Page 1 of 4
Rev. Date: 20 June 2017 / Ver. 1.05
8616
Super Thermal Grease II
8616 Technical Data Sheet
Description
The 8616 Super Thermal Grease II is a low thermal resistance grease with a synthetic oil base that is
electrically insulating and non-corrosive. It is used to improve the thermal interface contact conductivity
between heat sinks, LEDs, motors, and heat-generating electronic components such as CPUs, GPU
chipsets, and power components. It improves the thermal interface between irregular and pitted surfaces.
Benefits & Features
• High thermal conductivity
• Silicone free and non-bleeding
• Excellent corrosion resistance—Passed ASTM B 117 1 000 hours
• Lowers the contact resistance between irregular surfaces
• Extends the life of electronic components
• Electrically insulating
• Safe on plastics
Usage Parameters
Properties
Value
Shelf Life
5 y
Theoretical Coverage
<1 180 cm2
for 3 mL syringe a)
<0.64 ft2
a) Idealized estimate based on 25 m [1.0 mil]
thickness and 100% transfer efficiency.
Temperature Ranges
Properties
Value
Constant Service
Temperature
-68 to 165 °C
[-90 to 329 °F]
Storage Temperature Limits
-10 to 40 °C
[14 to 104 °F]
Principal Components
Name CAS Number
Aluminum oxide 1344-28-1
Zinc oxide (thermally conductive filler) 1314-13-2
Properties
Thermal Properties
Value
Thermal Conductivity @25 °C [77 °F]
1.78 W/(mK)
Contact Thermal Resistance a)
0.24 x 10-3 (m2K)/W
a) Tested with stainless steel plates
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Rev. Date: 20 June 2017 / Ver. 1.05
8616
Super Thermal Grease II
8616 Technical Data Sheet
Electrical Properties
Method
Value
Volume Resistivity (v)
ASTM D 257
1.8 x 1011 Ωcm
Volume Conductivity (v)
"
5.6 x 10-12 S/cm
Dielectric Strength @50 mil gap
ASTM D 149
330 V/mil
[13 kV/mm]
Breakdown Voltage
"
16 600 V
[16.6 kV]
Dielectric Constant @1 000 cps
ASTM D 150
6.77
Dielectric Constant @10 000 cps
"
6.69
Dissipation Factor @1 000 cps
"
0.01
Dissipation Factor @10 000 cps
"
0.01
TBD=To be determined
Grease Properties
Method
Value
Evaporation Loss, 22 h @165 °C [329 °F]
ASTM D 2595
1.2%
Oil Separation, 30 h @165 °C [329 °F]
ASTM D 6184
0.02%
Dropping Point
ASTM D 2265
>300 °C [>572 °F]
Water Washout @38 °C [100 °F]
ASTM D 1264
0.9%
Worked Penetration, unworked
ASTM D 217
284
60 strokes
"
287
Penetration, 10 000 Strokes
"
313
Salt Spray Corrosion Resistance a)
ASTM B 117
Pass
Physical Properties
Method
Value
Color
White, silvery
Odor
Odorless
Density @25 °C [77 °F]
ASTM D 1475
2.69 g/mL
Viscosity
Thixotropic paste
Lubricant
No
Bleed
Yes
Corrosion Resistant
Yes
Filler
Aluminum oxide, zinc oxide
a) Aluminum 2024 coupons with 254 m [10 mil] film thickness and 1 000 hours exposure to 5% salt
spray
Synthetic Oil Properties
Value
Oil Viscosity Index c)
>110
Fire Point d)
321 °C [609.8 °F]
Flash Point
>290 °C [>554 °F]
Note: Values based on synthetic oil component only.
c) High oil viscosity index of more than a 100 indicate small oil viscosity change with temperature.
d) Temperature at which oil will continue to burn for at least 5 s after ignition with an open flame.
Page 3 of 4
Rev. Date: 20 June 2017 / Ver. 1.05
8616
Super Thermal Grease II
8616 Technical Data Sheet
Storage
Store between -10 and 40 °C [14 and 104 °F] in dry area.
Health, Safety, and Environmental Awareness
Please see the 8616 Safety Data Sheet (SDS) for greater details on transportation, storage, handling
and other security guidelines.
Environmental Impact: The VOC (volatile organic compound) content is 18% by WHMIS and European
standards. Not regulated as a dangerous good for transport.
Health and Safety: Wear safety glasses and disposable gloves to avoid exposures.
HMIS® RATING
NFPA® 704 CODES
HEALTH:
1
FLAMMABILITY:
1
PHYSICAL HAZARD:
0
PERSONAL PROTECTION:
Approximate HMIS and NFPA Risk Ratings Legend:
0 (Low or none); 1 (Slight); 2 (Moderate); 3 (Serious); 4 (Severe)
Application Instructions
The conductive grease performance depends on mainly on surface preparation. Improperly prepared
contact surfaces can degrade the paste’s stability, conductivity, and lubrication characteristics. While the
thickness and coverage are also important, the application method itself can easily be adjusted according
to performance and application needs.
Prerequisites
• Wear gloves and protective clothing.
• Clean and dry the surface of the substrate to remove other oils and greases, as well as dust, water,
solvents, or any other contaminants.
• Recommendations: Use MG 824 Isopropyl Alcohol or MG 4351 Thinner
Equipment
• Lint free cloth (for cleaning contact and for wiping excess residue)
• Spatula or stick application tools (sized appropriately for your application)
• Isopropyl alcohol or other residue-free organic solvents
To apply the grease
1. Wipe the contact with a lint-free cloth.
2. Clean the contacts with isopropyl alcohol or other non-oil based cleaner.
3. Once dry, spread grease in a thin layer onto the surface.
1 0
1
Page 4 of 4
Rev. Date: 20 June 2017 / Ver. 1.05
8616
Super Thermal Grease II
8616 Technical Data Sheet
Packaging and Supporting Products
Cat. No.
Packaging
Net Volume
Net Weight
Packaging Weights
8616-3ML
Syringe
3 mL
0.1 fl oz
8.07 g
0.28 oz
0.02 kg
0.04 lb
8616-25ML
Jar
25 mL
0.84 fl oz
67.2 g
2.37 oz
0.63 kg a)
1.4 lb a)
8616-85ML
Tube
86 mL
2.93 fl oz
228 g
8.21 oz
TBD
TBD
8616-1P
Jar
483 mL
1.0 pint
1.3 kg
2.86 lb
1.34 kg
2.95 lb
8616-1G
Pail
3.78 L
1.0 gal
10.1 kg
22.4 lb
10.6 kg
23.3 lb
Contact MG Chemicals if custom packaging or sizes are required
TBD=To be determined
a) Case pack of five
Supporting Products
• Thinner: Cat. No. 4351-1L
• Isopropyl Alcohol: Cat. No. 824-1L
Technical Support
Contact us regarding any questions, improvement suggestions, or problems with this product. Application
notes, instructions, and FAQs are located at www.mgchemicals.com.
Email: support@mgchemicals.com
Phone: +(1) 800-340-0772 (Canada, Mexico & USA)
+(1) 905-331-1396 (International)
+(44) 1663 362888 (UK & Europe)
Fax: +(1) 905-331-2862 or +(1) 800-340-0773
Mailing address:
Manufacturing & Support
Head Office
1210 Corporate Drive
9347–193rd Street
Burlington, Ontario, Canada
Surrey, British Columbia, Canada
L7L 5R6
V4N 4E7
Warranty
M.G. Chemicals Ltd. warranties this product for 12 months from the date of purchase by the end user.
M.G. Chemicals Ltd. makes no claims as to shelf life of this product for the warranty. The liability of
M.G. Chemicals Ltd. whether based on its warranty, contracts, or otherwise shall in no case include
incidental or consequential damage.
Disclaimer
This information is believed to be accurate. It is intended for professional end users having the skills to
evaluate and use the data properly. M.G. Chemicals Ltd. does not guarantee the accuracy of the data and
assumes no liability in connection with damages incurred while using it.