TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 1 of 1 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE TM To provide information on available product features and customer application considerations for Metral right angle solder to board power receptacles. 2.0 SCOPE This application spec provides regarding product features, customer application machines (CAM's), and customer use. 3.0 GENERAL 3.1 This document is meant to be an application guide. If information varies from that in the product drawings and specifications, the drawings and specifications take precedence. 3.2 This document contains the following sections: Paragraph Title Page 1.0 2.0 3.0 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Objective Scope General Procedure Introduction General Information Part Information Materials PCB Requirements Customer Design Considerations CAM's (Customer Application Machines) Receptacle Insertion Tooling Heat Stake Tooling Order Forms Reference Documents Record Retention Notes 1 1 1 2 2 3 5 5 6 8 9 9 12 13 14 14 14 4.7.1 4.7.2 4.8 5.0 6.0 7.0 4.0 PROCEDURE Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 2 of 2 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED 4.1 Introduction Figure 1 - Isometric view of right angle solder to board receptacle. TM The right angle solder to board Metral receptacle may be soldered to the PCB by a number of different processes. These soldering processes include wave, IR, and vapor phase soldering. On the underside of the connector are two locating pegs. These pegs serve a dual purpose. First, they help to locate the connector to the PCB, as well as to adjacent connectors. Second, they serve as a retention feature during the heatstaking process. The right angle solder to board receptacle has two options for board retention. These methods include using a press peg or a heatstake peg as shown in Figure 2. The press peg is designed to provide an interference fit with the corresponding hole in the PCB. The designed interference provides the retention of the connector to the board. The heatstake peg is designed so that it can be hand inserted to the PCB. Once placed on the PCB, the peg must be heatstaked. Figure 3 shows an example of what the heatstake peg should look like after hot riveting. After the hot riveting process, the peg is riveted such that it is larger than the hole in the PCB. Therefore, holding the receptacle in position. These retention designs have two purposes. First, the pegs provide retention to the PCB during the board assembly processes. Secondly, these pegs absorb the loading from mating and handling, thus protecting the solder joints from being exposed to forces. Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 3 of 3 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED 3.08 REF Figure 2 - Press Peg and Heat stake Peg for the right angle solder to board receptacle. Figure 3 - Example of heat stake peg after heat staking. 4.2 General Information TM The right angle solder to board Metral The features of this connector are: power receptacle is available in 4 and 5 row configurations. * Modular building block based off 12 mm standard modular size (e.g. 4 x 2 & 5 x 2 modules are 12 mm long). * The contacts are located on a 2 mm x 2 mm grid for high signal density. Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 4 of 4 AUTHORIZED BY B DATE Ray Doutrich 07 Aug 00 CLASSIFICATION UNRESTRICTED * * * * * * Sizes available in 1 module size (12 mm). TM Stackable with other Metral products (e.g., signal, coax, guide pin). Customer specific select load. See tables 6 & 7. Current Rating * 8 A for a single contact. * 3 A when all contacts are powered. Dielectric Withstanding Voltage of 1000 V rms (at sea level). Insulation Resistance of 5000 MW minimum initially; 1000 MW after environmental testing. Table 1 - Length and part numbers for all of the available right angle solder to board receptacles. * Number of Modules Length (mm) 1 12 4 Row PN Std Load 4 Row PN Select Load Heatstake Peg Press Peg 70231-XY2 89039-XY2 85871-X0Z 5 Row PN Std Load Heatstake Peg 85810-XY2 Press Peg 85876-XY2 5 Row PN Select Load 85788-XYZ The X & Y in the suffix stand for the following: * X - Contact Area Finish (Plating) * Y - Tail Length After Assembly Table 2 - The plating thickness with its specification and the suffix for ordering. Plating Thickness 30 50 80 30 in in in in (0.8 (1.3 (2.0 (0.8 Suffix m) Gold m) Gold m) Gold m) GXT - 1YY 3YY 2YY 9YY Specification IEC class II IEC class I Telecom class IEC class II Table 3 - Suffix's for right angle solder to board standard loaded receptacles. Suffix - X02 - X12 Tail Length 2.73 3.53 PCB Thinckness 1.6 mm 2.4 mm Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 5 of 5 AUTHORIZED BY B DATE Ray Doutrich 07 Aug 00 CLASSIFICATION UNRESTRICTED 4.3 Part Information Figure 4 - Right angle solder to board 5-row power receptacle. (All dimensions in mm) * Mating and Unmating Forces * The maximum mating force required to plug a receptacle into a header is 1.5 N/contact (0.35 lbf). For example, part number 70231, which has a 4 x 2 pin matrix, has a maximum mating force of 12 N (2.7 lbf) (1.5 N/contact * 8 contacts). * The minimum unmating force required to unplug a receptacle from a header is 0.30 N/contact (0.034 lbf). For example, part number 70231 has a minimum retention force of 7.2 N (1.62 lbf) (0.30 N/contact * 24 contacts). * Board Application Forces * The press peg product requires a maximum of 267 N/peg (60 lbf/peg) to seat the connector to the PCB. Typical forces range from 200 N to 220 N (45 lbf to 50 lbf). The press peg has a minimum retention force of 90 N/peg (20 lbf). 4.4 Materials * Housing material is 30% glass filled LCP (Liquid Crystal Polymer). It has an oxygen index of 38. The mass for the receptacle is shown in Table 4. Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION BUS-20-066 TITLE PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 6 of 6 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED Table 4 - Mass of right angle power receptacles. * * R A P ower R ec eptac les Housing (plastic) Press Block (plastic) Total Ass'y 4x 6 1.07 0.91 3.69 4 x 12 2.14 1.82 7.38 4 x 24 4.28 3.64 14.76 4 x 48 8.56 7.28 29.52 Housing (plastic) Press Block (plastic) Total Ass'y 5x 6 1.13 1.35 4.72 5 x 12 2.26 2.70 9.44 5 x 24 4.52 5.40 18.88 5 x 48 9.04 10.80 37.76 Contacts are made out of Phosphor Bronze. The mating area on the contact can be plated with gold or GXT (Palladium-Nickel alloy with gold flash). Refer to Table 2 for the various plating options. 4.5 PCB Requirements The features that are important to define on the printed circuit board are: * * * * * Drilled hole diameter Plated hole diameter Plating in thru hole Printed circuit board thickness Land/pad size TM For Metral , the recommended features are shown in Table 5. TM Table 5 - Recommended features for Metral F e a tu re D rille d h o le d ia m e te r R e c o m m e n d e d d rill P la te d h o le d ia m e te r M in . c o p p e r p la tin g T in /L e a d p la tin g (o p tio n a l) M in P C B th ic k n e s s M a x P C B th ic k n e s s L a n d /P a d s iz e * * * PCB. D im e n s io n mm in 0 .8 1 - 0 .8 6 0 .0 3 1 9 - 0 .0 3 3 9 0 .8 5 0 .0 3 3 5 0 .6 5 - 0 .8 0 0 .0 2 5 6 - 0 .0 3 1 5 0 .0 2 5 0 .0 0 0 9 8 0 .0 0 5 - 0 .0 1 5 0 .0 0 0 1 9 - 0 .0 0 0 5 9 1 .5 7 1 0 % 0 .0 6 1 8 1 0 % 2 .4 1 0 % 0 .0 9 4 5 1 0 % 1 .1 7 0 .0 4 6 1 The recommended drill will enable the PF header to be used in the same hole size as the STB header. Figure 5 shows the important features of the PCB. Refer to Figure 6 for PCB layout. Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 7 of 7 AUTHORIZED BY B DATE Ray Doutrich 07 Aug 00 CLASSIFICATION UNRESTRICTED TM Figure 5 - Important features of PCB design for Metral REF. REF. REF. REF. Connectors. REF. REF. Figure 6 - Required board layout for right angle solder to board signal receptacle. (All dimensions in mm) 4.6 Customer Design Considerations Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 8 of 8 B AUTHORIZED BY DATE Ray Doutrich 07 Aug 00 CLASSIFICATION UNRESTRICTED * * Preferred receptacle placement is on 12 mm centers. This enables the use of standard tooling for applying receptacles to the PCB. The bulk resistance will vary from row to row. The maximum bulk resistance is 10 mW/contact. The typical values of bulk resistance is given in the table in Figure 7. Figure 7 - Mated header and receptacle showing maximum bulk resistance per row. * To enable the application of receptacles, there is a recommended keep out zone for components. Refer to Figure 8 for the recommended keep out zone. Figure 8 - Keep out zone for components around receptacles. 4.7 CAM's 4.7.1 Receptacle Insertion Tooling Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 9 of 9 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED TM All Metral 4 and 5 row right angle receptacles (power and signal) can be installed with the same type of tooling. The top tool is a modified "flat rock" press bar. The bottom tool serves as a board support during insertion and is cleared out in the areas that the tails come thru the PCB. TOP TOOL PRESS BAR 162325-XXX TM If all of the Metral modules that are to be inserted are stacked end to end, you can use a standard press bar. If TM you have groups of Metral connectors and then a space other than an even increment of 12 mm then you will need a custom top tool. STANDARD TOP TOOLS 162325-001 8 (12 mm) Modules 162325-002 12 (12 mm) Modules 162325-003 21 (12 mm) Modules BOARD SUPPORTS (BOTTOM TOOLS) 162383-XXX TM Some Metral users prefer to develop their own board supports or use a PCB with oversized holes. Either of these practices is acceptable, but FCI also offers bottom tools for those customers who prefer factory tooling. The bottom tools can be cut to the length needed. Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles BUS-20-066 PAGE REVISION 10 of 10 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED STANDARD BOTTOM TOOLS LENGTH (mm) LENGTH (in) 162383-001 146.8 mm 5.780 in. 162383-002 194.8 mm 7.669 in. 162383-003 302.8 mm 11.921 in. 162383-004 457.2 mm 18.000 in. 162383-005 609.6 mm 24.000 in. MT-510 P/N 162452-001 The MT-510 is a manuel press that can insert up to 128 press fit pins in one stroke. It can also be used for solder TM tail parts that have press pegs. The MT-510 can be used for all Metral right angle receptacles and right angle headers. Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 11 of 11 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED MT-511 INSERTION PRESS P/N 166380-001 LOADING STATION P/N 166505-001 The MT-511 is a pneumatic machine that can terminate up to (21) 12 mm modules per machine cycle. It can be used for all right angle receptacles and right angle headers. The optional loading station is used to stage the connectors prior to insertion. Loading Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles BUS-20-066 PAGE REVISION 12 of 12 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED 4.7.2 Heat Stake Tooling MT-120 HEAT STAKE HANDTOOL P/N 160508-001 The MT-120 is a hand held single heat stake tool. MT-130 MULTIPLE HEAT STAKE BENCH TOOL P/N 160509-001 The MT-130 terminates up to 32 heat stake pegs per cycle. Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 13 of 13 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED 4.8 Order Forms Table 6 - Order form for 4 row vertical power headers. 4 row Base PN: ROW D C B A Col 2 Col 1 + - Contact Position Empty Position Table 7 - Order form for 5 row vertical power headers. 5 row B ase P N : ROW E D C B A C ol 2 C ol 1 + - C ontact P osition E m pty P osition Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 14 of 14 AUTHORIZED BY Ray Doutrich B DATE 07 Aug 00 CLASSIFICATION UNRESTRICTED 5.0 REFERENCE DOCUMENTS Any applicable product prints. TM GES-12-002 -- Metral Connector System TM GES-20-001 -- Attachment Specification for Metral Connectors 6.0 RECORD RETENTION N/A 7.0 NOTES - N/A Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 TYPE NUMBER SET-UP APPLICATION SPECIFICATION TITLE BUS-20-066 PAGE Application Guide for MetralTM Right Angle Solder to Board Power Receptacles REVISION 15 of 15 AUTHORIZED BY B DATE Ray Doutrich 07 Aug 00 CLASSIFICATION UNRESTRICTED REVISION RECORD REV PAGE A B All All DESCRIPTION New Release Revised format to be consistent with GS-01-001, and change BERG, Dupont, etc. references to FCI. EC# V90706 V01922 DATE 03/19/99 08/08/00 Copyright 2000 FCI USA, INC. Form E-3334 06/20/00 GS-01-001 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol: 70231-102LF 89039-102LF 89039-112LF