SINUMERIK 840C SIMODRIVE 611-D Diagnostics Guide User Documentation 09.2001 Edition Alarms 1 Diagnostics on the PLC 2 Error Display on CPU 3 Errors with Function Macros 4 Parameterization Errors Spindle/Axis 5 SINUMERIK 840C SIMODRIVE 611-D Diagnostics Guide Valid for Control SINUMERIK 840C/CE (Standard/Export version) Software Version Drive SIMODRIVE 611-D Software Version 1.x 2.x 3.x 1.x 4.x 2.x 5.x 3.x 6.x 4.x 6.4 5.x 09.2001 Edition SINUMERIK documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the "Remarks" column. Status code in the "Remarks" column: A . . . . New documentation. B . . . . Unrevised reprint with new Order No. C . . . . Revised edition with new status. If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page. Edition 09.95 04.96 08.96 07.97 01.99 09.01 Order No. 6FC5198-5AB40-0BP0 6FC5198-5AB40-0BP1 6FC5198-5AB40-0BP2 6FC5198-6AB40-0BP0 6FC5198-6AB40-0BP1 6FC5198-6AB40-0BP2 Remarks A C C C C C This manual is included in the documentation on CD-ROM (DOCONCD) Edition Order No. Remarks 11.01 6FC5 198-6CA00-0BG2 C Trademarks SIMATICR, SIMATIC HMIR, SIMATIC NETR, SIROTECR, SINUMERIKR and SIMODRIVER are trademarks of Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly. For further informationvisit our Internet address: http://www.ad.siemens.de/sinumerik This publication was produced with Interleaf V 7 Other functions not decribed in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. The reproduction, transmission or use of this document or its contents is not permitted wihout express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement. Subject to change without prior notice. Siemens AG 1996-2001. All rights reserved. Order No. 6FC 5198-6AB40-0BP2 Printed in the Federal Republic of Germany Siemens-Aktiengesellschaft 11/92 Preliminary notes This Guide serves as a reference work. It allows the machine tool user: S to assess irregularities during operation at the machine correctly S to obtain information about the response of the system to the irregularity S to make use of the options for continuing operation after the irregularity Scope This description lists the diagnostics options of the PLC and the alarms of the MMC, NCK, servo and drive (SIMODRIVE 611-D) areas. Sequence In the Diagnostics Guide the alarms are sorted in ascending order of alarm numbers. The numbers are not necessarily contiguous. Safety ! ! ! Danger Please assess the condition of your plant carefully against the description of the alarm that has occurred. Eliminate the cause of the alarm and acknowledge it as described. If alarms are ignored, danger to the machine, workpiece, stored settings, and in certain cases, to your health, could result. Warning This warning notice means that loss of life, severe personal injury or substantial material damage can result if the appropriate precautions are not taken. Caution This warning notice (with warning triangle) means that a minor personal injury can result if the appropriate precautions are not taken. Caution This warning notice (without warning triangle) means that a material damage can result if the appropriate precautions are not taken. Notice This warning notice means that an undesired event or an undesired state can result if the appropriate notices are not observed. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 12/93 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) Contents 1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 Alarm groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Alarm numbers/cancellation of alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.3 Display of the alarms in the alarm line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.4 Display of the alarms as dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1.5 1.5.1 Priority of alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-8 1.6 1.6.1 1.6.2 Dialog text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes for the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Listing of dialog texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-223 1-223 1-223 2 Diagnostics on the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) . . . . . . . . . . . . . . 2-7 3 Error Display on CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 4 Errors with Function Macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 5 Parameterization Errors Spindle/Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 04/96 1 Alarms 9.1.1 1 Alarms 1.1 Alarm groups NC alarms Alarmgruppen The alarms are divided into alarm groups. S General alarms S Computer link alarms S Axis-specific alarms S Spindle-specific alarms S Channel-specific alarms At POWER ON RESET (switching on control), all NC alarms are cancelled. The CANCEL alarms can be deleted in the associated operating area only. PLC alarms The PLC alarms are assigned error numbers 6000 to 9999. The alarm text, alarm action and deletion conditions are configured by the machine manufacturer. MMC alarms MMC alarms do not interrupt an active NC program. The alarms are acknowledged automatically provided the correct sequence of operations is adhered to or via softkeys. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-1 04/96 1 Alarms 1.2 Alarm numbers/cancellation of alarms 1.2 Alarm numbers/cancellation of alarms Kind of alarm Alarm number 1 General alarms 2 to 15 General alarms 16 to 36 Computer link alarms 43 to 110 General alarms 1000 to 1211 1240 to 1251 Axis-specific alarms 1280 to 1371 Axis-specific alarms 1440 to 1971 Axis-specific alarms 2000 to 2193 General alarms 2250 to 2263 Spindle-specific alarms 2270 to 2273 Spindle-specific alarms 2280 to 2283 Spindle-specific alarms 3000 to 3220 General alarms 4000 to 4299 Cycle alarms 5000 to 5299 6000 to 9999 PLC error messages or PLC operational messages 10000 to 12031 Axis-specific alarms 20000 to 20309 Spindle-specific alarms 100000 to 169999 MMC alarms 200000 to 209999 PLC dialogs 210000 to 219999 Free area 300000 to 399999 611D alarms 1-2 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.2 Alarm numbers/cancellation of alarms Key Effect of cancelling alarms An active NC program is not aborted but only stopped. After eliminating the error, it is possible to continue execution of the NC program from the point at which it was stopped. Acknowledgement Execution of an active NC program is aborted. After eliminating the error, the NC program must be restarted. Reset POWER ON Execution of the active NC program is aborted. After eliminating the error, the NC program must be restarted and the reference points must be reapproached. Caution! On switching off the control, the contents of the NCK part program memory are lost. POWER ON means switching off the control and switching it on again. Please note the information provided by the machine tool manufacturer. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-3 04/96 1 Alarms 1.3 Display of the alarms in the alarm line 1.3 Display of the alarms in the alarm line Messages from the monitoring system are displayed in the alarm line. Existing comments are overwritten by alarm texts. The alarm line is the second display line from the top. Delete error condition Alarm line Machine Parameter Programm. Services Diagnosis POWER ON AUTOMATIC M. grp.: 1 Channel: 1 Program stop Actual values X Y Z Distances to go 10.789 5.231 210.643 100.000 Program pointer %1234 L1234 N1234 P12 N1234 10.000 200.000 There are three types of display representation for alarm messages: Types A, B and C. Example of display Alarm display in sequence order representation Type A: Machine Parameter Programm. Services Diagnosis 10243 ORD 5 X Illegal pulse multiplication max. 5 characters for ordinal number The ordinal number shows the order in which the alarms have occurred. max. 40 characters for explanatory text (for single-line alarm) max. 100 characters (for two-line alarm) max. 6 characters for alarm number 1-4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.3 Display of the alarms in the alarm line Example of display Alarm display in block number order representation Type B: Machine Parameter Programm. Services Diagnosis 3000 1 N0045 General programming error max. 5 characters for block number E.g.: the error has occurred in block N0045. max. 38 characters for explanatory text (for single-line alarm) 1 character for channel number max. 5 characters for alarm number Example of display representation Type C: Machine 6000 Parameter Programm. Diagnosis Hydraulic oil min. max. 4 characters for alarm number Services Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) max. 47 characters for explanatory text (for single-line alarm) 1-5 04/96 1 Alarms 1.4 Display of the alarms as dialog box 1.4 Display of the alarms as dialog box The machine tool manufacturer can configure whether the alarm messages are displayed in the alarm line or in a dialog box. MMC messages are displayed as a dialog box. There are 3 types of dialog box: Dialog box with empty softkey bar The dialog must be acknowledged from a configured application. Fig. 1.1 1-6 Example 1 dialog box Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.4 Display of the alarms as dialog box Dialog box with OK softkey The dialog box can be acknowledged with the OK key. Fig. 1.2 Dialog box with OK softkey and HIDE softkey The dialog box can either be acknowledged with the OK key or it can be with the HIDE softkey without being acknowledged. Fig. 1.3 Example 2 dialog box Example 3 dialog box Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-7 04/96 1 Alarms 1.5.1 Alarm description 1.5 Priority of alarms Only one alarm can be displayed in the alarm line and the following priorities apply: Priority range 0 - 100 Alarm type Power on 101 - 200 Reset 201 - 300 Cancel 301 - 500 Message 301 - 500 PLC alarm 1000 Diagnosis Within the alarm groups, the priority is in accordance with the alarm number or priority range, i.e. the lowest alarm number/priority range has the highest priority. The alarm priorities can be configured by the machine tool manufacturer. An arrow on the right in the alarm line indicates that further alarms exist. These alarms are displayed if you select the alarm overview display in the DIAGNOSIS area. 1.5.1 Alarm description The alarms are described in a uniform style. The column alarm heading boxes show the alarm number, alarm text and the means of cancellation. Alarm number Alarm text Scan: Specifies in which state the alarm occurs. Effect: Specifies the sphere of influence of processing. Explanation: States the reasons for the alarm. Remedy: Instructions for eliminating the alarm state. 1-8 Means of cancel. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 1 Scan Battery: Data loss at power off! Acknowledgement key Effect Data is not battery-backed after power off. During operation: Do not interrupt the production process. Data will be lost if the control is switched off. Run-up: Data has been lost. Obligatory re-installation is activated. POWER ON Cyclic Explanation Backup battery is empty. Replace the battery when the control is switched on Remedy If data has been lost the whole NCK/PLC unit must be re-installed. 2 Scan Overtemperature Acknowledgement key Effect The second temperature monitoring threshold has been triggered because the ambient temperature is too high. NC program is not interrupted. POWER ON Cyclic Explanation Safe functioning of the hardware can no longer be guaranteed, serious damage to hardware may result. Processing is not interrupted directly. A contact is opened on the CSB which the NC user must use to take the appropriate measures. Remedy A low temperature level will eliminate the error. Switch off control (hardware damage possible). 3 Scan Fan failure Acknowledgement key POWER ON Cyclic Effect Fan monitoring is triggered because of incorrect fan functioning. Explanation Safe functioning of the hardware can no longer be guaranteed, serious damage to hardware may result. Processing is not interrupted directly. A contact is opened on the CSB which the NC user must use to take the appropriate measures. Remedy Eliminate the fan fault, e.g. by replacing the fan. Switch off control (hardware damage possible). 4 Scan System of units not allowed S POWER ON S After modification of NC machine data S Interlocking of NC READY S Interlocking of NC START S Interlocking of Mode Group Ready S Machining stops Effect POWER ON Exlanation An illegal combination of machine data MD 18000 display resolution and MD 5002 input resolution has been selected. Both data must use the same system of units For rotary axes with a position control resolution smaller than = 0.5 10-4 degrees, the function bit "High-resolution rotary axis" must be set. Remedy Check and correct machine data combinations. Then cancel the alarm with POWER ON. 5 Scan Effect Power failure protection / data loss Acknowledgement key POWER ON The power failure protection integrated in the software could not be executed correctly because of a hardware fault. Explanation Data loss in the NCK unit. Obligatory re-installation is activated. Remedy The whole NCK unit must be re-installed. Eliminate hardware fault. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-9 04/96 1 Alarms 1.5.1 Alarm description 6 Scan Effect Start-up due to system error Acknowledgement key POWER ON Start-up of the control shows that a fatal error was present before reset/power off (e.g. obligatory re-installation is activated. Alarm 5 can be set in conjunction with alarm 6. EPROM error, DRAM error, processor exceptions). Explanation Re-installation is necessary as data loss or corruption is to be expected (no data consistency). The NCK unit must be completely re-installed. Remedy Cause of error can be eliminated as follows: a) Replace hardware b) Report the software error leading to the processor exception to the manufacturer of the control. 7 Scan 15 V undervoltage Acknowledgement key POWER ON Cyclic Effect Activates 15V voltage monitoring Explanation Safe operation of the NC is no longer possible so NC Ready is cancelled. Eliminate hardware fault Remedy 8 Scan Effect Wrong axis/spindle assignment S After modification of machine data S On POWER ON S Interlocking of NC START S Removal of Mode Group Ready S NC Ready relay drops out S Machining stops POWER ON Explanation The NC machine data for axis assignment MD200* or spindle assignment MD400* have been input incorrectly or transposed. If error in MD 461* C axis definition: S C axis must not be fictitious (MD 564*, bit 6) S C axis must be defined (MD 564*, bit 7) S Mode group numbers of C axis and spindle must be same (MD 360*, MD 453*) Remedy Check and correct machine data for axis and spindle assignment. Cancel alarm with POWER ON. 9 Not enough memory for UMS POWER ON Scan S At POWER ON in normal mode, not in start-up mode Effect None Explanation The RAM area reserved on the NC is too small for the UMS address lists for the modified system area. Remedy Describe fewer elements (displays/texts) in modified system area (merge). Note Applies up to SW 2 only 9 Overflow in altered system area Scan When powering up the control The UMS does not function Effect Explanation In the UMS, an altered system area has been configured that exceeds the memory area. Remedy Configure UMS properly Note Applies as from SW 4 1-10 POWER ON Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 10 UMS error S At POWER ON Scan S Interlocking of NC START Effect Explanation The UMS loaded in NCK has a faulty internal structure. Remedy Reinstall UMS on hard disk. Applies up to SW 2 only Note POWER ON 10 Startup after software upgrade S At POWER ON Scan S The NCK-internal static memory has been deleted. Effect Explanation There are two causes for the alarm: POWER ON - - A new NCK software version has been loaded (only when booting for the first time after software upgrade) The NCK-internal static RAM has failed (e.g. because of an empty back-up battery); alarm 5 is then displayed additionally. Remedy Note The complete NCK unit must be started up again. 11 Scan Undervoltage on secondary side Effect Short circuit on secondary side or overloading of 5V voltage Caution: The error may have been signalled during initial start-up without the error being present (hardware wiring). Applies as from SW 6 Cancel POWER ON Cyclic Explanation When the error occurs the shutdown routine is activated to achieve a safe state. Restart: Data loss has occurred, obligatory re-installation is activated Remedy Eliminate the hardware error Re-install 20 Scan Effect Cam activation wrong POWER ON POWER ON S S Interlocking of NC start Interlocking of Mode Group Ready Explanation Software cams can only be used for linear axes. Remedy Correct the PLC user program 26 Scan Effect Part program block >120 char. V.24 S On reading data into the NC via the computer link S Computer link transmission interrupted S Last block declared invalid POWER ON Explanation The part program block that has been read in contains more than 120 characters. Only the characters actually stored are counted (no spaces, no CR, etc.) Remedy Note Divide the block into two or more blocks. The number of the faulty block is displayed. Applies up to SW 2 only Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-11 04/96 1 Alarms 1.5.1 Alarm description 27 Data input disabled V.24 POWER ON S On reading data into the NC via the computer link Scan No data has been read in Effect Explanation S The "Cycle lock" interface signal (DB 48 D0.11) is present S An attempt has been made to read in NC machine data in normal mode S An attempt has been made to transfer UMS data to the NC although the UMS was not enabled or not plugged in. Remedy S S Note Applies up to SW 2 only 29 Scan Effect Block >254 characters V.24 S On reading tool data into the NC via the computer link S Computer link transmission interrupted S Last block declared invalid Reset DB 48 DW 0 bit 11 via PLC STATUS Enter new NC machine data POWER ON Explanation The block read in has more than 254 characters (counting all characters read in, including blanks, CR, LF, etc.) Divide the block into two or more blocks. The number of the faulty block is displayed. Remedy Note Applies up to SW 2 only 30 Scan Effect Part program memory overflow V.24 S While reading programs in via the computer link of the NC S Computer link transmission interrupted S Last block declared invalid POWER ON Explanation The maximum memory space for part programs is already assigned S Delete old programs to release memory for the reading in of new programs. The number of the faulty block is Remedy displayed. Note Applies up to SW 2 only 31 No more part program input V.24 S On reading in via computer link Scan No data has been read in Effect Explanation The part program memory available has been used up. Remedy S Read and delete old part programs no longer required in order to provide more memory. Note Applies up to SW 2 only POWER ON 32 Scan Effect POWER ON Data format error V.24 S On reading data into the NC via the computer link S Computer link transmission interrupted S Last block declared invalid Explanation S The number of decades used after an address is not permissible S The decimal point occurs in the wrong place S Part programs or subroutines are not defined or concluded correctly (check header) Remedy Check the program to be read in. The number of the faulty block is displayed. Note Applies up to SW 2 only 1-12 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 33 Programs different V.24 POWER ON S On reading part programs into the NC memory via the computer link of the NC Scan No data is read in/stored Effect Explanation If a new program is to be read in with the same program number as one already stored in the NC, the program to be read in is compared. If they are different, an NC alarm occurs. The point of disagreement is shown in the data input display. The new program is not stored. Remedy Note Delete the old program or rename it in the NC so that the new program can be read in. Applies up to SW 2 only 43 Scan Effect PLC-CPU not ready for operation S Cyclic or on Restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Processing is terminated Explanation S Hardware or software error in PLC or general data interface link S PLC machine data error or not in agreement with user program S Error in the PLC user program S Selection of error fine coding S Remove cause of error Remedy S Check detailed error coding in PLC service menu S Read out ISTACK S Ascertain cause of error using the error list in the installation lists POWER ON 45 Scan Effect POWER ON Cam signal output wrong POWER ON S S Interlocking of NC START Interlocking of Mode Group Ready Explanation Incorrect values in NC MD 310, 311 Interface output via MIXED I/O selected without the corresponding hardware Remedy Slot in the MIXED I/O before switching on the control. 46 Scan Invalid TO parameter number POWER ON S After altering machine data and then formatting user memory or when powering up if MD 13 (as from SW 4 Effect Function not usable S Interlocking of NC START MD 60006) is not correct. Explanation On installation, a value greater than 32 or less than 10 has been specified for machine data 13, "Number of TO parameters". "Extended tool parameter for type 50..59" deselected: 10 - 32 "Extended tool parameter for type 50..59" selected: 10 - 32 Remedy S S Correct machine data Format user memory or, in General Reset mode, format the area for the TO data Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-13 04/96 07/97 1 Alarms 1.5.1 Alarm description 47 Scan Effect Explanation Wrong TO assignment lists POWER ON S At POWER ON after modifying machine data S Interlocking of NC START S Value of machine data 210, "Number of TO areas", is greater than 4 S TO start numbers in NC MD211 to 214 have not been entered in ascending order S Input value in channel-specific NC MD 1040 to 1043 is greater than the number of TO areas under MD 210 or Remedy S S is specified as 0 in the TO area S 48 Effect Correct machine data Where appropriate format user memory if machine data were input correctly or format the TO data in General Reset mode POWER ON Data link to PLC not ready S Interlocking of NC START S Interlocking of NC Ready relay S Interlocking of Mode Group Ready S Machining stops POWER ON Explanation During the start-up synchronization or data exchange between interface-CPU (IFC) and PLC CPU an error was established, leading to the alarm. Data exchange between NC and PLC is still possible but the link to the programmer via the interface is not possible. Remedy Note Error fine coding can give information on further error sources; in addition, check whether alarm 43 is present. Applies up to SW 2 only 49 NC in general reset POWER ON Scan None Effect Explanation The software has recognized that the control is in general reset mode. Leave general reset mode Remedy POWER ON 50 50 Scan Effect POWER ON POWER ON Flex. memory incorrectly configured Insufficient memory for block buffer On pressing NC Start Interlocking of machining Interlocking of "NC Start" Explanation 1. The channel-specific machine data 6100* that defines the number of block buffers in a channel is not in the permissible range. 2. No memory has been made available (MD 60014) for loading of drive software (MD 60003 or 60004). Remedy Note Check and correct the values of the machine data. Alarm Insufficient memory for block buffer (with SW 4 and higher) Alarm Flex. memory incorrectly configured (with SW 5.4 and higher) 57 Drive link failure Scan Cyclic Effect Interlocking of NC Ready, NC Start, Mode Group Ready, NC Stop Explanation Internal software error or ring programming for GI or gantry axes. Remedy S Eliminate ring programming for GI or gantry axes S Notify service 1-14 POWER ON Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 60 Internal software error Cyclic Scan Computer stops, machining stops, interlocking of NC Start Effect Explanation The software has recognized an internal error but cannot rectify it. Notify service. Remedy POWER ON 67 1st computer link not ready for operation POWER ON Scan Cyclic or after POWER ON Message frame transfer between host computer and NC is not possible Effect Explanation Host computer and NC are not synchronized owing to an incorrect input or a fault in the interface module. This means that message frame transfer is not possible. Remedy S S S Check programming of interface module Check machine data settings for computer link Check whether host computer is ready or connected 68 2nd computer link not ready for operation POWER ON Cyclic or after POWER ON Scan Message frame transfer between host computer and NC is not possible Effect Explanation Host computer and NC are not synchronized owing to an incorrect input or a fault in the interface module. This means that message frame transfer is not possible. Remedy S S S 70 Scan Effect Define at least one channel S At POWER ON S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Machining not possible Check programming of interface module Check machine data settings for computer link Check whether host computer is ready or connected POWER ON Explanation At start-up, an incorrect assignment of machine data was made. The NC will not work without channel assignment. Remedy Check and correct machine data for channel assignment S POWER ON 71 Scan Effect Too many real axes S At POWER ON S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Machining stops S Surplus axes are not shown on the service display POWER ON Explanation More real axes than are permitted were defined in axis-specific machine data bits 564* at the time of start-up The machine data MD 60013 (memory for real axes) is not within the permissible range or has been set too small. Remedy Correct axis-specific machine data bits 564*. Correct MD 60013. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-15 04/96 1 Alarms 1.5.1 Alarm description 72 Scan Effect Too many fictitious axes S At POWER ON or warm restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Machining stops POWER ON Explanation More fictitious axes than are permitted were defined in axis-specific machine data bits 564* during installation. Correct axis-specific machine data bits 564*. Remedy 73 Scan Effect Axis preset in wrong mode group S At POWER ON or warm restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Machining not possible POWER ON Explanation At start-up, an incorrect assignment of NC machine data was made or the assignment of axis selector switch with 2 machine control panels is incorrect or a wrong axis is set in the program. Remedy Check and correct NC machine data "Axis valid in mode group". S Correct program S POWER ON 74 Scan Effect Too many drives S At POWER ON or warm restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Machining stops S Surplus axes do not appear in the service display POWER ON Explanation The total number of spindles and real axes defined during installation is greater than permitted. Correct axis-specific machine data bits 564* and spindle-specific machine data bits 521*. Remedy 75 Scan Effect Max. number of meas. circuits exceeded S At POWER ON or warm restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Machining stops S Surplus axes do not appear in the service display POWER ON Explanation Output of alarm if too many axes and spindles are defined. Remedy Reduce the number of axes (MD 564*) and spindles (MD 512*). Note Axes/spindles that are not assigned to a measuring circuit are included in the number of measuring circuits. 77 Scan Effect Mode group no. of axis invalid S At POWER ON S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Interlocking of machining POWER ON Explanation Check and correct machine data for axis assignment and spindle assignment. Remedy S Check and correct machine data for "Axis valid in mode group" S Perform POWER ON 1-16 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 78 Scan Effect Mode group no. of spindle invalid S At POWER ON S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Interlocking of machining POWER ON Explanation Check and correct machine data for axis assignment and spindle assignment. S Check and correct machine data for "Mode group of spindle" Remedy S Perform POWER ON 79 Scan Effect Mode group no. of channel invalid S At POWER ON S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Interlocking of machining POWER ON Explanation An incorrect assignment (e.g. channel gap) has been made in the channel-specific machine data for "Channel valid in mode group". Remedy S S 80 Scan Effect Error in C axis definition POWER ON S At POWER ON and warm restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready relay S Machining stops S If C axes and spindles are incorrectly assigned, the spindle does not appear in the service display. Check machine data Perform POWER ON Explanation The C axes assigned to the spindles were either defined as non-existent or fictitious during installation, or the spindle and assigned C axis mode groups are not identical. Remedy Check and correct axis-specific machine data bits 564*, axis-specific machine data 360* and spindle-specific machine data 453* and 461*. 84 Scan Coupled motion grouping defined wrong S At POWER ON S At warm restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of machining Effect POWER ON Explanation An illegal coupled axis grouping has been set for the assignment of coupled axes in machine data, e.g.: S The axes do not belong to the same mode group S The axes have different position control resolutions S The axes are of different types (linear axis/rotary axis) S The axes are declared as being not present S The axes are fictitious S The leading axis is defined as a coupled axis Remedy Correct machine data using the "Coupled motion" function and perform a warm restart (see Start-up Guide). Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-17 04/96 1 Alarms 1.5.1 Alarm description 85 Scan Effect Coupled-motion combination wrong S POWER ON S Warm restart S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of machining POWER ON Explanation An undefined combination has been input in NC machine data for the coupled axis combination. Correct machine data and perform a warm restart (see Start-up Guide). Remedy 87 Scan Effect Illegal software limit switch S After altering machine data S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of machining POWER ON Explanation An excessively large value has been entered in the NC machine data for the software limit switch. The maximum traversing range of the individual axes results from the axis-specific position control resolution set and the input resolution. With alarm 87, the control has automatically entered the maximum permissible value in the appropriate NC machine data. Remedy Note Check machine data for software limit switch and where appropriate correct. 88 Scan Effect Interpolation greater than 3D S When executing part programs in AUTOMATIC or MDA S Interlocking of NC START S Interlocking of machining Applies up to SW 2 only POWER ON Explanation More than 3 axes have been programmed in one block in the part program block of the NC, or the "5D" function is not active. Remedy S S 89 Scan Effect More than two 3D interpolations S When executing part program blocks in AUTOMATIC or MDA S Interlocking of NC START S Machining stops Modify part program Do not execute more than 2 programs at once POWER ON Explanation More than 3 axes have been programmed in more than 2 channels in the NC in one program block in each case. Remedy S Modify program S Do not execute more than 2 programs at once 90 Scan Effect Customer UMS invalid S At POWER ON when UMS bit is set POWER ON Interlocking of NC START until alarm is acknowledged. Standard UMS is loaded. Explanation Customer UMS faulty or >512 KB. Remedy Check customer UMS. Note Applies up to SW 2 only 91 ID no. in UMS header faulty POWER ON Scan S At POWER ON and with activated UMS data Effect Interlocking of NC START until alarm is acknowledged. Explanation The programmed ID number in the UMS header, which is evaluated by the system software, is incorrect or has been read incorrectly because the UMS submodules were plugged in incorrectly. Remedy Note 1-18 Check WS 800A software version. Applies up to SW 3 only Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 91 UMS invalid POWER ON At POWER ON and activated UMS data Scan Interlocking of NC START until alarm is acknowledged. Effect Explanation The configured identifying number in the UMS header, evaluated by the system software, is incorrect or no UMS has been loaded because the memory reserved for this (MD 60000) is smaller than the UMS to be loaded. Remedy Note Check MD 60000 or install the correct UMS. Applies as from SW 4 93 Wrong UMS selector POWER ON Scan S At POWER ON and with activated UMS data S Interlocking of NC START until alarm is acknowledged. Effect Explanation The address lists preset by the NC workstation do not contain the set selectors required for error-free processing of a UMS. Remedy Check the system software of the NC workstation, or have it checked. 94 Wrong UMS identifier Scan S At POWER ON and with activated UMS data S Interlocking of NC START until alarm is acknowledged. Effect Explanation An incorrect identifier is programmed in the UMS. Check UMS and NC workstation software. Remedy POWER ON 95 Wrong number in GSB POWER ON S At POWER ON and with activated UMS data Scan S Interlocking of NC START until alarm is acknowledged. Effect Explanation Numbers have been used in the modified system area (GSB) which are outside the reserved areas. Remedy Check the numbers used in the modified system area. 96 Language in UMS not available At UMS analysis (POWER ON of control not during start-up) Scan UMS is connected in its basic language Effect Explanation Two-language UMS does not contain the language activated in the control Remedy Put correct UMS in control Note Applies up to SW 1 only Acknowledgement key 101 Scan Acknowledgement key Prewarning replace battery POWER ON Cyclic Effect Battery monitoring is activated if battery voltage falls below the advance warning voltage threshold. Explanation The working process is not interrupted User is advised to replace the backup battery to avoid the risk of data loss - see alarm 1. Remedy Replace battery when control is switched on Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-19 04/96 1 Alarms 1.5.1 Alarm description 102 Scan Prewarning overtemperature Acknowledgement key Effect The first temperature monitoring threshold on the CBS module is activated because the ambient temperature is too high POWER ON Cyclic Explanation User is given advance warning. The working process is not interrupted. Remedy A lower temperature level is required to eliminate the fault 103 Scan Effect Initializing error NCK FB POWER ON When powering up the control Interlocking of NC START Follow-up mode Removal of Mode Group Ready Explanation The initialization routine of the NCK FB has returned a value which is not equal to zero. The return value is output in the alarm as block number N. Check the NCK FB. Remedy Continuation:The alarm is initiated when powering up the control. No program can be started. Acknowledge alarm by POWER ON. Note S S 104 Scan Effect Alarm 103 is output only if appropriately configured by the machine manufacturer. An error has occurred in the safety NCK-FB. For more information and remedy, refer to the manufacturer's documentation.Applies as from SW 5.4. Applies as from SW 5.4. Error in machine data When powering up the control After a warm start After changing a machine data Interlocking of NC START Follow-up mode Removal of Mode Group Ready Explanation A machine data contains an implausible value. The machine data error is output in the alarm as block number N. Evaluate the block number and correct the corresponding machine data. Remedy Continuation The alarm is initiated when powering up the control. No program can be started. Acknowledge alarm by POWER ON. Note Applies as from SW 5.4 105 Scan Effect During cyclic operation of control Error in NCK FB Interlocking of NC START Follow-up mode Removal of Mode Group Ready Interruption of machining Explanation The cyclic routines of the NCK FB have returned a value which is not equal to zero. Remedy Evaluate the block number and check the NCK FB. Continuation No program can be started. Acknowledge alarm by POWER ON. Note S Alarm 105 is output only if appropriately configured by the machine manufacturer. An error has occured in the S 1-20 safety NCK-FB. For more information and remedy, refer to the manufacturer's documentation. Applies as from SW 5.4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 110 Checksum error safe monitorings POWER ON When powering up the control Scan Interlocking of NC START Effect Explanation The MDs for the safety system are protected by a checksum after acceptance of the control. The alarm indicates that the current checksum no longer matches the stored checksum, i.e. either an MD value has been changed without authorization or a data is defective. Check the MDs. Inspect the safety functions again. Have the checksum calculated again. Remedy Continuation The alarm is initiated when powering up the control. No program can be started. Alarm acknowledgement only possible by POWER ON. Note Applies as from SW 5.4 111 Error in collision monitoring data Scan At POWER ON Parameters: Block number (4-digit) Nxxss: POWER ON 3rd and 4th digit: Number of protection zone 00-09 = Protection zone 1-20 1st and 2nd digit: Error identifier (see explanation) Nibble 3,4=Error identifier: 01=Motion axis does not exist 02=Motion axes not in same mode group 03=Error in monitoring relation 04=Protection zone dimensions not available (all dimensions=0) 05=Negative protection zone dimension 06=Protection zones not defined in same plane Effect Machining standstill; interlocking of machining (NC Start); BAG-BB=0; NC-Ready=0 Explanation Error identifiers 01=Motion axis does not exist A non-existing axis has been specified in the machine data 3800*, 3802*, 3804*. 02=Motion axes not in same mode group Axes that are not in same mode group have been specified In the machine data 3800*, 3802*, 3804*. 03=Error in monitoring reference The mutual deselection of the protection zone monitoring in the MD bits 38803+s*3 has not been executed correctly. Deselection of monitoring of protection zone 2 in the machine data of protection zone 1 causes the deselection of monitoring of protection zone 1 in the machine data of protection zone 2, i.e. deselection must always be carried out mutually. 04=Protection zone dimensions not available The protection zone dimensions specified in the machine data 3812*, 3814*, 3816* are all=0. 05=Negative protection zone dimension At least one of the protection zone dimensions specified in the machine data 3812*, 3814*, 3816* is negative. But only positive dimensions are allowed. 06=Protection zones not defined in same plane The protection zone specified is 2-dimensional. It is related to another 2-dimensional protection zone, which is defined in another plane. But 2-dimensional protection zones that are in a monitoring relation must lie in the same plane. 1st possibility: The plane of the protection zone defined in the machine data 3812*, 3814*, 3816* is not identical with the planes of the other protection zones to be monitored. 2nd possibility: The protection zone should not monitor the protection zones in other planes, i.e. the protection zone relation must be corrected in the machine data bits 38803 - 38815 (monitoring relation). Remedy Note Correct machine data and execute POWER ON. Applies as from SW 6 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-21 04/96 1 Alarms 1.5.1 Alarm description 100* Scan Effect Leadscr. err. comp.-illegal grid spacg. S After POWER ON S Interlocking of NC START S Interlocking of Mode Group Ready POWER ON Explanation Leadscrew error compensation with rotary axes in NC machine data "Distance between 2 values" has been entered for the appropriate axis with a value which cannot be divided into 360 degrees to give an integer, i.e. grid spacing is not equal; e.g. S Correct: NC-MD= 10 (rotary axis) S Results in: 360/10 = 36 grid points S Incorrect: NC-MD= 11 S Would give: 360/11 = 32,7 grid points The compensation value chosen is too large compared with the distance between two leadscrew error compensation points (valid for rotary and linear axes). Remedy Modify NC machine data "Distance between 2 values" - check NC MD 324* and 328*. S The compensation value in NC MD 328* must be less than NC MD 324*. 104* Speed setpoint value warning limit responded Scan S Cyclic S Interlocking of NC START Effect Explanation For analog measuring circuit: Reset key The DAC set value entered is higher than in NC machine data 268* "Maximum setpoint speed (DAC)". It is not possible to increase the set value further. Remedy S S S S 112* Scan Zero-speed control Reset key S When accelerating S When stopped S When clamping S When decelerating (delay) S Interlocking of NC START S Interlocking of Mode group READY S Setpoint 0 S The control enable is removed after the time stored in NC machine data "Control enable cutout delay" has Effect S Explanation S S S S Remedy S S S S S S 1-22 Traverse more slowly Check actual values (encoder) Check NC machine data "Maximum setpoint speed (DAC)" Check the drive actuator elapsed Follow-up operation The following error could not be cleared faster than the time entered in NC machine data "Control enable cutout delay" during positioning On clamping, the limit defined in NC machine data "Zero speed monitoring" was exceeded A mechanically clamped axis has been pushed out of position Fault in the control device (actuator), at the tacho, at the motor, in the CNC measuring circuit hardware or at/on the pulse encoder Incorrect specification on assigning the set value output At start-up: wrong position control direction NC machine data "Zero speed monitoring" must be greater than "Coarse exact positioning limit" NC machine data "Control enable cutout delay" must be large enough for the following error to be removed within this time (only applies if NC machine data "Zero speed monitoring delay" = 0) NC machine data "Zero speed monitoring delay" must be large enough for the following error of the individual axis to be removed within the time entered Check actual values (encoder) and position control direction Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 116* Scan Contour monitoring Effect S S S S S Explanation S Remedy Reset key In all modes S When decelerating S When accelerating S At velocities greater than in NC machine data "Contour threshold speed" Interlocking of NC START Interlocking of Mode Group Ready Setpoint 0 The control enable is removed after the time stored in NC machine data "Control enable cutout delay" has elapsed Follow-up operation S At a velocity greater than in NC machine data "Contour threshold speed", the NC machine data "Tolerance band contour monitoring" was exceeded When accelerating or decelerating the axis has not reached the new speed within the time defined by the KV factor S S S S S S Increase NC machine data "Tolerance band contour monitoring" Check KV (servo gain) factor Check the optimization of the speed controller Check the actual values (pulse encoder) Check the free movement of the axes Reduce acceleration 120* Scan Effect Axis specification illegal S At POWER ON S Axis is not processed S Controller disable for the relevant axis S Mode Group Ready removed S Interlocking of NC START Explanation S Specification of MD200x or MD384x in the relevant axis missing. S S S S Reset key Example: MD2000 = 01020101 and MD384 = 00000000 Specification of module number in MD200x or MD384 is greater than the number of measuring circuit modules present. Example: MD2000 = 04010000 and 3 measuring circuit modules are plugged in. Specification of the connection number in MD200x or MD384 is greater than the number of connections on the relevant module. Example: MD3840 = 02070000; the 2nd measuring circuit module is a SPC module and therefore has only 6 connections. Connection number for an input is assigned to an output and vice versa. Example: MD3840 = 01030000; the 1st measuring circuit module is a HMS module and connection number 3 there is an input connection. Input or output assignment is not compatible with the plug-in submodule. Example: MD2000 = 01040101; the 1st measuring circuit module is a HMS module with output submodule Servo-Command 6FX1132-5BAxx on its submodule slot 1. Remedy S Note Applies up to SW 2 only Check and correct MD200x and MD384x of the relevant axis. Both these machine data must be specified or must be zero. In addition, they must agree with the hardware configuration. 128* Scan: Effect Measuring circuit not available POWER ON S At POWER ON S Axis is not processed S Control disable for the axis concerned S NC Ready 2 removed S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC RDY relay Explanation S MD200x or MD384x indicates an empty slot on a measuring circuit module containing submodules. Remedy S S Example: MD3840 = 01090000; the 1st measuring circuit module is a HMS module with submodule slot 2 empty. Measuring circuit module removed or defective. Compare and correct MD200x or MD384x with hardware configuration. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-23 04/96 1 Alarms 1.5.1 Alarm description 132* Scan Effect Closed-loop system hardware axis POWER ON S Cyclic S Interlocking of NC START S Interlocking of Mode Group Ready S Setpoint = 0 S The control enable is removed after the time stored in NC machine data "Control enable cutout delay" has S elapsed Follow-up operation Explanation The measuring circuit difference signals. S Are not in phase S Have a fault to earth S Are completely missing S Check whether the measuring circuit connector has been plugged in Remedy S By plugging in the measuring circuit short-circuit connector it is possible to check whether the measuring circuit group is in working order Check the difference signals using an oscilloscope Replace the encoders Check NC MD 200*, 384* The alarm can only be cancelled by POWER ON. S S S 136* Scan Effect Contamination measuring system axis POWER ON S Cyclic S Interlocking of NC START S Interlocking of Mode Group Ready S Machining stops Explanation S On measuring systems with a contamination signal (e.g. EXE) an error is sent to the NC from the measuring system. Remedy Check the measuring system in accordance with the manufacturer's instructions. 140* Scan Effect Pulse code monitoring S Cyclic S Interlocking of Mode Group Ready S Interlocking of NC START S Alarm leads to machining stop Explanation S Transmission errors or noise from encoder S Check encoder, cable, connector Remedy Reset key 144* Scan Effect Explanation Remedy Reset key Zero mark monitoring responded S Cyclic S Interlocking of NC START Transmission errors, noise or excessive speed have caused pulses to be lost relating to an encoder revolution S S S Check encoder pulses Check transmission path Switch off monitoring system briefly with MD 1820* bit 1=0 148* Scan Effect SW limit switch plus Reset key S With each axis movement S Machining stops S Interlocking of NC START Explanation S The software limit switch only becomes active after approach to reference point. S Depending on the PLC interface signal "Second software limit switch active", the first or the second limit switch has been approached. Remedy 1-24 S S Traverse away from the limit switch in the opposite direction in JOG mode. Check the values in machine data for software limit switches. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 152* Scan Effect SW limit switch minus Reset key S On each axis movement S Machining stops S Interlocking of "NC START" Explanation S The software limit switch becomes active only after reference point approach has taken place. S The first or second software limit switch has been approached, according to the PLC interface signal "Second software limit switch active". Remedy S S 156* Scan Effect Speed set val. alarm limit responded S S S S S S S 160* Scan Effect A higher set speed value has been output within the control than set in NC machine data "Threshold for drive errors". The motor could not follow the setting of the speed set value. On installation: wrong position control direction Check whether the value in NC machine data "Threshold for drive errors" is greater than the value in NC machine data "Max. speed setpoint (DAC)" Check the drive Check the position control direction Check the speed set value cable Check actual values (encoder) Drift too high Reset key Where there is semi-automatic drift compensation and changes to MDs S S S Explanation S S Remedy S 164* Scan Effect Reset key Cyclic S Interlocking of NC START S Interlocking of Mode Group Ready S Setpoint 0 S The control enable is removed after the time stored in NC machine data "Control enable cutout delay" has elapsed S Follow-up operation Explanation S Remedy Travel away from the software limit switch in the opposite direction using JOG mode. Check NC machine data for 1st software limit switch minus or 2nd software limit switch minus. Interlocking of NC START "Position not yet reached" is displayed No traversing movement is possible The drift to be compensated by the NC automatically has risen beyond approximately 500 mV. Carry out drift compensation in NC machine data "Drift compensation" Check whether the drift on the drive unit has been set correctly Coupled-motion axis programmed Reset key When executing a part program S S Machining is interrupted Interlocking of NC START Explanation The axis-specific alarm appears if a coupled axis is assigned several times in one part program block or if an axis is "Leading axis" and coupled axis at the same time in one part program block. Remedy S 168* Scan Effect Servo enable traversing axis Check and correct program Reset key With each axis movement S S S S Interlocking of NC START Interlocking of Mode Group Ready Setpoint 0 The control enable is removed after the time stored in NC machine data "Control enable cutout delay" has elapsed Follow-up operation S Explanation The axis-specific controller enable has been removed by the PLC during a traversing movement. S Check the PLC program Remedy Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-25 04/96 07/97 1 Alarms 1.5.1 Alarm description 172* Scan Effect Working area limitation plus Reset key When executing a part program S S Interlocking of NC START Machining stops Explanation The working area limitation specified in the setting data has been reached. S Check the working area limitation in the setting data Remedy S Check the program S Program G26 with different values 176* Scan Effect Working area limitation minus Reset key When executing a part program S S Machining stops Interlocking of NC START Explanation The working area limitation minus preset in the setting data of the NC has been reached. S Check the working area limitation in the setting data Remedy S Check the machining program S Program G25 with different values 180* Scan Effect Axis active in several channels Reset key When executing a part program S S Interlocking of NC START Machining stops Explanation When executing two or more programs in different channels at the same time, one axis has been programmed in both programs (channels). Remedy S S S Note Channel-specific 188* Scan Effect HW limit switch plus Check both programs Insert L999 or @714 Stop a channel by pressing NC STOP Reset key Cyclic S S S Interlocking of NC START Direction key in the direction of approach disabled Machining stops Explanation The limit switch is approached in the plus direction or triggered by other errors. Remedy S Travel away in the opposite direction S Check PLC user program S Check limit switches 192* Scan Effect HW limit switch minus Reset key Cyclic S S S Machining stops Interlocking of NC START Direction key disabled in approach direction Explanation The machine limit switch in the minus direction has been approached or has been activated by other errors. S Travel away in the opposite direction in JOG mode Remedy S Check limit switches S Check PLC user program 1-26 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 196* Scan Effect Coupled-motion axis assigned twice Reset key When executing a part program S S Explanation S Interlocking of NC START Machining is interrupted S 2 leading axes have been programmed whose coupled axes are the same. Axis X Axis Y Axis Z Axis Y 2 leading axes have been programmed with one leading axis also being the coupled axis of the other leading axis. Axis X Axis Y Axis Y Axis Z Remedy S Correct program 2000 Scan Effect Emergency Stop POWER ON Cyclic S S S Interlocking of NC START Setpoint 0 Follow-up operation as internal setting Explanation The "EMERGENCY STOP" signal is output to the NC from the PLC. S Check with PLC STATUS Remedy S Check whether "EMERGENCY STOP" cam has been approached or "EMERGENCY STOP" button has been S actuated Check the PLC user program Note On selecting Start-up mode, there is always an Emergency Stop message. 2021 Scan Contour violation with tool radius compensation Effect The tool radius compensation has recognized a contour violation. Processing of the part program is interrupted (depending on MD 5024, bit 0), the alarm is cancelled with RESET. Explanation - - - Remedy Note Reset key When executing a part program, with active TRC Not: in the selection block in the deselection block S S S S S The contour calculation results in a traversing movement which is opposite to the programmed movement (e.g. when machining an internal circle, where the milling radius is larger than the circle radius). Between two blocks in the TRC plane, too many blocks have been programmed outside the TRC plane (see also Programming Guide, Section 11.11). In this case, the block number displayed indicates the 4th block outside the TRC plane. If the path to be traversed with perpendicular external contours is smaller than the active tool radius and G450 is programmed (TRC with transition circle). Check program specifications Deselect compensation at the respective point and select it again Check used tool against the specifications (tool radius too large?) G451, program TRC with intersection. Alarm is displayed with reference to block and channel. 2022 Scan Effect Plane not defined for TO type Explanation Remedy Note Note On selecting a D No. of tool type 50..59, the CRC plane and the length compensations were not defined with G16. Reset key When executing a part program S S Interlocking of NC START Machining stops Define CRC plane and length compensations with G16! Applies as from SW 4 Alarm is displayed with reference to block and channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-27 04/96 01/99 1 Alarms 1.5.1 Alarm description 2023 Invalid type of tool Reset key When executing a part program Scan S Interlocking of NC START Effect Explanation A tool has been selected with unknown tool type (0, >59), or a tool of type 50..59 has been selected, even though the tool offset memory has been formatted with fewer than 12 parameters. Remedy Note Note Enter a permissible tool type for the selected tool. 2031 Scan Effect Weighting factor too large/small Applies as from SW 4 Alarm is displayed with reference to block and channel Reset key When executing a part program S S S Interlocking of NC START Machining stops Deletion of part setpoint Explanation The actual axis velocity has become so large, as a result of recalculation with the specified weighting factor, that the maximum permissible velocity with the axis-specific position control resolution set has been exceeded. Remedy S S S 2036 Scan Effect G35 pitch decrease too high Check NC machine data "Weighting factor" (MD 388*) Program a lower velocity Reduce the feedrate or rapid override Reset key When thread cutting S S Interlocking of NC START Machining stops Explanation The lead decrease in the thread is so large that a lead greater than or equal to 0 would result at the end of the thread. Remedy Note S Program a smaller lead decrease or a shorter thread Channel-specific 2037 Programmed S value too high When executing a part program Scan None; for information only Effect Explanation S The programmed spindle speed in AUTOMATIC/MDA is too high. S Resulting velocity too high for thread, see Installation and Start-up Guide, Section 10.2. Remedy S Program lower spindle speed Reset key 2038 Scan Effect Reset key Path feed too great When executing a part program S S S Machining is interrupted Interlocking of NC START Axes go into follow-up mode, servo-enable is cancelled Explanation The axis velocity has been made so large by the programmed path feedrate that the maximum permissible axis velocity with the position control resolution set has been exceeded. The entered acceleration data are too small. Remedy S S Note Channel-specific 1-28 Program a smaller path feedrate Check interpolation combinations in the part program block Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 2039 Reference point not reached Acknowledgement key When executing a part program Scan S Interlocking of "NC START" Effect Explanation The reference point has not been approached by at least one axis and NC START has been pressed in MDA or AUTOMATIC mode. Nockensignale wurden aktiviert, ohne da fur diese "Referenzpunkt erreicht" war. Remedy S S Approach reference point The alarm does not occur if the NC machine data "NC START without reference point" is set 2040 Program disabled When executing a part program Scan Effect S Machining stop Explanation The program (MPF, SPF) called has not been enabled for processing. Remedy Enable Alarm is displayed with reference to channel Note Reset key 2041 Scan Effect Program does not exist in memory Reset key 2042 Scan Effect Parity error in memory When specifying a program number and then pressing NC START S Interlocking of NC START S Machining stops Explanation S The preselected program is not in the memory S A non-existent subroutine is called in the main program S The contour for the stock removal cycle does not exist S Select "Overview" S Check prgram Remedy Channel-specific Note Reset key When executing a part program S S Interlocking of NC START Machining stops Explanation One or more characters in the memory have been corrupted so that they can no longer be recognized S These characters are displayed in the "Correction block" or in the part program under "Programming" as "?" Remedy S Clear part program block and re-enter Channel-specific Note 2043 Scan Effect Program error in transformation Reset key When executing a part program S Interlocking of NC START S Machining is interrupted Explanation S Programming actual axes with transformation selected S Programming fictitious axes with transformation deselected S Selecting transformation although transformation has already been selected S Programming traversing movements in the selection block of transformation S Correct program Remedy Note Channel-specific Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-29 04/96 07/97 1 Alarms 1.5.1 Alarm description 2044 Error execution external Reset key When starting a program from external Scan NC START is interrupted Effect Explanation The alarm is displayed S When the selected program from external is already being processed in another channel S When an interface (file transfer) is to be addressed in several channels S When an interface is to be addressed which is already busy S When an interface is to be addressed while an alarm is present S When "Location receiver" or "Logical peer receiver" are unknown at the beginning of the file transfer. S Check machine data 130* Remedy S Check the active interfaces S Check machine data 5148 - 5152 2046 Scan Effect Block > 120 characters Reset key When executing a part program S S Interlocking of NC START Machining stops Explanation An "LF" in the memory is corrupted so that a block of more than 120 characters has resulted. S Insert "LF" without deleting the whole block Remedy Note Channel-specific 2047 Scan Effect Option not available Reset key After presetting or programming a function which is not present S S Interlocking of NC START Machining stops Explanation A function has been programmed which is not included in the function set of the control. Remedy S Correct program S Check NC machine data S Have Service Dept. check function options Note Channel-specific 2048 Scan Effect Circle end point error Reset key 2049 Scan Effect Axis/spindle converter not available When processing a circle block in AUTOMATIC or MDA S Interlocking of NC START S Machining stops Explanation S The programmed circle end point is not on the circle. S The end point is further out than the limit input in NC machine data "Circle end point monitoring" Remedy S Correct program Alarm is displayed with reference to block and channel Note Reset key After presetting or programming the axis/spindle converter function which has not been implemented S S Interlocking of NC START Machining stops Explanation The axis/spindle converter function has been programmed which is not included in the function set of the control. Remedy S Correct program S Check NC-MD S Have Service Dept. check function options Note Alarm is displayed with reference to channel 1-30 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 2050 Scan Effect Rotary axis path is too small with G98 Reset key When executing a part program S S Machining stops Interlocking of NC start Explanation The traversed distance to go of the rotary axis in G98 is so small (or 0) that it is not possible to calculate a path feedrate for the linear axes to be traversed. Remedy Check the programmed values in the block. If the rotary axis has to traverse a distance to go, path feed (G94) should be used in this block. Note Alarm is displayed with reference to channel 2056 Scan Effect Travel through transformation center Reset key When executing a part program S S Interlocking of NC START Machining is interrupted Explanation With TRANSMIT transformation selected, a part program block which brings about a movement directly through the transformation centre has been programmed. Remedy S S Note Alarm is displayed with reference to block and channel 2057 Scan Effect Thread/revolutional feedrate missing Check program Check whether the function "Travel through transformation center" can be used. Reset key When executing a part program S S Erlauterung S S S S S S S Machining is not started or is terminated Interlocking of NC START A thread has been programmed with G33, G34, G35 although this function has not been implemented in the control. Revolutional feedrate G95 has been programmed With 840 T, the NC machine data "Revolutional feedrate" has not been set A program not included in the function set of the control has been programmed Remedy Check program Check NC machine data Have function options upgraded. Alarm is displayed with reference to block and channel. 2058 Scan Effect 3D interpolation missing Reset key When executing a part program S S Machining stops Interlocking of NC START Explanation More than two axes have been programmed in one block in a program, or a function has been selected which may result in additional axes from the programming, e.g. when setting the coordinate rotation Remedy S S Note Alarm is displayed with reference to block and channel 2059 Scan Effect Programming error with G92 Check program Have function option retrofitted if possible Reset key When executing a part program S Machining is not started or is terminated S Interlocking of NC START Explanation S An illegal address letter has been used S The unit and working diameter factor is ZERO Remedy S Check program block S Check machine data Alarm is displayed with reference to block and channel Note Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-31 04/96 01/99 1 Alarms 1.5.1 Alarm description 2060 Scan Effect Programming error with TO or ZO 2061 Scan Effect General programming error Reset key When executing a part program S Machining is interrupted S Interlocking of NC START Explanation S Tool type is 0 (i.e. no tool) S A tool offset number which is not present has been selected S The values in the zero offsets or tool offsets selected are too large S Check and correct specifications of tool offsets and zero offsets Remedy S Check and correct program Note Alarm is displayed with reference to block and channel When executing a part program S S Explanation S Remedy Reset key S S S S S S S Machining is stopped or is not started Interlocking of NC START The programmed distance to go has exceeded the permissible distance to go. This is dependent on the input resolution, for example. G63 was not programmed together with G01 (G63 has no effect with G0). An axis for which mirroring is active has been programmed with G220 or @736. A thread block has been programmed with thread lead 0 or distance to go 0. G02/G03 has been programmed together with G63. The residual path of an axis in the thread block is 0 after block search with calculation. Check the program part and correct the incorrect setting Check the input resolution selected Note Alarm is displayed with reference to block and channel 2062 Scan Effect Feed is missing 2063 Scan Effect Thread pitch too large Reset key When executing a part program S Machining stops S Interlocking of NC START Explanation S Revolutional feedrate G95 greater than 50 mm/min. has been programmed S No revolutional feedrate has been programmed S No feedrate value (F value) has been programmed S Feedrate is missing for soft approach and retraction S Setting in machine data MD 280* for max. speed of an axis has been given the value 0 S Check settings in program block Remedy S Check machine data settings S Cancel alarm using RESET key Alarm is displayed with reference to block and channel Note Reset key When thread cutting with G33 S S Explanation S Machining stops Interlocking of NC START The thread lead can be specified in the program under I, J or K. The programmed set value exceeds the permissible value depending on the preset display resolution. Remedy S S Note Alarm is displayed with reference to block and channel 1-32 Correct program block whose block number and channel number are specified in the alarm display Cancel alarm using RESET Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 2064 Scan Effect Wrong programming of rounding axis Reset key When executing a part program S S S Interlocking of NC START Programmed path is not exited Machining stops Explanation If a rotary axis is rounded to a half or whole degree, then the control monitors whether the rounding has been maintained for the programmed positions. Remedy S S S Note In the JOG modes, the control automatically rounds to valid values. In AUTOMATIC or MDA, the control only monitors the programmed positions without itself carrying out rounding. Note Alarm is displayed with reference to block and channel 2065 Scan Effect Progr. position behind SW limit switch Program correct position in the rotary axis Check the machine data "Whole/half degree" and "Rotary axis" Check whether the interface signal "Clear distance to go" has been set, in which case no automatic rounding takes place. Reset key When executing a part program S S S Interlocking of NC START Programmed path is not traversed Machining stops Explanation The programmed end point of the block is beyond the software limit switch. S Correct program Remedy S Machine data "1st software limit switch plus" S Machine data "1st software limit switch minus" S Machine data "2nd software limit switch plus" S Check machine data "2nd software limit switch minus" depending on the PLC interface signal "2nd software limt switch active" Note Alarm is displayed with reference to block and channel 2066 Scan Effect Thread increase/decrease too high Reset key When executing a part program S S Interlocking of NC START Machining stops Explanation A thread or lead increase or decrease of more than 16 mm/revolution (0.6 inches/revolution) has been programmed. Remedy Note 2068 Scan Effect S Program smaller lead increase/decrease Alarm is displayed with reference to block and channel Position behind working area limitation Reset key When executing a part program S S S Interlocking of NC START Programmed path is not traversed Machining stops Explanation The programmed end point of the block is beyond the working area limitation. Remedy S Correct program Note Alarm is displayed with reference to block and channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-33 04/96 07/97 1 Alarms 1.5.1 Alarm description 2069 Scan Effect 5D tool length comp. not possible 2070 Scan Effect 5D interpolation missing Reset key When executing a part program S Machining is interrupted or not performed S Interlocking of NC START Explanation S Cutter radius compensation has been selected S No linear interpolation has been selected S Function is not enabled S Machine data have been entered incorrectly S Export version S Check program Remedy S Check machine data Note Alarm is displayed with reference to block and channel Reset key When executing a part program S S Machine stops Interlocking of NC START Explanation More than three axes have been programmed in one block in a program, or a function has been selected which may result in additional axes from the programming, e.g. when specifying the coordinate rotation. Remedy S S Note Alarm is displayed with reference to block and channel 2072 Scan Effect Wrong input value contour definition Check program Have function option retrofitted if possible Reset key When working in AUTOMATIC or MDA S S Machining is not performed or is terminated Interlocking of NC START Explanation When programming, an input which cannot be calculated was specified for contour definition calculation. S Check program and correct input values Remedy S Cancel alarm using "RESET" Alarm is displayed with reference to block and channel Note 2073 Scan Effect No intersection contour definition Reset key When working in AUTOMATIC S S Machining is not performed or is terminated Interlocking of NC START Explanation In calculating the contour definition with the programmed values, no intersection results. S Check program settings Remedy S Cancel alarm using "RESET" Alarm is displayed with reference to block and channel Note 2074 Scan Effect Wrong angle value contour definition Reset key When working in AUTOMATIC or MDA S Interlocking of NC START S Machining stops Explanation S Angle > or = 360 degrees has been programmed S Value of angle for the contour described is meaningless S Check and correct program settings Remedy S Cancel alarm using "RESET" Alarm is displayed with reference to block and channel Note 1-34 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 2075 Scan Effect Wrong radius angle contour definition 2076 Scan Effect Wrong G02/G03 contour definition Reset key When working in AUTOMATIC or MDA S Interlocking of NC START S Machining stops Explanation S Radius value too large S Radius value not permitted with the contour described S Check program Remedy S Cancel alarm using Reset Note Alarm is displayed with reference to block and channel Reset key When working in AUTOMATIC or MDA S S Interlocking of NC START Machining stops Explanation Circle direction with the contour described is not possible S Correct program Remedy S Cancel alarm using "RESET" Note Alarm is displayed with reference to block and channel 2077 Scan Effect Wrong block sequence contour def Reset key When processing part programs in AUTOMATIC S S Machining is terminated Interlocking of NC START Explanation In calculating the contour definition several blocks are required. S Block sequence cannot be correct S Inadequate information is available (under-defined) S Check program Remedy S Cancel alarm using Reset Alarm is displayed with reference to block and channel Note 2078 Scan Effect Wrong input parameters contour def. Reset key When processing part programs in AUTOMATIC or MDA S S Explanation S S Machining stops Interlocking of NC START Remedy S S Check program Cancel alarm using Reset Note Alarm is displayed with reference to block and channel 2081 Scan Effect Block not allowed with TRC Programmed parameter sequence is not permitted Parameter sequence is incomplete with the contour described Example: N10... X60 B15 LF (Z axis missing N20... X90 B10 LF Reset key When processing in AUTOMATIC S S Machining is stopped Interlocking of NC START Explanation With TRC selected, the following functions may not be programmed: G33, G34, G35, G58, G59, G92, @714 and all the functions that trigger an @714. e.g. G74, G200 Remedy S S Note Alarm is displayed with reference to block and channel Program G40 beforehand Deselection of TRC with G41, G42 D00 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-35 04/96 07/97 1 Alarms 1.5.1 Alarm description 2082 Scan Effect TRC plane cannot be defined Reset key When processing a part program in AUTOMATIC S S Machining is stopped Interlocking of NC START Explanation The axes of the TRC plane selected do not exist. S Machine data "Abscissa for prog. G16" Remedy S Machine data "Ordinate for prog. G16" S Machine data "Applicate for prog. G16" S Select correct plane using G16 Note Alarm is displayed with reference to block and channel 2083 Scan Contour violation with TRC Reset key Effect A contour violation may have occurred on the workpiece. The program is continued if MD 5024, bit 0, is set or machining is aborted. This also depends on whether the alarm has been acknowledged with the Acknowledgement key or the Reset key. When TRC is selected in AUTOMATIC Not: in the selection block in the deselection block Explanation The calculated compensation results in a direction of travel that is opposite to the programmed direction. S Check the program Remedy S Deselect the compensation at a suitable point and reselect Alarm is displayed with reference to block and channel Note 2087 Scan Effect Coordinate rotation/ZO not allowed Reset key When working in AUTOMATIC or MDA S S Explanation S Interlocking of NC START Machining is interrupted After selecting coordinate rotation (G54 to G59) a circular movement (G02, G03) was programmed in the following block. After selecting coordinate rotation (angle 0 degrees) the settable zero offset (G54 to G57) was changed. After selecting coordinate rotation (angle 0 degrees) the plane (G16, G17, G18, G19) was changed. Remedy S S S S S S Note Alarm is displayed with reference to block and channel 2160 Scan Effect Illegal scale factor Correct program The plane can only be changed if the angle of rotation is 0 degrees. The settable zero offset (G54 to G57) can only be changed if the angle of rotation is 0 degrees. Set angle of rotation in the settable zero offsets (G54 to G57) to 0 degrees and work only with G58 and G59. Reset key When working in AUTOMATIC or MDA S S Interlocking of NC START Machining is interrupted Explanation The scale factor has exceeded the valid range of values: + P is negative +P=0 + P > 99.99999 Remedy Note the valid range of values for scale factor: (P = 0.00001 to 99.99999) Note Alarm is displayed with reference to block and channel 1-36 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 2161 Scan Effect Illegal scale modification Reset key When working in AUTOMATIC or MDA S S Interlocking of NC START Machining is interrupted Explanation With a scale factor of 1, an axis position was programmed which was so large that internal representation is no longer possible. Remedy S S Note Alarm is displayed with reference to block and channel Check programmed axis position Reduce scale factor 2171 Approach not possible Reset key Scan When working in AUTOMATIC or MDA Effect S Machining is interrupted Explanation In the block after approach, no axis for the selected plane (G16, G17, G18, G19) has been programmed, so that a vector to the tangential approach cannot be calculated. S In the selection block, or in the following block for soft approach, @714 has been programmed. Remedy S Note Alarm is displayed with reference to block and channel Correct program (G147, G247, G347), programming at least one axis of the selected plane in the block after the approach. 2172 Retraction not possible Reset key When working in AUTOMATIC or MDA Scan S Machining is interrupted Effect Explanation In the block before retraction no axis for the selected plane (G16, G17, G18, G19) has been programmed, so that a vector to the tangential exit cannot be calculated. S In the deselection block or in the previous block @714 has been programmed S G48 programmed without previous selection S More than 5 axes are traversed in the deselection block because 1 axis has been added to the plane. Remedy S Note Alarm is displayed with reference to block and channel Correct program (G148, G248, G348, G48), programming at least one axis of the selected plane in the block before the retraction movement. 2173 Approach/retraction plane wrong When executing a part program Scan Effect S Machining is interrupted Explanation S A plane change is programmed in the block after selection (G16, G17, G18, G19) S A plane change is programmed in the deselection block Remedy S Correct program (plane change) Note Alarm is displayed with reference to block and channel 2184 M fct. for C axis switchover not allowed Cyclic Scan None Effect Explanation M function for C axis ON/OFF (MD 260, MD 261) has been given a value reserved by the system. Remedy Enter the correct value Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) Reset key CANCEL 1-37 04/96 07/97 1 Alarms 1.5.1 Alarm description 2189 Scan Effect Transformation not defined Reset key On transformation selection S Interlocking of NC START S Machining stops Explanation S The type of transformation is not defined S The transformation axes are in different mode groups S The option of selecting transformation is not available S Transformation has been selected in an illegal channel S Transformation is defined several times or wrongly S Transformation data block has been declared invalid by alarm 3087 (error in transformation data) S Check transformation data block Remedy S Check program S Order option S Check channel number Note Alarm is displayed with reference to block and channel 2190 Scan Effect Transformation axes assigned Reset key On transformation selection S Interlocking of NC START S Machining stops Explanation A transformation has been selected whose actual axes are also used in another channel in a parallel transformation. Remedy S S Note Alarm is displayed with reference to block and channel 2191 Scan Effect Transformation in zero Wait until transformation is deselected in the parallel channel Check program Reset key On selecting transformation in AUTOMATIC or MDA S S Interlocking of NC START Machining is interrupted Explanation Transformation was selected at a time when one or more axes involved in transformation have the actual position ZERO. When selecting TRANSMIT, the X axis (transverse axis) must not have the actual position ZERO. Remedy Before selecting transformation, set the actual axes of the transformation to be selected to permissible actual positions. (With TRANSMIT set the X axis to X 0) Note Alarm is displayed with reference to block and channel 2192 Following error comp. not possible At the beginning of a threading block, if the option has been selected. Scan Effect Machining is stopped and NC START is interlocked Explanation The servo gain (KV) factors of the axes involved in thread cutting are too small. Remedy Check the servo gain factors of the axes involved in thread cutting and correct if necessary- Reset key 2193 Scan Effect Reset key Wrong axis/spindle operation When switching over from C axis to spindle S S Machining stops Interlocking of NC START Explanation A spindle has been programmed in C axis mode or a C axis has been programmed in spindle mode Remedy Change C axis/spindle mode Note Applies up to SW 2 1-38 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 2194 Scan Effect There is no FIFO Reset key After POWER ON or warm start S S Function is not executed Interlocking of NC START Explanation FIFO has been assigned to a channel but has not been activated. S Correct program Remedy S Check NC MD S Have service personnel check the function option S Have function option retrofitted Note Applies up to SW 2 2195 Scan Effect Too many FIFO channels defined Reset key At POWER ON or warm restart S S Interlocking of NC START Machining not possible Explanation The FIFO memory can be assigned to a maximum of two channels S Check NC MD Remedy Applies up to SW 2 Note 2260 Incorrect parameters "Ext. stop" Scan When configuring G421-6. Effect Machining stops Explanation 1. Axis/spindle already involved in extended stopping and retraction. Reset key 2. Axis/spindle already involved through G422/5/6 in extended stopping and retraction. Remedy Note Check and modify programming/parameterization. 2500 Scan Effect Program is being edited Applies as from SW 4. Alarm is displayed with reference to channel Acknowledgement key At NC START S S Interlocking of NC START Machine stops Explanation NC START calls a program which is in the process of being edited Terminate editing Remedy 2501 Scan Effect Program is being read-in Acknowledgement key At NC START S S Function is not executed Interlocking of NC START Explanation NC START calls a program which is in the process of being read in through the computer link or from disk from the MMC. Remedy Wait for the end of the read-in process 2502 Program already exists Reset key Scan When starting a program from external S NC START is interrupted Effect Explanation The alarm is displayed S If a program with the same program no. as the program to be processed externally is already in the part program memory. Remedy Note S Rename or delete the program which already exists Channel-specific Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-39 04/96 07/97 1 Alarms 1.5.1 Alarm description 2503 Not enough memory available When starting a program from external Scan S NC START is interrupted Effect Explanation The alarm is displayed S When the memory set in MD30 is not available for the program to be processed externally. S Make sufficient part program memory available (delete part programs) Remedy S Lower value in MD30 Note Channel-specific Reset key 2504 Emergency retract triggered Reset key Scan Cyclic in the servo cycle when LINK_ON for the following axis (from servo). Machining interrupt, interlocking of NC START; removal of Mode Group Ready. Effect Explanation The threshold MD "Emergency retraction threshold" programmed for monitoring of synchronism has been exceeded and emergency retraction triggered. Prerequisite: Enable by means of PLC IS "Emergency retraction enabled". Remedy Inspect the drives; check the velocity and acceleration limit values of the following axis/spindle; check the emergency retraction threshold; check the link factors. Note Applies as from SW 3. Alarm is displayed with reference to channel 2505 Scan Effect Error in NCK FB During cyclic operation of control Interlocking of NC START Follow-up mode Removal of Mode Group Ready Interruption of machining Explanation The machine data for the SGE/SGA input/output allocations (46000 - 47999) have been entered incorrectly. The incorrect MD No. is output in the alarm as block no. Nxxxxx. Correct the indicated machine data. Remedy Continuation No program can be started. Acknowledge alarm by RESET. S The alarm 2505 is only output if configured correspondingly by the machine manufacturer. An error has Note S ocurred in the Safety-NCK-FB. For explanation and remedy, please refer to the machine manufacturer`s documentation. Applies as from SW 5.4 2506 Extended function outp. in target block Scan During block preprocessing in AUTOMATIC or MDA Effect Interlocking of NC-START Explanation The target block during block preprocessing cannot be a G511/G522 block, as the output of accumulated miscellaneous functions and the extended output of the G511/G522 block collide functionally. Remedy Note 1-40 Select another target block. Channel-specific reset alarm (as from SW 5.4), alarm is displayed with reference to channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 09/01 1 Alarms 1.5.1 Alarm description 3000 General programming error Acknowledgement key Explanation S A general programming error which cannot properly be explained has been made in one block in the program. S Division by 0 S A G function which does not exist has been programmed S An R parameter which does not exist has been programmed S No +,-, /," has been programmed in the R parameter chaining S Range of values has been exceeded with R parameter calculation S No M19 function allowed with active G96 "Constant cutting rate" S Number of decades exceeded (M, S, T, D, H, L, P, F) S Subroutine number of passes P not programmed directly behind L S Main block ":" programmed in subroutine S Two decimal points programmed S Decimal point programmed with M, S, T, D, H, L, P S More than 8 decades programmed S The programmed axis values exceed the travel range limits with the set input resolution S Auxiliary functions D, F, S or T are programmed with a minus sign. S SW 3 and higher, block search to a spline interpolation coefficient block S The F word in G501 exceeds the value range or is negative. S Check the incorrect block in the "Correction block" display Remedy S The cursor is placed on the incorrect word, if possible S The block number of the incorrect block is positioned behind the alarm number in the alarm line. S Correct the F word accordingly. Example: 3000 1 N0010 General programming error Alarm number Channel number Block number "N10" which contains errors Alarm text Note Alarm is displayed with reference to channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-41 04/96 07/97 1 Alarms 1.5.1 Alarm description 3001 Number of geometry parameters > 5 Acknowledgement key When executing a part program Scan S Machining stops Effect Explanation S More than 2 radii or more than 2 angles have been programmed in the block S More than 5 geometry parameters such as axes, interpolation parameters, radii, angles, etc. have been programmed in the block Remedy S S S Note Alarm is displayed with reference to block and channel 3002 Scan Effect Polar coordinates/radius error 1-42 Acknowledgement key When executing a part program S S Explanation S S Remedy Check the faulty block in the "Correction block" display If possible the cursor is positioned in front of the faulty word The number of the faulty block is after the alarm number in the alarm line Example: 3000 1 N0010 General programming error 3000 - Alarm number 1 - Channel number N0010 - Block number "N10" containing errors. S S S Machining stops Interlocking of NC START When programming circle/radius, full circle programmed. For cylindrical interpolation if: - Calculated interpolation parameters in the C axis are too large or P factor is too small - P factor or axial distance to go of the rotary axis for cylindrical interpolation too large Check the faulty block in the "Correction block" display If possible the cursor is positioned in front of the faulty word The number of the faulty block is after the alarm number in the alarm line Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 3003 Invalid address programmed When executing a part program Scan S Machining stops Effect Explanation An address has been programmed other than that entered in NC machine data. Acknowledgement key The error can also occur when invalid values for G functions are entered in the channel-specific MD as from 108* (delete position specification for G channel-specific functions). Example: Wrong: N20 G0 C100 LF (rapid traverse for fourth axis) However, the fourth axis is defined by the address Q in the NC machine data. Correct: N20 G0 Q100 LF Remedy S S S Note Alarm is displayed with reference to block and channel Check the faulty block in the "Correction block" display If possible, the cursor is positioned in front of the faulty word The number of the faulty block is after the alarm number in the alarm line 3004 Error in CL800 programming Acknowledgement key Machining stops Effect Explanation Formal errors S Machining stops S Incorrectly entered characters (0...9 and a...f are possible) S @ number is greater than the decades for a text-type message S @ number or @ function not implemented with SINUMERIK 840 S @ number or @ function cannot be programmed in CL800 or are not defined Input errors with address letters and numerical values S Incorrect address letters (K, R and P are permitted) S Number of decades too high (max. K 8 decades permitted) S Number of decades too high (max. R 4 decades permitted) S Number of decades too high (P 4 decades permitted) S R parameter number not defined or too high S Point programmed in R parameter number S Point programmed in P parameter number S Incorrect number of words Input errors with specific @ functions: Program branching S Error in the block number (programmed point, block number greater than four decades) Data transfer system line - R parameter S Constant or R parameter contents programmed too large for information such as: axis number, channel number, TO area, NC/PLC machine data, NC setting data, D number, P number, group for zero offsets, preset "COARSE/FINE" alarm number S Bit number too large (0 to 7 are permitted) S System line non-existent S Incorrect value input for system line Mathematical and logical functions S Value selected too high for square root (+/- 00 000 001...99 999 999 permitted) S Incorrect angle selected for sine (-360 (0) + 360 permitted) S Two constants used for: Angle from two vector components, OR, EXOR, AND, NAND S Incorrect characters input for logical functions (0, 1 permitted) (Only bits and bytes) (max. eight bits) NC specific functions S Incorrect address letter used for number of axes S Number of axes selected too high (max. 3 axes permitted per block) S No axis name programmed (0) Note Alarm is displayed with reference to block and channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-43 04/96 07/97 1 Alarms 1.5.1 Alarm description 3005 Error in contour definition Acknowledgement key When executing a part program Scan S Machining stops Effect Explanation The coordinates in the contour description have been defined so that there is no intersection. S Too many geometry values have been programmed S Check the faulty block in the "Correction block" display Remedy S If possible the cursor is positioned in front of the faulty word S The number of the faulty block is after the alarm number in the alarm line Note Alarm is displayed with reference to block and channel 3006 Scan Effect Wrong block structure Acknowledgement key When executing a part program S S Explanation S S S S S S S S S S S S S S S S S S S S S S S S Machining stops Interlocking of NC START Approach to reference point with program and specification of the wrong G function or more than one axis, or an impermissible axis. Wrong thread lead parameters with G33 More than 3 M functions in the block More than 1 S function in the block More than 1 T function in the block More than 1 H function in the block More than 4 auxiliary functions in the block More than 6 axes + geometry parameters More than 5 axes with G00, G01, G02, G03 More than 2 axes with G10, G11, G12, G13, G110, G111, G112 More than one radius/angle with G10, G11, G12, G13, G110, G111, G112 Negative radius with G10, G11, G12, G13, G110, G111, G112 First programming of polar coordinates G10, G11, G12, G13 or angle/radius More than two axes with G02, G03 (circle radius programming) G04 programmed with addresses other than X, F or S G04 is not programmed in the block by itself M19 S is programmed with other functions Incorrect circle parameters with G02, G03 axes Axis missing with circle radius programming Before the first G110 block in the program, a G10/G11 block must have been programmed G110 may not be programmed with axes Incorrect programming in connection with G176 freeze function Either too few measured value memories or none at all have been defined for G720/721/722 via the flexible memory configuration On G511/G522 - An F word does not immediately follow G511/G522 - G511/G522 is superfluous, because neither a miscellaneous function nor a program coordination command or an F word output to the PLC is programmed. Remedy S S S S Note Alarm is displayed with reference to block and channel 1-44 Check the faulty block in the "Correction block" display If possible the cursor is positioned in front of the faulty word The number of the faulty block is after the alarm number in the alarm line Re G511/G522 - Place the F word immediately after G511/G522 - Delete G511/G522 F... Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 3007 Error in programming setting data When executing a part program Scan S Machining stops Effect Explanation S M19 without S word S Spindle not present S Illegal setting data programmed, Acknowledgement key e.g. G92 X... Y..., G92 D, T, A, I, J Error in parameterization of handwheel pulse weighting for G27 (SD 564*) Remedy S S S S Note Alarm is displayed with reference to block and channel Check the faulty block in the "Correction block" display If possible the cursor is positioned in front of the faulty word The number of the faulty block is after the alarm number in the alarm line 3008 Subroutine error Acknowledgement key Scan When executing a part program S Machining stops Effect Explanation S M17 not in the subroutine S M02, M30 in the subroutine S M17 in the main program S More than 8 subroutine levels S Check the faulty block in the "Correction block" display Remedy S If possible the cursor is positioned in front of the faulty word S The number of the faulty block is after the alarm number in the alarm line S SW 3 and higher, number of permissible subroutine levels exceeded S Subroutine call in the block with M2, M30 or M17 S From SW 5 subroutines and main programs can be terminated with M02, M17 and M30. Alarm is displayed with reference to block and channel Note 3009 Scan Effect Explanation Program disabled Acknowledgement key S On NC START, or when editing a program during machining S Machining stops S Pressing "NC START" calls a program which was disabled by being opened, by "Copy" or by "Rename". While Remedy Note Once editing is complete, the locked program must be enabled. a program is being edited it may not be called by "NC START". Alarm is displayed with reference to block and channel 3010 Intersection error Acknowledgement key Scan S When executing a part program Effect S Machining stops Explanation A mistake has been discovered during reference processing in conjunction with the calculation of intersection. Possible causes are: S Contour program without G00, G01, G03 S Contour program with "Empty buffer memory" (@714) S Programmed axes are not the same as the plane selected S No intersection found S Stock removal path circular S R parameter number not available Remedy Note Check program in which contour is stored. Alarm is displayed with reference to block and channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-45 04/96 07/97 1 Alarms 1.5.1 Alarm description 3011 Scan Effect Explanation Remedy Note Axis twice or too many axes S When executing a part program S Machining stops S An axis has been programmed twice in the same block S More than five axes have been programmed S Check the faulty block in the "Correction block" display S If possible the cursor is positioned in front of the faulty word S The number of the faulty block is after the alarm number in the alarm line Acknowledgement key Alarm is displayed with reference to block and channel 3012 Scan Effect Block does not exist in memory S On block search or jumps in the part program S Machining stops S Interlocking of "NC START" Explanation S On block search, the block number is not available in the program. S On jumping in the program, the programmed block number cannot be found. S Program which does not conclude with M30, M17 S The alarm is displayed - - Reset key if a forward jump has been programmed outside the maximum memory area with "Execution from external". (The target of the jump cannot be read in to the available memory area) when backward jumps or jumps to the present block location have been programmed Remedy S Note Alarm is displayed with reference to block and channel Check the part program as regards the correct block number target or the correct program conclusion with M30/M02 or M17. - Increase maximum memory for "Execution from external" (MD 30) - Reduce jump distance - Delete backward jumps or jumps to the present block location. 3014 Axis disabled in channel Acknowledgement key S When executing a part program Scan Effect S Machining stops Explanation The programmed axis is disabled for this channel by means of the NC machine data "Axis not valid for channel 1, 2, 3 or 4". Remedy S S Note Alarm is displayed with reference to block and channel 3015 Scan Effect Explanation Remedy Main block not in memory S On automatic block search S Processing is not started Note Channel-specific Applies up to SW 2 only 1-46 Observe the programming notes of the machine manufacturer. Correct machine data if necessary. Acknowledgement key No main block was found in front of the target block during an automatic block search. S S Check target block Use another block search Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 09/01 1 Alarms 1.5.1 Alarm description 3016 Error in external data input S On entering data from the PLC to the NC Scan S Machining stops Effect Explanation With external data input from PLC and NC: S The code is incorrect S The value is too high S The dimension ID is not valid S Check PLC program Remedy Acknowledgement key 3017 Part program available twice Acknowledgement key S At POWER ON Scan Effect S Machining stops Explanation The UMS contains a part program which is already stored in the part program memory of the NC (with the same ID). Remedy S S Note Applies up to SW 2 only 3018 Scan Effect Distance to contour too large Acknowledgement key S With AUTO interrupt in the circle block and travelling away from the point of interruption S Machining stops S Additional alarm 2048 Delete or rename the program in the part program memory Use a different UMS Explanation If AUTOMATIC mode is interrupted while processing a circle block and the axes are positioned in a range, for example for tool change, outside the permissible tolerance for reapproach (scratching) (MD9), this alarm is triggered. To prevent incorrect positioning, the additional alarm 2048 - circle end point error - is set. Reapproach is only possible after a Reset. Remedy Cancel alarms and perform a block search as far as the point of interruption. If necessary, check whether the MD9 setting can be made larger. Note Alarm is displayed with reference to channel 3019 Target block within coupled motion Acknowledgement key Scan S When using the function "Block search" Effect S None Explanation The target block is within the programmed coupled motion function. In the case of block search with calculation, it is possible that the ZO, TRC components and progr. paths are not assigned correctly to the coupled axes. Remedy Prevent block search target for blocks with active coupled motion or check distances to go for block search! 3020 Scan Effect Explanation Remedy Note Option not available S On specifying a non-existent function S Function is not processed Acknowledgement key A function not included or not enabled in the control has been programmed or selected. S Have function option retrofitted or set function enable bit. Alarm is displayed with reference to channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-47 04/96 07/97 1 Alarms 1.5.1 Alarm description 3021 Scan Contour violation with tool radius comp. Acknowledgement key Effect A contour violation has occurred on the workpiece. The program is continued, nevertheless (see MD 5024, bit 0). The alarm can be cancelled with the acknowledge key. When executing a part program, with active TRC Not: S In the selection block S In the deselection block Explanation - - The contour calculation results in a traversing movement which is opposite to the programmed movement (e.g. when machining an internal circle, where the milling radius is larger than the circle radius). Between two blocks in the TRC plane, too many blocks have been programmed outside the TRC plane (see also Programming Guide, Section 11.11). In this case, the block number displayed indicates the 4th block outside the TRC plane. Remedy S S S Check programming. Deselect correction at a suitable point and select it again. Check tool used against specifications (tool radius too large?). Note S S Alarm is displayed with reference to channel In the case of an error, the block number indicated refers to the 4th block outside the compensation plane (TRC). See Programming Guide Section 11.1. 3022 Too many spindles programmed Scan S When executing part program blocks in AUTOMATIC or MDA S Function is not executed Effect Explanation Only one spindle may be programmed in any one part program block. Divide spindle programming into two or more blocks. Remedy Reset key 3023 Scan Wrong spindle position in setting data Reset key Effect S S The alarm is output if M19 is programmed without an S value with MDA or in a part program and if an illegal value is set in the spindle setting data for oriented spindle stop (M19). Interlocking of NC START Machining stops Explanation An illegal value has been entered in the spindle setting data for oriented spindle stop (M19). Enter legal value in setting data Remedy permissible range 0 - 359.99 3024 Display description missing Acknowledgement key Scan S On display selection Effect S Selected display does not appear Explanation Using a programmed softkey, an attempt has been made to select a display not available in the UMS or system memory. Remedy With the aid of the NC workstation, the programmed display number and softkey function must be checked. 3025 Display description has errors Acknowledgement key Scan S On display selection Effect S Selected display does not appear Explanation On checking the display information an error has been discovered, e.g.: S The programmed display type is unknown S Block increment for the extended table display is incorrect (must always be 1 for absolute display) Remedy Check the display description with the NC workstation, in particular the information for data group, data type and format. 1-48 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 3026 Fixed-text component too large Acknowledgement key S On display selection via softkey Scan S Not all fixed texts are displayed Effect Explanation The programmed fixed text part in the display description is too large. Remedy Using the NC workstation, reduce the fixed text part of the display or split up the contents over several displays. 3027 Graphics section too large Scan S On display selection S No graphics display Effect Explanation The programmed graphics part in the display description is too large Acknowledgement key (max. 4 Kbytes). Remedy Using the NC workstation, reduce the fixed text part of the display or split up the contents over several displays. 3029 Window beyond configuring area Acknowledgement key S On display selection Scan Display build-up is aborted when the window of a display being configured is outside the configuring area. Effect Explanation Additional subdisplays can be configured in a screen. The subdisplay windows can be moved in the configuring area. As a result the window may have been moved outside the configuring area configuring error. Remedy Configure the window movement so that it does not leave the configuring area (see also alarm 3037). 3030 Cursor memory not available Acknowledgement key S On display selection Scan The display selected is treated as though there were no cursor memory. Effect Explanation The cursor memory programmed in the selected display is incorrect (illegal number, or too large). Redefine cursor memory with NC workstation, since the cursor memory has the task, when a display is recalled, Remedy of putting the cursor back where it was when the display was removed. 3031 Too many part programs On display selection Scan Slower display build-up and processing time may result. Effect Explanation The configuring engineer has called up too many display descriptions with part program parts Only incorporate a maximum of 5 part programs in the display descriptions if possible. The alarm need not be Remedy acknowledged as it is only for information. Note Applies to SW 1 only 3031 Error: NCK softkey text to MMC Scan S When selecting the menu Effect S The softkey text is not displayed Explanation An error has occurred while transferring the softkey text from NCK to MMC. Remedy Activate notebook for I code and send message to Acknowledgement key System support together with notebook entry (system program change required) Note Applies as from SW 2 3032 Scan Effect Explanation Remedy Variable component too large S When selecting a display with a softkey S None Acknowledgement key The programmed variable display part of the display description is too large. S S Check display with NC workstation, and if necessary regenerate Reduce variable display part Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-49 04/96 1 Alarms 1.5.1 Alarm description 3033 There is no display text Acknowledgement key S Cyclic Scan S Display text not displayed Effect Explanation The display text generated at the NC workstation has not been transferred to the link list. Remedy Check the link list and relink to the NC workstation; watch out for linking errors. 3034 There is no special text Acknowledgement key Scan S On display selection Effect S Special text not displayed Explanation The following texts have not been inserted or have been inserted incorrectly: S Menu texts S Dialog texts S Mode texts Remedy Check the display generated with NC workstation and where appropriate regenerate. 3035 Scan Effect Explanation Indirect addressing faulty Acknowledgement key S Cyclic S Variable values/texts not displayed S The display description for indirect addressing is incorrect. This affects the details in the display S S S Remedy header for - data group, - data type, - data number and - data block. Information for number of indirect elements of the list/display (IEL) is incorrect. Variable text is selected but status or offset is not cancelled. Variable value has been selected but status not cancelled. Check the information for S Start of range pointer, S Length of range pointer and S Cursor pointer and check their relationship to one another S Check deselection of status or offset 3036 Variable status faulty Acknowledgement key S Cyclic Scan Effect S Status taken from display description Explanation In the display description form variable status, which can only be selected by the PLC, an incorrect data group has been specified or variable status has not been cancelled. Remedy The display description must be modified with the aid of the NC workstation. 3037 User window faulty Acknowledgement key Scan On control power-up Effect Displays to be shown in incorrect user windows are not displayed. Explanation User windows can be defined in the UMS. These must lie within the configuring area, otherwise an alarm is given. Remedy Check and correct user window in the UMS. 1-50 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 3038 Double call of display Acknowledgement key On selecting the display Scan Display build-up is aborted with the display that is repeatedly called in the same path. Effect Explanation In a display, additional subdisplays can be configured which themselves can have subdisplays. If a display is called which does not correspond to a display already configured, recursion results. This is prevented by aborting the display build-up and issuing an alarm. Remedy Avoid subdisplay linking which can lead to recursion. 3039 No multichannel display option Acknowledgement key Scan S Cyclic Effect S Fixed display parts only are displayed Explanation If data which is reserved for multi-channel display is configured in a display, it can be displayed correctly only if the multi-channel display option is available. Remedy Set multi-channel display option. 3040 Scan Effect Explanation Field/variable cannot be displayed S Cyclic S Not all variable values/texts are displayed S Field/variable incorrectly configured Remedy S S S S S Check field/variable with NC workstation and if appropriate delete and re-enter. If the alarm occurs with standard displays then the value range has been exceeded. 3041 Scan Effect Explanation Too many fields/variables Acknowledgement key S Cyclic S Not all values/texts are displayed S The display description is too long so that the internal buffer is no longer adequate for processing the display. S More than one display (main displays/secondary displays) have been configured with data selector. S Using the NC workstation, the desired information must be reduced or divided amongst more than one display. Remedy S Acknowledgement key (data group not available) Field/variable programmed with too few places Field/variable overflow (value range exceeded) Format error; format cannot be changed Illegal pointer A maximum number of fields/variables cannot be specified since the fields/variables have different formats and positions. Configure only one display with data selector in conjunction with other displays. 3042 Error in dynamic graphics section Acknowledgement key Scan S Cyclic Effect S Dynamic graphics (columns) not entirely displayed Explanation The column graphics configured at the NC workstation are too extensive. A maximum of 4 Kbytes are available for the whole cyclic part of the display (variable part of display including dynamic graphics) for all displays and insets. Remedy Reconfigure the display at the NC workstation, reduce the variable display parts and dynamic graphics. 3043 Error: NCK fixed display to MMC Acknowledgement key Scan S On display selection Effect S Not all fixed texts are displayed Explanation An error has occurred during transmission of fixed texts e.g.: delete window, fixed texts, etc. from NCK to MMC. Remedy Activate notebook for I code and send message to S System Support (system program change required) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-51 04/96 1 Alarms 1.5.1 Alarm description 3044 Error: NCK display update to MMC Acknowledgement key S Cyclic Scan S No dynamic display parts are displayed Effect Explanation An error has occurred during transmission of dynamic display parts such as variable values/texts from the NCK to MMC. Remedy Activate notebook for I code and send message together with notebook entry to System Support (system program change required) 3045 Error: NCK fixed graphics to MMC Acknowledgement key Scan S On selecting the display S Not all fixed graphics parts of the display description are shown on the screen Effect Explanation An error has occurred during transmission of the graphics part of the display from NCK to MMC. Activate notebook for I code and send message together with notebook entry to Remedy System Support (system program change required) 3046 Faulty variable Acknowledgement key POWER ON as from SW 5.4: Scan S On selecting the display S Not all variable values/texts are displayed Effect Explanation In the display description, a variable text has been programmed without an end identifier because of an error in the NC workstation software. This produces a transfer format error. Remedy S 3047 Read data selector from harddisk Check NC workstation The error must be at the point of interruption of the subsequent elements which are no longer displayed. Acknowledgement key POWER ON as from SW 5.4: Scan S Cyclic if there is no response from the MMC approximately 5 seconds after the harddisk has requested the data selector. The data selector does not switch over to the disk directory. Effect Explanation There is no response from the MMC to the request for the data selector from the harddisk. Switch the control off and then on again. Remedy 3061 Processing sections cannot be loaded Acknowledgement key When processing a program with execution from external in AUTOMATIC while reloading a section Scan Processing stops Effect Explanation The program section which is to be read in no longer fits in the circular buffer for execution from external Remedy The program can be continued with NC START although processing may be interrupted when the program is reloaded. Increase the size of the circular buffer for execution from external Note Applies to SW 2 only 3072 Scan Effect Explanation Alarm text not available Acknowledgement key S If an alarm occurs without alarm text S None S When generating cycles, alarms have been provided for which no text was programmed S NC alarms which are not provided with a text in the system have been triggered Remedy Look at the complete listing of alarm displays and check off alarm numbers without text. With cycle alarms, program an appropriate text. With system alarms, notify your Systems Support. Note Applies to SW 1 only 1-52 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 3073 Error: NCK input line to MMC S On input Scan S Input line is not displayed Effect Explanation An error has occurred during transmission of the input line from NCK to MMC. Remedy Activate notebook for I code and send message together with notebook entry to Acknowledgement key System Support (system program change required) 3081 CRC not selected at approach/retraction Acknowledgement key S When executing a part program Scan Machine stop does not occur but the program is executed without the approach element. Effect Explanation S CRC/TNRC (G41/G42) was not selected in or before the approach block. S CRC/TNRC was not deselected in or after the exit block. S Soft approach/exit is only possible when CRC/TNRC is selected because it is only then possible to calculate the programmed compensation movement exactly. Remedy S S Note Alarm is displayed with reference to block and channel 3084 Scan Effect Illegal working area limitation S Cyclic Correct program (G41/G42) Program with G41/G42 DO if necessary Acknowledgement key The control automatically enters the maximum possible value in accordance with the traversing range in the working area limitation. Explanation A value outside the permissible traversing area of the respective axis has been entered in the minimum or maximum axis-specific working area limitation. Remedy S S S Note Channel-specific Applies up to SW 2 only 3085 Scan Effect NC-CPU time watchdog S Cyclic S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of machining S Interlocking of NC Ready relay Check input Check program (G25, G26, @..) For maximum traversing range, refer to table (combination of axis-specific position control resolution and input resolution) Acknowledgement key Explanation The NC-CPU is overloaded with respect to time by a parallel program operation or by the selection of functions such as Transformation (TRANSMIT, etc.) Coupled axis motion GI ring links Remedy Note S S S S Increase IPO/servo cycles, check the GI configuration. Channel-specific 3086 Illegal transformation selection Acknowledgement key Scan S On selecting or deselecting transformation via the command channel of the PLC Effect S Interlocking of NC Start Explanation An illegal value has been transferred from the PLC via the command channel. Evaluation is in the error byte in the PLC. Remedy Check PLC user program Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-53 04/96 1 Alarms 1.5.1 Alarm description 3087 Scan Error in transformation data S At POWER ON S On warm restart S Selected transformation data block is locked Acknowledgement key Effect Explanation An NC machine data with an illegal value is present in the selected transformation data block. The invalid NC machine data number is entered in the block number of alarm 3087. Remedy Note S Check NC machine data for transformation data (block number of alarm 3087) Alarm is displayed with reference to block and channel 3088 F collapse at block change Acknowledgement key Processing in a channel with FIFO memory Scan None Effect Explanation The programmed feedrate is too high. The control has not yet prepared the next block for processing. Remedy S Decrease feedrate S Program G171 (to bridge the critical point with a rapid block change) 3091 Reduction on SW prelimit switch Acknowledgement key S In AUTOMATIC or MDA when processing a part program block or when positioning the axes in JOG Scan S Speed reduction to the value set in the machine data Effect Explanation The software prelimit switch has been exceeded and the axis speed is decelerated to the reduction speed (MD1). If a position behind the software prelimit switch is taken with rapid traverse G00, the alarm "Reduction on SW prelimit switch" is not output. But the reduction is executed. Remedy S S S Check the traversing block Check value in NC machine data 1100 "Prelimit switch" Position axis beyond the prelimit switch range and cancel the alarm by means of "Acknowledgement". 3092 Specified velocity too high Acknowledgement key S When traversing by the program in AUTOMATIC or MDA Scan S Machining stops Effect Explanation The specified speed (either programmed or by setting an override) is greater than the path speeds resulting from the maximum speeds of the axes In a circle block, the path velocity is reduced to the smallest velocity of the axes involved. Remedy S S S Program a lower path speed or check override Check NC machine data "Maximum velocity" Program a smaller spindle speed with G95 3093 G171 not allowed Scan After programming G171 Effect S Function is not executed Explanation G171 is illegal for the following reasons: S No FIFO has been assigned to the current channel S "FIFO" has not been activated. Remedy S Program a lower path speed or check override S Check NC machine data "Maximum speed" S Program a smaller spindle speed with G95 Note Channel-specific Acknowledgement key Applies up to SW 2 1-54 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 09/01 1 Alarms 1.5.1 Alarm description 3094 Error in compensation data Acknowledgement key On POWER ON/warm restart Scan Interpolatory compensation (IKA) is not executed, an IKA already active is ended. Effect Explanation It is not possible to convert the error curves because the input data are incorrect. 1. 2. 3. 4. 5. 6. Only one of the start and end pointers is 0. Both must be 0 or <> 0. End pointer is not greater than start pointer Within an error curve section, the interpolation position (n+1) is less than or equal to the interpolation position (n) The straight line slope within an error curve section is >= 45 degrees Both pointers of the table are zero Intermediate point or intermediate value not calculated The block number indicates which IKA point is affected Remedy Correct the compensation data 3095 Scan Effect Explanation Remedy Handwheel 1 - wire breakage Acknowledgement key S Cyclic S It is no longer possible to traverse the axes in the normal way using the handwheel. S The alarm is only relevant for handwheels with differential signal evaluation S Check the handwheels S 3096 Scan Effect Explanation Remedy Eliminate the hardware fault If necessary, connect wire jumper on CSB, if handwheel is not connected, to avoid triggering alarm Handwheel 2 - wire breakage Acknowledgement key S Cyclic S It is no longer possible to traverse the axes in the normal way using the handwheel. S The alarm is only relevant for handwheels with differential signal evaluation S Check the handwheels S Eliminate the hardware fault If necessary, connect wire jumper on CSB, if handwheel is not connected, to avoid triggering alarm. 3097 Scan Illegal handwheel function Effect Remedy Note S Acknowledgement key G27 programmed with active DRF Setting data 564* not provided with values Interlocking of NC START Deselect DRF Alarm is displayed with reference to channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-55 04/96 01/99 1 Alarms 1.5.1 Alarm description 3098 Error in IKA input/output data CANCEL On changing input/output assignment of the IKA with inactive relationship (input screen or @40C), not G411. Scan None Effect Explanation A check is made to determine whether the input/output assignment of an IKA relationship contains permissible data, and in particular whether the pairs T2/T20, T25/T25, T3/T33 contain compatible values. An error fine coding ensues relating to block and channel number as follows: K S IKA relationship I/O identifier: 0 = Input A 1 = Input B 2 = Output Error fine coding Error fine coding: 1; Error = "Wrong group" 2; Error = "Illegal type of axis" 3; Error = "Wrong axis number" 4; Error = "Axis/channel not available" 5; Error = "Not a real axis" 6; Error = "Wrong R parameter number" Remedy Enter the correct values 3100 Transfer buffer already assigned Acknowledgement key S During computer link operation Scan S No data transfer between NC and host computer Effect Explanation This alarm is not displayed but only sent from the NC to the host computer when data is to be transferred from the computer but the transfer buffer is still occupied. 3101 Program not in memory S When calling a program via computer link Scan Effect S None Explanation A program has been requested for read-out but is not located in the NC memory. Acknowledgement key This alarm is not displayed in the message line but is only indicated in the operator display. Remedy S Check whether program request is correct 3102 Data input disabled FTR Acknowledgement key Scan When reading in programs via FTR Effect FTR is aborted Explanation S You have tried to read in a part program via FTR which has already been edited and executed NC internally. S "Execution from external" A program with the same number as the program to be executed from external already exists Remedy Stop execution or delete program in the case of "Execution from external". 3110 Wrong block structure for axis-specific override (2nd step) Scan Effect Remedy Note When G160 and G161 commands are not programmed alone in a block 1-56 S S Acknowledgement key Interlocking of NC START Alter the part program Applies to SW 2 only Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 3111 Scan Wrong block struct. for delete dist-to-go Acknowledgement key S When @736 has not been programmed after the programmed axis movements S If the axis concerned has not been programmed Explanation S Interlocking of NC START S Alter the part program Remedy Alarm is displayed with reference to block and channel Note 3112 Scan Wrong block structure for reciprocation S Reciprocation incorrectly programmed (syntax, reciprocation parameters) S Too many reciprocation movements in the block Explanation S Interlocking of NC START S Alter the part program Remedy Note Applies to SW 2 only Acknowledgement key 3113 Error on accessing mixed I/O or CSB Acknowledgement key S MIXED I/O module does not exist or is faulty Scan Explanation S Attempt made to output to CSB without output driver (wrong hardware) or defective CSB output driver, NC MD Remedy S S S S S S 312-321 refer to non-existent modules or inputs. Interlocking of NC START PLC attempts to read from a non-existing module via fast data channel Slot in MIXED I/O module Check MIXED I/O module Replace the CSB module Correct NC MD 312 to 321 3157 Stop in thread Acknowledgement key Explanation S During thread cutting a stop has occurred in the revolution feedrate which has destroyed the thread. Remedy S Check axis-specific feedrate lock (DB32) 3158 Scan Effect Explanation Remedy PLC number not allowed S On selecting via softkey in a configured display S None 3159 Scan Effect Explanation Remedy There is no data block S On selecting via softkey in a configured display S None Acknowledgement key Configured field shows a non-existent PLC number; SINUMERIK 840C has only 1 PLC. S Check assignments using NC workstation and correct Acknowledgement key Configured field indicates a non-existent data block. S Check assignments using NC workstation and correct Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-57 04/96 07/97 1 Alarms 1.5.1 Alarm description 3164 Scan Effect Axis conversion error S While executing in AUTOMATIC, MDA or Teach In mode S Machining stops S Interlocking of NC START Explanation S The alarm is displayed in channel and block. S Wrong entries in axis converter list (SD) - - Remedy Note Acknowledgement key Axis name not entered Axis does not exist Correct axis converter list Alarm is displayed with reference to block and channel 3166 Program coordination wrong Scan While executing a part program S Machining stops Effect Explanation Addressed channel has not been defined or is not enabled Change channel addressing Remedy Acknowledgement key Define or enable channel Note Alarm is displayed with reference to block and channel 3167 T/H word not acknowledged Acknowledgement key Cyclic Scan None Effect Explanation S The target channel is not enabled in the PLC MD (signals from channel) S Routing in target channel has not yet been acknowledged by the user The current routing and/or error must be acknowledged through the PLC program before the next routing is assiRemedy gned. 3200 Program coordination syntax wrong Scan When executing a part program Effect Interlocking of machining Explanation Syntax error: invalid command mnemonics Acknowledgement key invalid modification parameters Remedy Note Correct the faulty command Alarm is displayed with reference to block and channel 3201 Program coord. too many parameters Acknowledgement key Scan When executing a part program Effect Interlocking of machining Explanation More command parameters have been programmed than are permitted in the command description. Remedy Correct the faulty command Note Channel-specific 3202 Program coordination area violation Acknowledgement key Scan When executing a part program Effect Interlocking of machining Explanation One or more command parameters violate the permitted lower and upper limit values Remedy Correct the faulty command Note Alarm is displayed with reference to block and channel 1-58 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 3203 Program coord. illegal character When executing a part program Scan Interlocking of machining Effect Explanation Illegal separators are in the coordination command. Correct the faulty command Remedy Alarm is displayed with reference to block and channel Note Acknowledgement key 3204 Program coord. command incomplete Scan When executing a part program Interlocking of machining Effect Explanation Parameters or closing brackets are missing in the programmed command Acknowledgement key or channel no. = 0 Remedy Note Correct the faulty command Alarm is displayed with reference to block and channel 3205 Program coord. R parameter error When executing a part program Scan Interlocking of machining Effect Explanation S An error occurred while programmed R parameters were being substituted Correct the faulty command Remedy Note Alarm is displayed with reference to block and channel Acknowledgement key 3206 Program coord. symbol. paras. not allowed When executing a part program Scan Interlocking of machining Effect Explanation With the exception of the R parameters, no symbol. parameters are permitted Remedy Correct the faulty command Note Alarm is displayed with reference to block and channel Acknowledgement key 3220 Change from G176 G175 Acknowledgement key Scan S When executing a part program Effect S Activated freeze function is terminated leading to G175 function. Explanation During an activated freeze function for angle of rotation, zero offset or length compensation, the ZO group was changed or the D No. was changed, an angle of rotation offset was activated or a G53 programmed. These functions result in termination of the "Freeze" function and a change to the G175 function. Remedy Note S Check program blocks and correct Channel-specific 3225 Invalid plane specification Acknowledgement key Scan Before executing a part program Effect S Processing stops Explanation The plane assignment (cube) and the axis definitions in the channel do not correspond. Remedy Check NC MD 548* 550*552* Note Alarm is displayed with reference to channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-59 04/96 07/97 1 Alarms 1.5.1 Alarm description 3226 Invalid G function initial setting Acknowledgement key Before processing the first block in AUTOMATIC or MDA Scan S Processing stops Effect Explanation Invalid G function initial settings positions have been entered in the channel-specific machine data. Remedy Check NC MD 108* to 122* Alarm is displayed with reference to channel Note 3233 Approach reference point not allowed Scan In "AUTOMATIC interrupted" state. No referencing possible. Effect Explanation If a program is interrupted with the NC STOP key or when changing Reset key from AUTOMATIC to JOG mode, it must not be possible to activate the submode of JOG, REFPOINT. (Safety function) Remedy S S 3234 Scan Effect There is no target block Explanation Remedy Note Note Block being sought is not in the part program or is to be found after M30 Reference in program (G74) Abort program and reference using keys Acknowledgement key When block search function is being applied S S Machining stops Interlocking of NC START Check entered block number Applies as from SW 2 Alarm is displayed with reference to channel 3235 End of program missing When executing a part program Scan Machining stops Effect Explanation The program end M30 is missing in the part program. Check the part program Remedy Channel-specific Note Acknowledgement key 3236 Scan Effect Acknowledgement key Illegal pole specification When executing a part program S S Machining stop Interlocking of NC START Explanation Illegal pole programming with polar coordinates when: S G110, G111, G112 programmed without having specified a pole plane S Programmed pole plane with G110, G111, G112 does not correspond to the current pole plane S G110, G111, G112 programmed with axes and with angles and radii S Pole displacement (by way of G9 programming) with G10, G11, G12, G13 does not correspond to the current Remedy Note 1-60 S S S S S pole plane G10, G11, G12, G13 programmed for the first time without axis specification G10, G11, G12, G13 programmed for the first time with G91 G91 programmed before the angle Check the incorrect block in the "Correction block" display. The cursor is positioned in front of the incorrect word, if possible. Alarm is displayed with reference to block and channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 3237 Program is being edited Acknowledgement key When starting read-out via the computer link Scan Part program is not output Effect Explanation The control tries to output via the computer link a part program which is in the process of being edited. Terminate editing and repeat read-out process Remedy 3238 Program being read-in Acknowledgement key Scan When starting read-out via the computer link Part program is not read out Effect Explanation The control tries to output via the computer link a part program which is in the process of being read in via the computer link Remedy Wait for the end of the read-in process and repeat read-out. 3239 EPROM cycle overwritten by SPF POWER ON Scan When reading in subroutines via the computer link Cycle replaced by subroutine Effect Explanation At least one subroutine has been read in which has the same number as an existing cycle. The cycle can therefore no longer be called from a part program. The first cycle to be overwritten is displayed in the N number. Remedy Delete the read in subroutine to save the cycle. To prevent overwriting generally, set MD 5147, bit 3 to 1 on file transfer. Note Channel-specific 3240 Subroutine not read-in Acknowledgement key When reading in subroutines via computer link Scan Effect At least one subroutine has not been read Explanation The control has attempted to read in at least one subroutine which has the same number as an existing UMS cycle. The first subroutine not to be read in is displayed in the N number. Remedy Note If the UMS cycle is to be replaced by a subroutine, the MD 5147, bit 3 must be set to 0 on file transfer. Channel-specific 3260 Incorrect parameters "Ext. overstore" Reset key Scan On decoding G421-6. Effect Decoding stop Explanation When programming G421-6, it is found that the required behaviour requested through the program has been lokked by the machine data parameterization. Remedy Note Note Perform no programming or check MD parameterization. Applies as from SW 4 Alarm is displayed with reference to channel Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-61 04/96 07/97 09/01 1 Alarms 1.5.1 Alarm description 3261 Workpiece not available Reset key At Power On and active MD "Load workpiece last active after Power On" Scan The workpiece selected in the program pointer cannot be transferred from MMC to NCK. Effect Explanation In the volatile NCK part program memory, a workpiece directory has been opened and not saved to harddisk before Power Off. After Power On, it is therefore not possible to transfer the workpiece entered in the program pointer from harddisk to the NCK part program memory. Remedy S S Note Note Applies as from SW 4 Select existing workpiece Preselect part program for execution (which means that the program pointer will automatically be assigned to the workpiece belonging to the preselected part program). Alarm is displayed with reference to channel 3262 Error in NCK FB Acknowledgement key Scan During cyclic operation of control None Effect Explanation The cyclic routines of the NCK FB have returned a value which is not equal to zero, and have requested the CANCEL alarm class. The return value is output in the alarm as block number N. Remedy Evaluate the block number and check the NCK FB. Continuation Acknowledge the alarm with the Acknowledgement key S Alarm 3262 is output only if appropriately configured by the machine manufacturer. An error has occurred in Note S 3263 Scan Effect the safety NCK-FB. For more information and remedy, refer to the manufacturer's documentation. Applies as from SW 5.4. Impermissible axis position Acknowledgement key When executing a part program Interlocking of NC START Machining stops Explanation The position of the material entry coordinate is outside the travel range of the block. Modify the part program. Remedy Continuation Acknowledge the alarm with the Acknowledgement key Applies as from SW 5.4 Note Note Alarm is displayed with reference to channel 3264 NC STOP is effective at the end of block Scan When pressing NC STOP with active G04 S..., G14 and G24 with set MD bit "No NC STOP in the dwell block". Effect NC-STOP is delayed until the end of block Explanation NC STOP has been pressed in a dwell block in which NC STOP is not to become effective. Processing of the dwell block continues, NS STOP becomes effective only at the end of the block. Remedy The message is deleted when the NC STOP has become effective at the end of the block or when the NC STOP request has been cancelled with NC START. Note S S Alarm channel-specific Applies as from SW 5.4 3265 IKA output without enable Cancel key Scan Cyclically in IPO cycle Effect Feed stop of "slave axis" (IKA output variable) Explanation The IKA setpoint output will be disabled because the IKA output variable (normally an axis) was stopped for safety reasons (e.g. feed disable, follow-up mode, override, controller enable). Remedy Remove the reason for the feed stop. Caution: If the reason for the feed stop is no longer present, the IKA link is automatically reactivated. As a result, the "following error" that has been built up in the meantime is reduced again. The "reduction" is executed with the modification limit of the IKA. Note Applies as from SW 6, the IKA number will be shown in the block number. 1-62 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 09/01 1 Alarms 1.5.1 Alarm description 3266 IKA table not calculated Reset key Scan On selection of IKA Effect IKA is not effective, machining standstill for all channels from SW 6.4 Explanation If a curve that has not (yet) been calculated is used when an IKA is selected, alarm 3266 (IKA table not calculated) is issued. The number of the curve that has not been calculated is displayed in the "block number". The channel number will always show 1. Remedy Note Cancel alarm and press button "Calculate" in the "Show IKA curves" display or initiate the calculation with @xxx. Alarm from SW 6.3 3267 Protection zone modification not possible Acknowledgement key Scan On execution of a part program in automatic or MDI automatic mode Effect PLC interface signal "protection zone modification not allowed" (DB 10, DL 16.6) is set. Explanation - MD 3948* "Coordinate assignment" does not contain coordinates for an axis used in the plane definition, - Remedy Note so that TO and protection zone modification cannot be executed. The number of the protection zone is displayed as the "block number". Enter MD 3948* completely and correctly Alarm from SW 6.3 3280 NC start disable Scan On NC START Effect None Explanation Interlocking of NC START set internally. User has operated NC START. Remedy Change to the required operating mode or enable the function (e.g. Teach in). Acknowledgement key 3281 Set-up disable POWER ON Scan While operating the manual travel keys Effect None Explanation Set-up disable has been set internally. The user wishes to move an axis with the manual travel keys. Remedy Change to the required operating mode or enable the function (e.g. Teach in). 3282 Data not available Acknowledgement key Scan While reading in machine data or setting data into the NCK Effect None Explanation A machine data or setting data which does not exist (or which no longer exists in the present software version) has been read in. Remedy Remove invalid machine data or setting data from file. 3283 Number range for encoder coarse position exceeded Acknowledgement key AcknowlCancel key edgement Scan When reading in machine data Effect None Explanation The stored encoder coarse position is outside the range which can be displayed in MD 3944*. The first start-up of the function extension of range for EnDat absolute encoder has presumably been carried out incorrectly. Remedy Perform first start-up of the extension of range for EnDat absolute encoder in accordance with the documentation. 4000 : : 4220 Delete alarm : : Parallel straight lines This area is reserved for measuring cycle messages. The messages are listed in the publication SINUMERIK 840C MEASURING CYCLES. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-63 04/96 09/01 1 Alarms 1.5.1 Alarm description 1000* Terminal assigned more than once Scan Effect S POWER ON as from SW 2: Reset key When inputting machine data for axis assignment No machining of the axes for which the connection number concerned has been assigned more than once S Servo disable for the axis concerned S Mode Group Ready removed S Interlocking of NC START S Interlocking of NC RDY relay Explanation S S A connection number of a measuring circuit module has been specified more than once under MD200x or MD384x. Example: MD3840 = 01060000, MD3845 = 01060000. Connection number 6 of the 1st measuring circuit module has thus been assigned more than once. Remedy Note Applies up to SW 2 1000* Scan Effect Explanation Terminal assigned more than once Reset key S Cyclic for digital drives if double assignment of setpoint output via MD is permissible. S As before S Two NC axes assigned the same digital setpoint output are being controlled at the same time. This simulta- Check and correct MD200x or MD384x neous output of setpoints at the same drive is not allowed. The interface signal "Parking axis" is not allowed for the axis that is not being controlled. Remedy Note 1004* Scan Effect S One of the NC axes must be disconnected from the control loop (servo enable, follow-up mode). Applies as from SW 3 Permissible feed/limit frequency exceeded Reset key Cyclic S S S S S Interlocking of NC START Interlocking of Mode Group Ready Setpoint 0 Servo enable is cancelled after the time in NC MD "Cutout delay" Follow-up mode Explanation The maximum value set in the NC MD "Encoder frequency" has been exceeded. Is only activated for C axes to spindles (assignment via NC MD 461*). If the service number 309 is indicated here, the reason for the alarm is a format overflow, which can be avoided by reduction of the resolution. Remedy Check feedrate and NC MD "Encoder limit frequency" MD 308*. 1008* Scan Effect Speed controller limitation S S Interlocking of NC START Interlocking of Mode Group Ready Alarm causes machining stop Explanation S Remedy S S S S 1-64 Reset key POWER ON and warm restart Speed alarm limit has been reached Check current controller Set speed control loop to a slower rate Increase parameters Check mechanical parts Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 1012* 1012* Scan Effect Parameterization error drive MD (SW 3) Parameterization error NC-MD (SW 4 and higher) S At POWER ON and warm restart S Corresponding axes switched to follow-up operation S Machining stops S Interlocking of NC START S Mode Group Ready is removed Reset key Reset key Explanation Setting error in the NC machine data, e.g. S Too large a ratio between interpolator clockrate and position control clockrate, because MD160>8 S Too large an internal KV (servo gain) factor by specification of S S S S - KV factor (252*) - Multgain (260*) - Pulse weighting Ratio of cycle rate (MD165) to setting for fine interpolation (MD160) or check of MD584* "Identifier of auxiliary axes" is not a whole number Incorrect measuring system adjustment with MD364* to MD368* (values chosen too large) General parameter error in a drive MD An illegal value has been entered for the pulse multiplication in connection with the high-resolution measuring system. Permissible values are: 1, 2, 4, 8, 16, 32, 64 and 128. Error in parameterization of the SI machine data. Remedy S S S Note S S 1016* Scan Effect MS switchover not possible Check and new input of the corresponding machine data. The AXIS service display shows the service number for the parameterization errors and therefore the exact cause.(see Diagnostics Guide, Section Parameterization errors spindle/axis). Alarm "Parameterization error drive MD": up to SW 3 Alarm "Parameterization error NC-MD": as from SW 4 Reset key When the PLC requests a measuring system switchover S S S S S Explanation S Interlocking of NC START Interlocking of Mode Group Ready Setpoint 0 Servo enable is withdrawn after the time in NC-MD "Cutout delay controller enable" has elapsed Follow-up mode The difference between measuring system 1 and measuring system 2 is greater than the tolerance specified in MD 1216*. Remedy Check the mechanical parts and find out the reason for the differences in the measuring value acquisition via the 1st and the 2nd measuring system. Check sign change actual value 2nd measuring system MD 1824* bit 4, if necessary. 1028* Scan Effect Unable to set reference dimension Reset key Negative edge of signal DB32, DL K+1, bit 6, ("Set reference dimension") S S S S Interlock of NC Start Setpoint 0 No servo enable Follow-up mode Explanation If the "Set reference dimension" could not be performed (axis not stationary), the "Reference point reached" signal is no longer set and also the axis-specific RESET alarm 1028* "Unable to set reference dimension" is triggered. Remedy Make sure that the axes are stationary. 1040* Scan Effect Absolute encoder defective POWER ON POWER ON S S S Interlocking of NC START Interlocking of Mode Group Ready Machining stops Explanation If a SIPOS absolute encoder with absolute submodule is fitted and the absolute encoder function is selected in MD 1808*, bit 0, the absolute position is requested by the control on POWER ON. If it is not possible to transmit an absolute position from the encoder without any errors, this alarm is released. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-65 04/96 01/99 1 Alarms 1.5.1 Alarm description Remedy Check the encoder hardware (encoder, cable, connectors, absolute submodule). The SIPOS encoder must remain stationary during transmission of the absolute value, the axis must therefore be held by the brake if necessary. Note Drive MD 1033 contains fine coding of errors. 1044* Battery absolute module Acknowledgement key Cyclic, every 10 minutes Scan None Effect Explanation The SIPOS encoder has a battery back-up on the absolute submodule so that the absolute position is not lost even when switched off. The remaining capacity of this battery is checked by the absolute module approximately every 10 minutes and an alarm is released if a critical minimum limit is reached. Remedy Replace the battery on the absolute module (see SIPOS absolute encoder description) 1052* Scan Drive fault Reset key S 611-D alarm 300100 "Drive link off" S Power On / Reset alarms (ZK1) from 611-D S Interlocking of NC START S Interlocking of Mode Group Ready S Setpoint 0 S Servo enable cancelled after the time set in NC MD "Switchoff delay servo enable" has passed (not with alarm Effect "Drive link off") S Follow-up mode S 611-D status signals "Drive ready" and "Drive connected" are reset Explanation S Further detailed information on the cause are given in the MMC diagnosis display Applies as from SW 3 Note 1056* Scan Effect Programmed axis is slave S Setpoint specified for a slave axis S Travel to fixed stop with a slave axis S Interlocking of NC START S Follow-up mode S Cancellation of Mode Group Ready S Processing interrupt Reset key Explanation The designated axis is coupled to its master axis through a speed setpoint coupling. Setpoings should therefore not be specified. Remedy Note Setpoints should not be specified for the slave axis. Applies as from SW 4.4 1064* Scan Effect Output not available POWER ON Setpoint incorrectly assigned S S S S S S Interlocking of NC START Interlocking of Mode Group Ready Interlocking of NC Ready Setpoint 0 No servo enable Follow up mode Explanation A digital setpoint output which does not exist has been assigned Check the setpoint assignment machine data Remedy Applies as from SW 3 Note 1-66 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 1068* Scan Drive fault S 611-D alarms - - - POWER ON Drive configuration faulty Ramp-up error (error on 611-D ramp-up. Adjusting data has caused errors) Fault along transmission line S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of NC Ready S Setpoint 0 S Servo enable cancelled after the time set in NC MD "Switch off delay servo enable" has passed S Follow-up mode Explanation S Further detailed information on the cause in MMC diagnosis display Applies as from SW 3 Note Effect 1076* Scan Effect Measure hardware Reset key Once only after incorrect operator action/function selection S Machining stops S NC Start disable S Removal of Mode Group Ready Explanation S Invalid measuring circuit assignment S Pushbutton 2 programmed for SPC/HMS S Alternating edges programmed for SPC/HMS S Positive edge programmed for SPC/HMS S Measuring system change during extended measurement Remedy Check and rectify possible causes of error. 1080* Scan Effect Hardware referencing with passive monitoring axis Reset key S Referencing S Interlocking of NC Start S Follow-up mode S Mode group ready cancelled S Machining interrupted Explanation S Referencing is attempted with the axis concerned, but a passive monitoring axis cannot be referenced. Remedy Set reference dimension for passive monitoring axis. Note Alarm from SW 6.3 1164* Emergency retraction triggered Reset key Scan Cyclic in servo cycle when LINK ON is set for following axis (from servo). Effect Machining interrupted, interlocking of NC START; Mode Group Ready cancelled; Explanation The threshold MD "Emergency retraction threshold" programmed for synchronism monitoring has been exceeded and "Emergency retraction triggered". Condition: enable via PLC interface signal emergency retraction enabled. Remedy Check the drives; check the speed and acceleration limit values of the following axis/spindle; check the emergency retraction threshold; check the link factors. Note Applies as from SW 3 1168* Overlay of FA not enabled Acknowledgement key Scan Path defined for following axis (NCK). Effect Setpoint not output, i.e. overlay not executed. Explanation Overlaid offset of following axis although the PLC interface signal "Enable FA overlay" has not been set. Traverse the following axis with the fictitious leading axis or set PLC interface signal "Enable FA overlay" Remedy Note Applies as from SW 3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-67 04/96 1 Alarms 1.5.1 Alarm description 1172* Scan Effect Speed limit exceeded Acknowledgement key Cyclic in servo cycle when LINK ON has been set for the following axis (from servo) No reaction, machining not interrupted; the speed of the following axis is limited to the programmed maximum value; the setpoint determined by the compensatory controller is not used in the calculation. Explanation The maximum value set for the following axis/spindle has been exceeded. Synchronism is in danger. Reduce feedrate or speed of leading axes. Check the speed limit value. Check the link factors. Remedy Applies as from SW 3 Note 1176* Scan Acceleration limit exceeded Acknowledgement key Effect No reaction. Machining is not interrupted; when interface signal "Acceleration limitation synchronous" is set; travel is continued at maximum acceleration; any suppressed partial setpoints are traversed afterwards; If interface signal "Acceleration limit synchronous" has not been set; any suppressed partial setpoints are not traversed. The setpoint determined by the compensatory controller is not used in the calculation. Cyclic in servo cycle when LINK ON has been set for the following axis and MD bit "Suppression of acceleration limitation" is not set (from servo). Explanation The maximum value programmed for the following axis has been exceeded. Synchronism is in danger. Remedy Reduce the acceleration of the leading axes. Check the acceleration limit value. Check the link factors. Set MD bit "Suppress acceleration limitation". Note Applies as from SW 3 1180* Following spindle corrected autom. Reset key An error has occurred that has cancelled "Mode Group Ready". Scan Cyclic in servo cycle when LINK ON is set Scan Machining is interrupted. Interlocking of NC START: switchover to actual position link. Effect Explanation An error has occurred for an axis/spindle in the mode group which usually causes a switch over to follow-up mode. As long as the following axis is not affected by the fault, the link is maintained until "Delay controlled follow-up" has been executed. Remedy Note Remove error from faulty axis/spindle. Applies as from SW 3 1192* Centering edge violated Acknowledgement key Cyclic in IPO cycle when LINK ON and PLC interface signal "Semi-automatic centring is active" are set. Scan Interlocking of NC START, any movement towards edges already recognized are suppressed. Effect Explanation The alarm is set when the axis tries to traverse across an edge that has already been recognized or if PLC interface signal "Semi-automatic centring on" and "First edge approached" have been set without first traversing the following axis. Remedy Move following axis away from the edge (in opposite direction to approach direction: if necessary remove interface signal "x edge approached" traverse at least 1 increment between interface signal "Semi-automatic centring on" and "First edge approached". Note Applies as from SW 3 up to SW 4.3 1192* No synchronous/switching positions defined Reset key When synchronizing or switching on in relation to a position from PLC. Scan Interlocking of NC START, MACHINING STOP Effect Explanation An attempt has been made to synchronize master and slave axes/spindles from PLC, or to switch on with reference to a position, without there being any valid switching or synchronizing positions. Synchronization or switching on with reference to a position is therefore not possible. Remedy Note 1-68 For example, specified positions through the GI input display. Applies as from SW 4.4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 1196* Scan Reconfiguration not allowed Effect Explanation Remedy Note Interlocking of NC START 1200* Scan Effect Division wrong S Cyclic S Interlocking of NC START S Machining is interrupted Acknowledgement key When RECONFIGURING with G function (G401), i.e. when adding, removing a leading axis or changing the link structure or on CLEAR configuration (from NCK) "Reconfiguration allowed" is not set (MD 1844, bit 1) Correct input, set MD bit Applies as from SW 3 POWER ON Explanation The "Division from PLC" function is not possible because: S NC machine data "Number of divisions" has an invalid value S NC machine data "Absolute division increment" has an invalid value S NC machine data "Division offset" has an invalid value S Indexing axis has been defined as a rounding axis, which is impermissible. Remedy S Check and correct the relevant machine data. 1204* Scan Effect Traversing range limits exceeded S Cyclic (only with linear axes) S Interlocking of NC START S Machining is interrupted S Set value 0 (abrupt, no deceleration ramp) Reset key Explanation If no software limit switches or working area limitations are active, it is theoretically possible to exceed the maximum possible traversing range (set by the combination of axis-specific position control resolution and input resolution). As this would lead to traversing errors, however, the traversing range limit is monitored and, when it is exceeded, alarm 1204* is set. Remedy Traverse back into the permissible range in the opposite direction using INC or JOG mode. 1208* Link factor KF not allowed Acknowledgement key When entering a new link factor via the G function (from NCK). Scan Command is not executed, the previous link factor is maintained. Interlocking of NC start. Effect Explanation Denominator J=0 is programmed, link factor incorrectly programmed, following axis not programmed. Remedy Correct link factor Note Applies as from SW 3 1212* Overwriting of pos. not allowed Scan When programming a position with GI command. Effect G command is not executed: interlocking of NC START Explanation GI positions must not be overwritten (enabled with MD 1844 *, bit 3) Remedy Correct input Note Applies as from SW 3 1216* Scan Reconfiguration/deletion not allowed Acknowledgement key Reset key When RECONFIGURING with G function (G401), i.e. when a leading axis is added or removed or when the link structure is altered or on DELETE CONFIGURATION (from NCK) Interlocking of NC START, NC STOP, i.e. channel is stopped: command is not executed: JOG mode still possible. Effect Explanation RECONFIGURATION or DELETE CONFIGURATION is not possible until LINK OFF has been set. RECONFIGURATION is only possible after DELETE CONFIGURATION. Program a new configuration block (G401); following axis already exists. Remedy Note First set LINK OFF for the GI grouping in question. Applies as from SW 3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-69 04/96 1 Alarms 1.5.1 Alarm description 1220* GI configuration not allowed Acknowledgement key When programming DEFINE CONFIGURATION with G function. (From NCK) Scan Command is not executed. Interlocking of NC START Effect Explanation Possible causes: S Do leading and following axes have a position measuring system (encoders)? S Is the following axis linked to itself as a leading axis? S Can the axis be a following axis (MD 1844*)? S Link structure switchover not permissible (MD 1844*) S Link type for the LA/LS not allowed (MD 1456*/496*)? S The following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defiS S S S ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link). Leading axes/spindles and following axis are not in the same mode group. Not exactly one leading spindle defined for following spindle. One of the axes in the GI grouping is a fictitious transformation axis. No synchronous positions have been defined for on-the-fly synchronization. Remedy Note Check configuration 1224* Scan Effect Change of KF not allowed Applies as from SW 3 Acknowledgement key When a new link factor is entered via G function (from NCK). The command is not executed, the previous link factor is kept. Interlocking of NC START Explanation The link factor default setting must not be changed (MD 1844*). Remedy Change default setting if necessary. Applies as from SW 3 Note 1228* Scan Effect Link factor KF not allowed Reset key When entering a new link factor via G function (from NCK). Command is not executed, the previous link factor remains. Interlocking of NC START; NC STOP. Channel stop; JOG mode still possible. Explanation The entered link factor does not lie within the range 0.00000001 <= /KF/ <= 10.000000 or denominator J = 0 or the individual values are so high that internal overflows are the result. Remedy Note Correct or shorten link factor KF 1232* Scan Effect Change of link factor KF not allowed Applies as from SW 3 Reset key When entering a new link factor via G function (from NCK). Command is not executed, the previous link factor remains. Interlocking of NC START; NC STOP. Channel stop; JOG mode still possible. Explanation The link factor default setting must not be changed (MD 1844*). Change default setting if necessary. Remedy Note Applies as from SW 3 1-70 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 1236* GI configuration not allowed Reset key When programming DEFINE CONFIGURATION via G function. (From NCK) Scan Command is not executed. Interlocking of NC START; NC STOP, channel stopped; JOG mode still possible. Effect Explanation Possible causes: S Do leading and following axes have a position measuring system (encoders)? S Is the following axis linked to itself as a leading axis? S Can the axis be a following axis (MD 1844*)? S Link structure switchover not permissible (MD 1844*) S Link type for the LA/LS not allowed (MD 1456*/496*)? S The following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defiS S S S Remedy Note ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link). Leading axes/spindles and following axis are not in the same mode group. Not exactly one leading spindle defined for following spindle. One of the axes in the GI grouping is a fictitious transformation axis. No synchronous positions have been defined for on-the-fly synchronization. Check configuration Applies as from SW 3 1240* Following axis not defined Reset key Scan When programming an axis as a following axis which is not defined as such (from NCK). G command is not executed. Interlocking of NC START; NC STOP, channel is stopped: JOG mode still possible. Effect Explanation A GI grouping with the stated axis defined as a following axis does not exist. Remedy Correct input. Note Applies as from SW 3 1244* Scan Effect Axis not in C axis mode Reset key The following axis is a C axis, is however not in axis mode. G command is not executed Interlocking of NC START; NC STOP, channel is stopped; JOG mode still possible. Explanation For all GI commands except G401, C axis mode must also be set for the C axis which is to be programmed as a following axis. When G401 is programmed, a GI grouping must not also be defined for the assigned spindle. Remedy Note Correct input. 1248* Scan Leading axis not defined Effect Command is not executed. Interlocking of NC START; NC STOP, channel stopped: JOG mode still possible. Applies as from SW 3 Reset key When programming an axis as a following axis or a spindle as a leading spindle which are not defined as such. (from NCK) Explanation A GI grouping with the stated axis defined as a leading axis does not exist. Remedy Correct input. Note Applies as from SW 3 1252* Scan Effect Overwriting of GI position not allowed Reset key When programming a position with GI command. GI command is not executed. Interlocking of NC START; NC STOP, channel stopped: JOG mode still possible. Explanation The GI positions cannot be overwritten (enable with MD 1844*, bit 3) Remedy Correct input Applies as from SW 3 Note Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-71 04/96 1 Alarms 1.5.1 Alarm description 1256* Retraction axis is following axis Reset key On decoding the retraction command Scan None Effect Explanation Alarm occurs when a following axis is defined as retraction axis because the link is violated by the retraction. Also, the overlay must be enabled by the PLC. Remedy Note Select another retraction axis. Applies as from SW 4 1260* Retraction axis in several channels Reset key Scan With configuration G425/6 Machining interrupt Effect Explanation An axis has been programmed as retraction axis that has already been selected in another channel for retraction. Remove axis from the retraction block. Remedy Note Applies as from SW 4 1264* Sel./desel. endl. rot. axis illegal Reset key Scan On decoding Machining interrupt Effect Explanation An endlessly rotating rotary axis programmed for a retraction operation should be switched over to normal axis operation. Remedy Note Before deselecting the endless rotary axis, write a G block without this rotary axis. 1268* Scan Effect IKA path reconfiguration illegal Applies as from SW 4 Reset key When programming G401/G411 Interlocking of NC Start Interlocking of NC Stop Explanation S An IKA path has been defined that is already configured. S An attempt has been made to delete with G411 an IKA path that is still active. Activate an IKA path that is not yet configured. On deselection: Switch IKA inactive. Remedy 1272* Error in IKA path input/output Reset key Scan When programming G401/411/G412 Interlocking of NC Start, NC Stop Effect Explanation If an input/output value is specified with G410/G411/412 that does not correspond to the configuration or is not permissible, this alarm is triggered. Remedy Specify input/output correctly or omit I/O designation with G410. 1276* Scan Effect Illegal software limit switch S After changing MD S Interlocking of NC START S Interlocking of Mode Group Ready S Interlocking of machining stops POWER ON Explanation An impermissibly high value has been entered in the software limit switch NC MD. The maximum traversing range of the individual axes is determined by the set axis-specific position control resolution and the input resolution. The control entered the maximum permissible value in the relevant NC MD when alarm 87 was triggered. Remedy Note 1-72 Check software limit switch machine data and correct if necessary. Applies as from SW 3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 1280* Scan Effect Illegal working area limitation S Cyclic Acknowledgement key The control automatically enters the maximum possible value for the traversing range in the working area limitation. Explanation A value has been entered in the minimum or maximum axis-specific working area limitation which is outside the permissible traversing range of the axis in question. Remedy S S S Note Applies as from SW 3 1284* Scan Effect Fixed stop not reached Check input Check program (G25, G26, @..) Take maximum traversing range from table (combination of axis-specific position control resolution and input resolution). Reset key In the block or on every block change S S Alarm is triggered Machining stops Explanation Alarm 1284* is output when the fixed stop is not between the starting and target position in the selection block and no R parameter has been programmed for function acknowledgement in the selection block. Remedy Ensure that the fixed stop is between the starting and target position in the selection block. Also enter the R parameter number for the function acknowledgement in the selection block. Note Applies as from SW 3 1288* Scan Effect No fixed stop axis Reset key In a block or on every block change S S Programmed path in block is not traversed Machining stops Explanation The function, Move Against Fixed Stop, has been selected for an axis which cannot traverse to the fixed stop. Select the function Move Against Fixed Stop for an axis which is able to. Set MD 1804* for the axis which is to Remedy move against the fixed stop. Note Applies as from SW 3 1292* Axis at fixed stop Reset key In a block or on every block change Scan Path programmed in block is not traversed Effect Explanation The axes which have moved to the fixed stop cannot be included in an interpolation grouping while the function Move Against Fixed Stop is active. Remedy Note Deselect the function move against fixed stop for the axis which is to be part of an interpolation grouping. 1296* Scan Effect Clamping tolerance exceeded Applies as from SW 3 Reset key While moving against fixed stop S S S S Interlocking of NC START Setpoint 0 No servo enable Follow-up mode Explanation The alarm is triggered if the fixed stop is moved away from by more than the tolerance set in MD 1284*. Remedy Check parameter settings Note Applies as from SW 3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-73 04/96 07/97 1 Alarms 1.5.1 Alarm description 1300* Scan Effect Progr. axis is not a rotary axis CANCEL When executing AUTOMATIC, MDA and TEACH IN S S Interlocking of NC START Machining stop Explanation G[...]103, G[...]104, G[...]105, G[...]119, G195, G295 not programmed in connection with a rotary axis. Correct the block! Remedy Note Applies as from SW 4; alarm is channel-specific and block-specific! 1304* Axis turning endlessly Reset key On block search with calculation Scan Effect S Cancellation of the block search Explanation An endlessly rotating rotary axis is programmed as contouring axis although the axis is still rotating endlessly. Remedy Stop the endlessly rotating rotary axis and start the block search again. Note Applies as from SW 4; alarm is channel-specific and block-specific! 1308* Error in progr. of sim. axis Reset key When executing a part program Scan S Machining abort Effect Explanation The "Endlessly rotating rotary axis" is programmed with G[..]119P[..].. without the endless rotation being switched on. Remedy Note Correct the block! Applies as from SW 4; alarm is channel-specific and block-specific! 1312* Error in progr. of sim. axis When executing a part program Scan S Machining abort Effect Explanation The "Endlessly rotating rotary axis" has been incorrectly programmed. Remedy Correct the block! Note Applies as from SW 4; alarm is channel-specific and block-specific! CANCEL 1316* Programmed position behind SW limit switch Reset key When executing a part program Scan Effect Processing stops at indicated block. Explanation The programmed end point of the displayed axis (incl. the active offsets) lies behind the software limit switch. Remedy S Correct program S Check MD "1st and 2nd software limit switch plus/minus" S Check PLC interface signal "2nd software limit switch active" Alarm is displayed axis-specifically, for the block and channel in question. Note Alarm applies as from SW 5 1320* Axis not in C axis mode Scan When traversing a C axis that is in spindle mode. Effect Axis is not traversed. Explanation A C axis has been programmed in spindle mode. CANCEL The alarm is only output if MD 5025.5 is set. Remedy 1-74 Switch C axis to C axis mode. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 1324* Scan Tolerance for safe standstill exceeded Effect Display of the alarm Initiation of STOP B and A POWER ON After selection of safe standstill After initiation of STOP C, D, E and expired timer Explanation The axis has moved too far from the set position, i.e. further than permitted in MD 4180*: (standstill tolerance for safe operation). Remedy Check the tolerance of the standstill monitoring: If the value does not match the accuracy and dynamic control response of the axis -> increase the tolerance. If the value matches the accuracy and dynamic control response of the axis -> inspect the machine for damage and repair the damage. Note Applies as from SW 5.4. 1328* Scan Effect Safe speed exceeded Reset key After selection of safe speed Display of the alarm Initiation of STOP C, D, E (depending on configuration) Explanation The axis has moved too quickly, i.e. faster than permitted in MD 4184*, 4188*, 4192*, 4196*: (limit value for safe speed 1, 2, 3, 4). Remedy If no apparent operating error occurred: Check the input value of the MD, check the SGEs: of the 4 available speeds, was the correct one selected? If MDs and SGEs are correct, inspect the machine for damage and repair the damage. Note Applies as from SW 5.4. 1332* Scan Effect Safe end position exceeded Reset key After enabling of the safe end position function Display of the alarm Initiation of STOP C, D, E (depending on configuration) Explanation The axis has traveled beyond the end position entered in MD 4200*, 4204*: (upper limit for safe end position 1, 2) or MD 4208*, 4212*: (lower limit for safe end position 1, 2). Remedy If no apparent operating error occurred: Check the input value of the MD, check the SGEs: of the 2 end positions, was the correct one selected? If MDs and SGEs are correct, inspect the machine for damage and repair the damage. Continuation Cancel the user enable for this axis. Then activate the RESET key. The program is aborted and the alarm is cleared. Move the axis into the valid travel range in JOG mode. When the error in the NC program has been remedied and the position of the axis has been checked, the user enable can be reactivated and the program started. Note Applies as from SW 5.4. 1336* Scan Effect Failure in a monitoring channel Reset key After selection of at least one safety function Display of the alarm NC START interlock STOP F STOP B and A on active SI function Explanation The comparison of both monitoring channels has uncovered a difference between the input data or the monitoring results. One of the monitoring functions is no longer operating reliably, i.e. safe monitored operation is no longer possible. Remedy Find the difference between the monitoring channels. The error code that indicates the cause appears in the following machine data: on 840C MD 301: diagnostics for STOP F (SI service display) on 611D MD 1395: diagnostics for STOP F (SI drive display) The meaning of the error code can be found in the error code table for STOP F on the 840C. It is possible that the safety-related machine data are no longer identical (load them again if necessary) or that the SGEs do not have the same signal level (measure again or check in the SI service display). If no such error is found, an error may have occurred in the CPU, such as a corrupt memory cell. This error can be transient (remedied by POWER ON) or permanent (reoccurs after POWER ON, in this case replace the hardware). Continuation Remedy the error, and press the RESET key. The program is aborted. If safe monitoring was active, STOP B was also initiated automatically. In this case, it is necessary to switch the control off and on (POWER ON). Note Applies as from SW 5.4. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-75 04/96 1 Alarms 1.5.1 Alarm description Table: Error codes for STOP F on 840C No. Name Explanation Cause, Remedy 0 No error There is no error in this channel, however an error may have occurred in another channel. Find the cause in the other channel and interpret the error code 1 Result list 1 Differences in the evaluation of the safe standstill/ safe speed/safe end position functions in the NCK and drive monitoring channel e.g. through unbalanced activation of the functions via the SGEs 2 Result list 2 Differences in the evaluation of the SN function in the NCK and drive monitoring channel Check the tolerance of the cams 3 Actual position value The difference between the actual position value in the NCK and drive monitoring channel is greater than the actual value cross-comparison tolerance specified in MD 4256* or MD 1342 Incorrect encoder evaluation (check MDs) different standstill positions stored 4 5 No cross-comparison Function enables - MD 4500*, 4504* and MD 1301 are not identical - Enter the same MD values 6 7 8 Limit value for SG1 Limit value for SG2 Limit value for SG3 MD 4184* and MD 1331 are not identical MD 4188* and MD 1331 are not identical MD 4192* and MD 1331 are not identical Enter the same MD values Enter the same MD values Enter the same MD values 9 10 11 Limit value for SG4 Standstill tolerance Upper limit SE1 MD 4196* and MD 1331 are not identical MD 4180* and MD 1330 are not identical MD 4200* and MD 1334 are not identical Enter the same MD values Enter the same MD values Enter the same MD values 12 Lower limit SE1 MD 4208* and MD 1335 are not identical Enter the same MD values 13 14 Upper limit SE2 Lower limit SE2 MD 4204* and MD 1334 are not identical MD 4212* and MD 1335 are not identical Enter the same MD values Enter the same MD values 15 Safe cam 1+ (+ Tolerance) MD 4216* + MD 4248* and MD 1336 + MD 1340 are not identical Enter the same MD values 16 Safe cam 1+ MD 4216* and MD 1336 are not identical Enter the same MD values 17 Safe cam 1- (+ Tolerance) MD 4232* + MD 4248* and MD 1337 + MD 1340 are not identical Enter the same MD values 18 19 Safe cam 1- Safe cam 2+ (+ Tolerance) MD 4232* and MD 1337 are not identical MD 4220* + MD 4248* and MD 1336 + MD 1340 are not identical Enter the same MD values Enter the same MD values 20 21 Safe cam 2+ Safe cam 2- (+ Tolerance) MD 4220* and MD 1336 are not identical MD 4236* + MD 4248* and MD 1337 + MD 1340 are not identical Enter the same MD values Enter the same MD values 22 Safe cam 2- MD 4236* and MD 1337 are not identical Enter the same MD values 23 Safe cam 3+ (+ Tolerance) MD 4224* + MD 4248* and MD 1336 + MD 1340 are not identical Enter the same MD values 24 25 Safe cam 3+ Safe cam 3- (+ Tolerance) MD 4224* and MD 1336 are not identical MD 4240* + MD 4248* and MD 1337 + MD 1340 are not identical Enter the same MD values Enter the same MD values 26 27 Safe cam 3- Safe cam 4+ (+ Tolerance) MD 4240* and MD 1337 are not identical MD 4228* + MD 4248* and MD 1336 + MD 1340 are not identical Enter the same MD values Enter the same MD values 28 29 Safe cam 4+ Safe cam 4- (+ Tolerance) MD 4228* and MD 1336 are not identical MD 4244* + MD 4248* and MD 1337 + MD 1340 are not identical Enter the same MD values Enter the same MD values 30 Safe cam 4- MD 4244* and MD 1337 are not identical Enter the same MD values 31 32 33 Position tolerance Reference position tolerance Time/velocity switchover MD 4256* and MD 1342 are not identical MD 4252* and MD 1344 are not identical MD 4264* and MD 1351 are not identical Enter the same MD values Enter the same MD values Enter the same MD values 34 Tolerance time/ SGE switchover MD 4260* and MD 1350 are not identical Enter the same MD values 1-76 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description No. Name Explanation Cause, Remedy 35 Delay time pulse deletion MD 4268* and MD 1356 are not identical Enter the same MD values 36 37 Time for pulse deletion check Transition time STOP C to SBH MD 4272* and MD 1357 are not identical MD 4276* and MD 1352 are not identical Enter the same MD values Enter the same MD values 38 Transition time STOP D to SBH MD 4280* and MD 1353 are not identical Enter the same MD values 39 Transition time STOP E to SBH MD 4284* and MD 1354 are not identical Enter the same MD values 40 Stop reaction after SG MD 4508*.4,4508*.5 and MD 1361 are not identical Enter the same MD values 41 42 Stop reaction after SE Shut-down speed pulse deletion MD 4508*.2,4508*.3 and MD 1362 are not identical MD 4288* and MD 1360 are not identical Enter the same MD values Enter the same MD values 43 Memory test stop reaction - - 44 Position actual value+limit value SG1 Position actual value (error code 3) different or MD 4184* and MD 1331[0] not equal (error code 6) - 45 Position actual value-limit value SG1 Position actual value (error code 3) different or MD 4184* and MD 1331[0] not equal (error code 6) - 46 Position actual value+limit value SG2 Position actual value (error code 3) different or MD 4188* and MD 1331[1] not equal (error code 7) - 47 Position actual value-limit value SG2 Position actual value (error code 3) different or MD 4188* and MD 1331[1] not equal (error code 7) - 48 Position actual value+limit value SG3 Position actual value (error code 3) different or MD 4192* and MD 1331[2] not equal (error code 8) - 49 Position actual value-limit value SG3 Position actual value (error code 3) different or MD 4192* and MD 1331[2] not equal (error code 8) - 50 Position actual value+limit value SG4 Position actual value (error code 3) different or MD 4196* and MD 1331[3] not equal (error code 9) - 51 Position actual value-limit value SG4 Position actual value (error code 3) different or MD 4196* and MD 1331[3] not equal (error code 9) - 52 Standstill position + tolerance Position actual value (error code 3) different or MD 4180* and MD 1330 not equal (error code 10) - 53 Standstill position - tolerance Position actual value (error code 3) different or MD 4180* and MD 1330 not equal (error code 10) - 54 Position actual value+nx+tolerance Position actual value (error code 3) different or MD 4292* and MD 1346 not equal (error code 75) or MD 4256* and MD 1342 not equal (error code 31) - 55 Position actual value+nx Position actual value (error code 3) different or MD 4292* and MD 1346 not equal (error code 75) - 56 Position actual value-nx Position actual value (error code 3) different or MD 4292* and MD 1346 not equal (error code 75) - 57 Position actual value-nx-tolerance Position actual value (error code 3) different or MD 4292* and MD 1346 not equal (error code 75) or MD 4256* and MD 1342 not equal (error code 31) - 58 59 60 Stop request SG correction factor 1 SG correction factor 2 MD 1301 bit 6 is not 0 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 - - - 61 62 SG correction factor 3 SG correction factor 4 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 - - 63 64 65 SG correction factor 5 SG correction factor 6 SG correction factor 7 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 - - - 66 67 68 SG correction factor 8 SG correction factor 9 SG correction factor 10 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 - - - 69 70 71 SG correction factor 11 SG correction factor 12 SG correction factor 13 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 MD 1301 bit 5 is not 0 - - - 72 SG correction factor 14 MD 1301 bit 5 is not 0 - Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-77 04/96 07/97 1 Alarms 1.5.1 Alarm description No. Name Explanation Cause, Remedy 73 SG correction factor 15 MD 1301 bit 5 is not 0 - 74 75 76 SG correction factor 16 Velocity limit nx Stop reaction with SG1 MD 1301 bit 5 is not 0 MD 4292* and MD 1346 not equal MD 4508*.4, 4508*.5 and MD 1361 not equal - Enter MDs equal Enter MDs equal 77 78 Stop reaction with SG2 Stop reaction with SG3 MD 4508*.4, 4508*.5 and MD 1361 not equal MD 4508*.4, 4508*.5 and MD 1361 not equal Enter MDs equal Enter MDs equal 79 80 81 Stop reaction with SG4 SI modulo value for SN Speed tolerance for SBR MD 4508*.4, 4508*.5 and MD 1361 not equal MD 1367 is not 0 MD 4296* and MD 1348 not equal Enter MDs equal Enter MDs equal Enter MDs equal The SGE modification timer did not expire within the time of the control timer (i.e. too many switching operations in SGEs). e.g. contact problems (loose contact) 1000 Control timer expired 1001 Control timer initialization error The SGE modification timer did not start the control timer. - 1002 User enable timer expired Different status of user enable from drive and NCK - 1003 Reference tolerance violated The comparison of stored standstill position and current position has a greater deviation than specified in MD 4252*: actual value tolerance (referencing) or MD 1344 The user enable has been specified for an axis which is - already referenced - not yet referenced - 1005 Pulses already deleted on test stop selection The "pulses are deleted" signal is already active on test stop selection Test stop selection on pulse enable error during wiring of the "pulses are deleted" SGE 1006 Error on SGA forced dynamic response An error was detected on the cyclic check of the SGAs. - 1007 Breakdown of the communication between PLC and drive If the drive releases a breakdown in communication, either the PLC or the NC has broken down. 1008 Erroneous data transfer between PLC and drive The data transfer of the SGEs/SGAs between PLC and drive is guaranteed by a checksum. In the event of an error, the calculated checksum does not coincide with the transferred checksum. If the stop is released by the drive, either the PLC or the NC has broken down. 1004 Plausibility violation of user enable - Note: If the value 12 is stored in this value, the cross-comparison has detected a difference in the MD for lower limit SE1 in the NCK and drive monitoring channel. 1-78 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 1340* Scan Effect Axis has not been referenced safely After selection of SE/SN Display of the alarm The "axis has been referenced safely" SGA is not enabled The safe end positions are not active The safe cams are output, but are not safe Explanation 1. The axis has not been referenced, or 2. The user enable for this axis is missing or has been canceled. This can occur, for example, if the axis is moved after the machine is switched off, with the result that the standstill position, which was stored before the machine was switched off, is no longer correct. Remedy for 1. Reference the axis for 2. Activate the user enable The alarm disappears automatically when the enable has been activated Warning! If the axis has not been referenced safely, and the user enable is not active: S The safe cams are active but not yet safe S The safe end positions are not yet active Note Applies as from SW 5.4. 1344* Test stop running Scan After selection of at least one safety function Effect Display of the alarm Explanation The correct operation of the shut-down path is tested by enabling the "test stop selection" SGE. Remedy One is not necessary. It is used exclusively to inform the operator. The alarm disappears automatically when the delay time defined in MD 4272*: (time for checking pulse deletion) expires, if the control detects pulse deletion, i.e. if the test was successfully completed. Note Applies as from SW 5.4. 1348* Scan Effect Stop E triggered Reset key After selection of SG, SE Interlocking of NC START Initiation of ESR Activation of SBH Follow-up mode for all axes of this mode group Removal of Mode Group Ready Interruption of machining Explanation This alarm occurs with the alarms "safe speed exceeded" or "safe position exceeded" (when configured accordingly in MD 4508* Bit 4: (STOP D/E selection for SG) or MD 4508* Bit 2: (STOP D/E selection for SE). It indicates the initiation of a configured ESR and the internal activation of safe standstill. Remedy the causes of "safe speed exceeded" or "safe end position exceeded" (see description of the alarms). Remedy Continuation Remedy the error and press the RESET key (the program is aborted and must be restarted). Note Applies as from SW 5.4. 1352* Scan Effect Stop D triggered Reset key After selection of SG, SE Interlocking of NC START Braking on the path Activation of SBH Interruption of machining Explanation This alarm occurs with the alarms "safe speed exceeded" or "safe position exceeded" (when configured accordingly in MD 4508* Bit 4: (STOP D/E selection for SG) or MD 4508* Bit 2: (STOP D/E selection for SE). It indicates the initiation of "braking on the path" and the internal activation of "safe standstill monitoring". Remedy Remedy the causes of "safe speed exceeded" or "safe end position exceeded" (see description of the alarms). Continuation Remedy the error and press the RESET key (the program is aborted and must be restarted). Note Applies as from SW 5.4. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-79 04/96 07/97 1 Alarms 1.5.1 Alarm description 1356* Scan Effect Stop C triggered Reset key After selection of SG, SE Interlocking of NC START Follow-up mode for all axes of this mode group Removal of Mode Group Ready Interruption of machining Explanation This alarm occurs with the alarms "safe speed exceeded" or "safe position exceeded" (when configured accordingly in MD 4508* Bit 4: (STOP D/E selection for SG) or MD 4508* Bit 2: (STOP D/E selection for SE). It indicates the initiation of "braking at the current limit" and the internal activation of the "safe standstill". Remedy the causes of "safe speed exceeded" or "safe end position exceeded" (see description of the alarms). Remedy Continuation Remedy the error and press the RESET key (the program is aborted and must be restarted). Applies as from SW 5.4. Note 1360* Scan Stop B triggered POWER ON Effect Interlocking of NC START Follow-up mode for all axes of this mode group Removal of Mode Group Ready Interruption of machining Pulse deletion after timer expires (SGA) After selection of SG, SE after selection of SBH After initiation of STOP C, D, E After initiation of STOP F and activated SBH/SG or SE, SN Explanation This alarm occurs with the alarm "tolerance for safe standstill exceeded" or alarm "STOP F triggered". It indicates the initiation of "braking at the current limit" and the internal activation of the timer for switchover to STOP A (see MD 4268*: (pulse deletion delay time). Remedy Remedy the causes of "tolerance for safe standstill exceeded" or for "STOP F triggered" (see description of the alarms). Continuation Not possible. Acknowledgement of the alarm only possible by POWER ON. Note Applies as from SW 5.4. 1364* Scan Stop A triggered Effect Interlocking of NC START Removal of Mode Group Ready Interruption of machining Immediate pulse deletion (SGA) POWER ON After selection of SBH After initiation of STOP B Explanation This alarm occurs with the alarm "tolerance for safe standstill exceeded" or as a result of STOP B or an unsuccessful test stop. It indicates the initiation of a "pulse deletion". Remedy Remedy the causes of "tolerance for safe standstill exceeded" or for "STOP F triggered" (see description of the alarms). Continuation Not possible. Acknowledgement of the alarm only possible by POWER ON. Note Applies as from SW 5.4. 1368* Protection zone collision plus Cyclic with active function "Collision monitoring" Scan Parameters Axis number Effect Machining standstill; RESET disabling of NC Start Explanation Overlap of two protection zones has been recognized Travel free and trigger mode group reset Remedy Note Applies as from SW 6. 1-80 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 1372* Protection zone collision minus Cyclic with active function "Collision monitoring" Scan Parameters Axis number Machining standstill; Effect RESET disabling of NC Start Explanation Overlap of two protection zones has been recognized Travel free and trigger mode group reset Remedy Note Applies as from SW 6. 1376* Scan Check absolute value encoder position Cancel key S Loading of complete NC MD files S Absolute value encoder available and range expansion of Endat absolute value encoder parameterized Effect None Explanation Startup, whjich is to be performed by loading an NC MD file, has possibly not yet been terminated on an axis with absolute value encoder. The start-up engineer must then decide whether further startup steps have to be carried out. This alarm remains present even after Power Off. Remedy S S S Bring axes to closed-loop control mode (terminate possible initial clear mode) and check the actual postion displayed. If the actual postion is not correct (e.g. after loss of data in SRAM through hardware replacement), startup steps must be carried out. Acknowledge alarm (not possible in initial clear mode!) 2000* LEC - grid spacing illegal POWER ON Cyclic Scan Removal of NC START Effect Explanation In the case of the spindle (e.g. synchronous spindle mode), a modulo value has been entered for the axis concerned which cannot be divided exactly into 360, which means that the grid spacing is not equal. Remedy Note Check NC MD* 3440* Applies as from SW 3 2001* Speed setpoint warning limit responded Reset key Scan Cyclic Effect Interlocking of NC START Explanation S The setpoint on the DAC is higher than entered in NC MD 268* "Max. speed setpoint (DAC)". It is not possible Remedy S S S S S to increase the setpoint any further. The alarm 2001* "Speed setpoint warning limit" can occur when an M19 positioning is requested while the drive unit is not ready (e.g. setpoint cable break: actuator switched off; actuator not enabled by PLC). An incorrect feedback polarity has been parameterized in the spindle positioning mode (sign error). Traverse at slower speed Check the actual values (encoder) Check NC MD "Max. speed setpoint (DAC)" Check the drive actuator Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-81 04/96 1 Alarms 1.5.1 Alarm description 2003* Scan Zero speed monitoring Reset key S When accelerating S When at zero speed S When clamped S When decelerating (delay) Effect S Interlock of NC START S Interlock of Mode Group Ready S Setpoint 0 S Servo enable is removed on expiry of the time in NC-MD "Cutoff delay servo enable" S Follow-up mode Explanation S When positioning, the following error could not be eliminated faster than the time given in NC-MD "Cutoff delay S S S Remedy S S S S S S servo enable". When clamped, the limit defined in the NC-MD "Zero speed monitoring" has been exceeded. Mechanically clamped spindle has been pushed out of position. Error on the activating device, on the tacho, on the motor, in the mechanical construction, in the CNC measuring circuit hardware or on/in the encoder. Wrong setpoint output assignment specified When starting up: wrong sense of position control NC-MD "Zero speed monitoring" must be greater than NC-MD "Exact stop limit coarse". NC-MD "Cutoff delay servo enable" must be great enough for the following error to be eliminated within this time (applies only when NC-MD "Delay zero speed monitoring" = 0). NC-MD "Delay zero speed monitoring" must be great enough for the following error of the various spindles to be eliminated within the time entered. Check actual values (encoder) and sense of position control. 2007* Scan Effect There is no measuring circuit POWER ON S On POWER ON S Spindle is not processed S Servo disable of spindle concerned S Removal of Mode Group Ready S Interlocking of NC START S Interlocking of NC RDY relay Explanation S MD 400* and/or MD 460* indicates an empty submodule slot on a measuring circuit module with submodules. Remedy 2008* Scan Effect S S Example: MD 460* = 01090000, the first measuring circuit module is an HMS module with empty submodule slot 2. Measuring circuit module has been removed or is defective. Compare MD 400* and/or MD 460* with the hardware configuration and correct. Closed-loop hardware spindle POWER ON Cyclic S S S S Interlocking of NC START Setpoint relay drops out, setpoint 0 Removal of Mode Group Ready Spindle servo enable is removed after the time in MD "Delay for servo enable" has elapsed. Explanation The measuring circuit difference signals S are not in phase S have a short circuit to groand S are absent Remedy S Check wether the measuring circuit connector has been inserted S The measuring circuit short circuit connector can be slotted in to check whether the measuring circuit module S S 1-82 is functioning correctly. Check the difference signals with the oscilloscope Replace the encoder/cable Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 2009* Scan Effect Contamination measuring system spindle POWER ON S Cyclic S Interlocking of NC START S Interlocking of Mode Group Ready Explanation S Where measuring systems have a contamination signal (e.g. EXE) an error is sent to the NC from the measuring system. Remedy S Check the measuring system against the manufacturer's specifications. 2010* Scan Effect Pulse code monitoring S Cyclic S Interlocking of Mode Group Ready S Interlocking of NC START S Alarm causes machining stop Explanation S Transmission error or interference from encoder S Check encoder, cable, connecter Remedy Reset key 2011* Scan Effect Reset key Zero marks monitoring has responded S Cyclic, depending on the tolerance band set for the difference pulses S Interlocking of NC START S Machining stops Explanation Pulses have been lost per encoder revolution, above the permitted tolerance band, due to transmission errors, interference or too high speed. The reference counter checks this zero mark. Remedy S S 2014* 2014* Scan Effect Setpoint or actual speed alarm limit exceeded Speed setpoint value alarm limit responded Check the encoder pulses Check transmission path Reset key Reset key Cyclic S S S S S Explanation S S S Interlocking of NC START Interlocking of Mode Group Ready Setpoint 0 Servo enable is removed after the time in NC MD "Cutout delay servo enable" has elapsed Follow-up mode The motor could not follow the entered speed setpoint. During start-up: incorrect position control direction, incorrect spindle multgain The speed actual value exceeds the maximum spindle speed + tolerance If the service number 309 is indicated here, the reason for the alarm is a format overflow, which can be avoided by reduction of the resolution. Another reason can also be the resolution of the C axis assigned. Remedy Note S S S S S S S S S Check the drive Check position control direction Match spindle multgain (MD 468*) Check speed setpoint cable Check actual values (pulse encoder) Increase spindle speed tolerance (MD 445*) Increase acceleration time constant (MD 419* - 426*) Alarm "Setpoint or actual speed alarm limit exceeded": up to SW 3 Alarm "Speed setpoint alarm limit actuated": as from SW 4 2015* Drift too high Reset key Scan With input of NC MD 401* or with semi-automatic drift compensation (axis only) Effect Interlocking of NC START Explanation The entered drift is greater than approx. 500 mV. In the case of semi-automatic drift compensation, the drift to be compensated for by the NC has risen to above approx. 500 mV. Remedy Check whether the drift has been compensated for correctly at the driving unit. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-83 04/96 1 Alarms 1.5.1 Alarm description 2016* Terminal assigned more than once as from SW 3: Scan Effect S S Removal of Mode Group Ready Interlocking of NC START Interlocking of NC RDY relay A connection number of a measuring circuit module is entered several times in MD 400* and/or MD 460*. Example: MD 4600 = 01060000, MD 4605 = 01060000. Connection number 6 of the 1st measuring circuit module is thus assigned several times. Check and correct MD 400* and/or MD 460*. Speed controller limitation Reset key Cyclic S S S Explanation S S Remedy S S 1-84 During machine data input for spindle assignment No processing of the spindles of which the corresponding connection number has been assigned more than once. S Servo disable for the spindle in question Explanation S S S Remedy S 2018* Scan Effect POWER ON Reset key Interlocking of Mode Group Ready Interlocking of NC START Alarm causes machining to stop Speed controller limitation triggered Check current control. Set speed control loop slower. Check SIMODRIVE Check machine Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 2019* 2019* Scan Effect Parameterization error NC MD Parameterization error NC MD S At POWER ON or warm restart S The spindles concerned are switched to follow-up mode S Machining stops S Interlocking of NC START S Mode Group Ready removed Reset key Reset key Explanation Input error in machine data, e.g. S Ratio of interpolator pulse to position control pulse too great because MD 160 > 80 S Internal servo gain (KV) factor too large due to S S Remedy Note S S - Servo gain factor (469*) - Multgain (468*) - Pulse weighting No whole-number ratio between entry in MD 165 (timing ratio) and MD 160 (fine interpolation) Incorrect measuring system adaptation in MD 455* to MD 456* (values selected too large) General parameterization error of a drive MD S S S The pulse multiplication value entered for the high-resolution measuring system is impermissible. The following values are permissible: 1, 2, 4, 8, 16, 32, 64 and 128. Check and new input of the corresponding machine data. Error in parameterization of the SI machine data. The SPINDLE service display displays the service number for parameterization errors and with it the exact cause (see Diagnostics Guide, Section Parameterization errors spindle/axis). S S Alarm "Parameterization error drive MD": up to SW 3 Alarm "Parameterization error NC-MD": as from SW 4 2021* Spindle not synchronized Reset key Scan On execution of an M19 command Effect Machining stops Explanation M19 was used to approach a spindle position, although the spindle had not yet been synchronized. Synchronize the spindle; execute the M19 again. Remedy 2028* Scan Effect MD M19 not selected S Machining stops "M19 S..." has been programmed in the part program although this function is not implemented in the control. Explanation S Remedy S Reset key When executing in AUTOMATIC mode or input in MDA or external Check program Check NC MD Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-85 04/96 1 Alarms 1.5.1 Alarm description 2029* Scan Remedy Drive fault Reset key S 611-D alarm 300100 "Drive link off" S Power On / Reset alarms (ZK1) from 611-D S Interlocking of NC START S Interlocking of Mode Group Ready S Setpoint 0 S Setpoint enable is removed after the time set in NC MD "Switch off delay servo enable" (not with alarm "Drive S S S link off") Follow up mode 611-D status signals "Drive ready" and "Drive connected" are reset Further detailed information on the cause in MMC diagnosis display Note Applies as from SW 3 2030* Scan Effect Spindle speed too high Reset key Only when NC MD "Encoder available" is set S S S Machining stops Interlocking of NC START Interlocking of Mode Group Ready Explanation The spindle speed is higher than defined in the machine data or setting data. S Program a smaller S value Remedy S NC MD "Max spindle speed for 1st to 8th gearing" S NC MD "Tolerance band of max. spindle speed" S NC MD "Max. spindle speed" S Check PLC gear speed S Check G92 S... at "v = constant" S Check setting data of spindle speed limitation S Program G26 S... 2032* Scan Effect Output not available POWER ON When setpoint incorrectly assigned S S S S S S Interlocking of NC START Interlocking of Mode Group Ready Interlocking of NC Ready Setpoint 0 No servo enable Follow-up mode Explanation A digital setpoint output that does not exist has been assigned Remedy Check the setpoint output machine data Note Applies as from SW 3 2033* Scan Drive fault S 611-D alarms - - - POWER ON Drive configuration description incorrect -- Drive number -- Drive type (FDD/MSD) -- Module type (single-axis/double-axis module) Ramp up error (error during 611-D rump-up, error during data matching) Transmission line fault (CRC, bus timeout) Effect S S S S S S Remedy Note Additional detailed information about the cause is given in the MMC diagnosis display 1-86 Interlocking of NC START Interlocking of Mode Group Ready Interlocking of NC Ready Setpoint 0 Servo enable removed after time set in NC MD "Switchoff delay servo enable" has passed Follow-up mode Applies as from SW 3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 2057* Emergency retraction triggered Reset key Cyclic in servo cycle, when LINK ON is set for the following spindle (from servo). Scan Machining interrupted, interlocking of NC START; Mode Group Ready cancelled Effect Explanation The threshold MD "Emergency retraction threshold" programmed for synchronism monitoring has been exceeded and emergency retraction triggered. Prerequisite: Enable with PLC interface signal "Emergency retraction enabled". Remedy Check the drives; check the speed and acceleration limit values of the following spindle; check the emergency retraction threshold; check the link factors. Note Applies as from SW 3 2058* Overlay of following axis not enabled Acknowledgement key When path for following axis defined (NCK). Scan Setpoint is not output, i.e. the overlay is not executed. Effect Explanation Overlaid offset of the following spindle although the PLC interface signal "Enable FA overlay" is not set. Traverse a following axis with fictitious leading axis or set PLC interface signal "Enable FA overlay". Remedy Applies as from SW 3 Note 2059* Scan Effect Speed limit exceeded Acknowledgement key Cyclic in servo cycle, when LINK ON is set for following spindle (from servo) S S No reaction Machining is not interrupted The speed of the following spindle is limited to the programmed maximum value; the setpoint determined by the compensatory controller is not included in the calculation. Explanation The maximum value programmed for the following spindle has been exceeded. Synchronism is at risk S Reduce feedrate or speed of leading spindles Remedy S Check the speed limit value S Check the link factors Applies as from SW 3 Note 2060* Scan Acceleration limit exceeded Effect S S Acknowledgement key Cyclic in servo cycle, when LINK ON is set for the following spindle and MD bit "Suppress acceleration limitation" (MD 526*) is not set (from servo). No reaction Machining is not interrupted Interface signal "Acceleration limitation synchronous" is set, spindle continues to travel at maximum acceleration; any suppressed TSW are traversed afterwards. If interface signal "Acceleration limitation synchronous" is not set, suppressed partial setpoints are not traversed. The setpoint determined by the compensatory controller is not included in the calculations. Explanation Maximum value programmed for the following spindle has been exceeded. Synchronism is at risk. Remedy S Reduce the acceleration of the leading spindles S Check the acceleration limit value S Check the link factors Applies as from SW 3 Note Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-87 04/96 1 Alarms 1.5.1 Alarm description 2061* Cause Scan Effect Aut. contr. corr. of following spindle Reset key An error has occurred which has cancelled "Mode group ready". Cyclic in servo cycle when LINK ON is set S S S Machining is interrupted Interlocking of NC START Switchover to actual position link Explanation An axis/spindle within the mode group is subject to an error which usually results in switchover to follow-up mode. As long as the following axis is not affected by this fault, the link is maintained until the "Delay controlled follow-up" has come to an end. Remedy Note Rectify axis/spindle error. 2065* Scan Reconfiguration not allowed Effect Explanation Remedy Note Interlocking of NC START 2066* Scan Effect GI configuration not allowed Applies as from SW 3 Acknowledgement key With RECONFIGURATION using the G function (G401), i.e. when a leading axis is added or removed, the link structure is altered or with CLEAR CONFIGURATION (from NCK). Reconfiguration permitted not set (MD 525*, bit 1) Correct input, set MD bit Applies as from SW 3 Acknowledgement key When programming DEFINE CONFIGURATION with G function (from NCK). S S Command is not executed Interlocking of NC START Explanation Possible causes: S Do leading and following axes have a position measuring system (encoders)? S Is the following axis linked to itself as a leading axis? S Can the axis be a following axis (MD 1844*)? S Link structure switchover not permissible (MD 1844*) S Link type for the LA/LS not allowed (MD 1456*/496*)? S The following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defi- S S S S ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link). Leading axes/spindles and following axis are not in the same mode group. Not exactly one leading spindle defined for following spindle. One of the axes in the GI grouping is a fictitious transformation axis. No synchronous positions have been defined for on-the-fly synchronization. Remedy Note Check configuration 2067* Scan Effect Change of KF not allowed Applies as from SW 3 Acknowledgement key When entering a new link factor via G function (from NCK). S S Command is not executed, the previous link factor is maintained Interlocking of NC START Explanation The link factor default setting must not be changed (MD 525*, bit 2). Remedy Change default setting if necessary. Applies as from SW 3 Note 1-88 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 2068* Scan Effect Link factor KF illegal Acknowledgement key When entering a new link factor via G function (from NCK). S S Command is not executed, the previous link factor is maintained Interlocking of NC START Explanation Denominator J=0 programmed Correct link factor Remedy Note Applies as from SW 3 2069* Scan Effect Overwriting of position not allowed Acknowledgement key When programming a position with GI command. S S G command not executed Interlocking of NC START Explanation GI positions must not be overwritten (enable with MD 525*, bit 3) Correct input Remedy Applies as from SW 3 Note 2070* Scan Reconfiguration/deletion not allowed Reset key At RECONFIGURATION via G function (G401), i.e. addition, cancellation of a leading spindle or changing a coupling structure or on DELETE CONFIGURATION (from NCK). Effect Interlocking of NC START; NC Stop, stopping of the channel, command is not executed, JOG mode still possible. Explanation A RECONFIGURATION or DELETE CONFIGURATION is not allowed without being preceeded by LINK_OFF. Reconfiguration not allowed (MD 525, bit 1) New configuration block; following spindle already exists Remedy Precede by LINK_OFF for the specified GI combination. 2073* Scan Effect Change of link factor KF illegal Reset key When entering a new link factor with G function (from NCK). Command is not executed, the previous link factor is maintained. Interlocking of NC Start; NC Stop, channel stopped: JOG mode still possible. Explanation The link factor entered is not in the range 0.00000001 <= /KF/ <= 10.000000 or denominator J=0 or the individual values are so large that internal overflows occur. Remedy Correct the link factor KF. 2074* Scan Effect Change of link factor KF not allowed Reset key When entering a new link factor with G function (from NCK). S S S S Command is not executed, the previous link factor is maintained Interlocking of NC START NC STOP Channel is stopped: JOG mode still possible Explanation The link factor must not be switched over from the default setting (MD525*). Remedy Change default setting if necessary. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-89 04/96 1 Alarms 1.5.1 Alarm description 2075* Scan Effect GI configuration not allowed Reset key When programming DEFINE CONFIGURATION with G function (from NCK). S S S S Command is not executed Interlocking of NC START NC STOP Channel stopped: JOG mode still possible Explanation Possible causes: S Do leading and following axes have a position measuring system (encoders)? S Is the following axis linked to itself as a leading axis? S Can the axis be a following axis (MD 1844*)? S Link structure switchover not permissible (MD 1844*) S Link type for the LA/LS not allowed (MD 1456*/496*)? S The following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defi- S S S S ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link). Leading axes/spindles and following axis are not in the same mode group. Not exactly one leading spindle defined for following spindle. One of the axes in the GI grouping is a fictitious transformation axis. No synchronous positions have been defined for on-the-fly synchronization. Remedy Note Check configuration 2076* Scan Effect Following spindle not defined Applies as from SW 3 Reset key When programming a spindle as a following spindle which has not been defined as such (from NCK). S S S S G command is not executed Interlocking of NC START NC STOP Channel stopped: JOG mode still possible Explanation A GI grouping with the stated axis as a following spindle does not exist. Correct input. Remedy Applies as from SW 3 Note 2077* Scan Effect Spindle not in spindle mode Reset key The programmed following spindle has a C axis which has been selected for C axis mode. S S S S Command is not executed Interlocking of NC START NC STOP Channel stopped: JOG mode still possible Explanation When programming a following spindle which is assigned to a C axis, this C axis must be in spindle mode. This is not necessary with G401, but a GI grouping must not be defined for the C axis at the same time. Remedy Correct mode/input. 2078* Scan Leading spindle not defined Effect S S S S Reset key When programming a spindle as a leading spindle or an axis as a leading axis which have not been defined as such (from NCK). G command is not executed Interlocking of NC START NC STOP Stop channel: JOG mode is still possible Explanation A GI grouping with the stated axis as a leading axis does not exist Remedy Correct input. Note Applies as from SW 3 1-90 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 2079* Scan Effect Overwriting of GI position not allowed Reset key When programming a position with GI command. S S S S G command is not executed Interlocking of NC START NC STOP Channel stopped: JOG mode still possible Explanation The GI positions must not be overwritten (enabled with MD 525*, bit 3) Correct input. Remedy Note Applies as from SW 3 2080* Scan Effect Wrong spindle assignment to channel Reset key When programming a position with GI command. S S S S G command is not executed Interlocking of NC START NC STOP Channel stopped: JOG mode still possible Explanation The GI command for the following spindle must only be programmed in the channel to which the spindle is assigned Remedy Note Change channel or alter assignment. Applies as from SW 3 2081* Retraction spindle is following spindle Reset key On decoding the retraction command Scan None Effect Explanation Alarm occurs when a following spindle has been defined as retraction spindle because the link is violated by the retraction. Also, the overlay must be enabled by the PLC. Remedy Note Select another retraction spindle. Applies as from SW 4 2082* Retraction spindle in several channels Reset key Scan On decoding G425/6 Effect Machining interrupt Explanation A spindle has been programmed as retraction axis that has already been selected in another channel for retraction. Remedy Note Remove spindle from the retraction block. 2084* Scan Effect IKA path reconfiguration not allowed Applies as from SW 4 Reset key When programming G401/G411 Interlocking of NC Start Interlocking of NC Stop Explanation S An IKA path has been defined that is already configured. S An attempt has been made to delete G411 - an IKA path that is still active. Remedy Activate an IKA path that is not yet configured. On deselecting: switch IKA inactive. 2085* Error in IKA path input/output Reset key When programming G410/G411/G412 Scan Effect Interlocking of NC Start, NC Stop Explanation If an input/output value is specified with G410/G411/G412 that does not correspond to the configuration or is not permissible, this alarm is triggered. Remedy Specify input/output correctly or omit I/O designation with G410. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-91 04/96 1 Alarms 1.5.1 Alarm description 2086* Scan Programmed spindle is slave S S S Reset key Setpoint specified for a slave spindle Initiate oscillation mode for a slave spindle M19 for a slave spindle Explanation S Interlocking of NC Start S Follow-up mode S Cancellation of Mode Group Ready S Processing interrupt Explanation The designated spindle is coupled to its master spindle through a speed setpoint coupling. Setpoints should therefore not be specified. Remedy Note Setpoints should not be specified for the slave spindle. Applies as from SW 4.4 2087* No synchronous/switching positions defined Reset key When synchronizing or switching on in relation to a position from PLC. Scan Interlocking of NC START, MACHINING STOP Effect Explanation An attempt has been made to synchronize master and slave axes/spindles from PLC, or to switch on with reference to a position, without there being any valid switching or synchronizing positions. Synchronization or switching on with reference to a position is therefore not possible. Remedy Note For example, specified positions through the GI input display or G403. Applies as from SW 4.4 2088* Note Test stop running 2089* Note Stop E triggered 2090* Note Stop D triggered 2091* Note Stop C triggered 2092* Note Stop B triggered 2093* Note Stop A triggered 2094* Note Tolerance for safe standstill exceeded 2095* Note Safe speed exceeded 1-92 Reset key Alarm description see 1344* Reset key Alarm description see 1348* Reset key Alarm description see 1352* Reset key Alarm description see 1356* Reset key Alarm description see 1360* Reset key Alarm description see 1364* POWER ON Alarm description see 1324* Reset key Alarm description see 1328* Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 2096* Note Safe end position exceeded 2097* Note Failure in a monitoring channel Reset key Alarm description see 1332* Reset key Alarm description see 1336* 100001 Connection to keyboard faulty! Scan When initializing and with every input Effect Entries through operator panel no longer possible Explanation Connection between operator panel and MMC CPU interrupted Restore connection Remedy 100002 Operator panel: buffer overflow Permanent Scan MMC crash Effect Explanation Operator panel signals are lost None Remedy OK softkey 100003 Operator panel interface not ready Permanently Scan Operator panel cannot be used Effect Explanation - Power on Remedy 100005 ... (Alarm text is variable) - Scan Special error text Effect Explanation Depending on operation - Remedy OK softkey 100006 The area ... is to be terminated Scan - Effect Application is terminated Explanation Memory required for another application. The operation can be aborted with softkey ABORT. Remedy - OK softkey 100007 Area ... could not be terminated Scan - Effect The application has not been terminated Explanation Application is still active Remedy Terminate application OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-93 04/96 01/99 09/01 1 Alarms 1.5.1 Alarm description 100008 ... (Alarm text is variable) - Scan Special error text Effect Explanation Explained by context of operation - Remedy OK softkey 100009 The area ..... is terminated Scan - Effect - Explanation - - Remedy OK softkey 100202 Error in file structure <%1> Data management during job list processing Scan Effect Processing job lists interrupted Explanation Error in job list (workpiece does not exist, file opening/closing error) Correct job list Remedy Alarm from SW 6.3 Note 100203 Timeout when executing an application in the job list Data management while executing the CALL command in the job list. Scan The called application checks back within the WAIT time. Execution of the job list is aborted. Effect Explanation In the job list you have implemented a CALL instruction to initiate an MMC application. The WAIT parameter forms a part of this CALL instruction. If the application does not check back properly within the projected time frame (file sin840c.ini, Section Datenman, Entry Timeout), the forenamed alarm is issued. Remedy Check the CALL instruction in the job list to verify that the path and application name are correct. Ascertain whether the application is available on the MMC disk. Note Alarm from SW 6.3 100204 Scan File <%1> not transferred Data management while executing the LOAD command in the job list or if file transfer is initiated in an application with I-Code 421. File is not transferred. Effect Explanation This error occurs in case of incorrect syntax when several part programs are being transferred. Example: Comma omitted in MPF[1,999], i.e. entered as MPF[1999] Remedy Note Correct the syntax Alarm from SW 6.3 100205 Copying active <%1> Data management on inch/metric changeover Scan None Effect Explanation When the inch/metric changeover is initiated, a message is issued to indicate that the relevant machine data are being loaded. Remedy Note Not applicable Alarm from SW 6.3 100206 Workpiece <%1> does not exist In the data management with "Reload workpiece upon Power On" Scan Effect Workpiece cannot be loaded into the NC. Explanation This message is output if the workpiece to be loaded is not found (e.g. workpiece has been deleted on the MMC disk or incorrect network connection). Remedy Note 1-94 Copy workpiece back to the MMC disk or establish network connection. Alarm from SW 6.4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 09/01 1 Alarms 1.5.1 Alarm description 100400 V.24 transfer initiated Scan On initiation of V.24 transfer Effect None Explanation Initiation of the V.24 transfer is indicated by the issue of this alarm. Remedy Acknowledge alarm Remark Alarm 100400 is no longer issued from SW 4.4 and 5.1. Note Alarm from SW 6.3, not available any more from SW 4.4 100401 V.24 transfer completed Scan On completion of the V.24 transfer Effect None Explanation Completion of the V.24 transfer is indicated by the issue of this alarm. Remedy Acknowledge alarm Remark Alarm 100401 is no longer issued from SW 4.4 and 5.1 Note Alarm from SW 6.3, not available any more from SW 4.4 100402 V.24 data output active %0 %1 Scan Serial communication via V.24 Effect None Explanation On successful initiation of data transfer via V.24 this message is output in the message line. Not applicable Remedy Note Alarm from SW 6.3 100403 V.24 data output active %0 %1 Scan Serial communication via V.24 Effect None Explanation On successful initiation of data transfer via V.24 this message is output in the message line. Not applicable Remedy Note Alarm from SW 6.3 100404 Interface already assigned (Port % 0) Scan Serial communication via V. 24 Effect Data transmission does not take place. Explanation The serial interface cannot be opened. Check whether: Remedy specified hardware is available Baud rate and other settings are correct interface is already in use Note Alarm from SW 6.3 100405 V.24: Call parameter missing/incorrect %0 Scan Seral communication via V.24 Effect None Explanation The interface parameters are incorrect or missing Remedy Check parameters. Permitted parameters are workpiece, program, transmission direction (IN, OUT). Combining the parameters "IN" and device type "Printer" is not allowed. Note Alarm from SW 6.3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-95 04/96 01/99 1 Alarms 1.5.1 Alarm description 100406 V.24: ASCII string too long Scan Serial communication via V.24 Effect Transmission is aborted. Explanation Line in source file is too long; the maximum permissible length is 255 ASCII characters. Remedy Check the source file. Note Alarm from SW 6.3 100407 V.24: Invalid path Scan Serial communication via V.24 Effect The file is not transferred Explanation The stated file path is incorrect Remedy Correct the path Note Alarm from SW 6.3 100408 V24: no write access Scan Serial communication via V.24 Effect The file is not transferred Explanation An attempt was made to write a write-protected file Remedy Remove write access rights Note Alarm from SW 6.3 100410 V.24: no free memory available Scan Serial communication via V.24 The file is not transferred. Effect Explanation Memory of hard disk is exhausted. Remedy Delete files and directories that are no longer required. Note Alarm from SW 6.3 100411 V.24: invalid number of digits Scan Serial communication via V.24: read in via punched tape Effect The file is not transferred Explanation The syntax of the file being transferred is incorrect Remedy Correct the file name Note Alarm from SW 6.3 100412 V.24: object type unknown Scan Serial communication via V.24: punched tape format Effect The file is not transferred Explanation An unknown object type was discovered Remedy Correct the data type (correct syntax must be observed, e.g. MPF, SPF, TEA1 ...) Note Alarm from SW 6.3 1-96 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 100413 V.24: timeout triggered Scan Serial communication via V.24 Effect Data not read in or out Explanation No data were read in or retrieved during the parametrized period of time (file par_v24.ini) Remedy Check the communication parameters. Note Alarm from SW 6.3 100414 V.24: Port cannot be closed (incorrect ID) Scan Serial communication via V.24 Effect Possible communication difficulties Explanation Internal error on terminating communication Remedy Check OEM application for faulty communication with serial interface Note Alarm from SW 6.3 100503 File <%1> not loaded Scan When loading servo and drive data Effect The file is not transferred Explanation The disk does not contain the file to be loaded from among the initial program loader files in directory c:\mmc.001\siem.069\servo.111 or c:\mmc.001\user.005\servo.111. Remedy Note Copy file <%1> to the hard disk Alarm from SW 6.3 100803 No connection to operator panel Scan On power up of control Effect Operator panel does not respond Explanation An error occurred while the control was powering up and communication was being established between the operator panel and MMC. Remedy Check whether: S the link between the operator panel and MMC is in good condition S V.24 is functioning S latest version of operator panel firmware is available Note Alarm from SW 6.3 101000 NCK system being loaded Scan When NCK system is being loaded Effect None Explanation Message appears in the red bar when the system is being loaded Remedy - 101001 PLC system being loaded Scan When PLC system is being loaded Effect None Explanation Message appears in the red bar when the system is being loaded Remedy - Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-97 04/96 1 Alarms 1.5.1 Alarm description 101002 NCK software not available on hard disk - Scan NCK is not powering-up: MMC powers up without NCK Effect Explanation S Required data for loading not available in defined directory Remedy S Install NCK software on MMC 101002 NCK user data being loaded When user data are being loaded. Scan Effect None Explanation Data in user/NC/data directory being loaded Remedy Alarm in SW 5 and higher Note 101003 Checksum error when booting the NCK Scan - NCK is not powering-up: MMC powers up without NCK Effect Explanation S Faulty loaded file (wrong checksum or wrong format) S POWER ON Remedy S Re-install NC software, if necessary Applies for SW 2 only Note 101003 User file not loaded At system start Scan File in the user/NC/data directory is not loaded. Effect Explanation No file operation (read, position, ...) could be performed on the user file ... or an error occurred during transfer. In the case of file operations, message 105011 is not issued (a reference to the faulty file operation). Remedy Note Correct the data in the user/NC/data directory. Alarm in SW 5 and higher 101003 Error in NCK/user/data load At system start Scan Effect Data in the directory user/NC/data are not loaded into the NCK Explanation - Remedy Correct data in the directory user/NC/data. Only GIA data (file name GIA) and IKA data (file names IKA1, IKA2, IKA3) should be stored there. Note Applies from SW 3 to SW 4.4 101004 MMC-NC data link not ready (log) Scan - Effect NCK is not powering-up: MMC powers up without NCK Explanation S Software error in transport protocol S Faulty loaded file Remedy S POWER ON S Replace hardware, reinstall software 1-98 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 101005 Faulty load list on MM - Scan NCK is not powering-up: MMC powers up without NCK Effect Explanation S Last file when booting is not NCK_SYS Remedy S Reinstall NCK software on MMC 101006 MMC-NC data link not ready Scan - NCK is not powering-up: MMC powers up without NCK Effect Explanation S Internal software error in the data link at driver level S Install new software on MMC Remedy S Replace hardware 101008 Remove EPROM submodule on NC-CPU - Scan NCK is not powering-up: MMC powers up without NCK Effect Explanation EPROM module is plugged on NC CPU 386 S See error message: replace CPU, if necessary (if no RESTART EPROM is plugged) Remedy 101200 Insufficient memory for UMS On start-up of control Scan UMS is not loaded. Effect Explanation The UMS (of customer or Siemens) cannot be loaded with the current memory configuration because it is larger than the setting in NC MD 60000 (from SW 4; fixed setting 512 KB until SW 3) Remedy Note Change memory configuration (from SW 4); set machine data MD 60000 accordingly! Alarm from SW 6.3 101201 Standard memory configuration - error in configuration file On start-up of control after data loss Scan Booting with standard configuration Effect Explanation Memory configuration could not be loaded and activated. Error in user configuration. Create new user configuration Remedy Alarm from SW 6.3 Note 101202 File <%1> not transferred Scan Start-up of control if the user wishes to load files to the NC using load840c.ini Effect File %1 is not transferred to the NC Explanation The user entered the names of the files he wishes to load to the NC in the file called load840c.ini. One of the files cannot be transferred. Remedy Note Check file name (including path) 102000 Scan Effect Explanation Remedy Directory does not exist on harddisk S When displaying a data selector in MMC S Reset to configured initial state of data selector S The data selector tries to display an area no longer available in the data management Alarm from SW 6.3 OK softkey - Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-99 04/96 1 Alarms 1.5.1 Alarm description 102010 Scan Effect Explanation Remedy Configuring error S First display of a data selector in MMC S Empty display S Possibly a consequential error, since data selector cannot work S Check/change configuration of UMS/FUMS. OK softkey in the services, diagnosis, programming area 102013 Only ... of ... elements displayed Scan When data selector is called Data only partially displayed Effect Explanation Quantity of displayed data limited internally - Remedy OK softkey 103000 DUAL PORT RAM error! - Scan - Effect Explanation Hardware problem or incorrectly installed by OEM Replace hardware if necessary Remedy 104000 Maximum line length reached When inputting/inserting in the ASCII editor on MMC Scan Operation is not executed Effect Explanation The maximum line length of the ASCII editor is exceeded Shorter lines Remedy OK softkey 104001 Search text not found OK softkey When searching Scan None Effect Explanation The ASCII editor in the MMC outputs a message that the search for a character string has not been successful. Remedy - 104002 File cannot be opened Scan When displaying an ASCII editor in MMC Effect Empty display in ASCII editor Explanation ASCII editor cannot find the file to be processed in the data management Remedy None OK softkey 104004 Buffer is empty OK softkey Scan ASCII editor when pasting from clipboard Effect Operation is not executed Explanation By operator action the ASCII editor is requested to paste from the clipboard into the file processed. The clipboard, however, is empty, not available or faulty. Possibly an operating error Remedy 1-100 S S Other operator action Fill clipboard Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 104005 Caution File has lines which are too long When reading in file Scan Line wrapround with LF Effect Explanation Line length > 128 characters (as from SW 4: > 256 characters) - Remedy Applies up to SW 4.5 Note OK softkey 104005 File or harddisk failure in ASCII editor Scan Operation aborted. Effect Explanation An error has occurred in the editor during a write/read operation on the hard disk. Perform chkdisk; Remedy OK softkey replace MMC Note Aplies as from SW 5 104006 The hard disk is full Scan When expanding the current file in ASCII editor Operation is aborted Effect Explanation The ASCII editor cannot generate any further internal auxiliary files Remedy Reduce number of files on the hard disk. Note Applies up to SW 4.4 104006 File cannot be processed further ASCII editor Scan Effect Explanation Possible causes are 1. 2. 3. 4. Remedy Note OK softkey OK oftkey File is 8 MB File 8 MB was processed further Hard disk is full Hard disk error S S for 1, 3, 4: exit file without saving for 2: changes made up to this message can be saved. Applies as from SW 4.4 104007 Line wrapround due to excessively long lines When reading in file Scan Effect - Explanation Line length > 128 characters (as from SW 4: > 256 characters) Remedy - OK softkey 104008 Save not possible at present time Scan When saving file Effect File is not saved Explanation File is still open somewhere else (e.g. execution from harddisk) Remedy Wait until execution has ended OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-101 04/96 09/01 1 Alarms 1.5.1 Alarm description 104009 File cannot be loaded into NCK Scan With SK Save and Load in NCK Effect Operation is aborted Explanation An error has occurred while loading the file into the NCK. OK softkey Possible causes: File type cannot be loaded into NCK; incorrect keyswitch position; no communication with NCK. Note Alarm in SW 5 and higher 105000 MMC power up Scan Power up Effect None Explanation Time of MMC power is up noted in log Remedy No error 105001 Too many messages Scan On setting alarms/messages New alarm occurrences are not indicated until further alarms are acknowledged. Effect Explanation There are too many unacknowledged alarms/messages and a new alarm/message needs to be issued. Remedy Cancel alarms/messages (Power on) or increase the number of alarms in the file alarm.ini [Alarm] Entries= <no. of alarms>, value < increase number of alarms Note Note If the file alarm.ini does not exist or if no value is entered, the default for <no. of alarms> is 500. Alarm from SW 6.3 105002 No communication to NCK! Scan Power up Effect MMC power up without NCK Explanation A more detailed error diagnostic is entered in the log with alarm 105011. Wrong MD, e.g. too short IPO cycles, control overloaded because of incorrect parameterization. Remedy Check NCK driver, POWER ON 105003 NCK failed with error ... Scan Power up Effect Alarm 105005 is also output --> see alarm 105005 Explanation [EPROM_ERROR]: EPROM error [DRAM_ERROR]: DRAM error detected during power up [DRAM_PROG_ERROR]: DRAM system program error Remedy POWER ON, replace NCK hardware if necessary 105004 NCK reset - please wait ... Scan Power up, with inch/metric switchover. Effect System can temporarily not be operated Explanation NCK power up in progress, if a Power On is required for inch/metric switchover, this message is output. Remedy Wait until NCK reset is completed and message disappears Note Alarm from SW 6.3 105005 Scan Effect Please initiate NCK reset Power up S S NCK cannot be operated Interlocking of NC START Explanation MMC crash and subsequent power up does not cause the operating program to be interrupted. For safety reasons an NCK RESET must be initiated at a suitable time. An NCK system error has occurred. For more detailed diagnosis refer to messages 105003 or 105020. Remedy 1-102 Initiate NCK RESET Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 105006 System crash - Please switch control off/on 105006 !!! System crash - reboot !!! Scan Power up Effect MMC is rebooted after 5 seconds Explanation Either applications or the operating system has crashed or there is an MMC hardware fault Remedy POWER ON POWER ON POWER ON 105007 Operator system initialization failed Scan Power up Effect No power up of MMC Explanation Internal system error during power up Remedy Inform system service POWER ON 105008 Hardware error: ... Scan - Alarm 105006 is also output --> see alarm 105006 Effect Explanation DPR driver recognizes NMI because of a MMC hardware error: I/O channel check error or RAM parity error Remedy POWER ON 105009 UMS too large UMS not loaded OK softkey Scan Power up Effect UMS does not load Explanation The UMS (customer or Siemens UMS) cannot be loaded with the current memory configuration because it is set greater than in NC-MD 60000 (as from SW 4; up to SW 3, 512 kB fixed). Remedy Change the memory configuration (as from SW 4); set MD 60000 accordingly. 105010 Master control initialization failed! Power up Scan Effect No power up of MMC Explanation Internal system error during power up Remedy Inform system service POWER ON 105011 Internal error: ... Scan - Effect Alarms 105002, 105012 or 105013 are also output --> see these alarms Explanation Internal system error Remedy See alarms 105002, 105012 and 105013 OK softkey 105012 Error in UMS UMS not loaded Scan Power up Effect UMS does not load Explanation More detailed error diagnostics are entered in the log with message 105011 Remedy Check customer UMS, POWER ON OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-103 04/96 1 Alarms 1.5.1 Alarm description 105013 Standard UMS cannot be loaded POWER ON Power up Scan The MMC system boots up without NCK Effect Explanation The Siemens configuration file NCMEMCFG.020 does not exist. When transferring the standard configuration, an error occurred or the NCK signals an error in memory configuration. Remedy New system software 105014 Operator panel initialization failed Power up Scan No power up of MMC Effect Explanation Operator panel cannot be initialized Check whether serial driver has been loaded, POWER ON Remedy POWER ON 105015 There is no directory for temporary files! Scan Power up No power up of MMC Effect Explanation There is no directory for temporary files in the data management Reload MMC software Remedy POWER ON 105017 Boot file ... cannot be loaded When loading from NCK, PLC or SIMODRIVE 611-D Scan - Effect Explanation - - Remedy Note Applies up to SW 4 OK softkey 105017 System file not loaded Acknowledgement key While loading NCK/PLC or SIMODRIVE 611D. Scan MMC powers up without NCK and message 105002 appears. Effect Explanation No file operation (read, position, ...) could be performed on system file ... or an error has occurred during transmission. Message 105011 - reference to incorrect file operation - also missing during file operation. Remedy Note Notify system service. Applies as from SW 5 105018 Error in memory configuration standard configuration loaded - Scan Effect Boot with standard configuration Explanation Memory configuration could not be loaded and initiated. Error in the customer configuration. Remedy Create new customer configuration 105020 Scan Effect NCK crash ... 10 following lines OK softkey POWER ON Permanent The register dump for alarms 105031 - 105039 is written into the log Alarm 105005 has also been output --> see alarm 105005 Explanation NCK has crashed and has saved register dump Report register dump from alarm log to Siemens Service, POWER ON Remedy 1-104 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 105030 Except... 386-Error... Task... 105031 CS: ... EIP: ... 105032 SS: ... ESP: ... 105033 EFLAGS: ... 105034 DS: ... ES: ... 105035 FS: ... GS: ... 105036 EAX: ... EBX: ... 105037 ECX: ... EDX: ... 105038 ESI: ... EDI: ... 105039 EBP: ... LDTR: ... CR0: ... Scan Permanent Effect See alarm 105020 Explanation Under these alarm numbers the register contents of the NCK crash is entered in the alarm list Remedy See alarm 105020 Note: These alarms are displayed only for a short period of time. They are entered in the alarm list. 105040 Wrong text number for message no. ... Acknowledgement key Scan Power up Effect Text number 0 understood. Explanation Error during conversion of ASCII files. A message has a text number greater than or equal to the number of texts. Remedy Eliminate error in the alarm configuration. Note SW 5 and higher 105041 Incorrect reference to message description for no. ... Acknowledgement key Scan Power up Effect Reference to the first message description Explanation Error during conversion of ASCII files. A message has a reference to a message line description greater than or equal to the number of message line descriptions. Remedy Note Eliminate error in the alarm configuration SW 5 and higher Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-105 08/96 04/96 1 Alarms 1.5.1 Alarm description 105042 Incorrect reference to dialog description for no. ... Acknowledgement key Power up Scan Reference set to the first dialog description. Effect Explanation Error during conversion of ASCII files. A message has a reference to a dialog description greater than or equal to the number of dialog descriptions. Remedy Note Eliminate error in the alarm configuration SW 5 and higher 105043 Message no. ... neither dialog nor message Acknowledgement key Scan Power up Value 0 understood. Effect Explanation Error during conversion of ASCII files. The third from last parameter of the message description is not 0 or 1 (0 for message line, 1 for dialog box) Remedy Note Eliminate error in the alarm configuration. SW 5 and higher 105044 Syntax error in message configuration Acknowledgement key Power up Scan Binary files have been read from the Siemens branch. Effect Explanation Error during conversion of ASCII files. The converter could not interpret the message attribute/message text files. The binary files from the Siemens branch have been read in. Remedy Note Eliminate error in the alarm configuration. SW 5 and higher 105045 No communication to PLC Permanently Scan MMC cannot communicate with PLC Effect Explanation Communication with PLC aborted after an error or time overrun Check whether module is slotted in, notify Service. Remedy 105046 PLC failed with error ... Permanently Scan Effect If the PLC signals an error, the error number is entered in the alarm log Explanation Used for logging the PLC error number Remedy Report error no. to Siemens, log module 105047 PLC Reset - please wait ... Scan Permanently Effect No communication possible with PLC at the moment Explanation This alarm is displayed while communication is started, e.g. after a link bus reset. It dissappears after a short time Remedy Wait 105048 Text in ... not available Scan After Power On Effect A language which is not available has been set in the config file in the master control Explanation Siemens settings apply Remedy Set correct language and Power On 1-106 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 105049 Operator panel interface ... faulty After Power On Scan An interface which does not exist has been set in the config file of the master control Effect Explanation Siemens settings apply Set correct interface and Power On Remedy 105050 Keyword unknown in line ... (master control) Scan After Power On An unknown keyword is in the config file of the master control Effect Explanation Line is ignored Correct and Power On Remedy 105051 Wrong value in ... line (master control) After Power On Scan An incorrect value stands behind the keyword in the config file of the master control Effect Explanation Interpreted as value 0 Correct and Power On Remedy 105052 Text too long in line ... (master control) After Power On Scan A string is too long in the config file of the master control Effect Explanation Line is ignored Correct and Power On Remedy 105053 Missing value in line ... (master control) After Power On Scan The value behind the keyword is missing in the config file of the master control Effect Explanation Line is ignored Remedy Correct and Power On 105054 Too many masks in line ... (master control) Scan After Power On Effect There are too many masks for registering the alarms to be entered in the log in the config file of the master control Explanation Line is ignored Remedy Reduce number of masks and Power On 105055 Log ... created new Scan Power up Effect Old entries have been deleted. Explanation The existing log (alarm log = 1, service log = 2) could no longer be accessed. Remedy - Note Applies as from SW 4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) OK softkey 1-107 04/96 01/99 1 Alarms 1.5.1 Alarm description 105056 Log ... cannot be created Power up Scan Power up without log Effect Explanation It was not possible to create a log file (alarm log = 1, service log = 2) (disk defective or full). Check disk Remedy Applies as from SW 4 Note OK softkey 105057 CAUTION: Virus alarm!!! On powering up control after SysLock triggered a virus alarm Scan None Effect Explanation If the program SysLock finds that the size of the main memory has changed since its first initialization, a virus alarm is triggered. Remedy If this virus alarm is triggered, the system has to be examined and decontaminated with a virus scanner. In order to allow the virus scanner to work properly, it is essential that the system is started up with a boot disk that is not infected with a virus. Note Alarm from SW 6.3 106000 Listing texts ... cannot be read MMC power up Scan Listing texts cannot be used. Effect Explanation An essential system file cannot be read. Notify service. Remedy Applies as from SW 4 Note 106001 Listing ... being prepared Selection of a listing Scan The selected listing is prepared just once. Effect Explanation This text simply provides information and is intended to explain a delay that might occur. When selecting the same listing again, this does not have to be prepared again. Remedy Note Wait until the message disappears again. Applies as from SW 4 106002 ... is being read File functions MDD Scan A data block is being read in from harddisk. Effect Explanation This text simply provides information and is intended to explain a delay that might occur. Remedy Wait until the message disappears again. Applies as from SW 4 Note 106003 ...: Error in data block ... File functions MDD Scan Effect A data block has not been completely read in. Explanation A data block read in from harddisk (so-called punched tape format) contains an error. Remedy Correct the error as far as possible and repeat the process. Note Applies as from SW 4 1-108 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 106004 ...: This data area on-line only OK softkey File functions MDD with user pictures. Scan This function is not possible. Effect Explanation The selected data area can only be combined with data block selection 0 (i.e. always on-line). Storage on harddisk in punched tape format is not possible. Remedy Note Correct the error as far as possible and repeat the process. Applies as from SW 4 106005 Memory overflow Scan File functions MDD Function is aborted Effect Explanation The main memory (RAM) is full End another application and repeat the process. Remedy Note Applies as from SW 4 OK softkey 106006 Harddisk full Scan File functions MDD Function is aborted Effect Explanation The harddisk is full Delete another file and repeat the process. Remedy Note Applies as from SW 4 OK softkey 106007 MD error: ... Individual fields with machine data Scan Function is aborted Effect Explanation Input or configuring error Remedy - Note Applies as from SW 4 OK softkey 110000 No data can be created here Scan FUNCTION / NEW Effect - Explanation No new data can be created by the user in the current directory Remedy Select another directory OK softkey 110001 Please enter correct name OK softkey Scan MANAGEMENT / COPY / PASTE / OK Effect - Explanation The entered name can only contain letters, numbers or underline. For part program %3 = MPF3<3 = SPF3. The length of the file name must be no more than 8 characters. Remedy Correct the name 110002 Name ... already exists Scan COPY / PASTE Effect - Explanation The entered name already exists for the data type Enter a different name Remedy Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) OK softkey 1-109 04/96 1 Alarms 1.5.1 Alarm description 110003 Data cannot be created COPY / PASTE / OK Scan Data are not created Effect Explanation Data type can only be created once Select a different data object type Remedy OK softkey 110004 No data selected Scan In the SERVICES area with data selection - Effect Explanation The data selector is positioned on the directory .. or Select with the cursor Remedy OK softkey 110005 No read access for this data DATA MANAGEMENT / COPY / COPY / DATA IN-OUT / PRINT / START Scan Data cannot be processed Effect Explanation No authorization for reading the selected data or printing exists for the set user class Set a password, enable keyswitch Remedy OK softkey 110006 No write access at this point DATA MANAGEMENT / NEW / OK / COPY / PASTE Scan Data cannot be created/copied or written Effect Explanation No authorization to write the selected data exists for the set user class Set a password, enable keyswitch Remedy OK softkey 110007 Data must not be deleted OK softkey MANAGEMENT / DELETE / OK Scan Data are not deleted Effect Explanation No authorization to delete the selected data exists for the set user class, i.e. they cannot be deleted at all Remedy Set a password, enable keyswitch 110008 Selected data cannot be edited Scan MANAGEMENT / EDIT Effect Editor is not started Explanation The selected data cannot be edited (e.g. a directory) Remedy Select alternative data OK softkey 110009 No interface file Scan - Effect The interface is not parameterized and can therefore not be used. Explanation See above Remedy Select or create valid interface OK softkey 1-110 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 110010 Workpiece archiving in punch tape format only DATA IN-OUT / DATA OUTPUT / WORKPIECES Scan - Effect Explanation A workpiece or job list can only be archived in punch tape format Select punch tape format via toggle field Remedy OK softkey 110011 There is no error log Scan Error log None Effect Explanation No error log was created for the previous data transfer - Remedy OK softkey 110012 Selected data cannot be printed DATA IN-OUT / PRINT Scan - Effect Explanation Selected data cannot be printed Select data (e.g. MPF ..) which can be printed Remedy OK softkey 110013 There is no job list for printer DATA IN-OUT / PRINT / JOB LIST Scan - Effect Explanation The printer has no job to process at the moment - Remedy OK softkey 110015 Floppy was not formatted DATA IN-OUT / FORMAT / OK Scan Diskette not formatted Effect Explanation General error during formatting Remedy Check disk drive/cable OK softkey 110016 Scan OK softkey Floppy is write-protected DATA IN-OUT / DATA OUTPUT / ... / START (INSERT NEXT DISKETTE)OK DATA IN-OUT / FORMAT / OK Effect Data are not stored or diskette is not formatted Explanation The diskette tab is in the wrong position Remedy Remove write-protection or insert another diskette 110017 Scan No floppy inserted OK softkey DATA IN-OUT / DATA OUTPUT / ... / START DATA IN-OUT / DATA INPUT / START (INSERT NEXT DISKETTE) OK DATA IN-OUT / FORMAT / OK - Effect Explanation There is no diskette in the floppy disk drive Remedy Insert diskette Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-111 04/96 1 Alarms 1.5.1 Alarm description 110018 Interface ... not initialized OK softkey DATA IN-OUT / DEVICES / SELECTION Scan Data transfer not possible Effect Explanation Interface incorrect or not parameterized Select suitable interface file and reparameterize. If floppy selected, floppy drive must be connected to interface. Remedy 110019 Observe error log OK softkey Scan DATA IN-OUT / (INPUT OR OUTPUT) - Effect Explanation Errors occurred during data transfer. The data concerned are listed in the logs and must be checked. Cause: Data already exist, overwriting not desired. No read/write authorization when reading in again, incorrect punch tape format Remedy Rectify the cause (if possible) and read in again 110020 Scan Floppy is not formatted OK softkey DATA IN-OUT / (INPUT OR OUTPUT) / START (INSERT NEXT DISKETTE) OK Effect Data are not read in/written Explanation The floppy is either not formatted or incorrectly formatted Insert formatted diskette Remedy 110021 Error on reading the archive DATA IN-OUT / DATA INPUT / START Scan Data are not read Effect Explanation Archive file is faulty - Remedy OK softkey 110022 No workpiece selected Scan LOAD NC / SHOPFLOOR SHEET Effect No display Explanation Selected data are not workpieces Select workpiece under LOCAL or GLOBAL Remedy OK softkey 110023 There are no comments for ... LOAD NC / SHOPFLOOR SHEET / COMMENT Scan Effect - Explanation No comment available for current workpiece Remedy Enter comment in program OK softkey 110024 Archive list/job list is empty Scan DATA IN-OUT / DATA OUTPUT / ARCHIVE LIST Effect No data are being read out Explanation No object in the archive list can be accessed Remedy Check archive list OK softkey 1-112 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 110025 Floppy is full DATA IN-OUT / DATA OUTPUT / ... / START Scan Wait Effect Explanation The diskette is full Insert another diskette, continue by pressing the OK softkey Remedy OK softkey 110026 Scan OK softkey Archive not created or not found DATA IN-OUT / DATA INPUT / START DATA IN-OUT / DATA OUTPUT / ... / START Effect - Explanation The archive has not been written or no archive has been found Remedy Read in: Transfer another archive Read out: Check data/archive or job list/transfer format 110027 ... is not an archive file DATA IN-OUT / DATA OUTPUT / ARCHIVE LIST Scan - Effect Explanation The selected data is not an archive list Select archive list with data selector Remedy OK softkey 110028 No machining operation for ... LOAD NC / SHOPFLOOR SHEET / MACHINING OPERATION Scan None Effect Explanation The selected workpiece does not have a machining operation Create data Remedy OK softkey 110029 Not a hexadecimal number DATA IN-OUT / DEVICES / EDIT / STORE Scan Data cannot be stored Effect Explanation Hexadecimal number: a-f, A-F, 0-9 Remedy Correct OK softkey 110030 Not a decimal number Scan DATA IN-OUT / DEVICES / EDIT / STORE Effect Data cannot be stored/softkey operation cannot be executed Explanation Decimal number: 0-9 without sign Remedy Correct OK softkey 110031 Interface still transmitting data Scan DATA IN-OUT / DEVICES / SELECTION Effect Interface selection still being executed Explanation Interface selection not possible during output (e.g. printing) Remedy Delete print jobs or wait OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-113 04/96 1 Alarms 1.5.1 Alarm description 110032 Error in archive file DATA IN-OUT / DATA INPUT / START Scan Data are either not read in or are read in with errors Effect Explanation Archive list is faulty Correct Remedy OK softkey 110033 Error on writing the archive Scan DATA IN-OUT / DATA OUTPUT / ... / START Data read out has been interrupted Effect Explanation Data is not evaluated by output medium (external device) (hardware fault) Start again Remedy OK softkey 110034 Scan OK softkey Timeout >= 0 and <= 60 seconds DATA IN-OUT / DEVICES / EDIT / STORE DATA IN-OUT / DEVICES / SELECTION Data cannot be stored/no device selection Effect Explanation Time must be in the specified range Enter 0 time 60 seconds Remedy 110035 Scan Wrong output medium parameterized OK softkey DATA IN-OUT / FORMAT DATA IN-OUT / PRINT Effect None Explanation Parameterized floppy cannot be formatted, print command cannot be sent to parameterized universal interface Change interface parameterization Remedy 110036 Scan No data for ... OK softkey LOAD NC / SHOPFLOOR SHEET / WORK SCHEDULE / MACHINING OPERATION LOAD NC / SHOPFLOOR SHEET / WORK SCHEDULE LOAD NC / SHOPFLOOR SHEET / BLANK None Effect Explanation The corresponding data for the shopfloor sheet is not available Create data Remedy 110037 Scan The hard disk is full OK softkey DATA MANAGEMENT / COPY / COPY / DATA IN-OUT / DATA INPUT / START / SAVE NC / SOURCE NC / START Effect Data cannot be stored or created Explanation - Remedy Delete data no longer required 110038 Scan Syntax error in job list line ... OK softkey LOAD NC / START DATA IN-OUT / DATA OUTPUT / WORKPIECES / START Effect Data are not archived/loaded into the NC Explanation Syntax error in job list Remedy Correct 1-114 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 110039 Data cannot be copied MANAGEMENT / COPY / PASTE / OK Scan Data are not copied Effect Explanation General error, e.g. data type may exist only once E.g. delete data beforehand Remedy OK softkey 110041 Error in NCK name OK softkey Scan DATA IN-OUT / DATA INPUT / START Data in punch tape format are not read in their entirety Effect Explanation With data I/O in punch tape format the name is transmitted first. NCK data must begin with %MPF, %SPF, %TOA, ,%TEA, %SEA, %UMS, %RPA Remedy Alter external data 110042 Syntax error in UMS file Scan DATA IN-OUT / DATA INPUT / START UMS file has been read in incorrectly Effect Explanation Error in data Change external data Remedy OK softkey 110043 Please use the proposed name MANAGEMENT / NEW / OK Scan Data are not created Effect Explanation - Use the proposed name Remedy OK softkey 110044 Too many print jobs in queue DATA IN-OUT / PRINT / START Scan Data are not sent to printer Effect Explanation The number of print jobs allowed is limited Wait for the next print job to be completed or remove a print job from the job list Remedy OK softkey 110045 ...signals transmission fault DATA IN-OUT / (DATA INPUT OR OUTPUT) Scan Data have either not been transferred at all or only partially or incorrectly Effect Explanation General error Check other station and cable, reselect interface Remedy OK softkey 110046 System error ... None Scan Effect The last action has not been executed correctly Explanation None Remedy Inform system service OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-115 04/96 09/01 1 Alarms 1.5.1 Alarm description 110047 Interface is still active - Scan A data transmission session to this interface has not yet ended. Effect Explanation - Terminate data transmission. Remedy Applies as from SW 4.4 Note OK softkey 110048 Interface signals overrun DATA IN-OUT / DATA INPUT / START Scan Data are not read in correctly Effect Explanation Hardware problem - Remedy OK softkey 110049 Check interface parameterization DATA IN-OUT / DATA INPUT / START Scan Data are not read in correctly Effect Explanation Baud rate, parity, data length, number of stop bits incorrect Alter interface data and reselect Remedy OK softkey 110049 V24: Check interface parameters Serial communication via V24 Scan Data are not read in correctly. Effect Explanation If the transfer is interrupted in order to request the operator whether an already existing file is to be overwritten and if no transfer protocol (e.g. RTS/CTS) has been defined, the transfer is interrupted and this message output. Remedy Note Set type of protocol and select again. 110050 Scan Floppy is already full Alarm from SW 6.3 OK softkey DATA IN-OUT / DATA OUTPUT / ... / START (INSERT NEXT DISKETTE) OK Effect Data are not are not archived Explanation A full diskette has been inserted Remedy Insert new diskette 110051 ... was not printed Scan DATA IN-OUT / PRINT SERIAL / START Effect Not all of the specified object has been printed or it has not been printed at all Explanation None Check interface/printer Remedy OK softkey 110052 ... signals timeout Scan (DATA INPUT OR OUTPUT) Effect Data have not been read in or read out Explanation No data were read in or collected in the parameterized time (TIMEOUT) Check other station Remedy OK softkey 110053 End of transmission without end identifier Scan DATA IN-OUT / ... / ... / START Effect Data are not read-in/written or only partially Explanation E.g. end of data without M02 or end identifier Remedy Check other station and cable OK softkey 1-116 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 110054 No punch tape format or it is faulty OK softkey DATA IN-OUT / DATA INPUT / START Scan No reading-in Effect Explanation No punch tape format found in archive, archive does not have a PC format or transmission was started at the wrong time Remedy Check external data 110055 Too much data found OK softkey SERVICES / DATA OUTPUT Scan There is still more data that cannot be accessed Effect Explanation The currently selected workpiece contains more data than can be displayed or processed (max 240 files) Select low no. of files for output Remedy 110056 PC format can be transmitted only with 8 data bits Scan DATA IN-OUT / ... / ... / START No data read-in or out Effect Explanation For reading in or out data in PC format the device must be parameterized with 8 data bits Suitably parameterize interface Remedy OK softkey 110057 File not available DATA IN-OUT / ... / ... / START Scan File not read out Effect Explanation File is not available on MMC at the archiving time Faulty archive list or time problem Remedy OK softkey 110058 Transfer aborted DATA ON OFF / ... / ... / START Scan Not all the data was transferred. Effect Explanation Abort occurred while file was being transferred. Check cable and peer. Remedy OK softkey 110059 Cannot be transmitted in punch tape format OK softkey Archiving Scan Data is not archived. Effect Explanation Only MPF, SPF, TOA, RPA, ZOA, UMS, SEA, TEA1, TEA2, TEA4 can be transmitted in LS format. Select other data or archive in PC format Remedy 110060 Stored in the clipboard OK softkey DATA IN-OUT / DATA INPUT / START Scan Effect The file was entered in the clipboard Explanation The file could not be entered in the current directory (not possible, no authorization, file opened from PC editor) Remedy Paste from clipboard into the desired archive location Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-117 04/96 1 Alarms 1.5.1 Alarm description 110061 No workpiece in job list line ... LOAD NC / START Scan Job list processing was interrupted Effect Explanation The workpiece name in the LOAD instruction does not exist Change job list Remedy OK softkey 110062 ... not found in job list Scan LOAD NC / START Job list processing was interrupted Effect Explanation The workpiece name in the LOAD instruction does not exist Change job list Remedy OK softkey 110063 No workpiece can be created here DATA IN-OUT / DATA INPUT / IN NEW WORKPIECE Scan None Effect Explanation A workpiece cannot be created at the current location Select the directory PC/USER/LOCAL or PC/USER/GLOBAL Remedy OK softkey 110064 Scan OK softkey Data type exists already Data management / new Data management / insert from archive File is not created / copied Effect Explanation The data type can only be created once in the current location. First delete the existing file Remedy 110065 Scan Not possible at present OK softkey Effect Explanation Remedy Note Data is not transmitted. 110066 Scan Data in Siemens branch cannot be stored When data is output through V24 and saved to hard disk at the same time, e.g. from a MPF in the programming. If file is processed in the PC editor. - Wait until the save operation has been concluded in the ASCII editor. Applies as from SW 4.4 OK softkey Data management / new Data management / insert from archive File is not created / copied Effect Explanation File cannot be created in Siemens branch. Remedy Move to user branch 110067 Scan Please enter correct archive name OK softkey Data input Data output Function is not processed Effect Explanation The archive name must have the syntax of a file name Remedy Enter correct name 1-118 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 110068 Scan Interface ... is disabled OK softkey Data input Data output Function is not processed Effect Explanation The interface is busy with another application (PG SW, WOP, transfer job by PLC) Wait until interface is free Remedy 110069 Tool list not available PROGRAMMING: shopfloor sheet / create TO file / OK Scan TO file is not created Effect Explanation - Create tool list Remedy OK softkey 110070 D number(s) exist more than once PROGRAMMING: shopfloor sheet / create TO file / OK Scan Data sets in TO file exist more than once Effect Explanation - Process tool list Remedy OK softkey 110071 Computer link: error number ... Computer link / error listing Scan Error during transmission Effect Explanation Error number reported during transmission - Remedy OK softkey 110100 There is no data/part program LOAD NC/START Scan Part program ... is not loaded Effect Explanation An item of data specified in the job list/part progam is not available Remedy Correct job list OK softkey 110101 There is no channel No./mode group/PLC No. Scan LOAD NC, SAVE NC Effect Data is not saved or loaded Explanation TOA, SEA4, RPA, ZOA (TOA, SEA4 > 0) RPA, ZOA 0 Remedy All data 4 (or 6 as from SW 4) OK softkey 110102 No read/write access for ... OK softkey Scan Save NC / NC source / start Effect Data object is not created on MMC or cannot be read Explanation No read only / write rights for the set user class, e.g. because PLC is in stop or keyswitch not processed in PLC Remedy Turn keyswitch to position < 3 or set password Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-119 04/96 1 Alarms 1.5.1 Alarm description 110103 Memory on NCK is full LOAD NC or basic display in AUTOMATIC mode, LOAD WORKPIECE Scan Part program will not be transferred Effect Explanation None Delete part programs no longer needed from the NCK Remedy OK softkey 110104 Error in data/part-program ... Scan LOAD NC or AUTOMATIC basic display, LOAD WORKPIECE Data are not transferred or only partly Effect Explanation S NC data to be loaded have errors S Read error on hard disk when executing from hard disk Check data Remedy OK softkey 110105 Error during job processing LOAD NC, SAVE NC or AUTOMATIC basic display, LOAD WORKPIECE Scan - Effect Explanation - - Remedy OK softkey 110107 Scan OK softkey NC data/part program cannot be created here SAVE NC / NC SOURCE / START MANAGEMENT / COPY / PASTE DATA IN-OUT / BUFFER / INSERT Data are not saved, copied or inserted in buffer Effect Explanation The data cannot be stored in the current directory Select a different directory Remedy 110108 There is no workpiece . . . (AUTOMATIC MODE) Scan Effect Workpiece will not be loaded Explanation The workpiece required by the NCK does not exist in the MMC Remedy Check entered names OK softkey 110109 Only workpieces/NCK data can be loaded OK softkey Scan LOAD NC / START Effect None Explanation Only workpieces or NCK data can be loaded Remedy Using the data selector, select a workpiece under LOCAL or GLOBAL or an NCK object under a workpiece or from NC data 110110 No access to SPF0 SAVE NC / NC SOURCE / START Scan Effect SPF0 is not saved Explanation The name SPF0 is not permissible Remedy Deselect from SPF1 1-120 OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 110111 ... being processed or cycle inhibit SAVE NC / NC SOURCE / START / LOAD NC / START Scan Data will not be saved to MMC or loaded in NCK Effect Explanation The part program either has cycle disable or is being processed Remove disable or discontinue processing Remedy Applies up to SW 2 Note OK softkey 110112 ... is not a correct NCK name Scan LOAD NC / START Data are not transferred to NC Effect Explanation Error in part program name, e.g. MPF_1 Remedy Correct name in MMC OK softkey 110113 No communication to NCK OK softkey Scan (Power up) LOAD NC / START SAVE NC / NC SOURCE No data transfer Effect Explanation There is no connection to the NCK. A more detailed error diagnosis is entered in the alarm log with message 105011 and possibly 105030 to 105039. Incorrect MDs e.g. IPO cycles too short. Remedy Inform system service 110114 Scan ... transmitted incompletely OK softkey Abort AUTOMATIC basic display LOAD NC / START / ABORT SAVE NC / NC SOURCE / START / ABORT The file has not been transmitted in its entirety to the MMC or the NCK Effect Explanation It may no longer be possible to send the complete file to the NCK Save the complete file from the NC again and/or transfer it completely to the NCK Remedy 110115 ... : Line is too long OK softkey LOAD NC / START Scan Incomplete data transfer Effect Explanation Line may not contain more than 120 characters without blanks or 120 characters with blanks in the comments section. Remedy Note Alter using editor Applies up to SW 2 110116 No data transmitted for ... Scan LOAD NC / ... / START / SAVE NC / ... / START Effect - Explanation No transferable data was selected Remedy Select data that can be transmitted / correct job list OK softkey 110117 Wrong channel number Scan SAVE NC /. .. / START Effect No data transmission Explanation The channel number must be 0 4 ( 6 as from SW 4) Remedy - OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-121 04/96 01/99 1 Alarms 1.5.1 Alarm description 110118 Storage of ... not allowed here Save NC / NC source / start Scan No data transmission Effect Explanation Parameter ... stands for NC name OK softkey Part programs MFP/SPF can only be stored in a workpiece and GIA data can only be stored under NC data. Remedy Position on/in a workpiece or in the case of GIA data to NC data using the data selector. 110119 Scan Data not transferred or incompletely OK softkey Computer link / save start Computer link / load start / OK Not all data transfers, the last file may be incomplete Effect Explanation Cause perhaps in error log Rectify cause, restart transmission Remedy 110120 Data cannot be read in DATA INPUT START Scan File has neither been read in the clipboard nor under the target path. Effect Explanation Cause (e.g. no write authorization, file opened by ASCII editor) can be seen in the error log Eliminate cause. Restart data input. Remedy Applies as from SW 4.4 Note OK softkey 110121 Option not available On computer link Scan - Effect Explanation Computer link module not slotted in or not active Remedy Activate computer link module (CP) OK softkey 110122 NCK password not set Scan When loading NCK data Effect The selected data are not loaded Explanation Password required for loading GIA data Remedy Set password in diagnosis OK softkey 110123 Conversion error in workpiece <%1> Scan During programming when softkey "Start converter" is pressed or if a workpiece is to be loaded from NCK. Effect Faulty part program MPF (SFFs as well if applicable) is (are) created. Explanation Displays the name of the workpiece (<%1) with which the conversion error occurred. Remedy Eliminate the logged error in the relevant EPF and restart the converter. Note Alarm from SW 6.3 110124 Conversion warning in workpiece <%1> Same as 110123 except a program error is evaluated as a warning. Note 1-122 Alarm from SW 6.3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 120000 Scan Effect Password set OK softkey When operating softkey, "Set password"; the password is correct and has been set. Files can be stored with ASCII editor. New files can be created or deleted. Backup can be executed. Explanation - - Remedy 120001 Password reset When operating softkey, "Reset password"; the password has been reset. Scan Password protected files cannot be altered. Effect Explanation - - Remedy OK softkey 120002 Wrong time/date given When pressing the "Set clock" softkey Scan - Effect Explanation Time or date entered incorrectly. Check input fields Remedy OK softkey Input values for 120003 Scan Effect hour: minute: day: month: year: 0 . . . 23 0 . . . 59 1 . . . 31 1 . . . 12 1980 . . . 1999 No password set OK softkey You have tried to save a file or perform a backup. The files cannot be saved with the ASCII editor. No data can be created or deleted. No backup can be performed. Explanation The password has not been set. Enter and set the password in the screen form for this. Remedy 120004 No logbook found When operating the softkey, "Display logbook". Scan - Effect Explanation Logbook in MMC area has been deleted illegally Not possible by user Remedy OK softkey 120005 No data selected OK softkey The identifier ".." or "-" has been selected with the data selector and a softkey (e.g. "Edit") has been pressed. Scan Effect The next display cannot be called up. Explanation Data has been selected which cannot be edited Remedy Select a valid name with the data selector and press the softkey (e.g. "Edit") again. 120006 Transfer error ... Scan The error occurred during data transfer (PLC/NC DATA). Effect The data have either not been transmitted or have been transmitted incorrectly. Explanation The value indicates a data transfer error if the cause cannot be output as a plaintext message. Remedy Check settings on NC and check input fields and restart transmission. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) OK softkey 1-123 04/96 1 Alarms 1.5.1 Alarm description 120007 No data presetting possible OK softkey Standard default setting could not be set. Scan SIEMENS default setting is used. Effect Explanation - Check path setting of data selector in SIIEMENS branch; the path must also exist in the user branch. Remedy 120008 No data storage possible here Scan No NC/PPLC data can be stored in the SIEMENS area. None Effect Explanation Only data transfer from the NCK in the user areas of the MMC is possible. Select user area. Remedy OK softkey 120009 Password incorrect An incorrect password has been entered. Scan See alarm message 120003 "No password set" Effect Explanation None Enter correct password, press "Return" key and the "Set" softkey. Remedy OK softkey 1-124 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 120010 Error while generating alarm log OK softkey Log could not be created. Scan No log is displayed. Effect Explanation The master control creates the logs when demanded by diagnosis Check the entry for the length of the logs in the configuration file of the master control and alter if necessary. Remedy 120011 Error on creating service log OK softkey Scan Log could not be created. No log is displayed. Effect Explanation The master control creates the logs when demanded by diagnosis Check the entry for the length of the logs in the configuration file of the master control and alter if necessary. Remedy 120012 ... cannot be created OK softkey An error has occurred while creating the specified data object. Scan The object will not be created or only partially. Effect Explanation - Delete a file, possibly there are too many files in this directory. Check position of keyswitch and capacity of hard Remedy disk. 120013 Scan No write access at this point OK softkey You have tried to store a file in the SIEMENS branch, or to store NC data in the user branch when keyswitch not in position 1 or 2. Data cannot be stored. Effect Explanation Check the position of the keyswitch. Leave editor using RECALL key. Remedy 120014 ... not available The specified file (e.g. PCF17) has not been found in the NCK. Scan None Effect Explanation Existing PLC error messages can only be saved in the NC. Select a different program number for PCF file. Remedy OK softkey 120015 Operating system - error ... An error has been caused in an operating system call during data transfer. Scan Effect System failure Explanation Operating system error [0x4005] OK softkey i.e.: no communication to NCK Remedy Inform service 120016 NCK password not set Scan An attempt has been made to transfer NC files to the NCK for which a password is required. Effect File is not transferred. Explanation None Remedy Set the password on the NCK side. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) OK softkey 1-125 04/96 1 Alarms 1.5.1 Alarm description 120017 Transmission aborted The user has aborted data transfer with softkey. Scan The data have not been transferred or only incompletely. Effect Explanation - Select another file, restart transmission. Remedy Applies as from SW 4.4 Note OK softkey 120018 Error in channel no. / TO area The channel no. or TO area entered is not permissible with the NC source specified. Scan Effect File is not transferred. Explanation None Correct number. Remedy OK softkey 120019 Name ... not allowed An illegal file name has been entered. Scan The file with the name is not created on the MMC side. Effect Explanation Letters A...Z, numbers 0...9 and the underscore character are permissible. Please enter the correct name, e.g. ABC _123 Remedy OK softkey 120020 There is no data/part program The error occurred while a file was being transferred. Scan File has not been transferred or only partially. Effect Explanation - - Remedy OK softkey 120021 Error in NCK name OK softkey The error occurred while a file was being transferred. Scan Effect File has not been transferred or only partially. Explanation The name for the NC is incorrect. It consists of an NC identifier (RPA for R parameter) and the channel number, e.g.: R parameter for channel 2 name = RPA2 Remedy Correct the name and/or channel number 120022 No read/write access for ... Scan The error occurred while transferring a file. File has not been transferred or only partially. Effect Explanation - Remedy Set keyswitch for data. OK softkey 120023 Memory on NC is full Scan An error occurred during transfer of a file. Effect File has not been transferred or only partially. Explanation The NC part program is full. Remedy If necessary, delete part programs from the memory. OK softkey 1-126 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 120024 Error in data/part program ... The error occurred while transferring the file. Scan File has not been transferred or only partially. Effect Explanation Syntax error in file structure. OK softkey E.g.: % MPF in part program on MMC Remedy Correct the file 120025 Error during job processing Error occurred while transferring the above file. Scan File has not been transferred or only partially. Effect Explanation Check selected files Restart transmission Remedy OK softkey 120026 Only possible in Reset Scan The error occurred while transferring the above file. File was not transferred or only incompletely. Effect Explanation The selected data can be transferred in RESET mode only. Trigger NC Reset and transfer; start again. Remedy Applies as from SW 4.4 Note OK softkey 120027 Error in file structure The error occurred while transferring the above file. Scan File was not transferred or only incompletely. Effect Explanation Syntax error in the file structure. Data after end of list. An item of data follows M02. Make the corrections in the file. Remedy Applies as from SW 4.4 Note OK softkey 120028 Cycle disable set The error occurred while a file was being transferred. Scan File has not been transferred or only partially. Effect Explanation The cycle disable can be set for several cycles. Remedy Remove cycle disable for the cycles concerned. OK softkey 120029 No communication to NCK Scan See alarm 110113 Effect Explanation Remedy 120030 Option not available Scan When activating the PG function Effect S5 package for programming functions cannot be called up. Explanation None Remedy Activate option Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) OK softkey 1-127 04/96 1 Alarms 1.5.1 Alarm description 120031 Wrong option password The password entered for the options is incorrect. Scan The displayed options cannot be altered. Effect Explanation None Enter correct password. Remedy OK softkey 120032 Error in options list ... Scan When activating option <Nxxx>. The option in question cannot be activated or deactivated. Effect Explanation None Call service! Remedy OK softkey 120033 Help text ... not found When operating the I key in the diagnosis alarm basic display. Scan No alarm/message help texts displayed. Effect Explanation None Copy the file "MELDINFO" from the standard branch (master control/ Remedy OK softkey language) to user under Installation PC data with the softkey Preset. The file can then be edited in the user branch and also stored if the password is set. 120034 Scan The hard disk is full OK softkey PC data preset Save PLC program It is not possible to store or create the data. Effect Explanation - Remedy Delete data not required. 120035 PLC program ... cannot be created Save PLC program Scan The PLC user program could not be saved on the hard disk in the usual way. Effect Explanation - Remedy - OK softkey 130000 Workpiece/file exists already Scan NEW / CREATE / mask for entering an object name Effect No new object can be created Explanation Workpiece or file already exists in the data management and cannot be created again. Remedy Enter a new/different name OK softkey 130001 No element selected Scan PROGRAM or EDIT Effect A file cannot be processed Explanation Cursor is positioned on ".." or "-", the file that can be processed has not been selected Remedy Select a file with the cursor OK softkey 1-128 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 130002 No file type selected NEW / CREATE Scan New file cannot be created Effect Explanation No element selected in the file type list for creating new files (system error) New programming / data selector version Remedy OK softkey 130003 No write access for this file Scan EDIT File cannot be processed Effect Explanation A file has been chosen for which you have no authorization for making changes Set keyswitch to > 0 setting; enter password in the diagnostics Remedy OK softkey 130004 No read access for this file EDIT Scan File cannot be processed Effect Explanation A file has been selected for which read access does not exist Position key switch to position > 3; enter password in diagnosis Remedy OK softkey 130005 There is no standard job list OK softkey NEW / JOG LIST / CREATE Create a new job list Scan Job list cannot be created Effect Explanation The standard job list and/or the "EMPIRICAL VALUES" directory is missing from the data management. When a new job list is created, this is copied onto the new job list. Remedy Inform system service 130006 Job list does not exist JOB LIST Scan Job list cannot be processed Effect Explanation No job list exists under a workpiece Create a job list under the workpiece node using the softkey NEW Remedy OK softkey 130007 Workpiece/file cannot be created NEW / CREATE / mask for entering an object name Scan No new workpiece or file can be created Effect Explanation Error in data management configuration OK softkey memory too small Incorrect object name (error message from data management create function) Remedy Create more memory New programming/data management version 130008 Please select workpiece PROGRAMMING Scan Effect Workpiece cannot be processed Explanation Cursor positioned on "..", a workpiece has been selected which cannot be processed Position the cursor on a workpiece name Remedy Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) OK softkey 1-129 04/96 1 Alarms 1.5.1 Alarm description 130009 Please state name NEW / CREATE / mask for entering object name Scan No new workpiece or file is created Effect Explanation No name was entered OK softkey The name was not terminated with input Remedy Enter a name or terminate input with input key 130010 Only NCK-data/part programs can be edited OK softkey EDIT Scan File cannot be processed Effect Explanation A file was not selected (recognizable by the length, length 0 also possible) for processing with the editor Place the cursor on an element with a length entry Remedy 130011 Select a workpiece for job list JOB LIST Scan Job list cannot be processed Effect Explanation The job list of the selected workpiece cannot be processed Place the cursor on a workpiece Remedy OK softkey 130012 There is no programming system PROGRAMMING Scan Graphic programming not possible Effect Explanation Graphic programming system does not exist. Install GRAPHIC PROGRAMMING SYSTEM option. Remedy OK softkey 130013 Name not allowed NEW / CREATE / mask for entering file name Scan No new object created Effect Explanation Syntax of entered name is incorrect, only alphanumeric characters and "_" permitted Remedy Enter correct name OK softkey 130014 No workpiece/file may be created Scan Softkey NEW at top level "LOCAL" "GLOBAL" Effect No new object created Explanation The data management tree does not allow the creation of a directory on this level Remedy - OK softkey 130015 Access denied Scan PROGRAMMING Effect Workpiece cannot be processed Explanation Incorrect keyswitch setting OK softkey No authorization for processing workpiece Remedy 1-130 Turn keyswitch to setting 1 or 2; enter password in DIAGNOSIS Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 130016 No more memory space available NEW / CREATE Scan Directory/file cannot be created Effect Explanation No memory left to create the directory/file Workpieces/files which are no longer required can be deleted Remedy OK softkey 130017 Disk full! No graphical programming Scan PROGRAMMING Workpiece cannot be machined Effect Explanation No memory available to load programming system data Workpieces/files which are no longer required can be deleted Remedy OK softkey 130018 File not available OK softkey EMPIRICAL VALUES Scan Empirical values file cannot be processed Effect Explanation There is no empirical value file in the data management tree that can be copied into the user branch for processing. Remedy Notify service 130019 Data transfer in progress! Terminate? Abort/OK softkey - Scan - Effect Explanation If an MMC CPU with 8 MB is available, the graphic programming system (WOP) must not be started while the V24 data transfer is in progress. Remedy Note S S By pressing the OK softkey, the V24 data transfer is aborted. By pressing the ABORT softkey, WOP is not started. Applies as from SW 4.4 130020 File has been altered! Lose change? - Scan - Effect Explanation File was exited after an alteration with RECALL and without softkey SAVE. Remedy S Press ABORT softkey if further changes are to be made in the edit mode. S Press OK softkey if the changes are to be lost. Note Applies as from SW 4.4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) Abort/OK softkey 1-131 04/96 1 Alarms 1.5.1 Alarm description Note You will find below a list of all possible alarms and messages that can occur in the SIMULATION area. The messages and alarms are self-explanatory or their explanation is obvious from the last operator action. The majority of alarms and messages point to a programming error in the blocks of the simulation program. An explanation of the programming functions is beyond the scope of this documentation. Please refer to the Programming Guide. Some alarms and messages include an identifier %... in their formatting. These are replaced in the display by the cause, e.g.: 141497 "Workpiece %1 is being loaded" Display: 141497 "Workpiece PART 3 is being loaded" 141102 "Error on workpiece selection !" 141104 "No program selected !" 141105 "Select. allowed only after end of prog./RESET" 141106 "Workpiece empty, please make new selection" 141107 "Program selection error! Reselect tool!" 141122 "Scale modification not allowed !" 141123 "Illegal scale value !" 141124 "Coordinate rotation not allowed !" 141130 "Turning allowed in perspective view only !" 141132 "Function not allowed with only one view" 141134 "Cut allowed with 3D and side view !" 141135 "Please select numerical input." 141136 "Representation no longer possible" 141137 "A cut is not possible in TURNING mode." 141140 "Please exit the vertical menu first" 141141 "No end-of-program (M02/M30/M17) programmed" 141142 "Program stop due to M0/M1." 141490 "Memory limitation, please terminate simulation!" 141495 "Parameter save in progress" 141496 "Initialize simulation" 141497 "Workpiece %1 is being loaded." 141498 "Internal error ! Result might be faulty !" 141499 "Internal error ! Please end simulation!" 142001 "No blank available !" 142002 "No tools set up !" 142003 "No workholder available !" 142004 "Error on loading machine data !" 142005 "Error on loading R parameters" 142006 "Error on loading the ZOA data !" 1-132 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 142007 "Error on loading the TOA data !" 142008 "Error on loading the SEA data !" 142009 "No operational data, default setting !" 142010 "No machined parts available !" 142011 "Too many points in contour %1 !" 142015 "Error on storing operational data !" 142020 "Error on loading the TOA data !" 142021 "Error on loading the TOA data !" 142022 "No D number in tool list !" 142025 "Programm %1 does not exist !" 142026 "Syntax error in job list !" 142027 "Job list could not be evaluated" 142030 "Axis in transmit data set not defined" 142031 "Axis in transmit data expected to be fictit." 142032 "Axis in transmit data set expected to be real" 142033 "Axis in transmit data set exists several times" 142034 "Non-assigned transmit MD incorrectly initialized" 142035 "No data set exists for TRANSMIT !" 143000 "Access via P address does not exist !" 143001 "Pointer in P cell invalid !" 143002 "R parameter address invalid on READING !" 143003 "R parameter address invalid on WRITING !" 143004 "TO area not available !" 143005 "There is no D compensation memory !" 143006 "No access to settable zero offset" 143007 "No access to progr. zero offset" 143008 "Specified angle No. not equal to 1 !" 143009 "No access to settable coordinate rotation" 143010 "No access to progr. coordinate rotation" 144051 "Circle end point error in circle programming" 144052 "Full circle with circle rad.prog. not allowed" 144053 "Radius too small for programmed circle" 144100 "Wrong input for contour definition !" 144101 "No intersection possible !" 144102 "Angle value not allowed !" 144103 "Radius value not allowed !" Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-133 04/96 1 Alarms 1.5.1 Alarm description 144104 "Wrong selection G02/03 !" 144105 "Block sequence wrong !" 144106 "Values for contour definition faulty !" 144108 "Wrong axis programmmed for cont. definition!" 144109 "Target position cannot be reached !" 144150 "Scale modification not allowed !" 144151 "Illegal scale value !" 144152 "Coordinate rotation not allowed !" 144200 "Smooth appr. + retraction cannot be selected!" 144201 "Not poss. to deselect smooth appr. + retr. !" 144202 "Wrong smooth approach and retraction plane !" 144203 "No TRC chosen on selecting smooth app.+retr.!" 144204 "No added axis with smooth appr. + retr. !" 144205 "Select/deselect TRC not possible !" 144206 "Contour violation TRC !" 144207 "Too many blocks programmed without path !" 144208 "No equidistant intersection available!" 144209 "Transform. not allowed with active TRC !" 144210 "No axis added with TRC !" 144211 "No added axis with TLC !" 144300 "Transmit grouping %1 in channel %2 illegal !" 144301 "Current transformation not deselected !" 144302 "Transformation type %1 not defined" 144304 "Axis %1 cannot be traversed with TRANSMIT !" 144305 "Feed is zero !" 144309 "Circle end point error in interpolation !" 144311 "G4 S progr., spindle not rotating !" 144312 "G96 S progr., leading spindle missing!" 144313 "Velocity limitation" 144316 "Rotary axis feed G98: G1 or G36 required !" 144318 "Path thru transformation centre not allowed" 144319 "Veloc. of transmit rotary axis too high" 144320 "Veloc. of transmit linear axis too high" 144350 "Axis %1 not possible. Only 3 axes at present" 144351 "Axis %2 not permitted in channel %1!" 144352 "Axis %2 disabled in channel %3!" 1-134 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 144353 "Spindle %2 not in rotary axis mode !" 144354 "Setting setpoint for axis %1 not allowed!" 144355 "Setting setpoint for axis %1 not allowed!" 144356 "Limit on software limit switch" 144357 "Spindle in other channel active !" 144358 "Rotary axis mode not possible for spindle !" 144359 "Spindle %1 currently being moved as an axis !" 144450 "@71x: Unable to read R parameters" 144451 "@71x: Unable to write R parameters" 144452 "@71x: Unable to copy R parameters" 144453 "@711: No direction straight line defined" 144454 "@711: No contour element stored in R para." 144455 "@711: No circle element stored in R para." 144456 "@711: Circle element exceeds 2 quadrants" 144457 "@711: No point of intersection available" 144458 "@710: %1 could not be opened" 144459 "@710: Wrong control parameter in R%1" 144460 "@710: NC block from contour %1 cannot be read" 144461 "@710: Invalid NC block in contour %1" 144462 "@710: Invalid ident. for direct. of rotation" 144463 "@710: NC block in contour %1 has error" 144464 "Circle not programmed in selected plane" 144465 "DIN: %1" 144501 "No more memory space available !" 144502 "No more memory space available !" 144504 "Error in '%1' geometry !" 146000 "DIN: ... %1 ..." 146001 "Overlong line cut off" 146002 "Block not concluded with Line Feed" 146003 "Jump destination %1 not found" 146004 "Program SPF%1 not available" 146005 "Too many SPFs: SPF%1 not opened" 146006 "M17 not allowed in MPF" 146007 "M02/M30 not allowed in SPF" 146010 "Comments/program coordination nested" 146011 "End of line in comments/program coordination" Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-135 04/96 1 Alarms 1.5.1 Alarm description 146012 "Invalid character in block" 146013 "Too many characters in the block" 146014 "One point alone is not a permissible number" 146015 "Block too long: closing brackets inserted" 146020 "Only R parameters allowed here" 146021 "Only constant allowed here" 146022 "Only constant or R parameters allowed here" 146023 "Only the first sign is considered" 146024 "Illegal address extension" 146025 "Illegal value" 146026 "Illegal R parameter number" 146027 "Illegal R parameter number" 146028 "Illegal constant in @ function" 146029 "Sign in address extension not allowed" 146030 "Illegal constant" 146040 "'=' is missing after target parameter" 146041 "'R' must be followed by number or '='" 146042 "Only 'R', 'P', or constant allowed here" 146043 "Division by ZERO" 146044 "Error in calculation" 146050 "Illegal beginning of word" 146051 "Too much information in the block" 146052 "Value must be an integer" 146053 "R parameter number not an integer" 146054 "Illegal word value" 146055 "Faulty word" 146060 "%1 word already programmed in block" 146061 "Too many M functions in the block" 146062 "Rap.aux.fct. not allowed because %1 value neg" 146063 "Address extension not allowed for %1 word" 146064 "Selected D number not available" 146065 "S word must follow M19" 146066 "Spindle number not allowed" 146067 "M function of Group %1 already programmed" 146068 "Meaning of P word not defined" 146069 "The block no. is not at the beginning of line" 1-136 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 146070 "Illegal axis address extension" 146071 "Address with extension not allowed" 146072 "Illegal address" 146073 "Address extension not allowed for dwell" 146074 "Value overflow (negative)" 146075 "Value overflow (positive)" 146076 "Main block allowed in program level 0 only" 146077 "P word must be directly behind G92" 146078 "P word must immediately follow L-word" 146079 "Word is not allowed after G%1" 146080 "G%1: I, J, K, IKA or IKP cannot be allocated" 146081 "G%1: Same spindle programmed more than once" 146082 "G%1: I before J is missing" 146083 "Multiple transform'n select/deselect in block" 146084 "Selection can only be made in deselected pos." 146085 "Valid transformation data set missing" 146100 "Further alarms in the block are suppressed" 146110 "Repeated selection of a G group not allowed" 146111 "Illegal G function" 146112 "Conflict: @706 <-> G53" 146113 "G%1: Block cannot be simulated" 146114 "G%1 interpreted as LF" 146115 "Smooth retraction requires G40" 146116 "G40 has already been set by WAB" 146117 "Function no longer effective" 146118 "Transmit cannot be simulated" 146120 "G%1 is not simulated" 146130 "@ function is not simulated" 146131 "@ function cannot be simulated exactly" 146132 "@ function for PLC is not simulated" 146133 "@ number not allowed" 146134 "Illegal @ function" 146135 "Value must be an integer here" 146136 "Value overflow" 146137 "Value must be a bit pattern here" 146138 "Not enough parameters for @ function" Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-137 04/96 1 Alarms 1.5.1 Alarm description 146139 "End of line in @ parameter list" 146140 "Type of parameter illegal" 146141 "Illegal sign" 146142 "Only value 0 or 1 allowed here" 146143 "Only values 0 to 7 allowed here" 146144 "No. of machine/setting data not allowed" 146145 "Type of machine data/setting data illegal" 146146 "1st parameter: quantity must be positive" 146147 "Stack limit exceeded/not reached" 146148 "Source/target is in stack area" 146149 "Illegal MIB address" 146150 "MIB cell not initialized" 146151 "G group function non-modal" 146152 "R number for result of @713 not allowed" 146153 "Axis not defined" 146154 "No IPO parameter exists for axis" 146155 "@ expression contains errors" 146156 "Identifier in @3FF cannot be simulated" 146157 "Type in 3FF data group cannot be simulated" 146158 "No D number active 146159 "Tool radius = 0 146160 "Cutter radius too large 146161 "Tool too wide 146162 "No M03/M04 programmed 146163 "Spindle not in tolerance - cycle alarm 4121" 146164 "Diam. of fin.part too small - cyc. alarm 4140" 146165 "Option not available 146166 "Check definition R (Nxxx) - cycle alarm 4200" 146167 "Thread length too short 146168 "Cycle alarm number not defined " 146169 "Only angle No.1 allowed" 146170 "Only axis 1 to 9 possible" 146171 "@ position in block invalid" 146200 "The axis is disabled according to axis MD" 146201 "G16 block allows only signs in axis word" 146202 "Axis already programmed in block" 1-138 - cycle alarm 4100" - cycle alarm 4101" - cyc. alarm 4102" - cycle alarm 4103" - cycle alarm 4120" - cycle alarm 4180" - cycle alarm 4153" Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 146203 "After axis etc: do not change system of units" 146204 "Too many axes programmed in the block" 146205 "Too many radii and/or chamfers in the block" 146206 "Too many angles programmed in the block" 146207 "Too many interpolation parameters in block" 146208 "Only K parameters allowed here" 146209 "R parameter not allowed as spline coefficient" 146210 "Spline coefficient must be an integer" 146211 "X word not allowed" 146212 "Dwell already programmed in block" 146213 "Stop angle has been corrected 'modulo 360'" 146214 "Negative S value for speed not allowed" 146215 "Too many components for contour def. in block" 146216 "G92 S/ G96 S allowed for leading spindle only" 146217 "Illegal axis setpoint" 146218 "Illegal rotary axis setpoint" 146219 "Illegal modulo rotary axis setpoint" 146220 "G%1 not allowed in this block" 146221 "Axis with act. transformation illegal" 146231 "MD%1: MD could not be read"* 146232 "MD%1: name of radius/chamfer not allowed"* 146233 "MD%1: name of angle not allowed"* 146234 "MD%1: name conflict: radius/chamfer <-> angle"* 146235 "MD%1: addr.ext. not allowed for radius/chamfr"* 146236 "MD%1: address extension not allowed for angle"* 146237 "MD%1: input resolution not allowed"* 146238 "MD%1: axis name not allowed"* 146239 "MD%1: axis not allowed in mode group"* 146240 "MD%1: axis name assigned several times"* 146241 "MD%1: IPO parameters not allowed"* 146242 "MD%1: axis name not allowed for plane"* 146243 "MD%1: G number not allowed as initial setting"* 146253 "Rapid traverse block was generated" 146254 "G15 is not simulated" * Simulation must be cancelled and a corrected set of machine data activated with the load list by reselecting. 1-139 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 146255 "Spline interpolation G06 cannot be simulated" 146256 "Spline interpolation G06 cannot be simulated" 146261 "In-process measurement @720 is not simulated" 146262 "Program coord. [...] not being simulated" 146263 "Coupled motion is not simulated" 146264 "G200 will not be simulated" 146265 "G103 is not simulated" 146266 "G104 is not simulated" 146267 "G105 is not simulated" 146268 "G119 is not simulated" 146269 "G24 is not simulated " 146271 "Ramp-up time G92 T is not simulated" 146272 "Starting angle offset G92 A is not simulated" 146273 "Working area limitation G25 is not simulated" 146274 "Working area limitation G26 is not simulated" 146275 "M36/M37 is not simulated" 146276 "Exact stop G60 is not simulated" 146277 "Velocity reduction G62 is not simulated" 146278 "Velocity reduction G64 is not simulated" 146290 "Context: measurement function @720" 146291 "Context: G function of 7th group" 146292 "Context: scale modification G51" 146293 "Context: synchronized spindle stop M19S" 146294 "Context: program jump" 146295 "Context: block to be skipped" 146296 "Context: dwell" 146297 "Context: refpt preprocess f. stock rem. cycle" 146298 "Context: intersection calc.f.stock rem. cycle" 146299 "Context: plane selection with free axis sel." 146300 "Context: cylindrical interpolation G92P" 146301 "Context: transfomation" 146302 "Context: approach reference point" 146303 "Context: pole specification" 146304 "Context: spline interpolation is selected" 146305 "Context: block preprocessing stop by @714" 146307 "Context: G200 block" 1-140 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 146310 "Context: G15 block expected" 146311 "Context: G220-G222 block expected" 146312 "Context: G420-G426 block expected" 146320 "Conflict: measuring function @720 not allowed" 146321 "Conflict: G function of 7th group not allowed" 146322 "Conflict: scale modification not allowed" 146323 "Conflict: synchr. spindle stop not allowed" 146324 "Conflict: jump not allowed but still performed" 146326 "Conflict: dwell not allowed" 146327 "Conflict: ref.pt preprocessing not allowed" 146328 "Conflict: intersection calc. not allowed" 146329 "Conflict: plane selection not allowed" 146330 "Conflict: cylindr. interpolation not allowed" 146331 "Conflict: transformation not allowed" 146332 "Conflict: ref. point approach not allowed" 146333 "Conflict: pole selection not allowed" 146335 "Conflict: @714 not allowed" 146337 "Conflict: G200 block not allowed" 146340 "Conflict: G15 block invalid" 146341 "Conflict: G200-G222 block invalid" 146342 "Conflict: G420-G426 block invalid" 146400 "G%1: more than 1 radius in block" 146401 "G%1: radius is missing -> value 0 added" 146402 "G%1 ignored because of soft approach/retract." 146403 "G%1: plane axis is missing in block" 146404 "G48 prog. w/o previous approach / distance 0" 146405 "G%1: radius 0 programmed" 146406 "G%1: amount formed for negative radius" 146407 "G%1: allowed with G0/G1/G2/G3 only" 146410 "G%1: interpolation parameter is missing" 146411 "G%1:several thread leads prog. ->1st is valid" 146412 "G%1: thread lead param. does not match axes" 146415 "G%1: 1 axis or 2 axes are expected" 146416 "G%1: thread lead must be positive" 146417 "G%1: no axis programmed" 146418 "G%1: thread lead change F is missing" Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-141 04/96 1 Alarms 1.5.1 Alarm description 146420 "G%1: only one rotary axis allowed" 146421 "G%1: 2 or 3 axes are expected" 146422 "G%1: Thread pitch parameter = 0" 146423 "G36: C is plane axis but G%1 is selected" 146430 "G%1: no pole defined yet" 146431 "G%1: negative radius illegal" 146432 "G%1: programmed axis is not a pole axis" 146433 "G%1: more than 2 axes programmed" 146434 "G%1: program either axis or radius" 146435 "G%1: program either axis or angle" 146436 "G%1: pole definition with G90 is missing" 146437 "G%1: pole definition only with exactly 2 axes" 146438 "G%1: G91 only allowed for existing pole axes" 146439 "G%1: no radius in block" 146440 "G%1: negative radius illegal" 146441 "G%1: no angle in block" 146442 "G%1: G91 for angle only allowed after G90" 146443 "G%1: more than one radius programmed" 146444 "G%1: more than one angle programmed" 146450 "G%1: no axes programmed" 146451 "Rapid trav. for contour definit'n not allowed" 146452 "G%1: sequence/number of elements illegal" 146453 "Only positive radius allowed here" 146454 "Progr. elements do not form a trav. block" 146455 "Contour definition: no further axis possible" 146456 "Contour definition: more than 2 axes progr." 146457 "G%1: G935 must be programmed with G1" 146458 "Contour definition: faulty circle parameters" 146459 "Contour def.: circle param. progr. sev. times" 146460 "No further circular axis possible" 146461 "Faulty circle parameters" 146470 "G16: at least 2 axes expected" 146471 "G%1: plane axes are identical" 146472 "G16: max. 4 axes can be simulated" 146480 "Axis prog. -> C axis on/off ignored" 146481 "M19 S: other M functions ignored" 1-142 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 146482 "Only 1 spindle can be programmed in a block" 146483 "M19 not allowed here" 146484 "M groups not allowed in this block" 146490 "G06: inch/metric conversion not allowed" 146491 "G06: axes to IPO parameters are missing" 146492 "G06: here only IPO parameter I allowed" 146493 "G06: positive path length I expected" 146494 "G06: exactly 3 coefficients K expected" 146500 "L%1 ignored, because M2, M30 or M17 in block" 146501 "G%1 desel., because M2, M30 or M17 in block" 146502 "G%1 deselected, because L call in block" 146510 "@720 is only possible in traversing block" 146511 "@714 must be on its own in the block" 146512 "@%1 is not permitted in contour program" 146513 "Traversing block must be in its own block" 146520 "G96: cutting velocity S is missing" 146521 "Feed is missing" 146522 "G98 allowed with G0/G1/G36 only" 146523 "G96 not allowed together with M19" 146524 "G36: G98 is generated and G%1 is deselected" 146530 "Option for G%1 is missing" 146531 "Cylindrical interpolation option is missing" 146532 "Circle radius programming option is missing" 146533 "Contour definition SPRINT option missing" 146534 "Option 5D helical is missing" 146535 "Program coordination option is missing" 146536 "Reference point preprocessing option missing" 146537 "Option extended thread package is missing" 146550 "G%1 not allowed here -> ignored" 146551 "G04 block: dwell F, X or S is missing" 146552 "S/T/angle is missing -> G92 ignored" 146553 "G92 T: T value > 5 not allowed" 146554 "G92 P: exactly one axis expected" 146555 "G92 P: axis is not a rotary axis" 146556 "G%1: axes for working area limit. are missing" 146557 "G%1: axis or angle is missing" Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-143 04/96 1 Alarms 1.5.1 Alarm description 146558 "G%1: exactly one axis expected" 146559 "G63 allowed with G01 only, not with G%1" 146560 "P factor is missing with G51" 146561 "G175 inserted internally because of G%1" 146562 "G175 inserted internally because of @706" 146563 "G175 inserted internally because of D word" 146564 "G%1: only absolute ZO possible with G51" 146565 "@711: Both plane axes are expected" 146566 "@711: G0, G1, G10 or G11 must be active" 146567 "G15: 3 linear and 2 rotary axes expected" 146568 "G%1 is not simulated" 146569 "G%1: No drives programmed" 146570 "G%1: Master drive missing" 146571 "G%1: Max. 1 spindle allowed on master drives" 146572 "G%:1 Slave drive per MD invalid" 146573 "G%1: I,J,K,IKA,IKP for slave drive illegal" 146574 "G%1: Axes, IKA or IKP cannot be simulated" 146575 "G%1: No position for drives allowed" 146576 "G%1: No position for slave drives allowed" 146577 "G%1: Position for slave drive is missing" 146578 "G%1: Position for a master drive is missing" 146579 "G%1: I,J or IKP for master drives illegal" 146580 "G%1: Link. struct. K does not permit IKA word" 146581 "G%1: Linking structure K requires IKA word" 146582 "G%1: IKA word expected due to IKP word" 146583 "G%1: K word not allowed" 146600 "DIN: ... %1 ..." 146700 "G%1 block: too much information in block" 146701 "Block information before jump ignored" 146702 "Block with G92 P: too much info in block" 146703 "Too much information in spline coeff. block" 146704 "Block with G92 T: too much info in block" 146705 "Too much information in block with G92 angle" 146706 "Block with G92 S: too much info in block" 146707 "Block with M19 S: too much info in block" 146708 "Block with @710: too much info. in block" 1-144 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 146709 "Block with @711: too much info. in block" 146730 "Axis not allowed here -> ignored" 146731 "IPO parameters not allowed here -> ignored" 146732 "Radii not allowed here -> ignored" 146733 "Angle not allowed here -> ignored" 146734 "F word not allowed here -> ignored" 146735 "M words not allowed here -> ignored" 146736 "S word not allowed here -> ignored" 146737 "T word not allowed here -> ignored" 146738 "H word not allowed here -> ignored" 146739 "D word is not allowed here -> ignored" 146740 "Comments not allowed here" 146741 ":-word not allowed here -> ignored" 146742 "Only @714 allowed here. Other @ ignored" 146743 "@706/@715/@720 not allowed here -> ignored" 146744 "Progr. coord. [...] illegal here -> ignored" 146745 "L word not allowed here -> ignored" 146746 "N word not allowed here -> ignored" 146747 "P word not allowed here -> ignored" 160001 Axis already assigned Scan On "START" The selected function is not started Effect Explanation No further startup functions can be started with the defined axis number Remedy Terminate the startup function already active for this axis OK softkey 160002 Axis not configured or configured wrongly Scan Startup application Effect Startup function is not executed Explanation Selected axis is not available Remedy Select available axis OK softkey 160003 Drive module is not configured or incorrectly Scan Startup application Effect Startup function is not executed Explanation Selected drive number is not available Remedy Select available drive module OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-145 04/96 1 Alarms 1.5.1 Alarm description 160004 Data code ... , error ... , 0x ... Startup application Scan Undefined Effect Explanation Internal system error with stated error parameters Terminate application and repeat procedure, notify service if necessary. Remedy OK softkey 160005 Function code ... , error ... , 0x ... Scan Startup application Undefined Effect Explanation Internal system error Terminate application and repeat procedure, notify service if necessary. Remedy OK softkey 160006 File transfer ID ... , error ... , 0x ... Startup application Scan Undefined; measuring data lost Effect Explanation S Internal system error S File transfer error when reading out a measurement buffer with specified error parameters. Check MMC system configuration and hardware Remedy OK softkey 160007 Measurement/drive type combination not allowed When starting measuring functions Scan The selected function is not started Effect Explanation The selected function is not possible with the addressed drive type None Remedy OK softkey 160008 Mode/drive type combination not allowed When starting measuring functions Scan The selected function is not started Effect Explanation The selected function is not possible with the addressed drive type. None Remedy OK softkey 160009 Mode/signal type combination not allowed When starting measuring functions Scan Effect The selected function is not started Explanation The selected signal type is not available Remedy Correct signal selection OK softkey 160010 Too many function generators operating Scan When function generator is started Function generator is not started Effect Explanation Only function generator at a time can be active Remedy Stop active function generator and repeat procedure OK softkey 1-146 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160011 File name ... invalid When selecting file functions Scan Entries rejected Effect Explanation File names can only contain alphanumeric characters Correct input and repeat procedure Remedy OK softkey 160012 Invalid input resolution (...) Parameterization/startingstartup functions Scan The startup function cannot be started Effect Explanation See machine data description Check/correct machine data input resolution Remedy OK softkey 160013 Invalid position control resolution (...) Parameterization/startingstartup functions Scan The startup function cannot be started Effect Explanation See machine data description Check/correct machine data position control resolution Remedy OK softkey 160014 Invalid maximum current of power section Parameterization/startingstartup functions Scan The startup function cannot be started Effect Explanation See machine data description Check/correct machine data maximum current Remedy OK softkey 160015 Invalid maximum axis velocity/spindle speed Parameterization/startingstartup functions Scan The startup function cannot be started Effect Explanation See machine data description Remedy Check/correct machine data for maximum velocities OK softkey 160016 Invalid scan time of current controller Scan Parameterization/startingstartup functions Effect The startup function cannot be started Explanation See machine data description Remedy Check/correct machine data for current controller scan time OK softkey 160017 Invalid scan time of position controller Scan Parameterization/startingstartup functions The startup function cannot be started Effect Explanation See machine data description Remedy Check/correct machine data for position controller scan time OK softkey 160018 Invalid scan time of speed controller Scan Parameterization/startingstartup functions Effect The startup function cannot be started Explanation See machine data description Check/correct machine data for speed controller scan time Remedy OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-147 04/96 1 Alarms 1.5.1 Alarm description 160019 Invalid tacho adaptation Parameterization/startingstartup functions Scan The startup function cannot be started Effect Explanation See machine data description Check/correct machine data for tacho adaptation Remedy OK softkey 160020 A measuring function is already active Starting startup functions Scan The startup function cannot be started Effect Explanation Only one measuring function at a time can be active Stop previous measuring function and repeat procedure Remedy OK softkey 160022 Illegal bus selection Scan When starting DAC output Effect DAC output cannot be started Explanation Startup application internal error; it is not possible to access 611D hardware Remedy End application and repeat procedure OK softkey 160023 Illegal component When starting DAC output Scan DAC output cannot be started Effect Explanation Signal selection does not correspond to drive components Correct parameterization Remedy OK softkey 160024 There is no signal Starting DAC output Scan DAC output cannot be started Effect Explanation The selected signal is not available Remedy Correct signal selection OK softkey 160025 Protected data area selected (segment) Scan Starting DAC output from memory location Effect DAC output cannot be started Explanation Selected address area is not allowed Remedy Correct segment parameterization OK softkey 160026 Protected data area selected (offset) Scan When starting DAC output from memory location Effect DAC output cannot be started Explanation Selected address area is not allowed Remedy Correct offset parameterization OK softkey 160027 Illegal offset parameterized Scan When starting DAC output Effect DAC output cannot be started Explanation Offset value is outside the permissible range Remedy Correct offset value OK softkey 1-148 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160028 Illegal shift factor parameterized When starting DAC output Scan DAC output cannot be started Effect Explanation Shift factor is outside permissible range Correct shift factor Remedy OK softkey 160029 Missing target hardware Scan When starting DAC output DAC output cannot be started Effect Explanation - - Remedy OK softkey 160030 Non-available DAC started Scan When starting DAC output DAC output cannot be started Effect Explanation A drive module which is not configured has been selected Select available drive module Remedy OK softkey 160031 Max. number of servo signals exceeded When starting DAC output Scan DAC output cannot be started Effect Explanation A maximum of 4 SERVO signals can be output through DAC channels Reduce number of output SERVO signals Remedy OK softkey 160032 Max. number of active DACs exceeded Parameterization/startingDAC output Scan DAC output cannot be started Effect Explanation Internal startup application error Remedy End application and repeat procedure OK softkey 160033 DAC busy from other half of two-axis module Scan Parameterization/startingDAC output Effect DAC output cannot be started Explanation Three DAC channels exist on two-axis modules for both axes Select other output channel and repeat procedure or stop busy DAC Remedy OK softkey 160034 No axis configured Scan When selecting startup menus for axes Effect Startup menu for axes disabled Explanation Startup menu for axes needs at least one NC axis Remedy Enter NC axis configuration OK softkey 160035 No drive module configured Scan Selecting menu for DAC output Effect Startup menu for DAC is disabled Explanation Menu for DAC output needs at least one 611D module Remedy - OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-149 04/96 1 Alarms 1.5.1 Alarm description 160036 No mixed I/O module configured When selecting menus for mixed I/O output Scan Startup menu for mixed I/O output is disabled Effect Explanation Menu for mixed I/O output requires mixed I/O hardware - Remedy OK softkey 160037 No spindle configured Scan When selecting startup menu for spindles Startup menu for spindles is disabled Effect Explanation Startup menu for spindles requires at least one NC spindle Enter NC spindle configuration Remedy OK softkey 160038 Error on DAC initialization When starting startup application Scan DAC output cannot be started Effect Explanation Internal startup application error Restart system and repeat procedure Remedy OK softkey 160039 Error in DAC selection for digital drives When parameterizing DAC output Scan DAC output cannot be started Effect Explanation Internal startup application error Restart application and repeat procedure Remedy OK softkey 160040 Error in DAC selection for mixed I/Os When parameterizing mixed I/O output Scan Mixed I/O output cannot be started Effect Explanation Internal startup application error Remedy Restart application and repeat procedure OK softkey 160041 No more memory space available Scan When starting startup application Effect Startup functions cannot be executed Explanation No more system memory available Remedy End other area application and repeat procedure OK softkey 160042 Measured values invalid OK softkey Scan Measuring functions Effect Measuring function is aborted Explanation Recorded measured values cannot be used Remedy Check measuring parameters and repeat procedure. A higher amplitude must be selected most especially for path frequency response measurement 1-150 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160043 Illegal measurement/meas. value combination Parameterization/startingmeasuring functions Scan The measuring function cannot be started Effect Explanation The selected measurement is not accessible with the selected signal Correct signal selection or measurement selection Remedy OK softkey 160044 Travel function cannot be started Scan When starting startup traversing movements Function cannot be started Effect Explanation Traversing function not possible because of an alarm, missing controller or feedrate enable Check enables, acknowledge alarms and repeat procedure Remedy OK softkey 160045 Wrong axis/drive/channel number Scan Startup application Startup application cannot be started Effect Explanation Selected axis/drive number does not exist Select available axis/drive number Remedy OK softkey 160046 Axis/spindle has an analog drive When starting startup function Scan Startup function is not started Effect Explanation A startup function which is not available for analog drives has been selected Select a different startup function Remedy OK softkey 160047 Axis/spindle has an FDD drive Softkey parameter FDD Scan FDD parameters are not displayed Effect Explanation No FDD parameters exist for MSD drive Remedy None OK softkey 160048 Axis/spindle has an FDD drive Scan Softkey parameter MSD Effect MSD parameters are not displayed Explanation No MSD parameters exist for FDD drive None Remedy OK softkey 160049 Compare error Scan Startup application Effect Function aborted Explanation Error on internal consistency check Remedy End application and restart OK softkey 160050 Data not available Scan Startup application Effect Function aborted Explanation Error on internal data access Remedy End application and restart OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-151 04/96 1 Alarms 1.5.1 Alarm description 160051 Division by 0 Startup application Scan Function aborted Effect Explanation Error on internal consistency check End application and restart; check measuring parameters Remedy OK softkey 160052 Drive does not acknowledge messages Scan 611D communication 611D drives cannot be addressed Effect Explanation Communications partner on drive side is not available Start up control/drive; deselect faulty module Remedy OK softkey 160053 Function generator already active Scan When starting function generator Start command is ignored if the function generator is already running Effect Explanation - - Remedy OK softkey 160054 Wrong block number/file name 611D communication Scan Function aborted Effect Explanation Error on internal consistency check End application and restart Remedy OK softkey 160055 Absolutely no access rights Startup application Scan Startup function cannot be executed Effect Explanation Access to required data not possible Remedy End application and restart OK softkey 160056 Error during job processing Scan 611D communication Effect Function aborted Explanation Error on internal consistency check End application and restart Remedy OK softkey 160057 Status does not permit job Scan 611D communication Effect Function aborted Explanation Error on internal consistency check Remedy End application and restart OK softkey 160058 Job could not be processed Scan Startup application Effect Function aborted Explanation Error on internal consistency check Remedy End application and restart OK softkey 1-152 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160059 Measurement function already active When starting measuring function Scan Start command is ignored if measuring function is already running. Effect Explanation - - Remedy OK softkey 160060 Measurement in progress Scan Startup applications measuring functions - Effect Explanation Operational message during measuring function - Remedy OK softkey 160061 PI function code ... , error 0x ... Scan Startup application Function aborted Effect Explanation Error on internal consistency check End application and restart Remedy OK softkey 160062 Package sequence error Startup application Scan Function aborted Effect Explanation Error on internal consistency check End application and restart Remedy OK softkey 160063 Press "Accept configuration" softkey Startup application Scan Application operating with inconsistent data Effect Explanation Drive configuration must be updated after NCK reset or 611D ramp-up Remedy Press "OK" and "Accept configuration" softkeys OK softkey 160064 Log error Scan 611D communication Effect Function aborted Explanation Error on internal consistency check Start up control/drive; deselect faulty module Remedy OK softkey 160065 System error start-up application Scan Startup application Effect Undefined Explanation Startup application is no longer stable Remedy MMC reset OK softkey 160066 Temporarily no access rights Scan Startup application Effect Startup function is not executed Explanation Application has no access rights for required data Remedy Enter password/alter keyswitch position OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-153 04/96 1 Alarms 1.5.1 Alarm description 160067 Timeout Startup application Scan Startup function is not executed Effect Explanation Timeout error on internal communication End application and restart Remedy OK softkey 160068 Illegal amplitude Scan Function generator or measuring function parameterization Function cannot be started Effect Explanation The defined amplitude is illegal Enter sensible amplitude value Remedy OK softkey 160069 Illegal amplitude 1 Scan Function generator parameterization (square wave) The function cannot be started Effect Explanation The stated amplitude is illegal Enter sensible amplitude value Remedy OK softkey 160070 Illegal amplitude 2 Function generator parameterization (staircase) Scan Function cannot be started Effect Explanation The stated amplitude is illegal Enter sensible amplitude value Remedy OK softkey 160071 Illegal bandwidth Function generator/measuring function parameterization Scan Function cannot be started Effect Explanation The bandwidth must be <= of half the sampling rate Remedy Set permissible bandwidth OK softkey 160072 Illegal scaling Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation - Set permissible scaling Remedy OK softkey 160073 Illegal period duration Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation - Remedy Enter a sensible value not equal to zero OK softkey 160074 Illegal limitation Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation - Remedy Enter a lower value not equal to zero OK softkey 1-154 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160075 Illegal measuring time Measuring function parameterization Scan The function cannot be started Effect Explanation The defined measuring time is too great Enter a smaller value not equal to zero Remedy OK softkey 160076 Illegal operating mode Scan Function generator/measuring function parameterization The function cannot be started Effect Explanation Stated mode cannot be executed (check by servo/611D) OK softkey Possible causes: S Start-up function of an axis in spindle operation S Start-up function of a spindle in C axis operation S Travel against fixed stop is active S The axis/spindle is a GI following axis/spindle S The axis/spindle is a slave axis/spindle S Start-up function of a spindle without encoder (MD 520*, bit 2) Remedy Enter a different operating mode 160077 Illegal offset Function generator/measuring function parameterization Scan The function cannot be started Effect Explanation Stated value too high Enter a smaller value Remedy OK softkey 160078 Illegal settling time Measuring function parameterization Scan The function cannot be started Effect Explanation Stated value too high Remedy Enter smaller value OK softkey 160079 Illegal pulse width Function generator parameterization Scan Effect Function cannot be started Explanation - Remedy Enter sensible value OK softkey 160080 Illegal ramp duration Scan Measuring function parameterization Effect Function cannot be started Explanation - Remedy Enter smaller value OK softkey 160081 Illegal traversing range limits Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation - Remedy Enter lower value; "0" means no monitoring OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-155 04/96 1 Alarms 1.5.1 Alarm description 160082 Illegal signal type Function generator parameterization Scan The function cannot be started Effect Explanation The selected function is not possible with this signal Change signal type Remedy OK softkey 160083 Value not allowed OK softkey Scan Startup application The function is not executed Effect Explanation The value concerned is not within the permissible value range (negative acknowledgement with variables service) Correct input Remedy 160084 Value > maximum value Function generator/measuring function parameterization Scan The function cannot be started Effect Explanation The value in question exceeds the permissible maximum value Enter lower value Remedy OK softkey 160085 Value < minimum value Function generator/measuring function parameterization Scan The function cannot be started Effect Explanation The value in question is below the permissible minimum value Enter larger value Remedy OK softkey 160086 Scan Max. acceleration too large OK softkey Initialization value too large Fine quantization too large Number of learning runs too large S Reparameterization of the maximum acceleration (function parameters of the neural quadrant error compensaS S S tion) Reparameterization of the initialization value (function parameters of the neural quadrant error compensation) Reparameterization of the fine quantization (function parameters of the neural quadrant error compensation) Reparameterization of the number of learning runs (function parameters of the neural quadrant error compensation) Effect Start-up function aborts Explanation S a) The maximum working area has been entered as a value that is greater than allowed in MD 276* and the S Remedy 1-156 S S S S S S function generator has been started with this. b) The maximum working area exceeds internal format limits (even without function generator start).. The initialization value of the neural quadrant error compensation is limited to 1% of the maximum speed in order to prevent uncontrolled injections during the learning phase if the network has not yet established the characteristic. In the 1st learning run, this value is used as injection amplitude. The fine quantization must be greater than/equal to 4 and less than/equal to 32. The number of learning runs must not be less than 5 or greater than 40. Enter a smaller value in the function parameter max. acceleration. Enter a value between 0 and 1% (resolution 0.001%). Enter a valid value in the fine quantization. Enter a valid value. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160087 Scan Max. acceleration too small OK softkey Fine quantization too small Coarse quantization too small Number of learning runs too small S Reparameterization of the maximum acceleration (function parameter of the neural quadrant error compensaS S S Effect S Explanation S S S S Remedy S S S S tion) Reparameterization of the fine quantization (function parameter of the neural quadrant error compensation) Reparameterization of the coarse quantization (function parameter of the neural quadrant error compensation) Reparameterization of the number of learning runs (function parameter of the neural quadrant error compensation) Start-up function aborts Input of maximum acceleration zero is not allowed. Fine quantization must be greater than or equal to 4 and less than or equal to 32. Coarse quantization must be greater than 1. A number of learning runs less than 5 or greater than 40 is not allowed. Enter a larger value in the function parameter max. acceleration. Enter a valid value in the fine quantization. Enter a valid value in the coarse quantization. Enter a valid value. 160088 Axis/spindle name ... invalid DAC function parameterization Scan Effect The function cannot be started Explanation The stated axis/spindle does not exist Remedy Correct input OK softkey 160089 Axis/spindle number ... invalid Scan DAC function parameterization Effect The function cannot be started Explanation The stated axis/spindle does not exist Remedy Correct input OK softkey 160090 Hard disk full, create file ... Startup application file services Scan Effect The data set in question is not stored Explanation Note enough memory on hard disk Remedy Remove file not required OK softkey 160091 Data block of ... file invalid Scan Startup application file services (read only) Effect No data is read Explanation The contents of the selected file are not consistent Remedy None OK softkey 160092 File ... not loaded completely Scan Startup application file services (read only) Effect The read data set is not complete Explanation Contents of file were not transferred completely Remedy Repeat procedure OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-157 04/96 1 Alarms 1.5.1 Alarm description 160093 File ... not saved completely Startup application file services (write) Scan Incomplete data set created Effect Explanation File contents not completely transferred Repeat procedure Remedy OK softkey 160094 File ... does not exist Scan Startup application file services (read only) No data is read Effect Explanation The stated file does not exist Correct file selection Remedy OK softkey 160095 Error on reading from file ... Scan Startup application file services (read only) No data or only inconsistent data are read Effect Explanation Bulk storage device access problems Contact service Remedy OK softkey 160096 Error in file structure ... Startup application file services (read only) Scan No data read in Effect Explanation File does not have correct format None Remedy OK softkey 160097 Hard disk full, write file ... Startup application file services (write) Scan No data or only inconsistent data are written Effect Explanation Bulk storage device access problems Remedy Remove files not required OK softkey 160098 Data block of file ... not available Scan Startup application file services (read only) Effect No data read in Explanation The file does not contain any data for the selected axis/drive None Remedy OK softkey 160099 File ... not loaded Scan Startup application file services (read only) Effect No data is read in Explanation - Remedy Repeat procedure OK softkey 160100 File ... not saved Scan Startup application file services (write) Effect Data set is not stored Explanation - Remedy Repeat procedure OK softkey 1-158 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160101 Internal error, end startup Startup application Scan - Effect Explanation Startup application cannot be executed because of internal error No startup application or end startup application Remedy OK softkey 160102 Memory area exceeded Scan Start-up application at start of neural quadrant error compensation The function cannot be started Effect Explanation Fine quantization * (coarse quantization +1) must be less than or equal to 1000 Reduce the size of fine and coarse quantization Remedy Note Applies as from SW 4 OK softkey 160103 Invalid address assignment Start-up application at start of neural quadrant error compensation Scan The function cannot be started Effect Explanation Error in the parameterization of limit lower or upper area Correct inputs Remedy Applies as from SW 4 Note OK softkey 160104 Learning phase active file functions not possible Start-up application at file functions in the neural quadrant error compensation Scan Access to the file functions not possible Effect Explanation No file functions are allowed while measurement is taking place Stop measurement or wait for end of measurement Remedy Applies as from SW 4 Note OK softkey 160105 QEC bits not set Start-up application at start of neural quadrant error compensation Scan The function cannot be started Effect Explanation The activation bit of the neural QEC (NC MD) is not set Remedy Set QEC bits Note Applies as from SW 4 OK softkey 160106 Feedforward control not activated Scan Start-up application at start of neural quadrant error compensation Effect The function cannot be started Explanation The speed feedforward control must be activated Remedy Activate speed feedforward control (option, NC MD, PLC bit) Note Applies as from SW 4 OK softkey 160107 Axes not configured Scan Start-up application at start of circle form test Effect The function cannot be started Explanation Two real axes must be configured Configure axes Remedy Note Applies as from SW 4 OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-159 04/96 1 Alarms 1.5.1 Alarm description 160108 No trace activated Start-up application at start of SERVO TRACE function Scan SERVO trace is not started Effect Explanation All traces are switched passive or no signal selected Switch at least one trace to active Remedy Applies as from SW 4 Note OK softkey 160109 Trace buffer already assigned ... Scan Start-up application at start of SERVO TRACE function SERVO trace is not started Effect Explanation Trace buffer assigned by measuring function Remedy Stop measuring function and restart Trace Note Applies as from SW 4 OK softkey 160110 Illegal NC No. ... Scan Start-up application at start of SERVO TRACE function SERVO trace is not started Effect Explanation NC No. is illegal Remedy Specify axis name for a valid NC axis/spindle Note Applies as from SW 4 OK softkey 160111 Illegal component ... Start-up application at start of SERVO TRACE function Scan SERVO trace is not started Effect Explanation Component is illegal Remedy Specify valid component (SERVO) Note Applies as from SW 4 OK softkey 160112 Illegal signal selection ... Scan Start-up application at start of SERVO TRACE function SERVO trace is not started Effect Explanation Signal number is illegal Remedy Specify valid signal number Note Applies as from SW 4 OK softkey 160113 Illegal segment address ... Scan Start-up application at start of SERVO TRACE function Effect SERVO trace is not started Explanation Segment address is illegal Remedy Specify legal segment address Note Applies as from SW 4 OK softkey 1-160 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160114 Illegal offset address ... Start-up application at start of SERVO TRACE function Scan SERVO trace is not started Effect Explanation Offset address is illegal Specify legal offset address Remedy Applies as from SW 4 Note OK softkey 160115 Illegal measurement duration ... Scan Start-up application at start of SERVO TRACE function SERVO trace is not started Effect Explanation Measuring duration is illegal Remedy Specify legal measuring duration Note Applies as from SW 4 OK softkey 160116 Illegal trigger time ... Scan Start-up application at start of SERVO TRACE function SERVO trace is not started Effect Explanation Trigger time is illegal Remedy Specify legal trigger time Note Applies as from SW 4 OK softkey 160117 Illegal mode ... Start-up application at start of SERVO TRACE function Scan SERVO trace is not started Effect Explanation Mode is illegal Remedy Specify legal mode (0) Note Applies as from SW 4 OK softkey 160118 Illegal trigger condition ... Scan Start-up application at start of SERVO TRACE function SERVO trace is not started Effect Explanation Trigger condition is illegal Remedy Specify legal trigger condition Note Applies as from SW 4 OK softkey 160119 Conversion error ... Scan Start-up application when converting the TRACE buffer Effect Signal values in the Trace buffer could not be converted Explanation - Remedy - Note Applies as from SW 4 OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-161 04/96 1 Alarms 1.5.1 Alarm description 160120 Wrong Trace number (domain) ... Start-up application when reading out the TRACE buffer Scan Trace buffer could not be displayed Effect Explanation - - Remedy Applies as from SW 4 Note OK softkey 160121 Trace header not initialized (domain) ... Scan Start-up application when reading out the TRACE buffer Trace buffer could not be displayed Effect Explanation - Remedy - Note Applies as from SW 4 OK softkey 160122 Trace active, no data (domain) ... Scan Start-up application when reading out the TRACE buffer while Trace function is running Trace buffer could not be displayed Effect Explanation - Remedy - Note Applies as from SW 4 OK softkey 160123 Illegal trigger threshold ... Start-up application at start of SERVO TRACE function Scan SERVO trace is not started Effect Explanation - Remedy - Note Applies as from SW 4 OK softkey 160124 Option is not available Scan Start-up application on selecting the circle form test function Circle form test cannot be selected Effect Explanation - Remedy Set circle form test option Note Applies as from SW 4 OK softkey 160125 Trace buffer already assigned Scan Start-up application on starting a measurement function Effect Measurement function is not started. Explanation Trace buffer is already assigned by Servo Trace Remedy Stop Servo Trace and restart measurement function Note Applies as from SW 4 OK softkey 1-162 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 160126 Scan Effect Data not available on Servo OK softkey Start-up application at SK display and SK file function. Save with neural QEC or SK stop at Servo Trace. The characteristic of the neural QEC for the selected axis is not loaded from the Servo side to the MMC side. With Servo Trace, the data are not loaded to the MMC side. Explanation The data characteristic is not yet available on the Servo side. Enter the function parameters of the neural QEC for the axis and start the learning process or press the parameter Remedy transfer softkey. The characteristic is then available. With Servo Trace, parameterize correctly (observe the trigger conditions) and restart. Note Applies as from SW 4 160127 Illegal channel / IKA No. Start-up applications when starting the servo-trace function for NCK signals. Scan Servo-trace is not started. Effect Explanation Enter permissible channel/IKA No. and restart. Remedy Alarm in SW 5 and higher Note 161001 Function abort by the operator Startup function Scan None Effect Explanation Operational message after operator action Stop Servo Trace and restart measurement function Remedy OK softkey 161002 Function abort by SERVO error ... Startup application Scan Current startup function aborted Effect Explanation A system error has caused the active function to terminate The following errors (No. and meaning) are possible: 81 "Axial alarm active" 82 "Above traversing range upper limit" 83 "Below traversing range lower limit" 84 "No axial SERVO enable" 85 "No PLC enable" 86 "SERVO mode change" 87 "MF on SERVO aborted" 88 "Reset" 89 Axis/spindle not in stop state" 90 Spindle ramp-up encoder stop from PLC" Remedy End application and restart Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-163 04/96 1 Alarms 1.5.1 Alarm description 161003 Function abort due to 611D error ... Startup application Scan Current startup function aborted Effect Explanation A system error has caused the active function to terminate. Function abort function generator: S Function generator already active S Wrong mode S Selected servo cycle is 0 S Length of period is 0 or > 1000 s S Scaling is negative S Amplitude 1 is negative or greater than allowed S Offset is beyond the allowed limits S Limitation is greater than allowed S Wrong curve form S Pulse width is negative or greater than the length of period S Bandwidth is < 1 or > 100000 S Calculation of a register length for the noise signal from length of period and bandwidth for which no provision has been made S Scaling change with inactive function generator Furthermore the following errors (No. and meaning) are possible: 97 "Measuring function 611D aborted with error" 98 "611D ends FG mode, was already active" 99 "No pulse enable" 100 "Timer expired, 611D does not respond" Function abort measuring functions: S Measuring function is already active S Measuring type not in permitted range S Measured value not input S There is a gap in the measured values input Remedy Start up control/drive again and repeat procedure 161004 Measurement aborted Scan Startup application Effect Current measurement aborted Explanation Current measurement aborted because of system error Start up control/drive again and repeat procedure Remedy 1-164 OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 161005 Function abort by NC error ... Startup application traversing function Scan The traversing function in question aborted Effect Explanation Traversing function aborted because of system error or operator action. General error 1 "Emergency stop" 2 "Warm restart" Mode Group error 17 "Mode change" Channel error 33 "Not all channels in reset state" 34 "Reset" 35 "Feed hold" or "feed override = 0" 36 "NC-STOP" 37 "No channel defined" Axis error 49 "Servo enable" 50 "Parking axis" 51 "Feed hold" 52 "Follow-up" 53 "Axis disable" 54 "Hardware limit switch" 55 "Working area limitation +" 56 "Working area limitation -" 57 "Traversing range +" 58 "Traversing range -" 59 "Error conversion actual value system" Spindle error 65 "PLC control for spindle" 66 "Spindle reset" 67 "Spindle servo enable" 68 "Setpoint = 0" 69 "Park" 70 "Spindle stop" Remedy If system error occurs, start up control again and repeat procedure 161006 Function generator is running Startup application function generator Scan - Effect Explanation Function generator operational message Remedy - 161007 Measurement current control loop in progress Startup application measuring function current Scan - Effect Explanation Current controller measuring function operational message Remedy - 161008 Measurement position control loop in progress Scan Startup application position controller measuring function Effect - Explanation Position controller measuring function operational message Remedy - Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-165 04/96 1 Alarms 1.5.1 Alarm description 161009 Measurement speed control loop in progress Startup application speed controller measuring function Scan - Effect Explanation Speed controller measuring function operational message - Remedy 161010 Please press NC start Scan Selecting traversing movement during startup application - Effect Explanation Control waits for traversing function enable with "NC START" Press NC START Remedy 161011 Wait for PLC enable Selecting traversing movement during startup application Scan - Effect Explanation Control waits for PLC safety signal PLC safety signal scan can be deselected with "Enable: internal" Remedy 161012 Measuring for circularity test in progress Start-up application after start of circularity test Scan - Effect Explanation The control performs circularity test - Remedy Applies as from SW 4 Note 161013 Measuring for neural QEC in progress Start-up application after start of neural QEC Scan - Effect Explanation The control performs neural QEC - Remedy Applies as from SW 4 Note 161014 Trace function is started Start-up application after start of SERVO Trace function Scan Effect - Explanation The control performs SERVO Trace Remedy - Note Applies as from SW 4 161015 Trace started ... Scan Start-up application after recording has started within the control for all active Trace buffers Effect - Explanation The selected Trace signals are recorded Remedy - Note Applies as from SW 4 1-166 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 161016 Trace triggered ... Start-up application after trigger has occurred within the control for all active trace buffers. Scan - Effect Explanation The selected triggers have been reached for all active Trace buffers - Remedy Applies as from SW 4 Note 161017 Trace concluded ... Scan Start-up application after end of recording within control for all active Trace buffers. - Effect Explanation The selected traces have all been concluded, i.e. the selected measuring time has expired. Remedy - Note Applies as from SW 4 161018 Trace function aborted ... Scan Start-up application while Trace function in progress All active trace functions are aborted Effect Explanation The selected traces are aborted before expiry of the measuring time Remedy - Note Applies as from SW 4 165001 No drive is assigned to this slot Storing, loading MD from an individual drive Scan Function is not executed Effect Explanation Defined drive number is not assigned to any slot Remedy Match drive configuration and accept OK softkey 165002 No data has been transmitted Scan Loading MD files Effect Function not executed Explanation The selected file does not contain the required MD Remedy Select another file OK softkey 165003 There is no free memory left Scan - Effect - Explanation This message appears as a result of the previous operation and is self-explanatory Remedy - OK softkey 165004 The DPRAM is assigned - data was not transferred Scan Saving, loading MD files Effect Function is not executed Explanation The link PC to NC is busy. Remedy Wait, startup end, NCK reset or Power On OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-167 04/96 1 Alarms 1.5.1 Alarm description 165005 Error in data transfer Loading drive standard data Scan Some data in the drive are invalid Effect Explanation Data not completely transferred Repeat operation Remedy OK softkey 165007 Data is stored with errors Scan Saving machine data An invalid file was stored Effect Explanation Data was not completely transferred Delete file, repeat operation Remedy OK softkey 165008 Selected drive has no FDD module Drive MD: select motor Scan Function is not executed Effect Explanation No active FDD drive available Enter FDD in drive configuration and accept Remedy OK softkey 165009 No valid slot selected Drive configuration: select module or delete slot Scan Function is not executed Effect Explanation No valid slot number was entered Enter valid number (1-15), repeat operation Remedy OK softkey 165010 Drive not active Saving or loading MD of an individual drive Scan Function is not executed Effect Explanation There is no connection to the passive drives Remedy Switch drive to active, accept configuration OK softkey 165011 Transmission error - data not transferred Scan Saving, loading machine data Effect Function is not executed Explanation Transmission not possible or transmission interference Remedy Repeat operation OK softkey 165012 There is no file with FDD motors Scan Drive MD/FDD/motor selection Effect No default possible for motor Explanation There is no system file Remedy Please notify Siemens Service Note Applies as from SW 4 OK softkey 1-168 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 165013 There is no file with spindle drive motors Drive MD/MSD/motor selection Scan No default possible for motor Effect Explanation There is no system file Please notify Siemens Service Remedy Applies as from SW 4 Note OK softkey 165014 Selected drive has no spindle drive module Scan Drive MD: select motor Function is not executed Effect Explanation No active MSD drive available Remedy Enter MSD in drive configuration and transfer. OK softkey 165015 Data transmission has been aborted OK softkey Scan - - Effect Explanation This message always appears when the "Abort" softkey has been pressed during a file function and has also been effective. The file function has therefore been performed incompletely. Because an incomplete file function can lead to inconsistent data, an aborted loading operation, for example, should be repeated or the result of an incomplete save operation, for example, should not be used. If the operation could no longer be interrupted at the time of operating the Abort key, e.g. because it has already been completed to the maximum possible extent, then this message does not appear. Remedy Repeat operation if necessary. 165016 No file name entered Save, load, delete, copy MD file functions Scan Function is not executed Effect Explanation Call up function again, enter correct name Remedy - OK softkey 165017 No valid file name entered Scan Save, load, delete, copy MD file functions Function is not executed Effect Explanation Name entered using illegal characters Remedy Call function again, enter correct name OK softkey 165018 File must not be deleted Scan Deleting MD files Function is not executed Effect Explanation <online> and STANDARD data cannot be deleted Remedy - OK softkey 165019 File cannot be edited Scan Selecting Edit or Edit new Effect Function is not executed Explanation BOOT files cannot be edited. Remedy - OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-169 04/96 1 Alarms 1.5.1 Alarm description 165020 Error on selecting file Selection of Edit or Edit new Scan Function is not performed Effect Explanation Internal error on file selection Please notify Siemens Service Remedy Applies as from SW 4 Note OK softkey 165021 Drive configuration has not been saved Scan Saving, loading drive MD Function is not executed Effect Explanation The configuration must first be saved Remedy Press softkey "Accept conf.+NCKPO", repeat operation OK softkey 165022 Data has not been written on hard disk Scan Saving machine data Files incomplete Effect Explanation Hard disk is probably full Check free memory on hard disk Remedy OK softkey 165023 Drive is not in configuration Saving, loading drive MD Scan Fucntion is not executed Effect Explanation The configuration must first be accepted (saved) Remedy Change configuration and accept, with repeat operation OK softkey 165024 Selected file cannot be copied Copying MD files Scan Function is not executed Effect Explanation BOOT or <online> data was selected Remedy Select standard or user file OK softkey 165025 Error: file has not been copied Scan Copying MD files Function is not executed Effect Explanation The named file does not exist Remedy - OK softkey 165026 Name is reserved for standard data Scan Edit new, saving, inserting MD files Effect Function is not executed Explanation This name cannot be used for user files Remedy Enter a different name OK softkey 1-170 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 165027 Loading from on-line to on-line not possible Loading MD files Scan Function is not executed Effect Explanation Only user or STANDARD data can be loaded - Remedy OK softkey 165028 BOOT is no valid file name Scan Edit new, editing, saving, inserting MD files Function is not executed Effect Explanation The name cannot be used for user files Enter a different name. Remedy OK softkey 165029 Boot files cannot be loaded Loading MD files Scan - Effect Explanation Boot files are automatically loaded on NCK reset - Remedy OK softkey 165030 There is no file with power section selection Drive MD/module selection Scan Power section cannot be selected Effect Explanation There is no system file Please notify Siemens Service Remedy Applies as from SW 4 Note OK softkey 165031 No communication to the MSD Saving, loading machine data Scan Function is not executed Effect Explanation Transmission either not possible or transmission interference Repeat operation Remedy Applies for SW 3 only Note OK softkey 165032 MSD has not taken any standard values Drive MD, spindle (MSD): select motor Scan Effect Drive is not parameterized Explanation There are no standard data for this motor/PS combination Remedy Select a different motor or motor from another manufacturer OK softkey 165033 Conversion has not been switched off OK softkey Scan Loading drive machine data Effect Illegal data in drive Explanation The alarm can also occur when drive MD are being transmitted if a boot file already exists. Remedy Repeat operation, press softkey "General reset" in the initial clear mode and reload the drive data. Note Applies as from SW 5.4. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-171 04/96 1 Alarms 1.5.1 Alarm description 165034 Conversion has not been switched on Loading drive machine data Scan Illegal data in drive Effect Explanation - Repeat operation Remedy Applies as from SW 5.4. Note OK softkey 165035 MD for motor/p section comb. not preset Scan Drive MD, axis (FDD): select motor Drive is not parameterized Effect Explanation There are no standard data for this motor/PS combination Remedy Select a different motor or motor from another manufacturer OK softkey 165036 Not a valid drive number Scan Saving and loading MD of one individual drive Selected function is not executed Effect Explanation An illegal drive number has been entered Enter a legal drive number Remedy OK softkey 165037 Boot file drive n. not saved Saving BOOT for one or all drives Scan Current drive status lost after next reset Effect Explanation No communication with drive Remedy Save BOOT configuration, NCK reset, repeat operation OK softkey 165038 Drive configuration has not been loaded Loading user drive machine data Scan No connection to drives Effect Explanation The loaded MD file does not contain a configuration Remedy Load file with configuration data OK softkey 165039 No communication to the digital drives Scan Saving, loading drive MD Function is not executed Effect Explanation The stated configuration is accepted Remedy Save BOOT configuration, NCK reset, repeat operation OK softkey 165040 Only user configuration can be changed Scan Softkey "Configure memory" Effect Function is not performed Explanation Standard or on-line configuration selected accidentally. Remedy Select user setting under "File functions" Note Applies as from SW 4 OK softkey 1-172 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 165041 Only possible in general reset mode Softkey "Configure memory" Scan Function is not performed Effect Explanation To configure memory, the control must be in the general reset mode. Activate the general reset mode under "Diagnosis/start-up" Remedy Applies as from SW 4 Note OK softkey 165042 Configuration not complete Scan Softkey "Configure memory", check DRAM and SRAM configuration Function is not performed Effect Explanation Not all data belonging to the configuration are available Remedy First enter all data Note Applies as from SW 4 OK softkey 165043 Insufficient memory space Scan Softkey "Configure memory", check DRAM and SRAM configuration Function is not performed Effect Explanation The calculated free memory space available is negative Remedy Change the configuration such that the remaining memory is positive Note Applies as from SW 4 OK softkey 165044 Controller data have not been calculated Loading of standard drive machine data and also softkey "Calculate controller data" Scan Invalid data in the drive Effect Explanation - Remedy Repeat action Note Applies as from SW 4 OK softkey 165045 No power section selected OK softkey Scan Softkey "OK" in the drive machine data/selection module screen Key is ignored Effect Explanation Line with intermediate heading has been selected accidently. These lines serve only for the headings in the selection list. Remedy Note Select the correct module and press the key again. Applies as from SW 4 165046 No input authorization Scan Insert from clipboard, drive selection Effect Function is not performed Explanation The data block just edited cannot be modified even if password is set (e.g. standard data block) Remedy Select another data block Note Applies as from SW 4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) OK softkey 1-173 04/96 1 Alarms 1.5.1 Alarm description 165047 No curve parameterized OK softkey Copy to clipboard and paste from clipboard in the IKA relationships display selected "with" curve. Scan Function is not performed Effect Explanation S The curve number is not parameterized S Start or end pointer of the curve is not parameterized S The start pointer is greater than the end pointer S This information cannot be read (e.g. <on-line>, NCK power-up) Select "without" curve using the toggle key or press the Abort key and parameterize the curve. Remedy Applies as from SW 4 Note 165048 No drift compensation performed for axis ... "Drift compensation" softkey in Service display Scan Function not carried out. Effect Explanation Internal error None Remedy Alarm in SW 5 and higher Note OK softkey 165049 Axis ... not available "Drift compensation" softkey in Service display Scan Function not carried out. Effect Explanation The selected axis is not active, e.g. because it has just been set up. Perform Power on, repeat action. Remedy Alarm in SW 5 and higher Note OK softkey 165050 Axis ... to be stopped first "Drift compensation" softkey in service display Scan Function not carried out. Effect Explanation Drift compensation only possible in Reset. Stop program, press Reset, repeat action. Remedy Alarm in SW 5 and higher Note OK softkey 165051 NQFK data not backed up OK softkey "Save on hard disk" softkey in the File functions menu in the Diagnosis/Start-up/Machine data display Scan The NQFK data have not been saved Effect Explanation System error Remedy Please notify Siemens Service Note Alarm in SW 5 and higher 165052 NQFK data for axis ... not saved OK softkey "Save on hard disk" softkey in the File functions menu in the Diagnosis/Start-up/Machine data display Scan Effect The NQFK data for the stated axis have not been saved. Explanation The stated axis may have been incorrectly parameterized. Remedy Check parameterization and repeat procedure. Alarm in SW 5 and higher Note 1-174 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 165053 NQFK data... not loaded OK softkey Scan "Load from hard disk" softkey in the File functions menu in the Diagnosis/Start-up/Machine data display Effect The NQFK data have not been loaded. Explanation System error Remedy Please notify Siemens service. Note Alarm in SW 5 and higher 165054 NQFK data for axis ... not loaded OK softkey Scan "Load from hard disk" softkey in the File functions menu in the Diagnosis/Start-up/Machine data display Effect The NQFK data of the stated axis have not been loaded. Explanation The NQFK ASCII file of the stated axis is defective or not compatible. Remedy Delete or correct file, repeat procedure. Note Alarm in SW 5 and higher 165055 Equivalent circuit data have not been calculated Scan Softkey "Calculate equivalent circuit diagram" Effect Invalid data in drive. Explanation - Remedy Repeat action Note Alarm in SW 5 and higher OK softkey 165056 Carry out safety acceptance test Scan Softkey "Accept safe functions" - Effect Explanation Without acceptance test, the operator's life and limb are at risk. Remedy The acceptance test must be performed in accordance with the valid safety regulations. Note Applies as from SW 5.4 OK softkey 165057 Sisitec data TEA1 axis read error Scan Softkey "Accept safe functions" Effect The function has not been performed. Explanation - Remedy If necessary, first start up the axis. Note Applies as from SW 5.4 OK softkey 165058 Sisitec data TEA3 drive write error Scan Softkey "Accept safe functions" Effect The function has possibly been performed incompletely, data may be inconsistent. Explanation - Remedy If necessary, first start up the drive. Note Applies as from SW 5.4 OK softkey Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-175 04/96 1 Alarms 1.5.1 Alarm description 165059 Check input new SI password different OK softkey Scan Softkey "Change password" Effect The password has not been changed Explanation The new password must be entered again in the third field to ensure that it has been entered correctly. Remedy Repeat input. Note Applies as from SW 5.4 165060 Rated power too small (MD x130 v 0) Scan Softkey "Calculate equivalent circuit diagram data (MSD only)" Effect The equivalent circuit diagram data have not been changed. Explanation The rated power (in MD 1130 and MD 2130) must not be 0. Remedy Correct value, repeat function. Note Applies as from SW 5.4 OK softkey 165061 Rated voltage too small (MD x132 v 0) Scan Softkey "Calculate equivalent circuit diagram data (MSD only)" The equivalent circuit diagram data have not been changed. Effect Explanation The rated voltage (in MD 1132 and MD 2123) must not be 0. Remedy Correct value, repeat function. Note Applies as from SW 5.4 OK softkey 165062 Rated current too small (MD x103 v 0) Scan Softkey "Calculate equivalent circuit diagram data (MSD only)" Effect The equivalent circuit diagram data have not been changed. Explanation The rated current (in MD 1103 and MD 2103) must not be 0. Remedy Correct value, repeat function. Note Applies as from SW 5.4 OK softkey 165063 Cos Phi power factor wrong OK softkey Scan Softkey "Calculate equivalent circuit diagram data (MSD only)" The equivalent circuit diagram data have not been changed. Effect Explanation The Cos Phi power factor (in MD 1129 and MD 2129) must not be 0 and must not exceed 0.996. Remedy Correct value, repeat function. Note Applies as from SW 5.4 165064 Pole pair no. (ratio MD x134/MD x400) illegal OK softkey Scan Softkey "Calculate equivalent circuit diagram data (MSD only)" Effect The equivalent circuit diagram data have not been changed. Explanation The pole pair no. (ratio rated frequency (MD 1134 and MD 2134) /rated speed (MD 1400 and MD 2400)) is illegal. Remedy Correct value, repeat function. Note Applies as from SW 5.4 1-176 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 165065 Scan Effect Result field weakening speed < rated speed OK softkey Softkey "Calculate equivalent circuit diagram data (MSD only)" The equivalent circuit diagram data have not been calculated, the field weakening speed (MD 1142 and 2142) can now be modified manually. Explanation The calculated field weakening speed is smaller than the rated speed (MD 1400 and 2400). This WarnNote is displayed if rated voltage plus the voltage drop at the series reactor exceed 400V. Remedy Note Correct value of "field weakening speed" manually. Applies as from SW 5.4 165066 Current controller gain (MD 1120) not calculable OK softkey Softkey "Calculate controller data (FDD only)" Scan Effect The controller data have been calculated, the machine data concerned has been given a suitable default value. Explanation The calculated current controller gain is < 0. If necessary, correct value and repeat function. Remedy Note Applies as from SW 5.4 165067 Default value (MD x15) cannot be calculated OK softkey Softkey "Calculate controller data (MSD only)" Scan The controller data have been calculated, the machine data concerned has been given a suitable default value. Effect Explanation The result calculated was a default value 0. If necessary, correct value and repeat function. Remedy Applies as from SW 5.4 Note 165068 Magnetizing reactance (MD x14) not allowed OK softkey Scan Softkey "Calculate controller data (MSD only)" Effect The controller data have been calculated, the machine data concerned has been given a suitable default value. Explanation The value 0 has been entered for the magnetizing reactance (MD1141 and MD 2141). Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4 165069 Leakage reactance (MD x139/MD x140) not allowed OK softkey Scan Softkey "Calculate controller data (MSD only)" Effect The controller data have been calculated, the machine data concerned has been given a suitable default value. Explanation The value 0 has been entered for one of the leakage reactances (MD 1139, 1140, 2139, 2140). Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4 165070 Rated frequency (MD x134) not allowed OK softkey Scan Softkey "Calculate controller data (MSD only)" Effect The controller data have been calculated, the machine data concerned has been given a suitable default value. Explanation The value 0 has been entered for the rated frequency (MD 1134 and MD 2134). If necessary, correct value and repeat function. Remedy Note Applies as from SW 5.4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-177 04/96 1 Alarms 1.5.1 Alarm description 165071 Rotor resistance (MD x138) illegal OK softkey Softkey "Calculate controller data (MSD only)" Scan The controller data have been calculated, the machine data concerned has been given a suitable default value. Effect Explanation The value 0 has been entered for the rotor resistance (MD 1138 and MD 2138). If necessary, correct value and repeat function. Remedy Applies as from SW 5.4 Note 165072 Moment of inertia (MD x117) illegal OK softkey Scan Softkey "Calculate controller data" The controller data have been calculated, the machine data concerned has been given a suitable default value. Effect Explanation The value 0 has been entered for the moment of inertia (MD 1117 and MD 2117). If necessary, correct value and repeat function. Remedy Applies as from SW 5.4 Note 165073 Maximum speed smaller than field weakening speed OK softkey Softkey "Calculate controller data (MSD only)" Scan The controller data have been calculated, the machine data concerned has been given a suitable default value. Effect Explanation The maximum speed (MD 1146 and MD 2146) is smaller than the field weakening speed (MD 1142 and MD 2142). If necessary, correct value and repeat function. Remedy Applies as from SW 5.4 Note 165074 Field weakening speed (MD x142) not allowed OK softkey Softkey "Calculate controller data (MSD only)" Scan The controller data have been calculated, the machine data concerned has been given a suitable default value. Effect Explanation The value 0 has been entered for the field weakening speed (MD 1142 and MD 2142). If necessary, correct value and repeat function. Remedy Note Applies as from SW 5.4 165075 No-load current (MD 1118) not allowed OK softkey Scan Softkey "Calculate controller data (FDD only)" Effect The controller data have been calculated, the machine data concerned has been given a suitable default value. Explanation The value 0 has been entered for the no-load current. Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4 165076 Ratio maximum current / no-load current illegal OK softkey Scan Softkey "Calculate controller data (FDD only)" The controller data have been calculated, the machine data concerned has been given a suitable default value. Effect Explanation The ratio maximum current (MD 1104) no-load current (MD 1118) exceeds 900. Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4 1-178 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 165077 Pole pair no. (ratio MD x130/MD x400) illegal OK softkey Softkey "Calculate controller data (MSD only)" Scan The controller data have been calculated, the machine data concerned has been given a suitable default value. Effect Explanation The pole pair no. (ratio rated frequency (MD 1134 and MD 2134) / rated speed (MD 1400 and MD 2400) is illegal. If necessary, correct value and repeat function. Remedy Applies as from SW 5.4 Note 165078 MIC %1 Scan In the machine data dialog (MDD) when softkey "Start conversion" is pressed Effect The target data record is not created. Explanation An error (e.g. syntax error) has occurred in the configuration file that belongs to the metric/inch conversion. The error message contains a line number and a description of the cause of the error or only a general error text that cannot be assigned to a specific line number. Remedy Note Eliminate the error in the configuration file (see conversion data in file CONFIG). Alarm from SW 6.3 300000 System error Cyclic after control startup Scan Machining stops, interlocking of NC Start and Mode Group Ready Effect Explanation Additional information 1 (error no.) 0x0001 0x0002 0x0003 0x0004 0x0011 0x0012 POWER ON Additional information 2 Explanation Remedy Task ID Task ID Task ID Task ID Protocol ID Message frame type Service ID Variable length Opcode received unknown Message received unknown Faulty buffer type No queues available Unknown protocol ID Unknown protocol message type Contact service Contact service Contact service Contact service Contact service Contact service Unknown protocol service ID Unknown protocol variable length Contact service Contact service Incorrect NC/servo/drive address Put_message pointer error Contact service Contact service Version error of boot files Create boot files again Incorrect length of boot files Create boot files again PI service initialization error PI service execution error PI service message error PI service abort error Command with illegal drive no. Command with illegal header (transmission) Command with illegal header (reception) Contact service Contact service Contact service Contact service Contact service Contact service 0x0404 Task ID Pointer (set/actual) Version (set/actual) Length (set/actual) Status Status Status Status Drive no. Message frame type Message frame type - Contact service 0x0405 - 0x0406 0x0407 - - Management overflow on transmitting orders Management overflow on transmitting of acknowledgements Management overflow on receiving orders Management overflow on receiving acknowledgements AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAAAAAAA AAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA 0x0013 0x0014 0x0022 0x0023 0x0102 0x0103 0x0301 0x0302 0x0303 0x0304 0x0401 0x0402 0x0403 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) Contact service Contact service Contact service Contact service 1-179 04/96 07/97 1 Alarms 1.5.1 Alarm description AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAAAAAAA AAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA A AAAAAAAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA 0x0408 0x0411 0x0412 Queue transmission error Checksum error on receiving Message length exceeded on receiving Contact service Replace hardware Replace hardware 0x0413 Status - Message length Task ID Timeout on transmitting 0x0414 - 0x0415 Task ID Timeout + message unknown on transmitting Timeout on receiving 0x0416 - Timeout +message unknown on receiving 0x0417 0x0418 0x0421 Task ID Task ID Protocol ID 0x0422 Message type 0x0423 Service ID 0x0424 Variable length 0x0431 0x0433 Drive type 1= FDD 2 = MSD Filling level (time of 611D error) File ID Abort on transmitting Abort on receiving Error in data transmission (unknown protocol ID) Error in data transmission (unknown message type) Error in data transmission (unknown service ID) Error in data transmission (unknown variable length) Timeout on firmware booting Replace hardware Increase cycle times Replace hardware, Increase cycle times Replace hardware, Increase cycle times Replace hardware, Increase cycle times Replace hardware Replace hardware Contact service 0x0434 File ID An error occurred while reloading the drive software from the MMC. This can happen if NCK Power On or PLC restart has been given during drive booting. Error in boot sequence 0x0435 File ID Error in boot file 0x0501 0x0502 0x0510 0x0520 0x0601 Status Status Order no. Task ID 0x0605 0x0606 No ADS block available No ADS send possible Acknowledgement cannot be allocated Message to illegal software component Error on drive bus formation or data transmission (write FIFO not empty) Reserved Error on bus formation: timeout or CRC error during PCU initialization Error on bus formation: timeout or CRC error on timer initialization in PCU Reserved Sign-of-life error 611D 0x0607 0x0608 0x0610 Invalid DCM interrupt (no timeout, no CRC) Reserved Reserved 0x0432 0x0602 0x0603 0x0604 1-180 Abort of firmware booting due to 611D system error Contact service Contact service Contact service Replace hardware (control module 611D, drive bus or DCM), increase cycle times Replace hardware (control module 611D, drive bus or DCM) Switch control off/on. If the error then still occurs, the 611D firmware must be re-installed. Re-install 611D firmware, contact Service Re-install 611D firmware, contact Service Contact service Contact service Contact service Contact service Replace hardware: NC module, control module 611D, drive bus cable Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Ring programming with GI or eliminate gantry axes, replace 611D control module, wrong default for speed controller clock pulse in standard control system with SW versions below SW 5 Replace NC hardware Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAAAAAAA AAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAAAAAAA AAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA 0x0611 0x0612 Digital drives configured although there is no DCM (drive bus interface) on the NC hardware Illegal internal ramp-up status 0x0613 invalid smtk_task opcode 0x0614 invalid smtk_status 0x0615 invalid status var_meldung() 0x0616 invalid status send_msg() - no message buffer free - error with smtk_send() invalid status mk_tea30_check() (error during interpretation of drive configuration) invalid status mk_bus_init() 0x0617 0x0618 0x0619 Invalid status zustand_antrieb() Default status-0 0x0620 Invalid status zustand_antrieb() Acknowledgement status-0 0x0621 Invalid status zustand_antrieb() Default status-1 0x0622 Invalid status zustand_antrieb() Acknowledgement status-1 0x0623 Invalid status zustand_antrieb() Default status-2 0x0624 Invalid status zustand_antrieb() Acknowledgement status-2 0x0625 Invalid status zustand_antrieb() Default status-3 0x0626 Invalid status zustand_antrieb() Acknowledgement status-3 0x0627 Invalid status zustand_antrieb() Default status-4 0x0628 Invalid status zustand_antrieb() Acknowledgement status-4 0x0629 Invalid status zustand_antrieb() Acknowledgement status-5 0x0630 Invalid status anstoss_hintergrund() 0x0631 Invalid status lese_alarm_status() 0x0632 Invalid status with drive alarm processing (al_status) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) Replace NC hardware Replace NC hardware Reinstall NC system software Contact service Replace NC hardware Reinstall NC system software Contact service Replace NC hardware Reinstall NC system software Contact service Replace NC hardware Reinstall NC system software Contact service Replace NC hardware Reinstall NC system software Contact service Delete drive configuration Reinstall NC system software Contact service Replace hardware: control module 611D, NC module Contact service Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module 1-181 04/96 1 Alarms 1.5.1 Alarm description AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAAAAAAA AAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAAAAAAA AAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAA AAAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA AAAAA AAAAA AAAAAAAAAAA AAAAAAAAAA 0x0633 Invalid init-task event 0x0634 Error in drive configuration 0x0635 Invalid drive type (gsi_anlaufart) 0x0636 Invalid smtk_event 0x0637 Illegal transmission parameter in taster_ubernahme() 0x0638 Timeout during drive ramp-up - status 0 is not acknowledged by the drive Illegal transmission parameter in meldung_servo_6xx() 0x0639 Note 1-182 0x0640 Illegal status test formation of drive bus (gsi_zust_businit) 0x0641 Faulty length of boot block 1 0x0642 Faulty length of boot block 2 0x0643 Timeout during transmission of initial program loader 0x0644 Faulty transmission parameter for fw_611D_urladen() 0x0645 Faulty status fw_611D_urladen() 0x0701 Function no. Overflow with orders (internal communication servo, drive) Overflow with acknowledgements (internal communication servo, drive) Timeout (internal communication servo, drive) 0x0702 - 0x0703 Function no. 0x0704 Function no. Handshake error (internal communication servo, drive) 0x0705 Function no 0x0706 Function no. Unknown order (internal communication servo, drive) Unknown acknowledgement (internal communication servo, drive) Replace NC module Reinstall NC system software Delete drive configuration Reinstall NC system software Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Replace 611D control module Reinstall drive firmware Replace hardware: control module 611D, NC module Replace hardware: control module 611D, NC module Reinstall drive firmware check hard disk replace NC module Reinstall drive firmware check hard disk replace NC module Replace hardware: control module 611D, NC module, Contact service Replace hardware, reinstall NC system software Contact service Replace NC module reinstall NC system software Contact service Contact service Contact service Only SW 4: Set identical axisspecific position control cycle multiplication for all axes or resort the axes so that they are sorted according to descending position control cycle (e.g. 1st axis 4 ms, 2nd axis 2 ms, 3rd axis 1 ms) Otherwise: Increase cycle times for drive to obtain more calculation time for the communication. Only SW 4: Set identical axisspecific position control cycle multiplication for all axes or resort the axes so that they are sorted according to descending position control cycle (e.g. 1st axis 4 ms, 2nd axis 2 ms, 3rd axis 1 ms) Otherwise: Contact service Contact service Contact service Applies as from SW 3. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300001 Configuration error drive number When 611D drive link is being established Scan 611D link is not established Effect Explanation Illegal drive number entered Enter a drive number between 1 and 15 Remedy Applies as from SW 3 Note POWER ON 300002 Configuration error module type Scan Establishing the 611D drive link 611D link not established Effect Explanation The configured module type does not correspond to the actual module type Correct 611D module type (1/2 axis module) Remedy Note Applies as from SW 3 POWER ON 300003 Configuration error bus configuration POWER ON Scan Establishing the 611D drive link Effect 611D link not established Explanation The configured bus configuration does not correspond to the actual bus configuration (more actual drives as configured) Remedy Note Correct 611D configuration; check hardware Applies as from SW 3 300004 Configuration error meas. cct. components POWER ON Establishing the 611D drive link Scan 611D link not established Effect Explanation Measuring circuit modules wrongly assigned (submodules missing or incorrect submodule type) or faulty Remedy Replace drive module Note Applies as from SW 3 300005 Configuration error drive type Scan Extablishing the 611D drive link Effect 611D link not established Explanation The configured drive type (FDD/MSD) does not correspond to the actual POWER ON drive type Remedy Note Correct configuration or replace modules Applies as from SW 3 300006 CRC error drive link Scan Cyclic Effect Machining stops, interlocking of NC START and Mode Group Ready Explanation Interference on 611D drive link Remedy Check control cabinet wiring; consult EMC regulations Note Applies as from SW 3 POWER ON As from SW 6, the alarm 300006 "CRC error drive link" is displayed only by the drive on which read access could not be executed. In addition, both error registers from the DCM are displayed for further information on the alarm. If the information from the error registers is not sufficient to determine a drive number, the alarm is output for the first drive available. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-183 04/96 01/99 1 Alarms 1.5.1 Alarm description 300007 Number of defective axes, spindles, drives Control startup Scan Interlocking of NC START and Mode Group Ready Effect Explanation The NC axes, NC spindles and digital drives sum without setpoint assignment is larger than 15 Check setpoint assignment on digital drives and complete and match NC Remedy POWER ON axis and spindle configuration if necessary Note Applies as from SW 3 300008 FDD software not loaded POWER ON Scan Control power-up - establishment of drive link Effect Power-up aborts Explanation Drive configuration and NCK memory configuration are inconsistent. Remedy In the NCK memory configuration, select the "FDD yes" setting or remove FDD from drive configuration. Check the system software. Note Applies as from SW 4 300009 MSD software not loaded POWER ON Control power-up - establishment of drive link Scan Power-up aborts Effect Explanation Drive configuration and NCK memory configuration are inconsistent. In the NCK memory configuration, select the "MSD yes" setting or remove MSD from drive configuration. Check Remedy the system software. Note Applies as from SW 4 300100 Drive link off Cyclic Scan Interlocking of NC START and Mode Group Ready Effect Explanation Alarm appears when power supply to electronics of 611D in operation is switched off Remedy Return power supply to drive electronics and press reset key Reset key If the alarm is triggered while the boot file is being transferred to the drive, the only means of acknowledgement is NCK POWER ON. Note Applies as from SW 3 As from SW 6, the alarm 300100 "Drive link off" is displayed only by the drive on which read access could not be executed. In addition, both error registers from the DCM are displayed for further information on the alarm. If the information from the error registers is not sufficient to determine a drive number, the alarm is output for the first drive available. 300300 Drive link off Reset key Startup Scan Effect Interlocking of NC start and Mode Group Ready Explanation Alarm appears if there is no supply to the electronics for the 611D currently ramping up Remedy Return power supply to drive electronics Note Applies as from SW 3; as from SW 6, the two error registers are displayed for further information on the alarm. 300301 "Drive software" being loaded Message Scan When starting up the control or after switching on the drives. Effect None Explanation The message "Drive software being loaded" is displayed as long as the software of the drives is being loaded. Remedy The message is automatically cleared after loading of the drive software. If the alarm is triggered while the boot file is being transferred to the drive, the only means of acknowledgement is NCK POWER ON. Note 1-184 Applies as from SW 6 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300500 Scan Effect System error drive POWER ON Cyclic after control power-up a) Error occurs during the ramp-up phase S Ramp-up phase is stopped S Pulse or servo disable S SIMODRIVE_READY and DRIVE_READY are cancelled Explanation Note Error No. F... Additional information (xx = for diagnostic purposes) Explanation Remedy Relevant for F001 (only for drive SW 1.x). For drive software > SW 2.x, see F034 or F035. Incorrect address / xx In the program memory test, it was found during power-up that the written bit pattern could not be read back. Cause: Hardware error on the servo control module. Replace servo control module. FDD F002 Incorrect address / xx In the data memory test, it was found during power-up that the written bit pattern could not be read back. Cause: Hardware error on the servo control module. Replace servo control module. FDD / MSD F007 xx / xx In the clock pulse synchronization between NC and drive, an illegal state has been read from the hardware. Synchronization could not be performed. Replace servo control module. FDD / MSD F01B xx / Axis No. xx = 0: Error S S FDD / MSD Replace the control module. Check the connections. Connect the power section In the event of a fault, record additional information and inform hotline. Error No. F... A current of 0 is expected during power-up of the current actual value measurement and during cyclic operation on a pulse disable, since the system assures that no current can flow. It is possible that the hardware for the current actual value measurement is defective. Additional information (xx = for diagnostic purposes) Explanation Remedy xx = 1: Power section not connected S S A current of 0 is expected during power-up of the current actual value measurement and during cyclic operation on a pulse disable. If a 1-axis power section is addressed via the module selection (software configuration of the power section) as a 2-axis power section, the current actual value measurement outputs this system error, since a current > 0 is measured (NB: the software configuration and the installed hardware (power section and/or control module) do not match). - - - Relevant for Change the software con figuration of the power section (2-axis power section---> 1-axis power section), or Deactivate the 2nd axis, or Install the 2-axis power section F020 xx / xx On a single-axis module, an attempt is made by the NC to activate the second axis. Possibly faults in communication via the drive bus or servo control module defective. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). FDD / MSD F021 xx / xx On a single-axis module, an attempt is made by the NC to activate two axes. Possibly faults in communication via the drive bus or servo control module defective. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). FDD / MSD F022 xx / xx In at least one axis of the drive module, the motor measuring system is not implemented or it is defective. Since the components used in the measuring systems are detected by the NC and this information is passed on to the drive, faults in communication by the drive bus could be the cause. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). FDD / MSD Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-185 04/96 07/97 1 Alarms 1.5.1 Alarm description 1-186 Error No. F... Additional information (xx = for diagnostic purposes) Explanation Remedy Relevant for F023 xx / Axis No. Read K1C register of the relevant PCU ASIC NC drive number The motor measuring system has a motor encoder with voltage output. This calls for an IPU submodule with voltage input. A submodule other than that expected has been detected. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). FDD / MSD F024 xx / xx In executing the software, an illegal internal axis number has been found. Possible causes: Defective servo control module, electromagnetic compatibility faults. Replace servo control module. Take measures to eliminate noise (screening, check ground connections). FDD / MSD F025 xx / xx In executing the software, an illegal internal physical axis number has been found. Possible causes: Defective servo control module, electromagnetic compatibility faults. Replace servo control module. Take measures to eliminate noise (screening, check ground connections). FDD / MSD F026 xx / Axis No. The NC attempts to log on an FDD module as MSD. There are possibly faults in the communication via the drive bus or servo control module is defective. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). FDD F027 xx / Axis No. The NC attempts to log on an MSD module as FDD. There are possibly faults in the communication via the drive bus or servo control module is defective. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). MSD F028 xx / Axis No. Read K1C register of the relevant PCU ASIC NC drive number For the direct measuring system, only certain submodules are allowed. A submodule has been detected that is not allowed. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). FDD / MSD F031 Error code / Axis No. 0x40; illegal PDU length 0x41; axes do not have the same PDU length 0x42; PDU length not a word multiple 0x43; axes do not have the same NC type The NC has not transferred permissible corner data to the drive for communication via the drive bus. This is presumably caused by faults on the drive bus or a defective servo control module. Replace servo control module. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). FDD / MSD F033 Error code / xx 0x51; wrong data format in element list 0x52; wrong conversion group specified in Refresh The drive software is no longer consistent. This is presumably caused by a hardware fault on the servo control module. Reload drive software Replace servo control module. FDD / MSD F034 F035 Error numbers have different load sequences Error code / incorrect address 0 or incorrect address 0x60; incorrect response of SERVO on STF handshake 0x61; error during RAM check 0x62; transport checksum does not correspond to that of SERVO Errors have been found on loading the drive software. This is caused either by errors in transmission on the drive bus or a defective servo control module. Check drive bus cable and connectors, take measures to eliminate noise (screening, check ground connections), replace servo control module. FDD / MSD Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description Effect b) In cyclic mode For MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled S Power On fault S Pulse and controller disable corresponds to STOP A with SINUMERIK Safety Integrated. For FDD: S Controllers are disabled. Motor is braked. S SIMODRIVE_READY and DRIVE_READY are cancelled S Power On fault S Regenerative stop (corresponds to STOP B) with SINUMERIK Safety Integrated. Response via MD 1612.0, can be configured as from SW 4 Explanation Error No. F... Additional information (xx = for diagnostic purposes) Explanation Remedy Relevant for F003 Time slice / xx 20=current controller cycle (MD 1000) 10=speed controller cycle (MD 1001) 8=position controller cycle (NC MD) 4=1 ms (permanent) 2=4 ms (permanent) 1=monitoring cycle (MD 1102) A0=start-up synchronization B0=background computing time 40=SI monitoring cycle (MD 1300) The computation time of the drive processor is no longer sufficient for the selected functions in the given clock pulse times. This error normally occurs only in conjunction with start-up functions (FFT measurement, step response). During start-up with FFT or measurement of the step response - Switch off emergency retraction - Switch off feedforward control (MD 1004.0) - Switch off min-max memory (MD 1650.0) - Reduce number of DAC output channels (max. 1 channel) - Switch off variable signalling function (MD1620.0) - Switch off encoder phase error compensation (MD1011.1) - Select larger position controller cycle for the NC. - Increase the corresponding cycle or the subordinate cycle (e.g. current, speed or position control cycle) or deselect functions which are not required. FDD / MSD F004 xx / xx With controller enable, the NC must update the sign-of-life in each position controller cycle. If an error occurs, there has been no sign-of-life for at least two consecutive position controller cycles. Causes: NC failure, communication failure via the drive bus. Hardware fault on the drive module or HW error on NC CPU if error occurs sporadically at intervals of several hours. A further reason: ring programming with GI or gantry axes. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). Replace NC hardware, replace servo control module. FDD / MSD F005 xx / xx 1A: SZ <> 1 for IZ=0 2A: SZ <> 1, 2, 3, 4, 5 2B: SZ IZ <> 0, 1 2C: SZ=3 for PO parameterization error 3A: SZ <> 1, 2, 3, 4, 5 3B: SZ IZ <> 0, 1 Ramping up of the drive modules is broken down into 5 states (steps). The states are provided in sequence by the NC and acknowledged by the drive. If an error occurs, an invalid setpoint state has been detected in the drive. Causes: Faults in communication via the drive bus. Hardware fault on the drive module, hardware fault on the NC. Check plug-on connections, take measures to eliminate noise (screening, check ground connections). Replace NC hardware, replace servo control module. FDD / MSD F006 xx / xx The endless loop for processing communication has been exited. Presumably caused by a hardware fault on the servo control module. Replace servo control module. FDD / MSD SINUMERIK Safety Integrated: Monitoring cycle too small. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-187 04/96 08/96 1 Alarms 1.5.1 Alarm description 1-188 Error No. F... Additional information (xx = for diagnostic purposes) Explanation Remedy Relevant for F010 x / xx x= 1: HW undeflow 2: HW overflow 3: SW underflow 4: SW overflow The boundaries of the processor-internal hardware stack or of the software-stack in the data memory have been violated. Reload drive software. Replace servo control module. FDD / MSD F011 xx / xx The watchdog timer on the servo control module has expired. Caused by a hardware fault in the time base on the servo control module. Replace servo control module. FDD / MSD F012 xx / xx The NC basic clock pulse generated on the NC and transferred via the drive bus cable to the drive has failed. Possible causes: NCK Reset, EMC faults, hardware fault NC, cable break drive bus, hardware fault servo control module. Check drive bus cable and plug-on connectors, take measures to eliminate noise (screening, check ground connections), replace NC hardware, replace servo control module. FDD / MSD F013 xx / xx The NC basic clock pulse generated on the NC and transmitted via the drive bus cable to the drive did not supply a pulse that fits in the clock pulse grid. Possible causes: EMC faults drive bus, hardware fault NC, hardware fault servo control module. Check drive bus cable and plug-on connectors, take measures to eliminate noise (screening, check ground connections), replace NC hardware, replace servo control module. FDD / MSD F014 Incorrect address / xx The processor has detected an illegal command in the program memory. Replace servo control module. FDD / MSD F015 xx / xx As from version 4.0: start address of the incorrect code data area As from version 4.0: segment of the incorrect code data area, with: 0: P memory 1: X memory 2: Y memory In the continuous checking of the checksum in the program memory, a difference has been found between the set and actual checksums. Presumably caused by a hardware fault on the servo control module. Replace servo control module. FDD / MSD F016 xx / xx An illegal interrupt of the processor has occurred. Check drive bus cable and connector. Replace servo control module. FDD / MSD F017 xx / xx An illegal interrupt of the processor has occurred. Check drive bus cable and connector. Replace servo control module. FDD / MSD F018 xx / xx An illegal interrupt of the processor has occurred. Check drive bus cable and connector. Replace servo control module. FDD / MSD F019 xx / xx An illegal interrupt of the processor has occurred. Check drive bus cable and connector. Replace servo control module. FDD / MSD Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description Error No. F... Additional information (xx = for diagnostic purposes) Explanation Remedy Relevant for F030 Error code / Axis No. 0x01; non-supported ROSCTR 0x02; illegal ROSCTR 0x03; job management "defective" 0x04; wrong PDUREF for acknowledgement 0x05; acknowledgement illegal at that time 0x06; acknowledgement is not supported 0x07; illegal PROTID 0x08; illegal PERLG (odd) 0x09; buffer management "defective" 0x0A; illegal PI code (internal) 0x0B; internal status of PI restart illegal 0x0C; status processor in WRITEDATA "defective" 0x0D; illegal transmission parameter for REFRESH_PI ZUST NC drive number Either irrecoverable errors have been found in the communication via the drive bus, or the drive software is no longer consistent. Cause is either a defective drive bus interface or a hardware fault on the servo control group. Check drive bus cable and plug-on connectors, take measures to eliminate noise (screening, check ground connections), replace servo control module. FDD / MSD F032 Error code / Axis No. 0x20; job management "defective" 0x21; illegal status in SET_TRANSPO 0x22; checksum test incorrect more than 3 times 0x23; receive PDU too long 0x24; status 6XX abort illegal NC drive number Either irrecoverable errors have been found in the communication via the drive bus, or the drive software is no longer consistent. Cause is either a defective drive bus interface or a hardware fault on the servo control group. Check drive bus cable and plug-on connectors, take measures to eliminate noise (screening, check ground connections), replace servo control module. FDD / MSD F040 xx / xx An illegal number of current setpoint filters (>4) has been entered. Correct number of current setpoint filters MD1200. FDD / MSD F041 xx / xx An illegal number of speed setpoint filters (>2) has been entered. Correct number of speed setpoint filters MD1500. FDD / MSD Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-189 04/96 07/97 1 Alarms 1.5.1 Alarm description Error No. F... Additional information (xx = for diagnostic purposes) Explanation Remedy Relevant for F044 (drive SW 2.5 and higher) xx /axis no. S S FDD F045 Error code / Axis No. Either an encoder with distance-coded reference marks has been entered by the NC or a BERO switch in the register $1D of the motor measuring system of the PCU ASIC. This is not allowed during fine synchronization which is activated by powering up, by zero monitoring error or by deselecting the parking axis. After powering up, in the event of zero monitoring errors or after deselection of the parking axis, the NC/ PLC must not enter encoders with distance-coded reference marks or a BERO switch into the register $1D of the motor measuring system of the PCU ASIC. FDD / MSD F046 xx / xx As from drive software SW 4.02, startup of the drive is only possible with the drive software loaded Re-load drive software FDD/MSD The rotor position synchronization is faulty. The difference between the first part of rotor position synchronization (coarse synchronization) and the second part (fine synchronization to the active encoder zero mark) exceeds45_electrical. A too large difference may be caused by the following: incorrect encoder adjustment EMC problem on zero mark signal too high voltage level of CD track Check encoder adjustment and EMC measures new sequence check mode replacee motor Note Applies as from SW 3 300501 Current monitoring Scan Effect Cyclically after the control is switched on Pulse reset, motor coasts down SIMODRIVE READY and DRIVE_READY are reset. Power On error. Explanation 1. The smoothed current amount (smoothing time: MD 1254) is greater than or equal to a current threshold. A serious error has occurred in the current actual value acquisition. 2. With active rotor position identification (FDD only), the permissible current threshold has been exceeded. S Up to SW 2.6 (611-D): only MSD; additionally to alarms 300502 / 300503 Current threshold = 1,2 * max. permissible power section current (MD1107) S With SW 2.6 and higher: FDD and MSD; replacing alarms 300502 / 300503 Current threshold = 1,2 * 1,05 * max. permissible power section current (MD1107) Remedy Check maximum power section current MD1107; replace 611D hardware if necessary Note Applies with SW 3 and higher 300502 Scan Effect Meas. circuit error phase current R POWER ON POWER ON Cyclic after control power up S S S Pulse suppression, motor runs down SIMODRIVE_READY and DRIVE_READY are cancelled. Power On error Explanation Phase current R is greater than or equal to 1.05 times the value of the maximum permissible power section current MD 1107. Serious error has occurred in the actual current value circuit. S Check maximum power section current MD1107 S Defective actual current value circuit Remedy Note 1-190 Check maximum power section current MD1107; replace 611D hardware if necessary Applies up to SW 4 (611-D: up to SW 2.6) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 08/96 04/96 1 Alarms 1.5.1 Alarm description 300503 Scan Effect Meas. circuit error phase current S POWER ON Cyclic after control power up S S S Pulse suppression, motor runs down SIMODRIVE_READY and DRIVE_READY are cancelled. Power On error Explanation Phase current S is greater than or equal to 1.05 times the value of the maximum permissible power section current MD 1107. Serious error has occurred in the actual current value circuit. S Check maximum power section current MD1107 S Defective actual current value circuit Remedy Note 300504 Scan Effect Check maximum power section current MD1107; replace 611D hardware if necessary Applies up to SW 4 (611-D: up to SW 2.6) Meas. circuit error motor (inc.) POWER ON Cyclic after control power up S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Power On error Explanation S Encoder faulty S Motor encoder not connected S Motor encoder cable faulty S Module faulty Eliminate cause; replace motor/611D hardware if necessary Remedy Applies as from SW 3 Note 300505 Scan Effect Measuring circuit error abs. track POWER ON Control power up or cancellation of the Parking Axis function S S S Pulse suppression, motor runs down SIMODRIVE_READY and DRIVE_READY are cancelled. Power On error Explanation Error on the absolute track or measured value acquisition of optical encoder S Absolute value encoder defective S Motor encoder not connected S Motor encoder cable faulty S Module faulty S Consider MD1023 (IMS) and MD1033 (DMS) Remedy Eliminate cause; replace motor/611D hardware if necessary Note Applies as from SW 3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-191 04/96 01/99 1 Alarms 1.5.1 Alarm description 300506 Scan Effect Sign of life: NC failed POWER ON Cyclic after servo enable for MSD: S Pulse suppression, motor coasts down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Power On - error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S As from drive SW 2, response can be configured via MD 1612.6 Explanation With servos enabled, the NC must update the sign of life in every position control cycle. If an error occurs, the sign of life has not been updated. Cause: a) NC does not update the sign of life as response to an alarm (e.g. 611D alarm) b) Failure of communication via drive bus c) Hardware fault of drive module d) NC failure e) In case of multiple assignment, axial difference in setpoints for position control cycle. Remedy Re a) Check to see whether the sign of life failure is a secondary error. It is a secondary error if, for example: Axis x is faulty / outputs an alarm in an n-axes structure. If this error situation is present, the above error message is given for all n axes, although there is a fault/alarm present only on axis x. a Correct fault of axis x a Sign of life of other axes is irrelevant Re b) Check connector, take radio interference suppression measures (check shielding and ground) Re c) Exchange servo module Re d) See NC error diagnosis, replace NC hardware, if necessary. Note Applies as from SW 6 300507 Scan Effect Synchronization error rotor position POWER ON Control power up or cancellation of the Parking Axis function for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled S As from drive SW 2, response can be configured via MD 1612.7 Explanation Difference angle between the actual rotor position and the recalculated rotor position is too great. Faults might have occurred on the encoder or zero marker signals. Remedy Reference with BERO deselect. Check encoder cable, encoder cable connection or grounding, because EMC problems might have occurred. Replace motor/611D if necessary. Note Applies as from SW 4 As from SW 5, alarm cannot be configured 1-192 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300508 Scan Effect Zero mark error motor POWER ON Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Power On error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled As from drive SW 2, response can be configured via MD 1612.8 Explanation The counted number of encoder marks is incorrect on passing through the zero marker. S Defective encoder S EMC problems S Defective IPU submodule Eliminate cause; replace motor/611D hardware if necessary. Remedy Applies as from SW 3 Note 300509 Scan Effect Converter limit frequency exceeded POWER ON Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Power On error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled S Power On error Explanation As from drive SW 2, response can be configured via MD 1612.9 Motor frequency has exceeded the limit frequency fg. Possible causes: Number of encoder marks in MD 1005 does not correspond to actual number of encoder marks. Speed limitation MD 1147 or number of motor pole pairs MD 1112 in FDD or motor nominal frequency MD 1134 and motor nominal speed MD 1400 for MSD are equal to zero or not correct. Limit frequency fg:. FDD fg = 1.12 * minimum(1.2*MD 1400, MD 1147) * MD1112/60 MSD fg = 1.12 * minimum(MD 1146, MD 1147) * number of pole pairs / 60 number of pole pairs = nominal motor frequency (MD 1134) * 60 / nominal motor speed (MD 1400) Remedy Check MD 1005 against actual number of encoder marks. If necessary, check MD 1147 (speed limitation), MD 1400 (nominal motor speed) and additionally for MSD: MD 1134 (nominal motor frequency) FDD: MD 1112 (number of motor poles). Note Applies as from SW 4 300510 Scan Effect Fault in center frequency measurement POWER ON Cyclic after control power up S S S Pulse suppression, motor runs down SIMODRIVE_READY and DRIVE_READY are cancelled. Power On error Explanation Speed too high at center frequency measurement Reduce speed Remedy Note Applies as from SW 4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-193 04/96 07/97 1 Alarms 1.5.1 Alarm description 300511 Scan Effect Meas. value memory active POWER ON Cyclic after control power up S S S Pulse suppression, motor runs down SIMODRIVE_READY and DRIVE_READY are cancelled. Power On error Explanation Measured value memory is active during power up Start up again! Remedy Applies as from SW 4 Note 300515 Scan Effect Heat sink temperature alarm POWER ON Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Power On error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled S Power On error As from drive SW 2, response can be configured via MD 1612.15 Explanation Heat sink temperature in "hot" state and time of 20 s expired. S Converter overload S Ambient temperature too high S Fan not working S Temperature encoder faulty Eliminate cause Remedy Applies as from SW 3 Note 300606 Scan Effect Flux controller at end stop Reset key Cyclically after the control is switched on S S S Pulse reset, motor coasts down SIMODRIVE READY and DRIVE_READY are reset. Reset error Explanation The specified flux setpoint cannot be achieved although the maximum current is specified. Causes: S Motor data (equivalent circuit diagram data) are incorrect S Motor data and type of connection of motor (start/delta) do not match S Motor is unstable because motor data are completely wrong S Current limit is too low for motor (0.9 *MD 1238 * MD 1103 < MD 1136) Remedy Note Eliminate cause 300607 Scan Effect Current controller at end stop Alarm in SW 5 and higher Reset key Cyclically after the control is switched on S S S Pulse reset, motor coasts down SIMODRIVE READY and DRIVE_READY are reset. Reset error Explanation The specified current setpoint cannot be injected in the motor although the maximum voltage is defined. Possible causes: S Motor either not connected or phase missing Remedy Note 1-194 Check motor - converter connecting cable. Alarm in SW 5 and higher (611-D: SW 3.1 and higher) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300608 Scan Effect Speed controller against stop Reset key Cyclic after control power up S S S Pulse suppression, motor runs down SIMODRIVE_READY and DRIVE_READY are cancelled. Reset error Explanation Set torque value exceeds limit torque value, set speed value is less than speed threshold MD 1606 and the time of MD 1603 (FDD) has expired. Causes: S Motor encoder not connected S Motor encoder cable faulty S Module faulty S Encoder faulty S Motor earth not connected S Motor encoder cable shield not connected S Motor not connected or phase not connected S Motor blocked Remedy Note Eliminate cause 300609 Scan Effect Temperature probe break Applies as from SW 3 Reset key Cyclic after control power up S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Explanation S Temperature encoder faulty (motor) S Connection to encoder faulty S Module faulty Eliminate cause or operate at fixed temperature Remedy Note: Temperature monitoring not active with fixed temperature Note Applies as from SW 3 300609 Scan Effect Encoder limit frequency exceeded Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Power On error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled S Power On error Response via MD 1613.9 configurable as from SW 4 Explanation Actual speed value exceeds the encoder limit frequency: S Wrong encoder S MD 1005 does not correspond to number of encoder marks S Encoder defective S Motor encoder cable defective or not fastened properly S Motor encoder cable screen not connected S Drive module defective Eliminate cause Remedy Note Applies as from SW 4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-195 04/96 01/99 1 Alarms 1.5.1 Alarm description 300610 Scan Effect Rotor position identification failed Reset key During the function "Rotor positon identification" FDD only: - Controllers are disabled, motor is braked - SIMODRIVE_READY and DRIVE_READY are cancelled. - Reset error Response via MD 1613.13 configurable as from SW 4 Explanation Rotor position could not be determined from the measuring signals, because no significant saturation effects occurred. Remedy Note Increase current via MD 1019 or check whether motor is connected. 300611 Scan Effect Illegal motion during rotor position identification Applies as from SW 6 Reset key During the function "Rotor position identification" for MSD only: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Explanation During the measurement, the motor has rotated by a value greater than that entered in MD 1020. The torsion may have been caused by switching the motor onto a rotating motor or through the identification. Remedy If the torsion has been caused by the identification and if the error occurs repeatedly, reduce MD 1019 or increase MD 1020. Note Applies as from SW 6 300612 Scan Effect Illegal current during rotor position identification Remedy Note With rotor position identification active, check MD 1019 and reduce if applicable. 300613 Scan Effect Motor temperature alarm Reset key During the function "Rotor position identification" For FDD only: - Controllers are disabled, motor is braked - SIMODRIVE_READY and DRIVE_READY are cancelled. - Reset error Explanation 1. With rotor position identification active (FDD only), the permissible current threshold (power section) was exceeded. 2. With rotor position identification active (FDD only), the maximum motor current (MD 1104) was exceeded. Alarm from SW 6.1 Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled S Reset error Response via MD 1613.13 configurable as from SW 4 Explanation Beyond the motor temperature threshold MD 1607 S Motor overloaded S Machine current too great, e.g. because of incorrect motor data S Temperature sensor defective (motor) S Motor fan defective S Module defective S Fault between turns motor Remedy Eliminate cause or operate at MSD fixed temperature Note: Temperature monitoring not active with fixed temperature Note 1-196 Applies as from SW 4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300614 Scan Effect Motor temperature cut-off limit Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled S Reset error As from drive SW 2, response can be configured via MD 1613.14 Explanation Beyond motor temperature threshold MD 1602 and timer MD 1603 has expired S Motor overloaded S Machine current too great, e.g. because of incorrect motor data (P-96/P-238) S Temperature sensor defective (motor) S Motor fan defective S Module defective S Fault between turns motor Remedy Eliminate cause or operate at MSD fixed temperature Note: Temperature monitoring not active with fixed temperature Note Applies as from SW 3 300701 Start-up required POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation Drive does not have correct parameter set S Boot strap via motor selection or load TEA3 file Remedy S Save BOOT drive S Power up again Applies as from SW 3 Note POWER ON 300702 Drive basic clock pulse invalid POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation A drive basic clock pulse has been set at the NC that is too high for the drive Remedy Change the basic clock pulse at the NC Note Applies as from SW 3 POWER ON 300703 Current controller clock pulse invalid POWER ON Scan Effect Drive only ramps up to ramp-up state 2 Explanation A current controller clock pulse MD 1000 has been set that is not allowable for the drive. Remedy Change current controller clock pulse Note Applies as from SW 3 POWER ON 300704 Speed controller clock pulse invalid Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation Speed controller clock pulse MD 1001 is invalid. Change speed controller clock pulse Remedy Note Applies as from SW 3 POWER ON Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-197 04/96 1 Alarms 1.5.1 Alarm description 300705 Position controller clock pulse invalid POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation A position controller clock cycle has been set at the NC that is not allowed for the drive Change position controller clock cycle at the NC Remedy Applies as from SW 3 Note POWER ON 300706 Monitoring clock pulse invalid Scan POWER ON Drive only ramps up to ramp-up state 2 Effect Explanation Monitoring clock pulse MD 1002 is invalid Remedy Change monitoring clock cycle Note Applies as from SW 3 POWER ON 300707 Drive basic clock pulse axially not equal Scan POWER ON Drive only ramps up to ramp-up state 2 Effect Explanation On 2-axis modules, the drive basic clock cycle must be identical for both axes. Remedy On 2-axis modules, the drive basic clock pulse must be set to be identical for both axes. Note Applies as from SW 3 POWER ON 300708 Current controller clock cycle axially not equal POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation On 2-axis modules, the current controller clock pulse MD 1000 must be identical for both axes. Remedy Set the current controller clock cycle to be identical for both axes. Note Applies as from SW 3 POWER ON 300709 Speed controller clock pulse axially not equal Scan POWER ON Drive only ramps up to ramp-up state 2 Effect Explanation On 2-axis modules, the speed controller clock pulse MD 1001 must be identical for both axes. Remedy Set speed controller clock pulse to be identical for both axes. Note Applies as from SW 3 POWER ON 300710 Position controller clock pulse axially not equal Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation On 2-axis modules, the position controller clock pulse must be identical for both axes. Remedy Set the position controller clock pulse to be identical for both axes. Note Applies as from SW 3 POWER ON 1-198 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300711 Monitoring clock pulse axially not equal POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation On 2-axis modules, the monitoring clock pulse MD 1002 must be identical for both axes. Set the monitoring clock pulse to be identical for both axes. Remedy Applies as from SW 3 Note POWER ON 300712 Dynamic response setting not possible (2 axes) POWER ON Scan POWER ON Drive only ramps up to ramp-up state 2 Effect Explanation For two active axes on a module, it is not possible to change the controller structure via MD 1004. Remedy With two active axes on a module, configuration structure MD 1004 must be set to i before n. Note Applies as from SW 3 300713 Shift of position controller clock pulse invalid POWER ON Scan POWER ON Drive only ramps up to ramp-up state 2 Effect Explanation The position controller clock pulse shift specified by the NC is greater than or equal to the position controller clock pulse. Remedy Note NC Hotline Applies as from SW 4 300714 Power section code wrong POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation S The module order number entered in the NC for the drive is not permissible S Remedy Note Additional information for MSD (drive SW 1 only): Illegal power section code The drive has already been booted with a module order number which does not correspond with the module order number currently set in the NC. Additional information for MSD (drive SW 1 only): Actual power section code in MSD and actual power section code in NC Reselect module in the NC or cancel reboot procedure Applies as from SW 3 300715 Maximum power section current <= 0 Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation The maximum current of the power section MD 1107 has a value that is less than or equal to 0. Enter a valid value in machine data MD 1107 "Maximum current of power section". Remedy Note Applies as from SW 3 POWER ON Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) POWER ON 1-199 04/96 07/97 1 Alarms 1.5.1 Alarm description 300716 Torque constant invalid POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation 1. Torque constant MD 1113 has a value that is less than or equal to 0. POWER ON 2. The ratio of torque constant MD 1113/number of pole pairs MD 1112 is greater than 70. Remedy Note Enter a valid value in machine data MD 1113 "Torque constant". Applies as from SW 3 300717 Motor moment of inertia <= 0 Scan POWER ON Drive only ramps up to ramp-up state 2 Effect Explanation Motor moment of inertia MD 1117 has a value that is less than or equal to 0. Enter a valid value in machine data MD 1117 "Motor moment of inertia". Remedy Note Applies as from SW 3 POWER ON 300718 Calculation delay error, I controller POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation Input error in calculation delay timer MD 1101 Correct input error in calculation delay timer MD 1101. Remedy Applies for SW 3 only Note POWER ON 300719 Error motor code number POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation One of the motor code numbers is illegal (P-96 or P-238) POWER ON Additional information Motor fault (1 or 2) Remedy S S S Note Applies for SW 3 only Change motor code number Save BOOT drive Repeat ramp-up 300719 Motor delta not parameterized POWER ON POWER ON Scan Effect Drive only ramps up to ramp-up state 2 Explanation During activation of the star-delta changeover by drive MD1013, the motor delta (motor2) is not parameterized. Remedy Note Check or enter machine data for motor delta (motor 2). Applies as from SW 4 300720 Maximum motor speed too high POWER ON Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation Maximum motor speed MD 1401 of speed controller clock pulse MD 1001 have too great a value. Remedy Reduce maximum motor speed MD 1401 or set a smaller speed controller clock pulse MD 1001. Note Applies for SW 3 only 1-200 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.5.1 Alarm description 300721 I0 motor > i-rated motor POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation Motor no-load current (MD 1136) is greater than the rated current (MD 1103) of the motor. Remedy S Change motor data S Save BOOT drive S Repeat ramp-up Note Applies for SW 3 only POWER ON 300722 I0 motor > I-rated power section POWER ON POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation Connected motor too large for power section being used (continuous current MD 1108) because of its no-load current (MD 1136). Remedy Note Change power section or motor Applies for SW 3 only 300723 STS configuration axially unequal POWER ON POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation On 2-axis modules, the configuration of the control set MD 1003 must be identical for both axes. Make the configuration of the control set identical for both axes. Remedy Applies as from SW 3 Note 300724 Invalid pole pair number POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation FDD: MD 1112 is not correct. POWER ON MSD: MD 1134 or MD 1400 is not correct. Remedy Note Eliminate error on inputting the above machine data. Applies as from SW 4 300725 Number of encoder marks = 0 Scan POWER ON Drive only ramps up to ramp-up state 2 Effect Explanation The number of encoder marks MD 1005 has the value 0. Remedy Eliminate error when entering the number of encoder marks MD 1005. Note Applies as from SW 3 POWER ON 300726 Voltage constant = 0 Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation The voltage constant MD 1114 has a value less than or equal to zero. Remedy Eliminate error on inputting the voltage constant MD 1114. Note Applies as from SW 4 POWER ON Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-201 04/96 1 Alarms 1.5.1 Alarm description 300727 Reactance <= 0 POWER ON POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation The stator reactance MD 1139 or rotor reactance MD 1140 or magnetizing reactance MD 1141 is less than or equal to zero. Remedy Note Eliminate error on inputting MD 1139, MD 1140 or MD 1141. Applies as from SW 4 300728 Torque/current matching factor too large POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation The matching factor (set torque cross current) in the speed controller is too large. Eliminate error when inputting Remedy S Rated motor current MD 1103, or S Limit current transistor MD 1107, or S Torque constant MD 1113. Note Applies as from SW 4 POWER ON 300729 Motor zero-speed current <= 0 POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation Motor zero-speed current MD 1118 is less than or equal to zero. Eliminate error on inputting the motor zero-speed current MD 1118 Remedy Applies as from SW 4 Note POWER ON 300730 Rotor resistence invalid POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation Rotor resistence is less than or equal to zero or format overflow has occurred. Remedy The following machine data can have an incorrect value: S Torque controller clock pulse MD 1001 S Rated motor frequency MD 1134 S Rotor resistence cold MD 1138 S Stator stray reactance MD 1139 S Rotor stray reactance MD 1140 Applies as from SW 4 Note POWER ON 300731 Rated power <= 0 POWER ON Scan Effect Drive only ramps up to ramp-up state 2 Explanation Rated power MD 1130 is less than or equal to zero. Remedy Eliminate error on inputting the rated power MD 1130. Note Applies as from SW 4 POWER ON 300732 Rated motor speed <= 0 Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation Rated motor speed MD 1140 is less than or equal to zero. Remedy Eliminate error on inputting the rated motor speed MD 1140. Note Applies as from SW 4 POWER ON 1-202 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300733 Motor no-load voltage invalid POWER ON POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation The motor no-load voltage MD 1135 is less than or equal to zero or greater than rated motor voltage MD 1132 or greater than 450 x MD 1400/MD 1142. With MD 1400: Rated motor speed MD 1142: Speed at start of field weakening Remedy Eliminate error on inputting S Rated motor voltage MD 1132 S Rotor zero-speed voltage MD 1135 S Rated motor speed MD 1400 S Threshold speed field weakening MD 1142. S Motor no-load current MD 1136 Note Applies as from SW 4 300734 Motor no-load current <= 0 Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation Motor no-load current MD 1136 is less than or equal to zero. Remedy Eliminate error on inputting the motor no-load current MD 1136. Note Applies as from SW 4 POWER ON 300735 Field weakening speed <= 0 POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation Field weakening speed MD 1142 is less than or equal to zero. Remedy Eliminate error on inputting the field weakening speed MD 1142. Note Applies as from SW 4 POWER ON 300736 Lh characteristic invalid POWER ON POWER ON Scan Effect Drive only ramps up to ramp-up state 2 Explanation Upper speed on the Lh characteristic MD 1143 is less than or equal to field weakening speed MD 1142 or gain of Lh characteristic MD 1144 is less than 100. Remedy Eliminate error on inputting S Upper speed of the Lh characteristic MD 1143 S Gain of the Lh characteristic MD 1144 S Field weakening speed MD 1142. Note Applies as from SW 4 300740 Parameterization error Scan POWER ON and cyclic Effect Drive only ramps up to ramp-up state 2 or pulse suppression and motor runs down Explanation Division error has occurred because of illegal parameter combination POWER ON Additional information: none Remedy S S S Note Applies as from SW 3 Check parameters and correct Save BOOT Repeat ramp-up Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-203 08/96 04/96 1 Alarms 1.5.1 Alarm description 300741 Upper limit violated MD POWER ON POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation During ramp-up control detects that machine data has violated input limits. This occurs with parameters with motor-dependent limits if the motor maximum speed is reduced and maintained after booting. Another cause might be the switching off of the input limits (P-90, bit 0). Alter parameter and switch on input limits again. Additional information: Number of incorrect machine data Remedy S S S S Note Applies as from SW 3 Correct parameter Check all parameters with motor-dependent limits Save BOOT drive Repeat ramp-up 300742 Lower limit violated MD POWER ON POWER ON Scan Drive only ramps up to ramp-up state 2 Effect Explanation During ramp-up control detects that machine data has violated input limits. This occurs with parameters with motor-dependent limits if the motor maximum speed is reduced and maintained after booting. Another cause might be the switching off of the input limits (P-90, bit 0). Alter parameter and switch on input limits again. Additional information: Number of incorrect machine data Remedy S S S S Note Applies for SW 3 only Correct parameter Check all parameters with motor-dependent limits Save BOOT drive Repeat ramp-up 300742 Converter frequency U/f POWER ON Scan Power On Effect Drive only ramps up to ramp-up state 2 Explanation In V/f mode (selection via MD 1014), only converter frequencies (MD 1100) of 4 kHz and 8 kHz are permissible. Remedy Eliminate error during input of converter frequency MD 1100 or by deselecting V/f mode MD 1014. Note Applies as from SW 5.1 300743 Error on saving FEPROM Scan POWER ON Effect Drive only ramps up to ramp-up state 2 Explanation Error occurred when last saved; data from last save operation are used. POWER ON Additional information: none Remedy Note 1-204 S Check parameters and save BOOT again Applies for SW 3 only Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 300743 Function not with this 611D control module POWER ON When powering up the control. Scan The power-up procedure is interrupted, the pulses remain disabled. Effect Explanation The 611D performance control module is required for SINUMERIK Safety Integrated (see SINUMERIK Safety Integrated documentation). This alarm is output if the hardware is not installed. This alarm also occurs if 1PH2/4/6 motors are connected and no 611D performance control module is installed. Remedy Note Replace the 611D control module. Applies as from SW 5.4. 300744 Checksum error safe monitorings POWER ON Scan When powering up the control. The power-up procedure is interrupted, the pulses remain disabled. Effect Explanation The actual checksum calculated by the drive and stored in MD 1398 via the safety-related MDs has a different value to the reference checksum stored in MD 1399 on the last machine acceptance. The safety-related data have been modified or an error has occurred. Remedy Check all safety-related MDs and make any necessary corrections. Then execute a POWER ON. Carry out an acceptance test. Note Applies as from SW 5.4. 300745 Limit values for safe end position interchanged POWER ON When powering up the control. Scan The power-up procedure is interrupted, the pulses remain disabled. Effect Explanation The data for the upper limit for SE monitoring contains a value less than that stored in the data for the lower limit. Check machine data Remedy MD 1334 upper limit value for safe end position and MD 1335 lower limit value for safe end position, and change them such that the upper limit is greater than the lower limit. Then execute a POWER ON. Note Applies as from SW 5.4. 300746 No SBH/SG enable POWER ON When powering up the control. Scan The power-up procedure is interrupted, the pulses remain disabled. Effect Explanation The SBH/SG function is not enabled in MD 1301, although the SE/SN function is selected in this MD. Explanation S The SBH/SG function is not enabled in MD 1301, although the SE/SN function is selected in this MD. S Cam synchronization enabled without function SN active. Enable the SBH/SG function in MD 1301. Remedy Note Applies as from SW 5.4. 300747 Monitoring cycle MD 1300 invalid Scan When powering up the control. Effect The power-up procedure is interrupted, the pulses remain disabled. Explanation MD 1300 was not set to a multiple of the NC position control cycle. Remedy Set the monitoring cycle in MD 1300 to n * NC position control cycle, where n must be Note Applies as from SW 5.4. Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) POWER ON 1. 1-205 08/96 04/96 1 Alarms 1.5.1 Alarm description 300748 Monitoring cycle of both axes not identical POWER ON When powering up the control. Scan The power-up procedure is interrupted, the pulses remain disabled. Effect Explanation The monitoring cycle in MD 1300 was not set to an identical value for both axes of a two-axis module. Set MD 1300 to the same value on all drives of the module. Remedy Applies as from SW 5.4. Note 300749 Conversion factor between motor and load too POWER ON Scan When powering up the control. The power-up procedure is interrupted, the pulses remain disabled. Effect Explanation The conversion factor from the motor system [increments] to the load system [mm/mdegrees] is greater than 1, or the factor that converts the load system to the motor system is greater than 65535. Conditions The condition for the load to motor system factor is: mm_to_incr v 65535 The condition for the motor to load system factor is: incr_to_mm v 1 1 mit mm_to_incr + incr_to_mm Equation for With a rotary motor encoder and a rotary axis: rotary axis MD1321 incr_to_mm(n) + MD1322 * incr_to_mm_rot_rot where n = 0 ... 7 (gear stage) and incr_to_mm_rot_rot + 360000 1 8192 * MD1318 Equation for With a rotary motor encoder and a linear axis: linear axis MD1321 incr_to_mm(n) + MD1322 * incr_to_mm_rot_lin where n = 0 ... 7 (gear stage) and 1000 1 incr_to_mm_rot_lin + 8192 * MD1318 * MD1320 Remedy Check the following safety-related MDs, depending on the motor encoder type and axis type, and correct if necessary. S MD 1317 Grid spacing linear scale (for a linear encoder) S MD 1318 Encoder marks per revolution (for a rotary encoder) S MD 1318 MD 1320 (for a rotary encoder and linear axis) S MD 1321 MD 1322 (for the use of a gearbox) The motor type and axis type are defined in MD 1302. Note Applies as from SW 5.4 1-206 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300750 300850 Scan Effect Speed controller adapt.: n-max < n-min Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300750 S MD 1012.4 = 1: 300850 Explanation The upper adaptation speed MD 1412 is less than the lower adaptation speed MD 1411. Remedy Enter a larger value for upper adaptation speed MD 1412 than for lower adaptation speed MD 1411. Note Applies as from SW 3 300751 Scan Effect Speed controller amplification too high Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation The P gain of the speed controller MD 1407 or MD 1408 is too large. Remedy Enter lower value for P gain MD 1407 or MD 1408 for speed controller; or the motor zero-speed current MD 1118 must be greater than zero. Note Applies as from SW 3 300752 Scan Effect Blocking freq. I-set filter wrong Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation Sampling theorem violated. Remedy The blocking frequency MD 1210, MD 1213, MD 1216, MD 1219 for each current filter must be greater than the reciprocal value of two current controller clock pulses MD 1000. Note Applies as from SW 3 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-207 04/96 07/97 1 Alarms 1.5.1 Alarm description 300753 Scan Effect Timer n-controller at stop wrong Reset key Cyclic after control power up S S S Controllers disabled, motor braked SIMODRIVE_READY and DRIVE_READY are cancelled. Reset error Explanation - Speed controller timer at stop MD 1605 must always be larger or the same as the pulse suppression cutoff speed Remedy MD 1403. Note Applies as from SW 3 300754 300854 Scan Effect Signal number invalid Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300754 S MD 1012.4 = 1: 300854 Explanation Signal number invalid in the variables signalling function and min-max memory. Enter correct signal number. Remedy Applies as from SW 4 Note 300755 300855 Scan Effect V/f operation: motor running Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300755 S MD 1012.4 = 1: 300855 Explanation V/f operation: at initialization, the motor turns. Remedy Stop the motor. Note Applies as from SW 4 1-208 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300756 Scan Effect Hysteresis of torque setpoint smoothing too large Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation Hysteresis of the torque setpoint smoothing MD 1246 is greater than or equal to the threshold of the torque setpoint smoothing MD 1245. Remedy Note Eliminate error on inputting MD 1246 and MD 1245. 300757 Scan Effect Torque matching factor too great Applies as from SW 4 Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation The torque matching factor MD 1191 is beyond the format limit. Remedy Eliminate error on inputting MD 1191. Applies as from SW 4 Note 300758 300858 Scan Effect Upper generator threshold too high Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300758 S MD 1012.4 = 1: 300858 Explanation Upper threshold of the two-point controller is too high in the generator mode i.e. the sum of the values in MD1631 + MD1632 exceeds that in MD1633. Remedy Note Eliminate error on inputting MD 1631, MD 1632 and MD 1633. Applies as from SW 4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-209 04/96 07/97 1 Alarms 1.5.1 Alarm description 300759 300859 Scan Effect Generator cut-off threshold too high Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300759 S MD 1012.4 = 1: 300859 Explanation Generator cut-off voltage MD 1633 is greater than or equal to the response threshold for the d.c. link monitoring MD 1630. Remedy Note Eliminate error on inputting MD 1633 or MD 1630. 300760 300860 Scan Effect Excessive emergency retraction speed Applies as from SW 4 Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300760 S MD 1012.4 = 1: 300860 Explanation Emergency retraction speed MD 1639 is greater than or equal to the maximum speed MD 1146. Remedy Eliminate error on inputting MD 1639 or MD 1146. Note Applies as from SW 4 300761 300861 Scan Effect Min. generator speed too high Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300761 S MD 1012.4 = 1: 300861 Explanation Minimum speed generator axis MD 1635 is greater than or equal to the maximum speed MD 1146. Remedy Eliminate error on inputting MD 1635 or MD 1146. Note Applies as from SW 4 1-210 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300762 300862 Scan Effect Emergency retract/generator active Reset key Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300762 S MD 1012.4 = 1: 300862 Explanation Emergency retraction or generator is already active. Remedy Check parameterization/machine data. Note Applies as from SW 4 300763 300863 Scan Effect Generator/emergency retraction mode invalid Reset key Cyclic for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300763 S MD 1012.4 = 1: 300863 Explanation Value given by the NC via a G command must be in the range 0 ... 7. Remedy Check parameterization (G command in the NC). Note Applies as from SW 4 300764 300864 Scan Effect No emergency retraction/generator mode possible Reset key Cyclic for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300764 S MD 1012.4 = 1: 300864 Explanation Emergency retraction/generator mode is possible only with active d.c. link measurement (MD 1161 = 0) in an old hardware version, no d.c. link measurement is possible and therefore the error message 300765 might also be issued if in an old hardware version MD 1161 is set to zero. Remedy Enter the value zero into machine data MD 1161 or order new hardware version (hardware components: drive control with Order No. 6SN1 118-0Dx1x-0AA0). Note Applies as from SW 4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-211 04/96 07/97 1 Alarms 1.5.1 Alarm description 300765 300865 Scan Effect No link measurement possible Reset key Cyclic for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3). S MD 1012.4 = 0: 300765 S MD 1012.4 = 1: 300865 Explanation If the fixed voltage MD 1161 is equal to zero, no d.c. link measurement is possible because of the incorrect hardware version. Remedy In the machine data fixed voltage MD 1161, enter a value greater than zero or order new hardware version (hardware components: drive control with the Order No. 6SN1 118-0Dx1x-0AA0). Note Applies as from SW 4 300766 Scan Effect Blocking frequency greater than Shannon frequency Reset key Cyclic after control power up With MSD: S Pulse reset, motor coasts down S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error With FDD: S Controllers disabled, motor braked S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation The band-stop frequency of a speed setpoint filter is greater than the Shannon sampling frequency from the sampling theorem. Remedy The band-stop frequency of a speed setpoint filter must be smaller than the reciprocal value of two speed controller pulserates. Speed setpoint filter 1: MD 1210 < 1 / (2MD 100031.25 microsec) Speed setpoint filter 2: MD 1213 < 1 / (2MD 100031.25 microsec) Speed setpoint filter 3: MD 1216 < 1 / (2MD 100031.25 microsec) Speed setpoint filter 4: MD 1219 < 1 / (2MD 100031.25 microsec) The band-stop frequency of a current setpoint filter must be smaller than the reciprocal value of two current controller pulserates. Current setpoint filter 1: MD 1214 < 1 / (2MD 100031.25 microsec) Current setpoint filter 2: MD 1217 < 1 / (2MD 100031.25 microsec) Note Alarm in SW 5 and higher 1-212 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300767 Scan Effect Natural frequency greater than Shannon frequency Reset key Cyclic after control power up With MSD: S Pulse reset, motor coasts down S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error With FDD: S Controllers disabled, motor braked S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation The natural frequency of a speed setpoint filter is greater than the Shannon sampling frequency from the sampling theorem. Remedy The natural frequency of a speed setpoint filter must be lower than the reciprocal value of two speed controller pulserates. Speed setpoint filter 1: MD 15200.01MD 1514 < 1 / (2MD 100131.25 microsec) Speed setpoint filter 2: MD 15210.01MD 1517 < 1 / (2MD 100131.25 microsec) Note Alarm in SW 5 and higher 300768 Scan Effect Counter bandwidth greater than double blocking frequency Reset key Cyclic after control power up With MSD: S Pulse reset, motor coasts down S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error With FDD: S Controllers disabled, motor braked S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation The counter bandwidth of a current or speed setpoint filter is greater than twice the blocking frequency. This error message is generated for the general band blocking only if: Speed setpoint filter 1: MD 1516 > 0.0 or MD 1520 100.0 Speed setpoint filter 2: MD 1519 > 0.0 or MD 1521 100.0 Current setpoint filter 1: MD 1212 > 0.0 Current setpoint filter 2: MD 1215 > 0.0 Current setpoint filter 3: MD 1218 > 0.0 Current setpoint filter 4: MD 1221 > 0.0 Remedy The counter bandwidth must be smaller than double the blocking frequency. Current setpoint filter 1: MD 1212 x 2MD 1210 Current setpoint filter 2: MD 1215 x 2MD 1213 Current setpoint filter 3: MD 1218 x 2MD 1216 Current setpoint filter 4: MD 1221 x 2MD 1219 Speed setpoint filter 1: MD 1516 x 2MD 1514 Speed setpoint filter 2: MD 1519 x 2MD 1517 Note Alarm in SW 5 and higher Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-213 04/96 07/97 1 Alarms 1.5.1 Alarm description 300769 Scan Effect Denominator bandwidth greater than double natural frequency Reset key Cyclic after control power up With MSD: S Pulse reset, motor coasts down S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error With FDD: S Controllers disabled, motor braked S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation The denominator bandwidth of a current or speed setpoint filter is greater than twice the natural frequency. This error message is generated for the general band blocking only if: Speed setpoint filterr 1: MD 1516 > 0.0 or MD 1520 100.0 Speed setpoint filter 2: MD 1519 > 0.0 or MD 1521 100.0 Current setpoint filter 1: MD 1212 > 0.0 Current setpoint filter 2: MD 1215 > 0.0 Current setpoint filter 3: MD 1218 > 0.0 Current setpoint filter 4: MD 1221 > 0.0 Remedy The denominator bandwidth of a current or speed setpoint filter must be greater than double the natural frequency. Speed setpoint filter 1: MD 1515 x 2MD 15140.01MD 1520 Speed setpoint filter 2: MD 1518 x 2MD 15170.01MD 1521 Current setpoint filter 1: MD 1211 x 2MD 1210 Current setpoint filter 2: MD 1214 x 2MD 1213 Current setpoint filter 3: MD 1217 x 2MD 1216 Current setpoint filter 4: MD 1220 x 2MD 1219 Note Alarm in SW 5 and higher 300770 Scan Effect Filter factor cannot be represented Reset key Cyclic after control power up With MSD: S Pulse reset, motor coasts down S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error With FDD: S Controllers disabled, motor braked S SIMODRIVE_READY and DRIVE_READY are reset. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation The calculated filter coefficients for a band-stop filter cannot be represented in the internal format. Alter filter setting Remedy Note Alarm in SW 5 and higher 1-214 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300775 300875 Scan Effect Fixed voltage axially unequal Reset key Cyclic S Error 300775: - for MSD: Pulse deletion, motor idles to a stop SIMODRIVE_READY and DRIVE_READY are canceled. - for FDD: Controllers are disabled, motor brakes SIMODRIVE_READY and DRIVE_READY are canceled. Response configurable via MD 1613.0 as from drive SW 2. S Error 300875: No impact on current operation. The old state is retained as long as the fixed axial voltages on the module axes are different. Alarm output can be activated via MD 1012.4 as from SW 5.2 (611D: SW 3). S MD 1012.4 = 0: 300775 S MD 1012.4 = 1: 300875 Explanation The fixed voltage for the intermediate circuit entered in each MD 1161 is different for the axes of a two-axis module. When a fixed voltage not equal to 0 is entered in MD 1161, it replaces the measured voltage of the intermediate circuit. The fixed voltages in MD 1161 for the axes on a module must be equal before they can be used. MD 1161 for both axes = 0 S Measured voltage of the intermediate circuit is used in internal calculations. MD 1161 for both axes = 580 V S The entered fixed voltage is used in internal calculations. Remedy Set the same fixed voltage or enter "0" on all module axes in order to use the measured intermediate circuit voltage for internal calculations. Note Applies as from SW 5 300776 Scan Effect Meas. circ. monitor. motor (inc.) inact. Reset key Power-up and cyclic for MSD: S Pulse deletion, motor idles to a stop S SIMODRIVE_READY and DRIVE_READY are canceled. S Reset error for FDD: S Controllers are disabled, motor brakes S SIMODRIVE_READY And DRIVE_READY are canceled S Reset error Response configurable via MD 1613.0 as from drive SW 2. Explanation When SINUMERIK Safety Integrated function MD 1301 is active, the measuring circuit monitoring motor (inc.) MD 1600.4 must be active. Remedy Note Activate the measuring circuit monitoring motor (inc.) by setting MD 1600.4 = 0. 300777 Scan Effect Current for rotor position identification Applies as from SW 5.4 Reset key Power-up and cyclic FDD only: S Controllers are disabled, motor brakes S SIMODRIVE_READY and DRIVE_READY are canceled. Response configurable via MD 1613.0 as from drive SW 4. Explanation A current higher than that permissible for the motor and for the power section used has been parameterized in MD 1019. Remedy Note Reduce current via MD 1019. Applies as from SW 6 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-215 04/96 07/97 1 Alarms 1.5.1 Alarm description 300778 Scan Effect Illegal converter frequency rotor position identification Reset key Power-up and cyclic FDD only: - Controllers are disabled, motor brakes - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation When selecting the rotor position identification (MD 1018), only converter frequencies (MD 1100) of 4 kHz or 8 kHz are permissible. Remedy Note Change converter frequency or deselect rotor position identification. 300779 Scan Effect Motor moment of inertia x 0 Applies as from SW 6 Reset key Power-up and cyclic for MSD: - Pulse suppression, motor coasts down - SIMODRIVE_READY and DRIVE_READY are canceled for FDD: - Controllers are disabled, motor brakes - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation Motor moment of inertia MD 1117 has a value that is smaller or equal to zero. Remedy Enter a correct value in machine data MD 1117 "Motor moment of inertia". Note Applies as from SW 6 300780 Scan Effect IO motor > I-rated motor Reset key Power-up and cyclic MSD only: - Pulse suppression, motor coasts down - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation The no-load current of the motor (MD 1136) is greater than the rated current (MD 1103) of the motor. - Change motor data Remedy - - Save Boot drive Power up again Note Applies as from SW 6 300781 Scan Effect IO motor > I-rated power section Reset key Power-up and cyclic MSD only: - Pulse suppression, motor coasts down - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation Because of its no-load current (MD 1136), the motor connected is too large for the power section used (continuous current MD 1108). Remedy Note Replace power section or motor 300782 Scan Effect Reactance x 0 Applies as from SW 6 Reset key Power-up and cyclic FDD only: - Controllers are disabled, motor brakes - SIMODRIVE_READY and DRIVE_READY are canceled. Response configurable via MD 1613.0 as from drive SW 4. Explanation The stator reactance MD 1139 or rotor reactance MD 1140 or main field reactance MD 1141 is smaller than or equal to zero. Remedy Note 1-216 Correct error when entering MD 1139, MD 1140 or MD 1141. Applies as from SW 6 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300783 Scan Effect Rotor resistance invalid Reset key Power-up and cyclic MSD only: - Pulse suppression, motor coasts down - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation The rotor resistance is less than or equal to zero or a format overflow has occurred. Remedy The following machine data may have an incorrect value: - - - - - Speed controller cycle MD 1001 Motor rated frequency MD 1134 Rotor resistance cold MD 1138 Stator leakage reactance MD 1139 Rotor leakage reactance MD 1140. Note Applies as from SW 6 300784 Scan Effect Motor no-load voltage invalid Reset key Power-up and cyclic MSD only: - Pulse suppression, motor coasts down - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation Error in no-load voltage (MD 1135): - MD 1135 x 0 or - MD 1135 > MD 1132 or - MD 1135 x MD 1142 / MD 1400 + Vpre>450 V With Vpre=0.181 x MD 1136 x MD 1142 x MD 1119 MD 1132: Rated motor voltage MD 1400: Rated motor speed MD 1142: Threshold speed field weakening MD 1136: No-load motor current MD 1119: Inductance series reactor Remedy Correct error when entering - Rated motor voltage MD 1132 or: - No-load motor voltage MD 1135 or - Rated motor speed MD 1400 or - Rotor resistance cold MD 1138 - Threshold speed field weakening MD 1142 or - No-load motor current MD 1136. Note Applies as from SW 6 300785 Scan Effect Motor no-load current x 0 Reset key Power-up and cyclic MSD only: - Pulse suppression, motor coasts down - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation Motor no-load current MD 1136 is smaller than or equal to zero. Remedy Correct the error when entering the motor no-load current MD 1136. Note Applies as from SW 6 300786 Scan Effect Field weakening speed x 0 Reset key Power-up and cyclic MSD only: - Pulse suppression, motor coasts down - SIMODRIVE_READY and DRIVE_READY are canceled. Explanation Field weakening speed MD 1142 is smaller than or equal to zero. Correct the error when entering the field weakening speed MD 1142. Remedy Note Applies as from SW 6 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-217 04/96 01/99 1 Alarms 1.5.1 Alarm description 300788 Scan Effect Parameterization error current controller adaptation Reset key Power-up and cyclic FDD only: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response configurable with MD 1613.0 from drive SW 2. Explanation Upper currrent limit MD 1181: $MD_CURRCTRL_ADAPT_CURRENT_2 (upper current limit adaptation) is smaller than lower current limit MD 1180: $MD_CURRCTRL_ADAPT_CURRENT_1 (lower current limit adaptation). Note Alarm from SW 6.3 300799 Scan Effect Save and boot required Power On Cyclic after control power up for MSD: S Pulse suppression, motor runs down S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error for FDD: S Controllers are disabled, motor is braked S SIMODRIVE_READY and DRIVE_READY are cancelled. S Reset error Response via MD 1613.0 can be configured as from drive SW 2. Explanation After automatic calculation of the controller parameters, it is necessary to save the machine data and to perform a power up. Remedy Note Perform above measures. 300850 Note Speed controller adaptation: n-max < n-min 300854 Note Signal number invalid 300855 Note u/f operation: motor running 300858 Note Upper generator threshold too high 300859 Note Generator cut-off threshold too high 300860 Note Excessive emergency retraction speed 300861 Note Minimum generator speed too high 1-218 Applies as from SW 4 Alarm description see 300750 Alarm description see 300754 Alarm description see 300755 Alarm description see 300758 Alarm description see 300759 Alarm description see 300760 Alarm description see 300761 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 01/99 1 Alarms 1.5.1 Alarm description 300862 Note Emergency retraction/generator active 300863 Note Generator/emergency retraction mode invalid 300864 Note No emergency retraction/generator mode possible 300865 Note No link measurement possible 300875 Note Fixed voltage axially unequal 300888 Note Parameterization error current controller adaptation 300899 Note Save and boot necessary 300900 Scan Effect Stop A triggered Alarm description see 300762 Alarm description see 300763 Alarm description see 300764 Alarm description see 300765 Alarm description see 300775 Alarm description see 300788 Alarm description see 300799 POWER ON In monitoring cycle. The drive is stopped with STOP A. - Pulses are disabled via relay "Drive_IMP". - Motor runs down - Power on error Explanation There can be several reasons for triggering STOP A: S The time frame in MD 1356 of STOP B has expired. S The speed has fallen below the threshold in MD 1360 of STOP B. S The shut-down path test has been requested by the user by SGE "test stop selection", but the pulses were not deleted after expiry of the time frame in MD 1357. Remedy Note The user must find the cause and initiate appropriate measures. Applies as from SW 5.4 300901 Stop B triggered Cyclic in SI monitoring cycle. Scan Effect The drive is stopped with STOP B. The pulses are then disabled via relay "Drive_IMP". Explanation There can be several reasons for triggering STOP B: S The safe standstill monitoring has responded. S STOP B was requested after STOP F, i.e. an error has occurred during cross-comparison. Remedy The user must find the cause and initiate appropriate measures. Note Applies as from SW 5.4 POWER ON 300906 Safe braking ramp exceeded POWER ON Cyclic in SI monitoring cycle. Scan Effect The drive is stopped with STOP A. The pulses are then disabled via relay "Drive_IMP". Explanation Die Istgeschwindigkeit der Achse ist beim Bremsen mit "nsoll=0" (Stop B oder Stop C) nicht verringert worden, sondern ist uber die beim Bremsen nachgefuhrte Geschwindigkeitsgrenze und die in MMMMD_SB_STOP_N_TOL (Toleranz Istgeschwindigkeit fur SBR) eingetragene Toleranz angestiegen. Remedy Note Eingabewert des Maschinendatums MD_SB_STOP_N_TOL uberprufen. Applies as from SW 6 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-219 04/96 07/97 1 Alarms 1.5.1 Alarm description 300907 Tolerance for safe operational stop exceeded POWER ON Scan Cyclic in SI monitoring cycle. Effect The drive is stopped with STOP A or STOP B. The pulses are disabled via relay "Drive_IMP". Explanation The actual position has migrated too far from the set/standstill position (outside the standstill window). The standstill window is configured in MD 1330. Remedy Note The user must find the cause and initiate appropriate measures. 300908 Scan Effect Stop C triggered Applies as from SW 5.4 Reset key Cyclic in SI monitoring cycle. The drive is stopped with STOP C. After completion of the stop reaction, the drive remains under control, and the axis is monitored for SBH. Explanation There can be several reasons for triggering STOP C (depending on the configuration): S The safe speed monitoring has responded (MD 1361). S The safe end position monitoring has responded (MD 1362). The user must find the cause and initiate appropriate measures. Remedy Note Applies as from SW 5.4 300909 Scan Effect Stop D triggered Reset key Cyclic in SI monitoring cycle. The NC has stopped the drive with STOP D. After completion of the stop reaction, the drive remains under control, and the axis is monitored for SBH. Explanation There can be several reasons for triggering STOP D (depending on the configuration): S The safe speed monitoring has responded (MD 1361). S The safe end position monitoring has responded (MD 1362). The user must find the cause and initiate appropriate measures. Remedy Note Applies as from SW 5.4 300910 Scan Effect Stop E triggered Reset key Cyclic in SI monitoring cycle. The NC has stopped the drive with STOP E. After completion of the stop reaction, the drive remains under control, and the axis is monitored for SBH. Explanation There can be several reasons for triggering STOP E (depending on the configuration): S The safe speed monitoring has responded (MD 1361). S The safe end position monitoring has responded (MD 1362). The user must find the cause and initiate appropriate measures. Remedy Note Applies as from SW 5.4 300911 Scan Effect Failure in a monitoring channel Reset key Cyclic in SI monitoring cycle. If no Safety Integrated monitoring system is active, STOP F does not initiate a stop response, but displays the message "Failure in a monitoring channel". If SBH/SG, SE or SN are active, the drive is stopped with the stop response STOP A/B. Explanation Cross-comparison between NC and drive has revealed a difference, and STOP F has been initiated. Find the difference between the monitoring channels. The error code which indicates the cause appears Remedy as follows: on 840C MD 301: Diagnostics for STOP F S on 611D MD 1395 The meaning of the error code can be found in the SINUMERIK Safety Integrated documentation. It is possible that the safety-related machine data are no longer identical or that the SGEs do not have the same signal level (measure again or check in the SI service display). If no such error is found, an error may have occurred in the CPU, such as a corrupt memory cell. This error can be transient (remedied by POWER ON) or permanent (reoccurs after POWER ON, in this case replace the hardware). S Note 1-220 Applies as from SW 5.4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 07/97 1 Alarms 1.5.1 Alarm description 300914 Scan Effect Safe speed exceeded Reset key Cyclic in SI monitoring cycle. The drive is stopped by the response configured in MD 1361. After completion of the stop reaction, the drive remains under control, and the axis is monitored for SBH. Explanation The axis has moved faster than defined in MD 1331, i.e. the axis has exceeded the permissible speed limit. Remedy The user must find the cause and initiate appropriate measures. Note Applies as from SW 5.4 300915 Scan Effect Safe end position exceeded Reset key In monitoring cycle. The drive is stopped by the response configured in MD 1361. After completion of the stop reaction, the drive remains under control, and the axis is monitored for SBH. Explanation The axis has traveled beyond the end position entered in data MD 1334 and MD 1335. Remedy If no apparent operating error has occurred: Check the input value of the machine data, check the SGEs: of the 2 end positions, was the correct one selected? If MDs and SGEs are correct, inspect the machine for damage and repair the damage. Note Applies as from SW 5.4 300950 Scan Effect Axis is not safely referenced In monitoring cycle. No stop response was initiated. The alarm remains active, when the SN/SE functions are enabled, until the axis state "axis safely referenced" is attained. Explanation The standstill position stored before the machine was switched off does not match the actual position (reference position) detected on power-up. This alarm requests the user to confirm the present actual position. The position should be established as follows S Measure the position S Travel to a known position Remedy If safe automatic referencing is not possible, the user must issue a user authorization for the new position with the softkey. This user authorization identifies the above position as safe, i.e. the axis state "axis safely referenced" is attained. Warning If the axis has not been referenced safely, and the user authorization is not active: S The safe cams are active but not yet safe S The safe end positions are not yet active Note Applies as from SW 5.4 300951 Scan Effect Teststop running In monitoring cycle. The pulses are deleted. S If, following the time configured in MD 1357 (time for checking pulse deletion), the positive acknowledgement of pulse deletion has not been detected, STOP A is triggered. S If the pulse deletion is acknowledged internally in the drive within the configured time, a stop response is not initiated. The alarm remains active, on selection via SGE "test stop selection", until the selection is canceled. Explanation The test stop has been activated by the user by setting SGE "test stop selection". When the user cancels the "test stop selection" SGE, the alarm is deactivated. Remedy Note If STOP A was triggered, it is only possible to restart by POWER ON. Applies as from SW 5.4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-221 04/96 01/99 1 Alarms 1.5.1 Alarm description 301701 Limit value SG too large POWER ON Power On Scan The startup process is interrupted. The pulses remain disabled. Effect Explanation The limit value of the safe speed is higher than the speed that corresponds to a limit frequency of 300 kHz. The maximum permissible speed to be monitored is calculated as follows: 300000[Hz] * 60 n max rev + no. of encoder marks min Monitoring condition: MD1331 v 1 * n max with u = speed ratio u Remedy Note Check the input in MD 1331, correct if necessary and execute a POWER ON. Applies as from SW 6 301706 Parameterization of cam position invalid POWER ON Scan Power On The startup process is interrupted. The pulses remain disabled. Effect Explanation At least one of the cam positions parameterized and enabled via MD_SB_ENABLE contravenes the rule that cam positions must not lie within the tolerance range around the modulo position. The tolerance range is defined as follows: a) With inactive cam synchronization (MD 1301 bit 7=0): Upper modulo value - MD 1342 < cam position Lower modulo value+MD 1342 x cam position b) With active cam synchronization (MD 1301 bit 7=1): Upper modulo value - MD 1340 - MD 1342 > cam position Lower modulo value+MD 1342 x cam position Upper/lower modulo value="737 280 000 Remedy Check the parameterization of the cam positions MD 1336[0-3] and MD 1337[0-3] and the entry in MD 1305, correct if necessary and execute a POWER ON. Check the input in MD 1305, correct if necessary and execute a POWER ON. Note Applies as from SW 6 301707 Parameterization module value for invalid POWER ON Scan Power On The startup process is interrupted. The pulses remain disabled. Effect Explanation The parameterized modulo value for the function "Cams for endlessly rotating rotary axes" in MD 1305 is not a multiple of 360 000 mdegrees. Remedy Note Check the modulo value for SN in MD 1305, correct if necessary and execute a POWER ON. Applies as from SW 6 301708 Actual value synchronization not allowed POWER ON Scan POWER ON Effect The startup process is interrupted. The pulses remain disabled. Explanation Actual value synchronization with drift/slip is selected in MD 1301: "Enable safety functions ". This is allowed only with SBH/SG monitoring, for the purposes of which the absolute actual position is insignificant. Safe limit position and/or cam monitoring is, however, selected as well. Remedy Deselect actual value synchronization with drift/slip or safe limit position and/or cam monitoring in MD 1301: "Enable safety functions". Note Alarm from SW 6.2 1-222 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.6 Dialog text 1.6 Dialog text 1.6.1 Notes for the operator With many operator inputs, texts are displayed in the left two thirds of the input line for support and for error diagnostics. Area for notes for the operator CCCCCCCCCCCCCCCC CCCCCCCCCCCCCCCC Input line 1.6.2 Listing of dialog texts All notes for the operator are listed in the following table in alphabetical order. Dialog text Appears with the following event What must be done or What is wrong BLOCK NOT AVAILABLE When searching for blocks in the part program -- BLOCK NUMBER TOO LARGE Generating block number Block number cannot be greater than N9999 BLOCK STRUCTURE WRONG With "Correction block" function Cursor is at the start of the wrong block BLOCK TOO LONG When editing part programs, a block must not be longer than 120 characters Conclude block with "LF" CHARACTER NOT ALLOWED Taking over an input value (e.g. with the input key) Input value has the wrong format CHARACTER NOT AVAILABLE When searching for characters in part programs -- COMMENTS ERROR Occurs when editing if the brackets do not match up Check the number of brackets set CYCLE DISABLE When handling cycles (editing, copying, etc.) Remove "Cycle disable" interface signal CYCLE IN THE EPROM Information while handling cycles -- DATA TRANSMISSION RUNNING Editing part programs Stop interface Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 1-223 04/96 1 Alarms 1.6.2 Listing of dialog texts Dialog text 1-224 Appears with the following event What must be done or What is wrong DECIMAL POINT NOT ALLOWED Taking over an input value (e.g. with the input key) -- DELETE DATA? "Delete" key has been pressed If pressed again the data area specified will be deleted DIFFERENT PROGRAM TYPES When copying or renaming Only identical program part programs types (L to L, % to %, etc.) can be handled DRIFT COMPENSATION DATA ERROR With semi-automatic drift compensation Repeat compensation EDITING NOT ALLOWED When editing part programs Repeat input ENTER PASSWORD When trying to enter protected data Enter password FORMAT ERROR Taking over an input value (e.g. with the input key) The control can do nothing with the value in this position. See Operator's Guide. FORMAT ERROR IN DISPLAY DESCRIPTION Cannot occur with the user. (Only possible with the machine manufacturer during UMS testing.) A format has been specified in the display description which does not agree with that to be displayed GENERAL DATA ERROR Taking over an input value (e.g. with the input key) The value cannot be taken over. Taking over the value would cause an error: change value GENERAL INPUT ERROR Taking over an input value (e.g. with the input key) The value was wrong. Change value HELP NOT AVAILABLE Operating the "Help" key No help is available for the display selected INPUT DISABLED Taking over an input value (e.g. with the input key) Operate keyswitch INPUT ERROR (PROGRAM) When editing part programs The character selected cannot be entered in the part program INPUT LINE OVERFLOW Character input Max. 25 characters INTERFACE ASSIGNED When starting data input/output Selected interface is already operating KEY NOT ALLOWED Taking over an input value (e.g. with the input key) Refers to input key and delete keys KEYSWITCH MISSING Selecting machine data tree or with general reset Operate keyswitch "MB" NOT CONFIGURED When paging the menu tree The menu block/tree is incorrectly configured MD TRANSFER ERROR Data error when fetching machine data -- MDA CHANNEL ASSIGNED MDA has already been started in another channel Change channel or press "Reset" MDA MEMORY OVERFLOW In "MDA" mode Max. 500 characters may be entered NO CORRECTION BLOCK With "Correction block" function Correction block cannot be selected Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 1 Alarms 1.6.2 Listing of dialog texts Dialog text Appears with the following event NO RENAME FOR CYCLES Renaming cycles is not possible -- NO VALUE ENTERED Taking over an input value (e.g. with the input key) Input value has the wrong format ONLY 1 PROG. NO. ALLOWED With MOVE or RENAME or EXECUTE YES/NO, of a part program -- ONLY POSSIBLE AFTER "RESET" When entering program numbers into the automatic basic display The NC must be in the RESET state for safety reasons. Press RESET or wait until the current program is completed "OPERATOR PROMPT MACRO BLOCK" SEVERAL VALUES When editing via screen forms using operator prompt macros If several fields are bracketed together in the display, then only one of the values can be entered "OPERATOR PROMPT MACRO BLOCK" TOO LONG When editing using the screen form with the aid of the operator prompt macros Operator prompt macro has been incorrectly configured "OPERATOR PROMPT MACRO BLOCK" VALUE MISSING When editing via screen forms using operator prompt macros No value has been entered OVERSTORAGE ACTIVE When overstoring Wait until previous overstore operation has been completed PROGRAM ALREADY AVAILABLE When opening part programs, copying, renaming Select different number PROGRAM ERASE PROTECTED Renaming part program number Opening Reading in via RS232C (V.24) if already present and being executed Complete execution or reading in PROGRAM MEMORY FULL Inputting part programs manually or via RS232C (V.24) On appearance of the message programs must be deleted PROGRAM NOT AVAILABLE Taking over a part program Correct number number during part program handling PROGRAM NUMBER NOT ALLOWED Part program handling Change part program number PROGRAM PRESELECTION FORBIDDEN (MODE) Selecting program for editing in MDA mode Change mode PROGRAM PRESELECTION NOT ALLOWED Part program selection during TEACH IN Abort TEACH IN (RESET) SELECT PROGRAM Something is to be entered Select part program in a part program SOURCE PROGRAM DEFECTIVE Appears when reading out a part program Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) What must be done or What is wrong A bit has flipped in the part program just read (parity error). 1-225 04/96 1 Alarms 1.6.2 Listing of dialog texts Dialog text Appears with the following event What must be done or What is wrong SPECIFY 2 PROGRAM NUMBERS When copying or renaming -- part programs STOP AXES The actual axis value is to be read Axis values must not change. STOP PROGRAM Editing the program being processed Interrupt program (NC STOP) TOO MANY Taking over an input value CHARACTERS ENTERED (e.g. with the input key) Input value has the wrong format TOOL NUMBER NOT ALLOWED With functions operating with tool offsets e.g. PRESET with a rotary axis: In the PRESET display "0" must be entered for the tool offset number RS232C (V.24) CHANNEL ALREADY IN RESET On stop or stop all in display Data input/output A RESET request has already been sent. When the softkey is pressed again it is ignored. RS232C (V.24) CHANNEL When starting data NUMBER NOT CORRECT input/output The RS232C (V.24) interface number is too large or too small WRONG AXIS SPECIFIED With axis-specific functions Axis does not exist (e.g. Preset) WRONG DATA NUMBER When deleting data Data item (e.g. R parameter) with the number entered does not exist WRONG G FUNCTION With technologydependent functions Correct G function WRONG MODE GROUP For functions which are assigned to a mode group (e.g. channel selection) Select an alternative mode group WRONG PASSWORD Password input - WRONG RS232C (V.24) CHANNEL NUMBER Starting data output The RS232C (V.24) interface number is too large or too small WRONG VALUE ENTERED When inputting into display Change value screen forms (e.g. contour definition) "-" NOT ALLOWED Taking over an input value (e.g. with the input key) Input value has wrong format "=", "CR" IN WRONG PLACE Taking over an input value (e.g. with the input key) Input value has the wrong format 1ST NUMBER > 2ND NUMBER Deleting data areas The 1st number must be smaller than the 2nd 2ND DECIMAL POINT Taking over an input value (e.g. with the input key) Input value has the wrong format END OF SECTION 1-226 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 2 Diagnostics on the PLC 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) 2 Diagnostics on the PLC 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) General The error number FEHLCODE gives a detailed coding of the cause of error. The error numbers are hexadecimal and therefore correspond to the representation in the function: AUSGABE ADR:AG,F0000 with which FEHLCODE and the additional error information can be read. The error numbers and the additional information are also stored in the diagnostics DB (DB 1) DW 160-164. If the PLC goes into the stop state with an error number identified by a W, a warm restart will be effected after the next RESET (unless cold restart or installation has been selected. All other error numbers cause a cold restart. If no error has occurred the error number is 00. Error messages of the interpreter Error messages of the interpreter 01 Non-interpretable command *) 02 Illegal parameter *) 03 Data transfer into non-existent data (DB) *) 04 Substitution error *) 05 Call for a block that has not been loaded *) 06 Call for a non-existent data block *) 07 Segment not permitted with LIR/TIR *) 08 Segment error in a block transfer command *) 09 Overflow in block stack *) 0A Overflow in interrupt stack *) 0B Immediate system stop due to "STS" command *) 0C Stop request by user ("STP" command) *) 0D Processing delay *) 0E Call for an illegal OB (OB No. 0...39) *) 0F Call for a non-existent page (command "ACR") *) *) Additional information is given on this error in additional fields (see Section 2.2) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 2-1 04/96 2 Diagnostics on the PLC 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) Error messages on system startup Cold restart Illegal address for OEM info bits 1) 27 MD 137: 28 Compress function ("Push block") interrupt 1) *) Note: PLC General Reset required after this error; blocks can first be saved via the programmer 29 MD8/9/10: 2A Data loss Impermissible number of channels/spindles/axes *) 2B Installation of NCK/MMC/COM requested 2C MD17: Impermissible quantity of wait cycles for enabling the computer link user interface 2D MD18: Impermissible user interface number for outputting a message to the host computer on synchronization 2E MD19: Impermissible quantity of function nos. for core sequence initiation 2F MD20-29: Impermissible function number for core sequences 30 MD128: Address 1st machine control panel too high (max. 120) 31 MD129: Address 2nd machine control panel too high (max. 120) 32 Reserved 33 MD error with DMP assignment lists (overlapping) *) 34 Interface-DMP incorrectly started (system start) *) 35 Reserved 36 Reserved 37 Distributed interrupt byte does not exist *) 38 Number of interrupt byte already exists (double addressing) 39 Number for interrupt byte has been assigned more than once 3A Impermissible input value for number of the interrupt byte 3B Reserved 3C Reserved 3D Reserved 3E Reserved 3F Interrupt byte declared more than once (with the same address) *) 40 RAM user memory: Memory capacity too small for inserted EPROM submodules 41 RAM user memory: Memory capacity set in MD too small for user program memory 42 RAM user memory: Physical capacity of user program memory too small for machine data setting 43 RAM user memory: Memory capacity set in MD too small for user data memory 44 RAM user memory: Physical capacity of user data memory too small for machine data setting 45 Invalid version of interface DMP firmware *) 46 I/O configuration: Impermissible number of interfaces plugged in 47 I/O configuration: Multiple addressing for inputs *) 48 I/O configuration: Multiple addressing for outputs *) W49 4A I/O modules changed Unassigned *) Additional information is given on this error in additional fields (see Section 2.2) 2-2 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 2 Diagnostics on the PLC 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) Cold restart 4B System parameters: Incorrect ms time frame 4C System parameters: Incorrect 10 ms time frame 4D System parameters: Incorrect 100 ms time frame 4E System parameters: Incorrect MC5 time (programmer cannot be used for diagnosis in PLC) 4F Unassigned 51 Impermissible input value for byte number of the alarm byte 51 Byte number for alarm byte assigned more than once 52 Alarm byte number specified but byte does not exist or impermissible machine control panel 53 Irregular block type: PLM block not allowed in user program memory 54 Irregular block type: C block not allowed in user program memory 55 Synchronization error in EPROM basic program memory *) 56 Synchronization error in EPROM user program memory *) 57 Synchronization error in RAM user program memory *) 58 Synchronization error in RAM user data memory *) 59 Irregular block type in EPROM basic program memory *) 5A Irregular block type in EPROM user program memory *) 5B Irregular block type in RAM user program memory *) 5C Irregular block type in RAM user data memory *) 5D Summation error with RAM for OB, FB, DB, FX, SB, PB *) 5E Summation error with EPROM for OB, FB, DB, FX, SB, PB *) Restart 5F Impermissible warm restart *) 60 Check sum error in RAM for OB, FB, DB, FX, SB, PB *) 61 Check sum error in EPROM for OB, FB, DB, FX, SB, PB *) Cold restart and/or warm restart 62 No RAM user program memory available 63 No user data memory available 64 Operator panel input byte in impermissible area 65 Operator panel output byte in impermissible area 66 No synchronization pattern from master in cold restart *) 67 No synchronization pattern from master in warm restart *) 68 Process image of the inputs: impermissible value for delete limit 69 Input is in retentive area of the process image 6A Process image of the outputs: impermissible value for delete limit 6B Output is in retentive area of the process image 6C Function URLADE not executed, submodule not inserted or empty 1) 6D Error during function: Save user program on MMC hard disk1) 6E Machine data error equivalent to FB25 on the 850 *) (see special section) W 6F EUs or DMP modules not switched on or incorrectly jumpered (rotary switch) *) *) Additional information is given on this error in additional fields (see Section 2.2) 1) SW 3 and higher Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 2-3 04/96 2 Diagnostics on the PLC 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) Operational and user errors Dynamic system monitoring 70 Check sum error in RAM for OB, FB, DB, FX, SB, PB *) 71 Check sum error in EPROM for OB, FB, DB, FX, SB, PB *) 72 RAM error in user data memory 73 RAM error in system data memory Cyclic system monitoring 74 NC (master) CPU in the system failed 75 PLC CPU in the system failed 76 Reserved for 840 77 Reserved W 78 PLC STOP by request from programmer W 79 PLC STOP by operating mode switch W 7A Reserved for 840 W 7C No ready signal from interface DMP or interface PLC or 135 WD S Interface may be blocked S Connector missing Error messages from interrupt routines System errors 80 Division error 81 Overflow error 82 "Array Bounds" error 83 Incorrect OP Code 84 Error in ESC-OP code 85 Non-interpretable interrupt (NII) 86 Error in the save routine (SAVE-UP) 87 Stack overflow 88 Semaphore buffer overflow 89 Semaphore buffer not reached 8A Addressing error by access to an input/output not existing in the process image Timeouts 90 Unassigned 91 Unassigned 92 Timeout with buffered access to link/local bus *) 93 Timeout with system program processing *) 94 Timeout with LIR/TIR commands *) 95 Timeout with TNB/TNW commands *) 96 Timeout with LPB/LPW/TPB/TPW commands *) 97 Timeout with a substitution command *) *) Additional information is given on this error in additional fields (see Section 2.2) 2-4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 2 Diagnostics on the PLC 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) Timeouts 98 Timeout with transfer in/out (see errors B0 and B1) 99 Timeout cannot be interpreted with active interpreter *) 9A Timeout with processing a function macro *) 9B Timeout with processing high-level language blocks *) 9C Timeout with access to pabe commands LB CB, LB CW, LB CD, TB CB, TB CW, TB CD Error messages of distributed I/Os W A0 Transfer error to an expansion unit W A1 Overtemperature in an expansion unit or bouncing enable input with SIMATIC I/O devices W A2 Interface DMP outputs a command output disable during operation W A3 Transmission link to EU 185U (SIMATIC EU) has failed W AF Message "OUTDS" from power supply unit W B0 Input module failed or changed and STOP set for PLC for this module via MD *) W B1 Output module failed or changed and STOP set for PLC for this module via MD *) Cycle time monitoring C0 Cycle time exceeded C1 Cycle time exceeded; FB12 called more than twice per cycle Error messages when using the PLM and C high-level languages HLL call in the interpreter D0 Unknown type identifier in parameter declaration of the FB called D1 Illegal type identifier block D2 Unknown code in the parameter block of the FB called: input parameter D3 Unknown code in the parameter block of the FB called: output parameter HLL_HLL function D4 Unknown pseudo parameter in STACK D5 Block not available D6 HLL block not in line with paragraph D7 Block called is not a HLL block HLL_ADB function D8 DB to be opened in HLL: wrong pseudo parameter D9 DB to be opened not available DA DB to be opened not in line with paragraph *) Additional information is given on this error in additional fields (see Section 2.2) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 2-5 04/96 2 Diagnostics on the PLC 2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) HLL_MACRO function DC Core to be called not available or cannot be called by HLL HLL_STOP function DD Sytem STOP by HLL user *) HLL_S5 function DE Unknown pseudo parameter in STACK DF S5 block called not available E0 S5 block not in line with paragraph E1 Block called is not a S5 block Other operational and user errors F7 M decoding: byte number for DB30>63 F8 PROTES system error: error with P link *) F9 Interrupts from interrupt-generating I/O devices not acknowledged by OB2 Errors in addressing decoding data blocks FA Decoding data block not available FB Data block word length without header not divisible by 3 FC Wrong number of decoding units FD Decoding data block too short FE Assignment list DB99 not available or too short Error message with function macros FF Group error with function macros *) Display of individual errors with function macros is via ACCU1 and ACCU2. The ACCUs can be read out at the programmer via OUTPUT ISTACK. For more details on errors see FB descriptions. *) Additional information is given on this error in additional fields (see Section 2.2) 2-6 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) For all errors marked with an *) in the above list, further information is given in the additional fields. This information can be read out using the programmer from addresses F0001 to F0004 or from DW161 to 164 in the diagnostics DB (DB1). In the additional error information marked by ++) the representation of F0001 F0004 on the operator panel and in DB1 high/low is swapped. This information is summarized below: Error No. Address 01 F0000 F0001 01: Error number incorrect MC5 operation code OB number where incorrect operation code occurred F0002 -- F0003 -- F0000 F0001 Error number of interpreter High byte: Identifier for preceding command F0001 F0002 Low byte: OB number where the error occurred Operation code of the MC5 command which led to error F0003 Parameter of MC5 command in BCD code Identifier for preceding command: 02, 03, 04, 05, 06, 07, 08, 09, 0E, 0F 0A 0B 0D Contents/Designation 0: No command modification 1: Preceding command was B MW, B DW, B BS or substitution command F0000 F0001 0A: Overflow in interruption stack OB number where overflow occurred F0002 F0003 -- -- F0000 F0001 0B: Stop caused by STS command OB number where STS occurred F0002 F0003 -- -- F0000 F0001 0D: Error number processing time delay OB number where processing time delay occurred F0002 -- F0003 -- Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) ++) 2-7 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) Error No. Address 28 F0000 28: F0001 0000: Block completely pushed 0100: Interrupted block could not be completely pushed (s. F0002) where F0001 = 0100: F0002 Contents/Designation nntt: Compress function interrupted The interrupted block is pushed completely (if possible) during runup Block number and block type nn: Block number (hexadecimal) tt: Block type (hexadecimal) 01 = DB, 02 = SB, 04 = PB, 05 = FX, 08 = FB, 0C = DX, 10 = OB 29 33 F0000 F0001 29: 01: MD8/9/10: MD8: 02: MD9: Too many spindles 03: MD10: Too many axes F0000 33: MD error in DMP assignment lists or error in the DMP configuration DB/DX F0001 00: Error in DMP assignment lists (overlapping) 04: I/O type identifier: DMP I/O device configuration does not correspond to configuration DB/DX Otherwise: 34 37 2-8 ++) Impermissible number of channels/spindles/axes Too many channels Error in the configuration lists DB/DX Number of the DB/DX from MD 136 (BCD format) F0002 When F0001=4: 0I or 0Q identifier input/output Otherwise: Number of the incorrect/missing data word within the configuration DB/DX (BCD format) F0003 When F0001=4: Byte number (BCD format) Otherwise: Unassigned F0000 34: Interface DMP/interface PLC not started correctly or EU incorrectly jumpered F0001 00: Interface DMP/interface PLC not started correclty (system startup) F0002 01: Identifier for incorrect EU jumpering Number of the interface module (at F0001=01) F0003 Submodule number (when F0001=01) F0004 Line number (when F0001=01) F0000 37: F0001 Byte number (BCD format) F0002 F0003 -- -- ++) ++) Distributed interrupt byte not available ++) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) Error No. Address 3C F0000 F0001 3C: Error number MD double addressing inputs Group number (BCD format) F0002 -- F0003 -- F0000 F0001 3D: Error number MD double addressing outputs Group number (BCD format) F0002 -- F0003 -- F0000 F0001 3E: Error number output group per MD for several PLCs Group number (BCD format) F0002 -- F0003 -- F0000 45: Error number illegal version of interface DMP firmware Number of interface module F0001 F0002 F0003 Illegal (fitted) firmware interface-DMP F0000 F0001 47: Error number double addressing inputs Byte number (BCD format) F0002 F0003 -- -- F0000 F0001 48: Error number double addressing outputs Byte number (BCD format) F0002 F0003 -- -- F0000 F0001 49: 3C: F0002 F0003 00: I/O failure 0I or 0Q identifier input/output Byte number (BCD format) F0000 F0001 Respective error number Segment address of fault block F0002 Offset address (byte-oriented) of fault block (segment and offset point to the synchronization pattern) ++) -- 3D 3E 45 47 48 49 55, 56, 57, 58, 59, 5A, 5B, 5C, 5D, 5E, 60, 61, 70, 71 F0003 Contents/Designation Required firmware interface-DMP ++) Error number modification of I/O modules Changed address location of I/O byte Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 2-9 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) Error No. Address 5F I/O failure during the cycle or a set cold restart because of IP/WF modules (MD 6049, bit 1 = 1) causes PLC to stay in the stop state after the first RESET. A warm restart gives the described error; the cold restart set in the machine data prevents a warm restart from being executed and message 5FH appears (warm restart not allowed). After repeating RESET, the cold restart set in the MD is executed together with a redefinition of the I/Os. F0000 F0001 F0002 F0003 6C 1) Contents/Designation F0000 F0001 If one of the modules fails on Power off, the PLC executes a cold restart and goes into cyclic operation; the failed module is ignored. 5F: Error number illegal warm restart 00: No entry in ISTACK or power supply failure not only reason for interruption or PLC machine data 6049 bit 1 (cold restart bit) set and warm restart initiated by programmer or PLC mode selector switch. 3C: Changed address location of I/O byte, otherwise I/O type identifier: 01: 03: Centralized I/Os, TPx, LPx 16-bit link 04: DMP 0I or 0Q identifier input/output Byte number (BCD format) ++) 6C: Error when booting the user program 0001: Memory dump (file on MMC hard disk) does not exist or is empty 0002: Illegal user program file 000B: ICODE error 000C: ADS error (e.g. no communication with MMC) 6D 1) F0000 F0001 ++) 6D: Error while saving the user program 0001: Scare not possible (reason see F0002) 000A: System error 000B: ICODE error 000C: ADS error (e.g. no communication with MMC) F0002 When F0001 = 0001: 0001: User program memory empty 0002: Boot not completely finished or data loss ++) 1) SW 3 and higher 2-10 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) Error No. Address 6F F0000 F0001 Contents/Designation 6F: Error number I/O fault on start-up Type of link: 03: 92 93 94 95 96 99 F0002 04: DMP Number of the interface module F0003 F0004 EU number or DMP module number Line (MPC) number for DMP F0000 92: Error number timeout for buffered access to link (local bus Bus address (segment), where timeout occurs F0001 F0002 F0003 Bus address (offset), where timeout occurs F0000 F0001 93: Error number timeout with system progr. processing CS when timeout occurs F0002 IP when timeout occurs F0003 Type identifier of the timeout **) F0000 F0001 94: Error number timeout with LIR/TIR OPCODE command F0002 F0003 Offset address Segment number F0000 F0001 95: Error number timeout with TNB/TNW OPCODE command F0002 F0003 Offset address Segment number F0000 F0001 96: Error number timeout with LPB/LPW/TPB/TPW OPCODE command F0002 F0003 Specification of input or output Byte number (BCD format) F0000 99: F0001 F0002 F0003 9A 16-bit Type identifier of the timeout **) ++) ++) ++) ++) ++) ++) Error number Error number timeout not interpretable when interpreter active CX when timeout occurs IP when timeout occurs Type identifier of the timeout **) F0000 F0001 9A: Error number timeout when processing a function macro OPCODE of the command that called the function macro F0002 F0003 Command parameter (with FX only, otherwise 0000) Type identifier of the timeout **) ++) **) Type identifier of timeout: 0001 = Internal timeout 0002 = Link bus timeout 0003 = Local bus timeout Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 2-11 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) Error No. Address 9B F0000 F0001 9B: F0002 IP when timeout occurs Type identifier of the timeout **) F0003 F0004 Contents/Designation Error number timeout when processing high-level language CS when timeout occurs Identifier indicating whether DB has been opened 0000: DB opened 0001: No DB opened (in this case timeout is initiated on access to timeout DB) A0 B0, B1 F0000 F0001 Error number A0 I/O type identifier 01: Centralized I/O devices, TPx, LPx 03: 04: 16-bit link DMP F0002 F0003 0I or 0Q identifier inputs/outputs Byte number (BCD format) F0000 F0001 Error number B0/B1 I/O type identifier F0002 F0003 01: 03: Centralized I/O devices, TPx, LPx 16-bit link 04: DMP 0I or 0Q identifier inputs/outputs Byte number (BCD format) ++) ++) In compact terminal blocks, it is not possible to enter the individually defective module in the error fine coding (the terminal block always fails as a complete unit); i.e. the first defective byte (the byte with the lowest address) found in the image is always the one given in the error fine coding. If the terminals are mixed (inputs and outputs), this is always an input byte. DD FF F0000 F0001 DD: Error number system STOP by HLL user User STOP number F0002 F0003 HLL call address (offset) HLL call address (segment) F0000 F0001 FF: Group error with function macro Current OB No. (No. of processing level) F0002 -- F0003 -- **) Type identifier of timeout: 0001 = Internal timeout 0002 = Link bus timeout 0003 = Local bus timeout 2-12 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) PLC machine data test 7. The machine data test is performed in the code restart branch. 8. If the machine data are invalid, the group error number 110D (6EH) is transferred in the error field (address F0000 with programmer, cell FEHLCOD for system program). The detailed error identifiers for each test are entered in the additional error field (address F0001 with programmer, cell EADOPAD + 1 for system program). 9. Detailed error identifiers Address F0000 6E Error F0001 0 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 PLC MD for error and operational messages (channel-specific) set 8 PLC MD for error and operational messages (spindle-specific) set 9 PLC MD for error and operational messages (axis-specific) set 10 PLC MD for M decoding with extended addresses set. At least one decoding list is missing. 11 PLC MD "1st machine control panel" set - input missing 12 PLC MD "2nd machine control panel" set - input missing 13 Reserved 14 Reserved 15 PLC MD "1st machine control panel" set - output missing 16 PLC MD "2nd machine control panel" set - output missing 17 Reserved 18 Reserved 19 PLC MD for error and operational messages (DB58) set 20 Reserved 21 Reserved 22 Reserved 23 Reserved Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 2-13 04/96 2 Diagnostics on the PLC 2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161-163) Synchronization error on power-up Address Error F0000 F0001 66 1 Cold restart: synchronization error master CPU 67 1 Restart: synchronization error master CPU Error in programmer link This error is an internal software error. Address F0000 F8 Error F0001 0100 Error on fetching a receive buffer 0200 Error on returning a receive buffer 0300 Error on reserving a transmit buffer 0400 Error on transmitting a receive buffer 0500 Reserved 0600 ADS interface between PLC and IF PLC faulty END OF SECTION 2-14 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 3 Error Display on CPU 3 Error Display on CPU Errors that prevent normal operation of the PLC or the IF PLC, are displayed by a flashing LED on the front panel of the module in question. Error list of the PLC LEDs for PLC Meaning (SINUMERIK 840C) Steady light (green only) Steady light (red only) PLC cyclic mode PLC in STOP state Steady light (red and green) OVERALL RESET necessary (initial power-up or data loss) Light flashing (red) once 3 times Error on cross-check sum over system program submodule Timer 0 error (process-internal timer) or watchdog error 4 times SW3: Module is a PLC 135 WB (can no longer be used) 5 times 6 times Access to link RAM not possible Error with test access to link RAM 7 times SW1 and SW2: Error in system initialization program (synchronization pattern) 9 times SW3: No communication with MMC SW3: Error when booting 10 times 1 ACOP error (group error) 11 times 12 times IF PLC cannot be addressed from PLC RAM of the IF PLC defective (program memory or CPU RAM) 13 times Dual port RAM of the IF PLC defective 14 times ADS link to the NC defective 15 times ADS link to the IF PLC defective 16 times 17 times ADS link (reserved); SW3 and higher: ADS link to MMC defective ADS link (reserved) LED for IF PLC Meaning Steady light (green only) IF PLC in cyclic operation (no error), MPC transmission running IF PLC in the STOP state Steady light (red only) RAM of the IF PLC defective (CPU-RAM) Dual port RAM of the IF PLC defective No MPC transmission, processor running Light flashing (red) 12 times 13 times LED off Note If the PLC 135 WB2 is used, the LEDs for the PLC and IF PLC are situated on the PLC 135 WB2 or interface PLC module. If the PLC 135 WD is used, all the LEDs are situated on the front panel of this module. Error display on the MMC CPU Figure Meaning 0 Driver not loaded 1 Driver loaded but ADS power-up not yet performed 2 Jump ADS interface power-up 3 ADS interface power-up, MMC waits for `0' from NC Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 3-1 04/96 3 Error Display on CPU Figure Meaning 4 ADS interface power-up, MMC waits for `1' from NC 5 ADS interface power-up state 6 ADS interface power-up state 7 Interface active (OKAY) 8 MMC powered without NC 9 State which causes removal of the driver Error detection NCK CPU The cause of errors in the NCK area are displayed on the 386 NCK CPU as far as possible by the flashing rhythm of the red LED at the front of the NCK CPU. On the 486 CPU, these error detections are now displayed on the 7-segment display at the front of the CPU module (2 digits, both numbers alternating). If the NC continues to run and simply intends to indicate failure of the link to the MMC, this is still signalled by the red LED flashing 11 times. In the case of errors designated by R! it is essential to read out from the alarm log of the MMC which register contents of the NCK CPU were logged at the time of failure (this makes it much easier to identify the cause of error). Error code Cause 1 The selected boot bank (switch position on the 486 CPU) is either not programmed or incorrectly programmed. Switch position 0 must always function otherwise the module is defective. 2 DRAM error on NCK CPU, defective during memory test after Power On 4 !R Parity error in the DRAM 7 !R Undefined NMI 8 !R NMI caused by push button on CSB or CPU (486) or V24 (486) 9 !R NMI caused by timeout (CPU local) 10 !R NMI caused by timeout on link or local bus 11 Failure of link to the MMC (this is indicated simply by flashing, also on 486 CPU) 14 !R NC processor exception (commonly known as software crash) 15 !R Internal hardware fault 16 Boot transfer error (ADS transport) 17 Boot transfer error (I code protocol) 18 Faulty file booted (OMF format) 19 Faulty file booted (illegal address area) 20 Wrong file started as last in the loading list (no starting information) 21 Link area between boot EPROM and loaded system was illegally overwritten (presumably software error in the loaded system program). Remedy: Reboot END OF SECTION 3-2 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 4 Errors with Function Macros 4 Errors with Function Macros ACCU 1 (FB No.) ACCU 2 (Error No.) 11 1 2 3 4 Error occurred at Setting up data blocks Length of DB to be set up is not the same as the length of the DB already in the PLC Memory space in the PLC no longer sufficient Existing DW No. > 255 DB No. = 0 DB type different from DB or DX 7 8 1 52 Retriggering of cycle time monito- PLC Stop with error detection 0C1H on 3rd call of FB12 ring within one PLC cycle Block transfer 1 Illegal mode 2 Number of DWs to be transferred > 127 3 4 Number of DWs to be transferred < 0 Segment No. of 8-bit memory < 1 or > 13 5 Segment No. of 16-bit memory < 1 or > 13 6 Offset of 1st DW in 8-bit memory > 7FFFH 7 Offset of 1st DW in 16-bit memory > 7FFFH 8 Selected 8-bit memory area exceeds lower segment limit (not with segment Nos. 6, 10, 11,12) 9 Selected 16-bit memory area exceeds lower segment limit (not with segment Nos. 6, 10, 11,12) 60 DB No. impermissible DB No. > 255 Specified DW No. < 0 5 6 12 Error description Block transfer 1 Number of DWs to be transferred > 2043 2 3 4 Number of DWs to be transferred = 0 Target DB No. = 0 Target or source DB not available 5 6 Target DB too short Target DB in EPROM 7 8 9 Source DB too short Incorrect TYQU parameter Incorrect TYZI parameter Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 4-1 04/96 4 Errors with Function Macros ACCU 1 (FB No.) ACCU 2 (Error No.) 61 Error occurred at Error description Read NC data v0 ANZ > 1 not permitted v1 v2 NSBY not permitted DB missing or DB No. not permitted or v3 MW not permitted v4 v5 Data type not permitted *ANZ = 0 or > 128 v6 Reading / writing not permitted Number format not permitted v7 Value 3 for ZOA or ZOFA not equal or 1 v8 Type data target/data source in PLC not permitted 62 Write NC data See FB 61 (reading NC data) 65 1 Transfer flags flag stacks Stackpoint overflow 1 Transfer flag stack flags Stackpoint not reached 66 67 1 Transfer machine control panel signals DB axes 1 Aperiodic user program call 2 68 69 Parameter axis No. > 30 PLC machine data not set for signals from/to axis Parameter tool < 0 G decoding 1 Channel number not permitted 2 G group incorrect 3 PLC MD: signals from/to NC channel or signals from NC channel not set 70 1 2 3 Transfer interfaces DB to I/Q/F Source or target type incorrect (illegal ASCII character) Source DB does not exist in PLC Parameter limits of source or target parameter not reached or exceeded Source or target DB too short 4-2 4 Parameter limit of flag area exceeded 5 6 7 PII or PIQ limits exceeded Illegal source or target parameter type (not I, Q, F) Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 4 Errors with Function Macros ACCU 1 (FB No.) ACCU 2 (Error No.) Error occurred during Error description 71 Transfer interface DB to I/Q/F (see FB 70) 72 1 Transfer NC channel to DB channel-specific signals Channel address not permitted 1 Transfer DB channel-specific signals to NC channel Channel address not permitted 1 Transfer spindle to DB spindlespecific signals Spindle address not permitted 1 Transfer DB spindle-specific signals to spindle Spindle address not permitted 1 Transfer axis to DB axis-specific signals Axis address not permitted 1 Transfer DB axisspecific signals to axis Axis address not permitted 73 74 75 76 77 78 1 2 Transfer machine control panel PLC machine data not set for signals from/to channel signals channels/spindles PLC machine data not set for signals from/to spindle Parameterized channel No. or spindle No. too large 3 79 1 2 88 PLC machine data not set for signals from/to axis Number of parameterized axes > 30 Mode lamp 1 PLC MD signals from/to channel not set 2 Parameterized channel No. >4 89 1 113 Transfer machine control panel signals DB axes Reading of block start address Block type not permitted 2 Address list does not exist 3 Address list insufficient Symmetrical tool search No messages END OF SECTION Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 4-3 04/96 4 Errors with Function Macros 4-4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 5 Parameterization Errors Spindle/Axis 5 Parameterization Errors Spindle/Axis The Safety Integrated service data are described in the SINUMERIK Safety Intergrated documentation (Description of Functions). The Service numbers can be found under DIAGNOSIS in the Service display Axes/Spindles menu. Service number Remedy Significance General Axis Spindle Parameterization errors spindle/axis 300 Sampling ratio incorrect and/or with SW 5.4 and higher: The monitoring cycle set for Safety Integrated via MD 40010 is not a multiple of the position control cycle for this axis. MD 155 160 163 168 MD 1396* MD MD 40010 466* MD 40010 301 to 307 (reserved) 308 Incorrect increment weighting MD 364* 368* 1208* 1212* 466* 456* 524* 468* 309 Incorrect actual-value resolution MD 1116* 1204* 458* 310 311 (reserved) 312 a) Error in encoder speed ratios (MD value = 0) b) Speed ratios not 1:1 for axis with distance-coded measuring system MD to MD to 3032* 3060* 3064* 3092* MD to MD to 2400* 2407* 2408* 2415* MD 252* 260* 256* MD to 435* 442* 468* 466* 313 (reserved) 314 Illegal servo gain Kv factor 315 (reserved) 316 Illegal modulo value/axis is not a rotary axis MD 344* 564* 317 1) Position control cycle LA/LS is not the same Position control cycle FA/FS MD 1396* MD 318 1) Incorrect LA/LS/FA/FS number parameterized 1) SW 3 and higher Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 5-1 04/96 07/97 5 Parameterization Errors Spindle/Axis Service number 319 Remedy Significance General Illegal maximum speed (scaling overrun) Axis MD 264* 256* 268* 260* Spindle MD to MD to 1736* 320 (reserved) 321 Feedforward control parameterization incorrect 322 Incorrect clock cycle setting MD 403* 410* 419* 426* 468* 2522* MD 312* MD 1124* 1260* 465* MD 1800* MD 524* 168* 1) 323 Illegal position control resolution 324 Incorrect C axis assignment: (axis does not exist) no spindle encoder available 2) MD 200* MD 400* 461* 520* 325 Position control sampling time for C axis position control sampling time for spindle MD 1396* MD 466* 326 Incorrect measuring gear MD 364* MD 368* 1208* 1212* 455* 456* 524* 327 Measuring systems 1 and 2 of an axis are assigned to one distance-coded linear scale or an absolute encoder has also been defined. SW5 and higher: An EnDat absolute encoder without zero marker has been defined. MD Bit Bit 1808* 4 5 328 On reparameterization of the machine data of the QEC, invalid values have been found. Possible causes are: S The characteristic of the conventional QEC has been incorrectly parameterized. - The MD 1244* must be less than MD 1248*. - The MD 1248* must be less than 100 x MD 1252*. - Internal formats have been exceeded with the characteristic parameterization. S In the neural QEC, the following errors have been found. - The learning rate MD 1368* must not be 0. - The measuring time MD 1376* must not be 0. - The neural QEC has been activated (MD 1812*, bit 0 = 1) although there is no valid parameterization of the function parameters. This can also occur at POWER ON if the person responsible for installation and start-up has forgotten to save to a boot file. MD 1244* MD 1368* 1248* 1376* 1252* 1812* 1368* Bit 0 1376* 1812* 1) or position control resolution (spindle) = position control resolution (axis) 2) or mode group (spindle) = mode group (axis) 5-2 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 04/96 Service number 329 (SW 3 and higher) 5 Parameterization Errors Spindle/Axis Remedy Significance Errors in setpoint/actual value assignment. Double assignment of measuring circuit input/ output. General Axis MD Spindle 200* MD 400* 384* 460* 1388* 522* 1824* Bit 2 Bit 2 330 (SW 4 and higher) and/or With SW 5.4 and higher: The measuring circuit connection (MD 4100*) allocated to SI has already been assigned to another axis/spindle. Note: If SI is operated with an encoder, the second measuring circuit can no longer be allocated freely. MD 4100* MD 4100* Invalid values have been entered in the machine data for Master/Slave mode (MD 1336*/2700* oder 1340*/2701*): S The axis/spindle entered there does not exist. S A rotary axis has been assigned to a linear axis or vice versa. Only the following are allowed: 2 rotary axes or 2 spindles or 2 linear axes or 1 rotary axis to a spindle. S In a specific/C-axis combination, different axes/spindles have been assigned. S An axis has been entered in the MD 1340*/2701*. S The entered axis/spindle has a different position controller cycle. S Parameterized axis/spindle is contained in a different mode group MD 1336* MD 1340* 2700* 2701* MD 4184* MD to 4196* 4200* to 4244* 4248* to 4260* 4180* 4184* to 4196* 4200* to 4244* 4248* to 4260* 4180* 331 Errors have occurred during conversion of (SW 5.4 SI-MD. and higher) Evaluate detailed information in the SI SERVICE SCREEN (service data 1000). END OF SECTION Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) 5-3 04/96 5 Parameterization Errors Spindle/Axis 5-4 Siemens AG 2001 All rights reserved 6FC5198-jAB40 SINUMERIK 840C / SIMODRIVE 611-D (DA) Siemens AG A&D MC BMS P.O. Box 3180 D-91050 Erlangen Federal Republic of Germany Tel. ++49 - (0) 180 / 5050-222 [Hotline] Fax ++49 -(0) 9131 / 98-2176 email: motioncontrol.docu@erlf.siemens.de Suggestions Corrections For Publication/Manual SINUMERIK 840 C SIMODRIVE 611-D User Documentation Diagnostics Guide From Order No.: Edition: Name 6FC5198-6AB40-0BP2 09.2001 Company/Dept. Address Telephone: / Telefax: / Suggestions and/or corrections Should you come across any printing errors when reading this publication, we would ask you to inform us accordingly, using this form. We would also welcome any suggestions you may have in the way of improvement. Overview of SINUMERIK 840C Documentation / OEM Version for Windows User/Manufacturer/ Service Documentation General Documentation SINUMERIK 840C Brochure SINUMERIK 840C Catalog NC 36 User Documentation SINUMERIK SINUMERIK SINUMERIK Accessories ACR 20/ 805SM/840C 840C Link to SINEC L2-DP with Module - IM328-N, Slave - IM329-N, Master and Slave Catalog NC Z Diagnostics Guide User Documentation SINUMERIK 840C Operator's Guide - OEM Version Windows - Standard SINUMERIK SINUMERIK 840C SINUMERIK 840/840C/ 850/880/ 880 GA2 840/840C/ 880/ 880 GA2 Cycles, Programming User's Guide Graphic Programming System Programming Guide Guide - Drilling/Boring and Milling Parts 1 + 2 - Turning Parts 1 + 2 - On DOS PC - Environment Description 840C SINUMERIK 840C Measuring Cycles Version 20 User's Guide SINUMERIK 840C User's Guide Simulation Milling and Turning Manufacturer Documentation SINUMERIK 840C SINUMERIK SINUMERIK 840/840C/ 880/ 880 GA2 840/840C/ 880/ 880 GA2 SINUMERIK 840C SINUMERIK 840C SINUMERIK 840C 840/880 Interface: - Signals - Connection Conditions Function Block Packages Function Macros PLC 135 WB/WB2d/WD Quick Reference, Planning S5-HLL SINUMERIK Planning Guide User's Guide WS 800A Graphic OEM Version - CL 800 Cycle Language Programming System for Windows - User's Guide Manufacturer Documentation SINUMERIK 840C Service Documentation SINUMERIK SINUMERIK SINUMERIK SIMODRIVE 840/840C/ 880/ 880 GA2 840/840C/ 880/ 880 GA2 Safety Integrated Alarm Dialog Computer Link Computer Link Description of - Message Frame Functions - SINT for PC Description OEM Version - SIN PS 231 SINUMERIK for Windows - SIN PS 315 - General Safety Description Integrated Electronic Documentation SINUMERIK SIMODRIVE 840C 611D DOC ON CD SINUMERIK SIMODRIVE 840C 611D Installation Guide - Instructions - Lists - Difference Description Windows SINUMERIK 840/840C/ 850/880/ 880 GA2 Measuring Cycles Version 20 Start-up Guide SINUMERIK 840C Spare Parts List