16.5 Max. [0.65] OB Thd. Max. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific n n n 6-56 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Table I Order Number (continued) Code 40 Band Strap Adapter (Continued) Shell Size2 MIL Com. Entry Size Max. Type I1 OA Metric Thread Class 2B 8 9 A 04 M12 x 1.0 10 11 B 07 M15 x 1.0 12 13 C 09 M18 x 1.0 14 15 D 10 M22 x 1.0 16 17 E 12 M25 x 1.0 18 19 F 14 M28 x 1.0 20 21 G 16 M31 x 1.0 22 23 H 18 M34 x 1.0 24 25 J 20 M37 x 1.0 OB Max. OB Max.3 C Max. D Max. F Max. 19.1 0.75 21.6 0.85 25.4 1.00 29.2 1.15 31.8 1.25 35.6 1.40 38.1 1.50 41.9 1.65 44.5 1.75 24.6 0.97 27.0 1.06 31.0 1.22 35.8 1.41 37.3 1.47 40.6 1.60 44.5 1.75 47.0 1.85 51.6 2.03 20.8 0.82 21.3 0.84 22.1 0.87 22.6 0.89 23.4 0.92 24.1 0.95 24.6 0.97 25.4 1.00 25.9 1.02 26.7 1.05 27.4 1.08 28.2 1.11 28.2 1.11 29.0 1.14 29.7 1.17 30.5 1.20 31.3 1.23 31.3 1.23 32.0 1.26 34.5 1.36 36.1 1.42 38.1 1.50 39.6 1.56 40.9 1.61 42.4 1.67 43.9 1.73 46.5 1.83 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-38999 Series III and IV, Class C, F, K and W, D38999/20, /24, /26, /40, /46 and /47 Connectors. When so mated it shall provide a water-tight seal meeting the requirements of MIL-C-85049, paragraph 3.5.7. 3. These dimensions apply if a self-locking coupling nut is used, modification code "S". 6 Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 Adapters Table II (Continued) Table II OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 15.8 0.62 16.3 0.64 16.8 0.66 17.8 0.70 18.3 0.72 19.8 0.78 21.3 0.84 22.4 0.88 22.9 0.90 23.4 0.92 24.4 0.96 25.4 1.00 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 25.4 1.00 26.4 1.04 27.7 1.09 29.2 1.15 N/A N/A N/A N/A N/A N/A N/A 6-57 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II Braided Adapters 152.4 Min. [6.00] 27.2 Max. [1.07] Z Dia. Y Dia. 204M0XX-XXXXX W C D Z Dia. 152.4 [6.00] Min. E Y Dia. Z Dia. 152.4 [6.00] Min. 204M1XX-XXXXX Y Dia. 204M2XX-XXXXX Table of Dimensions Order No. 08 10 12 14 16 18 20 22 24 Shell Size Series I Series II 9 8 11 10 13 12 15 14 17 16 19 18 21 20 23 22 25 24 Max. Entry* Size Type 1 A Unified Thread Class 2B 04 06 08 10 12 13 15 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 19.8 [0.78] 20.3 [0.80] 21.1 [0.83] 21.6 [0.85] 22.4 [0.88] 22.9 [0.90] 23.6 [0.93] 24.4 [0.96] 24.9 [0.98] Dimensions D Max. 23.1 [0.91] 23.6 [0.93] 24.4 [0.96] 24.9 [0.98] 25.4 [1.00] 26.2 [1.03] 26.9 [1.06] 27.4 [1.08] 28.2 [1.11] E Max. 29.2 [1.15] 30.7 [1.21] 32.5 [1.28] 34.0 [1.34] 35.6 [1.40] 37.1 [1.46] 38.9 [1.53] 40.4 [1.59] 41.9 [1.65] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific n n n 6-58 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Braided Adapters (continued) Entry Size Dimensions Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 20 22 24 28 Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Order No. 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 27.2 [1.07] 27.2 [1.07] 28.7 [1.13] 30.2 [1.19] 31.8 [1.25] 33.5 [1.32] 36.6 [1.44] 36.6 [1.44] 39.9 [1.57] 39.9 [1.57] 42.9 [1.69] 42.9 [1.69] 46.2 [1.82] 46.2 [1.82] 49.3 [1.94] -- -- -- -- 6 Adapters Molded Part Selection Guide (Braided) Dimensions Y Dia. Min. 9.98 [.393] 11.58 [.456] 13.08 [.515] 14.76 [.581] 16.33 [.643] 17.91 [.705] 17.91 [.705] 21.11 [.831] 22.68 [.893] 24.21 [.953] 24.21 [.953] 27.46 [1.081] 29.03 [1.143] 30.61 [1.205] 35.08 [1.381] 38.25 [1.506] 41.43 [1.631] 44.60 [1.756] 50.90 [2.004] Z 0.020 (0.51) 4.75 [.187] 6.35 [.250] 7.92 [.312] 9.53 [.375] 11.13 [.438] 12.70 [.500] 14.27 [.562] 15.88 [.625] 17.48 [.688] 19.05 [.750] 20.62 [.812] 22.23 [.875] 23.83 [.938] 25.40 [1.000] 28.58 [1.125] 31.75 [1.250] 34.93 [1.375] 38.10 [1.500] 44.45 [1.750] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-59 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Solid Adapters Y Z 202M1XX-XXX Table of Dimensions Molded Part Selection Guide (Solid) Order No. Shell Size Series I Series II Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. 08 10 12, 14 16, 18 20, 22, 24 Uniboot Parts Straight Part No. 202K132 202K142 202K153 202K163 202K174 Standard K Parts 90 Part No. 222K132 222K142 222K152 222K163 222K174 Order No. 08 10 12, 14 16, 18, 20, 22 Available in: Part No. 202C621 202C632 202C642 202C653 Cable OD (Min.) 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] Dimensions Y +0.00-0.30 (+0.00) (-0.76) dia. Z min. 18.26 [.719] 6.71 [.264] 21.44 [.844] 9.96 [.392] 24.61 [.969] 12.85 [.506] 27.79 [1.094] 16.03 [.631] 32.54 [1.281] 19.20 [.756] 35.71 [1.406] 21.44 [.844] 38.89 [1.531] 24.64 [.970] 42.06 [1.656] 27.79 [1.094] 45.24 [1.781] 30.71 [1.209] Straight Part No. 202D221 202D232 202D242 202D253 202D263 Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-60 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Spin-Coupling Adapters 23.78 Max. [.936] Thread Z Y 10.4 [.409] Min. 202M2XX-XXX Table of Dimensions Shell Size Series I Series II Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 08 08 10 12, 14 16, 18 20, 22 24, 28 Uniboot Parts Standard K Parts 90 Cable OD Part No. (Min.) -- 4.3 [0.19] 222K121 5.6 [0.22] 222K132 5.9 [0.23] 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] Order No. 08 10, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 Dimensions Y +0.00-0.76 Dia. Z Min. 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.53 [0.38] 19.66 [0.77] 12.70 [0.50] 21.29 [0.84] 15.88 [0.63] 24.46 [0.96] 19.05 [0.75] 26.47 [1.04] 20.62 [0.81] 30.91 [1.22] 23.80 [0.94] 34.42 [1.36] 26.97 [1.06] 36.65 [1.44] 30.18 [1.19] 6 Adapters Molded Part Selection Guide (Spin-Coupling) Order No. Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-61 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Tinel-Lock Adapters 26.9 Max. [1.059] Thread Z S Y 13.0 Min. [.512] TXR41XX00-XXXXXX Thread Thread W Max. C Max. D Max. E Max. 13.0 Min. [.512] Z S 13.0 [.512] Min. Y Z S Y TXR41XX45-XXXXXX Table of Dimensions TXR41XX90-XXXXXX Order No. Shell Size Series I Series II Max. Entry* Size Type 1 A Unified Thread Class 2B 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 -- -- 08 10 12 13 15 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 17.5 [0.69] 18.3 [0.72] 18.8 [0.74] 19.3 [0.76] 20.1 [0.79] 20.6 [0.81] 21.3 [0.84] 22.1 [0.87] 22.6 [0.89] Dimensions D Max. 23.1 [0.91] 23.6 [0.93] 24.4 [0.96] 24.9 [0.98] 25.4 [1.00] 26.2 [1.03] 26.9 [1.06] 27.4 [1.08] 28.2 [1.11] E Max. 29.2 [1.15] 30.7 [1.21] 32.5 [1.28] 34.0 [1.34] 35.6 [1.40] 37.1 [1.46] 38.9 [1.53] 40.4 [1.59] 41.9 [1.65] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific n n n 6-62 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 04 05 06 07 08 10 12 14 16 18 Molded Part Selection Guide (Tinel) Order No. Uniboot Parts Order No. 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Y 0.38 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 27.2 [1.07] 28.7 [1.13] 30.2 [1.19] 31.8 [1.25] 33.5 [1.32] 36.6 [1.44] 39.9 [1.57] 42.9 [1.69] 46.2 [1.82] 49.3 [1.94] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- 6 Adapters 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Dimensions S Diameter (Min.-Max.) 9.39-9.56 [0.37-0.38] 10.97-11.13 [0.43-0.44] 12.57-12.73 [0.49-0.50] 14.12-14.31 [0.55-0.56] 15.72-15.91 [0.62-0.63] 18.84-19.11 [0.74-0.75] 22.02-22.28 [0.87-0.88] 25.17-25.46 [0.99-1.00] 28.34-28.63 [1.12-1.13] 31.52-31.81 [1.24-1.25] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-63 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 41 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND41AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-38999 Series I and II, Class E and T, MS27466, MS27467, MS27468, MS27472, MS27473, MS27474, MS27479, MS27480, MS27481, MS27484, MS27497, MS27652, MS27653 and MS27656 Connectors. 31.0 Max. [1.22] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. For additional codes available, contact TE. D x. a M F Max. 90 Adapter Code 90 45 Adapter Code 45 17.0 Max. [0.67] OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific n n n 6-64 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Table I Order Number (continued) Code 41 Band Strap Adapter (Continued) Shell Size2 Series Series II I Entry Size Max. Type I1 OA Unified Thread UNEF Class 2B OB Max. OB Max.3 C Max. D Max. F Max. 19.1 0.75 20.8 0.85 25.4 1.00 27.2 1.10 31.8 1.25 35.6 1.40 38.1 1.50 41.9 1.65 44.5 1.75 24.6 0.97 27.0 1.06 31.0 1.22 35.8 1.41 37.3 1.47 40.6 1.60 44.5 1.75 46.8 1.84 51.6 2.03 17.5 0.69 18.3 0.72 18.8 0.74 19.3 0.76 20.1 0.79 20.6 0.81 21.3 0.84 22.1 0.87 22.6 0.89 27.2 1.07 27.7 1.09 28.4 1.12 29.0 1.14 29.5 1.16 30.2 1.19 31.0 1.22 31.5 1.24 32.3 1.27 33.3 1.31 34.8 1.37 36.6 1.44 38.1 1.50 39.6 1.56 41.1 1.62 42.9 1.69 44.5 1.75 46.0 1.81 08 9 08 04 0.4375-28 10 11 10 06 0.5625-24 12 13 12 08 0.6875-24 14 15 14 10 0.8125-20 16 17 16 12 0.9375-20 18 19 18 13 1.0625-18 20 21 20 15 1.1875-18 22 23 22 16 1.3125-18 24 25 24 18 1.4375-18 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-38999 Series I and II, Class E and T, MS27466, MS27467, MS27468, MS27472, MS27473, MS27474, MS27479, MS27480, MS27481, MS27484, MS27497, MS27652, MS27653 and MS27656 Connectors. 3. These dimensions apply if a self-locking coupling nut is used, modification code "S". 6 Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 Adapters Table II (Continued) Table II OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 15.3 0.60 16.3 0.64 16.8 0.66 17.8 0.70 18.8 0.74 19.3 0.76 20.3 0.80 21.3 0.84 21.8 0.86 22.9 0.90 23.8 0.94 24.4 0.96 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 25.4 1.00 25.9 1.02 27.4 1.08 N/A N/A N/A N/A N/A N/A N/A N/A 6-65 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III Braided Adapters 152.4 [6.00] Min. Z Dia. Y Dia. 203M0XX-XXXXX W C D Z Dia. 152.4 Min. [6.00] E Z Dia. Y Dia. 203M1XX-XXXXX Y Dia. 203M2XX-XXXXX Table of Dimensions Shell Size Order Max. Entry No. MIL-C-81703 MIL-C-5015 Size Type 1* 03 3 -- 04 08 -- 8 & 8S 04 10 -- 10, 10S & 10 SL 06 12 7 12 & 12S 08 14 12 14 & 14S 08 16 19 16 & 16S 10 18 27 18 12 20 37 20 14 22 -- 22 16 24 -- 24 18 28 -- 28 22 32 -- 32 24 36 -- 36 24 40 -- 40 24 44 -- 44 24 48 -- 48 24 61 61 -- 18 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF C Max. 19.10 [0.75] 19.10 [0.75] 19.60 [0.77] 20.30 [0.80] 20.80 [0.82] 21.30 [0.84] 21.80 [0.86] 22.40 [0.88] 23.10 [0.91] 23.60 [0.93] 24.90 [0.98] 26.20 [1.03] 27.40 [1.08] 29.00 [1.14] 30.20 [1.19] 31.50 [1.24] 23.90 [0.94] Dimensions D Max. 23.10 [0.91] 23.10 [0.91] 23.60 [0.93] 24.10 [0.95] 24.60 [0.97] 25.40 [1.00] 25.70 [1.01] 26.40 [1.04] 26.90 [1.06] 27.70 [1.09] 29.20 [1.15] 30.50 [1.20] 31.80 [1.25] 33.30 [1.31] 34.50 [1.36] 35.10 [1.38] 27.90 [1.10] E Max. 28.70 [1.13] 27.90 [1.10] 29.50 [1.16] 31.00 [1.22] 32.50 [1.28] 34.30 [1.35] 35.60 [1.40] 37.10 [1.46] 38.90 [1.53] 40.40 [1.59] 45.20 [1.78] 48.30 [1.90] 51.60 [2.03] 54.60 [2.15] 57.90 [2.28] 61.00 [2.40] 41.10 [1.62] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific n n n 6-66 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Braided Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 34.93 [1.38] 38.1 [1.50] 04 05 06 07 08 10 12 14 16 18 20 22 24 W Max. 28.4 [1.12] 30.2 [1.19] 31.8 [1.25] 33.3 [1.31] 35.1 [1.38] 38.1 [1.50] 41.1 [1.62] 44.5 [1.75] 47.8 [1.88] 50.8 [2.00] 53.8 [2.12] 57.2 [2.25] 60.5 [2.38] 6 Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Y 0.38 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] 39.37 [1.55] 42.55 [1.68] 45.72 [1.80] Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Adapters Molded Part Selection Guide (Braided) Dimensions S Diameter (Min.-Max.) 9.39-9.56 [0.37-0.38] 10.97-11.13 [0.43-0.44] 12.57-12.73 [0.49-0.50] 14.12-14.31 [0.55-0.56] 15.72-15.91 [0.62-0.63] 18.84-19.11 [0.74-0.75] 22.02-22.28 [0.87-0.88] 25.17-25.46 [0.99-1.00] 28.34-28.63 [1.12-1.13] 31.52-31.81 [1.24-1.25] 34.69-34.98 [1.37-1.38] 37.79-38.15 [1.49-1.50] 40.97-41.33 [1.61-1.63] Low-Profile D Parts Straight 90 Cable OD Part No. Part No. (Min.) -- -- -- -- -- -- 202D211 222D211 6.4 [0.3] 202D221 222D221 7.4 [0.3] 202D232 222D232 8.4 [0.3] 202D242 222D242 9.7 [0.4] 202D253 222D253 10.5 [0.4] 202D263 222D263 12.2 [0.5] -- -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-67 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Solid Adapters Y Z 3.43 0.13 [.135 .005] 201M9XX-XXX Table of Dimensions Order No. 03 08 10 12 14 16 18 20 22 24 28 32 36 40 44 48 61 Molded Part Selection Guide (Solid) Uniboot Parts Shell Size MIL-C-81703 MIL-C-5015 3 -- -- 8 & 8S -- 10, 10S & 10SL 7 12 & 12S 12 14 & 14S 19 16 & 16S 27 18 37 20 -- 22 -- 24 -- 28 -- 32 -- 36 -- 40 -- 44 -- 48 61 -- Order No. Straight Part No. 03 202K132 10 202K142 12, 14 202K153 16, 18, 19, 27 202K163 20, 22, 24, 28, 37 202K174 28, 32 202K185 Standard K Parts 90 Part No. 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 08 7, 10, 12 12, 14 24, 27, 37, 61 Available in: Part No. 202C621 202C632 202C642 202C653 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF Cable OD (Min.) 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Dimensions Z Dia. Min. Y +0.00-0.51 Dia. 13.54 [0.53] 6.35 [0.25] 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.02 [0.36] 19.66 [0.77] 12.47 [0.49] 21.29 [0.84] 14.35 [0.56] 24.46 [0.96] 17.53 [0.69] 26.47 [1.04] 19.53 [0.77] 30.91 [1.22] 22.71 [0.89] 34.42 [1.36] 25.88 [1.02] 36.65 [1.44] 28.80 [1.13] 43.41 [1.71] 34.77 [1.37] 48.74 [1.92] 41.02 [1.61] 55.09 [2.17] 46.48 [1.83] 61.01 [2.40] 51.94 [2.04] 67.49 [2.66] 58.42 [2.30] 73.84 [2.91] 64.77 [2.55] 36.65 [1.44] 29.82 [1.17] Straight Part No. 202D221 202D232 202D242 202D253 202D263 -- Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] -- -- Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-68 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Spin-Coupling Adapters 26.90 Max. [1.059] Thread Z Y 10.40 Min. [.409] 201M1XX-XXX Table of Dimensions Order No. Molded Part Selection Guide (Spin-coupling) Order No. 03, 08 03, 08 10, 11 12, 14 16, 18 20, 22 24, 28, 61 32, 36 Uniboot Parts Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 08 7, 10, 12 12, 14 24, 27, 37, 61 Available in: Part No. 202C621 202C632 202C642 202C653 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Dimensions Y +0.00-0.51 Dia. Z Dia. Min. 13.54 [0.53] 6.35 [0.25] 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.02 [0.36] 19.66 [0.77] 12.47 [0.49] 21.29 [0.84] 14.35 [0.56] 24.46 [0.96] 17.53 [0.69] 26.47 [1.04] 19.53 [0.77] 30.91 [1.22] 22.71 [0.89] 34.42 [1.36] 25.88 [1.02] 36.65 [1.44] 28.80 [1.13] 43.41 [1.71] 34.77 [1.37] 48.74 [1.92] 41.02 [1.61] 55.09 [2.17] 46.48 [1.83] 61.01 [2.40] 51.94 [2.04] 67.49 [2.66] 58.42 [2.30] 73.84 [2.91] 64.77 [2.55] 36.65 [1.44] 29.82 [1.17] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 -- 6 Adapters 03 08 10 12 14 16 18 20 22 24 28 32 36 40 44 48 61 Shell Size MIL-C-81703 MIL-C-5015 3 -- -- 8 & 8S -- 10, 10S & 10SL 7 12 & 12S 12 14 & 14S 19 16 & 16S 27 18 37 20 -- 22 -- 24 -- 28 -- 32 -- 36 -- 40 -- 44 -- 48 61 -- Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] -- -- Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-69 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Tinel-Lock Adapters Thread 27.9 Max. [1.098] Z S Y 13.0 Min. [.512] TXR54XX00-XXXXXX Thread C Max. Thread W Max. D Max. E Max. Z 13.0 [.512] Min. S 13.0 Min. [.512] Y Z S Y TXR54XX45-XXXXXX TXR54XX90-XXXXXX Available in: Americas Europe Asia Pacific n n n 6-70 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Shell Size Order Max. Entry No. MIL-C-81703 MIL-C-5015 Size Type 1* 03 3 -- 04 08 -- 8 & 8S 04 -- 10, 10S & 10 SL 06 10 7 12 & 12S 08 12 14 12 14 & 14S 08 16 19 16 & 16S 10 27 18 12 18 20 37 20 14 22 -- 22 16 -- 24 18 24 -- 28 22 28 32 -- 32 24 36 -- 36 24 -- 40 24 40 44 -- 44 24 48 -- 48 24 61 -- 18 61 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF C Max. 19.10 [0.75] 19.10 [0.75] 19.60 [0.77] 20.30 [0.80] 20.80 [0.82] 21.30 [0.84] 21.80 [0.86] 22.40 [0.88] 23.10 [0.91] 23.60 [0.93] 24.90 [0.98] 26.20 [1.03] 27.40 [1.08] 29.00 [1.14] 30.20 [1.19] 31.50 [1.24] 23.90 [0.94] Dimensions D Max. 23.10 [0.91] 23.10 [0.91] 23.60 [0.93] 24.10 [0.95] 24.60 [0.97] 25.40 [1.00] 25.70 [1.01] 26.40 [1.04] 26.90 [1.06] 27.70 [1.09] 29.20 [1.15] 30.50 [1.20] 31.80 [1.25] 33.30 [1.31] 34.50 [1.36] 35.10 [1.38] 27.90 [1.10] E Max. 28.70 [1.13] 27.90 [1.10] 29.50 [1.16] 31.00 [1.22] 32.50 [1.28] 34.30 [1.35] 35.60 [1.40] 37.10 [1.46] 38.90 [1.53] 40.40 [1.59] 45.20 [1.78] 48.30 [1.90] 51.60 [2.03] 54.60 [2.15] 57.90 [2.28] 61.00 [2.40] 41.10 [1.62] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 22 24 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Dimensions S Diameter (Min.-Max.) 9.39--9.56 [0.37--0.38] 10.97--11.13 [0.43--0.44] 12.57--12.73 [0.49--0.50] 14.12--14.31 [0.55--0.56] 15.72--15.91 [0.62--0.63] 18.84--19.11 [0.74--0.75] 22.02--22.28 [0.87--0.88] 25.17--25.46 [0.99--1.00] 28.34--28.63 [1.12--1.13] 31.52--31.81 [1.24--1.25] 34.69-34.98 [1.37-1.38] 37.79-38.15 [1.49-1.50] 40.97-41.33 [1.61-1.63] Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Y 0.38 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] 39.37 [1.55] 42.55 [1.68] 45.72 [1.80] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- 6 W Max. 28.4 [1.12] 30.2 [1.19] 31.8 [1.25] 33.3 [1.31] 35.1 [1.38] 38.1 [1.50] 41.1 [1.62] 44.5 [1.75] 47.8 [1.88] 50.8 [2.00] 53.8 [2.12] 57.2 [2.25] 60.5 [2.38] Adapters Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.40 [1.00] 28.57 [1.12] 31.75 [1.25] 34.93 [1.38] 38.10 [1.50] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-71 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 54 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND54AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 31.2 Max. [1.23] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. For additional codes available, contact TE. Straight Adapter Code 00 C Max. E Max. D x. a M F Max. 45 Adapter Code 45 90 Adapter Code 90 22.4 Max. [0.88] OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific n n n 6-72 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Table I CRES-Lock Adapters (USA) BND Adapters (Europe) (continued) Code 54 Band Strap Adapter (Continued) Order Number Shell Size Series2 Series3 Entry Size Max. Type I1 OA Unified Thread Class 2B -- 08 04 0.5000-20 UNF 10 -- 10 06 0.6250-24 UNEF 12 7 12 08 0.7500-20 UNEF 14 12 14 09 0.8750-20 UNEF 16 19 16 11 0.9375-20 UNEF 18 27 18 12 1.0000-20 UNEF 20 37 20 14 1.1875-18 UNEF 22 -- 22 16 1.3125-18 UNEF 24 -- 24 18 1.4375-18 UNEF 28 -- 28 22 1.7500-18 UNS 32 -- 32 26 2.0000-18 UNS 36 -- 36 28 2.2500-16 UN 40 -- 40 32 2.5000-16 UN 44 -- 44 34 2.75000-16 UN 48 -- 48 34 3.0000-16 UN 61 61 -- 18 1.5000-18 UNEF OB Max.4 C Max. D Max. F Max. 15.7 0.67 18.5 0.73 21.8 0.86 24.9 0.98 28.2 1.11 31.0 1.22 34.3 1.35 37.3 1.47 40.5 1.59 50.0 1.97 56.4 2.22 62.7 2.47 69.1 2.72 75.4 2.97 81.8 3.22 41.9 1.65 22.6 0.89 25.7 1.01 29.0 1.14 32.0 1.26 35.3 1.39 38.4 1.51 41.7 1.64 44.7 1.76 48.0 1.89 54.4 2.14 61.0 2.40 67.1 2.64 73.4 2.89 79.8 3.14 86.1 3.39 47.8 1.88 19.0 0.75 19.6 0.77 20.3 0.80 20.9 0.82 21.3 0.84 21.8 0.86 22.4 0.88 23.1 0.91 23.6 0.93 24.9 0.98 26.2 1.03 27.4 1.08 28.4 1.12 29.7 1.17 31.0 1.22 23.9 0.94 26.2 1.03 26.7 1.05 27.2 1.07 27.7 1.09 28.4 1.12 28.7 1.13 29.5 1.16 30.0 1.18 30.7 1.21 31.8 1.25 33.3 1.31 34.3 1.35 35.6 1.40 36.8 1.45 38.1 1.50 30.7 1.21 31.0 1.22 32.5 1.28 34.3 1.35 35.6 1.40 37.1 1.46 38.9 1.53 40.4 1.59 41.9 1.65 43.4 1.71 48.3 1.90 51.6 2.03 54.6 2.15 57.7 2.27 61.0 2.40 64.0 2.52 44.2 1.74 6 Adapters 08 OB Max. 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-81703 Series III, MS3424, MS3446, MS3464, MS3467, MS3468, Class E and L Connectors. 3. Adapter mates to MIL-C-5015G, MS3400 Series, Class D, E, K, L, U and W: MS3400, MS3401, MS3404, MS3406, MS3450, MS3451, MS3454, MS3456, MS3470, MS3471, MS3472, MS3474, MS3475, MS3476, MIL-C-83723 Series II, Class A and L. MIL-C-83723, /14, /36, /37, /38, /39, /40, /41, /42, /43, /48, /49, /65, /66, /67, /68, /69, /70, /71, /72, /73, /74, /75, /76, /77, /78, /82, /83, /84, /85, /86, /87, /91, /92, /95, /97, and /98 Connectors, MS3155 controlled interfaces. 4. These dimensions apply if a self-locking coupling nut is used, modification code "S". Table II (Continued) Table II Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 16.3 0.64 16.3 0.64 17.3 0.68 17.8 0.70 18.8 0.74 19.8 0.78 20.3 0.80 20.8 0.82 21.8 0.86 22.9 0.90 23.9 0.94 24.4 0.96 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 0.938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 24.9 0.98 25.9 1.02 28.3 1.11 29.8 1.17 31.3 1.23 33.8 1.33 35.1 1.38 36.3 1.43 37.8 1.49 39.6 1.56 41.1 1.62 6-73 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 76 BS 9522 F0017 (Pattern 105) Spin-Coupling Adapters 29.4 Max. [1.157] Thread Z Y 10.4 Min. [.409] Table of Dimensions Molded Part Selection Guide (Spin-Coupling) Order No. Shell Size Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 03, 08 03, 08 10, 11 12, 14 16, 18 20, 22 24, 28, 32, 36 Uniboot Parts Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 03, 08 10, 11, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Dimensions Y Max. Z Min. 13.54 [0.53] 6.9 [0.27] 15.37 [0.61] 9.9 [0.39] 19.66 [0.77] 13.4 [0.53] 21.29 [0.84] 15.9 [0.63] 24.47 [0.96] 18.9 [0.74] 26.47 [1.04] 21.4 [0.84] 30.92 [1.22] 23.9 [0.94] 34.42 [1.36] 27.4 [1.08] 36.40 [1.44] 29.9 [1.18] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 202D274 Low-Profile D Parts 90 Part No. -- 222D211 222D221 222D232 222D242 222D253 222D263 222D274 Cable OD (Min.) -- 6.4 [0.25] 7.4 [0.29] 8.4 [0.33] 9.7 [0.38] 10.5 [0.41] 12.2 [0.48] 14.3 [0.56] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific n n n 6-74 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 76 BS 9522 F0017 (Pattern 105) (Continued) Tinel-Lock Adapters 36.8 [1.449] Max. Thread Z S Y 13.0 Min. [.512] TXR76XX00-XXXXXX Thread W Max Thread C Max. D Max. E Max Z S 13.0 Min. [.512] 6 13.0 Min [.512] Y Adapters Z S TXR76XX45-XXXXXX Y TXR76XX90-XXXXXX Table of Dimensions Order No. Shell Size Max. Entry Size Type 1* Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 04 07 08 10 12 12 16 18 20 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 18.0 [.74] 18.8 [.76] 19.3 [.79] 20.1 [.82] 20.8 [.84] 21.3 [.87] 22.1 [.89] 22.6 [.92] 23.4 [.97] Dimensions D Max. 21.3 [.87] 22.1 [.90] 22.9 [.92] 23.4 [.95] 24.1 [.97] 24.6 [1.00] 25.4 [1.02] 25.9 [1.05] 26.7 [1.07] E Max. 26.7 [1.05] 28.2 [1.11] 30.2 [1.19] 31.8 [1.25] 33.5 [1.32] 35.1 [1.38] 36.6 [1.44] 38.1 [1.50] 39.4 [1.55] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific n n n 6-75 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Code 76 BS 9522 F0017 (Pattern 105) (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 04 05 06 07 08 10 12 14 16 18 20 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Dimensions S Diameter (Min.-Max.) 9.39--9.56 [0.37--0.38] 10.97--11.13 [0.43--0.44] 12.57--12.73 [0.49--0.50] 14.12--14.31 [0.55--0.56] 15.72--15.91 [0.62--0.63] 18.84--19.11 [0.74--0.75] 22.02--22.28 [0.87--0.88] 25.17--25.46 [0.99--1.00] 28.34--28.63 [1.12--1.13] 31.52--31.81 [1.24--1.25] 34.69--34.98 [1.37--1.38] Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Y 0.38 13.97 [1.22] 15.54 [1.29] 17.14 [1.35] 18.71 [1.41] 20.32 [1.47] 23.49 [1.60] 26.67 [1.72] 29.84 [1.85] 33.02 [1.97] 36.19 [2.10] 39.37 [1.55] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.0 [0.55] 32.8 [0.61] 34.3 [0.67] 35.8 [0.74] 37.3 [0.80] 40.6 [0.92] 43.7 [1.05] 47.0 [1.17] 50.0 [1.30] 53.3 [1.42] 53.8 [2.19] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-76 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Raychem FlexiScreen Backshells FlexiScreen Backshells The FlexiScreen high performance backshells are designed to provide EMC protection for both commercial and military applications. FlexiScreen backshells represent a significant improvement over pig-tail termination methods by providing 360 EMC shielding on the termination area of each individual cable. FlexiScreen backshell terminations can be installed to allow the cable bundle to be installed at various angles, such as 30 & 45, using a single backshell design. FlexiScreen backshells are a cost effective solution while maintaining low weight. Applications Kit Contents Physical or Other Properties Designed to be mounted on MIL-DTL-38999, 83723, 26482, 5015, or commonly used connectors 1 backshell assembly Vibration: Tested per EAI-364-28, test condition VI, Letter J Aerospace, Defense, Ground Vehicles, Control Circuits -- where excellent EMI and shielding performance is required Standards & Specs Product Facts Cost effective solution Capitalizes on proven performance of HexaShield adapter components n Flexible and variable bending configurations n Light weight n Repairable n Out performs commonly used alternatives n n Finish Types: SAE-AMS-PQP-416 cadmium olive drab, SAE-AMS-C-26074 Class 3, grade B Electroless Nickel (others available upon request) TE Specification RB-117 1 multi-position star 1 band strap Electrical DC resistance: <5.0 m braid to backshell per SAE-AS85049 <10.0 m braid to cable braids per RB-117 Shielding effectiveness: Complies with ANSI/NEMA EC 61-2005 6 Mechanical shock: Tested per EAI-364-27, test condition D Adapters FlexiScreen backshells can be installed to allow the cable bundle to be formed at various angles, such as 90 and 45, using a single backshell design. Cable pull-out: Tested per MIL-STD-1344, method 2009-1, test condition A Operating temperature: -65 to +150 Lightning strike: No damage or degradation of components. Tested per RTCA/DO-160F, Section 22 RPIP-696-21 Installation Procedure for FlexiScreen backshells 6-77 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Raychem FlexiScreen Backshells (Continued) Part Numbering System Star Configuration (number of ferrule positions) A = Standard star B = Star one size smaller C = Star one size larger Backshell Tinel-Lock Ring Braid - (Braid supplied 3" (76mm) as standard length) A = Tin-plated copper, 36 awg, single braid B = Tin-plated copper, 36 awg, double braid C = Nickel plated copper, 36 awg, single braid D = Nickel plated copper, 36 awg, double braid Braid Bandstrap Order Number Multi-position Star Finish Type: B = Cadmium olive drab to SAE-AMS-PQ-P-416 C = Electroless nickel to SAE-AMS-C-26074 Class 3, Grade B Material Code: A = Aluminum alloy K = Stainless steel Connector Code Number: FLS40 = MIL-DTL-38999 Series III and IV FLS41 = MIL-DTL-38999 Series I and II FLS 54 = MIL-DTL-5015H (now SAE-AS50151), MIL-DTL-26482 series 2, M83723 series 1 and III, MIL-DTL-81703 (now SAE-AS81703), and all connectors with MS3155 controlled accessory interface. Also available for other connector codes. Please consult TE for further information. Cable Ferrule SolderShield Device FLS40 FLS41 FLS54 6-78 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com HexaShield High-Performance EMC/EMI Adapters Introduction Product Facts Superior EMC/EMI Shielding Performance n Simple installation n Easy reentry n Simplified maintenance and repair n Excellent mechanical and environmental resistance n Efficient strain relief n Flexibility n Versatility n Applications Available in: Americas Europe Asia Pacific n n n Designed to provide EMC protection solutions for both commercial and military applications, HexaShield adapters represent a significant improvement over pigtail termination methods. By providing 360-degree EMC shielding on the termination area of each individual cable, HexaShield adapters provide outstanding shielding effectiveness. HexaShield adapters are simple to install, easy to Designed to corresponding connector specifications n Weight reduction, by possibly eliminating the need for overall shielding. Principal points and features n Compact size - not exceeding outer diameter of connector. n Available in straight, 45 and 90 angles, as well as swept and long bodies. n Easy reentry: To insert or remove ferrules from the HexaShield adapter, simply loosen the back nut. n Superior protection: No degradation of shielding performance. n Up to four shielded cables accommodated by each ferrule. n Mechanical and environmental protection equal to backshells complying with MIL-C-85049 Category 3B. n Strain relief on each individual cable. Two Platings Available Electroless nickel (MIL-DTL-26074) Olive drab cadmium (QQ-P-416 Type II Class 3) 6 Adapters TE, a longtime leader in harnessing technology, has written a new chapter in EMC shielding with the introduction of the Raychem brand HexaShield EMC adapter. maintain, and dependably resistant to mechanical and environmental stresses. Simple assembly and installation 1. Solder cable or wire shield to a ferrule with a heat-shrinkable SolderShield terminator. 2. Clip ferrule into one of the grounding star cavities. 3. Secure the back nut of the HexaShield adapter so that the conic ring assembly automatically compresses the ferrules. TE Product Specifications RB-110 and RB-114 -- *Contact TE for additional platings. Installation Procedures Installation procedure for HET-A-02X and HET-A-04X (RPIP-696-00) General procedure for cylindrical connectors, right-angle body (RPIP-696-07) Installation procedure for HET-03X (RPIP-696-03) General procedure for ARINC 600 Size II General procedure for cylindrical connectors (RPIP-696-01) connectors, straight body (RPIP-696-04) General procedure for ARINC 600 Size III -- connectors (RPIP-696-02) RPIP-696-13 HexaShield Filling Factors -- -- 6-79 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com HexaShield High-Performance EMC/EMI Adapters Kit Descriptions Hexashield Adapters for Circular Connectors: Straight, 45and 90 Assemblies Item 1 2 3 4 5 6 7 8 Description Straight adapter assembly Conic ring assembly Star Plain (Standard) Drilled (Option) Split (Option) _ Straight adapter assembly - "L" version - nominally 0.5" [12.7] longer body 45 adapter assembly - welded 45 adapter assembly - swept 90 adapter assembly - welded 90 adapter assembly - swept Standard products shown. Variants available on request. 1 1 2 2 3 3 c 4 Split star assemblies are shown on relevant customer drawings where applicable. Item -1 -2 -3 -C HexaShield Version Back Nut Tinel adapter assembly Tinel-Lock ring for single braid Bandstrap adapter assembly Conduit adapter 5 6 7 8 HexaShield Adapters for ARINC 404/600 Connectors: Sizes 1, 2, 3 and 4 Assemblies Item 1 2 3 4 5 6 7 Description Left side support Right side support Retention bars Body assemblies Body Holding nut Conic ring assembly Star _ Back nut Cavity plug assemblies Plug Holding nut Pan head screws - 4-40 UNC Spring washers ARINC 600 Size 2 shown Stars are available as plain, drilled or split. See relevant customer drawings for further information 6-80 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com HexaShield High-Performance EMC/EMI Adapters Ordering Information Part Numbering for Standard Products HexaShield Adapter for Circular Connectors HEXYY L -AY -00 S -YY -AY -Y -DS Drilled Star: See applicable customer drawing for star options Type of Back Nut: 1 = Standard back nut 2 = Clamping nut for tinel ring (for overbraid protection) 3 = Clamping nut with bandstrap C = Clamping nut for conduit applicator Max. number of ferrules that can be accommodated See applicable customer drawing for options 6 Adapters Hexashield Size Code: See applicable customer drawing for order number (shell S = Swept version Configuration: 00 = Straight body 45 = 45 degree angle body 90 = 90 degree angle body Type of Plating: B = Cadmium plated C = Electroless nickel L = Long body See applicable customer drawing for availability Connector Code Number: 21 = MIL-C-26482 Series 1 40 = MIL-DTL-38999 Series 3 and 4 41 = MIL-DTL-38999 Series 1 and 2 54 = MIL-DTL-83723 Series 1 and 3 MIL-C-25482 Series 2 6-81 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com HexaShield High-Performance EMC/EMI Adapters Ordering Information (Continued) HexaShield Adapter for Collins Connectors HEXDB-AC-00-A9-1 00 = Straight body 90 = Right-angle body HexaShield Adapter for ARINC 600 Connectors HEXA6-AY-00-YY-AY-Y Clamping nut version: 1 = Clamping nut alone 2 = Clamping nut for tinel ring Number of ferrules: 18 for ARINC 600 size II (A and B cavities) 25 for ARINC 600 size II (A, B and C cavities) 18 for ARINC 600 size III (A and B cavities) See applicable customer drawing for options ARINC Connector Size: 02 = ARINC 600 size II 03 = ARINC 600 size III Configuration: 00 = Straight body 90 = Right-angle body Plating: B = Cadmium plated C = Electroless nickel Drilled Stars are standard on ARINC 600 adapters. Part Numbering of Ferrule Kits* HET-A-02X for small-size cable with SolderShield terminator HET-A-03X for connection of unshielded cables ferrules with heat-shrinkable tubing (no shield) HET-A-04X for large-size cables with SolderShield terminator Type of Plating: B = Cadmium plated C = Electroless nickel HEX07-AX ferrule - solid blank for use when a HET-A is not needed Type of Plating: B = Cadmium plated C = Electroless nickel *Not all part numbers are standard; your local TE representative will assist you in selecting the appropriate standard product 6-82 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com HexaShield High-Performance EMC/EMI Adapters EMC Performance Product Facts Transfer Impedance Outperforms traditional pigtail termination, especially in HIRF performance n Withstands 10-kA peak current lightning transients of SAE AE4L-87-3 n 10 75 95 Zt (m/m) 1.0 105 115 .1 125 .01 .01 .1 1.0 10 Frequency (MHz) 100 Shielding effectiveness (dB) 85 135 1000 HexaShield size: 23 Cable: TE 5024H8424 (one cable installed) Test method: CEI 96-1 Protection Level 6 Adapters Generalized system performance (Actual system performance in any one test method may differ.) 100 HexaShield terminated, shielded, twisted pairs without overbraid 80 dB 60 40 Pigtailed, shielded twisted pairs 20 0 Frequency spectrum of threats Pigtailed, shielded twisted pairs with overbraid 0 10 100 MHz 1000 10,000 Lightning EMP Cross talk HIRF Frequency spectrum of test methods Lightning Surface transfer impedance Bulk cable injection Radiated susceptibility Stirred mode 6-83 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com HexaShield High-Performance EMC/EMI Adapters EMC Performance (Continued) Typical HexaShield Applications Civilian and military aircraft Avionics Fighter aircraft Missiles and launch support systems Armored and military support vehicles Navy ships (total shipboard hardening) Military communications Engines (FADEC harness hardening) HexaShield Product Range Accommodates the following connector types*: MIL-C-26482 Series 1 MIL-DTL-38999 Series 1, 2, 3, and 4 MIL-C-26482 Series 2 MIL-DTL-83723 Series 1 and 3 DBAD ARINC 600 ARINC 404 *Please contact TE for other connector types and special requests. HexaShield F Flexible EMI Termination System Individual cable braid terminations offering multiple connector pin repairs with zero pig-tail length for superior EMC performance, without the need for gross over-braid. Applications Product Facts HexaShield F termination system is especially useful for high-speed quadrax cable (IEEE 1394) applications. n HexaShield F provides the following advantages: n n n n n n n Installation ease reduces shield termination labor cost Ease of maintenance and repair allows performance of normal connector contact repairs, addition or change of a cable multiple times Small size and lightweight Sound mechanical performances of termination Provides strain relief on individual cables Better shielding performance of termination Available in various star sizes and platings (TE FLX40 series drawings. Contact TE for detailed information) Maintains electrical integrity while connecting controlled electrical cables to mil-spec connectors n Flexible and versatile design fits most mil-spec connectors, shielded signal wires, and ARINC connectors n Zero pigtail length braid termination n Modular cable termination using ferrules, SolderSleeve devices, stars, and braid allows for repeated cable segment repairability n Stars for ferrules with band strap (Tinel-Lock ring can be available) allows for easy re-entry for repair and replacement while providing a secure attachment n Various ferrule count and star positions with optional plugs available to accommodate various cables and plugs 6-84 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Raychem Spin Lock Variable Angle Backshell The Raychem spin lock variable angle backshell enables straight, 45 and 90 cable terminations with the same part. The connector backshell swivelling body rotates around the axis of the cable bundle and locks in position, minimizing stress on the wire bundle and providing more robust strain relief than other termination systems. Product Facts Variable angle backshell enables straight, 45 and 90 cable terminations with the same part n High performance, low resistance shield termination provided by the proven Tinel-Lock ring system or bandstrap n Sealed termination achieved via a standard heatshrinkable molded shape and adhesive system n Available in a variety of material and plating options n Saddle clamp strain relief or heat-shrinkable molded shape provides strain relief and sealing n Application Tooling Applications Standards & Specs RH-3960-1 TINEL-KIT-120V or AD-5000-TINEL-ASSY (240v) Military and Commercial Aerospace Application Specification: Military Ground Systems MIP-103-1 (Installation Procedure, Saddle Clamp Strain Relief) Military Marine Commercial Ships and OffShore Marine MIP-103-2 (Installation Procedure, Molded Part Strain Relief) Materials Product Specification: MPS-103 Aluminum with Electroless Nickel or Cadmium over Electroless Nickel or Zinc Nickel plating 6 Adapters Torque Wrench Heat Gun (if using heatshrinkable molded part version) Additional Documents: SLC40, SLC41, SLC54, SLM40, SLM41, SLM54, CH00-0250-019 Electrical/Mechanical Title Examination of product DC Resistance Salt Spray Requirement MPS-103 3.3.1 MPS-103 3.3.2 MPS-103 3.3.3 Vibration (Category 3B) Shock (Category 3B) Cable Pullout Braid Retention Coupling Thread Strength MPS-103 3.3.4 MPS-103 3.3.5 MPS-103 3.3.6 MPS-103 3.3.7 MPS-103 3.3.8 DC Resistance External Bending Moment MPS-103 3.3.2 MPS-103 3.3.9 Post Test Examination MPS-103 3.3.10 Passing Criteria Meet drawing dimension DC Resistance < 2.5m Exposure of basis metal: Non-critical area <0.1" Critical area <.025" Must pass visual and DC Resistance criteria Must pass visual and DC Resistance criteria Cable Slippage <0.125" DC Resistance < 2.5 m No visible damage to threads, coupling nut or anti-rotational teeth DC Resistance < 2.5m No visible damage to adapter body, threads, coupling nut or anti-rotational teeth Meet drawing dimensions *MPS-103 Requirements meet or exceed SAE-AMS-85049 6-85 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Adapter Products Raychem Spin Lock Variable Angle Backshell (Continued) Clamp Only Body Only Order Number (See customer drawing) Plating (See table below) Material (See table below) Entry Size (See table below) Order Number (see customer drawing) Plating (See table below) Material (See table below) Connector Code Number (See customer drawing - leave blank for clamp only) Saddle Clamp Version Strain Relief Method (see table below) Ring Designator (See table below) Additional Images: Entry Size (See table below) Straight Order Number (See customer drawing) Plating (See table below) Material (See table below) Connector Code Number (see customer drawing - leave blank for clamp only) Strain Relief Method (See table below) Molded Boot Version Color (Black) Adhesive (See 245WOXX) 90 Molded Part Material (See 245WOXX) Ring Designator (See table below) Entry Size (See table below) Order Number (see customer drawing) Plating (See table below) Material (See table below) Connector Code Number (See customer drawing - leave blank for clamp only) Strain Relief Method (see table below) Notes: Strain Relief Method: Material: 45 Plating: Ring Designator: M = Molded Part C = Clamp Strain Relief X = Body Only A = Aluminum Alloy S = Stainless Steel (contact TE) B = Cadmium olive drab to SAE-AMS-PQ-P-146 C = Electroless Nickle to SAE-AMS-26074 Class 3 or 4, Grade A Z = Zinc Nickel, Black to ASTM BB41 Grade 1, Type D J = Passivated per SAE-AMS-QQ-P-35 or MIL-S-5002 (contact TE) A = AI B = BI C = C1 D = Band Strap (contact TE) Leave Blank for no band or Tinel-Lock Ring 6-86 Catalog 1654025 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 201M116-19G 203M016-19C10 201M116-19B-M 201M116-19A 201M116-19B-D20M 201M116-19C-M 201M11619B 203M016-19B10 201M116-19C 203M016-19A12-CS8061 203M016-19A08-CS8061 203M016-19A10 203M016-19A07-CS8061 203M016-19A09-CS8061 TXR54SC90-2410BI TXR54AC90-1405AI TXR54AB00-2216AIJ TXR54AB90-3212AI TXR54SJ00-1206AI TXR54AB90-0805AI TXR54SJ90-1004BI TXR54SJ90-1608AI TXR54SJ900804BI TXR54AB90-1005BI TXR54AB00-1205AI2J TXR54SJ00-1004BI TXR54AB00-1805AI2J TXR54AB001006AIJ TXR54AB00-2210AI2J TXR54AB00-2010AI2J BND54AB00-1006A 203M016-19B10-10 203M016-19B05 203M016-19A12 203M016-19B06 203M016-19A09