FX0N-3A
SPECIAL FUNCTION BLOCK
USER’S GUIDE
JY992D49001B
ADVANCED AND EVER ADVANCING MITSUBISHI ELECTRIC
MELSEC-F
0N
This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation
of the FX0N-3A special function block and should be read and understood before attempting to install or use the unit.
Further information can be found in the FX PROGRAMMING MANUAL and FX0/FX0N SERIES HARDWARE MANUAL.
1INTRODUCTION
•The FX0N-3A analog special function block has two input channels and one output
channel. The input channels receive analog signals and convert them into a digital value.
This is called an A/D conversion. The output channel takes a digital value and outputs
an equivalent analog signal. This is called a D/A conversion. The FX0N-3A has a
maximum resolution of 8 bits.
•The selection of voltage or current based input/output is by user wiring. Analog ranges
of 0 to 10V DC (resolution:40mV), 0 to 5V (resolution:20mV) and/or 4 to 20mA
(resolution:64µA) may be select ed.
•All data transfers and parameter setups are adjusted through software control of the
FX0N-3A; by use of the TO/FROM applied instructions in the FX0N PC. Communications
between the FX0N PC and FX0N-3A are pro te cted by opto -coupler.
•The FX0N-3A occupies 8 points of I/O on the FX0N’s expansion bus. The 8 points can
be allocated from either inputs or outputs.
1.1 External dimensions
POWER
D/A
GAIN
A/D
OFFSET
A/D
GAIN
D/A
OFFSET
POWER
VIN2COM
COM
IIN1IIN2
VIN1
VIN2COM
COM
IIN1IIN 2
VIN1
COM
VOUT
IOUT
COM
VOUT
IOUT
35 mm
DIN rail
groove 80
(3.15)
90
(3.54)
9
(0.35)
87 (3.43)
Extension
cable
Mounting hole,
2 holes 4.5
(0.18)dia. 4 (0.16)
43 (1.69)
M3 (0.12)
terminal screws
Weight: Approx. 0.2kg (0.44lbs). Dimensions: mm (inches)
2TERMINAL LAYOUTS
•When a current input is used, ensure that the terminals marked [VIN*1] and [I IN*1] are
linked. However, do not connect the [VOUT] and [IOUT] terminals when the current
output is used. *1 terminal number 1 or 2 is identified here.
•If an y voltage rip ple is experience d on the vo ltage in puts/outp uts or if there is excessive
electrica l noise , con ne ct a cap acit or of 0.1 - 0. 47µF, approx. 25V rating at position *2.
VIN2COM
COM
IIN1IIN2
VIN1VIN2COM
COM
IIN 1
IIN2
VIN1
COM
VOUT
IOUT COM
VOUT
IOUT
+
+
+
+
+
+
Current
input
Voltage
input
Voltage
output
Current
output
*2
CH1
CH1
CH2
CH2
*2
3INSTALLATION NOTES AND USAGE
3.1 Gene ral spec ification
Item Specification
General specifications (excluding withstand voltage) Same as those for the FX0N base unit
Withstand voltage 500V AC for 1 minute (between grounding
terminal and all the other terminals)
3.2 Power supply specification
Item Specification
Analog circuits 24V DC +/- 10%, 90mA
(internal power supply from base unit)
Digital circuits 5V DC, 30mA
(internal power supply from base unit)
3.3 Perfo rmance specifications
Analog inputs
Voltage input Current input
Analog input range At shipment, the 0-250 range is selected for the 0-10V DC input.
Readjustment for either 0-5V DC input or 4-20mA input will be required.
DC 0-10V, 0-5V, input resistance
200kΩ. Warning: this unit may be
damaged by input voltages in excess
of -0.5, +15V.
4-20mA, input resistance 250Ω.
Warning: this unit may be damaged
by input currents in excess
of -2mA, +60mA
Digital resolution 8 bits
Smallest input signal resolution 0-10V input: 40mV (10V/250steps)
0-5V input: 20mV(5V/250steps) 4-20mA input: 64µA
((20-4mA)/250)
Overall accuracy +/- 1%(full scale)
Processing time (TO command processing time ✕ 2) + FROM command processing time
A/D conversion time 100 µs
Analog inputs continued......
Input characteristics
Note: The input characteristics are not affected by the number of input
channels used
250 255
10
10.2 V
0
DIGITAL VALUE
ANALOG INPUT VOLTS
250 255
20
20.32 mA
0
DIGITAL VALUE
ANALOG INPUT mA
4
Analog outputs
Voltage output Current output
Analog output range At shipment, the 0-250 range is selected for the 0-10V DC input.
Readjustment for either 0-5V DC input or 4-20mA input will be required.
DC 0-10V, 0-5V,
external load: 1kΩ to 1MΩ4-20mA,
external load: 500Ω or less
Digital resolution 8 bits
Smallest output signal resolution 0-10V input: 40mV (10V/250steps)
0-5V input: 20mV(5V/250steps) 4-20mA input: 64µA
((20-4mA)/250)
Overall accuracy +/- 1%(full scale)
Processing time (TO command processing time ✕ 3)
This table is continued at the top of th e ne xt column... .........
Output characteristics
Note: If digital source data of greater than 8 bits is used only the lower 8 bit
will be valid, and all additional (upper) bits will be ignored.
Miscellaneous
Item Specification
Isolation Photo-coupler isolation between analog and digital circuits.
DC/DC converter isolation of power from FX0N base unit.
No isolation between analog channels
Number of occupied I/O points 8 points taken from the FX0N expansion bus (can be either inputs or outputs)
250
255
10
10.2 V
0
DIGITAL VALUE
ANALOG OUTPUT VOLTS
250
255
20
20.32 mA
0
DIGITAL VALUE
ANALOG OUTPUT mA
4
3.4 Allocation of buffer memories (BFM)
BFM No. b15-b8 b7 b6 b5 b4 b3 b2 b1 b0
# 0 Reserved Current value of input data (stored in 8 bits) of the A/D channel selected by b0 of BFM#17
# 16 Current value of output data on D/A channel (stored in 8 bits)
# 17 Reserved D/A
start A/D
start A/D
channel
# 1- # 15
#18-# 31 Reserved
•BFM #17:
b0 = 0 analog input channel 1 is selected
b0 = 1 analog input channel 2 is selected
b1 = 0 ➭ 1, the A/D conversion process is started
b2 = 1 ➭ 0, the D/A conversion process is started
•Note: These buffer memory devices are stored/located within the FX0N-3A.
3.5 Using analog input
The buffer memories (BFM#) of the FX0N-3A are written to, or read from by the FX0N PC. The
following program reads the analog input from channel 1 of the FX0N-3A when M0 is ON, and the
analog input da ta of cha nnel 2 when M0 is OFF.
(H00) is written to BFM #17 select ing A/D inp ut channel 1.
(H02) is written to BFM #17 starting the A/D conversion process
for channel 1. BFM #0 is read, storing the current value of
channel 1 in register D00.
(H01) is writ ten to BFM #17 n ow selectin g A/D in put cha nnel 2.
(H03) is written to BFM #17 to re-start the A/D conversion
process but for channel 2. BFM #0 is read, storing the current
value of cha nnel 2 in registe r D01.
The time T
AD
required to read an analo g inp ut channel is calcu lat ed as follo ws:
T
AD
= (TO command processing time) ✕2 + (FROM command processing time )
Note: The 3 (TO/FROM) command format shown above should always be used when reading data
from the FX0N-3A’s analog input channels.
M 0
M 0
TO
FROM
K0 K17 H 00 K1
TO K0 K17 H 02 K1
K0 D 00 K1K0
TO
FROM
K0 K17 H 01 K1
TO K0 K17 H 03 K1
K0 D 01 K1K0
3.6 Using analog output
The buffer memories (BFM#) of the FX0N-3A are written to, or read from by the FX0N PC. In this
case when M0 is turned ON, the following program executes the D/A conversion and outputs an
analog signal equivalent to the select ed digital value stored , in this exam ple, in regist er D02 .
The contents of D2 are written to BFM #16. This will be
converted to an analog output.
(H04) is written to BFM #17 to start the D/A conversion process.
The time T
DA
required to write for analog output can be
calcula te d with the follo wing f orm u la.
T
DA
= (TO command processing time ) ✕3
Note: The 3 (TO) command format shown above should always be used when writing data to the
FX0N-3A’s analog ou tp ut channe l.
Details on both the FROM and TO (functions 78 and 79 respectively) instructions can be found in
the "Programming Man ua l".
M 0 TO K0 K16 D 02 K1
TO K0 K17 H 04 K1
TO K0 K17 H 00 K1
4SELECTION AND CALIBRATION OF ANALOG INPUTS
There are thre e different input formats which can be used wit h th e F X0N-3A. These are:
•Voltage input, 0 to 10V format (These characteristics are set for shipment)
•Voltage input, 0 to 5V format
•Current input, 4 to 20mA format
Note: Both analog input channels share the same ’setup’ and configuration. Hence, only one channel needs to be
selected to perform the calibration of both analog input channels.
250 255
20
20.32 mA
0
DIGITAL VALUE
ANALOG INPUT mA
4
1
4.064
250 255
10
10.2 V
0
DIGITAL VALUE
ANALOG INPUT VOLTS
1
0.040
250 255
5
5.1 V
0
DIGITAL VALUE
ANALOG INPUT VOLTS
1
0.020
4.1 Method of calibration
Use the following program and the appropriate wiring configuration to calibrate input channel 1 (and
indirectly channel 2) of the FX0N-3A.
POWER
D/A
GAIN
A/D
OFFSET
A/D
GAIN
D/A
OFFSET
VIN2COM
COM
IIN1IIN2
VIN1
V
+
+
External
voltage
input Voltmeter
Voltage generator
A/D OFFSET
A/D GAIN
D/A OFFS ET
D/A GAIN
POWER
A/D
OFFSET
A
VIN2COM
COMIIN1IIN2
VIN1
+
External
current
input
Ammeter
Current generator
POWER
D/A
GAIN
A/D
OFFSET
A/D
GAIN
D/A
OFFSET
VIN2COM
COM
IIN1IIN2
VIN1COM
V
VOUT
IOUT
+
Integral
voltage
input
POWER
D/A
GAIN
A/D
OFFSET
A/D
GAIN
D/A
OFFSET
A
VIN2COM
COM
IIN1IIN2
VIN1COM
VOUT
IOUT
+
Integral
current
input
Input calibration program
Calibrating the offset
1) Run the previously detailed program. Ensure X02 is ON.
2) Generate an offset voltage/current (in accordance with the analog operation range to be selected,
see tab le bel o w) usin g th e selected ge ne rator or analo g ou tp ut.
3) Adjust the A/ D OFFSET poten tiometer ("pot") un til a digital value of 1 is read in the data register
D00. Note: turn the ’pot’ clockwise and the digital value will increase. The ’pot’ requires 18
revolutions to mo ve bet w ee n th e minim u m and maximum set tin gs.
Analog input range 0 - 10 V DC 0 - 5 V DC 4 - 20 mA
Offset calibration value 0.040 V 0.020 V 4.064 mA
X02 TO
FROM
K0 K17 H 00 K1
TO K0 K17 H 02 K1
K0 D 00 K1K0
Calibrating the gain
1) Run the previously detailed program. Ensure X02 is ON.
2) Generat e a gain volt age/ current (in accord ance wit h the analo g operat ion range to be selecte d,
see tab le bel o w) usin g th e sele cte d ge ne rat or or an alog outp ut .
3) Adjust t he A/ D GAIN p ot entio met er (" po t") un til a digita l va lue o f 250 is re ad in the d ata registe r
D00.
Note 1: turn the ’p ot’ clockwise and the di gital valu e will in crease. The ’pot’ requires 1 8 revolution s
to move between the minimum and maximum settings.
Note 2: When necessary, to maximise the 8 bit resolution, the digital value used in the gain
adjustment (detailed above) should be replaced with 255. This section has been written to
demonstrate a 250 full-scale.
Analog input range 0 - 10 V DC 0 - 5 V DC 4 - 20 mA
Gain calibration value 10.000 V 5.000 V 20.000 mA
5SELECTION AND CALIBRATION OF ANALOG OUTPUTS
There are thre e different outp ut form a ts which can be used wit h th e F X0N-3A. These are:
•Voltage output, 0 to 10V format (These characteristics are set for shipment)
•Voltage output, 0 to 5V format
•Current output, 4 to 20mA format
250
255
20
20.32 mA
0
DIGITAL VALUE
ANALOG OUTPUT mA
4
1
4.064
250
255
10
10.2 V
0
DIGITAL VALUE
ANALOG OUTPUT
0.040
VOLTS
1250
255
5
5.1 V
0
DIGITAL VALUE
ANALOG OUTPUT
0.020
VOLTS
1
5.1 Method of calibration
Use the following program and the appropriate wiring configuration to calibrate the analog output
chann el of the FX 0N-3A.
D/A
GAIN
A/D
GAIN
D/A
OFFSET
V
COM
VOUT
IOUT
+
Voltage
output
Voltmeter
D/A
GAIN
A/D
GAIN
D/A
OFFSET
A
COM
VOUT
IOUT
+
Current
output
Ammeter
Output calibration program
Calibrating the offset
1) Run the previously detailed program . Ensure X00 is ON and X01 is OFF.
2) Adjust the D/A OFFSET potentiometer ("pot") until the selected meter displays the appropriate
offset voltage/current (in accordance with the analog operation range selected, see table below).
Note: turn the ’pot’ clockwise and the analog outputs signal will increase. The ’pot’ requires 18
revolutions to mo ve bet w ee n th e minim u m and maximum set tin gs.
Analog output range 0 - 10 V DC 0 - 5 V DC 4 - 20 mA
Offset calibration:
meter value 0.040 V 0.020 V 4.064 mA
X00 TO K0 K16 K1
TO K0 K17 H 04 K1
TO K0 K17 H 00 K1
X01 K 1
X00 TO K0 K16 K1
TO K0 K17 H 04 K1
TO K0 K17 H 00 K1
X01 K 250
Calibrating the gain
1) Run the previously detailed program. Ensure X00 is OFF and X01 is ON.
2) Adjust the D/A GA IN potentiome ter ("pot" ) until the select ed meter displays th e appropriate gain
voltage/ curre nt (in accord an ce with the ana log operation range sele cted, see ta ble belo w).
Note 1: turn the ’pot’ clockwise and the analog outputs signal will increase. The ’pot’ requires 18
revolutions to mo ve bet w ee n th e minim u m and maximum set tin gs.
Note 2: When necessary, to maximise the 8 bit resolution, the digital value used in the gain
adjustment (detailed above) should be replaced with 255. This section has been written to
demonstrate a 250 full-scale.
Analog output range 0 - 10 V DC 0 - 5 V DC 4 - 20 mA
Gain calibration:
meter value 10.000 V 5.000 V 20.000 mA
6DIAGNOSTICS
6.1 Preliminary checks
6.1I Check whether the input/output wiring and/or expansion cables are properly connected on FX0N-3A analog
special function block.
6.1II Check that the FX0N system conf igu ra tio n r ules ha ve not been br oken, i.e. the number of local ex pansion
blocks does not exceed 2 and the total system I/O is equal or less than 128 I/O.
6.1III Ensure that the correct operating range (0-10V, 0-5V or 4-20mA) has been selected for the application.
6.1IV As the status of the PC changes (RUN ➭ ST OP , ST O P ➭ RUN, etc), the analog output status wi ll operate
in the following manner.
Status change of the FX0N PC:
RUN ➭ STOP: The last operational value used by the analog output channel during RUN operation is
maintained during STOP mode.
STOP ➭ RUN: Once the FX0N PC is switched back into RUN mode the analog output reacts as norma l to
the program controlled, digital values.
FX0N power shutdown: The analog output signal ceases operation.
6.1V Remember that only 8 bit digital values (0-255) are valid for use with the analog output of the FX0N-3A.
6.2 Error checking
If the FX0N-3A special function block does not seem to operate normally, check the following items.
•Check the status of POWER LED.
Lit. : The extension cable is properly connected.
Otherwise: Check the connection of the extension cable.
•Check the external wiring.
•Check whether the output load connected to the analog output terminal is within the following specified
limits.
Voltage output: 1kΩ to 1MΩ , Current output: 500Ω or less
•Check whether the impedance of the input device is within the specified limits.
Voltage input: 200kΩ, Current input: 250Ω.
•Check the calibration of the FX0N-3A’s analog channels (input and output) using a voltmeter/ammeter as
required. See previous two sections for a detailed explanation.
Guidel ines for the safety o f the user and protec tion of
the FX0N-3A special function block
•This manual has been written to be used by trained and co mpetent personnel. This is
defined by the European directives for mach inery, low voltage and EMC.
•If in doubt at any stage during the installation of the FX0N-3A always consult a professional
electrical engineer who is qual ified and trained to the local and national standards. If in
doubt about the operation or use of the FX0N-3A please consult the nearest Mitsubishi
Electric distributor.
•Under no circumstances will Mitsubishi Electric be liable or responsible for any
consequential damage that may arise as a result of the installation or use of this
equipment.
•All examples and diagrams shown in this manual are intended only as an aid to
understanding the text, not to guarantee operation. Mitsubishi Electric will accept no
responsibility for actual use of the product based on these illustrative examples.
Effective APR. 1997
Specifications are subject
to change without notice.
JY992D49001B
HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 TELEX: J24532 CABLE MELCO TOKYO
HIMEJI W O RKS: 840 CHIYODA CHO, HIMEJI, JAPAN
MITSUBISHI ELECTR IC CORPORATION
Manual number: JY992D49001
Manual revision: B
Date : April 1997
