222219847331 - Vishay Presicion Group

198 PHR-SI

Vishay

Document Number: 28339 For technical questions contact: aluminumcaps2@vishay.com www.vishay.com

Revision: 28-Oct-05 49

Aluminum Capacitors

Power High Ripple Current Snap-in

FEATURES

•Polarized aluminum electrolytic capacitors,

non-solid electrolyte

•Large types, miniaturized dimensions,

cylindrical aluminum case, insulated with

a blue sleeve

•Very high ripple current capability

•Keyed polarity version available

•Lead (Pb)-free versions are RoHS compliant.

APPLICATIONS

•Motor control and industrial systems

•Smoothing and filtering

•Standard and switched mode power supplies

•Energy storage in pulse systems.

MARKING

The capacitors are marked (where possible)

with the following information:

•Rated capacitance (in µF).

•Tolerance code on rated capacitance, code letter in

accordance with IEC 60062 (M for ± 20 %).

•Rated voltage (in V).

•Date code (YYMM).

•Name of manufacturer.

•Code for factory of origin.

•‘−’ sign to identify the negative terminal, visible from the top

and side of the capacitor.

•Code number.

•Climatic category in accordance with IEC 60068.

Fig.1 Component outlines.

198

PHR-SI

057

PSM-SI

157

PUM-SI

smaller

dimensions

longer life

higher ripple

QUICK REFERENCE DATA

DESCRIPTION VALUE

Nominal case size (∅D×L in mm) 22 ×25 to 35 ×60

Rated capacitance range

(E6/E12 series), CR

56 to 680 µF

Tolerance on CR± 20 %

Rated voltage range, UR400 and 450 V

Category temperature range − 25 to + 85 °C

Endurance test at 85 °C 7000 hours

Useful life at 85 °C 15000 hours

Shelf life at 0 V, 85 °C 1000 hours

Based on sectional specification IEC 60384-4/EN130300

Climatic category IEC 60068 25/085/56

* Pb containing terminations are not RoHS compliant, exemptions may apply

SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (∅D x L in mm)

(µF)

UR (V)

400 450

56 22 ×25 22 ×25

68 22 ×25 22 ×30

82 −22 ×30

−25 ×25

100 22 ×30 22 ×35

−25 ×30

120 22 ×35 22 ×40

25 ×30 25 ×30

−30 ×25

150 22 ×40 25 ×40

25 ×35 30 ×30

180 25 ×40 25 ×40

30 ×30 30 ×35

35 ×25 35 ×25

220 25 ×45 25 ×50

30 ×35 30 ×40

35 ×30 35 ×30

270 30 ×40 30 ×45

35 ×30 35 ×35

330 30 ×45 30 ×50

35 ×35 35 ×40

390 30 ×50 35 ×45

35 ×40 −

470 35 ×45 35 ×50

560 35 ×50 35 ×60

680 35 ×60 35 ×60

Available

Pb-free

RoHS*

COMPLIANT

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50 Revision: 28-Oct-05

198 PHR-SI

Vishay Aluminum Capacitors

Power High Ripple Current

DIMENSIONS in millimeters AND AVAILABLE FORMS

TWO TERMINAL SNAP-IN

+ TERMINAL

− TERMINAL

∅D

L + 2 max.L

Bottom view 5.8 mm

-1

Fig. 2 Two terminal snap-in.

The minus terminal can be marked with a black dot or with an

±0.1

∅2 ±0.1 (2×)

Fig. 3 Mounting hole diagram.

THREE TERMINAL SNAP-IN

+ TERMINAL

− TERMINAL

∅D

L + 2 max.L

Bottom view

minus pole

marking

4 ±0.5

Fig. 4 Three terminal snap-in.

The negative terminal has TWO pins which are BOTH

±0.1

3.3

±0.1

4.75 ±0.1

∅2.5 ±0.1

∅2 ±0.1 (2×)

The 10 mm spacing of the 2 pin snap-in is used as the

base layout and a third hole is added.

The third hole is closer to the negative primary hole so

Fig. 5 Mounting hole diagram.

Document Number: 28339 For technical questions contact: aluminumcaps2@vishay.com www.vishay.com

Revision: 28-Oct-05 51

198 PHR-SI

Aluminum Capacitors

Power High Ripple Current

Vishay

Table 1

DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES

NOMINAL

CASE SIZE

∅D×L

(mm)

∅Dmax Lmax MASS

(g)

PACKAGING QUANTITIES

(units per box)

CARDBOARD BOX DIMENSIONS

L×W×H

22 ×25 23 27 ≈12 100 260 ×250 ×39

22 ×30 23 32 ≈16 100 260 ×250 ×44

22 ×35 23 37 ≈20 100 260 ×250 ×49

22 ×40 23 42 ≈23 100 260 ×250 ×54

25 ×25 26 27 ≈20 100 290 ×280 ×39

25 ×30 26 32 ≈22 100 290 ×280 ×44

25 ×35 26 37 ≈24 100 290 ×280 ×49

25 ×40 26 42 ≈27 100 290 ×280 ×54

25 ×45 26 47 ≈32 100 290 ×280 ×59

25 ×50 26 52 ≈38 100 290 ×280 ×64

30 ×25 31 27 ≈25 100 340 ×330 ×39

30 ×30 31 32 ≈30 100 340 ×330 ×44

30 ×35 31 37 ≈35 100 340 ×330 ×49

30 ×40 31 42 ≈40 100 340 ×330 ×54

30 ×45 31 47 ≈45 100 340 ×330 ×59

30 ×50 31 52 ≈50 100 340 ×330 ×64

35 ×25 36 27 ≈33 50 390 ×198 ×39

35 ×30 36 32 ≈40 50 390 ×198 ×44

35 ×35 36 37 ≈48 50 390 ×198 ×49

35 ×40 36 42 ≈55 50 390 ×198 ×54

35 ×45 36 47 ≈63 50 390 ×198 ×59

35 ×50 36 52 ≈72 50 390 ×198 ×64

35 ×60 36 62 ≈87 50 390 ×198 ×74

Note

1. Unless otherwise specified, all electrical values in Table 2 apply

at Tamb =20°C, P = 86 to 106 kPa, RH = 45 to 75 %.

ORDERING EXAMPLE*

Electrolytic capacitor 198 PHR-SI

470 µF/450 V; ± 20 %

Nominal case size: ∅35 ×50 mm

2-terminal snap-in:

Catalog number: 2222 198 57471.

3-terminal snap-in:

Catalog number: 2222 198 77471.

* Note: To ensure delivery of lead (Pb)-free parts during the

transition period, please contact your Vishay sales agent.

ELECTRICAL DATA

SYMBOL DESCRIPTION

CRrated capacitance at 100 Hz

IRrated RMS ripple current at 100 Hz, 85 °C

IL1 max. leakage current after 1 minute at UR

IL5 max. leakage current after 5 minutes at UR

ESR typ./max. equivalent series resistance at 100 Hz

Z typ./max. impedance at 10 kHz

Table 2

ELECTRICAL DATA AND ORDERING INFORMATION

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

100 Hz

85 °C

(A)

IL1

1min

(µA)

IL5

5min

(µA)

TYP.

ESR

100 Hz

(mΩ)

MAX.

ESR

100 Hz

(mΩ)

TYP. Z

10 kHz

(mΩ)

MAX. Z

10 kHz

(mΩ)

CATALOG

NUMBER

2222 198 .....

2-TERM. 3-TERM.

400 56 22 ×25 0.72 138 49 918 1706 521 1085 56569 76569

68 22 ×25 0.79 167 59 762 1405 434 905 56689 76689

100 22 ×30 1.00 244 84 520 956 297 610 56101 76101

120 22 ×35 1.14 292 100 433 796 247 450 46121 26121

120 25 ×30 1.14 292 100 438 796 252 450 36121 16121

150 22 ×40 1.33 364 124 348 637 199 363 66151 86151

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52 Revision: 28-Oct-05

198 PHR-SI

Vishay Aluminum Capacitors

Power High Ripple Current

CUSTOMIZED PRODUCTS

If you are unable to find the capacitor you require, please contact your local Vishay BCcomponents sales organization;

we are able to design and manufacture customized capacitors to meet your specific requirements.

400 150 25 ×35 1.33 364 124 351 637 202 363 36151 16151

180 25 ×40 1.51 436 148 293 531 169 295 36181 16181

180 30 ×30 1.49 436 148 305 531 180 295 66181 86181

180 35 ×25 1.56 436 148 327 531 200 295 26181 76181

220 25 ×45 1.75 532 180 241 434 139 280 36221 90008

220 30 ×35 1.56 532 180 250 434 147 280 26221 76221

220 35 ×30 1.81 532 180 259 434 155 280 16221 86221

270 30 ×40 1.95 652 220 205 354 121 263 36271 16271

270 35 ×30 1.93 652 220 222 354 137 263 66271 86271

330 30 ×45 2.22 796 268 169 290 101 210 36331 16331

330 35 ×35 2.18 796 268 181 290 112 210 66331 86331

390 30 ×50 2.50 940 316 145 245 86 175 36391 16391

390 35 ×40 2.44 940 316 154 245 95 175 66391 86391

470 35 ×45 2.72 1132 380 129 203 80 153 36471 16471

560 35 ×50 3.03 1348 452 110 171 70 133 46561 26561

680 35 ×60 3.53 1636 548 91 140 57 110 46681 26681

450 56 22 ×25 0.71 155 54.4 865 1706 479 940 57569 77569

68 22 ×30 0.82 188 65.2 709 1405 392 765 57689 77689

82 22 ×30 0.89 225 77.8 592 1165 329 645 47829 27829

82 25 ×25 0.91 225 77.8 604 1165 339 645 57829 77829

100 22 ×35 1.02 274 94 485 956 270 525 47101 27101

100 25 ×30 1.05 274 94 491 956 274 525 57101 77101

120 22 ×40 1.14 328 112 406 796 225 443 47121 27121

120 25 ×30 1.13 328 112 415 796 233 443 57121 77121

120 30 ×25 1.16 328 112 431 796 248 443 67121 87121

150 25 ×40 1.36 409 139 328 637 184 353 47151 27151

150 30 ×30 1.36 409 139 340 637 194 353 57151 77151

180 25 ×40 1.47 490 166 277 531 157 303 47181 27181

180 30 ×35 1.54 490 166 282 531 161 303 57181 77181

180 35 ×25 1.46 490 166 316 531 191 303 67181 87181

220 25 ×50 1.71 598 202 226 434 127 263 47221 27221

220 30 ×40 1.75 598 202 232 434 133 263 57221 77221

220 35 ×30 1.72 598 202 248 434 148 263 67221 87221

270 30 ×45 1.98 733 247 191 354 110 225 47271 27271

270 35 ×35 1.96 733 247 202 354 120 225 57271 77271

330 30 ×50 2.22 895 301 158 290 91 195 47331 27331

330 35 ×40 2.22 895 301 167 290 100 195 57331 77331

390 35 ×45 2.46 1057 355 142 245 85 170 57391 77391

470 35 ×50 2.73 1273 427 120 203 73 145 57471 77471

560 35 ×60 3.10 1516 508 100 171 60 120 57561 77561

680 35 ×60 3.30 1840 616 88 140 55 110 57681 77681

ELECTRICAL DATA AND ORDERING INFORMATION

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

100 Hz

85 °C

(A)

IL1

1min

(µA)

IL5

5min

(µA)

TYP.

ESR

100 Hz

(mΩ)

MAX.

ESR

100 Hz

(mΩ)

TYP. Z

10 kHz

(mΩ)

MAX. Z

10 kHz

(mΩ)

CATALOG

NUMBER

2222 198 .....

2-TERM. 3-TERM.

Document Number: 28339 For technical questions contact: aluminumcaps2@vishay.com www.vishay.com

Revision: 28-Oct-05 53

198 PHR-SI

Aluminum Capacitors

Power High Ripple Current

Vishay

ADDITIONAL ELECTRICAL DATA

PARAMETER CONDITIONS VALUE

Volt age

Surge voltage ≥ 400 V versions Us=1.1×UR

Reverse voltage ≤ 1V

Current

Leakage current after 1 minute at URIL1 ≤0.006 CR×UR+4µA

after 5 minutes at URIL5 ≤0.002 CR×UR+4µA

Inductance

Equivalent series inductance (ESL) all case sizes typ. 19 nH

max. 25 nH

Table 3

MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY

FREQUENCY (Hz) IR MULTIPLIER

50 0.86

100 1.00

300 1.17

600 1.24

1000 1.29

≥10000 1.40

RIPPLE CURRENT AND USEFUL LIFE

1.0

1.1

1.2

1.3

1.4

1.5

1.6

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

(1)

(2)

(3)

(4)

air velocity (m/s)

IR forced

IR free

Fig. 6 Multiplier of ripple current (IR) as a function of air-flow.

Curve 1: case

∅D×L=35×25 mm.

Curve 2: case

Note

Calculation example for case ØD ×L=35×25 mm

Therefore the maximum ripple current multiplier at 70 °C, 300 Hz and 2 m/s air-flow = 1.57 ×1.17 ×1.35 = 2.48.

MAXIMUM RIPPLE CURRENT MULTIPLIER

PARAMETER CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE

Ambient temperature (Tamb)70°C from nomogram; see Fig.1 1.57

Operating frequency (f) 300 Hz from frequency table; see Table 1.17

Air-flow 2 m/s from air-flow; see Fig.6 1.35

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54 Revision: 28-Oct-05

198 PHR-SI

Vishay Aluminum Capacitors

Power High Ripple Current

1.3

1.2

1.1

1.0

0.8

0.5

0.0

40 50 60 70 8090

Tamb(C)

1.4

1.5

1.6

1.7

1.8

1.9

2.0

2.1

2.2

2.3

2.4

life multiplier

(1)

2.5

1.5

1.2

MGA 453

IA= actual ripple current at

100 Hz.

IR= rated ripple current at 100 Hz

Fig. 1 Multiplier of useful life as a function of ambient temperature and ripple current load.

Table 4

TEST PROCEDURES AND REQUIREMENTS

TEST PROCEDURE

(quick reference) REQUIREMENTS

NAME OF TEST REFERENCE

Endurance IEC 60384-4/

EN130300

subclause 4.13

Tamb =85°C; UR applied;

7000 hours

∆C/C: ± 10 %

ESR ≤2×spec. limit

IL5 ≤spec. limit

Useful life CECC 30301

subclause 1.8.1

Tamb =85°C; UR and IR applied;

15000 hours

∆C/C: ± 30 %

ESR ≤3×spec. limit

IL5 ≤spec. limit

Shelf life

(storage at

high temperature)

IEC 60384-4/

EN130300

subclause 4.17

Tamb =85°C; no voltage applied;

1000 hours

after test: UR to be applied for 30 minutes,

24 to 48 hours before measurement

∆C/C: ± 15 %

ESR ≤2×spec. limit

IL5 ≤2× spec. limit