11000 AND 12000 SERIES PROFESSIONAL TOGGLE SWITCHES Distinctive features B Applications These switches are specially manufactured for defence, avionics, space and telecommunications applications. Approvals and lists CECC 96201-005 CECC 96201-008 * QPL (in Europe) and MUAHAG listed * meeting the requirements of MIL standard (MIL 3950) Robust switches for high specification environments Toggle action on 2-position models giving smooth mechanical operation Plastic material with high insulation resistance Several front panel sealing options Several locking lever options (12000 series) Bright chrome, satin chrome or matt black finish A P E M B-53 11000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 6,35 (1/4) Overview B 11 SERIES Number of poles Terminals Single pole Double pole Three pole Four pole Blank Solder lug or straight PC W Right angle, horizontal mounting (function 6, 1 pole only) 3 4 5 6 Terminals and bushings 1 2 Electrical functions Solder lug or right angle Straight PC terminals 6 9 7 8 All models with O 6,35 (1/4) threaded bushing. ON ON MOM ON ABOUT THIS SERIES On the following pages, you will find successively : - model structure of switches - options in the same order as in above chart Dimensions : first dimensions are in mm while inches are shown as bracketted numbers. B-54 A P E M OFF OFF OFF ON ON MOM MOM 11000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 6,35 (1/4) Overview B Finish Levers Blank Bright chrome finish G Matt black finish on bushing, actuator and hardware. Contact materials A AD2 D Silver Gold plated silver (2 microns) Solid gold rivet See "Special options" for X780 (solid silver/nickel rivet) and section G for X910 (for peak currents). -13 -26 Approvals/lists CECC QPL list (Europe only) MUAHAG list Standard Cylindrical Availability : Consult factory for details of approved models. Sealing Special options Blank Epoxy sealed terminals standard K Front panel sealing by one O-ring and sealing washer Blank No special requirement X408 Front panel sealing by two O-rings Sealing by two O-rings, see X408, "Special options" box. Other : see following pages. NOTICE : please note that not all combinations of above numbers are available. Refer to the following pages for further information. Sealing boots are available to protect the switches against dust and water. They are presented in section N. Mounting accessories : standard hardware supplied with all models : 2 hex nuts 8 (.314) across flats, 1 locking ring and 1 lockwasher. Standard and special hardware available are presented in section N. Packaging unit : 25 pieces or 50 pieces depending on models. A P E M B-55 11000 AND 12000 SERIES PROFESSIONAL TOGGLE SWITCHES Specifications B ELECTRICAL SPECIFICATIONS * Max. current/voltage rating with resistive load : - silver contacts (A-AD2-X780) : 2A 250VAC - 4A 125VAC - 4A 30VDC - gold contacts (D) : 200mA 250VAC - 400mA 125VAC * Minimum load : AD2-X780-D contacts : 10mA 50mV, 10A 5V min. * Initial contact resistance : 10 m max. * Insulation resistance : 1.000 M min. at 500VDC * Dielectric strength : 1.000 Vrms 50 Hz min. between terminals 2.000 Vrms 50 Hz min. between poles and between terminals and frame * Contact bounce : 2 ms max. * Electrical life at full load : Number of cycles Contacts Max. current/voltage rating 2 positions 3 positions A 2A 250VAC - 4A 125VAC - 4A 30VDC 50.000 50.000 AD2 X780 2A 250VAC - 4A 125 VAC - 4A 30VDC Under 100mA 30VDC without damaging the gold plating 20.000 20.000 D 200mA 250VAC - 400mA 125VAC 80.000 50.000 150.000 100.000 Low level or mechanical life For peak current, refer to section G. MATERIALS * Case : diallylphthalate (DAP) * Actuator : brass, chrome plated * Bushing : brass, nickel plated * Housing : brass, nickel plated * Contacts A : silver AD2 : gold plated silver (2 microns gold) X780 : solid rivet - gold plated silver/nickel alloy D : solid gold rivet X910 : silver/nickel alloy (for peak current, see section G) * Terminal seal : epoxy Note : AD2 and X780 contacts can be used for high level applications. In this case, the gold layer is considered only as a protection against oxidation during storage. Tin plated PC terminals available, see "Special options". B-56 GENERAL SPECIFICATIONS * Torque : - 11000 = 1,25 Nm (.92 Ft.lb) max. applied between the 2 nuts - 12000 = 1,50 Nm (1.10 Ft.lb) max. applied between the 2 nuts * Standard panel thickness : - 11000 = 2,5 mm (.098) max. - 12000 = 4,5 mm (.177) max. * Operating temperature : -40C to +85C RELIABILITY - RUN-IN TEST Upon request, each individual switch can be submitted to a low level run-in test of 50 or 250 cycles to ensure suitability for special applications requiring a very high level of reliability (military, space, etc.). AGENCY APPROVALS/PREFERENTIAL LISTS CECC 96201-005 CECC 96201-008 QPL (Europe only) MUAHAG Designed to MIL specifications (12000 only) Availability : consult factory for details of approved models. Marking : to order switches marked CECC, complete appropriate box of ordering format. Preferential lists do not appear on the switches. A P E M 11000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 6,35 (1/4) 1 2 3 Function 6 1 2 1.20 (.047) 3 9.50 (.374) 5.00 (.196) 1.70 (.066) B * Solder lug, straight PC or right angle terminals * Epoxy sealed terminals standard Keyway 2.50 (.098) 1.00 (.039) Other functions MODEL STRUCTURE Shown with standard lever (-13) Keyway 11.30 6.30 (.444) (.248) III III ON ON ON OFF ON MOM OFF MOM ON OFF MOM 0.70 (.027) O3.00 (.118 DIA) 11136 11139 11137 11138 I 14.00 (.551) II 26 1 O6.35-40UNS (1/4-40UNS) 2.50 (.098) 3 2 8.00 (.314) 13.40 (.527) 4.00 (.157) II 1 2 3 I 0.50 (.019) Solder lug terminals - single pole 5.00 (.196) EPOXY Keyway 11.30 6.30 (.444) (.248) III II 26 III ON ON ON OFF ON MOM OFF MOM ON OFF MOM 14.00 (.551) 6 0.70 (.027) O6.35-40UNS (1/4-40UNS) 5.00 (.196) 6.00 (.236) 3 I 14.00 (.551) 2.50 (.098) 4 5 13.40 (.527) 4.00 (.157) 1 2 O3.00 (.118 DIA) 11146 11149 11147 11148 II 3 2 1 I 0.50 (.019) Solder lug terminals - double pole EPOXY Keyway Solder lug terminals - three pole 11.30 5.70 (.444) (.224) 17.00 (.669) 20.00 (.787) III III 4.30 (.169) A P E M 14.00 (.551) II 20 4.00 (.157) O6.35-40UNS (1/4-40UNS) 5.00 (.196) 6.00 (.236) 9 3 2 1 6 I 0.50 (.019) 7 8 2.50 (.098) ON ON ON OFF ON MOM OFF MOM ON OFF MOM 4 5 O12.00 (.472 DIA) 11156 11159 11157 11158 II O3.00 (.118 DIA) I EPOXY B-57 11000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 6,35 (1/4) B Keyway Solder lug terminals - four pole III 4.30 (.169) O6.35-40UNS (1/4-40UNS) O12.00 (.472 DIA) Keyway 11.30 6.30 (.444) (.248) III 14.00 (.551) 4.00 (.157) 0.70 (.027) ON O3.00 (.118 DIA) - III 0.50 (.019) II 26 1 ON 8.00 (.314) 13.40 (.527) I 3 2 O6.35-40UNS (1/4-40UNS) O1.60 (.062 DIA) 4.00 (.157) 9.50 (.374) Keyway II 26 III 0.70 (.027) ON 14.00 (.551) 6 O6.35-40UNS (1/4-40UNS) 9.50 (.374) 7 8 6 9 I II 20 III 4.30 (.169) - ON O6.35-40UNS (1/4-40UNS) O12.00 (.472 DIA) B-58 A P E M O1.60 (.062 DIA) 1.00 (.039) ON O3.00 (.118 DIA) 11256 14.00 (.551) 4 5 20.00 (.787) 17.00 (.669) 6.00 (.236) III EPOXY 4.00 (.157) II 4.00 (.157) 3 2 1 II 11.30 5.70 (.444) (.224) 0.50 (.019) Keyway Straight PC terminals - three pole O1.60 (.062 DIA) 6.00 (.236) 3 I 6.00 (.236) 4 5 14.00 (.551) 4.00 (.157) 1 2 13.40 (.527) 0.50 (.019) - 11.30 6.30 (.444) (.248) III O3.00 (.118 DIA) ON II 1.00 (.039) II 3 2 1 Straight PC terminals - double pole 11246 EPOXY 6.00 (.236) 11236 EPOXY 1.00 (.039) II 5.00 (.196) 1 2 3 Straight PC terminals - single pole 14.00 (.551) II 20 6.00 (.236) 12 4.00 (.157) 9 I 2.50 (.098) 10 11 3 2 1 7 8 ON ON ON OFF ON MOM OFF MOM ON OFF MOM II 26.00 (1.023) III O3.00 (.118 DIA) 11166 11169 11167 11168 II 17.00 (.669) 0.50 (.019) II 11.30 5.70 (.444) (.224) 9.50 (.374) EPOXY 4.00 (.157) 11000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 6,35 (1/4) B Keyway 10 11 9 12 I II 20 III 14.00 (.551) 7 8 ON O6.35-40UNS (1/4-40UNS) O1.60 (.062 DIA) O12.00 (.472 DIA) 6.00 (.236) - O3.00 (.118 DIA) ON 11266 1.00 (.039) 4.30 (.169) 6.00 (.236) III 4.00 (.157) II 26.00 (1.023) 0.50 (.019) II 17.00 (.669) 3 2 1 Straight PC terminals - four pole 11.30 5.70 (.444) (.224) 5.00 (.196) 14.00 (.551) 3 1.10 (.043) ON 1.30 (.051) III O1.60 (.062 DIA) 5.08 (.200) EPOXY 0.40 (.015) 10.60 (.417) 1.00 (.039) 9.27 (.364) 9.27 (.364) O6.35-40UNS (1/4-40UNS) 4.00 (.157) O3.00 (.118 DIA) - II 26 4.40 (.173) ON I 8.00 (.314) 4.00 (.157) III 3 2 1 11136W 13.80 (.543) 2 II EPOXY 1 I 11.30 5.90 (.444) (.232) 4.00 (.157) 0.50 (.019) Keyway Right angle terminals - horizontal - single pole 9.50 (.374) 4.00 (.157) Models with straight PC terminals are also available with 3,5 mm (.138) short terminals, functions 6, 9, 7 and 8. On request. PANEL CUT-OUT 5.20 (.204) Standard O2.20 (.086 DIA) O6.50 (.255 DIA) O6.50 (.255 DIA) 2.70 (.106) 1.10 (.043) O6.50 (.255 DIA) With K sealing option 2.70 (.106) With X408 sealing option A P E M B-59 11000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 6,35 (1/4) CONTACT MATERIALS A AD2 D Silver Gold plated silver (2 micron gold) Solid gold rivet See "Special options" for contacts X780 (solid silver/nickel rivet) and section G forcontacts X910 (for peak currents). FINISH Blank G Bright chrome finish Matt black finish on bushing, lever and hardware. Other finish, consult factory. SEALING 2 O-ring Sealing washer Sealing by two O-rings, see X408 under "Special options". Sealing boots : see section N. LEVERS O3.00 (.118 DIA) -13 Standard B-60 9.00 (.354) 7.00 (.275) O2.00 (.078 DIA) 11.30 (.444) -26 Cylindrical A P E M 2.30 (.090) O10.60 (.417 DIA) O11.80 (.464 DIA) 5.80 (.228) O6.40 (.251 DIA) Not available on 11000W model. 1 1.5Maxi (.104 MAX) Epoxy sealed terminals are standard. Blank No sealing except standard K Front panel sealing by O-ring and sealing washer. Protects the switch against water and dust. Panel seal withstands 1 bar pressure and remains sealed even when switch is operated. 7.00 (.275) B 11000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 6,35 (1/4) B SPECIAL OPTIONS Front panel sealing by two O-rings. Flatted bushing for precise orientation. Protects the switch against water and dust. Panel seal withstands 1 bar pressure and remains sealed even when switch is operated. 5.50 (.216) 1 Not available on 11000W model. F Tin dipped terminals (PC terminals only) X780 Solid rivet, gold plated silver/nickel alloy X408 Flat 4.00 Maxi (.157 MAX) X408 O-rings AGENCY APPROVALS CECC CECC 96201-005 (high level - contacts X780) CECC 96201-008 (low level - contacts AD2 or D) Availability : consult factory for details of approved models. Marking : to order switches marked CECC , complete above box with "CECC". Blank : no agency approval required. Preferential lists : see specifications. A P E M B-61 12000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 11.9 (15/32) Overview B 12 Number of poles SERIES 4 5 6 Double pole Three pole Four pole Terminals and bushings 1 2 Electrical functions Solder lug terminals Straight PC terminals All models with threaded bushing O 11,9 (15/32). Bushing O 15 (.590), see X822 under "Special options". 6 9 7 8 5 ON ON MOM ON - OFF OFF OFF ON ON ON MOM MOM MOM 4 ON ON ON ON ON MOM MOM ON MOM Function 4 . Must not have blank in "momentary" box. ABOUT THIS SERIES On the following pages, you will find successively : - model structure of switches - options in the same order as in above chart Specifications, refer to beginning of 11000 series Dimensions : first dimensions are in mm while inches are shown as bracketted numbers. B-62 A P E M Momentary for function 4 1R ON ON MOM 2R MOM ON MOM Leave blank for other functions. 12000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 11.9 (15/32) Overview B Finish Fluorescent tip Blank Bright chrome finish G Matt black finish on bushing, actuator and hardware. Special options Blank None 0.38 White fluorescent tip to lever Blank No special requirement X408 Front panel sealing by two O-rings X822 Bushing O 15 (.590) Available with matt black finish (G) only. Satin chrome finish, see "Special options". Other : see following pages. Contact materials A AD2 D Silver Silver, gold plated (2 micron gold)) Solid gold rivet See "Special options" for X780 (solid silver/nickel rivet) and section G for X910 (for peak currents). Sealing Levers Blank Epoxy sealed terminals standard K Front panel sealing by one O-ring and sealing washer -13 -12 Standard lever Short lever Sealing by two O-rings, see X408, "Special options" box. -1V 1 locked position -2V 2 locked positions -3V 3 locked positions Approvals/Lists CECC QPL list (Europe only) MUAHAG list Designed to MIL specs Locking levers Availability : Consult factory for details of approved models. Other, consult factory. Sealing boots are available to protect the switches against dust and water. They are presented in section N. Mounting accessories : standard hardware supplied with all models : 2 hex nuts 14 mm (.551) across flats and 1 locking ring. Standard and special hardware available are presented in section N. Security caps are available to prevent inadvertent lever operation. They are presented in section M. Packaging unit : 2 pole models : 25 pieces 3 and 4 pole models : 20 pieces A P E M B-63 12000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 11.9 (15/32) Solder lug terminals : 12100 Due to high reliability, this type was chosen for the Spacelab and Colombus programmes. 1 2 3 Function 6 1 2 1.70 (.066) * Epoxy sealed terminals standard 1.20 (.047) 3 9.50 (.374) Keyway 5.00 (.196) B 2.50 (.098) 1.00 (.039) Other functions MODEL STRUCTURE Shown with standard lever (-13) 14.00 (.551) II 28 III 1.00 (.039) O18.20 (.716 DIA) 5.00 (.196) 6.00 (.236) ON ON MOM MOM ON MOM MOM MOM 1 6 2 3 I 3 4 5 2.50 (.098) OFF OFF OFF ON ON ON ON 1 2 13.70 (.539) 4.00 (.157) ON ON MOM ON ON ON MOM - III 10.90 (.429) O6.00 (.236 DIA) 12146 12149 12147 12148 12144* 12144 1R* 12144 2R* 12145 II O11.90-32UNS (15/32-32UNS) I 17.30 (.681) 0.50 (.019) Solder lug terminals - double pole Keyway EPOXY * Function 4 : SP in DP case - connections, see end of section B. Keyway Solder lug terminals - three pole I * Function 4 : DP in 4P case - connections, see end of section B. B-64 A P E M 5.00 (.196) 6.00 (.236) O18.20 (.716 DIA) 6.00 (.236) ON ON MOM MOM ON MOM MOM 4.00 (.157) III O6.00 (.236 DIA) OFF OFF OFF ON ON ON O11.90-32UNS (15/32-32UNS) ON ON MOM ON ON ON MOM 26.00 (1.023) 14.00 (.551) II 28 1.00 (.039) 12166 12169 12167 12168 12164* 12164 1R* 12164 2R* 13.70 (.539) 2.50 (.098) 12 10.90 (.429) 0.50 (.019) 9 17.30 (.681) EPOXY 1 10 11 5.00 (.196) O18.20 (.716 DIA) 2 7 8 4.00 (.157) 1.00 (.039) 2.50 (.098) III 3 III 14.00 (.551) II 28 0.50 (.019) 9 1 6 I 2 7 8 Keyway Solder lug terminals - four pole II 20.00 (.787) 3 4 5 ON ON ON OFF ON MOM OFF MOM ON OFF MOM I 13.70 (.539) III O11.90-32UNS (15/32-32UNS) 12156 12159 12157 12158 II 10.90 (.429) O6.00 (.236 DIA) I 17.30 (.681) EPOXY 12000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 11.9 (15/32) Straight PC terminals : 12200 III ON O6.00 (.236 DIA) 7 8 6 9 I 14.00 (.551) 6.00 (.236) 13.70 (.539) 20.00 (.787) II 28 14.00 (.551) 4 5 10.90 (.429) III ON 1.00 (.039) O18.20 (.716 DIA) O1.60 (.062 DIA) 12 III ON 6.00 (.236) 6.00 (.236) II 28 14.00 (.551) 9 I 26.00 (1.023) 1.00 (.039) 4.00 (.157) 10 11 13.70 (.539) 2 1 7 8 10.90 (.429) 4.00 (.157) EPOXY O18.20 (.716 DIA) 6.00 (.236) O1.60 (.062 DIA) 6.00 (.236) O6.00 (.236 DIA) O11.90-32UNS (15/32-32UNS) 1.00 (.039) - III 17.30 (.681) 0.50 (.019) ON II 9.50 (.374) 3 I 12266 O6.00 (.236 DIA) O11.90-32UNS (15/32-32UNS) Keyway Straight PC terminals - four pole 4.00 (.157) EPOXY 1.00 (.039) - III 17.30 (.681) O1.60 (.062 DIA) 4.00 (.157) ON II 9.50 (.374) 0.50 (.019) I O18.20 (.716 DIA) 1.00 (.039) 1.00 (.039) Keyway Straight PC terminals - three pole 12256 II 28 6.00 (.236) 6 4.00 (.157) 3 I 0.50 (.019) 4 5 2 1 1 2 O11.90-32UNS (15/32-32UNS) - III 13.70 (.539) 2 1 ON II 10.90 (.429) 3 I 17.30 (.681) 3 Straight PC terminals - double pole 12246 B Keyway 9.50 (.374) EPOXY 4.00 (.157) Models with straight PC terminals are also available with 3,5 mm (.138) short terminals, functions 6, 9, 7 and 8. On request. PANEL CUT-OUT O3.50 (.137 DIA) O12.00 (.472 DIA) O12.00 (.472 DIA) 1.70 (.066) O12.50 (.492 DIA) 9.60 (.377) Standard 5.10 (.200) With K sealing option 5.10 (.200) With X408 sealing option A P E M B-65 12000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 11.9 (15/32) CONTACT MATERIALS A AD2 D Silver Silver, gold plated (2 micron gold) Solid gold rivet See "Special options" for contacts X780 (solid silver/nickel rivet) and section G for contacts X910 (for peak currents). FINISH Blank G Bright chrome finish Matt black finish on bushing, lever and hardware. For satin chrome finish, see "Special options". SEALING Epoxy sealed terminals are standard. Blank No sealing except standard. K Front panel sealing by one O-ring and sealing washer. Protects the switch against water and dust. Panel seal withstands 1 bar pressure and remains sealed even when switch is operated. Sealing by two O-rings, see X408 under "Special options". Sealing boots : see section N. 2 1 O-ring 3.00 (.118) 4 Maxi (.157 max) B 2 1 Sealing washer FLUORESCENT TIP Standard lever Blank None 0.38 White fluorescent tip. Becomes luminous when submitted to ultra-violet rays. Available with matt black finish (option G) only. B-66 A P E M Locking lever 12000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 11.9 (15/32) B ACTUATORS Dash compulsory before lever code. Levers O6.00 (.236 DIA) Security caps : see section M. 11.90 (.468) 11.90 (.468) 11.80 (.464) 17.30 (.681) O5.00 (.196 DIA) -13 Standard -12 Short lever Locking levers Keyway O7.00 (.275) 11.90 (.468) 11.90 (.468) 11.90 (.468) 19.40 (.763) 19.40 (.763) 20.60 (.811) O (.2757.00 DIA) O (.2757.00 DIA) -1V -2V -3V 1 locked position (function 6) 2 locked positions (function 6) 3 locked positions (functions 9 and 4) Consult factory for other locking lever options. SPECIAL OPTIONS No special requirement. X408 Front panel sealing by two O-rings. Flatted bushing for precise orientation. Protects the switch against water and dust. Panel seal withstands 1 bar pressure and remains sealed even when switch is operated. X545 Lever, bushing, housing, nuts and washers with satin chrome finish. F Tin dipped terminals (for PC terminals only). A P E M 8 Maxi (.314 MAX) Blank 10.40 (.409) 1 Flat O-rings B-67 12000 SERIES PROFESSIONAL TOGGLE SWITCHES - THREADED BUSHING O 11.9 (15/32) SPECIAL OPTIONS (continued) O15 X 100 SI (.590 DIA X 100 IS) 12.70 (.500) X822 Threaded bushing O 15 (.590), with double flat Not available with function 5 or locking levers. Includes front panel sealing and X780 contact material. X780 Solid rivet - gold plated silver/nickel alloy contacts Not available with function 5. 10.40 (.409) 1 X822 Flat AGENCY APPROVAL CECC CECC 96201-005 (high level - contacts X780) CECC 96201-008 (low level - contacts AD2 or D) Availability : consult factory for details of approved models. Marking : to order switches marked CECC, complete above box with "CECC". Blank : no agency approval required. Preferential lists : see specifications. B-68 A P E M 13.00 (.511) 6.5 Maxi (.255 Max) B O15.20 (.598 DIA) O-rings