Amphenol
Aerospace
198 ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MIL-DTL-5015 and MIL-5015 Type Standard Circular
Con nectors with solder or crimp
(non-rear release) contacts
Amphenol has long been the accepted leader in providing MS
Stan dard MIL-5015 type connectors These connectors represent
well-proven electrical capability at an economical cost for most
equipment where durability is important
The MS/Standard family of connectors (3100 Series) is a very
broad range of product with the following features:
Medium to heavy weight cylindrical with resilient inserts•
Environmental resistant•
Threaded couplings, single key/keyway shell polarization•
Operating voltage to 3000 VAC (RMS) at sea level•
5 shell styles, 19 shell sizes, 280 contact arrangements•
Solder or crimp contacts (non-rear-release type), •
sizes 16–0 accepting 22–0 AWG
Coaxial or thermocouple contact options•
Alternate insert positioning•
Hermetic configurations available•
Zinc alloy plating (cadmium-free) available•
The 3100 Series has five classes of connectors to meet different requirements Within these connector styles, MIL-C-5015
has been replaced as follows: Environmental classes F and R are updated to and produced in strict accordance to MIL-
DTL-5015 Classes A, C and E are still produced, but are no longer listed on the qualified products listing (QPL) Class
designations and brief descriptions are as follows:
A – Solid Shell – for general, non-environmental applications
C – Pressurized – for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and
class of plug mated with them
E/F – Environmental Resisting with Strain Relief – designed for applications where the connector will be exposed to
mois ture, vibration, and rapid changes in pressure and temperature
R – Lightweight Environmental Resisting – shorter in length, lighter in weight than the E & F classes, the MS-R offers a
high degree of reliability under adverse conditions: recommended for new design applications
Ask for Amphenol catalog 12-020 which gives detailed information on this family of connectors or visit
www amphenol-industrial com
MIL-5015 Modifications
In order to supplement standard MS shell styles and provide a greater variety of styles for the electrical connector user,
there are several MS and MS Modified cylindrical connectors offered by Amphenol These types include flange mount
plugs, thru bulkhead receptacles, jam nut receptacles, connectors for potting and connectors designed specifically to
terminate jacketed cable Ask for Amphenol catalog 12-021 for detailed information or visit
www amphenol-industrial com
97 Series, MIL-5015 Type Connectors
The low cost, general duty connector used extensively in the machine
tool industry, welding industry and numerous other industrial applications,
is the Amphenol® 97 Series Offered in non-environmental styles, these
con nectors have hard dielectric inserts and threaded coupling They are
Underwriters Laboratories Recognized and Canadian
Standards Associa tion Certified
Recent addition to this family is the 97E environmental styles, still an
eco nomical choice The 97E can be used in a variety of industrial
applications where environmental sealing is required, such as automotive
and robotics
Ask for Amphenol catalog 12-022 for detailed information or visit
www amphenol-industrial com
Additional MIL-DTL-5015 Connectors
Offered b y Amphenol
97 Series, MIL-5015 Type Connectors
MS/Standard 3100 Series, MIL-5015 Type Connectors
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 199
Amphenol
MIL-DTL-26500, Pyle ®
TABLE OF CONTENTS
MIL-DTL-26500, Pyle® Connectors
Table of Contents• . . . . . . . . . . . . . . . . . . . . . . . . . . .199
Product Introduction and Options• . . . . . . . . . . . . . . . . . . . .200
Class Descriptions, F eatures , Specifications• . . . . . . . . . . . . . 201, 202
Insert Arrangements , Alternate K e ying• . . . . . . . . . . . . . . . 203, 204
MIL-DTL-26500 Aluminum/Stainless Steel Shell Styles:
Threaded Coupling & Ba y onet Coupling Quic k Reference Charts• . . . . . . .205
Ratchet Lock Coupling Quic k Reference Charts • . . . . . . . . . . . . . .206
How to Order, Threaded/Bayonet, Military & Commercial• . . . . . . . . 207, 208
Square Flange Mounted Receptacle, Threaded MS24264, Pyle• ZZY . . . . . .209
Single Hole (D-hole) Mounted Receptacle,Threaded MS24265, Pyle ZZY • . . . .210
Straight Plug, Threaded MS24266, Pyle• ZZY. . . . . . . . . . . . . . . .211
Square Flange Mounted Receptacle Bayonet, MS24264, Pyle ZZW • . . . . . .212
Single Hole (D-hole) Mounted Receptacle, Bayonet MS24265, Pyle ZZW• . . . .213
Straight Plug, Bayonet MS24266, Pyle ZZW• . . . . . . . . . . . . . . . .214
Ratchet Lock Plug/New Non-Decoupling Plug, Pyle ZZY• . . . . . . . . . . .215
Ratchet Lock Plug/New Non-Decoupling Plug, Mating Flange Mounted Receptacle • Pyle ZZY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
MIL-DTL-26500 Firewall Class K Stainless Steel Shell Styles:
Threaded Coupling & Ba y onet Coupling Quic k Reference Charts• . . . . . . .217
How to Order Firewall Class K• . . . . . . . . . . . . . . . . . . . . .218
How to Order Firewall Class K, Boeing Company• . . . . . . . . . . . . . .219
Square Flange Mounted Receptacle, Firewall MS27613K, Pyle FPK Threaded •
MS27613K, Pyle® FYL Ba yonet . . . . . . . . . . . . . . . . . . . . .220
Single Hole (D-hole) Mounted Receptacle Firewall MS27614K, Pyle FPK Threaded •
MS27614K , Pyle FYL, Bayonet . . . . . . . . . . . . . . . . . . . . .221
Straight Plug, Firewall MS27615K, Pyle FPK Threaded •
MS27615K, Pyle FYL, Bayonet
Ratchet Lock Plug, Firewall MS27615K, Pyle FPK Threaded . . . . . . . . .222
MIL-DTL-26500, 48 Series Interconnect Pr oducts:
Receptacle Short Shirt & Wire Splice Connector• . . . . . . . . . . . 223, 224
MIL-DTL-26500 Hermetic Receptacle Shell Styles:
Pyle ZZL/ZZB Hermetic Receptacles (three styles) Threaded or Bayonet• . . . .225
Contacts & Accessories
Shielded Coaxial Contacts, Contact Terminating Tools, Assembly Instructions, • Cable Supports, Dummy Receptacles, Protection Caps . . . . . . . . . 226-235
MIL-DTL-26500, Pyle® Typical Markets:
Military & Commercial Aviation• High Temperature Applications•
Meets Boeing Specications•
Missiles & Ordnance•
Amphenol
Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
200
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
High quality and dependability are the earned reputations of the Amphenol®/Pyle Series
of connectors designed to meet the specification requirements of MIL-DTL-26500.
Serving such diverse fields as avionics, missile systems, aircraft general-purpose applications,
aircraft engines and firewalls, the Amphenol/Pyle MIL-DTL-26500 connector family meets the
myriad of problems with innovative connector solutions.
High quality and dependability are the earned reputations of the Amphenol/Pyle Series
of connectors designed to meet the specication requirements of MIL-DTL-26500.
Serving such diverse elds as avionics, missile systems, aircraft general-purpose applications,
aircraft engines and rewalls, the Amphenol/Pyle MIL-DTL-26500 connector family meets the
myriad of problems with innovative connector solutions.
Amphenol /Pyle MIL-DTL-26500 Connectors are medium sized connectors with a rugged design,
lightweight construction and continuously dependable performance. This product family provides the following design features
and options:
Aluminum Connectors - Military Classes R and G; Proprietary (ZZY, ZZW)
• General purpose, environmentally resistant
• Threaded or bayonet coupling
• Square ange or single hole receptacles, and straight plug shell styles
• Black anodize non-conductive nish for class R and a conductive nish in class G that provides a minimum
resistance path through the shell for grounding purposes
• Coupling nuts are hard coat treated for added protection against wear
• Rear accessory threads accommodate standard MS27291 series cable supports or related accessory hardware
Stainless Steel Connectors - Military Class E; Proprietary (ZZY, ZZW)
• Machined from 300-series stainless steel providing superior strength and wear characteristics
• Threaded or bayonet coupling
• Shells experience a less than 10% loss in yield strength at elevated temperatures, 204°C (399°F)
• Shell hardware resists corrosion for the life of the connector without the need of additional nishes
• Same shell styles offered as in aluminum
• Variety of stainless steel accessories are available
Firewall Connectors – Military Class K; Proprietary (FPK, FYL)
• Meets the reproof requirements of MIL-DTL-5015, Class K
• Threaded or bayonet coupling
• FPL - threaded coupling; same as FPK; used on Lockheed Aircraft
• FP5K - threaded coupling; same as FPK; qualied for General Electric
• Non-magnetic stainless steel shells designed for superior strength and elevated temperatures up to 460°F
for extended periods
• Same shell styles as stainless steel and aluminum versions
48 Series Receptacle Short Skirt - Amphenol special application connector,
• Low prole design for restricted installation requirements
• Wire Splice Connector
• Space saving, single contact, wire splice module
Hermetic Connectors - Military Class H; Proprietary (ZZL, ZZB)
• See page 225 for brief description
• See page 225 for hermetic insert availability
• Consult Amphenol, Sidney, NY for availability and ordering information.
Contacts and Accessories for MIL-DTL-26500 connectors
• SAE AS39029 qualied contacts and special application contacts including thermocouple, printed circuit board
and shielded/coaxial types
• Boeing specication contacts
• Aluminum and stainless steel cable supports; aluminum dummy receptacles
• Contact crimping/ installation/removal tools for Amphenol 48 series and Pyle-National MIL-DTL-26500 series
MIL-DTL-26500, Pyle® Connectors
Product Introduction and Options
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
201
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MIL-DTL-26500, Pyle® Connectors
Features and Class Descriptions
Amphenol®/Pyle MIL-DTL-26500 Connectors are qualied to Military
Specication MIL-DTL-26500, as well as numerous high performance
customer specications. These connectors are available in aluminum or
stainless steel shells, with bayonet or threaded coupling, and are
qualied to meet the specications of the following MIL-DTL-26500
classes:
MIL-DTL-26500
Classes
Amphenol/
Pyle Series
Classes
Hardware
Description Finish
Class R:
(Environmental
Resistant) A Aluminum Alloy Anodize
Class G M Aluminum Alloy Chromium
Class E R Stainless Steel Passivated
Class K Firewall FPK/FYL Stainless Steel Passivated
Class H Hermetic HC CRS/Stainless
Steel Various
Crimp Contacts
Rear-insertable, front-releasable, crimp style contacts are machined
from a copper alloy material, plated gold over nickel, and are qualied
to specication SAE AS39029.
Contacts are crimp terminated outside the connector assembly and
inserted into the appropriate cavity by means of a hand tool. Socket
contacts utilize a multi-tined construction and feature a “C” spring which
grips the tines, and insures consistent and repetitive insertion/
withdrawal forces. Contact tines are protected by a stainless steel
shroud.
An optional pencil-clip thermocouple socket design is also offered. See
page 226 for more information on thermocouple contacts.
Alternate Keying
All MIL-DTL-26500 Series Connector shells can be furnished with
normal or any of ve alternate key positions. (See page 204). Each plug
shell has a master key and four alternate keys. The position of the
alternate keys in relation to the fixed master key determines the key
identication. Inserts are bonded to the shell in relation to the master
key, thus allowing positive protection against mis-mating when differing
circuits exist side by side.
Connector Sealing
The insert design utilizes a combination of resilient and rigid insulators
to offer a connector with total sealing capabilities. Bonded interfaces
between the resilient and rigid dielectric components eliminate air voids
and thus protect the connector from potential degradation due to
moisture and altitude conditions.
In Firewall Class K connectors, the resilient insert forms the primary
contact seal and is bonded to a molded ceramic rigid insert. The insert
assembly is physically bonded and mechanically retained to the inside
surface of the stainless steel shell, providing a void-less, mono-block
conguration impervious to adverse environments.
A pressure seal at the connector interface is accomplished through the
aid of a coupling device which compresses the front resilient insulations
and thus offers a seal around each contact which prevents the passage
of air or moisture through the contact cavity.
Back resilient insulators are designed with a triple sealing grip at each
wire hole to offer positive sealing and prevent wicking of moisture
through the connector without the use of external clamping rings or
adapters.
In addition, a dynamic “O” ring seal engages the front of the plug shell
when connectors are mated and offers yet another barrier to moisture
and containments.
Fluid/Temperature Resistance
The uorosilicone compound elastomer, developed by Pyle-National,
exceeds all specication requirements and provides excellent resistance
to tear, compression set, uids, and high temperatures.
Amphenol/Pyle’s uorosilicone compound offered in Class R, G, E and
K is capable of reliability resisting:
- MIL-H-5606 hydraulic uid
- MIL-L-9236 lubricating oil
- MIL-L-7808 and MIL-L-23699 lubricating oils
- MIL-J-5624 (JP-5) jet fuel
- Glycol
- Alkaline cleaning solutions of pH 10 or higher.
Test methods are as dened in MIL-DTL-26500 specication. Alternate
compounds have been developed by Pyle-National to solve unique
user requirements not addressed by the specications.
Connectors have the capability of resisting high ambient temperatures
up to 200°C (392°F) for long periods of time, thus contributing to an
extended connector life. Connectors will withstand a combined ambient
and internal temperature due to thermal rise of current carrying
capacity of 238°C (469°F).
Amphenol®/Pyle® Firewall, Class K, connectors have the inherent ability
to resist high temperatures up to 460°F (total temperature) for extended
periods of time and can resist short time exposures (20 minutes) to
prevent passage of a direct 2000°F ame.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
202
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MIL-DTL-26500, Pyle®
Specifications
TEST REQUIREMENTS MILITARY SPECIFICATIONS PYLE CONNECTOR CAPABILITIES
Air Leakage (Classes E, G, R & K) 1 cu. inch per hr. max. -55°C (-67°F) Comply
Altitude Immersion
(Classes E, G, R & K)
Sea level 1 inch of mercury, 3 cycles
(IR 5000 megohms hi-pot 1500 volts-submerged) Comply
Contact Retention
(Classes E, G, R & K)
Size 20 contact 20 lbs. min.
Size 16 contact 25 lbs. min.
Size 12 contact 30 lbs. min.
Exceeds specications
Collet Retention No requirement Without damage to the collet or its
retention means:
Contact Insertion Force
(Classes E, G, R & K)
All size contacts 10 lbs. max. Comply
Coupling Forces Torque required to couple and uncouple mating plugs
and receptacles is not to exceed the values listed:
Shell size Torque inch lbs.
Comply
Fluid Resistance
(Classes E, G, R & K)
20 hrs. immersion in MIL-H-5606 hydraulic uid and MIL-L-9236
lubrication oil. Must meet hi-pot.
20 hrs. min., fully functional physically
and electrically after immersion. No
deteriora tion of resilient material.
Ground Resistance (Class G) .250 ohms backshell of plug to rear of receptacle ange. Comply
High Potential
(Classes E, G, R & K)
1500 VRMS mated & unmated at sea level
1000 VRMS mated to 110,000 ft. altitude
Exceed with ample margin of safety.
Insert Retention (Classes E, G, R & K) 75 psi. from either direction for 5 seconds. Exceeds specications.
Insulation Resistance
(Classes E, G, R & K)
21°C (70°F), 5000 megohms between adjacent contacts and any
contact and shell.
Exceeds specications.
Low Temperature
(Classes E, G, R & K)
-55°C (-67°F) Comply
Magnetic Permeability
(Classes E, G, R & K)
2 mu. maximum Comply
Moisture Resistance
(Classes E, G, R & K)
1000 megohms min. per Mil-std. 202 method 106 Comply
Ozone Exposure (Classes E, G, R & K) 0.10 to .015% ozone exposure Comply
Physical Shock
(Classes E, G, R & K)
50 G’s, 3 axis, per mil-std-202, method 213, test condition C, wired
to monitor 1 microsecond discontinuity. Comply
Sand & Dust Exposure
(Classes E, G, R & K)
No requirement. Meet MIL-E-5272 condition “B”
Temperature Life
(Classes E, G, R & K)
Connector fully functional for 1000 hours at 200°C (392°F)
ambi ent internal temperature 238°C (460°F) Comply
Thermal Shock (Mated)
(Classes E, G, R & K)
Cycled ve times from -55°C to 260°C, held for 30 minutes at each
temperature and transferred to the other in 2 minutes or less, with
no evidence of damage.
Comply
Vibration
(Classes E, G, R & K)
MIL-Std. 202 method 204 condition “D” at R. T.,
-55°C (-67°F) and +200°C (+392°F).
Comply - monitored for a max. of 1
micro second discontinuity.
Flame Resistance (Class K) Performance requirements of Paragraph 4.5.18
Fireproof (Class K of MIL-DTL-5015D)
Exceeds specications
8 10 12 14 16 18 20 22 24
9 10 14 17 23 26 31 38 46
Size 20 – 75 lbs. min.
Size 16 – 140 lbs. min
Size 12 – 160 lbs. min.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
203
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Front Face of Pin Insert or Rear Face of Socket Insert Illustrated
CONTACT LEGEND 20 16 12
† designates Non-MS Congurations.
K designates Firewall Class K inserts.
H designates Hermetic inserts.
Contact cavities are identied with a spiral guide line
indicating cavity sequence. The rst and last cavities are
numbered and every tenth cavity is bracketed.
Symmetrical about center line.
Insert Arrangement 08-02 08-03 H10-02** 10-05H10-20H12-03KH 12-12H14-03 14-04K
Service Rating I I I I I I I I I
Number of Contacts 2 3 2 5 2 3 12 2 1 4
Contact Size 20 20 20 20 16 16 20 16 12 12
Insert Arrangement 18-31KH 20-16 20-25 20-28** 20-39 20-41
Service Rating I I I I I I
Number of Contacts 31 16 19 6 24 4 37 2 41
Contact Size 20 16 20 12 20 12 20 16 20
1
2
1
2
3
1
2
1
5
1
2
1
32
1
12
1
23
8
1
31
1
16
1
25
1
28
1
39
1
41
1
Insert Arrangement 14-07KH 14-12 14-15KH 16-10KH 16-24KH 18-08KH 18-11 18-14KH
Service Rating I I I I I I 1 I
Number of Contacts 7 9 3 15 10 24 8 10 1 14
Contact Size 16 20 16 20 16 20 12 16 12 16
1
4
1
7
12
1
1
15
1
10
24
1
MIL-DTL-26500, Pyle®
Insert Arrangements
11
Shielded
Coaxial
Shielded
Coaxial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
204
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MIL-DTL-26500, Pyle®
Insert Arrangements Alternate Keying
Insert Arrangement 22-55KH 24-30† K 24-43** 24-57
Service Rating I I I I
Number of Contacts 55 30 23 20 55 2
Contact Size 20 16 20 16 20 12
1
55
Alternate
Keying
Positions of
Shells
ALTERNATE POLARITY
KEYWAY
ARRANGEMENTS (Shell
sizes 12, 14, 16, 18, 20, 22,
24, 28) View of front face of
receptacle shell. Angles are
counter-clock wise from “N”
keyway. For plug shell, the
key locations are clock wise
when viewed from front of
plug.
Position For Connectors Size 8 and 10 For Connectors Size
12, 14, 16, 18, 20, 22, 24 and 28
ABCDABCD
Normal 105° 140° 215° 265° 105° 140° 215° 265°
6102° 132° 248° 320° 18° 149° 192° 259°
780° 118° 230° 312° 92° 152° 222° 342°
835° 140° 205° 275° 84° 152° 204° 334°
964° 155° 234° 304° 24° 135° 199° 240°
Y or 10* 25° 115° 220° 270° 98° 152° 268° 338°
* Y is used for all Military part number call-outs - aluminum/stainless steel and rewall;
10 is used for Amphenol/Pyle part number call-outs - aluminum/stainless steel only.
(See how to order pages 207, 208 and 218).
Insert Arrangement 24-61 28-40†K28-42†K
Service Rating I I I
Number of Contacts 61 36 4 42
Contact Size 20 16 12 16
30
1
1
43
57
1
61
1
40
1
42
1
†designates Non-MS Congurations.
K designates Firewall Class K inserts.
H designates Hermetic inserts.
Contact cavities are identied with a spiral guide line indicating cavity sequence. The rst and
last cavities are numbered and every tenth cavity is bracketed.
Symmetrical about centerline.
CONTACT LEGEND 20 16 12
D
C
B
A
Master Polarizing
Keyway
Shown is Engaging Face View of
Receptacle Shell with Keyways
Keying Positions
°
°
°°
(Plug Shell Keys would be Opposite)
Insert Arrangement 22-12K22-19KH 22-27† 22-32
Service Rating I I I I
Number of Contacts 12 19 27 26 6
Contact Size 12 16 16 20 12
1
27
32
1
12
1
19
1
Front Face of Pin Insert or Rear Face of Socket Insert Illustrated
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
205
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MIL-DTL-26500, Pyle®
Quic k Ref erence Charts
THREADED COUPLING
PYLE ZZY
MS2426X( )TXX
Shell Style
(Stainless Steel pictured) Basic
Performance Level
Hardware
Description* Class* Basic Part Number**
Square Flange
Mounted
Receptacle
Threaded
Coupling
General Purpose,
Environmental
Resistant
Aluminum Military Class R or G MS24264(R or G)XXTXX
Pyle A or M Series ZZY-(Aor M)X-17XX
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel Military Class E MS24264EXXTXX
Pyle R Series ZZY-RX-17XX
Single Hole
(D-Hole)
Mounted
Receptacle
Threaded
Coupling
General Purpose,
Environmental
Resistant
Aluminum Military Class R or G MS24265(R or G)XXTXX
Pyle A or M Series ZZY-(Aor M)X-15XX
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel Military Class E MS24265EXXTXX
Pyle R Series ZZY-RX-15XX
Straight Plug
Threaded
Coupling
General Purpose,
Environmental
Resistant
Aluminum Military Class R or G MS24266(R or G)XXTXX
Pyle A or M Series ZZY-(A or M)X-10XX
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel Military Class E MS24266EXXTXX
Pyle R Series ZZY-RX-10XX
BAYONET COUPLING
PYLE ZZW
MS2426X( )BXX
Shell Style
(Stainless Steel pictured) Basic
Performance Level
Hardware
Description* Class* Basic Part Number**
Square Flange
Mounted
Receptacle
Bayonet
Coupling
General Purpose,
Environmental Resistant Aluminum Military Class R or G MS24264(R or G)XXBXX
Pyle A or M Series ZZW-(A or M)X-17XX
Superior Strength,
Corrosion Resistance up
to 204°C (399°F) Stainless Steel
Military Class E MS24264EXXTXX
Pyle R Series ZZW-RX-17XX
Single Hole
(D-Hole)
Mounted
Receptacle
Bayonet
Coupling
General Purpose,
Environmental Resistant Aluminum Military Class R or G MS24265(R or G)XXBXX
Pyle A or M Series ZZW-(A or M)X-15XX
Superior Strength,
Corrosion Resistance up
to 204°C (399°F) Stainless Steel Military Class E MS24265EXXTXX
Pyle R Series ZZW-RX-15XX
Straight Plug
Bayonet
Coupling
General Purpose,
Environmental Resistant Aluminum Military Class R or G MS24266(R or G)XXBXX
Pyle A or M Series ZZW-(A or M)X-10XX
Superior Strength,
Corrosion Resistance up
to 204°C (399°F) Stainless Steel Military Class E MS24266EXXTXX
Pyle R Series ZZW-RX-10XX
NA designates not available
* See how to order, page 207, for further description of hardware classes.
** See how to order, page 207, to complete part numbers.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
206
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MIL-DTL-26500, Pyle®
Quick Reference Charts
RATCHET LOCK PLUG, BAYONET
PYLE ZZY
Shell Style
(Stainless steel only) Basic
Performance Level
Hardware
Description* Class* Basic Part Number**
Ratchet Lock
Plug
Non-Decoupling
Superior Strength, Corrosion Resistance
up to 204°C (399°F)
Employs ratchet feature in last 120° of
rotation to eliminate need for safety-wiring
Stainless
Steel only Pyle R Series
(Commercial only) ZZY-RX-12XX
NNDC
Plug
New Non-Decoupling
Superior Strength, Corrosion Resistance
up to 204°C (399°F) Stainless
Steel only Pyle R Series
(Commercial only) ZZY-RX-13XX
* See how to order, page 207, for further description of hardware classes.
** See how to order, page 207, to complete part numbers.
RATCHET LOCK PLUG & MATING FLANGE MOUNTED, THREADED RECEPTACLE
PYLE ZZY
Shell Style
(Stainless steel pictured) Basic
Performance Level
Hardware
Description* Class* Pyle Basic Part Number**
Ratchet Lock
Plug
Non-Decoupling
Designed to meet high vibration
requirements beyond
MIL-DTL-26500.
Aluminum Pyle A Series ZZY (A, D, F, M)
X-12 (D, E or F) XX
Stainless Steel Pyle R Series ZZY-RX-12 (D, E or F)XX
Square Flange
Mounted
Receptacle
Threaded Coupling
Designed to meet high vibration
requirements beyond
MIL-DTL-26500.
Aluminum Pyle A Series ZZY (A or F) X-17(D, E or F) XX
Stainless Steel Pyle R Series ZZY-RX-17 (D, E or F) XX
* See how to order, page 208, for further description of hardware classes.
** See how to order, page 208, to complete part numbers.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
207
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MIL-DTL-26500, Pyle® – how to order
Threaded/Bayonet Military & Commercial
Accessory threads for aluminum and stainless steel hardware differ,
and care should be taken in selection of alternate accessory
hardware that will conform to the threads noted in the dimensional
tables within this catalog.
Step 1. Select a Shell Style
1. 2. 3. 4. 5. 6. 7.
Shell Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying
MS24266 R 22 T 55 P 6
Designates
MS24264 Square Flange Mounted Receptacle
MS24265 Single D-Hole Mounted Receptacle
MS24266 Straight Plug
Easy Steps to build a part number... Military
Step 2. Select a Service Class
Designates
RAluminum, non-conductive (black anodize nish)
GAluminum, conductive (chromium nish)
EStainless steel, Passivated
Step 3. Select a Shell Size
810 12 14 16 18 20 22 24
See page 203 & 204 for Shell Size & Insert
Arrangements. First number represents Shell Size, second
number is the Insert Arrangement.
Step 6. Select a Contact Type
Designates
PPin Contacts
SSocket Contacts
Step 7. Select an Alternate
Keying Position of Shell
6, 7, 8, 9, Y (N for Normal) See page 204.
Step 4. Select a Coupling Type
Designates
TThreaded
BBayonet
Step 5. Select an Insert Arrangement
from page 203 & 204
Step 1. Select a Shell Style
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Shell
Style Service
Class Contacts/
Accessories Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZY A C 10 22 55 P 6 D XXX
Designates
ZZY Threaded Coupling
ZZW Bayonet Coupling
Easy Steps to build a part number... Pyle Commercial
Step 2. Select a Service Class
Designates
AAluminum, non-conductive (black anodize nish)
DAluminum, O.D. CAD/Ni
FAluminum, Clear Cadmium plated
MAluminum, conductive (chromium nish)
RStainless steel, Passivated
See page 203 & 204 Shell Size & Insert
Arrangements. First number represents Shell Size,
second number is the Insert Arrangement.
Step 7. Select a Contact Type
Designates
PPin Contacts
SSocket Contacts
Step 3. Select Contacts & Accessories
Designates
No Digit with contacts and cable support
Cwithout cable support, with contacts
Dwithout contacts, with cable support
Owithout contacts or cable support
Step 6. Select an Insert Arrangement
from page 203 & 204
Step 4. Select a Shell Style
Designates
10 Straight Plug
12 Non-Decoupling Plug(Ratchet Lock)
13 New Non-Decoupling Plug (NNDC) (SS
only)
15 Single Hole Mounting Receptacle
17 Square Flange Receptacle
Step 8. Select an
Alternate Keying
Position of Shell
06, 07, 08, 09, 10 (Omit for
Normal) See page 204.
Step 5. Select a Shell Size
8 10 12 14 16 18 20 22 24 28
Step 9. Select a
Contact Plating
Designates
DGold
TRhodium
Step10. Deviation/
Specials
Consult Amphenol for
more information.
MIL-DTL-26500, Pyle®
Quick Reference Charts
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
208
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MIL-DTL-26500, Pyle® – How to Order
Ratchet Lock Plug, Mating Flange Receptacle
Amphenol®/Pyle® connectors are specically designed to meet high vibration requirements
above and beyond the specication require ments of MIL-DTL-26500. The plug connector
features a unique non-decoupling device which offers a ratchet mechanism designed to
engage as the threaded connectors approach a bottomed condi tion. Connector coupling
assembly continues to ratchet for approxi mately 120 degrees until the mated connectors
reach a complete metal-to-metal bottomed condition. The ratchet device maintains the
connectors in a fully coupled condition, thus eliminating the need for safety wiring.
Additional features include:
• Modied accessory thread to accommodate
MIL-DTL-83723 back shell hardware.
• Rear accessory teeth are featured on both the plug and recepta cle shell to
assure non-rotation of accessory hardware
• Intermateable with all MIL-DTL-26500 threaded connectors of like insert
arrangement and key position
Accessory threads for aluminum and stainless steel hardware
differ, and care should be taken in selection of alternate accessory
hardware that will conform to the threads noted in the dimensional
tables within this catalog.
Step 1. Select a Shell Style
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Shell
Style Service
Class Contacts &
Accessories Shell
Style Accessory
Style Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZY A C 12 D 14 04 P 06 D
Designates
ZZY Threaded Coupling
Easy Steps to build a part number... Pyle Commercial
Step 2. Select a Service Class
Designates
AAluminum, non-conductive (black anodize nish)
DAluminum, O.D. CAD/Ni
FAluminum, Clear Cadmium plated
MAluminum, conductive (chromium nish)
RStainless steel, Passivated
Shell Size & Insert Arrangements are on pages 203
& 204. First number represents Shell Size, second
number is the Insert Arrangement.
Step 7. Select a Contact Type
Designates
PPin Contacts
SSocket Contacts
Step 3. Select Contact & Accessory
Designates
No Digit With contacts and clamp
CWith contacts
OWithout contacts
Step 6. Select an Insert Arrangement
from Page 203 & 204
Step 8. Select an
Alternate Keying Position of Shell
06, 07, 08, 09, 10 (Omit for Normal) See page 204
Step 5. Select a Shell Size
10 12 14 16 18 20 22 24 28
Step 9. Select a
Contact Plating
Designates
DGold plate per MIL-DTL-39029
TRhodium plate per MIL-DTL-26636
Step 5. Select Accessory Style
Designates
DRear accessories per MIL-DTL-83723,
3 Accessory Serrations.
ERear accessories per MS 3155
(360° Accessory Serrations)
FRear accessories per MS 3155 with EMI Band
(360° Accessory Serrations)
Step 4. Select a Shell Style
Designates
12 Non-Decoupling Plug, (Ratchet Lock)
13 New Non-Decoupling Plug (NNDC) (SS only)
17 Square Flange Mounted Receptacle
Step 10. Deviations/Specials
Consult Amphenol for more information.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
209
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MS24264, Pyle® ZZY, MIL-DTL-26500
Square Flange Mounted Receptacle, Threaded
Shell
Size
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts R
Coupling
Thread
S
Flange
Width ±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
Steel
NS-2A
Alum.
UNEF-2A
Modied Pin
Insert Socket
Insert
08** NA .437-28 .025 .026 .562-24 .812 .594 .606 .443
10 .563-36 .562-24 .042 .044 .687-24 .937 .719 .748 .572
12 .733-36 .750-20 .061 .062 .875-20 1.031 .812 .913 .760
14 .803-36 .812-20 .072 .074 .937-20 1.125 .906 .980 .822
16 .930-36 .937-20 .087 .090 1.062-18 1.250 .969 1.107 .948
18 1.036-36 1.062-18 .110 .112 1.187-18 1.343 1.062 1.209 1.072
20 1.161-36 1.187-18 .130 .134 1.312-18 1.437 1.156 1.325 1.197
22 1.286-36 1.312-18 .152 .159 1.437-18 1.562 1.250 1.452 1.322
24 1.411-36 1.437-18 .181 .188 1.562-18 1.703 1.375 1.577 1.448
28† 1.661-36 NA NA NA 1.812-16 2.000 1.562 1.827 1.700
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum.
All dimensions for reference only.
STAINLESS STEEL
Pyle ZZY-RX-17XX Series
MS24264EXXTXX
Military Class E
ALUMINUM
Pyle ZZY-XX-17XX Series
MS24264RXXTXX
Military Class R and G
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
R THREAD
S
T
T S Y
S
T
T S Y
1.375 MAX.
.718
+.010
1.075 ±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 ±.010
Z
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
R THREAD 1.375 MAX.
.718
±.010
1.285 ±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 +.010
Z
MIL-DTL-26500, Pyle® – How to Order
Ratchet Lock Plug, Mating Flange Receptacle
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying
MS24264 E, R, G XX TXX X X
Shell Style Service
Class Contacts &
Accessories Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZY X X 17 XX XX X X X XXX
Part #
To complete see how to
order pages 207
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
210
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MS24265, Pyle® ZZY, MIL-DTL-26500
Single Hole (D-Hole) Mounted Receptacle, Threaded
Shell
Size
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts R
Coupling
Thread
S
Flange
Width
±.005
T
Lock Nut Flats
Y Dia
Mounting
Hole
Z Flat
Mounting
Hole
Rec. min.
Torque
Jam Nut
Inch/Lbs.
Steel
NS-2A
Alum.
UNEF-2A
Modied Pin
Insert Socket
Insert Steel Alum.
08 NA NA NA NA NA NA NA NA NA NA NA
10 .563-36 .562-24 .049 .050 1.171-24 1.104 .937 .937 .760 .730 36
12** NA .750-20 .069 .070 .875-20 1.291 1.125 1.125 .947 .917 56
14 .803-36 .812-20 .087 .089 .937-20 1.391 1.062 1.187 1.010 .980 65
16 .930-36 .937-20 .104 .106 1.062-18 1.516 1.187 1.312 1.135 1.105 69
18 1.036-36 1.062-18 .131 .133 1.187-18 1.614 1.312 1.437 1.260 1.225 81
20 NA NA .152 .157 NA NA NA NA NA NA 100
22 1.286-36 1.312-18 .181 .187 1.312-18 1.954 1.562 1.687 1.510 1.475 123
24 1.411-36 1.437-18 .208 .212 NA NA NA NA NA NA 133
28 NA NA NA NA NA NA NA NA NA NA NA
NA designates not available. ** Not available in Stainless Steel.
All dimensions for reference only.
STAINLESS STEEL
Pyle ZZY-RX-15XX Series
MS24265EXXTXX
Military Class E
ALUMINUM
Pyle ZZY-XX-15XX Series
MS24265RXXTXX
Military Class R
S
D FLAT
PANEL
CUT-OUT
Z
Y
T
S
1.375 MAX.
.771
+.010
1.075 ±.010
M THREAD
R THREAD .062 MIN.125 MAX.
PANEL THICKNESS
S
T
S
1.375 MAX.
.771
+.010
1.285 ±.010
M THREAD
R THREAD .062 MIN.125 MAX.
PANEL THICKNESS
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying
MS24265 E or R XX TXX X X
Shell Style Service
Class Contacts &
Accessories Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZY X X 15 XX XX X X X XXX
Part #
To complete see how to
order pages 207
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
211
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MS24266, Pyle® ZZY, MIL-DTL-26500
Straight Plug, Threaded
Shell
Size
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts R
Coupling
Thread
S Dia. Max
Coupling Nut T
Shell Dia.
+.000
–.005
Steel
NS-2A
Alum.
UNEF-2A
Modied Pin
Insert Socket
Insert Steel Alum.
08** NA .437-28 .030 .031 .562-24 NA .776 .424
10 .563-36 .562-24 .044 .045 .687-24 .826 .906 .526
12 .733-36 .750-20 .063 .064 .875-20 .996 1.078 .696
14 .803-36 .812-20 .074 .076 .937-20 1.066 1.141 .765
16 .930-36 .937-20 .091 .094 1.062-18 1.193 1.266 .892
18 1.036-36 1.062-18 .110 .112 1.187-18 1.299 1.375 .998
20 1.161-36 1.187-18 .133 .136 1.312-18 1.424 1.510 1.123
22 1.286-36 1.286-18 .154 .160 1.437-18 1.549 1.625 1.248
24 1.411-36 1.437-18 .184 .188 1.562-18 1.674 1.670 1.373
28† 1.661-36 NA NA NA 1.812-16 1.912 NA 1.623
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum.
All dimensions for reference only.
STAINLESS STEEL
Pyle ZZY-RX-10XX Series
MS24266EXXTXX
Military Class E
ALUMINUM
Pyle ZZY-XX-10XX Series
MS24266RXXTXX
Military Class R
ST
1.375 MAX.
1.075 ±.010
M THREAD
R COUPLING THREAD
0.032 SAFETY WIRE HOLE
(3 LOCATIONS)
ST
1.375 MAX.
1.155 ±.010
M THREAD
R COUPLING THREAD
0.032 SAFETY WIRE HOLE
(3 LOCATIONS)
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying
MS24266 E or R XX TXX X X
Shell Style Service
Class Contacts &
Accessories Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZY X X 10 XX XX X X X XXX
Part #
To complete see how to
order pages 207
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
212
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MS24264, Pyle ZZW, MIL-DTL-26500
Square Flange Mounted Receptacle, Bayonet
Shell
Size
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts S
Flange
Width
±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
Steel
NS-2A
Alum.
UNEF-2A
Modied Pin
Insert Socket
Insert
08** NA .437-28 .025 .026 .812 .594 .606 .443
10 .563-36 .562-24 .042 .044 .937 .719 .748 .572
12 .733-36 .750-20 .061 .062 1.031 .812 .913 .760
14 .803-36 .812-20 .072 .074 1.125 .906 .980 .822
16 .930-36 .937-20 .087 .090 1.250 .969 1.107 .948
18 1.036-36 1.062-18 .110 .112 1.343 1.062 1.209 1.072
20 1.161-36 1.187-18 .130 .134 1.437 1.156 1.325 1.197
22 1.286-36 1.312-18 .152 .159 1.562 1.250 1.452 1.322
24** NA 1.437-18 .181 .188 1.703 1.375 1.577 1.447
28 NA NA NA NA NA NA NA NA
NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only.
STAINLESS STEEL
Pyle ZZW-RX-17XX Series
MS24264EXXBXX
Military Class E
ALUMINUM
Pyle ZZW-XX-17XX Series
MS24264RXXBXX
Military Class R
S
T
T S Y
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
3 PINS 120° APART
1.375 MAX.
.718
±.010
1.075 ±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 +.010
Z
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying
MS24264 E or R XX BXX X X
Shell Style Service
Class Contacts &
Accessories Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZW X X 17 XX XX X X X XXX
Part #
To complete see how to
order pages 207
Military
Commercial
S
T
TS Y
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
3 PINS 120° APART
1.375 MAX.
.718
±.010
1.075 ±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 +.010
Z
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
213
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MS24265, Pyle® (ZZW), MIL-DTL-26500
Single Hole (D-Hole) Mounted Receptacle, Bayonet
Shell
Size
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts S
Flange
Width ±.005
T
Lock Nut Flats
Y Dia
Mounting
Hole
Z Flat
Mounting
Hole
Recom. min.
Torque
Jam Nut
Lb. - inches
Steel
NS-2A
Alum.
UNEF-2A
Modied Pin
Insert Socket
Insert Steel Alum.
08** NA .437-28 .029 .030 .979 NA .812 .635 .605 33
10 .563-36 .562-24 .049 .050 1.104 .937 .937 .760 .730 36
12** NA .750-20 .069 .070 1.291 1.125 1.125 .947 .917 56
14 .803-36 .812-20 .087 .089 1.391 1.062 1.187 1.010 .980 65
16 .930-36 .937-20 .104 .106 1.561 1.187 1.312 1.135 1.105 69
18 1.036-36 1.062-18 .131 .133 1.641 1.312 1.437 1.260 1.225 81
20 1.161-36 1.187-18 .152 .157 1.766 1.562 NA 1.385 1.350 100
22 1.286-36 1.312-18 .181 .187 1.954 1.585 1.687 1.510 1.475 123
24 1.411-36 1.437-18 .208 .212 2.079 1.687 1.812 1.635 1.600 133
28 NA NA NA NA NA NA NA NA NA NA
NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only.
STAINLESS STEEL
Pyle ZZW-RX-15XX Series
MS24265EXXBXX
Military Class E
ALUMINUM
Pyle ZZW-XX-15XX Series
MS24265RXXBXX
Military Class R
S
D FLAT
PANEL
CUT-OUT
Z
Y
T
S
1.375 MAX.
.771
+.010
1.075 ±.010
M THREAD
.062 MIN./125 MAX.
PANEL THICKNESS
3 PINS 120° APART
S
T
S
1.375 MAX.
.771
+.010
1.285 ±.010
M THREAD
.062 MIN.125 MAX.
PANEL THICKNESS
3 PINS 120° APART
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying
MS24265 E or R XX BXX X X
Shell Style Service
Class Contacts &
Accessories Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZW X X 15 XX XX X X X XXX
Part #
To complete see how to
order pages 207
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
214
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MS24266, Pyle® (ZZW), MIL-DTL-26500
Straight Plug, Bayonet
Shell
Size
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts S Dia Max.
Coupling Nut T
Shell Dia.
+.000
–.005
Steel
NS-2A
Alum.
UNEF-2A
Modied Pin
Insert Socket
Insert Steel Alum.
08** NA .437-28 .030 .031 NA .762 .424
10 .563-36 .562-24 .044 .045 .848 .904 .526
12 .733-36 .750-20 .063 .064 1.018 1.076 .696
14 .803-36 .812-20 .074 .076 1.087 1.122 .765
16 .930-36 .937-20 .091 .094 1.214 1.264 .892
18 1.036-36 1.062-18 .110 .112 1.320 1.373 .998
20 1.161-36 1.187-18 .133 .136 1.445 1.503 1.123
22 1.286-36 1.312-18 .154 .160 1.570 1.623 1.248
24 1.411-36 1.437-18 .184 .188 1.695 1.752 1.373
28 NA NA NA NA NA NA NA
NA designates not available. ** Not available in Stainless Steel.
All dimensions for reference only.
STAINLESS STEEL
Pyle ZZW-RX-10XX Series
MS24266EXXBXX
Military Class E
ALUMINUM
Pyle ZZW-XX-10XX Series
MS24266RXXBXX
Military Class R
S T
1.375 MAX.
M THREAD
S T
1.375 MAX.
M THREAD
1.155±.010
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying
MS24266 E or R XX BXX X X
Shell Style Service
Class Contacts &
Accessories Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZW X X 10 XX XX X X X XXX
Part #
To complete see how to
order pages 207
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
215
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Pyle® (ZZY), MIL-DTL-26500
Ratchet Lock Plug, New Non-Decoupling Plug
Shell
Size
M Thread
Cable Support R Thread
Coupling S Dia
Coupling Nut S1 Dia
Coupling Nut T
Shell Dia.
08 .434-36 .562-24 .800 .820 .424
10 .563-36 .687-24 .934 .946 .526
12 .733-36 .875-20 1.114 1.088 .696
14 .803-36 .937-20 1.178 1.191 .765
16 .930-36 1.062-18 1.305 1.314 .892
18 1.036-36 1.312-18 1.411 1.420 .998
20 1.161-36 1.312-18 1.550 1.545 1.123
22 1.286-36 1.437-18 1.661 1.670 1.248
24 1.411-36 1.562-18 1.786 1.805 1.373
28 1.661-36 1.812-16 2.041 2.110 1.623
All dimensions for reference only.
RATCHET LOCK PLUG
STAINLESS STEEL/
ALUMINUM
Pyle ZZY-XX-12XX
Series
S T
1.375 MAX.
R COUPLING THREAD
M THREAD
1.015 ± 010
0.032 SAFETY WIRE HOLE
(6 LOCATIONS)
Shell Style Service
Class Contacts &
Accessories* Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZY X X 12 XX XX X X X XXX
ZZY X X 13 XX XX X X X XXX
Part # To complete see how to order pages 207
NEW NON-DECOUPLING
PLUG
STAINLESS STEEL
Pyle ZZY-RX-13XX Series
1.160 MAX
.068
.048
M THREAD
S1
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
216
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
Pyle® ZZY, Ratchet Lock Plug
New Non-Decoupling Plug Mating Sq. Flange
Shell
Size
M Thread
Cable
Support
Plug Receptacle
S Dia Max.
Coupling
Nut
T
Shell Dia.
+.000
–.005
R
Coupling
Thread
S
Flange Width
±.005 S1 Dia
Coupling Nut
T
Mounting Hole
Centers ±.005
Y
Back Mount
Hole (min.)
Z
Front Mount
Hole (min.)
08 NA NA NA NA NA .820 NA NA NA
10 .6250-24 .945 .526 .6875-24 .937 .946 .719 .706 .635
12 .7500-20 1.165 .696 .8750-20 1.031 1.088 .812 .885 .760
14 .8750-20 1.230 .765 .9375-20 1.125 1.191 .906 .947 .885
16 1.0000-20 1.353 .892 1.0625-18 1.250 1.314 .969 1.072 1.010
18 1.0625-18 1.468 .998 1.1875-18 1.343 1.420 1.062 1.197 1.072
20 1.1875-18 1.607 1.123 1.3125-18 1.437 1.545 1.156 1.322 1.197
22 1.3125-18 1.733 1.248 1.4375-18 1.562 1.670 1.250 1.447 1.322
24 1.4375-18 1.858 1.373 1.5625-18 1.703 1.805 1.375 1.572 1.448
28 1.7500-18 2.113 1.623 1.8120-16 2.000 2.110 1.562 1.822 1.760
NA designates not available. All dimensions for reference only.
RATCHET LOCK PLUG
With MIL-DTL-83723 Accessory
Serrations per MS3155
STAINLESS STEEL/ALUMINUM
Pyle ZZY- XX-12XXX Series
MATING SQUARE FLANGE
MOUNTED, THREADED RECEPTACLE
STAINLESS STEEL/ALUMINUM
Pyle ZZY-XX-17XX Series
S T
1.375 MAX.
M THREAD
.310 MIN.
S
S
T
T
1.421 MAX.
M THREAD
Y Z
R THREAD
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
Shell Style Service
Class Contacts &
Accessories* Shell
Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Deviations/
Specials
ZZY X X 12 or 13 XX XX X X X XXX
Part # To complete see how to order pages 208 Commercial
Size 8-24 1.310 MAX
Size 28 1.430 MAX
.068
.048
M THREAD
S1
MIN. FULL THREAD
Size 8-24 .290
Size 28 .452
S T
1.375 MAX.
M THREAD
.310 MIN.
S
S
T
T
1.421 MAX.
M THREAD
Y Z
R THREAD
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
NEW NON-DECOUPLING PLUG
MATING
Serrations per MS3155
STAINLESS STEEL/ALUMINUM
Pyle ZZY- XX-13XXX Series
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
217
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MIL-DTL-26500, Pyle® – Firewall Class K
Stainless Steel Threaded and Bayonet
THREADED COUPLING, FIREWALL, PYLE FPK, FPL, FP5K, MS2761X-KXXTXX
Shell Style
(Firewall stainless steel only)
Basic
Performance Level
Hardware
Description* Class* Basic Part Number**
Square Flange
Mounted
Receptacle
Threaded Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Military Class K MS27613-KXXTXX
Pyle FPK or FPL or
FP5K Series
FPK-17( ) or
FPL-17( ) or
FP5K-17( )
Single Hole (D-Hole)
Mounted
Receptacle
Threaded Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Military Class K MS27614-KXXTXX
Pyle FPK or FPL or
FP5K Series
FPK-19( ) or
FPL-19( ) or
FP5K-19( )
Straight Plug
Threaded Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Military Class K MS27615-KXXTXX
Pyle FPK or FPL FPK-11( ) or
FPL-11( )
Ratchet Locking
Plug
Threaded Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Meets Military Class K Consult Amphenol
Pyle FPK or FPL or
FP5K Series
FPK-12( ) or
FPL-12( ) or
FP5K-12( )
BAYONET COUPLING, FIREWALL, PYLE FYL, MS2761X-KXXBXX
Shell Style
(Firewall stainless steel only)
Basic
Performance Level
Hardware
Description* Class* Basic Part Number**
Square Flange
Mounted
Receptacle
Bayonet Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Military Class K MS27613-KXXBXX
Pyle FYL Series FYL-17 ( )
Single Hole (D-Hole)
Mounted
Receptacle
Bayonet Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Military Class K MS27614-KXXBXX
Pyle FYL Series FYL-19 ( )
Straight Plug
Bayonet Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Military Class K MS27615-KXXBXX
Pyle FYL Series FYL-11 ( )
* See how to order, page 218, for further description of hardware classes.
** See how to order, page 218, to complete part numbers.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
218
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MIL-DTL-26500, Pyle® Firewall, Class K
How to Order - Stainless Steel, Threaded or Bayonet
Step 1. Select a Shell Style
1. 2. 3. 4. 5. 6. 7. 8.
Shell Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying Cable
Support
MS27613 K 14 T 7 P 6 D
Designates
MS27613 Square Flange Receptacle
MS27614 Single Hole Mounting Receptacle
MS27615 Straight Plug
Easy Steps to build a part number... Military
Step 2. Select a Service Class
Designates
KFirewall - Stainless steel, passivated
Step 3. Select a Shell Size
12 14 16 18 22 24 28
Step 6. Select a
Contact Type
Designates
PPin Contacts
SSocket Contacts
Step 7. Select an Alternate
Keying Position
6, 7, 8, 9, Y (N for Normal) See page 204
Step 4. Select a
Coupling Type
Designates
TThreaded
BBayonet
Step 6. Select a
Cable Support
Designates
DLong Straight
(MS27658)
PStandard Straight
(MS27657)
JRight Angle (MS27659)
Shell Size & Insert Arrangements are
on pages 203 & 204. First number
represents Shell Size, second
number is the Insert Arrangement.
Step 5. Select an Insert
Arrangement on pages
203 & 204
Step 1. Select a Shell Style
1. 2. 3. 4. 5. 6. 7. 8. 9.
Connector
Type Shell
Style Shell
Size Insert
Arrangement Contact
Type Less Contact/
Contact Plating Alternate
Keying Cable
Support Deviations/
Specials
FPK 11 28 42 S T 06 D XXX
Designates (Firewall, Class K Styles)
FPK Threaded coupling, qualied to MIL-
DTL-26500 and BACC63 Series
FPL Threaded coupling, same as FPK,
but used on Lockheed Aircraft
FP5K Threaded Coupling, qualified for
General Electric
FYL Bayonet Coupling, qualied to MIL-
DTL-26500
Easy Steps to build a part number... Commercial
Step 2. Select a Shell Type
Designates
11 Straight Plug
12 Ratchet Locking Threaded Plug
13 Improved Non-Decoupling Plug
17 Square Flange Receptacle
19 D-Hole Mounting Receptacle
Step 3. Select a Shell Size
12 14 16 18 22 24 28
Step 5. Select a
Contact Type
Designates
PPin Contacts
SSocket Contacts
Step 7. Select an Alternate
Keying Position
6, 7, 8, 9, Y (N for Normal) See page 204
Step 6. Select a
Contact/Contact Plating
Designates
ENo Contacts
TRhodium
DGold Contacts
Step 8. Select a
Cable Support
Designates
DLong Straight
PStandard Straight
JRight Angle
Shell Size & Insert Arrangements are
on page 203 & 204. First number
represents Shell Size, second
number is the Insert Arrangement.
Step 4. Select an Insert
Arrangement on pages
203 & 204
(omit for normal)
See page 233
(omit for normal)
See page 233
Step 9. Deviations/
Specails
For Ratchet Lock Plug and New
Non-Decoupling Consult Amphenol
Please consult Amphenol for more
information.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
219
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MIL-DTL-26500, Pyle® Firewall, Class K
How to Order - Stainless Steel, Threaded or Bayonet
1. 2. 3. 4. 5. 6. 7. 8.
Shell Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying Cable
Support
MS27613 K 14 T 7 P 6 D
1. 2. 3. 4. 5. 6. 7. 8. 9.
Connector
Type Shell
Style Shell
Size Insert
Arrangement Contact
Type Less Contact/
Contact Plating Alternate
Keying Cable
Support Deviations/
Specials
FPK 11 28 42 S T 06 D XXX
MIL-DTL-26500, B ACC63 Firewall, Class K
How to Order- Boeing Specications
Step 1. Boeing Aircraft
1. 2. 3. 4. 5. 6. 7. 8.
Boeing
Aircraft Electrical
Connector Shell
Type Shell Size Accessories Insert
Arrangement Contact
Type Alternate
Keying
BAC C 63X 14 S T 06 D
Designates
BAC Boeing Aircraft Company
Easy Steps to build a part number... Per Boeing Company
Step 2. Electrical Connector
Designates
EElectrical Connector
Step 4. Select a Shell Size
12 14 16 18 22 24 28
Step 5. Accessories
Designates
CTo order with D
Cable Clamp replace
– with Letter C
Step 8. Select an
Alternate Keying
Position
6, 7, 8, 9, Y (N for Normal) See page 202
Step 6. Select an Insert
Arrangement on pages
201 & 202
Step 3. Select a
Shell Type
Designates
63X Plug, Threaded, Fire Barrier
63Y Receptacle, Threaded Fire Barrier
63AE Plug, Threaded, for use with No. 20
Wire Fire Barrier
63AF Receptacle, Flange Mount, Thread-
ed, Fire Barrier, For use with No. 20
Wire Fire Barrier.
Note: AE & AF require W11 variation on Pyle
Number.
Shell Size & Insert Arrangements are
on page 201 & 202. First number
represents Shell Size, second
number is the Insert Arrangement.
Step7. Select a
Contact Type
Designates
PPin Contacts
SSocket Contacts
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
220
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MS27613, Pyle® FPK/FYL, Firewall Class K
Square Flange Mounted Receptacle,
Threaded or Bayonet
Shell
Size
M
Cable
Support
Thread
R
Coupling
Thread
S
Flange
Width
±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
08 NA NA NA NA NA NA
10 NA NA NA NA NA NA
12** .733-36 .875-20 1.031 .812 .913 .760
14 .803-36 .937-20 1.125 .906 .980 .822
16 .930-36 1.062-18 1.250 .969 1.107 .948
18 1.036-36 1.187-18 1.343 1.062 1.209 1.072
20 NA NA NA NA NA NA
22 1.286-36 1.437-18 1.562 1.250 1.452 1.322
24** 1.411-36 1.562-18 1.703 1.375 1.577 1.422
28** 1.661-36 1.812-16 2.000 1.562 1.827 1.700
NA designates not available. ** Available in Threaded Coupling only.
All dimensions for reference only.
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-17XX Series
MS27613KXXTXX
Military Class K
BAYONET COUPLING
Class K Stainless Steel
Pyle FYL-17XX Series
MS27613KXXBXX
Military Class K
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
R THREAD
S
T
TS Y
S
T
TS Y
1.375 MAX.
.718
+.010
1.075 ±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 ±.010
Z
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
3 PINS 120˚ APART
1.375 MAX.
.718
±.010
1.075 ±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 +.010
Z
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying Cable
Support
MS27613 KXX B or T XX X X X
Connector
Type Shell
Style Shell
Style Insert
Arrangement Contact Type Contact
Style Alternate
Keying Cable
Support Deviations/
Specials
FPK or FYL 17 X XX XX X X X XXX
Part #
To complete see how to
order pages 218
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
221
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Shell
Size
M
Cable
Support
Thread
R
Coupling
Thread
S
Flange
Width
T
Lock Nut
Flats
Y
Mounting
Hole Dia.
Z
Mounting
Hole Flat
Recom. min.
Torque
Jam Nut
08 NA NA NA NA NA NA 33
10 NA NA NA NA NA NA 36
12** .733-36 .875-20 1.291 1.215 .947 .917 56
14 .803-36 .937-20 1.391 1.062 1.010 .980 65
16 .930-36 1.062-18 1.516 1.187 1.135 1.105 69
18 1.036-36 1.187-18 1.614 1.312 1.260 1.225 81
20 NA NA NA NA NA NA 100
22** 1.286-36 1.437-18 1.954 1.562 1.510 1.475 123
24 NA NA NA NA NA NA 133
28 NA NA NA NA NA NA NA
NA designates not available. ** Available in Threaded Coupling only.
All dimensions for reference only.
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-19XX Series
MS27614KXXTXX
Military Class K
BAYONET COUPLING
Class K Stainless Steel
Pyle FYL-19XX Series
MS27614KXXBXX
Military Class K
S
D FLAT
PANEL
CUT-OUT
Z
Y
T
S
1.375 MAX.
.771
+.010
1.075 ±.010
M THREAD
.062 MIN/.125 MAX.
PANEL THICKNESS
S
T
S
1.375 MAX.
.771
+.010
1.075 ±.010
M THREAD
.062 MIN./125 MAX.
PANEL THICKNESS
M THREAD
3 PINS 120˚ APART
MS27614, Pyle® FPK or FYL, Firewall Class K
Single Hole (D-Hole) Mounted Receptacle
Threaded or Bayonet
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying Cable
Support
MS27614 KXX B or T XX X X X
Connector
Type Shell
Style Shell
Style Insert
Arrangement Contact Type Contact
Style Alternate
Keying Cable
Support Deviations/
Specials
FPK or FYL 19 X XX XX X X X XXX
Part #
*To complete see how
to order pages 218
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
222
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MS27615, Pyle® FPK, Firewall Class K
Ratchet Lock Plug, Threaded
Shell
Size
M
Cable Support
Thread
R
Coupling
Thread
S
Coupling Nut
Dia T
Shell Dia.
08 NA NA NA NA
10 .563-36 .687-24 .931 .526
12 .733-36 .875-20 1.111 .696
14 .803-36 .937-20 1.175 .765
16 .930-36 1.062-18 1.302 .892
18 1.036-36 1.187-18 1.408 .998
20 NA NA NA NA
22 1.286-36 1.437-18 1.658 1.248
24 1.411-36 1.562-18 1.783 1.373
28 1.661-36 1.812-16 2.038 1.623
RATCHET LOCK PLUG
Threaded Coupling
Class K Stainless Steel Pyle FPK-12XX Series
MS27615KXXSXX
Military Class K
1.375 MAX.
1.024± .010
R COUPLING THREAD
M THREAD
0.032 SAFETY WIRE HOLES
(6 LOCATIONS)
ST
Shell
Size
M
Cable
Support
Thread
R
Coupling
Thread
Coupling Nut
T
Shell Dia.
S1
Dia. S2
Dia.
08 NA NA NA NA NA
10 NA NA NA NA NA
12 .733-36 .875-20 .984 1.018 .696
14 .803-36 .937-20 1.054 1.087 .765
16 .930-36 1.062-18 1.181 1.214 .892
18 1.036-36 1.187-18 1.287 1.320 .998
20 NA NA NA NA NA
22 1.286-36 1.437-18 1.537 1.570 1.248
24 1.411-36 1.562-18 1.662 1.695 1.373
28** 1.661-36 1.812-16 1.912 NA 1.623
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-11XX Series
MS27615KXXTXX
Military Class K
BAYONET COUPLING Class K Stainless Steel
Pyle FYL-11XX Series MS27615KXXBXX
Military Class K
M THREAD
1.375 MAX.
TS2
M THREAD
.035 DIA.
SAFETY WIRE HOLES
(6 LOCATIONS)
1.250 MAX.
WITHOUT
CABLE CLAMP 1.014±.010
S1T
** Available in Threaded Coupling only.
NA designates not available.
All dimensions for reference only.
M THREAD
1.375 MAX.
TS2
M THREAD
.035 DIA.
SAFETY WIRE HOLES
(6 LOCATIONS)
1.250 MAX.
WITHOUT
CABLE CLAMP 1.014±.010
S1T
MS27615, Pyle® FPK/PYL Firewall Class K
Straight Plug, Threaded or Ba yonet
1.375 MAX.
1.024± .010
R COUPLING THREAD
M THREAD
0.032 SAFETY WIRE HOLES
(6 LOCATIONS)
ST
M THREAD
1.375 MAX.
TS2
M THREAD
.035 DIA.
SAFETY WIRE HOLES
(6 LOCATIONS)
1.250 MAX.
WITHOUT
CABLE CLAMP 1.014±.010
S1T
M THREAD
1.375 MAX.
TS2
M THREAD
.035 DIA.
SAFETY WIRE HOLES
(6 LOCATIONS)
1.250 MAX.
WITHOUT
CABLE CLAMP 1.014±.010
S1T
Shell
Style Service
Class Shell
Size Coupling
Type Insert
Arrangement Contact
Type Alternate
Keying Cable
Support
MS27615 KXX B or S XX X X X
Connector
Type Shell
Style Shell
Style Insert
Arrangement Contact Type Contact
Style Alternate
Keying Cable
Support Deviations/
Specials
FPK or FYL 11 or 12 X XX XX X X X XXX
Part #
To complete see how to
order pages 218
Military
Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
223
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
MIL-DTL-26500 Type – 48 Series
Receptacle Short Skirt
Receptacle Short Skirt – Aluminum – Bayonet Coupling
Shorter, lighter, and more economical than the standard MIL-DTL-26500 connector recepta-
cles, the 48 Series receptacle short skirt comes in two versions: with standard ange and
with reduced ange. Both versions are 1.100” long which is .275” shorter than the length of
the standard MIL-DTL-26500 connector.
They have molded epoxy berglass inserts and can operate continuously up to 125°C
(257°F), but otherwise they offer the same environ mental sealing, from the panel out, as
standard MIL-DTL-26500 connectors. They have bay onet coupling and mate with standard
MIL-DTL-26500 plugs. The hard dielectric inserts, with resilient face seal and molded-in
gold plated solder cup pin contacts, are available in insert arrangements shown in the
chart below.
Receptacle Short Skirt with Standard Flange
Insert
Arrange-
ment
Amphenol
Part Number*
A
±.005
B
±.005
C
Max.
DE
Max.
10-5 48-7115-XX .937 .719 .696 .659 .562
12-3 48-7116-XX 1.031 .812 .875 .829 .750
12-12 48-7117-XX 1.031 .812 .875 .829 .750
14-4 48-7118-XX 1.125 .906 .935 .898 .812
14-7 48-7119-XX 1.125 .906 .935 .898 .812
14-15 48-7120-XX 1.125 .906 .935 .898 .812
16-24 48-7121-XX 1.250 .969 1.062 1.025 .938
18-8 48-7122-XX 1.343 1.062 1.187 1.131 1.062
18-14 48-7123-XX 1.343 1.062 1.187 1.131 1.062
18-31 48-7124-XX 1.343 1.062 1.187 1.131 1.062
20-25 48-7251-XX 1.437 1.156 1.312 1.256 1.182
20-28 48-7175-XX 1.437 1.156 1.312 1.256 1.182
22-12 48-7125-XX 1.562 1.250 1.437 1.381 1.312
22-19 48-7126-XX 1.562 1.250 1.437 1.381 1.312
22-55 48-7127-XX 1.562 1.250 1.437 1.381 1.312
Receptacle Short Skirt with Reduced Flange
Insert
Arrange-
ment Amphenol
Part Number*
A
Max.
B
±.005
C
Max.
D
+.000
–.005
E
Max.
10-5 48-7132-XX .870 .647 .696 .659 .562
12-3 48-7133-XX .996 .773 .875 .829 .750
12-12 48-7134-XX .996 .773 .875 .829 .750
* To complete part number: Replace XX with alternate keying positions
(omit for normal position). See page 204.
For more information on other Amphenol®/Pyle® 48 Series products consult
Amphenol, Sidney NY
+.000
–.005
AVAILABLE WITH PIN CONTACTS ONLY
DIA. 4 HOLES SOLDER CUP, PIN TYPE CONTACTS,
GOLD PLATED
HARD DIELECTRIC INSERT WITH
MOLDED-IN CONTACTS
.125
.116
B
A
.067 MAX.
.728 MAX.
.870 MAX.
1.100 MAX.
C
DIA D
DIA E
DIA
48 Series
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
224
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
MIL-DTL-26500 Type – 48 Series
Wire Splice Connector
Special Application Wire Splice Connector
The Amphenol® 48 Series Wire Splice Connector is a low cost,
space-saving connector design that can be used for various
applica tions. The push-mating/twist-pull-unmating feature provides a
simple solution to many design requirements without sacricing
performance. This wire splice connector utilizes a metal retention clip for
a single size 16 pin and socket contact.
Features and benefits include:
Push-mating/twist-pull-unmating•
Uses standard M39029/31-229 pin and M39029/32-248 • socket contacts
Incorporates environmental sealing grommet•
Metal collet retention•
Uses standard MIL-DTL-26500 contact removable tools•
Low cost•
Weight savings design•
Space savings design•
Color coded connector halves - red or blue•
Receptacle Wire Splice
Amphenol
48 Series
Part Number
Amphenol
10- Part
Number Color Size 16 Contact
Part Number
48-7191 10-804342 Blue Pin ZZL-4016-36LD
Socket ZZL-4116-36LD
48-7191-1 10-804342-1 Red
Plug Wire Splice
Amphenol
48 Series
Part Number
Amphenol
10- Part
Number Color Size 16 Contact
Part Number
48-7190 10-804341 Blue Pin ZZL-4016-36LD
Socket ZZL-4116-36LD
48-7190-1 10-804341-1 Red
RECEPTACLE
PLUG
.300
MAX. DIA. .492 REF. .658 REF.
ROTATE 45° TO UNLOCK
UNLOCK
VIEW “B”– “B”
1.170 MAX.
“B”
“B”
ARROWS
(2 PLACES)
FOR MATING ALIGNMENT
.300
MAX. DIA.
.492 REF..658 REF.
1.170
MAX.
ARROWS (2 PLACES)
FOR MATING ALIGNMENT
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
225
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Pyle® ZZL/ZZB, MIL-DTL-26500 Type
Hermetic (three styles), Threaded or Ba y onet
Amphenol®/Pyle® is an experienced supplier of highly reliable her metic connectors for the aircraft
industry. Amphenol’s ZZL and ZZB series of hermetic receptacles are designed to the requirements of
MIL-DTL-26500, they are available in stainless steel shells with gold-plated, nickel-iron alloy contacts.
Hermetic receptacles are available in shell sizes 8, 10, 12, 14, 16, 18, 22, 24 and 28. The hermetic
series is offered in a variety of receptacle shell styles, which include solder mount, square ange and
“D” hole mount. These connectors can be ordered with either eyelet, solder-well or printed circuit tail pin
contacts.
Consult Amphenol, Sidney, NY for more information on hermetic con nectors, and for optional
connector designs.
Consult Amphenol, Sidney, NY for ordering information of
printed circuit tail contacts.
Step 1. Select a Series
1. 2. 3. 4. 5. 6. 7. 8. 9.
Series Service
Class Shell Style Shell
Size Insert
Arrangement Contact
Type Alternate
Keying Contact
Plating Variations
ZZY A C T 55 P 6 D H45
Designates
ZZL Threaded Coupling
ZZB Bayonet Coupling
Easy Steps to build a part number for Hermetic Connectors... Commercial
Step 2. Service Class
Designates
HC Hermetic Class
See inserts labeled with an “H” on page 203 & 204
Step 7. Select a Contact Type
Designates
PMale Pin Contacts with standard
gold plate
Step 3. Select a Shell Style
Designates
14 Solder Mount Receptacle
15 Single Hole Mounting Receptacle
17 Square Flange Receptacle
Step 6. Select an
Insert Arrangement
Step 8. Select an
Alternate Keying Position
06, 07, 08, 09, 10 (Omit for Normal)
See page 204
Step 5. Select a Shell Size
8 10 12 14 16 18 22 24 28
Step 9. Select a Contact Plating
Designates
EEyelet
WSolderwell
Step10. Select a
Variation
Designates
H45 304L Stainless Steel
Shell
H52 Tinned Termination Tails
H56 Same as standard; gold
contacts
H77 304L Stainless Steel
Shell, Inconel Contacts
H127 Same as H125 except
304L Stainless Steel
Shell
H146 303 Stainless Steel
Shell, 100 Micro-inch
Gold
H152 304L Stainless Steel
Shell with Individual
Beads, Loose Seals
H177 303 Stainless Steel
Shell, Loose Seals
H181 Tin Plated Contacts
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
226
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
Contacts and Accessories
For MIL-DTL-26500 Connectors
Crimp Contacts per MIL-DTL-39029 – Copper Alloy, Gold Plating
PIN CONTACTS
Contact
Size
Spec.
Number
Bin
Code MS Number Amphenol/Pyle No.
20 M39029/31 241 MS24254-20P ZZL-4020-36LD*
16 M39029/31 229 MS24254-16P ZZL-4016-36LD*
12 M39029/31 235 MS24254-12P ZZL-4012-36LD*
* Add – H139 for Boeing Marking for Pin/Socket, Standard Plating.
Add – H148 for Boeing Marking for Pin/Socket, Select Plate.
SOCKET CONTACTS
Contact
Size
Spec.
Number
Bin
Code MS Number Amphenol/Pyle No.
20 M39029/32 260 MS24255-20S ZZL-4120-36LD*
16 M39029/32 248 MS24255-16S ZZL-4116-36LD*
12 M39029/32 254 MS24255-12S ZZL-4112-36LD*
Amphenol®/Pyle® Special Application Contacts
Copper Alloy, Rhodium plated Contacts†
Contact
Size Description Amphenol/Pyle
Pin No.
Amphenol/Pyle
Socket No.
20 Copper Alloy/
Rhodium plated ZZL-4020-36LT ZZL-4120-36LT
16 Copper Alloy/
Rhodium plated ZZL-4016-36LT ZZL-4116-36LT
12 Copper Alloy/
Rhodium plated ZZL-4012-36LT ZZL-4112-36LT
† Contacts qualied to Boeing BACC47CN/CP.
Thermocouple Contacts
Contact
Size Material Amphenol/Pyle
Pin No.
Amphenol/Pyle Socket No.
Pencil Clip
Design* Split Tine
Design** Color
Code
20 Alumel
Chromel
Constantan
ZZL-4020-10R
ZZL-4020-10P
ZZL-4020-10N
ZZL-4120-10R
ZZL-4120-10P
ZZL-4120-10N
ZZY-4120-10R
ZZY-4120-10P
ZZY-4120-10N
Green
White
Yellow
16 Alumel
Chromel
Constantan
ZZL-4016-10R
ZZL-4016-10P
ZZL-4016-10N
ZZL-4116-10R
ZZL-4116-10P
ZZL-4116-10N
ZZY-4116-10R
ZZY-4116-10P
ZZY-4116-10N
Green
White
Yellow
12 Alumel
Chromel
Constantan
ZZL-4012-10R
ZZL-4012-10P
ZZL-4012-10N
ZZL-4112-10R
ZZL-4112-10P
ZZL-4112-10N
ZZY-4112-10P
ZZY-4112-10P
ZZY-4112-10N
Green
White
Yellow
* Pencil clip socket design - see page 201 for description.
** Split tine socket with napkin ring design - see page 201 for description.
Printed Circuit Board/Wire-Wrap Contacts
A variety of different designs are available; please consult
Amphenol, Sidney, NY for more information.
Reel Contacts
2000 contacts per reel (gold or rhodium plated) are available.
Consult Amphenol, Sidney, NY for more information.
Sealing Plugs
For sealing spare contact holes.
Same sealing plug is used in both
plug and receptacle.
Contact
Size
Amphenol/Pyle
No. MS Number Color
Code
20 10-405996-20 MS-27488-20 Red
16 10-405996-16 MS-27488-16 Blue
12 &
#1 Shielded 10-405996-12 MS-27488-12 Yellow
# 2 Shielded 10-405996-8 MS27187-4 White
Sealing Gaskets
For use with square ange mounted receptacles. Provide waterproong
and pressure sealing features.
Contact
Size
Amphenol/Pyle
No.
08 ZZL-6508-10D
10 ZZL-6510-10D
12 ZZL-6512-10D
14 ZZL-6514-10D
16 ZZL-6516-10D
18 ZZL-6518-10D
20 ZZL-6520-10D
22 ZZL-6522-10D
24 NA
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
227
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Contacts and Accessories
For MIL-DTL-26500 Connectors
Shielded/Coaxial Contacts
For MIL-DTL-26500 Connectors
Drawing
(See below
and on
next page)
Shielded
Contact Part No./
Contact Type
Cable Stripping Dim.***
+.0156
–.0000
Amphenol Crimp Tools
(Center Contact) Outer
Ferrule
Crimping
Tool††
Cable Application
A B C Tool Nest
Bushing Crimp
Setting
Type 1
#1 Shielded
48-1226-02 Pin
48-1227-02 Socket
48-1227-50 Socket .2189 .0781 .1094 294-268*
294-289** 294-1631 #3 294-529 #22 AWG per MIL-C-7078
Type II and MIL-C-27500-22
KING RG-174/U, -188/U
#1 294-529 RG-161/U, -179/U, -179A/U, -187/U
48-1226-57 Pin
48-1227-57 Socket .2189 .0781 .1094 294-268*
294-289** 294-1631 #1 294-528 Raychem 9530A11
Type 2
#1 Shielded 48-1226-51, -54 Pin
48-1227-51, -54, -56 Socket .2189 .0313 .1563 294-268*
294-289** 294-1631 #1 294-528 RG-180/U, -180A/U, -180B/U, -195/U
Type 3
#1 Shielded 48-1226-55 Pin
48-1227-55 Socket .2344 .0313 .1563 294-268*
294-289** 294-1631 #1 294-529 RG-178/U, -178A/U, -178B/U, -196-U
Type 4
#2 Shielded
48-2187-02 Pin
48-2188-02 Socket .2189 .1094 .1406
294-126**
294-243**
294-1166**†
294-358**
294-268*
294-1014
Turret Head
294-1014
294-1015
299-1630
.030
-.040 294-528 #18, 20, 22 AWG per MIL-C-7078, Type II
and MIL-C-27500-18, -20, -22 KING
Extruded Jacket
48-2187-50, -51 Pin
48-2188-50, -51, -53, -54
Socket .2189 .1094 .1406 294-1166**†
294-358**
294-268*
294-1014
294-1015
294-1630
.030
.040
#3 294-528 RG-180/U, -180A/U, -180B/U, -195/U
Type 5
#2 Shielded 48-2187-52 Pin
48-2188-52 Socket .3125 .1094 .1406 294-358**
294-268* 294-1015
294-1630 .037
-.041 294-530 RG-59/U and 21-541
* Conforms to MIL-C-22520/2 specication. † Same as 294-126, less positioners.
** MS3191 tools are inactive for new procurement, but can be used if available. †† Including Hex Die Set
*** Refer to illustration on page 228.
Step 1 Slide sealing boot or sleeve and outer ferrule onto cable and strip cable as shown at right.
After stripping, slide spacer over center conductor as shown for Type 2 and Type 3.
For Type 3 slide spacer under wire braid.
Step 2
Insert stripped center conductor into contact until wire shows through inspection hole and dielectric (Type 1,
Type 4 and Type 5) or spacer (Type 2 and Type 3) butts against contact. Fully seat contact in nest bushing of
crimp tool and crimp in one full stroke. (Follow same crimping procedures except use nest bushing crimping
tool from table above).
Step 3 Slightly air out ends of wire braid to facilitate insertion of inner ferrule of body assembly.
Do not comb braid.
Step 4 Install center contact in body assembly and slide inner ferrule underneath wire braid as shown. Push center
contact until it is locked in place in the body assembly. Pull lightly on cable to make sure that contact is
securely locked in place.
Step 5 Slide outer ferrule over braid and up against body as shown. There should be no slack in the wire braid.
Crimp the outer ferrule with proper tool from table above. Then for Type 1, Type 3 and Type 5 slide sealing
sleeve toward contact until sleeve touches outer ferrule.
Step 6 Insert the assembled shielded contact into the connector in the same way as the standard contact using
applicable insertion tool (see page 28). This completes assembly for Type 1, Type 2, Type 3 and Type 5.
Step 7 To complete assembly for Type 4, push sealing boot into connector grommet until O-ring riser of boot snaps
into place and seals the assembly.
Type 1
Shielded Contact Assembly Procedure
OUTER
FERRULE
CENTER SOCKET
CONTACT
PIN BODY
ASSEMBLY
SEALING
SLEEVE
CENTER PIN
CONTACT
SOCKET BODY
ASSEMBLY
SEALING SLEEVE
OUTER FERRULE
OUTER
FERRULE
CENTER SOCKET
CONTACT
PIN BODY
ASSEMBLY
SEALING
SLEEVE
CENTER PIN
CONTACT
SOCKET BODY
ASSEMBLY
SEALING SLEEVE
OUTER FERRULE
OUTER
FERRULE
CENTER SOCKET
CONTACT
PIN BODY
ASSEMBLY
SEALING
SLEEVE
CENTER PIN
CONTACT
SOCKET BODY
ASSEMBLY
SEALING SLEEVE
OUTER FERRULE
OUTER
FERRULE
CENTER SOCKET
CONTACT
PIN BODY
ASSEMBLY
SEALING
SLEEVE
CENTER PIN
CONTACT
SOCKET BODY
ASSEMBLY
SEALING SLEEVE
OUTER FERRULE
OUTER
FERRULE
CENTER SOCKET
CONTACT
PIN BODY
ASSEMBLY
SEALING
SLEEVE
CENTER PIN
CONTACT
SOCKET BODY
ASSEMBLY
SEALING SLEEVE
OUTER FERRULE
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
228
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
Shielded/Coaxial Contacts, cont.
For MIL-DTL-26500 Connectors
Cable Stripping
Strip cable jacket, braid and dielectric to the dimensions shown in the
table on page 227. Make all cuts square and sharp, being careful not
to nick braid, dielectric, or center conductor when cutting. If conductor
ends fray, twist them to their normal lay.
Shielded Contact Assembly Procedure, cont.
Type 2 Type 3 Type 4 Type 5
(Refer to stripping dimensions in chart on page 227)
A B C
OUTER
FERRULE
SPACER
OUTER
FERRULE
SPACER
SEALING
SLEEVE
OUTER
FERRULE
SEALING
BOOT
OUTER
FERRULE
SEALING
SLEEVE
OUTER FERRULE
SPACER BEAD
OUTER FERRULE
SEALING SLEEVE
OUTER FERRULE
SEALING SLEEVE
SEALING BOOT
OUTER FERRULE
SEALING SLEEVE
OUTER FERRULE
Shielded Contacts
after Crimping
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
229
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Assembly Instructions for MIL-DTL-26500
Contact Termination
Contacts should be crimped to the wire with MS Standard hand
crimping tools or specication automatic crimping machines.
When stripping the wire avoid nicking wires or damaging the
insula tion as it is a functional part of the sealing system.
Contact
Size Wire Size Stripping Length
20 20 to 24 .170” – .201”
16 16 to 18 .207” – .238”
12 12 to 14 .207” – .238”
Follow steps 1 – 4, as shown below, for proper contact crimping:
1. Insert stripped wire into contact pocket until it
is visible through inspection hole.
3. Crimp in one full stroke. (The ratchet will not
release jaws until tool has completed stroke).
2. Carefully seat contact in crimp tool positioner.
4. Inspect crimp for wire visibility through
inspec tion hole.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
230
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
Assembl y Instructions f or MIL-DTL-26500
Contact Insertion into the Connector
The following steps are recommended for assembly.
NOTE:
The Pyle Miniature Connector is designed with a unique sealing principle.
Assembly of contacts into the connector must be made with reasonable care to
avoid damage to the silicone rubber insert.
1. Lubricate wire cavities in back face of insert with a very thin lm of DC-200
Silicone Oil or equal before inserting contacts.
2. Locate contact in insertion tool (as shown in illustration).
3. Align contact with hole in rear face of insert. The alignment of insertion tool
with contact must be coaxial with the axis of the connector. When contact
has entered rear seal portion of insert, maintain alignment of contact and
tool parallel to, and in line with hole. Insert contact to full depth. Seating of the
contact in the retention collet is audible. The contact insertion force is less
than ve pounds.
4. Extract insertion tool, keeping it aligned with hole.
Contact Removal from the Connector
A contact is removed from the connector insert with the extraction tool as follows:
1. Set the spacer sleeve in the proper position for removal of male or female
contact.
2. Place tool over the contact and insert into front face of cavity. The align ment
of removal tool with contact must be coaxial with axis of connector.
3. Exert a nominal force axially (from 5 to 10 lbs.) to release retention collet.
Spacer sleeve will shoulder at front face of insulation when tool is inserted to
proper depth.
4. Push extraction plunger to force the contact out of the rear of the insert.
5. Grasp contact or wire at rear face of insert and complete the extraction.
6. Remove extraction tool axially.
7. After using extraction tool the spacer sleeve should be set forward in last
notch to protect the end of the plunger guide.
Panel Mounting
Two receptacle shell styles, ange mount and D-hole mount, are available for
panel mounting. See the applicable drawings for mounting hole dimensions. The
square ange receptacle, sizes 10 through 22, is fastened to the panel with four
size #4-40 machine screws. The 24 and 28 size shells are fastened with #6-32
machine screws.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
231
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Assembl y Instructions f or MIL-DTL-26500 Accessories – Contact Terminating Tools
For MIL-DTL-26500 Connectors
Contact Crimping Tools
Contact
Size
Crimping Tool with Indenters Adjustable Turret Checking Gage for
Crimping Tool
Amphenol/
Pyle No. Mil. No. Amphenol/
Pyle No. Mil. No. Amphenol/
Pyle No. Mil. No.
20
TP-201354 M22520/1-01
(Class 1) TP-201355 M22520/1-02
(Class 1) TP-201356 M22520/316
12
Contact Insertion Tools
Contact
Size
Insertion Tool Insertion Tool Replacement Tip
& Pin
Amphenol/
Pyle No. Mil. No. Color
Code Amphenol/
Pyle No. Mil. No.
20 ZZL-R-9510-A-20 MIL-I-81969/17-9 Red ZZL-R-9531-A-20 –
16 ZZL-R-9510-16 MIL-I-81969/17-4 Blue ZZL-R-9531-16 –
12 ZZL-R-9510-12 MIL-I-81969/17-5 Yellow ZZL-R-9531-12 –
Contact Removal Tools
Contact
Size
Removal Tool Removal Tool
Replacement Tip
Amphenol/
Pyle No. Mil. No. Color
Code Amphenol/
Pyle No. Mil. No.
20 ZZL-R-9511-20 MS-24256-R-20 Red ZZL-R-9557-20 –
16 ZZL-R-9511-16 MS-24256-R-16 Blue ZZL-R-9557-16 –
12 ZZL-R-9511-12 MS-24256-R-12 Yellow ZZL-R-9557-12 –
Contact Termination
Use table below to determine correct wire stripping length for your
wire sizes. When stripping the wire, avoid nicking wires or damaging
insulation, as it is a functional part of the sealing system.
Contact
Size Wire Size Stripping Length
20 20 to 24 .170” – .201”
16 16 to 18 .207” – .238”
12 12 to 14 .207” – .238”
See pages 229 and 300 for assembly instructions for proper contact
termination and contact insertion/removal.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
232
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
Accessories – Contact Terminating Tools
For 48 Series MIL-DTL-26500 Connectors
Crimping Tools for Shielded Contacts
Shielded
Contact
Size
For Crimping
Center Contact For Crimping
Outer Ferrule
Basic Crimp Tool Contact Positioner Basic Crimp Tool
(Hex dies included) Hex Dimension
# 1 Shielded 357-100 294-1631 294-529 .128 Hex
# 2 Shielded 294-1630 294-528 .160 Hex
Standard Crimping Tool for Power Contacts
Basic Crimp Tool Use with
Turret Head
Amphenol Part No. Military Part No.
294-542 M22520/1-01 M22520/1-02
Contact
Size
Color
Code Wire
Size
20 Red 20–22–24
16 Blue 16–18–20
12 Yellow 12–14
Contact Size Amphenol Part No. Military Part No.
20 294-88 MS2456A20
16 294-96 MS2456A16
#12, # 1 Shielded 294-72 MS24256R12
#2 Shielded 294-128 –
Contact Size Amphenol Part No. Military Part No.
20 294-89 MS2456R20
16 294-97 MS2456R16
#12, # 1 Shielded 294-73 MS2456R12
#2 Shielded 294-127 –
For more information on other tools available
consult Amphenol, Sidney, NY. NOTE: Amphenol and Pyle tools are
interchangeable.
Amphenol Tool 357-100
Amphenol Tool 294-529 or
294-528
Contact Insertion Tools
Contact Removal Tools
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
233
26482 83723 III 5015 26500 Pyle Printed
Circuit Board
EMI Filter
Transient Fiber Optics Options
Others
Matrix Pyle Crimp Rear
Release Matrix
Matrix 2 High Speed
Contacts
38999
I
II
III SJT
Accessories - Cable Supports
For MIL-DTL-26500 Connectors
Cable Supports - Aluminum
Shell
Size
Non-Conductive,
Black Anodize Finish
Conductive,
Chromium Finish A
Max.
Dia.
B
±.015
X
I.D.
±.38
Thread
UNEF-2B
P
Max.
MS. No. Amphenol/Pyle
No. MS No. Amphenol/Pyle
No.
08 *MS27291-13 *ZZL-R-5308-A *MS27291-701 *ZZL-M-5308 .582 .935 .180 .4375-28 .785
10 *MS27291-1 *ZZL-R-5310-A *MS27291-101 *ZZL-M-5310 .731 .935 .270 .5625-24 .914
12 MS27291-2 ZZL-R-5312-A *MS27291-201 *ZZL-M-5312 .919 .935 .400 .7500-20 1.026
14 MS27291-3 ZZL-R-5314-A *MS27291-301 *ZZL-M-5314 .981 1.170 .460 .8125-20 1.090
16 MS27291-4 ZZL-R-5316-A MS27291-401 10-804941-16E 1.106 1.170 .610 .9375-20 1.250
18 *MS27291-5 *ZZL-R-5318-A *MS27291-501 *ZZL-M-5318 1.231 1.170 .690 1.0625-18 1.358
20 *MS27291-14 *ZZL-R-5320-A *MS27291-801 *ZZL-M-5320 1.356 1.170 .830 1.1875-18 1.496
22 *MS27291-6 *ZZL-R-5322-A *MS27291-601 *ZZL-M-5322 1.481 1.170 .940 1.3125-18 1.604
24 MS27291-15 ZZL-R-5324-A *MS27291-901 *ZZL-M-5324 1.606 1.170 1.040 1.4375-18 1.740
Cable Supports - Stainless Steel, Straight
Shell
Size
Standard Straight Support
(L = .781) Long Straight Support
MS No. Amphenol/
Pyle No. A
Dia. MS No. Amphenol/
Pyle No. A
Dia. Similar to
MS No.
Amphenol/
Pyle No. A
Dia.
L Max
Overall
Length Thread
10 NA NA NA NA NA NA NA *FPL-R-5310L NA NA .563-36
12 NA NA NA NA NA NA MS27658-12 FPL-R-5312L .435 1.070 .753-36
14 MS27657-14 ZZL-R-5314 .230 MS27657-1 FPL-R-5314 .382 MS27658-14 FPL-R-5314L .504 1.170 .803-36
16 *MS27657-16 *ZZL-R-5316 .292 *MS27657-2 *FPL-R-5316 .462 MS27658-16 FPL-R-5316L .686 1.270 .930-36
18 MS27657-18 ZZL-R-5318 .392 MS27657-3 FPL-R-5318 .556 *MS27658-18 *FPL-R-5318L .794 1.370 1.036-36
20 NA NA NA NA NA NA NA *FPL-R-5320L NA NA NA
22 MS27657-22 ZZL-R-5322 .516 MS27657-4 FPL-R-5322 .608 MS27658-22 FPL-R-5322L 1.038 1.570 1.286-36
24 NA NA NA NA NA NA MS27658-24 FPL-R-5324L 1.162 1.670 1.411-36
28 NA NA NA NA NA NA MS27658-28 FPL-R-5328L 1.412 1.870 1.661-36
Cable Supports - Stainless Steel, Right Angle
Shell
Size
Cable Support, Right Angle
Similar to
MS No.
Amphenol/Pyle
No. A
Dia.
L Max
Overall Length Thread
10 NA *FPL-R-5210 NA NA .563-36
12 MS27659-12 FPL-R-5212 .435 1.298 .753-36
14 MS27659-14 FPL-R-5214 .504 1.388 .803-36
16 *MS27659-16 *FPL-R-5216 .686 1.523 .930-36
18 MS27659-18 FPL-R-5218 .794 1.622 1.036-36
22 MS27659-22 FPL-R-5222 1.038 1.878 1.286-36
24 *MS27659-24 *FPL-R-5224 1.162 2.000 1.411-36
28 *MS27659-28 *FPL-R-5228 1.412 2.250 1.661-36
Cable clamps support cable or wire at the plug or
receptacle and prevent twisting and pulling.
L
A
L
A
P MAX.
A
MAX.
DIA.
B
X
I.D.
*Consult Amphenol, Sidney, NY for availability
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
234
38999
2648283723 III
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Options
Others Matrix 2
Matrix Pyle
Crimp Rear
Release Matrix I II III
High Speed
Contacts SJT
Accessories - Cable Supports, cont.
For MIL-DTL-26500 Connectors
Additional right angle conduit adapters and cable support clamps are avail-
able which provide added protection for the cable or wiring. Closed back
cable support clamps have a removable cover; while open back cable sup-
port clamps have a strap to protect the wires at the right angle bend.
Cable Supports - Stainless Steel, Closed Right Angle
Shell
Size
Cable Support - Closed Right Angle
MS No. Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
D
Max
E Thread
UNEF-2B
8MS27558-1 48-2222-08100 .672 1.200 .938 .245 .4375-28
10 MS27558-2 48-2222-10100 .797 1.320 1.049 .370 .5625-24
12 MS27558-3 48-2222-12100 1.016 1.320 1.248 .370 .7500-20
14 MS27558-4 48-2222-14100 1.110 1.487 1.330 .520 .8125-20
16 MS27558-5 48-2222-16100 1.234 1.470 1.447 .520 .9375-20
18 MS27558-6 48-2222-18100 1.360 1.588 1.577 .645 1.0625-18
20 MS27558-7 48-2222-20100 1.485 1.759 1.698 .780 1.1875-18
22 MS27558-8 48-2222-22100 1.610 1.759 1.820 .780 1.3125-18
24 MS27558-9 48-2222-24100 1.735 2.027 1.945 1.065 1.4375-18
Cable Supports - Stainless Steel, Open Right Angle
Shell
Size
Cable Support - Open Right Angle
MS No. Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
D
Max
E Thread
UNEF-2B
8MS27559-1 48-2222-08200 .672 1.173 .938 .201 .4375-28
10 MS27559-2 48-2222-10200 .797 1.293 1.049 .328 .5625-24
12 MS27559-3 48-2222-12200 1.016 1.293 1.248 .328 .7500-20
14 MS27559-4 48-2222-14200 1.110 1.460 1.330 .452 .8125-20
16 MS27559-5 48-2222-16200 1.234 1.443 1.447 .508 .9375-20
18 MS27559-6 48-2222-18200 1.360 1.561 1.577 .571 1.0625-18
20 MS27559-7 48-2222-20200 1.485 1.732 1.698 .748 1.1875-18
22 MS27559-8 48-2222-22200 1.610 1.732 1.819 .748 1.3125-18
24 MS27559-9 48-2222-24200 1.735 2.000 1.945 .996 1.4375-18
Conduit Adapter- Stainless Steel, Right Angle
Shell
Size
Conduit Adapter - Right Angle
Equivalent
MS No.
Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
D
Max
E Thread
UNEF-2B
F Thread
UNEF-2A
8MS27557-1 48-2222-08000 .672 1.300 1.403 .245 .4375-28 .6250-24
10 MS27557-2 48-2222-10000 .797 1.420 1.514 .370 .5625-24 .7500-20
12 MS27557-3 48-2222-12000 1.016 1.420 1.713 .370 .7500-20 .7500-20
14 MS27557-4 48-2222-14000 1.110 1.575 1.795 .520 .8125-20 .8750-20
16 MS27557-5 48-2222-16000 1.234 1.558 1.912 .520 .9375-20 .8750-20
18 MS27557-6 48-2222-18000 1.360 1.675 2.042 .645 1.0625-18 1.0000-20
20 MS27557-7 48-2222-20000 1.485 1.863 2.163 .780 1.1875-18 1.1875-18
22 MS27557-8 48-2222-22000 1.610 1.863 2.285 .780 1.3125-18 1.1875-18
24 MS27557-9 48-2222-24000 1.735 2.118 2.410 1.065 1.4375-18 1.4375-18
.335
MAX.
E THREAD
D
C
B
A
F THREAD
.335
MAX.
E THREAD D
C
B
A
.335
MAX.
E THREAD D
C
B
A
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Amphenol:
MS27656E17F6P MS27656T13B35SB MS27656T13B4S MS27656T17B99P MS27656T19B11P
MS27656T19B35PC MS27656T23F21P MS27656P13B35P MS27656E25B29S MS27656T21F35P
MS27656T25F24PA MS27656T11B99S MS27656T25F61PA MS27656T21B41SB MS27656T23B2SA
MS27656T19F32A MS27656T15B18PC MS27656T15B19PA MS27656T19B35S-LC MS27656T11B2P
MS27656T21B16PA MS27656E11B4P MS27656E11B4S MS27656T13B4SA MS27656T23B21PA
MS27656T23B21PB MS27656P13F98P MS27656T15F35S-LC MS27656T15F35SA-LC MS27656T15F35PA-LC
MS27661T21F41P MS27656E17B35P MS27656T17B35PC MS27656E17B6P MS27656E13B35P
MS27656E13B35PA MS27656E13B35S MS27656E13B8P MS27656E15B18P MS27656E15B18S
MS27656E15B19P MS27656E15B19S MS27656E15B19SA MS27656E15B35P MS27656E15B35S
MS27656E15F35P MS27656E15F35S MS27656E17B35PA MS27656E17B35S MS27656E17B8P
MS27656E17F35S MS27656E19B35P MS27656E19B35PA MS27656E21A41S MS27656E21B35P
MS27656E21B41S MS27656E25B35A MS27656E25B35AA MS27656E25B35AB MS27656E25B35P
MS27656E25B35PA MS27656E25B35S MS27656E25B35SA MS27656E25B46P MS27656E25B46S
MS27656E25F35S MS27656E9B35S MS27656E9B6S MS27656E9B98P MS27656P11B35S MS27656P13F8P
MS27656T11B35A MS27656T11B35P MS27656T11B35PA MS27656T11B35PB MS27656T11B35S
MS27656T11B35S-LC MS27656T11B4P MS27656T11B4PB MS27656T11B4S MS27656T11B5P MS27656T11B5S
MS27656T11B98P MS27656T11B98PA MS27656T11B98S MS27656T11B99P MS27656T11F35B
MS27656T11F35BA MS27656T11F35P MS27656T11F35PA MS27656T11F35PB MS27656T11F35S
MS27656T11F35SA MS27656T11F35SB MS27656T11F98A MS27656T11F98P MS27656T11F98SA
MS27656T13B22S MS27656T13B35P MS27656T13B35PA