PRODUCT SPECIFICATION MINI-FIT BMI CONNECTOR SYSTEM (WIRE TO PCB & PCB TO PCB) 1.0 SCOPE This specification covers the 4.20 mm / (.165 in.) centerline (pitch) Mini-Fit BMI dual row connector system in wire to board and board to board applications. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND PART NUMBER Product Name Female Terminal Male Terminal Receptacle (dual row) BMI Receptacle Header (dual row) BMI Receptacle (dual row) BMI Vertical Header (dual row) BMI Right Angle Header (dual row) BMI Right Angle Header (dual row) Part Number 5556-**** 5558-**** 5557-**** 42385-**** 42474-**** 44068-**** 43810-**** 46244-**** 2.2 DIMENSIONS, MATERIALS PLATINGS & MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. 3.1 AGENCY APPROVALS UL File #E29179 CSA Certificate #LR 1998 4.0 RATINGS 4.1 VOLTAGE RATINGS UL / CSA 600 Volts AC (RMS) / DC REVISION: B2 ECR/ECN INFORMATION: EC No:UCP2012-0867 DATE:2011/09/27 DOCUMENT NUMBER: PS-43810-001 TITLE: PRODUCT SPECIFICATION MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 1 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN21 JBELL FSMITH FILENAME: PS43810.DOC PRODUCT SPECIFICATION 4.2 CURRENT RATINGS (tested to 30deg.C max. rise above ambient) Brass terminals with Tin or Gold Plating Ckt. Size / Wire Awg. 16 Awg 2 4-6 7 - 10 12 - 24 9 Amperes 8 Amperes 7 Amperes 6 Amperes 18 Awg 9 Amperes 8 Amperes 7 Amperes 6 Amperes Maximum 20 Awg 7 Amperes 6 Amperes 5 Amperes 5 Amperes Rated 22 Awg 5 Amperes 4 Amperes 4 Amperes 4 Amperes Current 24 Awg 4 Amperes 3 Amperes 3 Amperes 3 Amperes 26 Awg 3 Amperes 2 Amperes 2 Amperes 2 Amperes 28 Awg 2 Amperes 1 Amperes 1 Amperes 1 Amperes Header to Ckt. Size 2 4-6 7 - 10 12 - 24 Header Current 9 Amperes 8 Amperes 7 Amperes 6 Amperes Phosphor Bronze terminals with Tin or Gold Plating Ckt. Size / Wire Awg. 16 Awg 2 4-6 7 - 10 12 - 24 8 Amperes 7 Amperes 6 Amperes 5 Amperes 18 Awg 8 Amperes 7 Amperes 6 Amperes 5 Amperes Maximum 20 Awg 6 Amperes 5 Amperes 4 Amperes 4 Amperes Rated 22 Awg 4 Amperes 3 Amperes 3 Amperes 3 Amperes Current 24 Awg 3 Amperes 2 Amperes 2 Amperes 2 Amperes 26 Awg 2 Amperes 1 Amperes 1 Amperes 1 Amperes 28 Awg 1 Amperes 1 Amperes 1 Amperes 1 Amperes Ckt. Size 2 4-6 7 - 10 12 - 24 Current 8 Amperes 7 Amperes 6 Amperes 5 Amperes Header to Header 4.3 TEMPERATURES Operating:* -40 Degrees C to +105 Degrees C Nonoperating: -40 Degrees C to +105 Degrees C *(Including 30 degrees C terminal temperature at full current) 4.4 SOLDER PROCESS TEMPERATURE Wave solder: 260 C Maximum Reflow solder: 235 C Maximum REVISION: B2 ECR/ECN INFORMATION: EC No:UCP2012-0867 DATE:2011/09/27 DOCUMENT NUMBER: PS-43810-001 TITLE: PRODUCT SPECIFICATION MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 2 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN21 JBELL FSMITH FILENAME: PS43810.DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL PERFORMANCE Section 5.1.1 Item Initial Contact Resistance (low level) 5.1.2 Insulation Resistance 5.1.3 Dielectric Strength 5.1.4 Contact Resistance (rated) 5.1.5 Contact Resistance on Crimp Test Condition Mate connectors, measure by dry circuit, 20mV max., 100mA. Wire resistance shall be removed from the measured value. Mate connectors, apply 500V DC between adjacent terminal or ground. Mate connectors, apply 1500V AC for 1 minute between adjacent terminal or ground. Measure contact resistance at rated current. Crimp the wire to the terminal, measure crimp resistance by dry circuit, 20mV max., 100mA Requirement 10 m max. 1000 Mmin. No breakdown 10 m max. 5.0 m max. 5.2 MECHANICAL PERFORMANCE Section 5.2.1 Item Contact Insertion and Withdrawal Test Condition Insert and withdraw a contact at a speed rate of 25 +/- 6 mm / minute Requirement Max. Insertion = 1.5 Kg Min. Withdrawal = 0.1 Kg 5.2.2 Connector Insertion and Withdrawal Insert and withdraw a connector at a rate of 25 +/- 6 mm / minute 5.2.3 Crimp Terminal Insertion Force Insert the crimped terminal into the housing. Max. Insertion = 1.5 Kg/ckt. Min. Withdrawal = 0.1 Kg/ckt. Max. Insertion = 1.5 Kg 5.2.4 Crimp Terminal Retention Force Apply axial pull out force at a speed rate of 25 +/- 6 mm / minute on the Min. Retention = 3.0 Kg terminal assembled in the housing and with the TPA cover installed. 5.2.5 Header Terminal Retention Force Apply axial pull out force at a speed rate of 25 +/- 6 mm / minute on the terminal assembled in the housing. REVISION: B2 ECR/ECN INFORMATION: EC No:UCP2012-0867 DATE:2011/09/27 DOCUMENT NUMBER: PS-43810-001 TITLE: Min. Retention = 0.5 Kg PRODUCT SPECIFICATION MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 3 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN21 JBELL FSMITH FILENAME: PS43810.DOC PRODUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE (continued) Item Wire Pull Out Force Test Condition Mount the crimped terminal, apply an axial pull out force on the wire at a speed rate of 25 +/- 6 mm / minute. Requirement 16 Awg = 9.0 Kg Min. 18 Awg = 9.0 Kg Min. 20 Awg = 6.0 Kg Min. 22 Awg = 4.0 Kg. Min. 24 Awg = 3.0 Kg. Min. 26 Awg = 2.0 Kg. Min. 28 Awg = 1.0 Kg. Min. 5.2.7 Normal Force Apply a perpendicular force at a speed rate of 25 +/- 6 mm / minute. 150 g min. 5.2.8 PCB Engagement And Separation Forces Engage and separate a connector at a rate of 25 +/- 6 mm (1 1/4 inch) per minute. (Applies to parts with PCB retention features only) Metal Clip Press-Fit Section 5.2.6 Insertion = 6 Kg. Max. Withdrawal = .5 Kg. Min. Insertion = 5 Kg. Max. Withdrawal = 1 Kg. Min. Insertion = 23 Kg max. Withdrawal = 16 Kg min. 5.2.9 Panel Insertion & Withdrawal Insert and withdraw a connector at a speed rate of 25 +/- 6 mm / minute 5.2.10 Durability Insert and withdraw connectors (30 times) at a maximum rate of 10 cycles per minute prior to environmental tests. = 20 m max. 5.2.11 Vibration Amplitude: 1.50 mm peak to peak Sweep: 10-50-10 Hz in one minute Duration: 2 hours in each X-Y-Z axis. 5.2.12 Mechanical Shock 50 G's with three saw tooth wave form shocks in each X-Y-Z axis Contact Res change = 20 m max. Discontinuity not greater than 1 second Contact Res. change = 20 m max. Discontinuity not greater than 1 second REVISION: B2 ECR/ECN INFORMATION: EC No:UCP2012-0867 DATE:2011/09/27 DOCUMENT NUMBER: PS-43810-001 TITLE: PRODUCT SPECIFICATION MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 4 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN21 JBELL FSMITH FILENAME: PS43810.DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL PERFORMANCE Section 5.3.1 Item Cold Resistance Test Condition -40 +/- 3 degrees C for 96 hrs. Requirement Appearance: No damage Contact Res. change = 20 m max. 5.3.2 5.3.3 Thermal Shock Thermal Aging Mate connectors, expose to 10 cycles of: -55 +0/-3 deg. C for 30 minutes +105 +/- 10 deg. C for 5 minutes max. Appearance: No damage Mate connectors, expose to 96 hours at 105 +/- 2 deg. C Contact Res. change = 20 m max. Appearance: No damage Contact Res. change = 20 m max 5.3.4 REVISION: B2 Humidity (Steady State) ECR/ECN INFORMATION: EC No:UCP2012-0867 DATE:2011/09/27 DOCUMENT NUMBER: PS-43810-001 Mate connectors, expose to a temperature of 60 +/- 2 deg. C with a relative humidity of 90% to 95% for 96 hours. TITLE: Appearance: No damage Contact Res. change = 20 m max Dielectric withstanding voltage: No breakdown Insul. res: 1000M min. PRODUCT SPECIFICATION MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 5 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN21 JBELL FSMITH FILENAME: PS43810.DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL PERFORMANCE (cont.) Section 5.3.5 Item Immunity to Fretting Corrosion 5.3.6 Temp. Rise & Current Cycling 5.3.7 Solderability 5.3.8 Solder Resistance Test Condition Mate connectors, expose to 500 cycles with a max. transition time of 5 minutes between extremes. +25 +/- 10 deg. C for 30 minutes +70 +3/-0 deg. C for 30 minutes Requirement Appearance: No damage Contact Res. change = 20 m max Mate the connectors and measure the temperature rise at the rated current for 96 Max. Temp. Rise = hrs., 45 minutes ON and 15 minutes OFF for 30deg. C 240 hrs., and an additional 96 hrs. of steadystate current. Per SMES-152 Solder coverage: 95% minimum (per SMES-152) A) Wave Solder Process Dip connector terminal tails in solder; Solder Duration: 10 seconds MAX Solder Temperature: 260C MAX Per ES-40000-5013 Visual: No damage to insulator material B) Convection Reflow Solder Process 235C MAX Per ES-40000-5013 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit, and storage REVISION: B2 ECR/ECN INFORMATION: EC No:UCP2012-0867 DATE:2011/09/27 DOCUMENT NUMBER: PS-43810-001 TITLE: PRODUCT SPECIFICATION MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 6 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN21 JBELL FSMITH FILENAME: PS43810.DOC