Catalog 1308242 Issued 3-03 SELECTOR GUIDE Transformers Click here for Alphanumeric Index PRODUCTS UNLIMITED PRODUCTS UNLIMITED PRODUCTS UNLIMITED PRODUCTS UNLIMITED PRODUCTS UNLIMITED 4000 4000 4000 4000 4000 Class II UL1585 Transformer Class II UL1585 Transformer Class II UL1585 Transformer Class II UL1585 Transformer Class II UL1585 Transformer Inherently Energy Limited Inherently Energy Limited Inherently Energy Limited Inherently Energy Limited Inherently Energy Limited 5, 10, 20 & 30VA 10, 20 & 30VA 20 & 40VA 40 & 50VA 40 & 50VA Terminal Options Wire Leads Quick Connect Wire Leads & Screws WIre Leads Quick Connect Mounting Options Foot or Panel Foot or Panel Plate Foot or Panel Foot or Panel 204 205 206 207 208 Series Type VA Rating Agency Approval Page Number Transformers Series Type PRODUCTS UNLIMITED PRODUCTS UNLIMITED PRODUCTS UNLIMITED PRODUCTS UNLIMITED PRODUCTS UNLIMITED 4000 4000 4700 4700 57 Class II UL1585 Transformer Class II UL1585 Transformer UL506 Transformer UL506 Transformer Transformer Relay Non-Fused Non-Fused Inherently Energy Limited Non-Inherently Energy Limited Non-Inherently Energy Limited Secondary Fusing Required (Opt. integral fuse or breaker) Secondary Fusing Required (Opt. integral fuse or breaker) VA Rating 60 & 75VA 60 & 75VA 60, 100 & 150VA 60, 100 & 150VA 40VA Terminal Options Wire Leads Quick Connect Wire Leads Quick Connect Wire Leads and Screws (optional Quick Connects) Mounting Options Foot or Panel Foot or Panel Foot Foot Plate 209 210 211 211 212 9100 or 9400 Series Relay Agency Approval Page Number Specifications and/or agency recognitions do not necessarily apply to all models within a particular series. When multiple ratings are listed, no individual rating may be exceeded by the combination of others. Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: Refer to inside back cover. vii Catalog 1308242 Issued 3-03 TRANSFORMERS Alphanumeric Index Series Type Page 4000 ................... 5-30VA, Wire Leads, Class II ................... 204 Circuit Breakers ........................ 101-124 1 Transformers ........................... 201-212 2 Low-signal PC Board Relays .......... 5-18 3 Mid-Range PC Board Relays ....... 19-21 4 Power PC Board Relays ................ 22-35 5 Relays with Forcibly-Guided Contacts.............. 36-79 6 Plug-in/Panel Mount General Purpose Relays................ 80-88 7 Power Relays & Definite Purpose Contactors...................... 89-131 8 Latching, Impulse & Rotary Relays ............................... 149-154 9 Automotive Relays ...................... 141-148 10 Solid State Relays & Input/Output Modules ................ 195-207 11 Time Delay Relays & Counters ........................................ 208-232 12 Sensors & Monitors ................... 233-234 13 High Performance Relays and Contactors (overview) ....... 233-234 14 4000 ................... 10-30VA, QC Terminals, Class II ............. 205 4000 ................... 20-40VA, Plate Mount, Class II ................ 206 4000 ................... 40-50VA, Wire Leads, Class II ................. 207 4000 ................... 40-50VA, QC Terminals, Class II ............. 208 4000 ................... 60-75VA, Wire Leads, Class II ................. 209 4000 ................... 60-75VA, QC Terminals, Class II ............. 210 4700 ................... 60-150VA, Wire Leads or QC, UL 508 .... 211 57 ....................... Transformer Relay for HVAC ................... 212 Transformers........ Custom Capabilities........................................203 Transformers........ Questions and Answers..................................202 Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: 201 Refer to inside back cover. Catalog 1308242 Issued 3-03 (PDF Rev, 8-05) PRODUCTS UNLIMITED Transformers...Questions and Answers What is a Transformer? A transformer is a passive electrical device which is designed to change one AC voltage to another by magnetic induction. It "steps-up" or "steps-down" voltage in order to match incoming supply voltage from the utility to the voltage required by the user's end product. Typical USA supply voltages are 120, 208, 240, 277, 480 (and 575 in Canada). Common International voltages include 110, 220, 380, and 415. What is an Isolation Transformer? An isolation transformer is a transformer whose primary and secondary windings are separate for the purpose of isolating the circuit from the supply source. What is an Autotransformer? An autotransformer has only one winding, which is shared by the primary and secondary circuits. Autotransformers do not provide isolation but offer a substantial savings when used to obtain small increments of voltage above or below the input voltage. What is a Class II Transformer? A Class II transformer is used to supply Class II circuits. Class II transformers have a maximum VA (Volt-Ampere) rating of less than 100 and a maximum secondary output of 30 VAC. The maximum VA generally offered is 75 and the most common secondary voltage is 24 VAC. No load secondary voltage may be as high as 29 VAC. All Class II transformers are either inherently or non-inherently limited. This means that the maximum output current of the transformer is limited, either by the intrinsic coil impedance or by a fuse or circuit breaker. These transformers are designed to meet the requirements of U.L. 1585. Inherently Energy Limited Transformers - Class II transformers up to 50 VA are "Inherently Limited" which means that the transformer, if overloaded, will short itself out and fail safely, not requiring a fuse. Non-Inherently Energy Limited Transformers - 60 thru 75 VA Class II transformers are generally protected by a resettable circuit breaker or a fuse within the transformer secondary. Without this overload protection, the transformer would not satisfy the safety requirements for a Class II circuit. What is a General Purpose Transformer? General purpose transformers include any VA rating along with primary and secondary voltage ratings up to 600 VAC. Although internal fusing is an option, no fusing is required. However, applicable U.L. specifications may require fusing in the end product. These transformers are designed to meet the requirements of U.L. 506. What is Voltage Regulation? Voltage regulation is the percent of change in the output voltage when the load is reduced from full load to no load while the input voltage remains constant. What is the effect of a load on a control transformer? A control transformer is designed to provide rated output voltage at full VA. As the load decreases, the output voltage will go up. Conversely, increases in load will result in lower output voltages. Typically, the smaller the VA size of the unit, the greater difference there is between no-load and full-load voltage. Part Numbering System This chart illustrates a breakdown of our part numbering system on a few of our most popular models. Consult factory for your specific requirements. Typical Part No. 1. Series: 4000 = Class II (UL 1585) inherently protected or internally fused. 4001 = Class II (UL 1585) externally fused. 4100 = No UL or CSA approval. 2. Packaging: - = Bulk Pack Y = Individual Box 3. Primary and Secondary Voltages: Primary V Secondary V 01 = 120 24 09 = 02 = 240 24 13 = 03 = 277 24 20 = 04 = 480 24 51 = 05 = 120/208/240 24 78 = 4. VA and Series Dimension: VA Rating Series Size A= 10 3/4" (19.05mm) AW = C= 20 3/4" (19.05mm) L= M= 30 3/4" (19.05mm) J= E= 40 7/8" (22.22 mm) K= V= 40 3/4" (19.05mm) Z= 5. Stack Thickness and Fusing (Generally determined at factory): 19 = 0.5" (12.7mm) thick. 07 = 0.875" (22.225mm) thick. 02 = 0.625" (15.875mm) thick. 04 = 1.00" (25.4mm) thick. 6. Mounting and Termination: Mounting Termination K= Foot Mount Leads AE = BC = 4" (101.6mm)foot Screw / Leads BB = G= Panel Mount Leads AB = 7. Customer ID Suffix: 000-999 = Factory assigned customer ID B 4000 - 01 E 07 BB 999 4500 = Autotransformer. 4600 = 60 Hz. only 4700 = General Purpose (UL 506). Primary V 208/240 208/240/480 120 380/415 575 Secondary V 24 24 12 24 24 VA Rating 50 60 75 100 150 Series Size 7/8" (22.22 mm) 15/16" (23.81mm) 15/16" (23.81mm) 1 1/4" (31.75mm) 1 1/4" (31.75mm) 15 = 1.00" (25.4mm) thick. 18 = 1.25" (31.75mm) thick. Mounting Foot Mount Foot Mount Foot Mount Termination QCs on Top QCs on One Side QCs on Other Side Example: 4000-01E07BB999 This part number is a Class II transformer with a 120V primary and 24V secondary. It is 40VA and inherently energy limited. This is a foot mount transformer with quick connect terminals (line & load) exiting out of the same side of the transformer cover. Note: This is a partial listing only. Consult factory for your specific requirements. All combinations of voltage and VA may not be available. Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: Refer to inside back cover. Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED Custom Transformer Capabilities In addition to our industry leading standard transformer series (see the following pages), We have a proven track record of being an innovative leader in custom transformer designs. We specialize in working with our customers in the initial stages of their design process, offering ideas and suggestions which lead to a transformer product that can be manufactured with the lowest Defective Parts Per Million (DPPM) levels and at the highest value to the customer. The following is a list of guidelines for transformer products which compliment our Demand Flow Manufacturing system. Leaded Transformers - Quick Connect Transformers - PC Mount Transformers - Inductors * 5 VA through 400 VA * Spray on rust preventative * Butt stack and weld lamination construction * Molded bobbin construction * Numerous welded bracket options * Molded cover with integral strain relief for lead or quick connect terminal When a transformer fits the above criteria and the customer is willing to share in the design process with us, we can both benefit from Design For Manufacturing (DFM), as demonstrated in the following example: Traditional Method * DPPM level >2000 * 10 Week lead time * 3 Part numbers * 12 Inventory turns * Costly * Fragile design DFM Method * DPPM level <100 * 1 Week lead time * 1 Universal part number * 50 Inventory turns * 20% Cost improvement * Robust design Our electrical and mechanical design groups are ready to work with you on your specific product needs. Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: Refer to inside back cover. 203 Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 4000 series Class II UL 1585 Transformer 5 VA - 30VA Inherently Energy Limited No Secondary Fusing Required Wire Leads File E87824 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type K Foot Mount - features a steel bracket welded to the bottom of the laminations for easy mounting. * Type G Panel Mount - features .179" (4.55 mm) diameter holes in each corner to allow direct mounting to a panel. * Multiple voltage combinations are available. Consult factory for availability. Wire Size: All leads are 18 AWG stranded 2/64" (.794 mm) insulation thickness. Standard parts have 12" (305 mm) total length with 1/2" (12.7 mm) strip. Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 5VA - 10.56 oz. (300 g); 10VA - 10.88 oz. (308 g); 20VA - 14.24 oz. (404 g); 30VA - 19.2 oz. (544 g). Standard "999" Models Available Primary V Secondary V 20VA 120 24 4000-01C02K999 120 24 4000-01C02K999 For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog . Partial Listing of Custom Models Primary V Secondary V 5VA 120 24 4000-01X19K* 240 24 4000-02X19K* 277 24 4000-03X19K* 480 24 4000-04X19K* 208/240 24 - 120 12 - 10VA 4000-01A19K* 4000-02A19K* 4000-03A19K* 4000-04A19K* - - 20VA 4000-01C02K* 4000-02C02K* 4000-03C02K* 4000-04C02K* 4000-09C02K* 4000-20C02K* 30VA 4000-01M04K* 4000-02M04K* 4000-03M04K* 4000-04M04K* 4000-09M04K* - * A three digit customer ID suffix will be assigned by the factory. All custom model part numbers are listed as Type K Foot Mount. To specify Type G Panel Mount, replace K in above part numbers with G. Outline Dimensions .187 DIA (4.75) 2.812 (71.42) "A" DIM. 2.25 (57.15) .22 (5.59) 1.88 (47.75) Type K Foot Mount 1.25 (31.75) 03 (.76) SEE TABLE .750 (19.05) 1.55 (39.37) "A" DIM. 1.55 (39.37) .179 DIA TYP (4.55) .218 (5.54) Type G Panel Mount 1.50 (38.1) "B" DIM. SEE TABLE 1.25 (31.75) 1.88 (47.75) "A" and "B" Dimensions "A" Dimension [inches (mm)] "B" Dimension [inches (mm)] 5 VA 1.5 (38.1) 0.5 (12.7) 10 VA 1.5 (38.1) 0.5 (12.7) 20 VA 1.625 (41.28) 0.625 (15.9) 30 VA 2.00 (50.8) 1.00 (25.4) Details regarding leads on standard models Voltage Color Length [inches (mm)] Strip Length [inches (mm)] Dimensions are shown for 204 reference purposes only. COM Black 12 (305) 0.5 (12.7) 120 White 12 (305) 0.5 (12.7) 208 Red 12 (305) 0.5 (12.7) Dimensions are in inches over (millimeters) unless otherwise specified. Primary Leads 240 Orange 12 (305) 0.5 (12.7) 277 Brown 12 (305) 0.5 (12.7) 480 Black/Red 12 (305) 0.5 (12.7) Specifications and availability subject to change. 575 Gray 12 (305) 0.5 (12.7) Secondary Leads 24 VAC Blue Yellow 12 (305) 12 (305) 0.5 (12.7) 0.5 (12.7) www.tycoelectronics.com Technical support: Refer to inside back cover. Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 4000 series Class II UL 1585 Transformer 10VA - 30VA Inherently Energy Limited No Secondary Fusing Required Quick Connect Terminals File E87824 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type BB Same Side Termination - features quick connect terminals with line and load terminations on the same side of transformer. * Type AE Laydown Termination - features quick connect terminals with line and load terminations on the top of transformer. * Type AB Opposite Side Termination - features quick connect terminals with line and load terminations on opposite sides of transformer. * Multiple voltage combinations are available. Consult factory for availability. Terminals: Standard male quick connects are .250" x .032" (6.35 x .81 mm). Other available quick connects include .187" x .032" (4.75 x .81 mm) and .187" x .020" (4.75 x .51 mm). Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 10VA - 10.9 oz. (308 g); 20VA - 14.1 oz. (399 g); 30VA - 18.6 oz. (525 g). Standard "999" Models Available Partial Listing of Custom Models No standard models are offered. Primary V Secondary V 10VA 20VA 30VA 120 24 4000-01A19BB* 4000-01C02BB* 4000-01M04BB* 240 24 4000-02A19BB* 4000-02C02BB* 4000-02M04BB* 277 24 - - 4000-03M04BB* 480 24 - - 4000-04M04BB* 208/240 24 - - 4000-09M04BB* 120 12 - 4000-20C02BB* - * A three digit customer ID suffix will be assigned by the factory. To specify Type AE Laydown Termination, replace BB in above part numbers with AE. For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog . 30VA 4000-01M04BB* 4000-02M04BB* 4000-03M04BB* 4000-04M04BB* 4000-09M04BB* - Outline Dimensions .187 DIA (4.75) Type BB Same Side Termination 2.812 (71.42) 1.60 (40.6) "A" DIM. .22 (5.59) 2.25 (57.15) .750 (19.05) "B" DIM. 1.88 (47.75) 1.40 (35.56) .031 (.787) 2.812 (71.42) 1.60 (40.6) 1.88 (47.75) .187 DIA (4.75) Type AE Laydown Termination 1.40 (35.56) 1.0 (2.54) "A" DIM. "B" DIM. R .375 (9.53) 2.25 (57.15) 2.812 (71.42) .187 DIA (4.75) Type AB Opposite Side Termination .048 (1.22) .22 (5.59) "A" DIM. 1.55 (39.4) "B" DIM. 2.25 (57.15) 1.88 (47.75) .750 (19.05) 1.40 (35.56) R .375 (9.53) .031 (.787) "A" and "B" Dimensions "A" Dimension [inches (mm)] "B" Dimension [inches (mm)] Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. 10VA 1.50 (38.1) .50 (12.7) 20VA 1.625 (41.28) 0.625 (15.88) 30VA 2.00 (50.8) 1.00 (25.4) www.tycoelectronics.com Technical support: Refer to inside back cover. 205 Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 4000 series Class II UL 1585 Transformer 20VA - 40VA Inherently Energy Limited No Secondary Fusing Required Plate for Electrical Box Mounting File E87824 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type BC Plate Mount - mounted on a 4" (101.6mm) square plate designed to fit a standard 4" (101.6mm) square electrical box. * The line voltage is connected inside the electrical boxto the color-coded leads on the transformer. The low voltage is terminated to either 1/4" (4.75 mm) quick connects and/or #6-32 screw furnished on the secondary side. * Multiple voltage combinations are available. Consult factory for availability. Wire Size: All leads are 18 AWG stranded 2/64" (.794 mm) insulation thickness. Standard parts have 12" (305 mm) total length with 1/2" (12.7 mm) strip. Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 20VA - 19.2 oz. (544 g); 40VA - 32 oz. (906 g). Standard "999" Models Available Primary V Secondary V 20VA 120 24 4000-01C02BC999 Partial Listing of Custom Models Primary V Secondary V 20VA 120 24 4000-01C02BC* 208/240 24 4000-09C02BC* 40VA 4000-01V18BC999 For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog . 40VA 4000-01V18BC* 4000-09V18BC* * A three digit customer ID suffix will be assigned by the factory. All custom model part numbers are listed as Type K Foot Mount. To specify Type G Panel Mount, replace K in above part numbers with G. Outline Dimensions 4.25 (108) "A" DIM. 3.375 (85.72) .22 (5.59) .50 (12.7) .187 (4.75) 1.55 (39.37) 4.25 (108) 3.375 (85.72) 1.25 (31.75) 1.88 (47.75) .187 (4.75) 1.187 (30.15) 2.25 (57.15) "B" DIM. 1.00 (25.4) "A" and "B" Dimensions "A" Dimension [inches (mm)] "B" Dimension [inches (mm)] 20 VA 1.625 (41.28) .625 (15.88) 40 VA 2.56 (65.02) 1.25 (31.75) Details regarding leads on standard models Voltage Color Length [inches (mm)] Strip Length [inches (mm)] Dimensions are shown for 206 reference purposes only. COM Black 12 (305) 0.5 (12.7) 120 White 12 (305) 0.5 (12.7) 208 Red 12 (305) 0.5 (12.7) Dimensions are in inches over (millimeters) unless otherwise specified. Primary Leads 240 Orange 12 (305) 0.5 (12.7) 277 Brown 12 (305) 0.5 (12.7) 480 Black/Red 12 (305) 0.5 (12.7) Specifications and availability subject to change. 575 Gray 12 (305) 0.5 (12.7) Secondary Leads 24 VAC Blue Yellow 12 (305) 12 (305) 0.5 (12.7) 0.5 (12.7) www.tycoelectronics.com Technical support: Refer to inside back cover. Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 4000 series Class II UL 1585 Transformer 40 VA - 50VA Inherently Energy Limited No Secondary Fusing Required Wire Leads File E87824 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type K Foot Mount - features a steel bracket welded to the bottom of the laminations for easy mounting. * Type G Panel Mount - features .156" (3.96 mm) diameter holes in each corner to allow direct mounting to a panel. * Multiple voltage combinations are available. Consult factory for availability. Wire Size: All leads are 18 AWG stranded 2/64" (.794 mm) insulation thickness. Standard parts have 12" (305 mm) total length with 1/2" (12.7 mm) strip. Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 40VA - 24.3 oz. (600 g); 50VA - 33.6 oz. (953 g). Standard "999" Models Available Partial Listing of Custom Models Primary V Secondary V 40VA 50VA 120 24 4000-01E07K999 4000-01AW18K999 277 24 4000-03E07K999 4000-03AW18K999 480 24 4000-04E07K999 4000-04AW18K999 120/208/240 24 4000-05E07K999 - 208/240 24 4000-09E07K999 4000-09AW18K999 For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog . Primary V Secondary V 40VA 40VA 50VA 120 24 4000-01V18K* 4000-01E07K* 4000-01AW18K* 240 24 4000-02V18K* 4000-02E07K* 4000-02AW18K* 277 24 4000-03V18K* 4000-03E07K* 4000-03AW18K* 480 24 4000-04V18K* 4000-04E07K* 4000-04AW18K* 120/208/240 24 - 4000-05E07K* - 208/240 24 4000-09V18K* 4000-09E07K* 4000-09AW18K* 208/240/480 24 - 4000-13E07K* - 380/415 24 4000-51V18K* 4000-51E07K* 4000-51AW18K* 575 24 4000-78V18K* 4000-78E07K* 4000-78AW18K* * A three digit customer ID suffix will be assigned by the factory. All custom model part numbers are listed as Type K Foot Mount. To specify Type G Panel Mount, replace K in above part numbers with G. Outline Dimensions .187 DIA (4.75) [1] 2.812 (71.42) [2] 3.125 (79.38) [1] 2.25 (57.15) [2] 2.625 (66.68) .22 (5.59) Type K Foot Mount "A" DIM. [1] 1.88 (47.75) [2] 2.188 (55.58) [1] 1.25 (31.75) [2] 1.44 (36.58) 03 (.76) .750 (19.05) SEE TABLE [1] 1.55 (39.37) [2] 1.813 (46.05) [1] 1.55 (39.37) [2] 1.813 (46.05) .218 (5.54) "A" DIM. "B" DIM. Type G Panel Mount [1] 1.50 (38.1) [2] 1.75 (44.45) [1] 1.88 (47.75) [2] 2.188 (55.58) [1] Applies to V18 models. [2] Applies to E07 & AW18 models. [1] 1.25 (31.75) [2] 1.44 (36.58) SEE TABLE .156 DIA TYP (3.96) "A" and "B" Dimensions "A" Dimension [inches (mm)] "B" Dimension [inches (mm)] 40 VA / V18 2.25 (57.15) 1.25 (31.75) 40 VA / E07 50 VA / AW18 2.125 (53.98) 2.56 (65.02) 0.875 (22.22) 1.25 (31.75) 575 Gray 12 (305) 0.5 (12.7) Secondary Leads 24 VAC Blue Yellow 12 (305) 12 (305) 0.5 (12.7) 0.5 (12.7) Details regarding leads on standard models Voltage Color Length [inches (mm)] Strip Length [inches (mm)] Dimensions are shown for reference purposes only. COM Black 12 (305) 0.5 (12.7) 120 White 12 (305) 0.5 (12.7) 208 Red 12 (305) 0.5 (12.7) Dimensions are in inches over (millimeters) unless otherwise specified. Primary Leads 240 Orange 12 (305) 0.5 (12.7) 277 Brown 12 (305) 0.5 (12.7) 480 Black/Red 12 (305) 0.5 (12.7) Specifications and availability subject to change. www.tycoelectronics.com Technical support: Refer to inside back cover. 207 Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 4000 series Class II UL 1585 Transformer 40VA - 50VA Inherently Energy Limited No Secondary Fusing Required Quick Connect Terminals File E87824 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type BB Same Side Termination - features quick connect terminals with line and load terminations on the same side of transformer. * Type AE Laydown Termination - features quick connect terminals with line and load terminations on the top of transformer. * Type AB Opposite Side Termination - features quick connect terminals with line and load terminations on opposite sides of transformer. * Multiple voltage combinations are available. Consult factory for availability. Terminals: Standard male quick connects are .250" x .032" (6.35 x .81 mm). Other available quick connects include .187" x .032" (4.75 x .81 mm) and .187" x .020" (4.75 x .51 mm). Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 40VA - 22.4 oz. (636 g); 50VA - 35.2 oz. (999 g). Standard "999" Models Available Primary V 120 120 208/240 Partial Listing of Custom Models Secondary V 40VA 24 4000-01E07AE999 24 4000-01E07BB999 24 4000-09E07AE999 For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog . Primary V 120 240 277 480 208/240 380/415 575 Secondary V 24 24 24 24 24 24 24 40VA 4000-01E07BB* 4000-02E07BB* 4000-03E07BB* 4000-04E07BB* 4000-09E07BB* 4000-51E07BB* 4000-78E07BB* 40VA 4000-01V18BB* 4000-02V18BB* 4000-03V18BB* 4000-04V18BB* 4000-09V18BB* 4000-51V18BB* 4000-78V18BB* 40VA 4000-01V18AB* 4000-02V18AB* 4000-03V18AB* 4000-04V18AB* 4000-09V18AB* 4000-51V18AB* - 50VA 4000-01AW18BB* 4000-02AW18BB* 4000-03AW18BB* 4000-04AW18BB* 4000-09AW18BB* 4000-51AW18BB* 4000-78AW18BB* * A three digit customer ID suffix will be assigned by the factory. To specify Type AE Laydown Termination, replace BB in above part numbers with AE. Outline Dimensions .187 DIA (4.75) Type BB Same Side Termination [1] 2.25 (57.15) [2] 3.125 (79.38) [1] 1.50 (38.1) [2] 1.81 (45.97) "A" DIM. .22 (5.59) [1] 2.25 (57.15) [2] 2.625 (66.68) "B" DIM. [1] 1.88 (47.75) [2] 2.188 (55.58) .750 (19.05) [1] 1.40 (35.56) [2] 1.494 (37.95) .031 (.787) [1] 2.812 (71.42) [2] 3.125 (79.38) [1] 1.50 (38.1) [2] 1.81 (45.97) .187 DIA (4.75) Type AE Laydown Termination [1] 1.40 (35.56) [2] 1.494 (37.95) 1.88 (47.75) 1.0 (2.54) "A" DIM. "B" DIM. R .375 (9.53) [1] 2.25 (57.15) [2] 2.625 (66.68) [1] 2.812 (71.42) [2] 3.125 (79.38) 1.55 (39.4) .22 (5.59) "A" DIM. "B" DIM. [1] 2.25 (57.15) [2] 2.625 (66.68) .187 DIA (4.75) Type AB Opposite Side Termination .048 (1.22) .750 (19.05) 1.40 (35.56) [1] 1.88 (47.75) [2] 2.188 (55.58) R .375 (9.53) .031 (.787) [1] Applies to V18 models. [2] Applies to E07 & AW18 models. Dimensions are shown for 208 reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. "A" and "B" Dimensions "A" Dimension [inches (mm)] "B" Dimension [inches (mm)] Specifications and availability subject to change. 40 VA / V18 2.25 (57.15) 1.25 (31.75) 40 VA / E07 50 VA / AW18 2.125 (53.98) 2.56 (65.02) 0.875 (22.22) 1.25 (31.75) www.tycoelectronics.com Technical support: Refer to inside back cover. Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 4000 series Class II UL 1585 Transformer 60VA -75VA Non-Inherently Energy Limited Secondary Fusing Required Wire Leads File E87824 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type K Foot Mount - features a steel bracket welded to the bottom of the laminations for easy mounting. * Type G Panel Mount - features .218" (5.54 mm) diameter holes in each corner to allow direct mounting to a panel. * For agency approval, 60 & 75VA transformers must have one of the following overcurrent protectors in series with the secondary winding: Internal fuse, integral circuit breaker. Any customer-supplied fusing or protection must be approved by the factory. * Multiple voltage combinations are available. Consult factory for availability. Wire Size: All leads are 18 AWG stranded 2/64" (.794 mm) insulation thickness. Standard parts have 12" (305 mm) total length with 1/2" (12.7 mm) strip. Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 60VA - 35.2 oz. (997 g); 75VA - 38.4 oz. (1087 g). Partial Listing of Custom Models Standard "999" Models Available Primary V 120 277 208/240 575 120/208/240/480 Secondary V 24 24 24 24 24 75VA 4000-01J15K999 4000-03J15K999 4000-09J15K999 4000-78J15K999 4000-08J15K999 For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog . All 75VA standard models come with an integral circuit breaker. Primary V Secondary V 60VA 75VA 120 24 4000-01L15K* 4000-01J15K* 240 24 4000-02L15K* 4000-02J15K* 277 24 4000-03L15K* 4000-03J15K* 480 24 4000-04L15K* 4000-04J15K* 120/208/240 24 4000-05L15K* 4000-05J15K* 208/240 24 4000-09L15K* 4000-09J15K* 208/240/480 24 - 4000-13J15K* 380/415 24 - 4000-51J15K* 575 24 - 4000-78J15K* * A three digit customer ID suffix will be assigned by the factory. For Type G Panel Mount, replace K in above part numbers with G. Outline Dimensions "A" DIM. 3.562 (90.47) 3.00 (76.2) Type K Foot Mount Internally Fused "B" DIM. .22 (5.59) .187 DIA (4.75) 2.50 (63.5) 1.830 (46.48) .062 (1.57) .750 (19.05) SEE TABLE 2.106 (53.49) 3.562 (90.47) Type K Foot Mount Integral Circuit Breaker "A" DIM. 3.00 (76.2) .187 DIA (4.75) "B" DIM. SEE TABLE .22 (5.59) 1.830 (46.48) 2.50 (63.5) .062 (1.57) .750 (19.05) .830 (21.1) 2.106 (53.49) "A" DIM. .218 (5.54) 2.106 (53.49) "B" DIM. 2.0 (50.8) Type G Panel Mount 2.50 (63.5) 1.830 (46.48) .218 DIA (5.54) SEE TABLE "A" and "B" Dimensions for 60VA & 75VA Models L15K & J15K L15K & J15K J41K Internally Fused w/ Integral Circuit Breaker Standard Part "A" Dimension [inches (mm)] 2.475 (62.86) 3.25 (82.55) 3.45 (87.63) "B" Dimension [inches (mm)] 1.00 (25.4) 1.00 (25.4) 1.125 (28.58) Details regarding leads on standard models Voltage Color Length [inches (mm)] Strip Length [inches (mm)] Dimensions are shown for reference purposes only. COM Black 12 (305) 0.5 (12.7) 120 White 12 (305) 0.5 (12.7) 208 Red 12 (305) 0.5 (12.7) Dimensions are in inches over (millimeters) unless otherwise specified. Primary Leads 240 Orange 12 (305) 0.5 (12.7) 277 Brown 12 (305) 0.5 (12.7) 480 Black/Red 12 (305) 0.5 (12.7) Specifications and availability subject to change. 575 Gray 12 (305) 0.5 (12.7) Secondary Leads 24 VAC Blue Yellow 12 (305) 12 (305) 0.5 (12.7) 0.5 (12.7) www.tycoelectronics.com Technical support: Refer to inside back cover. 209 Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 4000 series Class II UL 1585 Transformer 60VA -75VA Non-Inherently Energy Limited Secondary Fusing Required Quick Connect Terminals File E87824 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type BB Same Side Termination - features quick connect terminals with line and load terminations on the same side of transformer. * Type AE Laydown Termination - features quick connect terminals with line and load terminations on the top of transformer. * For agency approval, 60 & 75VA transformers must have one of the following overcurrent protectors in series with the secondary winding: Internal fuse, integral circuit breaker. Any customer-supplied fusing or protection must be approved by the factory. * Multiple voltage combinations are available. Consult factory for availability. Terminals: Standard male quick connects are .250" x .032" (6.35 x .81 mm). Other available quick connects include .187" x .032" (4.75 x .81 mm) and .187" x .020" (4.75 x .51 mm). Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 60VA - 35.2 oz. (997 g); 75VA - 38.4 oz. (1087 g). Standard "999" Models Available Primary V 120 208/240 Secondary V 24 24 75VA 4000-01J15AE999 4000-09J15AE999 For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog. All 75VA standard models come with an integral circuit breaker. Partial Listing of Custom Models Primary V Secondary V 60VA 75VA 120 24 4000-01L15BB* 4000-01J15BB* 240 24 4000-02L15BB* 4000-02J15BB* 277 24 4000-03L15BB* 4000-03J15BB* 480 24 4000-04L15BB* 4000-04J15BB* 120/208/240 24 4000-05L15BB* 4000-05J15BB* 208/240 24 4000-09L15BB* 4000-09J15BB* 208/240/480 24 - 4000-13J15BB* 380/415 24 - 4000-51J15BB* 575 24 - 4000-78J15BB* * A three digit customer ID suffix will be assigned by the factory. For Type AE Laydown Termination, replace BB in above part numbers with AE. Outline Dimensions 3.562 (90.47) 2.10 (53.34) .22 (5.59) "A" DIM. 3.00 (76.2) "B" DIM. .187 DIA (4.75) Type BB Same Side Termination .750 (19.05) 2.50 (63.5) R .375 (9.53) 1.830 (46.48) .830 (21.1) .062 (1.57) 2.40 (61.0) 2.10 (53.34) 1.830 (46.48) .219 (5.56) 3.562 (90.47) R .375 (9.53) Type AE Laydown Termination Internally Fused 1.0 (2.54) 2.50 (63.5) "A" DIM. "B" DIM. .187 DIA (4.75) 3.00 (76.2) .062 (1.57) 1.830 (46.48) 2.40 (61.0) .219 (5.56) 3.562 (90.47) .830 (21.1) R .375 (9.53) Type AE Laydown Termination Integral Circuit Breaker 1.0 (2.54) 2.50 (63.5) .187 DIA (4.75) "A" DIM. "B" DIM. 3.00 (76.2) .062 (1.57) "A" and "B" Dimensions for 60VA & 75VA Models "A" Dimension [inches (mm)] "B" Dimension [inches (mm)] Dimensions are shown for 210 reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. Internally Fused 2.475 (62.86) 1.00 (25.4) w/ Integral Circuit Breaker 3.25 (82.55) 1.00 (25.4) www.tycoelectronics.com Technical support: Refer to inside back cover. Catalog 1308242 Issued 3-03 (PDF Rev. 4-04) PRODUCTS UNLIMITED 4700 series UL 506 Transformer 60VA - 150VA Non-Fused Wire Leads or Quick Connects File E102980 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Specifications * Type K Foot Mount - features wire leads and a steel bracket welded to the bottom of the laminations for easy mounting. * Type BB Same Side Termination - features quick connect terminals with line and load terminations on the same side of transformer. * Multiple voltage combinations are available. Consult factory for availability. Wire Size: All leads are 18 AWG stranded 2/64" (.794 mm) insulation thickness. Standard parts have 12" (305 mm) total length with 1/2" (12.7 mm) strip. Terminals: Standard male quick connects are .250" x .032" (6.35 x .81 mm). Other available quick connects include .187" x .032" (4.75 x .81 mm) and .187" x .020" (4.75 x .51 mm). Frequency: 50/60 Hz. Insulation Class: UL Class B (130C). Weight: 60VA - 36.8 oz. (1042 g); 100VA - 80 oz. (2270 g); 150VA - 83.2 oz. (2356 g). Standard "999" Models Available Partial Listing of Custom Models Primary V 120 120/208/240/480 Secondary V 24 24 60VA 4700-81L15K999 - Primary V Secondary V 100VA 150VA 120 24 4700-01K18K* 4700-01Z18K* 277 24 4700-03K18K* 4700-03Z18K* 480 24 4700-04K18K* 4700-04Z18K* 120/208/240/480 24 4700-08K18K* - 208/240 24 4700-09K18K* 4700-09Z18K* 208/230/460 24 4700-12K18K* - 208/240/480 24 4700-13K18K* - 400 24 4700-48K18K* 4700-48Z18K* 575 24 4700-78K18K* 4700-78Z18K* 460/575 24 4700-130K18K* 4700-130Z18K* * A three digit customer ID suffix will be assigned by the factory. 100VA - 4700-08K18K999 For more details about standard models see Part Numbering System table at beginning of transformer section in this catalog . Outline Dimensions 3.562 (90.47) 2.475 (62.87) 1.00 (25.4) 3.00 (76.2) .22 (5.59) .187 DIA (4.75) Type K Foot Mount 60VA 2.50 (63.5) 1.830 (46.48) .750 (19.05) .062 (1.57) SEE TABLE 2.106 (53.49) 3.125 (79.38) 2.53 (64.26) Type K Foot Mount 100VA 1.25 (31.75) 3.75 (95.25) .187 X R. 375 (4.75 x 9.52) 2.165 (54.99) 2.313 (58.75) 3.125 (79.38) SEE TABLE 2.875 (73.03) .075 (1.91) Voltage Color Length [inches (mm)] Strip Length [inches (mm)] Dimensions are shown for reference purposes only. COM Black 12 (305) 0.5 (12.7) 120 White 12 (305) 0.5 (12.7) 208 Red 12 (305) 0.5 (12.7) Dimensions are in inches over (millimeters) unless otherwise specified. Primary Leads 240 Orange 12 (305) 0.5 (12.7) 277 Brown 12 (305) 0.5 (12.7) 480 Black/Red 12 (305) 0.5 (12.7) Specifications and availability subject to change. 575 Gray 12 (305) 0.5 (12.7) Secondary Leads 24 VAC Blue Yellow 12 (305) 12 (305) 0.5 (12.7) 0.5 (12.7) www.tycoelectronics.com Technical support: Refer to inside back cover. 211 Catalog 1308242 Issued 3-03 PRODUCTS UNLIMITED 57 series Transformer Relay for HVAC Applications File E113772 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Relay Data @ 25C * Cover mounts on conventional 4" square box. * All leads terminate in the box. * Leads are 8" (203.2 mm) long with 1/2" (12.7mm ) stripped) * Standard transformer is 40VA Class II Energy Limited. Other transformers are available. * Five secondary terminations (two are hot) for thermostat connection and #6-32 screw termination is standard. Quick connects are optional. * Assembled with choice of 9100 or 9400 series relays. * Custom-built to meet customer requirements. Arrangements: 1 Form A (SPST-NO) through 2 Form C (DPDT), depending upon relay selected Rating: 9100 Series Relay: 12 FLA, 60 LRA, 15A resistive @ 125VAC; 6 FLA, 36 LRA, 15A resistive @ 240VAC; 3/4 HP @ 125/250VAC. 9400 Series Relay: 12 FLA, 60 LRA, 18A resistive @ 125VAC; 8 FLA, 48 LRA, 18A resistive @ 240VAC. Specifications Insulation Class: UL Class B (130C). Duty Cycle: Continuous. Weight: 32 oz. (909 g) approximately Ordering Information 57 series products are custom-built. Your Tyco Electronics sales engineer will need to consult with the factory to develop a model meeting your needs. Standard part numbers listed below are more likely to be available from stock. Custom parts only. Outline Dimensions 4.25 (108) 3.375 (85.72) .50 (12.7) 2.00 (50.8) .187 (4.75) 4.25 (108) LABEL Using 9100 Series Relay 3.375 (85.72) LABEL 1.25 (31.75) .187 (4.75) 1.88 (47.75) 1.25 (31.75) 2.25 (57.15) 2.56 (65.0) 1.0 (25.4) 4.25 (108) 3.375 (85.72) .50 (12.7) 2.00 (50.8) .187 (4.75) 4.25 (108) LABEL Using 9400 Series Relay 3.375 (85.72) 1.25 (31.75) LABEL 1.25 (31.75) Dimensions are shown for 212 reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. .187 (4.75) 1.88 (47.75) 2.56 (65.0) Specifications and availability subject to change. 2.25 (57.15) 1.0 (25.4) www.tycoelectronics.com Technical support: Refer to inside back cover.