Rotary disconnect switches Lorem ipsum dolor sit amet Lorem ipsum dolor sit amet Flexible options for every application Eaton's new line of rotary disconnects provides OEM customers with a flexible product offering that has industry-leading fault current ratings. The product range encompasses both the ULT 98 and UL 508 standards, and is the latest in a series of new and innovative products from the switching device product line. The R5 (Rotary 508) Series of switches are UL 508 listed devices that are suitable for use as motor disconnects. Ideal for panel builders and custom control cabinets, the R5 Series is excellent for isolation of circuits in panels, or as enclosed motor disconnects when located downstream from appropriate overcurrent protection. This totally new line of products incorporates a truly modular design, allowing for simple addition of fourth poles, neutral modules, auxiliary contact modules and many other popular accessories. Additionally, when protected by applicable upstream fusing, these products can be rated up to 65 kAIC--one of the highest short-circuit ratings in the industry. The R5 switches are available in two frame sizes--A-Frame (16-40A) and B-Frame (60-80A). The R9 (Rotary 98) product offering consists of UL 98 listed fusible and non-fusible products that may be used as service entrance devices, or anywhere a local means of disconnect is needed or required. Both the fusible and non-fusible products span six frame sizes, or footprints, and have 100 kAIC or 200 kAIC ratings. The R9 offering includes a modular grouping of non-fusible switches at the low end of the range (30-100A), providing a compact, flexible solution where physical space is a concern. As with the UL 508 products, these units allow for simple addition of fourth pole modules, neutral modules and other accessories. The balance of the line includes two-, three- and four-pole devices for safe isolation of any low voltage circuit. Further, the fusible products employ double-break-per-pole functionality, a safety feature that fully isolates the fusing when the switch is in the OFF position. In addition to the R5 and R9 products, the new offering also includes a series of smaller footprint 30A, fusible molded-case switch disconnects in a compact design. These R4 (Rotary 489) units are listed to UL 489, and provide a small overcurrent device with short-circuit ratings of 100 kAIC. The R5, R9 and R4 products have available new, state-of-the-art selector and pistol handle designs to give the final installation an up-to-date, professional look. In addition to the new handles, each offering includes an entirely new line of shafts, auxiliary contacts, terminal shields and other accessories. Powering business worldwide R5 Series Non-Fusible UL 508 (CSA 22.2 No.14) 16-80A R9 Series Non-Fusible--Compact UL 98 (CSA 22.2 No.4) 30A, 60A and 100A R9 Series Non-Fusible UL 98 (CSA 22.2 No.4) 100-1200A R9 Series Fusible UL 98 (CSA 22.2 No.4) 30-800A See page 5 See page 13 See page 20 See page 28 R9 Series DC Rated UL 98 (CSA 22.2 No.4) MTS--Manual Transfer Switches Enclosed Rotary Disconnects (R5) See page 47 See page 55 See page 64 Eaton delivers power in thousands of products and systems that are answering the demands of today's ever-changing world. We help customers manage power needed for trucks, cars, machinery, aircraft, buildings and entire business enterprises worldwide-- and we do it in a way that consumes fewer resources. Switching Devices Switching Devices UL(R)/CSA(R) Standards for Disconnect Switches . . . . . . . . . . . . . . . . . . R5 Series (UL 508) Non-Fusible 16-80A Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R9 Series (UL 98) Non-Fusible 30-1200A 2 8 5 6 6 10 11 13 14 17 18 100-1200A Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R9 Series (UL 98) Fusible 30-800A Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R9 Series (UL 98) DC Rated Disconnects Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MTS--Manual Transfer/Double Throw Switches Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosed Rotary Disconnects Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 8 8 30-100A (Compact) Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 20 21 22 24 25 28 30 34 39 8 8 8 8 8 8 8 8 8 41 8 47 8 48 49 51 52 8 8 8 55 56 57 59 8 8 60 8 64 8 65 66 8 8 8 8 8 8 Switching Devices PG00802002E--September 2012 www.eaton.com 1 Switching Devices Introduction 1 Contents 1 UL/CSA Standards for Disconnect Switches . . . . . UL Standards for Electrical Machinery . . . . . . . . . . Eaton Solutions for UL 508 and NFPA 79 . . . . . . . Description 1 Page 2 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 UL(R)/CSA(R) Standards for Disconnect Switches UL 98--Enclosed and Deadfront Switches (CSA C22.2 No. 4) These requirements cover enclosed or deadfront switches, with or without provision for fuses, at 600V or less. These products are used as disconnecting means without restrictions; they are heavy-duty products requiring 2.00 inches (50.0 mm) minimum of creepage distance between phases, which gives maximum safety for users and installation. The short-circuit withstand of those products goes up to 200 kA. UL 489--Molded Case Switches (CSA C22.22 No. 5) These requirements cover molded case circuit breakers, molded case switches and fused molded case switches, rated at 600V or less and 6000A or less. 1 Typical Control Panel UL 98 or UL 489 Non-Fusible Disconnect Switches or Fusible Disconnect Switches UL 508 Non-Fusible Switches UL Standards for Electrical Machinery UL 508--Industrial Control Equipment (CSA C22.2 No. 14) These requirements cover manual, magnetic and solidstate starters and controllers, overload relays, pushbuttons, selector switches and control lights. These products are smaller, requiring only a creepage distance between phases of 0.50 inch (12.7 mm). Their use as a disconnecting means is limited to local disconnection of motors. These products can be used as a disconnect means only when they have been additionally tested "suitable as motor disconnect." This additional testing ensures that the switch has a proper closing capacity on a short circuit. UL 508 devices cannot be used as main disconnect of an electrical panel, e.g., at the entrance of control panels. A manual motor controller marked "suitable as motor disconnect" shall be installed only on the load side of the branch circuit protective device [UL 508A 30.33 and NEC 430.109 (6)]. 1 1 1 1 1 2 Switching Devices PG00802002E--September 2012 www.eaton.com NFPA(R) 79 Electrical Standard for Industrial Machinery The following types of machines are identified as industrial machinery: Metalworking machine tools, including machines that cut or form metal Plastics machinery Wood machinery, including woodworking, laminating and sawmill machines Assembly machines Material handling machines, including industrial robots and transfer machines Inspection and testing machines, including coordinate measuring and in-process gauging machines 1.0 Switching Devices Introduction Eaton solutions for UL 508A and NFPA 79 Operable independent of the position of the door 1 The changes in UL 508A and NFPA 79 impact the design and construction of your equipment. Important modifications concern major safety issues, the disconnect means and the interlocking of the enclosure door. 1 1 The disconnect shall be operable independent of the door position. The disconnect must be operable, by qualified persons, independent of the door position without the use of accessory tools or devices. 1 1 Note: NFPA 79; Paragraph 5.3.3.1 (5) T. An operating mechanism for the disconnecting means shall be operable independent of the door position without the use of accessory tools or devices. Door closed: operation with the external handle through the door. Door open: A robust optional kit with a handle directly fitted on the shaft of the switch allows the operation when the door is open. 1 1 1 Note: UL 508A; Paragraph 66.6.3 c. 1 The disconnect means is not closable with the enclosure door open, unless an interlock is operated by deliberate action. The interlocking means shall fulfill the following requirement: Prevent closing of the disconnect means while the enclosure door is open, unless an interlock is operated by deliberate action. 1 Operated by a deliberate action 1 1 Note: NFPA 79; Paragraph 6.2.3.1.2. 1 The disconnecting means is not closable with the enclosure door open, unless an interlock is operated by deliberate action. 1 1 Note: UL 508A; Paragraph 66.1.5. 2 1 Push Door open: It is necessary to push the handle from OFF to ON. This deliberate action permits the operator to turn and switch ON. This action is necessary as in most cases there is no padlock on the switch when somebody opens the door of an enclosure. 1 2 Turn ON to OFF action permits the operator to turn and switch ON. That is a major safety issue; switching ON directly without any other action is extremely dangerous. The use of a padlock does not comply with the request of the standard; when the panel door is opened, there is generally no padlock, and anybody can turn the switch ON. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 3 1.0 Switching Devices Introduction 1 1 1 1 The disconnect means shall be able to be locked in the OPEN position independent of the door position. The circuit disconnecting device shall be provided with a permanent means, permitting it to be locked in the OFF position only independent of the door position. When locked, remote as well as local closing shall be prevented. Locked in the open position independent of the door position Note: NFPA 79; Paragraph 5.3.3.1 (3). 1 An operating mechanism for the disconnecting means shall be able to be locked in the OFF position independent of the door position. When locked, closing of the disconnect is not possible. 1 Note: UL 508A; Paragraph 66.6.3 d. Door close: The external throughthe-door handle is padlocked when locked closing of the disconnect is not possible. 1 Door open: A strong metallic padlock kit allows up to three padlocks. The padlocking means is easily accessible, when locked closing of the disconnect is not possible. 1 1 1 The interlocking of the enclosure door shall be provided with means to defeat the interlock without removing the power. The interlocking means required by 66.1.5 shall be provided with all of the following: 1 1 1 1 1 Defeat the interlock without removing the power Means to defeat the interlock without removing power, and requires the use of a tool to operate Reactivated automatically when all the doors are closed Note: Added 66.1.5.1 effective March 1, 2007. UL 508A; Paragraph 66.1.5.1. NFPA 79; Paragraph 6.2.3.1.2 states that the [enclosure] interlocking means shall meet the following requirements: 1 Use a device or tool to allow qualified persons to defeat the interlock Be reactivated automatically when the door is closed 1 A tool allows defeat of the interlock without removing power. The interlocking is reactivated automatically when the door is closed. 1 1 1 1 1 1 1 1 1 1 1 1 1 4 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A R5 Series Non-Fusible 16-80A Contents Description Page Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . Features, Benefits and Functions . . . . . . . . . . . . . . Standards and Certifications. . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications. . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 5 6 6 10 11 1 1 1 1 1 1 1 1 1 1 1 Product Overview R5 Series (UL(R) 508 listed) products are manually operated modular switches. Load break switching and isolation provide safety solutions for any low voltage circuit, particularly for machine and control circuits. The R5 Series products are manual motor controllers suitable as motor disconnect. 1 5 1 4 1 1 1 6 2 1 3 1 Features, Benefits and Functions Up to 65 kAIC short-circuit rating Direct or external operation Compact footprint DIN rail or base mount Wide range of accessories Open and enclosed devices Modular design Integrated terminals for additional safety Padlockable design (direct, toggle and external handles) Product can be reverse fed 1 Overview 1 2 3 4 5 6 External front handle Shaft extension for external handle Direct handle Switched fourth-pole module Terminal shroud Auxiliary contacts 1 1 1 Note: For further details, please see the installation instructions supplied with each device. 1 Standards and Certifications 1 Conformity to Standards UL 508 listed, Guide NLRV, File E165150 CSA(R) C22.2 No.14, File 217736 IEC 60947-3, EN 60947-3 CCC CE 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 5 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A 1 1 Product Selection Direct Operation + 1 1 External Operation Switch body + + Direct handle Switch body + Shaft + + External handle 1 R5 Series 1 1 1 1 1 Ampere Rating Three-Pole Toggle Switch Only 1 Three-Pole Rotary Switch Only Direct Handle 1 16 -- R5A3016U DHR5 25 -- R5A3025U 1 30 T5A3030U R5A3030U 40 T5A3040U R5A3040U 60 T5B3060U R5B3060U 80 T5B3080U R5B3080U 1 1 1 1 1 Front and Right External Handle SH00 (Choose one) Front and Right External Handle SH0 (Choose one) Shaft for SH0 and SH00--5 x 5 mm-- In (mm) SH00 Black 3R, 12 SHB00N12 SH0 Black 3R, 12 SHB0N12 2.20 (55.5) SF55SH5X5 SH00 Red 3R, 12 SHR00N12 SH0 Red 3R, 12 SHR0N12 SH00 Black 4, 4X SHB00N4X SH0 Black 4, 4X SHB0N4X SH00 Red 4, 4X SHR00N4X SH0 Red 4, 4X SHR0N4X 3.50 (90.0) SF90SH5X5 5.90 (150.0) SF150SH5X5 7.90 (200.0) SF200SH5X5 12.60 (320.0) SF320SH5X5 1 1 Accessories 1 1 1 1 Ampere Rating Switched Fourth-Pole Module 16 S4PR516 1 25 S4PR525 30 S4PR530 1 40 S4PR540 1 Auxiliary Contacts (Choose one) Terminal Shrouds Door Mounting Kit 2 1NO + 1NC AC1NONC 1P TS1R5A DMK 2NO AC2NO 60 1P TS1R5B 80 3P TS3R5B 1 1 1 3P TS3R5A Notes 1 Toggle version includes direct handle. 2 Includes shaft and accessory cap. 1 6 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A 1 Handles 1 Direct Handle Direct Handle Ampere Rating Handle Color Catalog Number 16-80 Black DHR5 1 1 1 1 Size 00 Handle Door Interlocked External Handle (Defeatable) 1 Ampere Rating Handle Color Handle Size NEMA Type Rating Catalog Number Black SH00 3R, 12 SHB00N12 16-80 Black SH00 4, 4X SHB00N4X 16-80 Red/Yellow SH00 3R, 12 SHR00N12 16-80 Red/Yellow SH00 4, 4X SHR00N4X 16-80 Black SH0 3R, 12 SHB0N12 16-80 Black SH0 4, 4X SHB0N4X 16-80 Red/Yellow SH0 3R, 12 SHR0N12 16-80 Red/Yellow SH0 4, 4X SHR0N4X 1 1 Front and Right Side Operation I-0 16-80 Size 0 Handle 1 1 1 1 1 1 Shafts Shaft 5 x 5 1 1 Shaft Extensions for External Handle Description Standard lengths: 55 mm, 90 mm, 150 mm, 200 mm, 320 mm For 3/4-pole switches: shafts are for external front and side handle For 6/8-pole switches and changeover switches: shafts are for external front and side handle Ampere Rating Use with Handle Type Shaft Length In (mm) 1 Catalog Number 16-80 SH00/SH0 2.17 (55.0) SF055SH5X5 16-80 SH00/SH0 3.54 (90.0) SF090SH5X5 16-80 SH00/SH0 5.91 (150.0) SF150SH5X5 16-80 SH00/SH0 7.87 (200.0) SF2003H5X5 16-80 SH00/SH0 12.60 (320.0) SF320SH5X5 1 1 1 1 1 Guide Cone Description Ampere Rating The guide cone facilitates an easier 16-80 connection between the shaft and a Size 00 or Size 0 external selector handle. It allows the shaft up to 10 mm of vertical play when making the connection Use with Handle Type Catalog Number SH00 and SH0 SFGAB 1 1 1 Note 1 Allows door to be opened when switch is in the ON position. 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 7 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A 1 Additional Pole Configurations 1 1 1 1 1 Switched Fourth-Pole Module 1 1 1 1 1 Description Ampere Rating Number of Poles Type Catalog Number Add one or two poles and transform: * Three-pole R5 Series load break switch into a four-pole * Six-pole R5 Series switch into an eight-pole * Three-pole changeover switch into a four-pole 16 1 Switched S4PR516 25 1 Switched S4PR525 30 1 Switched S4PR530 40 1 Switched S4PR540 Catalog Number Auxiliary Contact Configurations 1 1 1 Auxiliary Contact Module 1 1 1 1 Description Ampere Rating Type Early-break/same-make and signalization of positions 0 and I by NO + NC or 2NO auxiliary contacts. They can be mounted on the left or on the right side of the device. Two modules maximum. 16-80 1NO + NC AC1N0NC 16-80 2NO AC2NO 1 1 1 1 1 1 1 1 1 1 1 1 8 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A Terminal Shrouds Description Ampere Rating Number of Poles Position Catalog Number Line and load protection against direct contact with the terminals or connection parts: single- or three-pole. Advantage: Perforations allowing thermographic inspection. 16-40 1 Line and load TS1R5A 16-40 3 Line and load TS3R5A 60-80 1 Line and load TS1R5B 60-80 3 Line and load TS3R5B Description Ampere Rating Number of Poles Catalog Number This kit enables direct mounting of the switch on the door panel. Moreover, the connection clamps of the switch are always accessible. The external handle is quick and easy to install due to an internal locking nut mounted on the inside of the enclosure. 16-80 3 and 4 DMK 1 1 1 1 1 1 Door/Panel Mounting Kit 1 1 1 Note 1 Includes shaft and accessory cap. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 9 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A 1 Technical Data and Specifications 1 UL 508 (CSA 22.2 No. 14) Manual Motor Controller "Suitable as Motor Disconnect" from 16-80A 1 1 1 1 Technical Characteristics 16A 25A 30A 40A 60A 80A Approvals Short-circuit rating at 600 Vac (kA) 1 Branch circuit fuse type Maximum fuse rating UL 508/CSA 22.2 No. 14 10/65 J 60/30A UL 508/CSA 22.2 No. 14 10/65 J 60/30A UL 508/CSA 22.2 No. 14 10/65 J 60/30A UL 508/CSA 22.2 No. 14 10/65 J 60/30A UL 508/CSA 22.2 No. 14 50/65 J 100/60A UL 508/CSA 22.2 No. 14 50/65 J 100/60A Maximum UL Horsepower Ratings/Maximum Motor FLA Current, Three-Phase 208 Vac 220-240 Vac 440-480 Vac 600 Vac 1 Connection 1 Wire range (AWG), solid, single cable Wire range (AWG), solid, two cables Wire range (AWG), stranded, single cable Wire range (AWG), stranded, two cables 1 Mechanical Characteristics 1 1 1 1 Endurance, number of mechanical cycles 3/10.6 5/15 10/14 10/11 7.5/24.2 7.5/22 15/21 20/22 7.5/24.2 7.5/22 15/21 20/22 7.5/24.2 7.5/22 20/27 25/27 15/46.2 15/42 30/40 30/32 15/46.2 20/54 40/52 40/41 #14-#10 2x #12 #14-#4 2x (#14-#12) #14-#10 2x #12 #14-#4 2x (#14-#12) #14-#10 2x #12 #14-#4 2x (#14-#12) #14-#10 2x #12 #14-#4 2x (#14-#12) #14-#10 2x #12 #14-#1 2x (#10-#6) #14-#10 2x #12 #14-#1 2x (#10-#6) 10,000 10,000 10,000 10,000 10,000 10,000 A300 A300 A300 A300 A300 A300 Auxiliary Contacts Electrical characteristics IEC 60947-3 Characteristics Technical Characteristics 16A 25A 32A 40A 63A 80A A/B 2 A/B 2 A/B 2 A/B 2 A/B 2 A/B 2 Rated Operational Currents Ie (A) 1 Rated Voltage 1 500 Vac AC-22 A/AC-22 B 16/16 25/25 32/32 40/40 63/63 80/80 500 Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 63/63 63/63 690 Vac AC-21 A/AC-21 B 16/16 25/25 32/32 40/40 63/63 80/80 690 Vac AC-22 A/AC-22 B 16/16 25/25 32/32 32/40 40/63 63/80 690 Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 40/40 40/40 80 1 1 1 1 1 1 Load Duty Category Thermal Current Ith at 40C (A) Thermal current Ith (40C) 3 16 25 32 40 63 Rated insulation voltage Ui (V) 800 800 800 800 800 800 Rated impulse withstand voltage Uimp (kV) 8 8 8 8 8 8 Operational Power in AC-23 (kW) At 400 Vac without prebreaking AC in AC-23 (kW) 24 7.5 11 15 18.5 30 37 At 500 Vac without prebreaking AC in AC-23 (kW) 24 7.5 11 15 15 30 37 At 690 Vac without prebreaking AC in AC-23 (kW) 24 7.5 15 18.5 18.5 30 37 Fuse Protected Short-Circuit Withstand (kA rms Prospective) 1 1 1 1 Prospective short-circuit current (kA rms) 5 50 50 50 50 50 50 Associated fuse rating (A) 5 16 25 32 40 63 80 Rated short-time withstand current 0.3 s. ICW (kA rms) 5 2.5 2.5 2.5 2.5 3 3 Rated short-circuit making capacity Icm (kA peak) 5 6 6 6 6 9 9 Overload Capacity (Ue 415 Vac) Connection Minimum Cu cable cross section (mm2) 1.5 1.5 1.5 1.5 2.5 2.5 1 Maximum Cu cable section (mm2) 16 16 16 16 35 35 Tightening torque minimum/maximum (Nm) 2/2.2 2/2.2 2/2.2 2/2.2 3.5/3.85 3.5/3.85 1 Notes 1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating. 2 A/B: Category with index A = frequent operation; category with index B = infrequent operation. 3 De-rate 1% per C above 40C, max 70C. 4 The power value is given for information only; the current values vary from one manufacturer to another. 5 For a rated operating voltage, U = 400 Vac. e 1 1 1 10 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A Dimensions 1 Approximate Dimensions in Inches (mm) 1 R5 Series 16-80A Toggle Operation 1 2.95 (75.0) 3.19 (81.0) 2.87 (73.0) 2.52 (64.0) 2.52 (64.0) F M 1 1 1 G 90 2.68 (68.0) N AC 0.35 (8.8) 0.35 (8.8) F1 M5 T 1.97 (50.0) F1 1 AC 0.35 (8.8) F1 M5 1 F1 T 1 0.24 (6.0) 1 0.24 (6.0) 1 External Front Operation E 1.45 (37.0) N 2.67 (68.0) 0.35 (8.8) 1 1 F M 1 G 1.97 (50.0) 1 Direct Operation with Handle External Side Operation F M 3.19 (81.0) 2.52 (64.0) 1.99 (50.6) 1 D 1 N G 2.68 (68.0) 0.35 (8.8) 1 1.42 (36.0) 1 J 1 1 O2.79 (O71.0) AC 1 F1 F1 T 1 0.35 (8.8) M5 1 0.23 (6.0) 1 1.96 (50.0) 1 1 R5 Series 2 Overall Dimensions Terminal Shrouds Switch Body Switch Mounting Connection Terminal J M N T Ampere Rating D Min. D Max. E Min. E Max. AC F 16-40 1.18 (30.0) 9.25 (235.0) 3.94 (100.0) 14.65 (372.0) 4.33 (110.0) 1.77 (45.0) 0.59 (15.0) 2.68 (68.0) 0.59 (15.0) 1.18 (30.0) 2.95 (75.0) 0.59 (15.0) 63-80 1.18 (30.0) 9.25 (235.0) 3.94 (100.0) 14.65 (372.0) 4.33 (110.0) 2.06 (52.5) 0.69 (17.5) 2.99 (76.0) 0.69 (17.5) 1.38 (35.0) 3.35 (85.0) 0.69 (17.5) F1 G 1 1 1 Notes 1 One switched fourth-pole module (one per device maximum) or one unswitched neutral pole or one auxiliary contact. 2 Maximum four additional blocks. 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 11 1.0 Switching Devices R5 Series (UL 508) Non-Fusible 16-80A 1 Approximate Dimensions in Inches (mm) 1 Door Drilling--SH00/SH0 1 With Fixing Nut With Four Fixing Screws 0.12 (3.0) 1 O0.89 (22.5) 1.57 (40.0) 0.16 (4.0) O0.28 (7.0) 1 1 0.53 (13.5) 1 1 1 Operating Handle--SH00/SH0 Front and Right Side Operation 1 1 0 90 1 1 Front Operation for R5 Changeover Switches I-0-II or I-I+II-II II 1 1.10 (28.0) O1.22 (31.0) 90 I 1 90 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 30-100A Compact Contents Description Page Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . Features, Benefits and Functions . . . . . . . . . . . . . . Standards and Certifications. . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications. . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 13 13 14 17 18 1 1 1 1 1 1 1 1 1 1 1 Product Overview The R9 Series (UL(R) 98 listed) non-fusible 30-100A compact range ensures making or breaking on load and safety isolation for low voltage electrical circuits, particularly for machine control circuits up to 600V. 1 4 1 1 1 Features, Benefits and Functions 1 Rating three-pole from 30A to 100A Direct or external operation handle (padlockable in ON position) Double breaking per phase 5 1 7 1 1 8 1 Standards and Certifications 1 6 UL 98, File E222859 CSA(R) 22.2 No. 4, File 217736 IEC 60947-3 EN 60947-3 CE 1 1 1 3 1 2 1 Overview 1 2 3 4 5 6 7 8 1 Direct handle Door interlocked external handle Shaft extension Terminal shrouds Unswitched neutral pole Switch body Switched fourth-pole module Modular type auxiliary contacts 1 1 1 1 Note: For further details, please see the installation instructions supplied with each device. Switching Devices PG00802002E--September 2012 www.eaton.com 13 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 30-100A Compact 1 1 Product Selection Direct Operation + 1 1 External Operation Switch body + + Direct handle Switch body + + Shaft + External handle 1 1 R9 Series 30-100A 1 1 1 1 1 1 1 1 Ampere Rating (Frame) Number of Poles Switch Body Only Direct Handle 30 (C-Frame) 3 R9C3030U DHR9 60 (C-Frame) 3 R9C3060U 100 (C-Frame) 3 R9C3100U 1 1 1 1 Front and Right External Handle SH00 (Choose one) Front and Right External Handle SH0 (Choose one) SH00 Black 3R, 12 SHB00N12 SH0 Black 3R, 12 SHB0N12 SH00 Red 3R, 12 SHR00N12 SH0 Red 3R, 12 SHR0N12 SH00 Black 4, 4X SHB00N4X SH0 Black 4, 4X SHB0N4X SH00 Red 4, 4X SHR00N4X SH0 Red 4, 4X SHR0N4X 1 1 1 1 1 1 1 1 1 1 1 1 14 Switching Devices PG00802002E--September 2012 www.eaton.com Shaft for SH0 and SH00 Handles-- In (mm) (Choose one) 2.20 (55.5) SF55SH5X5 3.50 (90.0) SF90SH5X5 Switched Fourth-Pole Module Auxiliary Contacts (Choose one) Terminal Shrouds (Choose one) S4PR930 1NO + 1NC AC1NONC 1P TS1R9 2NO AC2NO 3P TS3R9CV S4PR960 S4PR9100 5.91 (150.0) SF150SH5X5 7.87 (200.0) SF200SH5X5 12.60 (320.0) SF320SH5X5 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 30-100A Compact Handles Direct Handle 1 1 Direct Handle Ampere Rating Handle Color Catalog Number 30-100 Black DHR9 1 1 Size 00 Handle Door Interlocked External Handle 1 Ampere Rating Handle Color Handle Size NEMA Type Rating Catalog Number 30-100 Black SH00 3R, 12 SHB00N12 30-100 Black SH00 4, 4X SHB00N4X 1 1 Front and Right External Handle Size 0 Handle 30-100 Red SH00 3R, 12 SHR00N12 30-100 Red SH00 4, 4X SHR00N4X 30-100 Black SH0 3R, 12 SHB0N12 30-100 Black SH0 4, 4X SHB0N4X 30-100 Red SH0 3R, 12 SHR0N12 30-100 Red SH0 4, 4X SHR0N4X 1 1 1 1 1 1 Shafts Shaft 5 x 5 1 Shaft Extensions for External Handle Description Ampere Rating Use with Handle Type Shaft Length In (mm) Catalog Number Standard lengths: 55 mm, 90 mm, 150 mm, 200 mm, 320 mm 30-100 SH00/SH0 2.20 (55.5) SF55SH5X5 30-100 SH00/SH0 3.50 (90.0) SF90SH5X5 Shafts are for external front and right side handles 30-100 SH00/SH0 5.91 (150.0) SF150SH5X5 30-100 SH00/SH0 7.87 (200.0) SF200SH5X5 30-100 SH00/SH0 12.60 (320.0) SF320SH5X5 1 1 1 1 1 Guide Cone Description Ampere Rating Use with Handle Type Catalog Number The guide cone facilitates an easier connection between the shaft and a Size 00 or Size 0 external selector handle. It allows the shaft up to 10 mm of vertical play when making the connection 16-80 SH00 and SH0 SFGAB 1 1 1 1 Note 1 Allows door to be opened when switch is in the ON position. 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 15 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 30-100A Compact 1 Additional Pole Configurations 1 1 1 1 1 Switched Fourth-Pole Module Description 1 Transforms a three-pole, R9 Series load break switch into a four-pole 1 Ampere Rating Number of Poles Type Catalog Number 30 1 Switched S4PR930 60 1 Switched S4PR960 100 1 Switched S4PR9100 Type Catalog Number 1NO + 1NC AC1N0NC 2NO AC2NO 1 1 1 Auxiliary Contact Configurations 1 1 1 Auxiliary Contacts 1 Description 1 Ampere Rating Early-break/same-make and signalization 30-100 of positions 0 and I by NO + NC or 2NO auxiliary contacts. They can be mounted 30-100 on the left or on the right side of the device. Maximum four auxiliary contacts (two modules) 1 1 1 Terminal Shrouds 1 1 1 Description Ampere Rating Number of Poles Position Catalog Number Line and load protection against direct contact with the terminals or connection parts: single- or three-pole Advantage: Perforations allowing thermographic inspection 30-100 1 Line and load TS1R9 30-100 3 Line and load TS3R9CV 1 1 1 1 1 1 1 1 16 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 30-100A Compact Technical Data and Specifications 1 UL and CSA Characteristics 1 1 UL 98/CSA 22.2 No. 4 Technical Characteristics 30A 60A 100A Short-circuit rating at 480 Vac (kA) 1 100 kA 100 kA 100 kA 1 Short-circuit rating at 600 Vac (kA) 1 100 kA 100 kA 25 kA Fuse type J J J Maximum fuse rating (A) 30 60 100 1 20/54 20/54 1 1 Maximum Horsepower Rating/Maximum Motor FLA Three-Phase 220-240 Vac 10/28 440-480 Vac 20/27 40/52 50/65 600 Vac 25/27 50/52 50/52 1 Maximum Horsepower Rating/Maximum Motor FLA Single-Phase 1 120 Vac 2/24 3/34 5/56 240 Vac 5/28 10/50 10/50 1 1 Connection Solid, 1 wire #12-10 #12-10 #12-10 Stranded, 1 wire #12-2/0 #12-2/0 #12-2/0 1 A300 A300 A300 1 Auxiliary Contacts Electrical characteristic 1 IEC 60647-3 Characteristics Technical Characteristics 32A 63A 100A Thermal current Ith (40C) 30 60 100 Rated insulation voltage Ui (V) 800 800 800 Rated impulse withstand voltage Uimp (kV) 8 8 8 1 Thermal Current Ith at 40C (A) 1 1 1 Rated Operation Currents Ie (A) Load Duty Category Rated Voltage A2 A2 A2 400 Vac AC-22 A 32 63 100 400 Vac AC-23 A 32 63 100 690 Vac AC-22 A 32 63 80 690 Vac AC-23 A 32 63 63 1 At 400 Vac without prebreak AC in AC-23 (kW) 34 15 30 45 1 At 500 Vac without prebreak AC in AC-23 (kW) 34 15 30 45 At 690 Vac without prebreak AC in AC-23 (kW) 34 18.5 30 45 1 12 12 12 1 Minimum Cu cable cross section (mm2) 2.5 2.5 10 Maximum Cu cable section (mm2) 70 70 70 1 1 Operational Power in AC-23 (kW) Overload Capacity (Ue 415 Vac) Rated short-time making capacity Icm (kA peak) 5 Connection 1 1 Notes 1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating. 2 Category with index A = frequent operation. 3 A/B: Category with index A = frequent operation; category with index B = infrequent operation. 4 The power value is given for information only; the current values vary from one manufacturer to another. 5 For a rated operating voltage, U = 400 Vac. e 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 17 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 30-100A Compact 1 Dimensions 1 Approximate Dimensions in Inches (mm) 1 R9 Series 30-100A Compact Direct Operation 1 2.95 (75.0) 2.52 (64.0) 1 1.02 (26.0) 3.07 (78.0) 1 2 1 1 2 1 7.44 (189.0) 1 4.91 (124.6) 1 26.00 (660.4) 1 0.35 (8.8) 1 1 2.09 (53.0) 5.17 (131.4) 0.35 (8.8) 0.24 (6.0) 1.02 1.02 (26.0) (26.0) M5 1.02 (26.0) 1 1 External Front Operation 3.94 min. 14.65 max. (372.0) (100.0) 1 3.07 (78.0) 1.02 (26.0) 3.19 (81.0) 1 1 External Side Operation 1.46 (37.0) 1 0.51 (13.0) 2.52 (64.0) 1.99 (50.6) 1 1 2 2 7.44 (189.0) 4.91 (124.6) 1 1 5.17 (131.4) 1 0.35 (8.8) 1 M5 1 2.09 (53.0) 1 1 1.18 min. (30.0) 7.91 max. (201.0) 0.24 (6.0) 1.02 (26.0) 1.02 (26.0) Notes 1 One switched fourth-pole module (one per device maximum) and/or one unswitched neutral pole. 2 Auxiliary contact. 1 1 1 1 1 18 Switching Devices PG00802002E--September 2012 www.eaton.com 0.35 (8.8) 1.02 (26.0) O2.80 (71.0) 3.46 (88.0) 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 30-100A Compact Approximate Dimensions in Inches (mm) 1 R9 Series 30-100A Compact 1 Door Drilling--SH00/SH0 With Fixing Nut 0.12 (3.0) 1 With Four Fixing Screws O0.89 (22.5) 1 1.57 (40.0) 1 0.16 (4.0) O0.28 (7.0) 1 0.53 (13.5) 1 O1.22 (31.0) 1 1.10 (28.0) 1 Operating Handle--SH00/SH0 1 Front and Right Side Operation 1 1 0 1 90 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 19 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A 1 Contents 1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . Features, Benefits and Functions. . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description 1 1 1 Page 1 1 1 1 1 1 1 1 1 Product Overview The R9 Series (UL(R) 98 listed) non-fusible 100-1200A are manually operated multipole load-break switches. Quickmake, quick-break design provides safety isolation for any low voltage circuit. 4 2 1 1 Features, Benefits and Functions 1 High thermal and dynamic withstand ratings Arduous categories of applications High electrical and mechanical endurances 1 Standards and Certifications 1 1 1 1 1 UL 98, File E222859 CSA(R) 22.2 No. 4, File 217736 IEC 60947-3 EN 60947-3 1 3 Overview 1 2 3 4 External front handle Shaft extensions for external handle Configurable U-type ACs, for pre-break and signalling or TEST Terminal screens Note: For further details, please see the installation instructions supplied with each device. 1 1 1 1 1 1 1 20 Switching Devices PG00802002E--September 2012 www.eaton.com 20 20 20 21 22 24 25 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A Product Selection 1 Direct Operation External Operation + Switch body + 1 + Direct handle Switch body + 1 + Shaft + 1 External handle 1 1 R9 Series Non-Fusible 100-1200A 1 1 1 Ampere Rating (Frame) Number of Poles Switch Body Only Direct Handle 100 (D-Frame) 3 R9D3100U DHR9DE 4 R9D4100U 3 R9D3200U 200 (D-Frame) 400 (E-Frame) 4 R9D4200U 3 R9E3400U 4 R9E4400U Door Interlocked External Pistol Handle (Choose one) Size 2, Black 1, 3R, 12 Defeatable PHB2N12F Size 2, Red 1, 3R, 12 Defeatable PHR2N12F Size 2, Black 4, 4X Defeatable PHB2N4XF Terminal Screens (Choose one) Terminal Lugs 1 1 7.90 (200.0) SF200PH10X10 3-pole, Line side only TS3R9DT LK3R9DL 1 12.60 (320.0) SF320PH10X10 15.70 (400.0) SF400PH10X10 1NO + 1NC AC1N0NCDE AC1N0NCDELL 2NO + 2NC AC2N0NCDE AC2N0NCDELL 800 (G-Frame) 3 4 R9F3600U R9F4600U 3 R9G3800U 4 R9G4800U 1000 (G-Frame) 3 R9G31000U 4 R9G41000U 1200 (G-Frame) 3 R9G31200U 4 R9G41200U DHR9FG Size 3, Black 4, 4X Defeatable PHB3N4XF Size 3, Red 4, 4X Defeatable PHR3N4XF 3-pole, Load side only TS3R9DB LK4R9DL 1 LK3R9DL LK4R9DL 1 4-pole, Line or load side TS4R9DTB 3-pole, Line side only TS3R9ET 19.70 (580.0) SF500PH10X10 1 LK3R9EM LK4R9EM 1 3-pole, Load side only TS3R9EB 1 4-pole, Line or load side TS4R9ETB Size 2, Red 4, 4X Defeatable PHR2N4XF 600 (F-Frame) 1 Shaft Extensions for External Handle-- In (mm) Auxiliary (Choose one) Contacts 7.90 (200.0) SF200PH15X12 1NO AC U Type AC1N0R9 2 12.60 (320.0) SF320PH15X12 1NC AC U Type AC1NCR9 2 1.70 (400.0) SF400PH15X12 1 TS3R9F 3 LK3R9FN 3 TS4R9F TS3R9FFS 4 LK4R9FN TS3R9G 3 TS3R9GFS 4 LK6R9G LK8R9G 1 1 1 TS4R9G 3 1 Size 4, Black 4, 4X Defeatable PHB4N4XF 1 Size 4, Red 4, 4X Defeatable PHR4N4XF 1 1 1 Notes 1 Each catalog number is for line or load side. For both line and load, please order two sets. 2 Auxiliary contact requires holder (catalog number ACHFG) when used on F and G-Frame switches (non-fusible 600-1200A). 3 Top (line side) supplied as standard. 4 FS suffix = Finger Safe. 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 21 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A 1 1 Accessories Direct Handle 1 Direct Handle Description Ampere Rating Front operation 1 Handle Color Catalog Number 100-400 Black DHR9DE 600-1200 Black DHR9FG 1 1 1 PH2 and PH3 Types 1 1 1 Door Interlocked External Handle--Front Operation Description Ampere Rating Switch Frame Handle Type Handle Color NEMA Type Defeatable 1 Catalog Number The door interlocked external handle includes one lockable handle and one escutcheon. 100-400 D/E PH2 Black 1,3R,12 Yes PHB2N12F 100-400 D/E PH2 Red 1,3R,12 Yes PHR2N12F 100-400 D/E PH2 Black 4,4X Yes PHB2N4XF 100-400 D/E PH2 Red 4,4X Yes PHR2N4XF 600-1200 F/G PH3 Black 4,4X Yes PHB3N4XF 600-1200 F/G PH3 Red 4,4X Yes PHR3N4XF 600-1200 F/G PH4 Black 4,4X Yes PHB4N4XF 600-1200 F/G PH4 Red 4,4X Yes PHR4N4XF For dimensions, see Page 27. PH4 Type 1 1 1 1 1 Shaft Extensions Shaft Extensions for External Front Handle Front Operation 1 Use 1 Standard lengths: 200 mm, 320 mm, 400 mm, 500 mm 1 1 1 1 Ampere Rating (Frame) Handle Type Shaft Length In (mm) Catalog Number 100-400 (D-, E-Frame) PH2 7.90 (200.0) SF200PH10X10 100-400 (D-, E-Frame) PH2 12.60 (320.0) SF320PH10X10 100-400 (D-, E-Frame) PH2 15.70 (400.0) SF400PH10X10 100-400 (D-, E-Frame) PH2 19.70 (500.4) SF500PH10X10 600-1200 (F-, G-Frame) PH3/PH4 7.90 (200.0) SF200PH15X12 600-1200 (F-, G-Frame) PH3/PH4 12.60 (320.0) SF320PH15X12 600-1200 (F-, G-Frame) PH3/PH4 15.70 (400.0) SF400PH15X12 1 Shaft Length Minimum Dimensions (X)--Inches (mm) 1 Description 1 1 X 1 Standard lengths: * 7.90 (200.6) * 12.60 (320.0) * 5.70 (398.8) Ampere Rating (Frame) X In (mm) Length In (mm) Catalog Number 100-400 (D-, E-Frame) 5.31-10.43 (135.0-265.0) 7.90 (200.6) SF200PH10X10 5.31-10.43 (135.0-385.0) 12.60 (320.0) SF320PH10X10 5.31-10.43 (135.0-465.0) 15.70 (398.8) SF400PH10X10 5.31-22.20 (135.0-565.0) 19.70 (500.4) SF500PH10X10 8.70-13.50 (221.0-343.0) 7.90 (200.6) SF200PH15X12 8.70-18.23 (221.0-463.0) 12.60 (320.0) SF320PH15X12 8.70-21.38 (221.0-543.0) 15.70 (398.8) SF400PH15X12 600-1200 (F-, G-Frame) 1 1 Note 1 Allow the door to be opened when the switch is in 1 (ON) position. 1 1 22 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A Auxiliary Contacts 1 Ampere Rating (Frame) Description 100-200A, up to two ACs max. 100-400 (D-, E-Frame) 400A, up to two ACs max. 600-1200A, up to four ACs max. 600-1200 (F-, G-Frame) Auxiliary contact holder (for use with AC1NOR9 and AC1NCR9) 600-1200 (F-, G-Frame) Number of AC AC Type Catalog Number 1NO / 1NC Standard AC1NONCDE 1NO / 1NC Low Level 2 AC1NONCDELL 2NO / 2NC Standard AC2NONCDE 2NO / 2NC Low Level 2 AC2NONCDELL 1NO Standard AC1NOR9 3 1NC Standard AC1NCR9 3 -- -- ACHFG 1 1 1 1 1 1 1 Terminal Screens Number of Poles Line/Load Side Catalog Number Line and load protection against direct 100-200 contact with terminals or connection parts. (D-Frame) Line side terminal shrouds are included standard on 600-1200A non-fusible switches. Shrouds are not included on 400 the 100-400A. (E-Frame) 3 Line TS3R9DT 3 Load TS3R9DB 4 Line or load TS4R9DTB 3 Line TS3R9ET 3 Load TS3R9EB 600 (F-Frame) 4 Line or load TS4R9ETB 3 Line or load TS3R9F 800-1200 (G-Frame) 4 Line or load TS4R9F 3 Line or load TS3R9G 4 Line or load TS4R9G Description Maximum Ampere Rating (Frame) 1 1 1 1 1 1 1 1 1 Line and Load Terminal Lugs Description Maximum Ampere Rating (Frame) Connection of copper cables on to the 100-200 terminals (no spade lugs). Each kit includes (D-Frame) lugs for line or load side. For line and load side, order two kits. 400 (E-Frame) For dimensions, see Page 26. 600 (F-Frame) 800-1200 (G-Frame) Number of Poles Number of Lugs/Pole Lug Capacity/ Phase Cable Type Catalog Number 3 1 #6-300 kcmil Cu/Al LK3R9DL 4 1 #6-300 kcmil Cu/Al LK4R9DL 3 1 #2-600 kcmil Cu/Al LK3R9EM 4 4 1 #2-600 kcmil Cu/Al LK4R9EM 4 3 1 (2) #2-600 kcmil Cu/Al LK3R9FN 4 1 (2) #2-600 kcmil Cu/Al LK4R9FN 3 2 2x (2) #2-600 kcmil Cu/Al LK6R9G 4 2 2x (2) #2-600 kcmil Cu/Al LK8R9G 1 1 1 1 1 1 Notes 1 Early-break/same-make. 2 Gold plated for minimal resistance--for PLC applications. 3 Requires use of ACHFG auxiliary contact holder for F- and G-Frame switches. 4 For two-hole lug, consult factory. 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 23 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A 1 1 1 1 1 Technical Data and Specifications UL and CSA Characteristics Technical Characteristics 100A 1 200A 400A 600A 800A 1000A 1200A 200 kA 200 kA 200 kA 200 kA 200 kA 100 kA 100 kA Fuse type J J J J L L L Maximum fuse rating (A) 100 200 400 600 800 1000 1200 Short circuit rating at 600 Vac (kA) Maximum Horsepower Rating/Maximum Motor FLA Three-Phase 1 220-240 Vac 30/80 75/192 125/312 200/480 200/480 200/480 200/480 440-480 Vac 75/96 150/180 250/302 400/477 500/590 500/590 500/590 1 600 Vac 100/99 200/192 350/336 350/336 500/472 500/472 500/472 Maximum Horsepower Rating/Maximum Motor FLA Direct Current 1 1 125 Vdc Two-pole in series 10/76 15/112 20/148 20/148 -- -- -- 250 Vdc Three-pole in series 15/55 15/55 50/173 50/173 -- -- -- Connection 1 Minimum connection section/AWG #6 #6 #2 2 x #2 2 x #2 4 x #2 4 x #2 Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil 2 x 600 kcmil 2 x 600 kcmil 4 x 600 kcmil 4 x 600 kcmil 1 Auxiliary Contacts A300 A300 A300 A600 A600 A600 A600 Electrical characteristics 1 1 1 1 1 1 1 1 IEC 60947-3 Characteristics Technical Characteristics 100A 200A 400A 600A 800A 1000A 1200A Rated insulation voltage Ui (V) 1000 1000 1000 1000 1000 1000 1000 Rated impulse withstand voltage Uimp (kV) 8 8 8 12 12 12 12 Rated Operational Currents Ie (A) Rated Voltage Load Duty Category A2 A2 A2 A2 A2 A2 A2 400 Vac AC-22 A 100 200 400 630 800 1000 1200 400 Vac AC-23 A 100 200 400 630 800 1000 1000 690 Vac AC-22 A 100 200 400 500 630 630 630 690 Vac AC-23 A 100 200 315 200 400 400 400 Connection 1 Minimum Cu cable cross section (mm2) 35 70 185 2 x 150 2 x 185 2 x 240 -- Minimum Cu busbar section (mm2) -- -- -- 2 x 30 x 5 2 x 40 x 5 2 x 50 x 5 2 x 60 x 5 1 Operational Power in Ac-23 (kW) At 400 Vac without prebreaking AC in AC23 (kW) (2 x 3) 51 100 220 355 450 560 560 At 500 Vac without prebreaking AC in AC23 (kW) (2 x 3) 63 140 280 450 560 560 560 At 690 Vac without prebreaking AC in AC23 (kW) (2 x 3) 90 185 185 185 400 400 400 17.6 32 48 48 75 48 75 1 1 1 1 1 Overload Capacity (Ue 415 Vac) Rated short-circuit making capacity Icm (kA peak) 3 Notes 1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating. 2 Category with index A = frequent operation. 3 For a rated operating voltage, U = 400 Vac. i 1 1 1 1 24 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A Dimensions 1 Approximate Dimensions in Inches (mm) 1 Front Operation--D- and E-Frames 1 R9 Series Non-Fusible 100-400A 1 M 1 Z U J1 Y 1 W 1 R1 CA 1 V 1 Eaton K 1 N AA AC 1 1 1 H R2 The switch will operate correctly when rotated clockwise 90 degrees. 1 The switch will not operate correctly when rotated counterclockwise 90 degrees. 1 1 AD T F 1 C 1 1 Terminal Shrouds Switch Body Ampere Rating (A) Overall Dimensions-- In (mm) AC AD F 3P F 4P H J1 3P J1 4P K 100 3.72 (94.6) 10.10 (256.0) 3.05 (77.5) 7.09 (180.0) 9.06 (230.0) 4.22 (107.0) 2.17 (55.0) 4.13 (105.0) 1.80 (45.6) 200 3.72 (94.6) 10.10 (256.0) 3.05 (77.5) 7.09 (180.0) 9.06 (230.0) 4.22 (107.0) 2.17 (55.0) 4.13 (105.0) 1.80 (45.6) 400 4.92 (128.0) 16.00 (406.0) 4.15 (115.0) 9.05 (230.0) 11.40 (290.0) 6.53 (166.0) 2.95 (75.0) 5.31 (135.0) 2.65 (67.5) 1 1 1 1 1 Ampere Rating (A) Switch Mounting M 3P M 4P Connection N R1 R2 T U V W Y Z AA AC 100 6.30 (160.0) 8.27 (210.0) 5.31 (135.0) 0.35 (9.0) 0.27 (7.0) 1.97 (50.0) 0.98 (25.0) 1.18 (30.0) 0.43 (11.0) 0.14 (3.5) 1.35 (34.4) 6.30 (160.0) 0.60 (15.0) 200 6.30 (160.0) 8.27 (210.0) 5.31 (135.0) 0.35 (9.0) 0.27 (7.0) 1.97 (50.0) 0.98 (25.0) 1.18 (30.0) 0.43 (11.0) 0.14 (3.5) 1.35 (34.4) 6.30 (160.0) 0.60 (15.0) 400 8.26 (210.0) 10.60 (270.0) 7.67 (195.0) 0.35 (9.0) 0.27 (7.0) 2.56 (65.0) 1.77 (45.0) 1.97 (50.0) 0.43 (13.0) 0.20 (5.0) 2.08 (53.0) 10.20 (260.0) 0.80 (20.0) 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 25 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A 1 1 1 Approximate Dimensions in Inches (mm) Front Operation--F- and G-Frames R9 Series Non-Fusible 600A H 1 M J Z O0.51 (O13.0) 1 Eaton 1 Y 1 N1 X AC N 1 AA 1 The switch will operate correctly when rotated clockwise 90 degrees. 1 1 The switch will not operate correctly when rotated counterclockwise 90 degrees. 3.15 (80.0) F 1 1 Terminal Screens Switch Body AC F 3P F 4P H J 2P J 4P M 4P M 4P N N1 AA Z 1 18.11 (460.0) 11.02 (280.0) 14.17 (360.0) 5.51 (140.0) 5.00 (127.5) 6.59 (167.5) 10.03 (255.0) 13.19 (335.0) 6.89 (175.0) 2.34 (59.5) 12.6 (320.0) 1.85 (47.0) 1 R9 Series Non-Fusible 800-1200A 1 1 0.78 (19.8) H 1 Switch Mounting 1.57 (40.0) Z M O0.43 (O10.9) 1 Connection Terminals Eaton J N1 1 0.78 (19.8) 1 Y X AC N2 1 N 8.85 (224.8) 1 1 The switch will operate correctly when rotated clockwise 90 degrees. The switch will not operate correctly when rotated counterclockwise 90 degrees. 4.72 (119.9) F 1 1 1 Terminal Screens Switch Body AC F 3P F 4P H J 3P J 4P M 3P M 4P N N1 N2 Z 1 18.12 (460.0) 14.64 (372.0) 19.37 (492.0) 5.51 (140.0) 6.83 (173.5) 9.19 (233.5) 13.66 (347.0) 18.38 (467.0) 6.89 (175.0) 2.34 (59.5) 1.10 (28.0) 1.85 (47.0) Switch Mounting 1 1 26 Switching Devices PG00802002E--September 2012 www.eaton.com Connection Terminals 1.0 Switching Devices R9 Series (UL 98) Non-Fusible 100-1200A Approximate Dimensions in Inches (mm) 1 Direct Handle--Front Operation 1 R9 Series Non-Fusible 400A R9 Series Non-Fusible 600-1200A 1.57 (40.0) 2.36 (60.0) 1.79 (45.5) 1 1 7.48 (190.0) 5.31 (135.0) 1 1 3.35 (85.0) 1 Door Interlocked External Handle PH2 Type Handle O3.07 (O78.0) PH3 Type Handle 1 PH4 Type Handle 1 O3.07 (O78.0) O78.00 (1981.2) 4.92 (125.0) 1 13.78 (350.0) 8.27 (210.0) 1 1 1.77 (45.0) 1 2.40 (61.0) 2.36 (60.0) 1 Direction of Operation 1 0 0 90 0 90 I 1 1 90 I I 1 Door Drilling Templates 1.57 (40.0) O1.46 (37.0) 4O7 1.10 (28.0) 1.57 (40.0) O1.46 (37.0) 1.57 (40.0) 4O7 O1.46 (37.0) 1.10 (28.0) 1 4O7 1 1 1.10 (28.0) 1 Top and Bottom Terminal Lugs R9 Series Non-Fusible 100-200A R9 Series Non-Fusible 400A R9 Series Non-Fusible 600-1200A 1.49 (37.8) 1.00 (25.4) 1 1 O 0.40 (O10.16) O 4.70 (O119.38) 1.52 (38.6) 0.45 (O11.4) 1.30 (35.0) 1.80 (46.0) 2.80 (71.5) 1 1 0.63 (15.9) 3.15 (80.0) 0.40 (O10.2) 1 0.44 (11.13) 1 2.87 (72.9) 1.12 (28.4) 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 27 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 Contents 1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . Features, Benefits, and Functions . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . . . Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Product Overview R9 Series (UL(R) 98 listed) Fusible 30-800A manual operated multi-pole fusible disconnect switches use double break contacts per pole that ensure complete isolation of the fuse when the switch is in the OFF position. Features, Benefits and Functions When installed with fuses, they provide protection for low voltage electrical installations against short circuit and overload. 1 1 1 1 1 1 Load break functionality Double break contacts Up to 200 kA short-circuit rating with Class CC, J or L fuses Compact footprints The optional TEST position function (up to 400A) enables testing of the control circuit auxiliaries without switching the main contacts. This function provides a simple alternative to a separately wired pushbutton Defeatable pistol handles automatically re-latch when the panel door is closed Front or side operation Flange operation NFPA(R) 79 compliant kits Two-, three- and fourpole devices Standards and Certifications UL 98, File E222859 for 30 to 800A ratings UL 489, File E305341 for H-Frame switches CSA(R) 22.2 No. 4, File 217736 CSA 22.2 No. 5, File 217736, H-Frame only IEC 60947-1, EN 60947-1 IEC 60947-3, EN 60947-3 CE mark NFPA 79 1 1 1 1 1 1 1 28 Switching Devices PG00802002E--September 2012 www.eaton.com Page 28 28 28 29 30 34 39 41 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Illustrations 1 R9 Fusible 30A/CC and 30A/J H-Frame--Direct and External Operation 1 1 1 3 1 1 2 4 1 1 1 1 1 2 3 4 External front handles Direct handle Shaft extensions for external handles Configurable U Type ACs, for pre-break and signaling or TEST 1 1 1 R9 Fusible 30A/J-800A/L (I-N-Frames)--Direct and External Operation 1 7 1 1 6 1 1 1 4 2 4 1 1 1 5 1 3 1 1 1 2 3 4 5 6 7 1 External front handle External right side handle (not applicable for N-Frame 600/800A) Direct handle Shaft extensions for external handles Configurable U Type ACs, for pre-break and signaling or TEST Side auxiliary contacts Terminal shrouds 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 29 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 1 Product Selection Direct Operation External Operation + 1 + 1 Switch body 1 Front and Right Side Operation + Direct handle Switch body + + Shaft + External handle 1 1 1 1 Ampere Rating (Frame) (Fuse Class) Number of Poles Switch Body Only Direct Handle 30 1 Compact (H-Frame) (CC) 3 R4H3030FCC DHR9HC 30 1 (H-Frame) (CC) 3 + switched neutral R4H3030FCCSN 3 R4H3030FJ 1 30 1 Compact (H-Frame) (J) 1 30 1 (H-Frame) (J) 3 + switched neutral R4H3030FJSN 1 1 1 DHR9HJ 1 30 (I-Frame) (CC) 3 R9I3030FCC 4 R9I4030FCC 30 (J-Frame) (J) 2 R9J2030FJ 3 R9J3030FJ 4 R9J4030FJ 60 1 (J-Frame) (J) 2 R9J2060FJ 3 R9J3060FJ 4 R9J4060FJ 1 1 Black 1,3R,12 SHB0N12HV 7.90 (200.0) SF200SH5X5H Red 1,3R,12 SHR0N12HV 12.60 320.0) SF320SH5X5H 15.70 (400.0) SF400SH5X5H DHR9J2M -- Note 1 100 kA short-circuit rating. 1 1 1 1 1 1 1 1 1 30 Switching Devices PG00802002E--September 2012 www.eaton.com External Front Pistol Handle External Right Side Pistol Handle Black 1,3R,12 PHB1N12F -- Red 1,3R,12 PHR1N12F Black 4,4X PHB1N4XF Red 4,4X SHR0N4XHV 1 1 Shaft Extension for Selector Handle Only (Choose one) Black 4,4X SHB0N4XHV 1 1 External Selector Handle (Choose one) -- Red 4,4X PHR1N4XF Black 4,4X (w/ TEST Position) PHB1N4XFT Red 4,4X (w/ TEST Position) PHR1N4XFT Black 4, 4X PHB1N4XS Red 4, 4X PHR1N4XS 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 1 1 1 Front and Right Side Operation, continued 1 1 1 Shaft Extensions for Pistol Handle Only In (mm) NFPA79 (Choose one) Kit 7.90 (200.0) SF200PH5X5 NFPA79H 12.60 (320.0) SF320PH5X5 12.60 (320.0) SF320PH10X10 15.70 (400.0) SF400PH10X10 19.70 (500.0) SF500PH10X10 S Type Auxiliary Contacts (Choose one) Terminal Shrouds 1 AC NO AC1NOR9 -- Integral to switch 1 1 1 1 AC NC AC1NCR 15.70 (400.0) SF400PH5X5 7.90 (200.0) SF200PH10X10 1 Auxiliary Contacts (Choose one) NFPA79JKL 1 1 1 AC NO + NC AC1NO1NCJ2N 1 2 AC NO + NC AC2NO2NCJ2N 1 1 1 AC NO + NC w/ TEST AC1NO1NCJ2NT 1 1 2 AC NO + NC w/ TEST AC2NO2NCJ2NT 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 31 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 Front and Right Side Operation, continued 1 1 1 1 1 1 1 Ampere Rating (Frame) (Fuse Class) 60 1 (K-Frame) (J) 100 (K-Frame) (J) 1 1 200 (L-Frame) (J) 1 1 400 (M-Frame) (J) Number of Poles Switch Body Only Direct Handle (Black) 2 R9K2060FJ DHR9J2M 3 R9K3060FJ 4 R9K4060FJ 2 R9K2100FJ 3 R9K3100FJ 4 R9K4100FJ 2 R9L2200FJ 3 R9L3200FJ 4 R9L4200FJ 3 R9M3400FJ 4 R9M4400FJ Red 1,3R,12 PHR2N12F Red 4, 4X PHR2N4XS Red 4,4X (w/ TEST Position) PHR2N4XFT 2 600 (N-Frame) (J) 1 1 Black 4, 4X PHB2N4XS Black 4,4X (w/ TEST Position) PHB2N4XFT 2 1 1 Black 1,3R,12 PHB2N12F Red 4,4X PHR2N4XF 1 1 External Right Side Pistol Handle (Choose one) Black 4,4X PHB2N4XF 1 1 External Front Pistol Handle (Choose one) 800 (N-Frame) (L) 2 R9N2600FJ 3 R9N3600FJ 4 R9N4600FJ 2 R9N2800FL 3 R9N3800FL 4 R9N4800FL DHR9N Notes 1 200 kA short-circuit rating. 2 Requires test handle. 1 1 1 1 1 1 1 1 1 1 32 Switching Devices PG00802002E--September 2012 www.eaton.com Black 4, 4X PHB3N4XF Red 4,4X PHR3N4XF -- 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Front and Right Side Operation, continued 1 1 1 1 Ampere Rating (Frame) (Fuse Class) 60 1 (K-Frame) (J) 100 (K-Frame) (J) 200 (L-Frame) (J) Number of Poles Switch Body Only 2 R9K2060FJ 3 R9K3060FJ 4 R9K4060FJ 2 R9K2100FJ 3 R9K3100FJ 4 R9K4100FJ 2 R9L2200FJ 3 R9L3200FJ 4 R9L4200FJ 3 R9M3400FJ 4 R9M4400FJ 600 (N-Frame) (J) 2 R9N2600FJ 3 R9N3600FJ 4 R9N4600FJ 800 (N-Frame) (L) 2 R9N2800FL 400 (M-Frame) (J) 3 R9N3800FL 4 R9N4800FL Shaft Extensions for External Handle In (mm) (Choose one) 7.90 (200.0) Pistol SF200PH10X10 NFPA79 Kit NFPA79JKL 12.60 (320.0) Pistol SF320PH10X10 15.70 (400.0) Pistol SF400PH10X10 Auxiliary Contacts (Choose one) 1 AC NO AC1NOR9 1 AC NO + NC AC1NO1NCJ2N 1 AC NC AC1NCR9 2 AC NO + NC AC2NO2NCJ2N 1 AC NO + NC w/ TEST AC1NO1NCJ2NT 2 19.70 (500.0) Pistol SF500PH10X10 7.90 (200.0) Pistol SF200PH12X12 Auxiliary Contacts (Choose one) 2 AC NO + NC w/ TEST AC2NO2NCJ2NT 2 NFPA79N 1 AC NO + NC AC1NO1NCJ2N 1 Terminal Shrouds 1 Integral to switch 1 1 1 TSR9L2 1 TSR9L3 1 TSR9L4 TSR9M3 TSR9M4 1 TSR9N2 1 TSR9N3 1 TSR9N4 12.60 (320.0) Pistol SF320PH12X12 15.70 (400.0) Pistol SF400PH12X12 2 AC NO + NC AC2NO2NCJ2N TSR9N2 1 TSR9N3 TSR9N4 1 1 19.70 (500.0) Pistol SF500PH12X12 1 Notes 1 200 kA short-circuit rating. 2 Requires test handle. 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 33 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 1 Accessories NFPA 79 Compliant 1 "Flange" Handle for Flange-Operated Switches 1 Description Ampere Rating (Frame) For side-operated switches only. 30-400 (J-, K-, L-, M-Frame) Provides heavy-duty flange style 30-400 (J-, K-, L-, M-Frame) operation. Meets both UL 508A and NFPA 79 requirements. Please order cable or rod link between handle and switch. 1 1 Handle Type NEMA Type Catalog Number Standard handle 1, 3, 3R, 4, 12 FHS 1 Chrome-plated handle 1, 3, 3R, 4, 4X, 12 FHCP 1 NEMA Type Cable Length In (mm) Catalog Number -- CFM1 1 1 Cable Operator 1 Description 1 Mechanism for Flange Handle 1 Link between "Flange" handle and side-operated switches. Please order mechanism and "Flange" handle. Ampere Rating (Frame) 30-400 (J-, K-, L-, M-Frame) Mechanism for "Flange" handle 36.00 (914.4) CFC36 60.00 (1524.0) CFC60 120.00 (3048.0) CFC120 1 1 Rod Operator 1 Description 1 Link between "Flange" handle and side-operated switches. Mechanism included. Please order "Flange" handle. 1 Ampere Rating (Frame) For Enclosure Depth In (mm) Catalog Number 30-400 (J-, K-, L-, M-Frame) 8.00-24.00 (203.2-609.6) RFM1 1 1 NFPA 79 "Through the Door" Kit 1 Description For front-operated switches only. Meets both UL 508A and NFPA 79 requirements. Kit includes mechanism, shaft and internal handle. Please also order a "PH" type external pistol handle. 1 1 1 Ampere Rating (Frame) Catalog Number 30 (H-Frame) NFPA79H 30-400 (J-, K-, L-, M-Frame) NFPA79JKL 600-800 (N-Frame) NFPA79N Note 1 Defeatable. 1 1 1 1 1 1 1 1 34 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Direct Handles SO Type Handle Ampere Rating (Frame) Fuse Catalog Number Front operation. Black. 30 (H-Frame) CC DHR9HC 30 (H-Frame) J DHR9HJ 30 (I-Frame) CC DHR9J2M 30-400 (J-, K-, L-, M-Frame) J DHR9J2M 600-800 (N-Frame) J/L DHR9N 1 1 1 1 1 Door Interlocked External Front Handles Description PH1 Type Handle 1 Description The handle locking function of the front external operation handle prevents the user from opening the door of the enclosure when the switch is in the ON position, and when the switch is padlocked in the OFF position (PH1, PH2 and PH3 type handles only). Opening the door when the switch is in the OFF position is possible by defeating the locking function with the use of a tool (authorized persons only). The locking function is restored when the door is closed back. PH2 Type Handle PH3 Type Handle Ampere Rating (Frame) Handle Type NEMA Type Color Standard Catalog Number 30 (H-Frame) SO 1, 3R, 12 Black SHB0N12HV 30 (H-Frame) SO 1, 3R, 12 Red/yellow SHR0N12HV 30 (H-Frame) SO 4, 4X Black SHB0N4XHV 30 (H-Frame) SO 4, 4X Red/yellow SHR0N4XHV 30-60 (H-, I-, J-Frame) PH1 1, 3R, 12 Black PHB1N12F 30-60 (H-, I-, J-Frame) PH1 1, 3R, 12 Red/yellow PHR1N12F 30-60 (H-, I-, J-Frame) PH1 4, 4X Black PHB1N4XF 30-60 (H-, I-, J-Frame) PH1 4, 4X Red/yellow PHR1N4XF 30-60 (H-, I-, J-Frame) PH1 4, 4X Black PHB1N4XFT 1 30-60 (H-, I-, J-Frame) PH1 4, 4X Red/yellow PHR1N4XFT 1 60-400 (K-, L-, M-Frame) PH2 1, 3R, 12 Black PHB2N12F 60-400 (K-, L-, M-Frame) PH2 1, 3R, 12 Red/yellow PHR2N12F 60-400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XF 60-400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XF 60-400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XFT 1 60-400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XFT 1 600-800 (N-Frame) PH3 4, 4X Black PHB3N4XF 600-800 (N-Frame) PH3 4, 4X Red/yellow PHR3N4XF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Right Side External Handles Ampere Rating (Frame) Handle Type NEMA Type Color Standard Catalog Number 1 30-60 (J-Frame) PH1 4, 4X Black PHB1N4XS 1 30-60 (J-Frame) PH1 4, 4X Red/yellow PHR1N4XS 60-400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XS 60-400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XS 1 1 Note 1 Includes TEST position. 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 35 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Shaft Extensions for External Handles 1 Ampere Rating (Frame) Handle Type Shaft Length In (mm) Catalog Number 30 (H-Frame) SH0 7.90 (200.0) SF200SH5X5H 1 30 (H-Frame) SH0 12.60 (320.0) SF320SH5X5H 30 (H-Frame) SH0 15.70 (400.0) SF400SH5X5H 1 30 (H-Frame) PH1 7.90 (200.0) SF200PH5X5 30 (H-Frame) PH1 12.60 (320.0) SF320PH5X5 30 (H-Frame) PH1 15.70 (400.0) SF400PH5X5 1 30-400 (I-, J-, K-, L-, M-Frame) PH2 7.90 (200.0) SF200PH10X10 30-400 (I-, J-, K-, L-, M-Frame) PH2 12.60 (320.0) SF320PH10X10 1 30-400 (I-, J-, K-, L-, M-Frame) PH2 15.70 (400.0) SF400PH10X10 30-400 (I-, J-, K-, L-, M-Frame) PH3 19.70 (500.0) SF500PH10X10 600-800 (N-Frame) PH3 7.90 (200.0) SF200PH12X12 600-800 (N-Frame) PH3 12.60 (320.0) SF320PH12X12 600-800 (N-Frame) PH3 15.70 (400.0) SF400PH12X12 600-800 (N-Frame) PH3 19.70 (500.0) SF500PH12X12 Shaft Length In (mm) Catalog Number 1 1 1 1 1 1 Handle Types SH and PH, X Minimum Dimensions 1 Dimensions X In (mm) Handle Type 30 (H-Frame) 4.02-9.65 (102.0-245.0) SH0 7.90 (200.0) SF200SH5X5H 30 (H-Frame) 4.02-14.37 (102.0-365.0) SH0 12.60 (320.0) SF320SH5X5H 30 (H-Frame) 4.02-17.52 (102.0-445.0) SH0 15.70 (400.0) SF400SH5X5H 30 (H-Frame) 4.02-9.65 (102.0-245.0) PH1 7.90 (200.0) SF200PH5X5 30 (H-Frame) 4.02-14.37 (102.0-365.0) PH1 12.60 (320.0) SF320PH5X5 1 30 (H-Frame) 4.02-17.52 (102.0-445.0) PH1 15.70 (400.0) SF400PH5X5 30-100 (I-, J-, K-Frame) 5.30-9.06 (135.0-230.0) PH2, PH3 7.90 (200.0) SF200PH10X10 1 200 (L-Frame) 5.70-9.06 (145.0-230.0) PH2, PH3 7.90 (200.0) SF200PH10X10 400 (M-Frame) 7.87-10.24 (200.0-260.0) PH2, PH3 7.90 (200.0) SF200PH10X10 30-100A (I-, J-, K-Frame) 5.30-13.78 (135.0-350.0) PH2, PH3 12.60 (320.0) SF320PH10X10 200 (L-Frame) 5.70-13.78 (145.0-350.0) PH2, PH3 12.60 (320.0) SF320PH10X10 400 (M-Frame) 7.87-14.96 (200.0-380.0) PH2, PH3 12.60 (320.0) SF320PH10X10 1 30-100 (I-, J-, K-Frame) 5.30-16.93 (135.0-430.0) PH2, PH3 15.70 (400.0) SF400PH10X10 200 (L-Frame) 5.70-16.93 (145.0-430.0) PH2, PH3 15.70 (400.0) SF400PH10X10 1 400 (M-Frame) 7.87-18.10 (200.0-460.0) PH2, PH3 15.70 (400.0) SF400PH10X10 30-100 (I-, J-, K-Frame) 5.30-20.87 (135.0-530.0) PH2, PH3 19.70 (500.0) SF500PH10X10 200 (L-Frame) 5.70-20.87 (145.0-530.0) PH2, PH3 19.70 (500.0) SF500PH10X10 1 400 (M-Frame) 7.87-22.05 (200.0-560.0) PH2, PH3 19.70 (500.0) SF500PH10X10 600-800 (N-Frame) 10.63-11.97 (270.0-304.0) PH3 12.60 (320.0) SF320PH12X12 1 600-800 (N-Frame) 10.63-16.69 (270.0-424.0) PH3 12.60 (320.0) SF320PH12X12 600-800 (N-Frame) 10.63-19.84 (270.0-504.0) PH3 15.70 (400.0) SF400PH12X12 600-800 (N-Frame) 10.63-23.78 (270.0-604.0) PH3 19.70 (50.00) SF500PH12X12 Ampere Rating (Frame) 1 X 1 1 1 1 1 1 1 1 1 1 1 36 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Auxiliary Contacts--NO + NC 1 1 Operating Current Ie (Amperes) Description For the R9 Series Fusible 30-800A, indication of the O and I positions by 1 to 4 NO + NC auxiliary contacts. Electrical principle: Cabling by terminal cage with #16 AWG maximum. High electrical characteristics: A600/D600 Ampere Rating (Frame) Number of ACs Nominal Current (Amperes) Catalog Number 1 600-800 (N-Frame) 1NO + 1NC 10 AC1NO1NCJ2N 2 1 600-800 (N-Frame) 2NO + 2NC 10 AC2NO2NCJ2N 2 30-400 (I-M-Frame) 1NO + 1NC (w/ TEST) 10 AC1NO1NCJ2NT 30-400 (I-M-Frame) 2NO + 2NC (w/ TEST) 10 AC2NO2NCJ2NT 1 1 1 1 Auxiliary Contacts--NO or NC 3 Description Ampere Rating (Frame) The different functions (pre-break, 0 and 1 indication, TEST feature) are easily configurable with pegs (one or two pegs per position). Two superposed auxiliary contacts maximum. For 30A/CC (H-Frame), maximum of four ACs. For 30A/J (H-Frame), maximum of two ACs. For 30 to 100A/J (I, J and K-Frame), maximum of four ACs. For 200 to 600A/J (L and M-Frame), maximum of eight ACs. Cabling to the control circuit by terminals with a maximum section of 2 x 2.5 mm2. Electrical characteristics: A300 NO Auxiliary Contact 30-600 (H-M-Frame) Number of ACs Catalog Number 1 AC1NOR9 1 1 AC1NCR9 1 1 NC Auxiliary Contact 30-600 (H-M-Frame) 1 1 1 1 Characteristics for Pre-Break Auxiliary Contacts Operating Current Ie (Amperes) Ampere Rating Contact Type Nominal Current Amperes 30-800 NO + NC 10 1 250 Vac AC-13 400 Vac AC-13 24 Vdc DC-13 48 Vdc DC-13 6 4 5 3 1 1 Terminal Shrouds Terminal Shrouds Description Ampere Rating (Frame) Number of Poles Line or load side protection against direct contact with terminals or the connection parts 30-100 (H-, I-, J-, K-Frame) 2/3/4 Integral to switch 200 (L-Frame) 2 TSR9L2 200 (L-Frame) 3 TSR9L3 200 (L-Frame) 4 TSR9L3 400 (M-Frame) 2 TSR9M2 4 400 (M-Frame) 3 TSR9M3 4 400 (M-Frame) 4 TSR9M4 4 600-800 (N-Frame) 2 TSR9N2 600-800 (N-Frame) 3 TSR9N3 600-800 (N-Frame) 4 TSR9N4 1 Catalog Number 1 1 1 1 1 1 1 Notes 1 Same-make/same-break auxiliary contacts. 2 Auxiliary contacts without "Test" cannot be used on I-M-Frame switches. 3 Early-break/same-make auxiliary contacts. 4 For replacement only. Both line and load side terminal shrouds are included with 400A switch. 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 37 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Line and Load Terminal Lugs 1 Description 1 Ampere Rating (Frame) Connection of bare copper cables 30 (H-, I-Frame) on to the terminals 30 (H-, I-Frame) (no spade lugs). 30-60 (J-Frame) 1 1 Fuse Number of Lugs Lug Capacity/ Phase Cable Type Catalog Number Integral to switch CC/J -- #14-#10 Cu CC/J -- #14-#10 Cu Integral to switch J -- #10-#6 Cu Integral to switch 60-100 (K-Frame) J -- #12-#1 Cu Integral to switch 200 (L-Frame) J 2 #6-300 kcmil Cu/Al LK2R9DL 200 (L-Frame) J 3 #6-300 kcmil Cu/Al LK3R9DL 1 200 (L-Frame) J 4 #6-300 kcmil Cu/Al LK4R9DL 400 (M-Frame) J 3 (2) #2-600 kcmil Cu/Al LK3R9FN 1 400 (M-Frame) J 4 (2) #2-600 kcmil Cu/Al LK4R9FN 600-800 (N-Frame) J/L 2 (2) #2-600 kcmil Cu/Al LK2R9FN 600-800 (N-Frame) J/L 3 (2) #2-600 kcmil Cu/Al LK3R9FN 600-800 (N-Frame) J/L 4 (2) #2-600 kcmil Cu/Al LK4R9FN 1 1 1 1 Shorting Links 1 Ampere Rating (Frame) Fuse Pack Quantity Catalog Number 60 (J-,K-Frame) J 3 SLJK360 1 100 (K-Frame) J 3 SLK3100 200 (L-Frame) J 3 SLL3 1 400 (M-Frame) J 3 SLM3 600-800 (N-Frame) J/L 3 SLN3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 38 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Technical Data and Specifications 1 UL and CSA Characteristics 1 1 R9 Series Fusible 30-800A Description 30A 30A 30A 30A 60A 60A 100A Switch Frame H H I J J K K 600 Vac (A) 30 30 30 30 60 60 100 600 Vdc (A) -- -- -- -- -- -- -- 1 100 100 100 200 100 200 200 1 1 1 General Use Ratings 1 Short-Circuit Ratings Short-circuit rating at 600 Vac (kA) Fuse type CC J CC J J J J Maximum fuse rating (A) 30 30 30 30 60 60 100 1 Maximum Horsepower Rating/Maximum Motor FLA Three-Phase 220-240 Vac 7.5/22 7.5/22 7.5/22 7.5/22 15/42 15/42 30/80 440-480 Vac 15/21 15/21 15/21 15/21 30/40 30/40 60/77 600 Vac 20/22 20/22 20/22 20/22 50/52 50/52 75/77 1 3/17 10/50 10/50 10/50 1 1 Maximum Horsepower Rating/Maximum Motor FLA Single-Phase 220-240 Vac -- -- 3/17 440-480 Vac -- -- 7.5/21 7.5/21 10/26 10/26 10/26 600 Vac -- -- 10/20 10/20 10/20 10/20 10/20 1 Maximum Horsepower Rating/Maximum Motor FLA DC 1 125 Vdc 1 3/25 3/25 3/25 3/25 5/40 5/40 7.5/58 250 Vdc 2 5/20 5/20 5/20 5/20 10/38 10/38 20/72 1 10,000 10,000 10,000 10,000 10,000 10,000 1 Mechanical Characteristics Endurance (number of operating cycles) 10,000 1 Terminal Lugs Type Integrated Integrated Integrated Integrated Integrated Integrated Integrated Minimum conn. section #14 #14 #14 #10 #10 #12 #12 Maximum conn. section #10 #10 #10 #6 #6 #1 #1 1 1 Notes 1 Two-pole in series. 2 Three-pole in series. 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 39 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 1 1 1 R9 Series Fusible 30-800A, continued Description 200A 400A 600A 800A Switch Frame L M N N 600 Vac (A) 200 400 600 800 600 Vdc (A) -- -- 600 2 800 2 General Use Ratings Short-Circuit Ratings 1 Short-circuit rating at 600 Vac (kA) 200 200 200 200 Fuse type J J J L 1 Maximum fuse rating (A) 200 400 600 800 Maximum Horsepower Rating/Maximum Motor FLA Single-Phase 1 1 220-240 Vac -- -- -- -- 440-480 Vac -- -- -- -- 600 Vac -- -- -- -- 200/480 1 Maximum Horsepower Rating/Maximum Motor FLA Three-Phase 220-240 Vac 60/154 125/312 200/480 1 440-480 Vac 125/156 250/302 500/590 500/590 600 Vac 150/144 350/336 500/472 500/472 1 Maximum Horsepower Rating/Maximum Motor FLA DC 1 125 Vdc 1 -- 20/148 -- -- 250 Vdc 2 -- 50/173 2 -- -- 1 Mechanical Characteristics 8000 6000 5000 5000 Type Option Option Option Option Minimum conn. section #6 #2 2x#2 2x#2 Maximum conn. section 3/0 300 kcmil 2 x 600 kcmil 2 x 600 kcmil 1 1 1 1 1 Endurance (number of operating cycles) Terminal Lugs Notes 1 Two-pole in series. 2 Three-pole in series. 1 1 1 1 1 1 1 1 1 1 1 1 40 Switching Devices PG00802002E--September 2012 www.eaton.com 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Dimensions 1 Approximate Dimensions in Inches (mm) Front Operation 1 R9 Series Fusible 30A/CC--H-Frame 1 H 1 F Z J 1 J1 1 N1 1 N 1 AA 1 1 1 H1 1 Switch Body Switch Mounting 1 Connection Terminals F H H1 J J1 N N1 AA Z 3.78 (96.0) 3.28 (83.3) 5.19 (131.8) 1.47 (37.3) 0.59 (15.0) 3.13 (79.5) 1.00 (25.4) 4.56 (115.8) 1.12 (28.4) 1 1 R9 Series Fusible 30A/J--H-Frame 1 F H Z 1 J J1 1 1 N1 N 1 AA 1 1 1 1 Switch Body Switch Mounting Connection Terminals F H J J1 N N1 AA Z 4.13 (104.9) 3.89 (98.8) 1.47 (37.3) 0.59 (15.0) 3.30 (83.8) 1.00 (25.4) 4.56 (115.8) 1.12 (28.4) 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 41 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 Approximate Dimensions in Inches (mm) 1 R9 Series Fusible 30A/CC--I-Frame 1 1.14 (29.0) H J M 0.41 (10.3) 1 1 N1 1 4.98 (126.5) AA N 1 1 1 F Z 1 1 1 6.02 (153.0) 1 1 1 Ampere Rating (Fuse) Switch body F 3P F 4P H J M Switch Mounting N N1 AA Z 30 (CC) 4.92 (125.0) 6.06 (154.0) 3.89 (99.0) 1.77 (45.0) 1.14 (29.0) 5.31 (135.0) 2.63 (66.5) 5.87 (149.0) 1.21 (31.0) 1 1 R9 Series Fusible 30A/J and 60A/J (100 kA)--J-Frame 1 5.87 (149.1) 1 1.41 (35.8) 1 4.84 (122.9) 1.46 (37.1) 1.41 (35.8) 1 4.02 (102.1) 1 1 5.35 (135.9) 1 1 1 1 1 1 1 42 Switching Devices PG00802002E--September 2012 www.eaton.com Connection Terminals 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Approximate Dimensions in Inches (mm) 1 R9 Series Fusible 60A/J (200 kA) and 100A/J--K-Frame 5.87 (149.1) 1.41 (35.8) 1.46 (37.1) 1.41 (35.8) 1 4.81 (122.2) 1 1 1 7.32 (185.9) 1 1 6.77 (172.0) 1 5.23 (132.8) 1 1 1 1 1 R9 Series Fusible 200A/J--L-Frame 1 7.72 (196.1) 1 6.61 (167.9) 1 6.18 (157.0) 1 1 1 11.46 (291.1) 5.28 (134.1) 1 7.67 (194.8) 1 1 6.50 (165.1) 1 1 1 1.41 (35.8) 5.11 (129.8) 1 1.96 (49.8) 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 43 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 Approximate Dimensions in Inches (mm) 1 R9 Series Fusible 400A/J--M-Frame 1 1.14 (30.0) H 0.40 (10.2) 1 M J M10 1 1 N1 1 5.00 (127.0) AA 6.53 N (166.0) 1 1 1 1 Z 1 M F H1 1 1 1 1 Switch Body Switch Mounting Connection Terminals F 3P F 4P H H1 J M N N1 AA Z 10.80 (276.0) 13.70 (348.0) 5.56 (141.5) 11.41 (290.0) 0.88 (22.5) 2.84 (72.0) 8.83 (224.0) 4.41 (112.0) 14.31 (363.5) 1.06 (27.0) R9 Series Fusible 600-800A J/L--N-Frame 1 Min. 10.43 (Min. 264.9) 9.84 (249.9) 6.10 (154.9) 1 1 3P 4P 11.18 14.88 (284.0) (378.0) 2.56 (65.0) 3.36 (85.3) 3.12 (79.2) 1 0.43 (10.9) 1 0.27 (6.9) 1 3.54 (89.9) 0.27 (6.9) 1 1 0.27 (6.9) 1 2.32 (58.9) 1 14.96 (380.0) 9.27 (235.5) 0.86 (21.8) Fix 9.84 (Fix 250.0) 11.81 5.00 (300.0) (127.0) 10.23 (259.8) 9.27 (235.5) 11.81 (300.0) o0.51 (o13.0) 3.36 (85.3) 2.00 (50.8) 1 1 1 1 44 1.34 (34.0) Switching Devices PG00802002E--September 2012 www.eaton.com 0.35 (8.9) 3.70 3.70 (94.0) (94.0) 3P 4P 14.33 18.03 (364.0) (458.0) 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A Approximate Dimensions in Inches (mm) 1 30CC (H-Frame) 30J (H-Frame) 1 4.41 (112.0) 5.12 (130.0) 1 1 2.31 (58.7) 1 1 1 30J to 400J 600J and 800L 2.36 (60.0) 1.57 (40.0) 1 1.79 (45.5) 1 1 5.31 (135.0) 7.48 (190.0) 1 1 3.35 (85.0) 1 1 Flange Handle 3.50 (88.9) 1 2.16 (54.9) 0.86 (21.8) 1.06 (26.9) 5.66 (143.8) 6.22 (158.0) 1 O0.28 (O7.1) O0.50 1.55 (39.4) (O12.7) 1 1 4.68 (118.9) 1.00 (25.4) 1 1.00 0.88 (25.4) (22.3) 7.10 (180.3) 2.32 (58.9) 1 1 2.70 (68.6) 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 45 1.0 Switching Devices R9 Series (UL 98) Fusible 30-800A 1 1 1 Approximate Dimensions in Inches (mm) Door Interlocked External Handle PH1 Type Handle PH2 Type Handle O3.07 (O78.0) 1 1 1 O3.07 (O78.0) O3.07 (O78.0) 4.92 (125.0) 2.75 (70.0) 1.73 (44.0) PH3 Type Handle 8.27 (210.0) 1.77 (45.0) 1 1 2.40 (61.0) 1 1 Direction of Operation 1 0 1 0 90 1 0 90 I 90 I I 1 1 1 1 Door Drilling Template 1.57 (40.0) O1.46 (37.0) 1 4O7 1.10 (28.0) 1.57 (40.0) O1.46 (37.0) 4O7 1.57 (40.0) O1.46 (37.0) 1.10 (28.0) Line and Load Side Lugs 1 1 200A (L-Frame) 1 400-800A (M and N-Frames) 1.00 (25.4) 1.49 (37.8) 1 1 1 1.52 (38.6) 0.45 (O11.4) 3.15 (80.0) 1 1 1.12 (28.4) 1 0.40 (O10.2) 2.87 (72.9) 1 1 1 46 Switching Devices PG00802002E--September 2012 www.eaton.com 4O7 1.10 (28.0) 1.0 Switching Devices R9 Series (UL 98) DC Rated Disconnects Contents Description Page Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . Features, Benefits and Functions . . . . . . . . . . . . . . Application Description. . . . . . . . . . . . . . . . . . . . . . Standards and Certifications. . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications. . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 47 47 47 48 49 51 52 1 1 1 1 1 1 1 1 1 1 Product Overview UL listed disconnect switches 600 Vdc for photovoltaic applications 100 to 400A Application Description In three- and four-pole versions from 100 to 400A (UL(R) R9 Series 98 listed) DC rated disconnects are manually operated multi-pole load break switches. They provide safety isolation for any low voltage circuit in a photovoltaic application. 1 Standards and Certifications 1 UL 98, cULus(R), File E222859 CSA 22.2 No. 4, File 217736 1 IEC 60947-3 EN 60947-3 IEC 60-364-7-712 (Rules for the installations and sites special-- photovoltaic applications) 1 1 1 1 1 Q4 2010 1 Features, Benefits and Functions Unique switching technology Up to 600 Vdc according to UL 98 / CSA(R) Up to 1000 Vdc according to IEC 947-3 1 1 1 Source Combiner R9 DC Array Combiner 1 Standard R9 Series AC disconnect switch non-fusible up to 1200A or fusible up to 800A R9 DC 100-600A up to 1000V 1 1 R9 DC Array Combiner R9 DC R9 DC 1 100 to 400A to 1000V 1 1 100-400A up to 1000V 1 Simplified large photovoltaic system layout 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 47 1.1 Switching Devices R9 Series (UL 98) DC Rated Disconnects 1 Product Selection 1 + 1 1 Switch body + + Direct handle Switch body + Shaft + + External handle 1 1 Front Operation--Three- and Four-Pole 1 1 1 1 1 Ampere Number Switch Rating of Poles Body Direct Handle 100 DHR9DE 1 1 200 1 3 R9D3100UDC 4 R9D4100UDC 3 R9D3200UDC 4 R9D4200UDC S2 Type Black 1, 3R, 12 1 PHB2N12F Red/Yellow 1, 3R, 12 1 PHR2N12F 7.90 (200.0) SF200PH10X10 12.60 (320.0) SF320PH10X10 15.7 0 (400.0) SF400PH10X10 Auxiliary Contacts (Choose one) Terminals Shroud Terminal Lugs Jumpers for Connecting Poles in Series C Type 1st Contact NO+NC AC1NONCDE 3P 2 TS3R9DT 3P 4 LK3R9DL 2 pieces DCJUMPD2 3P 3 TS3R9DB 4P 4 LK4R9DL 3 pieces DCJUMPD3 3P 2 TS3R9ET 3P 4 LK3R9EM 2 pieces DCJUMPE2 3P 3 TS3R9EB 4P 4 LK4R9EM 3 pieces DCJUMPE3 C Type 2nd Contact NO+NC AC2NONCDE 400 1 3 R9E3400UDC 4 R9E4400UDC Red/Yellow 4, 4X 1 PHR2N4XF 1 4P 4 TS4R9ETB 1 1 1 4P 4 TS4R9DTB Black 4, 4X 1 PHB2N4XF 1 1 Shaft for External External Handle Handle (Choose one) In (mm) (Choose one) Notes 1 Defeatable handle. 2 Top (line side). 3 Bottom (load side). 4 Top or bottom (line or load side). 1 1 1 1 1 1 1 1 1 48 Switching Devices PG00802002E--September 2012 www.eaton.com 1.1 Switching Devices R9 Series (UL 98) DC Rated Disconnects Accessories Direct Handle 1 1 Direct Handle Description Ampere Rating Handle Color Catalog Number Front operation 100-400 Black DHR9DE 1 1 PH2 Type Handle 1 Door Interlocked External Handle Front Operation--l-0, Three- and Four-Pole Ampere Rating Handle Handle Color NEMA Type Catalog Number 100-400 PH2 Type Black 1, 3R, 12 PHB2N12F 1 100-400 PH2 Type Red/yellow 1, 3R, 12 PHR2N12F 1 1 1 1 100-400 PH2 Type Black 4, 4X PHB2N4XF 100-400 PH2 Type Red/yellow 4, 4X PHR2N4XF 1 1 1 Auxiliary Contacts Description Ampere Rating Number of AC Early-break/same-make and signaling of positions 0 and 1: 1 to 2NO/NC auxiliary contacts 1 to 2 low level NO/NC auxiliary contacts Characteristics: NO/NC AC: IP2 with front and side operation Connection to the control circuit: By 6.35 mm fast-on terminal Electrical Characteristics: 30,000 operations; A300 NO/NC Contact for Three and Four Poles Type Catalog Number 1 1 100-400 1 AC NO + NC C Type AC1NONCDE 100-400 2 AC NO + NC C Type AC2NONCDE 1 1 Low Level NO/ NC Contact for Three and Four Poles 100-400 1 AC NO + NC C Type AC1NONCDELL 1 100-400 2 AC NO + NC C Type AC2NONCDELL 1 1 Terminal Screens Description Ampere Rating Number of Poles Position Catalog Number Line or load side protection against direct contact with terminals or connection parts Three- and Four-Pole 100-200 3 Top (line) TS3R9DT 100-200 3 Bottom (load) TS3R9DB 1 1 100-200 4 Top or bottom (line or load) TS4R9DTB 400 3 Top (line) TS3R9ET 400 3 Bottom (load) TS3R9EB 400 4 Top or bottom (line or load) TS4R9ETB 1 1 1 1 Note 1 Order two sets for line and load sides. 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 49 1.1 Switching Devices R9 Series (UL 98) DC Rated Disconnects 1 Line and Load Terminal Lugs 1 1 Line and Load Terminal Lugs Description Ampere Rating Connection Type Number of Cables per Terminal Lugs per Kit Cable Type Catalog Number Connection of bare copper cables onto the terminals 100-200 6-300 kcmil 1 2 Cu/Al LK2R9DL 100-200 6-300 kcmil 1 4 Cu/Al LK4R9DL 400 2-600 kcmil 1 2 Cu/Al LK2R9EM 400 2-600 kcmil 1 4 Cu/Al LK4R9EM 1 1 1 1 1 Jumpers for Connecting Poles in Series Description Ampere Rating 100-200 The jumpers will make easy the connection of the poles in series, 100-200 allowing the following configurations: 1 400 1 400 Kit of Figure Number of Poles in Series Catalog Number 2 Pieces 1 3 DCJUMPD2 3 Pieces 2 4 DCJUMPD3 2 Pieces 1 3 DCJUMPE2 3 Pieces 2 4 DCJUMPE3 + - 1 1 Load 1 - 1 + 1 Load 1 Shaft Extensions for External Front Dimensions (X)--Inches (mm) 1 Description 1 Standard lengths: 7.9 inches/200 mm 12.6 inches/320 mm 15.7 inches/400 mm 1 1 1 Ampere Rating Dimension X In (mm) PH2 Type 7.90 (200.0) SF200PH10X10 135-265 (3429.0-6731.0) 100-400 135-385 (3429.0-9779.0) PH2 Type 12.60 (320.0) SF320PH10X10 100-400 135-465 (3429.0-11811.0) PH2 Type 15.70 (400.0) SF400PH10X10 1 1 1 1 1 1 1 1 50 Catalog Number 100-400 Note 1 For other connections, refer to installation instructions. 1 Shaft Length In (mm) For Three- and Four-Pole X 1 Handle Switching Devices PG00802002E--September 2012 www.eaton.com 1.1 Switching Devices R9 Series (UL 98) DC Rated Disconnects Technical Data and Specifications 1 100-400A 1 1 Characteristics According to UL 98 Ampere Rating Thermal Current Ith at 40C (A) 1 100 200 400 1 General Use Purpose Ampere Rating Rated voltage In series A A A 600 Vdc 3P 100 200 400 20 20 20 1 1 Overload Capacity Prospective short-circuit current (kA rms) Type of fuse A70P100 A70P200 LDC Fuse rating 100 200 400 1 1 Connection Terminals Minimum connection section/AWG #6 #6 #2 Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil A300 A300 A300 1 1 Auxiliary Contacts Electrical characteristics 1 1 Characteristics According to IEC 60947-3 Ampere Rating Thermal Current Ith at 40C (A) 160 1 250 630 1 Rated Operational Currents Ie (A), DC-22 B Rated voltage In series A A A 750 Vdc 3P 160 250 400 750 Vdc 4P -- -- -- 1000 Vdc 4P 160 250 400 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 51 1.1 Switching Devices R9 Series (UL 98) DC Rated Disconnects 1 1 1 Dimensions Approximate Dimensions in Inches (mm) R9 Series DC Rated Disconnects 100-400A Front Operation 1 M 1 Y 1 W 1 1 Z U J1 R1 CA V 1 Eaton K 1 1 N AA AC 1 1 H 1 The switch will operate correctly when rotated clockwise 90 degrees. 1 R2 The switch will not operate correctly when rotated counterclockwise 90 degrees. 1 1 AD T F C 1 1 1 1 R9 Series DC Rated Disconnects Ampere Rating C AC AD F 3P F 4P H J1 3P J1 4P K M 3P M 4P 100-200 3.72 (94.5) 10.10 (256.5) 3.05 (77.5) 7.09 (180.1) 9.06 (230.0) 4.22 (107.2) 2.17 (55.1) 4.13 (104.9) 1.80 (45.7) 6.30 (160.0) 8.27 (210.1) 400 4.92 (125.0) 16.00 (406.4) 4.51 (114.5) 9.05 (230.0) 11.40 (290.0) 6.53 (166.0) 2.95 (75.7) 5.31 (134.9) 2.65 (67.3) 8.26 (209.8) 10.60 (269.2) Ampere Rating N R1 R2 T U V W Y Z AA CA 100-200 5.31 (135.0) 0.35 (8.9) 0.27 (6.9) 1.97 (50.0) 0.98 (24.9) 1.18 (30.0) 0.43 (10.9) 0.14 (3.6) 1.35 (34.3) 6.30 (160.0) 0.60 (15.2) 400 7.60 (193.0) 0.35 (8.9) 0.27 (6.9) 2.56 (65.0) 1.77 (45.0) 1.97 (50.0) 0.43 (10.9) 0.20 (5.1) 2.08 (52.8) 10.20 (259.1) 0.80 (20.3) 1 1 1 1 1 1 1 1 1 52 Switching Devices PG00802002E--September 2012 www.eaton.com 1.1 Switching Devices R9 Series (UL 98) DC Rated Disconnects Approximate Dimensions in Inches (mm) 1 Jumpers 1 100-200A 400A 0.49 (12.5) 0.49 (12.5) 1.97 (50.0) 0.16 (4.0) 1 1 81.00 (2057.4) 1 19.00 (482.6) 0.59 (15.0) 0.47 (12.0) 1 O0.43 (O11.0) 22.50 (571.5) 65.00 (1651.0) 1 5.00 (127.0) 1 22.50 (571.5) 1 Terminal Lugs 1 100-200A 1 400A 1.00 (25.4) 1 1 O 0.40 (O10.16) O 4.70 (O119.38) 1.52 (38.6) 0.45 (O11.4) 1.30 (35.0) 1.80 (46.0) 2.80 (71.5) 1 0.63 (15.9) 1 0.44 (11.13) 1 1 1.12 (28.4) 1 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 53 1.1 Switching Devices R9 Series (UL 98) DC Rated Disconnects 1 1 1 Approximate Dimensions in Inches (mm) Door Interlocked External Handle--100 to 400A, Three- and Four-Pole PH2 Type Handle O3.07 (O78.0) 1 1 4.92 (125.0) 1 1.77 (45.0) 1 1 Direction of Operation 1 0 1 90 I 1 1 1 1 1 Door Drilling Template 1.57 (40.0) O1.46 (37.0) 4O7 1.10 (28.0) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 54 Switching Devices PG00802002E--September 2012 www.eaton.com 1.1 Switching Devices Manual Transfer/Double Throw Switches Contents Description Page Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications. . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 55 56 57 59 60 1 1 1 1 1 1 1 1 1 1 Product Overview Standards and Certifications R9 Series (UL(R) 98 listed) non-fusible disconnects are heavy-duty manual transfer switches, they transfer load manually between two low voltage circuits and provide safety disconnection. These switches are extremely durable and are tested and approved for use in the most demanding applications as resistive load or total system applications. 1 cULus(R), UL 98, File E222859 UL 1008 (600-1200A) CSA(R) 22.2 No. 4, File 217736 IEC 60947-3 EN 60947-3 CE 1 5 1 4 1 1 3 1 1 2 Three load break positions (I, 0, II) On load switching Direct or external handle 480 Vac total system 600 Vac resistive load 1 1 1 1 Overview 1 2 3 4 5 1 External front handle Direct handle Shaft extension for external handle Pre-break ACs (standard on 600-1200A) Terminal screen 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 55 1.1 Switching Devices Manual Transfer/Double Throw Switches 1 1 Product Selection Direct Operation + 1 1 1 External Operation Switch body + + Direct handle Switch body + + Shaft + External handle Manual Transfer/Double Throw Switches--UL 98 Standard 1 1 1 1 1 1 1 1 Ampere Rating 100 200 1 Number Switch of Poles Body Only 1 Direct Handle (Black) DHMTSSL 3 RMTS3100U 4 RMTS4100U 3 RMTS3200U 4 RMTS4200U 400 3 RMTS3400U 4 RMTS4400U Size 3, Black I-0-II Type 4/4X PHB3N4X3P 1 Size 3, Red I-0-II Type 4/4X PHR3N4X3P 1 1 600 1 1 800 1 1 1 1 Size 2, Black I-0-II Type 4/4X PHB2N4X3P Size 2, Red I-0-II Type 4/4X PHR2N4X3P 1 1 External ThreePosition Handle (Choose one) 1200 3 RMTS3600U 4 RMTS4600U 3 RMTS3800U 4 RMTS4800U 3 RMTS31200U 4 RMTS41200U DHMTSDL DHMTSDLM Shaft Extensions for External Handle In (mm) (Choose one) Bridging Bars Auxiliary Contacts Terminal Screens 2 7.90 (200.6) SF200PH10X10 3P BB3P200 NO/NC AC1NONCMTS400 3P TS3MTS200TB 12.60 (320.0) SF320PH10X10 4P BB4P200 4P Low level AC1NONCMTS400LL 3 TS4MTS200TB 7.90 (200.6) SF200PH15X12 3P BB3P400 3P TS3MTS400TB 12.60 (320.0) SF320PH15X12 4P BB4P400 4P TS4MTS400TB 15.70 (398.8) SF400PH10X10 15.70 (398.8) SF400PH15X12 Size 4, Black I-0-II Type 4/4X PHB4N4X3P Size 4, Red I-0-II Type 4/4X PHR4N4X3P Notes 1 All ratings, 100-1200A, are UL 98 listed; switches rated 600-1200A are also UL 1008 listed. 2 Line or load (top or bottom); for both line and load, order two kits. 3 Low level auxiliary contact--gold plated for minimal resistance--for PLC applications. 1 1 1 1 1 1 56 Switching Devices PG00802002E--September 2012 www.eaton.com 3P BB3P600 NO/NC contact standard 3P TS3MTS600 4P BB4P600 4P TS4MTS600 3P BB3P1200 3P TS3MTS1200 4P BB4P1200 4P TS4MTS1200 1.1 Switching Devices Manual Transfer/Double Throw Switches Accessories 1 1 Direct Handle Ampere Rating Handle Color Handle Type Catalog Number 100-400 Black Single lever DHMTSSL 600 Black Double lever DHMTSDL 800-1200 Black Double lever DHMTSDLM 1 1 1 1 PH2 and PH3 Type PH4 Type External Handle Description Ampere Rating Handle Type Handle Color NEMA Type Lockable in the "3" Positions The handle locking function prevents the user from opening the door of the enclosure when the switch is in the "ON" position. Opening the door when the switch is in the "ON" position is possible by defeating the locking function with the use of a tool (authorized persons only). The locking function is restored when the door is once again closed. 100-200 PH2 Black 4, 4X Yes 1 Catalog Number PHB2N4X3P 100-200 PH2 Red/Yellow 4, 4X Yes PHR2N4X3P 400 PH3 Black 4, 4X Yes PHB3N4X3P 400 PH3 Red/Yellow 4, 4X Yes PHR3N4X3P 600-1200 PH4 Black 4, 4X Yes PHB4N4X3P 600-1200 PH4 Red/Yellow 4, 4X Yes PHR4N4X3P 1 1 1 1 1 1 1 1 1 1 Shaft Extension Ampere Rating Handle Type Length In (mm) 100-800 PH1 7.90 (200.6) SF200PH10X10 Catalog Number 125-800 PH1 12.60 (320.0) SF320PH10X10 100-200 PH2 15.70 (398.8) SF400PH10X10 630-1200 PH2, PH3 7.90 (200.6) SF200PH15X12 600-1200 PH2, PH3 12.60 (320.0) SF320PH15X12 400-1200 PH2, PH3 15.70 (398.8) SF400PH15X12 800-1200 V1 12.60 (320.0) SF320V1 800-1200 V1 15.70 (398.8) SF400V1 1 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 57 1.1 Switching Devices Manual Transfer/Double Throw Switches Bridging Bars 1 Description Ampere Rating Number of Bridging Bars Catalog Number 1 Creation of a common point, above or below the switch, between positions I and II. 100-200 3 BB3P200 100-200 4 BB4P200 400 3 BB3P400 400 4 BB4P400 600 3 BB3P600 1 600 4 BB4P600 800-1200 3 BB3P1200 1 800-1200 4 BB4P1200 1 1 1 Terminals Protection Screen 1 Description Ampere Rating Number of Poles Catalog Number 1 Top or bottom (line or load) protection against direct contacts with terminal or connecting parts. 100-200 3 TS3MTS200TB 100-200 4 TS4MTS200TB 1 400 3 TS3MTS400TB 400 4 TS4MTS400TB 1 600 6 TS3MTS600 600 4 TS4MTS600 800-1200 3 TS3MTS1200 800-1200 4 TS4MTS1200 Description Ampere Rating Number of Poles Catalog Number Raises the device's terminals 10 mm away from the bottom of the enclosure or frame on which the device is mounted. 100-400 1 set of 2 spacers MSP400 1 1 1 Mounting Spacers 1 1 1 1 Auxiliary Contacts 1 1 Description Ampere Rating Contact (s) Catalog Number Early-break/same-make and signalization per position 1 and 2. Electrical characteristics: A300. 100-400 1NO/NC per position 1 and 2 AC1NONCMTS400 100-400 1NO/NC per position 1 and 2 low level AC1NONCMTS400LL 1 600-1200 1NO/NC per position 1 and 2 Standard 1 1 Line and Load Terminal Lugs 1 Description 1 Connection of bare 100-200 copper cables onto the 100-200 terminals (without spade lugs). 400 Ampere Rating Connection Type Number of Poles Number of Cables/ Lug Lugs per Kit Cable Type Catalog Number 6-300 kcmil 3 1 Cu/Al LK3R9DL 3 6-300 kcmil 4 1 4 Cu/Al LK4R9DL 4-600 kcmil 3 1 3 Cu/Al LK3R9EM 400 4-600 kcmil 4 1 4 Cu/Al LK4R9EM 1 600 2x (#2-600 kcmil) 3 2 3 Cu/Al LK3R9FN 600 2x (#2-600 kcmil) 4 2 4 Cu/Al LK4R9FN 1 800-1200 2x (#2-600 kcmil) 3 2 6 Cu/Al LK6R9G 800-1200 2x (#2 -600 kcmil) 4 2 8 Cu/Al LK8R9G 1 1 Note 1 Gold plated for minimal resistance--for PLC applications. 1 1 58 Switching Devices PG00802002E--September 2012 www.eaton.com 1.1 Switching Devices Manual Transfer/Double Throw Switches Technical Data and Specifications 1 1 UL 1008 Characteristics Description 100A 200A 400A 600A 800A 1200A Operation voltage 600 600 600 600 600 600 Short-circuit rating at 600 Vac (kA) 1 100 100 65 100 100 100 Type of fuse J J J L L L Maximum fuse rating (A) 200 400 600 800 1000 1600 Short-circuit rating with circuit breaker (kA/ms) 10/25 10/25 14/50 35/50 35/50 35/50 1 1 1 1 Operational Power/Current Maximum Operational Three-Phase 240 Vac total system (A) 100 100 250 400 700 700 240 Vac resistive load (A) 100 200 400 600 800 1200 480 Vac total system (A) 100 100 125 350 600 600 480 Vac resistive load (A) 100 200 400 600 800 1200 600 Vac resistive load (A) 100 200 400 400 800 1200 1 6050 6050 6050 6050 3550 3550 1 Minimum connection section/AWG #6 #6 #4/2 x #6 2x #2 4x #2 4x #2 1 Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil/2x 350 kcmil 2x 600 kcmil 4x 600 kcmil 4x 600 kcmil 1 1 Mechanical Endurance Endurance (number of operating cycles) Connection Terminals 1 1 UL 98/CSA 22.2 No. 4 Characteristics 1 Description 100A 2 200A 2 400A 2 600A 800A 1200A Short-circuit rating at 600 Vac (kA) 200 200 200 200 100 100 Type of fuse J J J J L L Maximum fuse rating (A) 100 200 400 600 800 1200 1 1 1 Maximum Motor, hp/FLA Three-Phase Motor Maximum 220-240 Vac 30/80 75/192 125/312 200/480 200/480 200/480 440-480 Vac 75/96 180/180 250/302 400/477 500/590 500/590 600 Vac 100/99 200/192 350/336 350/336 500/472 500/472 1 7.5/58 15/112 20/148 20/148 -- -- 1 20/72 40/140 50/173 50/173 -- -- 1 Endurance (number of operating cycles) 10,000 8000 6000 6000 3500 3500 1 Operating torque (lbs.in/Nm) 88.5/10 88.5/10 128.3/14.5 327.5/37 442.5/50 442.5/50 A300 A300 A300 A300 A300 A300 Maximum Motor Power, hp/DC FLA Motor Maximum 125 Vdc 3 250 Vdc 4 Mechanical Characteristics 1 Auxiliary Contacts Electrical characteristics 1 Notes 1 Short-circuit rating achieved when used with respective fuse type and maximum fuse rating. 2 Only UL 98 listed. For UL 1008 availability, contact Eaton. 3 Two-pole in series. 4 Three-pole in series. 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 59 1.1 Switching Devices Manual Transfer/Double Throw Switches 1 Dimensions Approximate Dimensions in Inches (mm) 1 1 100 to 200A 0.53 (13.5) 6.41 (162.8) 1 1 3P 4P Fix 6.30 Fix 8.26 (160.0) (210.0) O0.43 O(11.0) 5.19 (131.8) 1.53 (38.9) 1 1.18 (30.0) 0.41 (10.4) 1 1.37 (34.8) 0.98 (24.9) 5.51 (140.0) "A" 2.67 (67.8) 1 5.31 (134.9) 6.30 (160) 1 4.29 (109.0) 5.51 (140.0) 1 1 View "A" 0.29 (7.4) O0.35 O(9.0) 6.77 (172.0) 1 "B" O0.27 O(6.9) 1.97 (50.0) 3P 4P 9.64 11.41 (245.0) (290.0) View "B" 1 1 400A 1 9.41 (239.0) 1 3P Fix 8.26 (210.0) 7.48 (190.0) 1 2.04 (51.8) 1 0.29 (7.4) 1.37 (34.8) O0.35 O(9.0) 0.41 (10.4) O0.27 O(6.9) 1 8.26 (209.8) 1 4P Fix 10.63 (270.0) "B" "A" View "A" 3.85 (97.8) 1 1 6.53 (165.9) 1 7.67 (194.8) 0.49 (12.4) 10.23 (259.8) 8.26 (209.8) 1 O0.43 O(11.0) 1 10.90 (277.0) 1 1.38 (35.1) View "B" 1 1 1 1 60 Switching Devices PG00802002E--September 2012 www.eaton.com 2.56 (65.0) 3P 4P 11.85 14.21 (301.0) (361.0) 1.1 Switching Devices Manual Transfer/Double Throw Switches Approximate Dimensions in Inches (mm) 1 600A 1 14.56 (369.8) 0.98 (24.9) 9.98 (253.5) 1.12 (28.4) 2.61 (66.3) 1 3P 4P Fix 10.04 Fix 13.18 (255.0) (335.0) O0.41 O(10.5) 1 2.02 (51.3) 1 "A" 9.09 (230.9) 1 0.82 (20.8) 1 4.92 (125.0) 1.96 (49.8) 1 9.84 (249.9) View "A" 1 13.38 (339.9) 9.09 (230.9) 1 1 13.66 (347.0) 3.15 (80.0) 1 4P 3P 15.19 18.34 (386.0) (466.0) 1 1 800 to 1200A 1 O0.41 O(10.5) 14.56 (369.8) 9.98 (253.5) 2.65 (67.3) View "A" 1.49 (37.8) 0.82 (20.8) 1.02 (25.9) 4P Fix 18.38 (467.0) 1 1 4.72 (119.9) 2.02 (51.3) 1 1.02 (25.9) 1.49 (37.8) 8.30 (210.8) 3P Fix 13.66 (347.0) 1 "A" 1 3.54 (89.9) 4.92 (125.0) 1 9.84 (249.9) 1 11.34 (288.0) 8.03 (204.0) 1 8.30 (210.8) 13.66 (347.0) 1 1 3P 4P 15.19 18.34 (386.0) (466.0) 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 61 1.1 Switching Devices Manual Transfer/Double Throw Switches 1 1 1 Approximate Dimensions in Inches (mm) Terminal Lugs 100-200A 400A 600-1200A 1.00 (25.4) 1 1.49 (37.8) 1 1 1 O 0.40 (O10.16) O 4.70 (O119.38) 1.52 (38.6) 0.45 (O11.4) 1.30 (35.0) 1 0.40 (O10.2) 3.15 (80.0) 0.44 (11.13) 1.80 (46.0) 1.12 (28.4) 1 0.63 (15.9) 2.80 (71.5) 2.87 (72.9) 1 1 100-200A 1 PH2 Type 1 Direction of Operation I O3.07 (O78.0) 90 4.92 (125.0) 0 1 0.55 (14.0) 90 1.77 (45.0) 0.79 (20.0) 0.79 (20.0) OD 1 1 Door Drilling Template 4 O 0.27 4 O 7.0 0.55 (14.0) II 1 1 400A 1 PH3 Type 1 O78 (O1981.2) Direction of Operation I 90 Door Drilling Template 0.79 (20.0) 0.79 (20.0) OD 1 1 0 210 (5334.0) 90 1 61.00 (1549.4) 1 II 1 1 1 1 1 1 62 Switching Devices PG00802002E--September 2012 www.eaton.com 0.55 (14.0) 4 O 0.27 4 O 7.0 0.55 (14.0) 1.1 Switching Devices Manual Transfer/Double Throw Switches Approximate Dimensions in Inches (mm) 1 600-1200A 1 PH4 Type Direction of Operation Door Drilling Template II 0.79 (20.0) 90 1 0.79 (20.0) 1 4O7 (4 O 7) O3.07 (O78.0) 1 0 13.77 (350.0) 90 1 I OD 0.55 0.55 (14.0) (14.0) 1 1 2.36 (60.0) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 63 1.1 Switching Devices Enclosed Rotary Disconnects 1 Contents Enclosed Rotary Disconnects Description 1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . Features, Benefits and Functions. . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Product Overview Provide users with the ability to lock directly wired motor loads in the OFF position to comply with OSHA lockout/ tagout regulations. Also for machine applications that require compact, economical disconnect switches. Enclosed rotary disconnect switches allow safe control and safe disconnect of any motor application. Features, Benefits and Functions 1 1 1 1 Padlockable in the OFF position (up to three padlocks) to meet OSHA lockout requirements Available in 16-80A ratings 600 Vac, three- and fourpole non-fusible device Rated for making and breaking loads Accepts auxiliary contacts; capability to signal PLC controllers Ground lug connection provided Possibility of adding one power pole and one auxiliary contact NEMA(R) Type 1, 3R, 12, 4, 4X Standards and Certifications Meets NEC(R) Article 430 requirements for a separate disconnect means within sight of all motor loads UL(R) listed under Section 508 UL listed File No. E165150 CSA(R) listed under 22.2 No. 14, File 162136 Open rotary disconnects can be found in Volume 5, Motor Control and Protection Catalog CA08100006E. 1 1 1 1 1 1 1 1 1 64 Switching Devices PG00802002E--September 2012 www.eaton.com Page 64 64 64 65 66 1.1 Switching Devices Enclosed Rotary Disconnects Product Selection 1 1 Enclosed Rotary Non-Fusible 1 NEMA 1 2 Enclosure Indoor NEMA 12 2 3 Enclosure Dust-Tight/ Rainproof NEMA 4X 2 Enclosure Corrosion-Resistant, Stainless Steel NEMA 4X 2 Enclosure Corrosion-Resistant, Non-Metallic NEMA 4X Enclosure PolycarbonateNon-Metallic Maximum Horsepower Ratings Ampere Rating Three-Phase AC 208V 240V 480V 600V Catalog Number Catalog Number Catalog Number Catalog Number Catalog Number 1 1 1 Three-Pole, 600 Vac 16 3 5 10 10 ER53016UG ER53016UD ER53016UW ER53016UX -- 25 7-1/2 7-1/2 15 20 ER53025UG ER53025UD ER53025UW ER53025UX -- 1 45 1 1 30 7-1/2 7-1/2 15 20 ER53030UG ER53030UD ER53030UW ER53030UX ER53030UPGB 40 7-1/2 7-1/2 20 25 ER53040UG ER53040UD ER53040UW ER53040UX -- 60 15 15 30 30 ER53060UG ER53060UD ER53060UW ER53060UX ER53060UPGB 45 80 15 20 40 40 ER53080UG ER53080UD ER53080UW ER53080UX -- 1 Four-Pole, 600 Vac 16 3 5 10 10 ER54016UG ER54016UD ER54016UW ER54016UX -- 25 7-1/2 7-1/2 15 20 ER54025UG ER54025UD ER54025UW ER54025UX -- 30 7-1/2 7-1/2 20 25 ER54030UG ER54030UD ER54030UW ER54030UX -- 40 7-1/2 7-1/2 20 25 ER54040UG ER54040UD ER54040UW ER54040UX -- 1 1 1 1 Accessories for Enclosed Rotary Disconnects 67 Disconnect Ampere Rating Switched Fourth Pole Unswitched Neutral Pole Auxiliary Contacts (Choose one) Terminal Shrouds 16 S4PR516 UNMR5A 25 S4PR525 1NO + 1NC AC1NONC Single-pole TS1R5A 30 S4PR530 40 S4PR540 2NC AC2NC Three-pole TS3R5A 60 S4PR560 80 S4PR580 UNMR5B 1 1 1 Single-pole TS1R5B 1 Three-pole TS3R5B 1 1 Notes 1 Short-circuit current ratings are same as those listed in the table on Page 10, for the respective disconnect amperage. 2 For CSA listed switches, add prefix letter "C" to the front of the catalog number. 3 NEMA Type 12 enclosures (16-80A) can be field modified to meet NEMA Type 3R rainproof requirements when a factory-provided drain hole is opened. 4 "GB" suffix = Gray cover, Black handle; "GR" suffix = Gray cover, Red handle; "YR" suffix = Yellow cover, Red handle. 5 cULus only. 6 Ordered and shipped as separate components--not integral to enclosed device. 7 Enclosed disconnects can accept one power pole, neutral or up to two auxiliary contacts (one mounted on either side of switch). 1 1 1 Contact the Safety Switch Flex Center (1-888-329-9272) for factory-installed accessories or other special modifications. 1 1 1 1 1 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 65 1.1 Switching Devices Enclosed Rotary Disconnects 1 Dimensions Approximate Dimensions in Inches (mm) 1 1 NEMA Type 1 (16-40A) 3.20 (81.3) 1 1 1.44 (36.6) 1 1 6.42 (163.1) 1 0.27 (6.9) 6.55 (166.4) 0.56 (14.2) 1 Concentric knockouts for 0.5-, 0.75-inch conduit, quantity 4, knockout locations same in top and bottom 5.50 (139.7) 4.11 (104.4) 2.68 (68.1) 1 1 8.47 (215.1) 1 6.86 (174.2) 8.11 (206.0) 1 2.68 (68.1) 1 1 1 1 5.00 (127.0) 0.31 (7.9) 2 Mounting Holes Note: Wire range of switch lugs for 16-25A is #6-#10 copper, and for 30-40A is #8-#14. Wire range of ground lugs is #2-#14 copper or aluminum. NEMA Type 1 (60-80A) 1 1.32 (33.5) 1.96 (49.8) 2.46 (62.5) 1 1 Concentric knockout for 0.5, 0.75, 1 conduit, quantity 2, knockout location same in top and bottom 1 1 0.27 (6.9) 1 1.86 (47.2) 8.42 (213.9) 8.56 (217.4) 0.56 (14.2) 1 Concentric knockout for 1.25, 1.5, 2 conduit, quantity 2, knockout location same in top 5.67 and bottom (144.0) 4.23 (107.4) 3.50 (88.9) 1 10.47 (265.9) 1 7.75 (196.9) 1 10.11 (256.8) 3.53 (89.7) 1 1 1 5.75 (146.1) Note: Wire range of switch lugs is #1-#14 copper. Wire range of ground lugs is #2-#14 copper or aluminum. 66 0.31 (7.9) 2 Mounting Holes Switching Devices PG00802002E--September 2012 www.eaton.com 1.1 Switching Devices Enclosed Rotary Disconnects Approximate Dimensions in Inches (mm) 1 NEMA Type 12/3R (16-40A) 1 3.91 (99.3) 1 1 2.68 (68.1) 1 8.14 (206.8) 9.98 (253.5) 1 9.26 (235.2) 8.99 (228.3) 1 2.68 (68.1) 4.26 (108.0) 1 1 n 0.31 (7.9) Hole 0.31 (7.9) 5.66 (143.8) 7.35 (186.7) 1 6.45 (163.8) 1 1 1 Note: Wire range of switch lugs for 16-25A is #6-#10 copper, and for 30-40A is #8-#14 copper or aluminum. 1 Screw to be removed when used as Type 3R device 1 NEMA Type 12/3R (60-80A) 1 5.75 (146.1) 1 1 3.50 (88.9) 10.14 (257.6) 10.99 (279.1) 11.98 (304.3) 1 1 11.26 (286.0) 1 1 3.53 (89.7) 1 4.38 (111.3) 5.81 (147.6) 0.31 (7.9) 8.45 (214.6) 9.35 (237.5) 1 n 0.31 (7.9) Hole 1 1 1 1 Notes: Wire range of switch lugs is #1-#14 copper. Wire range of ground lugs is #2-#14 copper or aluminum. Screw to be removed when used as Type 3R device 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 67 1.1 Switching Devices Enclosed Rotary Disconnects 1 Approximate Dimensions in Inches (mm) 1 NEMA Type 4X Stainless (16-40A) 3.91 (99.3) 1 1 1 1 2.68 (68.1) 8.11 (206.0) 9.95 (252.7) 8.97 (227.8) 9.23 (234.4) 1 2.68 (68.1) 1 1 4.23 (107.4) 1 0.31 (7.9) 5.63 (143.0) n 0.31 (7.9) Hole 7.33 (186.2) 6.43 (163.3) 1 1 1 Notes: Wire range of switch lugs for 16-25A is #6-#10 copper, and for 30-40A is #8-#14. Wire range of ground lugs is #2-#14 copper or aluminum. 1 1 1 NEMA Type 4X Stainless (60-80A) 5.75 (146.1) 1 1 1 1 1 10.11 (256.8) 10.97 (278.6) 11.95 (303.6) 3.50 (88.9) 11.23 (285.2) 1 3.53 (89.7) 1 4.35 (110.5) 5.78 (146.8) 1 1 0.31 (7.9) n 0.31 (7.9) Hole 9.32 8.43 (236.7) (214.1) 1 1 1 Notes: Wire range of switch lugs is #4-#14 copper. Wire range of ground lugs is #2-#14 copper or aluminum. 1 1 68 Switching Devices PG00802002E--September 2012 www.eaton.com 1.1 Switching Devices Enclosed Rotary Disconnects Approximate Dimensions in Inches (mm) 1 NEMA Type 4X Thermoset Polyester (16-40A) 1 1 1 1 7.52 (191.0) 5.00 (127.0) 4.00 (101.6) 1 1 1 2.65 (67.3) 9.52 (241.8) 1 9.63 (244.6) 1 9.63 (245.0) 8.88 (225.6) 1 2.65 (67.3) 1 0.31 (7.9) Four Mounting Holes 1 4.70 (119.4) Notes: Wire range of switch lugs for 16-25A is #6-#10 copper, and for 30-40A is #8-#14. Wire range of ground lugs is #2-#14 copper or aluminum. 1 6.10 (154.9) 1 1 NEMA Type 4X Thermoset Polyester (60-80A) 1 1 1 11.43 (290.3) 1 9.00 (228.6) 1 8.00 (203.2) 1 1 13.56 4.48 (113.8) (344.4) 13.41 (340.6) 1 13.56 (344.4) 12.75 (323.8) 1 1 4.51 (114.6) 1 Notes: Wire range of switch lugs is #1-#14 copper. Wire range of ground lugs is #2-#14 copper or aluminum. 5.24 (133.1) 6.67 (169.4) 1 1 1 Switching Devices PG00802002E--September 2012 www.eaton.com 69 1.1 Switching Devices Enclosed Rotary Disconnects 1 Approximate Dimensions in Inches (mm) 1 NEMA Type 4X--Polycarbonate (30A) 0.79 (20.1) 1 O2.68 (68.1) 1 1 1 1 6.38 (162.1) 4.37 (111.0) 6.00 (152.4) 1 3.62 (91.9) 5.90 (149.9) 1 1 1 1 3.90 (99.1) 1 1 NEMA Type 4X--Polycarbonate (60A) 1 4.45 (113.0) 1 1 1 0.02 (0.5) 0.13 (3.3) 8.27 (210.0) 1 O2.67 (67.8) 7.80 (198.1) 1 0.59 (15.0) 7.32 (185.9) 4.37 (111.0) 3.62 (91.9) 1 1 0.16 (4.1) 1 1 4.94 (125.5) 1 1 1 1 1 1 70 Switching Devices PG00802002E--September 2012 www.eaton.com 0.02 (0.5) Notes: Notes: Notes: Catalog Numbering Systems Disconnects R5 A 3 016 U Fuse Type Accepted UL Listing R5 = UL 508 R9 = UL 98 R4 = UL 489 Frame Designation Poles A = UL 508 (16-40A) B = UL 508 (60-80A) C = UL 98 Non-fusible (30-100A modular) V = UL 98 Non-fusible (60-100A visible blade) D = UL 98 Non-fusible (100-200A) E = UL 98 Non-fusible (400A) F = UL 98 Non-fusible (600A) G = UL 98 Non-fusible (800-1200A) H = UL 489 Fusible (30A compact) I = UL 98 Fusible (30A) J = UL 98 Fusible (30-60A) K = UL 98 Fusible (60-100A) L = UL 98 Fusible (200A) M = UL 98 Fusible (400A) N = UL 98 Fusibe (600-800A) 2 = Two-pole 3 = Three-pole 4 = Four-pole Ampere Rating 016 = 16A 025 = 25A 030 = 30A 040 = 40A 060 = 60A 080 = 80A 100 = 100A 200 = 200A 400 = 400A 600 = 600A 800 = 800A 1000= 1000A 1200= 1200A CC = Class CC J = Class J L = Class L Blank = Non-fusible device Protection U= Non-fusible F = Fusible External Handles SH B 00 4X F Handle Type SH = Selector handle PH = Pistol handle Color B = Black/blue R = Red/yellow Size (Smallest to Largest) 00= Size 00 0 = Size 0 1 = Size 1 2 = Size 2 3 = Size 3 4 = Size 4 NEMA Type Rating 12 = Type 1, 3R, 12 4X = Type 4, 4X Operation F = Front S = Right Side Blank = Front or right side Additional Features* T = Test position function Blank = No test function *HV at the end of some catalog numbers indicates use with H and V switches only. Not all handles are designed to go with all disconnects. Consult specific section of the catalog for available options. Shafts SF 150 SH 5X5 Product Type SF = Shaft Length 55 = 55 mm 90 = 90 mm 150= 150 mm 200= 200 mm 320= 320 mm 400= 400 mm 500= 500 mm Applicable Handle Type SH = Selector handle PH = Pistol handle Shaft Cross Section 5x5 = 5 mm x 5 mm 6x6 = 6 mm x 6 mm 10x10 = 10 mm x 10 mm 12x12 = 12 mm x 12 mm 15x12 = 15 mm x 12 mm Additional Features* *H at the end of some catalog numbers indicates use with H-Frame switches only. Not all shafts are designed to go with all disconnects. Consult specific section of the catalog for available options. R Series Rotary Disconnects Direct Handles Auxiliary Contacts Available Shafts Fusible Disconnect External Handles Non-Fusible Disconnect Available Shafts Auxiliary Contacts Direct Handles DHR9HC AC1NOR9 AC1NCR9 SF_ _ _SH5X5H SF_ _ _PH5X5 R4 H-Frame 30A-CC/J SH_00_ R5 A- & B-Frame (16-40A & 60-80A) SF_ _SH5X5 SF_ _ _SH5X5 AC1NONC AC2NO DHR5 AC1NOR9 AC1NCR9 SF_ _ _PH10X10 R9 I-Frame 30A-CC R9 C-Frame 30-100A Modular SF_ _SH5X5 SF_ _ _SH5X5 AC1NONC AC2NO DHR9 AC1NO1NCJ2N AC2NO2NCJ2N DHR9HJ SH_0_ AC1NO1NCJ2N AC2NO2NCJ2N DHR9J2M AC1NONC AC2NO PH_1_ AC1NOR9 AC1NCR9 SF_ _ _PH10X10 R9 J-Frame 30-60A J SF_ _ _SH6X6 R9 V-Frame 60-100A Visible Blade SF_ _ _PH6X6 AC1NOR9 AC1NCR9 DHR9V AC1NO1NCJ2N AC2NO2NCJ2N DHR9J2M AC1NOR9 AC1NCR9 SF_ _ _PH10X10 R9 K-Frame 60-100A J PH_2_ R9 D-Frame 100-200A SF_ _ _PH10X10 AC1NONC_ DHR9DE R9 E-Frame 400A SF_ _ _PH10X10 AC1NONC_ DHR9DE SF_ _ _PH15X12 AC1NOR9 AC1NCR9 DHR9FG SF_ _ _PH15X12 AC1NOR9 AC1NCR9 ACHFG DHR9FG AC1NO1NCJ2N AC2NO2NCJ2N DHR9J2M AC1NOR9 AC1NCR9 SF_ _ _PH10X10 R9 L-Frame 200A J PH_3_ AC1NO1NCJ2N AC2NO2NCJ2N DHR9J2M AC1NOR9 AC1NCR9 SF_ _ _PH10X10 R9 M-Frame 400A J R9 F-Frame 600A SF_ _ _PH12X12 R9 N-Frame 600-800A J/L R9 G-Frame 800-1200A AC1NO1NCJ2N AC2NO2NCJ2N DHR9N AC1NOR9 AC1NCR9 PH_4_ For reference only--please consult specific catalog pages for detailed information. 60A J-Frame (100 kAIC), K-Frame (200 kAIC). 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