Combo Dual Port SY =V a =t PROFESSIONAL QUALITY PRINTED BOARD MOUNT COMBINATION POWER AND SIGNAL CONTACT DUAL PORT VERTICALLY STACKED CONNECTOR ASSEMBLY FOR SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS Power and Signal Contacts U.L. Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication U.L. File #14095 The Combo-Dual Port connector series offers several combinations of power and signal contacts within the same connector assembly. Fifteen different combinations of power and signal contact stacked assemblies are available within four standard shell sizes. The connec- tor assembly can be partially populated with either signal or power con- tacts installed in the connector bodies to customer selected contact positions. The stacked connectors may be spaced apart to two dimen- sional spacings. On special order, the 90 printed board mount 15 ampere contacts may be replaced with size 8 power, shielded or high voltage contacts having crimp or solder cup terminations. Signal contacts remain in dual port configuration. Mounting angle brackets can be ordered riveted to the connector by specifying R2, R6, R7 and R8 options. Locking systems are available utilizing 4-40 threaded jackscrew systems, polarized or non-polarized, or with a quick-release vibration lock system for either front or rear panel mounted connectors. Combo-Dual Port Series connectors comply with the dimensional requirements of IEC 807-2 and DESC 85039. COMBO-DUAL PORT TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Polyester, glass filled per MIL-M-24519, UL 94V-0, blue color. Male contactsprecision machined cop- per alloy. Female contactsprecision machined high tensile phosphor bronze. Gold flash over nickel plate. Male contacts-precision machined cop- per alloy. Female contacts-precision machined high tensile copper alloy. Gold flash over nickel. Steel or brass with tin plate or zinc plate with dichromate seal. Signal Contacts: Plating: Power Contacts: Plating: Shells: Mounting Spacers and Brackets: Steel or brass with tin plate or zinc with dichromate seal. Nylon, UL 94V-0, black color. Beryllium copper, tin plated. Steel with clear zinc plate or zinc plate with dichromate seal. Lock tabs, steel with nickel piate. ELECTRICAL CHARACTERISTICS: Signal Contacts: 7.5 amperes nominal. Initial Contact Resistance: Power Contacts: Cross Bar: Push-On Fasteners: Jackscrew Systems: Vibration Lock Systems: 0.008 ohms maximum. 15 ampere nominal for 90 board mount. 10, 20 and 40 ampere nominal are removable contacts with solder or crimp terminations. Initial Contact Resistance: 0.005 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulator Resistance: 5 Gohms. Clearance and Creepage Distance (minimum): Working Voltage: 0.039 inch (1.0mm) 300 V rm.s. MECHANICAL CHARACTERISTICS: Signal Contacts: Size 20 male contacts0.040 inch (1.0mm) diameter. Female contact- rugged open entry design. Contact Retention In Insulator: Contact Terminations: 9 Ibs. (40N) Printed board mount with 90 termina- tions supported by alignment bar. Termination diameter 0.028 inch (0.71mm). Size 8 male contact-0.142 inch (3.61mm) diameter. Female contact- open entry and closed entry options. Power Contacts: Contact Retention In Insulator: Contact Terminations: 22 Ibs. (92N) Printed board mount with 90 terminations of 0.078 inch (1.98mm) diameter. Size 8 removable solder cup contacts with wire hole diameters of 0.188 inch (4.78mm), 0.112 inch (2.84mm) and 0.069 inch (1.75mm). Shells: Male connector shells may be dimpled for EMVESD ground paths. Polarization: Trapezoidally shaped shells and polar- ized jackscrews. Mounting Bracket Riveted to Connector: Riveted fasteners with 0.120 inch (3.05mm) diameter clearance hole, with 4-40 threads or 4-40 threads with nylon lock insert. Mounting To Printed Board: Locking Systems: Rapid installation push-on fasteners. Jackscrews and vibration locking system for either front or rear panel mounted connectors. 500 operations minimum per IEC 512-5. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. Damp Heat, Steady State: 10 days. Mechanical Operations: n) Positronic + . eee erence eee eee eee eee eee 29 a Industries, Inc.CBDP Series SHELL SIZE 1 PROFESSIONAL QUALITY PRINTED BOARD MOUNT COMBINATION POWER AND SIGNAL CONTACT DUAL PORT VERTICALLY STACKED CONNECTOR ASSEMBLY FOR SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE SHELL SIZE 2 3Ww3 7W2 5w1 SHELL SIZE 3 0000) COOLED) COEED OED GRO SW5 9w4 13W3 17W2 21W1 SHELL SIZE 4 CUSSOO PPP 13W6 Note: 30 ampere 0.125 (3.18) 9 power contacts may be ordered at spe- cial request for a limited number of CBDP vari- ants. Contact factory for details. 90 PRINTED BOARD MOUNT CONNECTOR 4 ROW CONNECTOR UNIT, 0.283 (7.19) CONTACT EXTENSION 15 AMPERE MAXIMUM RATED POWER CONTACTS 0.247 (6.27) 1 +0.008 A 4-40 UNC THDS. 4 0.036 (0.91) TYP. 4 B | rom (5.59) MAX. | c t a 1 =F PO E- TT 0.494 (12.55) | 0.170 (4.32) _| 20.003 0.283 (7.19) TYP. Lot 12 (2.84) TYP. 0.008 0.078 O TYP. 0.028 @ TYP. (1.98) 0.112 (2.84) TYP. (0.71) L_ o180 (3.81) TYP. 0.010 TYPICAL PART NUMBER: 0.270 (6.86) CBDPB7W2MN8T2/7W2MN8T6X TE ) 0.745 (18.92) CONNECTOR +0.010 t VARIANT A B 0.580 (14.73) 1.213 | 0.984 SHELL SIZE1 | 3553) | (24.99) CONNECTOR SHELL SiZE2 | 1541 | 1312 DESIGNATION | D E (39.14) | (33.32) 0.750 | 1.244 | 0.256 SHELL SIZE3 | 2088 | 1.852 CBDPB (19.05) | (31.60) | (6.50) (53.04) | (47.04) 0.900 | 1304 | 0.406 SHELL size4 | 2222 | 2500 CBDPC | 22.86) | (35.41) | (10.31) L siz (69.32) | (63.50) DIMENSIONS ARE IN INCHES (MILLIMETERS) ALL DIMENSIONS SUBJECT T CHANGE Note: Printed board power contacts (size 8) may be replaced with a size 8 removable power, shielded or high voltage contact having solder or crimp terminations. i Kal Positronic 30 Industries, Inc.PROFESSIONAL QUALITY PRINTED BOARD MOUNT COMBINATION POWER AND C 340) SIGNAL CONTACT DUAL PORT VERTICALLY STACKED CONNECTOR ASSEMBLY Series FOR SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS 90 PRINTED BOARD CONTACT HOLE PATTERN Hole identification shown is for female connector over male connector. Mount connector with mating face positioned to follow direction of arrow. 0.112 (2.84) 0.262 (6.65) 0.112 (2.84) 0.056 (1.42) | 0.069 (1 m= | 0.035 (0. 89) 0.056 (1.42) | eel ost 4% ee jo 5 jmp : = , @ as = 78 o 298 oT G By) 5 aki 28 0.162 (4.11) 0.270 (6.86) 0.013 oo64 37) 0.656 0.218 (5.54) (16.66) (0.33) 0.108 (2.74) 0.270 (6.86 0.492 (12.50) 3W3/3W3 o6ss (6.86) 5W1/5W1 (16.66) 7W2/7W2 0.112 (2.84) 0.262 (6.68) - 0.035 (0.89) & _ (1.42) | 0.069 (1.75) 5 ee Yl L e & s sah pores ane ogi @ @ ele eo pO FE fhe Weer it re 0.013 0.108 (2.74) SEE 0.034 (0.86) (0.33) 0.162 (4.11) 0.268 (6.81) 0.216 (5.49) 0.570 (14.48) 0.656 0.926 (16.66) (23.52) 11W1/s1W4 SWS/SWS 0.112 (2.84) 0.112 (2.84) 0.056 (1.42 0.035 (0.89) a (1.42) 0.035 (0.89) 0.056 (1.42) wy oe ey zyOl gw ag oa oO" ate - 08 inte 7.87 1 7.87 5668 G0 Peat a ys Otte @ 0.013 0.108 (2.74) 0.013 0.054 (1.37) (0.33) (0.33) 0.162 (4.11) 0.108 (2.74) 0.306 (7.77) 0.306 (7.77) 0.570 (14.48) 0.570 (14.48) 0.926 0.926 (23.52) (23.52) 9W4/9W4 13W3/13W3 0.112 (2.84) 0.112 (2.84) 0.035 (0.89) 0.056 (1.42) 0.035 (0. 89) 0.056 (1.42) | | | Wy, So ecehes dig | as He secel, evsedd 0.310 #9 0.310 Foe ees ; eoeee ee ores i 2. @ Te eee, ve 4% ween @ 0.013 0.054 (1.37) 0.013 I LJ L 0.109 (2.77) 0.33 i 0.33 ( ) 0.109 (2.77) ( } 0.163 (4.14) 0.544 (13.82) 0.218 (5.54) 0.926 0.926 (23.52) (23.52) 17W2/17W2 21W1/21W1 Suggest 0.045 (1.14) @ hole for signal contact termination positions. Suggest 0.098 (2.49) @ hole for 0.078 (1.98) @ power contact termination positions. Suggest 0.123 +0.003 (3.12) @ hole for mounting connector with push-on fasteners. Mounting holes must move 0.020 (0.51) 0.010 opposite direction of arrow for use of unriveted mounting bracket with connectors. DIMENSIONS ARE IN INCHES (MILLIMETERS) ALL DIMENSIONS SUBJECT TO CHANGE s| Positronic + P| 3 al Industries, Inc.PROFESSIONAL QUALITY PRINTED BOARD MOUNT COMBINATION POWER AND ' B D 24 SIGNAL CONTACT DUAL PORT VERTICALLY STACKED CONNECTOR ASSEMBLY FOR SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS Series 90 PRINTED BOARD CONTACT HOLE PATTERN Hole identification shown is for female connector over male connector. Mount connector with mating face positioned to follow direction of arrow. 0.112 (2.84) 0.262 (6.65) - 0.035 (0.89) 0.056 (1.42) | Ww ZW ty ory SY. OY fy BY iw ty ty by | SY (SY s i oan-O e e| e e*s_ sop Po bbe ab ates (7.87) e o6 (7:87 + Te @ e Te * 2 2 f la oo 2 oT Ar Az Aa] Aaj [AS AG 1S| * 0.150-+4 Joss qd .75) . 0.109 (2 77) (3.81) Lt 0.250 (6.35) TYP, ~s(0.33) 0.652 (16.56) 0.600 sem, me : Ne 0.900 , , 0.265 0.092 (2.34) (22.86) (6.73) 1.250 (31.75) 175) swa/ews 13W6/13W6 0.112 (2.84) 0.112 (2.84) 0.056 (1.42 0.035 (0.89) ; aeww w (1.42) | 0.035 (0.89) . oe (1.42) | Wwe zy, wow. ee ade =o a 5 0.310 weet . vee 7.87 TTTCC TS t ____ a ( TO te tos? 2 @ ) 2 f @ 0.013 0.086_| rT 0.275 (1.40) 6.99 0.055 (1.40) (0.33) 0.109 (6.99) 0.109 (2.77) (2.77) 0.343 (8.71) 0.618 (15.70) 0.618 |_ (15.70) 1.250 1 . (31.75) . 17W5/17W5 21WA4/21WA4 0.112 (2.84) 0.112 (2.84) 0.035 (0.89) 0.056 (1.42) | 0.035 (0.89) 0.056 (1.42) | t | Wwe ty i av t | J Mo 0 0 00 cleo ooo ok ad eess eeoeed eeeone eeee 9.310 Leaet tt cceees 310 ee eee \/ A 41 . 0 (7-87) ] 722 ie i eeoses = % (7-47) ate eessleccsce,. e,, @ 0.0134 a 0.055 (1.40) 0.0137 0.055 (1.40) (0.33) te 6109 ern (0.33) 0 nee 0.109 (2.77) 6.893 0.618 (15.70) (22.68) (22.68) 1.250 IkK 1.250 (31.75) (31.75) 27W2/27W2 25W3/25W3 Suggest 0.045 (1.14) @ hole for signal contact termination positions. Suggest 0.098 (2.49) hole for 0.078 (1.98) @ power contact termination positions. Suggest 0.123 +0.003 (3.12) @ hole for mounting connector with push-on fasteners. Mounting holes must move 0.020 (0.51) 0.010 opposite direction of arrow for use of unriveted mounting bracket with connectors. DIMENSIONS ARE IN INCHES (MILLIMETERS) ALL DIMENSIONS SUBJECT TO CHANGE Positronic 32 A Industries, Inc.PROFESSIONAL QUALITY PRINTED BOARD MOUNT COMBINATION POWER AND Os B DP SIGNAL CONTACT DUAL PORT VERTICALLY STACKED CONNECTOR ASSEMBLY FOR SHELTERED INDOOR/OUTDOOR ENVIRONMENTAL APPLICATIONS Series ORDERING INFORMATION CODE NUMBERING SYSTEM Specify Complete Connector By Following Steps 1 Through 9 Insert O When Step Is Not Used STEP 1 2 3 4 5 6 7 8 9 CBDPB] 7W2 F R7T / 7W2 M R7T 0 Upper Connector Lower Connector Options are STEP 1 - Basic Series the ries as . j CBDPB Series Connector STEP 9 - Special Options CBDPC Series Steps 2, 3, Consult Sales Department and 4 STEP 2 - CBDP Series Connector Variants Shell Size 1 STEP 8 - Shell Options 5W1 Q - Zinc Plate with Dichromate Seal . X Tin Plated Shell Size 2 . . 3W3, 7W2, 11W1 Z Tin Plated and Dimpled Shell Size 3 5WS5, 9W4, 13W3, 17We2, 21W1 Shell Size 4 8Ws, 13W6, 17W5, 21WA4, 25W3, 27W2 Note: Size 8 removable power contacts with solder or crimp terminations with power ratings of 10, 20 and 40 amperes may be ordered in lieu of the 90 STEP 3 - Connector Gender board mounted power contact. Removable size 8 M Male shielded and high voltage contacts may also be F Female ordered separately in lieu of the power contact. See pages 16 through 20 for contact part numbers. STEP 4 - Locking, Polarizing, Mounting and Push-on Fastener Systems 0 None R2 Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Thread, Fixed Female Jackscrews and Cross Bar R6 Bracket, Mounting, 90 Metal, Swaged to Connector with 0.120 (3.05) @ Mounting Hole with Cross Bar R7 Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Threads with Cross Bar R8 Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Locknut with Cross Bar N2 Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Thread, Fixed Female Jackscrews with Cross Bar and Push-On Fastener N6 Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Threads with Cross Bar and Push-on Fastener N7 - Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Threads with Cross Bar and Push-on Fastener N8 Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Locknut with Cross Bar and Push-on Fastener T - Fixed Female Jackscrews T2 ~ Fixed Female Jackscrews T6 Fixed Male and Femaie Polarized Jackscrews we Positronic a 33 al Industries, Inc.