Specifications and/or agency recognitions do not necessarily apply to all models within a particular series. When multiple ratings are listed, no individual rating may be exceeded by the combination of others.
vii
Dimensions are shown for
reference purposes only. Dimensions are in inches over
(millimeters) unless otherwise
specified.
Specifications and availability
subject to change. www.tycoelectronics.com
Technical support:
Refer to inside back cover.
SELECTOR GUIDE
Catalog 1308242
Issued 3-03
Transformers
Series
Type
VA Rating
Terminal Options
Mounting Options
Agency Approval
Page Number
4000
Class II UL1585
Transformer
Inherently
Energy Limited
5, 10, 20 & 30VA
Wire Leads
Foot or Panel
204
PRODUCTS
UNLIMITED
4000
Class II UL1585
Transformer
Inherently
Energy Limited
10, 20 & 30VA
Quick Connect
Foot or Panel
205
PRODUCTS
UNLIMITED
4000
Class II UL1585
Transformer
Inherently
Energy Limited
20 & 40VA
Wire Leads & Screws
Plate
206
PRODUCTS
UNLIMITED
4000
Class II UL1585
Transformer
Inherently
Energy Limited
40 & 50VA
WIre Leads
Foot or Panel
207
PRODUCTS
UNLIMITED
4000
Class II UL1585
Transformer
Inherently
Energy Limited
40 & 50VA
Quick Connect
Foot or Panel
208
PRODUCTS
UNLIMITED
Transformers
Series
Type
VA Rating
Terminal Options
Mounting Options
Agency Approval
Page Number
4000
Class II UL1585
Transformer
Non-Inherently Energy Limited
Secondary Fusing Required
(Opt. integral fuse or breaker)
60 & 75VA
Wire Leads
Foot or Panel
209
PRODUCTS
UNLIMITED
4000
Class II UL1585
Transformer
Non-Inherently Energy Limited
Secondary Fusing Required
(Opt. integral fuse or breaker)
60 & 75VA
Quick Connect
Foot or Panel
210
PRODUCTS
UNLIMITED
4700
UL506
Transformer
Non-Fused
60, 100 & 150VA
Wire Leads
Foot
211
PRODUCTS
UNLIMITED
4700
UL506
Transformer
Non-Fused
60, 100 & 150VA
Quick Connect
Foot
211
PRODUCTS
UNLIMITED
57
Transformer
Relay
Inherently
Energy Limited
9100 or 9400 Series
Relay
40VA
Wire Leads and Screws
(optional Quick Connects)
Plate
212
PRODUCTS
UNLIMITED
Click here for Alphanumeric Index
201
Dimensions are shown for
reference purposes only. Dimensions are in inches over
(millimeters) unless otherwise
specified.
Specifications and availability
subject to change. www.tycoelectronics.com
Technical support:
Refer to inside back cover.
TRANSFORMERS
Catalog 1308242
Issued 3-03
Circuit Breakers........................101-124
Transformers ........................... 201-212
Low-signal PC Board Relays..........5-18
Mid-Range PC Board Relays .......19-21
Power PC Board Relays................22-35
Relays with
Forcibly-Guided Contacts..............36-79
Plug-in/Panel Mount
General Purpose Relays................80-88
Power Relays & Definite
Purpose Contactors......................89-131
Latching, Impulse &
Rotary Relays...............................149-154
Automotive Relays......................141-148
Solid State Relays &
Input/Output Modules................195-207
Time Delay Relays &
Counters........................................208-232
Sensors & Monitors...................233-234
High Performance Relays
and Contactors (overview) .......233-234
1
2
3
4
5
6
7
8
9
10
11
12
13
14
4000 ................... 5-30VA, Wire Leads, Class II ...................204
4000 ................... 10-30VA, QC Terminals, Class II .............205
4000 ................... 20-40VA, Plate Mount, Class II................206
4000 ................... 40-50VA, Wire Leads, Class II .................207
4000 ................... 40-50VA, QC Terminals, Class II .............208
4000 ................... 60-75VA, Wire Leads, Class II .................209
4000 ................... 60-75VA, QC Terminals, Class II .............210
4700 ................... 60-150VA, Wire Leads or QC, UL 508 .... 211
57 ....................... Transformer Relay for HVAC ...................212
Series Type Page
Alphanumeric Index
Transformers........ Custom Capabilities........................................203
Transformers........ Questions and Answers..................................202
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03 (PDF Rev, 8-05)
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
What is a Transformer?
A transformer is a passive electrical device which is designed to change one AC voltage to another by magnetic induction. It “steps-up” or “steps-down”
voltage in order to match incoming supply voltage from the utility to the voltage required by the user’s end product. Typical USA supply voltages are 120,
208, 240, 277, 480 (and 575 in Canada). Common International voltages include 110, 220, 380, and 415.
What is an Isolation Transformer?
An isolation transformer is a transformer whose primary and secondary windings are separate for the purpose of isolating the circuit from the supply source.
What is an Autotransformer?
An autotransformer has only one winding, which is shared by the primary and secondary circuits. Autotransformers do not provide isolation but offer a
substantial savings when used to obtain small increments of voltage above or below the input voltage.
What is a Class II Transformer?
A Class II transformer is used to supply Class II circuits. Class II transformers have a maximum VA (Volt-Ampere) rating of less than 100 and a maximum
secondary output of 30 VAC. The maximum VA generally offered is 75 and the most common secondary voltage is 24 VAC. No load secondary voltage may
be as high as 29 VAC. All Class II transformers are either inherently or non-inherently limited. This means that the maximum output current of the
transformer is limited, either by the intrinsic coil impedance or by a fuse or circuit breaker. These transformers are designed to meet the requirements of U.L.
1585.
Inherently Energy Limited Transformers - Class II transformers up to 50 VA are “Inherently Limited” which means that the transformer, if overloaded,
will short itself out and fail safely, not requiring a fuse.
Non-Inherently Energy Limited Transformers - 60 thru 75 VA Class II transformers are generally protected by a resettable circuit breaker or a fuse
within the transformer secondary. Without this overload protection, the transformer would not satisfy the safety requirements for a Class II circuit.
What is a General Purpose Transformer?
General purpose transformers include any VA rating along with primary and secondary voltage ratings up to 600 VAC. Although internal fusing is an option, no
fusing is required. However, applicable U.L. specifications may require fusing in the end product. These transformers are designed to meet the
requirements of U.L. 506.
What is Voltage Regulation?
Voltage regulation is the percent of change in the output voltage when the load is reduced from full load to no load while the input voltage remains constant.
What is the effect of a load on a control transformer?
A control transformer is designed to provide rated output voltage at full VA. As the load decreases, the output voltage will go up. Conversely, increases in
load will result in lower output voltages. Typically, the smaller the VA size of the unit, the greater difference there is between no-load and full-load voltage.
Transformers...Questions and Answers
Part Numbering System
Typical Part No. B4000 – 01 E 07 BB 999
1. Series:
4000 = Class II (UL 1585) inherently protected or internally fused. 4500 = Autotransformer.
4001 = Class II (UL 1585) externally fused. 4600 = 60 Hz. only
4100 = No UL or CSA approval. 4700 = General Purpose (UL 506).
2. Packaging:
– = Bulk Pack Y = Individual Box
3. Primary and Secondary Voltages:
Primary V Secondary V Primary V Secondary V
01 = 120 24 09 = 208/240 24
02 = 240 24 13 = 208/240/480 24
03 = 277 24 20 = 120 12
04 = 480 24 51 = 380/415 24
05 = 120/208/240 24 78 = 575 24
4. VA and Series Dimension:
VA Rating Series Size VA Rating Series Size
A = 10 3/4” (19.05mm) AW = 50 7/8” (22.22 mm)
C = 20 3/4” (19.05mm) L = 60 15/16” (23.81mm)
M = 30 3/4” (19.05mm) J = 75 15/16” (23.81mm)
E = 40 7/8” (22.22 mm) K = 100 1 1/4” (31.75mm)
V = 40 3/4” (19.05mm) Z = 150 1 1/4” (31.75mm)
5. Stack Thickness and Fusing (Generally determined at factory):
19 = 0.5” (12.7mm) thick. 07 = 0.875” (22.225mm) thick. 15 = 1.00” (25.4mm) thick.
02 = 0.625” (15.875mm) thick. 04 = 1.00” (25.4mm) thick. 18 = 1.25” (31.75mm) thick.
6. Mounting and Termination:
Mounting Termination Mounting Termination
K = Foot Mount Leads AE = Foot Mount QCs on Top
BC = 4” (101.6mm)foot Screw / Leads BB = Foot Mount QCs on One Side
G = Panel Mount Leads AB = Foot Mount QCs on Other Side
7. Customer ID Suffix:
000-999 = Factory assigned customer ID
Example: 4000-01E07BB999 This part number is a Class II transformer with a 120V primary and 24V secondary. It is 40VA and inherently energy limited. This
is a foot mount transformer with quick connect terminals (line & load) exiting out of the same side of the transformer cover.
Note: This is a partial listing only. Consult factory for your specific requirements. All combinations of voltage and VA may not be available.
This chart illustrates a breakdown of our part numbering system on a few of our most popular models. Consult factory for your specific requirements.
203
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Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Custom Transformer Capabilities
In addition to our industry leading standard transformer series (see the following pages), We have a proven track record of being an innovative leader in
custom transformer designs. We specialize in working with our customers in the initial stages of their design process, offering ideas and suggestions which
lead to a transformer product that can be manufactured with the lowest Defective Parts Per Million (DPPM) levels and at the highest value to the customer.
The following is a list of guidelines for transformer products which compliment our Demand Flow Manufacturing system.
Leaded Transformers - Quick Connect Transformers - PC Mount Transformers - Inductors
• 5 VA through 400 VA
• Spray on rust preventative
• Butt stack and weld lamination construction
• Molded bobbin construction
• Numerous welded bracket options
• Molded cover with integral strain relief for lead or quick connect terminal
When a transformer fits the above criteria and the customer is willing to share in the design process with us, we can both benefit from Design For
Manufacturing (DFM), as demonstrated in the following example:
Traditional Method DFM Method
• DPPM level >2000 • DPPM level <100
• 10 Week lead time • 1 Week lead time
• 3 Part numbers • 1 Universal part number
• 12 Inventory turns • 50 Inventory turns
• Costly • 20% Cost improvement
• Fragile design • Robust design
Our electrical and mechanical design groups are ready to work with you on your specific product needs.
204
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type K Foot Mount - features a steel bracket welded to the bottom of the
laminations for easy mounting.
• Type G Panel Mount - features .179” (4.55 mm) diameter holes in each
corner to allow direct mounting to a panel.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Wire Size: All leads are 18 AWG stranded 2/64” (.794 mm) insulation
thickness. Standard parts have 12” (305 mm) total length with
1/2” (12.7 mm) strip.
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 5VA – 10.56 oz. (300 g); 10VA – 10.88 oz. (308 g);
20VA – 14.24 oz. (404 g); 30VA – 19.2 oz. (544 g).
4000 series
Class II UL 1585 Transformer
5 VA - 30VA Inherently Energy Limited
No Secondary Fusing Required
Wire Leads
File E87824
Outline Dimensions
1.55
(39.37)
.187 DIA
(4.75)
2.812
(71.42)
SEE TABLE
1.88
(47.75)
“A” DIM.
03
(.76)
.22
(5.59)
.750
(19.05)
2.25
(57.15)
1.25
(31.75)
1.55
(39.37)
1.88
(47.75)
1.25
(31.75)
“B” DIM.
“A” DIM.
SEE
TABLE
.218
(5.54) .179 DIA TYP
(4.55)
1.50
(38.1)
Primary Leads Secondary Leads
Voltage COM 120 208 240 277 480 575 24 VAC
Color Black White Red Orange Brown Black/Red Gray Blue Yellow
Length [inches (mm)] 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305)
Strip Length [inches (mm)] 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
5 VA 10 VA 20 VA 30 VA
“A” Dimension [inches (mm)] 1.5 (38.1) 1.5 (38.1) 1.625 (41.28) 2.00 (50.8)
“B” Dimension [inches (mm)] 0.5 (12.7) 0.5 (12.7) 0.625 (15.9) 1.00 (25.4)
Type K
Foot Mount
Type G
Panel Mount
Details regarding leads on standard models
“A” and “B” Dimensions
Primary V Secondary V 20VA
120 24 4000-01C02K999
120 24 4000-01C02K999
Primary V Secondary V 5VA 10VA 20VA 30VA
120 24 4000-01X19K* 4000-01A19K* 4000-01C02K* 4000-01M04K*
240 24 4000-02X19K* 4000-02A19K* 4000-02C02K* 4000-02M04K*
277 24 4000-03X19K* 4000-03A19K* 4000-03C02K* 4000-03M04K*
480 24 4000-04X19K* 4000-04A19K* 4000-04C02K* 4000-04M04K*
208/240 24 – – 4000-09C02K* 4000-09M04K*
120 12 – – 4000-20C02K* –
Standard “999” Models Available Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
All custom model part numbers are listed as Type K Foot Mount. To specify Type G Panel Mount,
replace K in above part numbers with G.
For more details about standard models see Part
Numbering System table at beginning of transformer
section in this catalog .
205
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type BB Same Side Termination - features quick connect terminals with
line and load terminations on the same side of transformer.
• Type AE Laydown Termination - features quick connect terminals with line
and load terminations on the top of transformer.
• Type AB Opposite Side Termination - features quick connect terminals
with line and load terminations on opposite sides of transformer.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Terminals: Standard male quick connects are .250” x .032” (6.35 x .81
mm). Other available quick connects include .187” x .032”
(4.75 x .81 mm) and .187” x .020” (4.75 x .51 mm).
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 10VA – 10.9 oz. (308 g); 20VA – 14.1 oz. (399 g);
30VA – 18.6 oz. (525 g).
4000 series
Class II UL 1585 Transformer
10VA - 30VA Inherently Energy Limited
No Secondary Fusing Required
Quick Connect Terminals
File E87824
Outline Dimensions
No standard models are offered. Primary V Secondary V 10VA 20VA 30VA 30VA
120 24 4000-01A19BB* 4000-01C02BB* 4000-01M04BB* 4000-01M04BB*
240 24 4000-02A19BB* 4000-02C02BB* 4000-02M04BB* 4000-02M04BB*
277 24 – – 4000-03M04BB* 4000-03M04BB*
480 24 – – 4000-04M04BB* 4000-04M04BB*
208/240 24 – – 4000-09M04BB* 4000-09M04BB*
120 12 – 4000-20C02BB* – –
Standard “999” Models Available Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
To specify Type AE Laydown Termination, replace BB in above part numbers with AE.
For more details about standard models see Part
Numbering System table at beginning of
transformer section in this catalog .
.187 DIA
(4.75)
2.812
(71.42) “A” DIM.
.031
(.787)
.22
(5.59)
.750
(19.05)
“B” DIM.
“A” DIM.
.187 DIA
(4.75)
10VA 20VA 30VA
“A” Dimension [inches (mm)] 1.50 (38.1) 1.625 (41.28) 2.00 (50.8)
“B” Dimension [inches (mm)] .50 (12.7) 0.625 (15.88) 1.00 (25.4)
Type BB
Same Side
Termination
Type AE
Laydown
Termination
“A” and “B” Dimensions
2.25
(57.15)
1.60
(40.6)
1.40
(35.56)
“B” DIM.
“A” DIM.
Type AB
Opposite Side
Termination
1.88
(47.75)
“B” DIM.
1.40
(35.56)
1.0
(2.54)
R .375
(9.53)
.048
(1.22)
1.40
(35.56)
.187 DIA
(4.75)
.031
(.787)
.22
(5.59)
.750
(19.05)
1.55
(39.4)
R .375
(9.53)
1.60
(40.6) 2.812
(71.42)
2.25
(57.15)
1.88
(47.75)
2.25
(57.15)
1.88
(47.75)
2.812
(71.42)
206
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type BC Plate Mount - mounted on a 4” (101.6mm) square plate designed
to fit a standard 4” (101.6mm) square electrical box.
• The line voltage is connected inside the electrical boxto the color-coded
leads on the transformer. The low voltage is terminated to either 1/4”
(4.75 mm) quick connects and/or #6-32 screw furnished on the
secondary side.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Wire Size: All leads are 18 AWG stranded 2/64” (.794 mm) insulation
thickness. Standard parts have 12” (305 mm) total length with
1/2” (12.7 mm) strip.
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 20VA – 19.2 oz. (544 g); 40VA – 32 oz. (906 g).
4000 series
Class II UL 1585 Transformer
20VA - 40VA Inherently Energy Limited
No Secondary Fusing Required
Plate for Electrical Box Mounting
File E87824
Outline Dimensions
1.55
(39.37)
3.375
(85.72)
1.88
(47.75)
“A” DIM.
.22
(5.59)
2.25
(57.15)
1.25
(31.75)
1.187
(30.15)
1.00
(25.4) “B” DIM.
.50
(12.7)
Primary Leads Secondary Leads
Voltage COM 120 208 240 277 480 575 24 VAC
Color Black White Red Orange Brown Black/Red Gray Blue Yellow
Length [inches (mm)] 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305)
Strip Length [inches (mm)] 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
Details regarding leads on standard models
Primary V Secondary V 20VA 40VA
120 24 4000-01C02BC999 4000-01V18BC999 Primary V Secondary V 20VA 40VA
120 24 4000-01C02BC* 4000-01V18BC*
208/240 24 4000-09C02BC* 4000-09V18BC*
Standard “999” Models Available Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
All custom model part numbers are listed as Type K Foot Mount. To
specify Type G Panel Mount, replace K in above part numbers with G.
For more details about standard models see Part Numbering System table
at beginning of transformer section in this catalog .
.187
(4.75)
.187
(4.75)
3.375
(85.72)
4.25
(108)
4.25
(108)
20 VA 40 VA
“A” Dimension [inches (mm)] 1.625 (41.28) 2.56 (65.02)
“B” Dimension [inches (mm)] .625 (15.88) 1.25 (31.75)
“A” and “B” Dimensions
207
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Dimensions are shown for
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Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type K Foot Mount - features a steel bracket welded to the bottom of the
laminations for easy mounting.
• Type G Panel Mount - features .156” (3.96 mm) diameter holes in each
corner to allow direct mounting to a panel.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Wire Size: All leads are 18 AWG stranded 2/64” (.794 mm) insulation
thickness. Standard parts have 12” (305 mm) total length with
1/2” (12.7 mm) strip.
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 40VA – 24.3 oz. (600 g); 50VA – 33.6 oz. (953 g).
4000 series
Class II UL 1585 Transformer
40 VA - 50VA Inherently Energy Limited
No Secondary Fusing Required
Wire Leads
File E87824
Outline Dimensions
Primary Leads Secondary Leads
Voltage COM 120 208 240 277 480 575 24 VAC
Color Black White Red Orange Brown Black/Red Gray Blue Yellow
Length [inches (mm)] 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305)
Strip Length [inches (mm)] 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
Details regarding leads on standard models
Primary V Secondary V 40VA 50VA
120 24 4000-01E07K999 4000-01AW18K999
277 24 4000-03E07K999 4000-03AW18K999
480 24 4000-04E07K999 4000-04AW18K999
120/208/240 24 4000-05E07K999 –
208/240 24 4000-09E07K999 4000-09AW18K999
Primary V Secondary V 40VA 40VA 50VA
120 24 4000-01V18K* 4000-01E07K* 4000-01AW18K*
240 24 4000-02V18K* 4000-02E07K* 4000-02AW18K*
277 24 4000-03V18K* 4000-03E07K* 4000-03AW18K*
480 24 4000-04V18K* 4000-04E07K* 4000-04AW18K*
120/208/240 24 – 4000-05E07K* –
208/240 24 4000-09V18K* 4000-09E07K* 4000-09AW18K*
208/240/480 24 – 4000-13E07K* –
380/415 24 4000-51V18K* 4000-51E07K* 4000-51AW18K*
575 24 4000-78V18K* 4000-78E07K* 4000-78AW18K*
Standard “999” Models Available Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
All custom model part numbers are listed as Type K Foot Mount. To specify Type G Panel
Mount, replace K in above part numbers with G.
For more details about standard models see Part Numbering System
table at beginning of transformer section in this catalog .
[1] 1.55 (39.37)
[2] 1.813 (46.05)
.187 DIA
(4.75)
[1] 2.812 (71.42)
[2] 3.125 (79.38)
SEE TABLE
“A” DIM.
03
(.76)
.22
(5.59)
.750
(19.05)
[1] 1.25 (31.75)
[2] 1.44 (36.58)
“B” DIM.
“A” DIM.
SEE
TABLE
.218
(5.54)
.156 DIA TYP
(3.96)
[1] 1.50 (38.1)
[2] 1.75 (44.45)
40 VA / V18 40 VA / E07 50 VA / AW18
“A” Dimension [inches (mm)] 2.25 (57.15) 2.125 (53.98) 2.56 (65.02)
“B” Dimension [inches (mm)] 1.25 (31.75) 0.875 (22.22) 1.25 (31.75)
Type K
Foot Mount
Type G
Panel Mount
“A” and “B” Dimensions
[1] 2.25 (57.15)
[2] 2.625 (66.68)
[1] 1.88 (47.75)
[2] 2.188 (55.58)
[1] 1.55 (39.37)
[2] 1.813 (46.05)
[1] 1.88 (47.75)
[2] 2.188 (55.58)
[1] 1.25 (31.75)
[2] 1.44 (36.58)
[1] Applies to V18 models.
[2] Applies to E07 & AW18 models.
208
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Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type BB Same Side Termination - features quick connect terminals with
line and load terminations on the same side of transformer.
• Type AE Laydown Termination - features quick connect terminals with line
and load terminations on the top of transformer.
• Type AB Opposite Side Termination - features quick connect terminals
with line and load terminations on opposite sides of transformer.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Terminals: Standard male quick connects are .250” x .032” (6.35 x .81
mm). Other available quick connects include .187” x .032”
(4.75 x .81 mm) and .187” x .020” (4.75 x .51 mm).
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 40VA – 22.4 oz. (636 g); 50VA – 35.2 oz. (999 g).
4000 series
Class II UL 1585 Transformer
40VA - 50VA Inherently Energy Limited
No Secondary Fusing Required
Quick Connect Terminals
File E87824
Outline Dimensions
Primary V Secondary V 40VA
120 24 4000-01E07AE999
120 24 4000-01E07BB999
208/240 24 4000-09E07AE999
Primary V Secondary V 40VA 40VA 40VA 50VA
120 24 4000-01E07BB* 4000-01V18BB* 4000-01V18AB* 4000-01AW18BB*
240 24 4000-02E07BB* 4000-02V18BB* 4000-02V18AB* 4000-02AW18BB*
277 24 4000-03E07BB* 4000-03V18BB* 4000-03V18AB* 4000-03AW18BB*
480 24 4000-04E07BB* 4000-04V18BB* 4000-04V18AB* 4000-04AW18BB*
208/240 24 4000-09E07BB* 4000-09V18BB* 4000-09V18AB* 4000-09AW18BB*
380/415 24 4000-51E07BB* 4000-51V18BB* 4000-51V18AB* 4000-51AW18BB*
575 24 4000-78E07BB* 4000-78V18BB* – 4000-78AW18BB*
Standard “999” Models Available Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
To specify Type AE Laydown Termination, replace BB in above part numbers with AE.
For more details about standard models see Part
Numbering System table at beginning of
transformer section in this catalog .
.187 DIA
(4.75)
[1] 2.25 (57.15)
[2] 3.125 (79.38) “A” DIM.
.031
(.787)
.22
(5.59)
.750
(19.05)
“B” DIM.
“A” DIM.
.187 DIA
(4.75)
[1] 2.812 (71.42)
[2] 3.125 (79.38)
40 VA / V18 40 VA / E07 50 VA / AW18
“A” Dimension [inches (mm)] 2.25 (57.15) 2.125 (53.98) 2.56 (65.02)
“B” Dimension [inches (mm)] 1.25 (31.75) 0.875 (22.22) 1.25 (31.75)
Type BB
Same Side
Termination
Type AE
Laydown
Termination
“A” and “B” Dimensions
[1] 2.25 (57.15)
[2] 2.625 (66.68)
[1] 1.50 (38.1)
[2] 1.81 (45.97)
[1] 1.40 (35.56)
[2] 1.494 (37.95)
[1] Applies to V18 models.
[2] Applies to E07 & AW18 models.
“B” DIM.
“A” DIM.
Type AB
Opposite Side
Termination
[1] 1.88 (47.75)
[2] 2.188 (55.58)
[1] 1.88 (47.75)
[2] 2.188 (55.58)
“B” DIM.
[1] 1.40 (35.56)
[2] 1.494 (37.95)
1.0
(2.54)
R .375
(9.53) [1] 2.25 (57.15)
[2] 2.625 (66.68)
[1]1.50(38.1)
[2]1.81(45.97)
.048
(1.22)
1.40 (35.56)
[1] 2.25 (57.15)
[2] 2.625 (66.68)
.187 DIA
(4.75)
.031
(.787)
.22
(5.59)
.750
(19.05)
1.55 (39.4)
[1] 2.812 (71.42)
[2] 3.125 (79.38)
R .375
(9.53)
1.88
(47.75)
209
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type K Foot Mount - features a steel bracket welded to the bottom of the
laminations for easy mounting.
• Type G Panel Mount - features .218” (5.54 mm) diameter holes in each
corner to allow direct mounting to a panel.
• For agency approval, 60 & 75VA transformers must have one of the
following overcurrent protectors in series with the secondary winding:
Internal fuse, integral circuit breaker. Any customer-supplied fusing or
protection must be approved by the factory.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Wire Size: All leads are 18 AWG stranded 2/64” (.794 mm) insulation
thickness. Standard parts have 12” (305 mm) total length with
1/2” (12.7 mm) strip.
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 60VA – 35.2 oz. (997 g); 75VA – 38.4 oz. (1087 g).
4000 series
Class II UL 1585 Transformer
60VA -75VA Non-Inherently Energy Limited
Secondary Fusing Required
Wire Leads
File E87824
Outline Dimensions
Standard “999” Models Available
Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
For Type G Panel Mount, replace K in above part numbers with G.
For more details about standard models see Part Numbering System table at
beginning of transformer section in this catalog . All 75VA standard models
come with an integral circuit breaker.
.187 DIA
(4.75)
3.562 (90.47) “A” DIM.
.062
(1.57)
.22
(5.59)
.750
(19.05)
“B” DIM.
“A” DIM.
L15K & J15K L15K & J15K J41K
Internally Fused w/ Integral Circuit Breaker Standard Part
“A” Dimension [inches (mm)] 2.475 (62.86) 3.25 (82.55) 3.45 (87.63)
“B” Dimension [inches (mm)] 1.00 (25.4) 1.00 (25.4) 1.125 (28.58)
Type K
Foot Mount -
Internally
Fused
“A” and “B” Dimensions for 60VA & 75VA Models
3.00 (76.2)
2.106 (53.49)
.830
(21.1)
“B” DIM.
“A” DIM.
2.50
(63.5)
“B” DIM.
Primary V Secondary V 60VA 75VA
120 24 4000-01L15K* 4000-01J15K*
240 24 4000-02L15K* 4000-02J15K*
277 24 4000-03L15K* 4000-03J15K*
480 24 4000-04L15K* 4000-04J15K*
120/208/240 24 4000-05L15K* 4000-05J15K*
208/240 24 4000-09L15K* 4000-09J15K*
208/240/480 24 – 4000-13J15K*
380/415 24 – 4000-51J15K*
575 24 – 4000-78J15K*
1.830
(46.48)
1.830
(46.48)
3.00 (76.2)
2.50
(63.5)
Type K
Foot Mount -
Integral
Circuit
Breaker
1.830
(46.48)
.218 DIA
(5.54)
2.0
(50.8)
.218 (5.54)
2.50 (63.5)
Primary V Secondary V 75VA
120 24 4000-01J15K999
277 24 4000-03J15K999
208/240 24 4000-09J15K999
575 24 4000-78J15K999
120/208/240/480 24 4000-08J15K999
SEE TABLE
2.106 (53.49)
3.562 (90.47)
.22
(5.59)
.187 DIA
(4.75)
.750
(19.05)
.062
(1.57)
SEE TABLE
SEE TABLE
2.106 (53.49)
Type G
Panel Mount
Primary Leads Secondary Leads
Voltage COM 120 208 240 277 480 575 24 VAC
Color Black White Red Orange Brown Black/Red Gray Blue Yellow
Length [inches (mm)] 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305)
Strip Length [inches (mm)] 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
Details regarding leads on standard models
210
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type BB Same Side Termination - features quick connect terminals with
line and load terminations on the same side of transformer.
• Type AE Laydown Termination - features quick connect terminals with line
and load terminations on the top of transformer.
• For agency approval, 60 & 75VA transformers must have one of the
following overcurrent protectors in series with the secondary winding:
Internal fuse, integral circuit breaker. Any customer-supplied fusing or
protection must be approved by the factory.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Terminals: Standard male quick connects are .250” x .032” (6.35 x .81
mm). Other available quick connects include .187” x .032”
(4.75 x .81 mm) and .187” x .020” (4.75 x .51 mm).
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 60VA – 35.2 oz. (997 g); 75VA – 38.4 oz. (1087 g).
4000 series
Class II UL 1585 Transformer
60VA -75VA Non-Inherently Energy Limited
Secondary Fusing Required
Quick Connect Terminals
File E87824
Outline Dimensions
Primary V Secondary V 75VA
120 24 4000-01J15AE999
208/240 24 4000-09J15AE999
Standard “999” Models Available
Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
For Type AE Laydown Termination, replace BB in above part numbers with AE.
For more details about standard models see Part Numbering System table at
beginning of transformer section in this catalog. All 75VA standard models come
with an integral circuit breaker.
.187 DIA
(4.75)
3.562 (90.47) “A” DIM.
.062
(1.57)
.22
(5.59)
.750
(19.05)
“B” DIM.
“A” DIM.
.187 DIA
(4.75)
Internally Fused w/ Integral Circuit Breaker
“A” Dimension [inches (mm)] 2.475 (62.86) 3.25 (82.55)
“B” Dimension [inches (mm)] 1.00 (25.4) 1.00 (25.4)
Type BB
Same Side
Termination
Type AE
Laydown
Termination -
Internally Fused
“A” and “B” Dimensions for 60VA & 75VA Models
3.00
(76.2)
2.10 (53.34)
.830
(21.1)
“B” DIM.
“A” DIM.
2.50
(63.5)
“B” DIM.
1.0
(2.54)
R .375
(9.53)
Primary V Secondary V 60VA 75VA
120 24 4000-01L15BB* 4000-01J15BB*
240 24 4000-02L15BB* 4000-02J15BB*
277 24 4000-03L15BB* 4000-03J15BB*
480 24 4000-04L15BB* 4000-04J15BB*
120/208/240 24 4000-05L15BB* 4000-05J15BB*
208/240 24 4000-09L15BB* 4000-09J15BB*
208/240/480 24 – 4000-13J15BB*
380/415 24 – 4000-51J15BB*
575 24 – 4000-78J15BB*
R .375
(9.53)
1.830
(46.48)
2.40 (61.0)
.062 (1.57)
1.830
(46.48)
3.562 (90.47)
3.00 (76.2)
.219
(5.56)
2.50
(63.5)
2.10 (53.34)
Type AE
Laydown
Termination -
Integral
Circuit
Breaker
1.830
(46.48) .830
(21.1)
.062 (1.57)
.187 DIA
(4.75)
1.0
(2.54)
R .375
(9.53)
3.562 (90.47)
3.00 (76.2)
.219
(5.56)
2.50
(63.5)
2.40 (61.0)
211
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03 (PDF Rev. 4-04)
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Type K Foot Mount - features wire leads and a steel bracket welded to
the bottom of the laminations for easy mounting.
• Type BB Same Side Termination - features quick connect terminals with
line and load terminations on the same side of transformer.
• Multiple voltage combinations are available. Consult factory for availability.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Specifications
Wire Size: All leads are 18 AWG stranded 2/64” (.794 mm) insulation
thickness. Standard parts have 12” (305 mm) total length with
1/2” (12.7 mm) strip.
Terminals: Standard male quick connects are .250” x .032” (6.35 x .81
mm). Other available quick connects include .187” x .032”
(4.75 x .81 mm) and .187” x .020” (4.75 x .51 mm).
Frequency: 50/60 Hz.
Insulation Class: UL Class B (130°C).
Weight: 60VA – 36.8 oz. (1042 g); 100VA – 80 oz. (2270 g);
150VA – 83.2 oz. (2356 g).
4700 series
UL 506 Transformer
60VA - 150VA Non-Fused
Wire Leads or
Quick Connects
File E102980
Outline Dimensions
Primary Leads Secondary Leads
Voltage COM 120 208 240 277 480 575 24 VAC
Color Black White Red Orange Brown Black/Red Gray Blue Yellow
Length [inches (mm)] 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305)
Strip Length [inches (mm)] 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
Primary V Secondary V 60VA 100VA
120 24 4700-81L15K999 –
120/208/240/480 24 – 4700-08K18K999
Primary V Secondary V 100VA 150VA
120 24 4700-01K18K* 4700-01Z18K*
277 24 4700-03K18K* 4700-03Z18K*
480 24 4700-04K18K* 4700-04Z18K*
120/208/240/480 24 4700-08K18K* –
208/240 24 4700-09K18K* 4700-09Z18K*
208/230/460 24 4700-12K18K* –
208/240/480 24 4700-13K18K* –
400 24 4700-48K18K* 4700-48Z18K*
575 24 4700-78K18K* 4700-78Z18K*
460/575 24 4700-130K18K* 4700-130Z18K*
Standard “999” Models Available Partial Listing of Custom Models
* A three digit customer ID suffix will be assigned by the factory.
For more details about standard models see Part Numbering System table at
beginning of transformer section in this catalog .
.187 DIA
(4.75)
SEE TABLE
.22
(5.59)
.750
(19.05)
Type K
Foot Mount
60VA
3.562
(90.47)
.062
(1.57)
3.00
(76.2)
2.106 (53.49)
2.50
(63.5)
2.475
(62.87)
Type K
Foot Mount
100VA
1.830
(46.48)
SEE TABLE
1.00
(25.4)
.187 X R. 375
(4.75 x 9.52)
2.313
(58.75)
3.125 (79.38)
2.53 (64.26)
3.125
(79.38)
3.75
(95.25)
2.165
(54.99)
1.25
(31.75)
2.875
(73.03)
.075
(1.91)
212
PRODUCTS UNLIMITED
Dimensions are shown for
reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Catalog 1308242
Issued 3-03
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Features
• Cover mounts on conventional 4” square box.
• All leads terminate in the box.
• Leads are 8” (203.2 mm) long with 1/2” (12.7mm ) stripped)
• Standard transformer is 40VA Class II Energy Limited. Other transformers
are available.
• Five secondary terminations (two are hot) for thermostat connection and
#6-32 screw termination is standard. Quick connects are optional.
• Assembled with choice of 9100 or 9400 series relays.
• Custom-built to meet customer requirements.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that users also seek out the pertinent approvals files of
the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Relay Data @ 25°C
Arrangements: 1 Form A (SPST-NO) through 2 Form C (DPDT), depending
upon relay selected
Rating: 9100 Series Relay: 12 FLA, 60 LRA, 15A resistive @ 125VAC;
6 FLA, 36 LRA, 15A resistive @ 240VAC;
3/4 HP @ 125/250VAC.
9400 Series Relay: 12 FLA, 60 LRA, 18A resistive @ 125VAC;
8 FLA, 48 LRA, 1 8A resistive @ 240VAC.
Specifications
Insulation Class: UL Class B (130°C).
Duty Cycle: Continuous.
Weight: 32 oz. (909 g) approximately
57 series
Transformer Relay for HVAC Applications
File E113772
Ordering Information
Custom parts only.
Standard part numbers listed below are more likely to be available from stock.
Outline Dimensions
57 series products are custom-built. Your Tyco Electronics sales engineer will need to consult with the factory to develop a model meeting your needs.
4.25
(108)
4.25
(108)
1.88
(47.75)
.50
(12.7) 2.00
(50.8)
2.56
(65.0)
.187
(4.75)
1.25
(31.75)
3.375
(85.72)
3.375
(85.72)
1.25
(31.75)
.50
(12.7) 2.00
(50.8)
2.56
(65.0)
1.25
(31.75)
1.25
(31.75)
4.25
(108)
4.25
(108)
3.375
(85.72)
3.375
(85.72)
.187
(4.75)
2.25
(57.15) 1.0
(25.4)
1.88
(47.75)
.187
(4.75)
.187
(4.75)
2.25
(57.15) 1.0
(25.4)
LABEL
LABEL
LABEL LABEL
Using
9100
Series
Relay
Using
9400
Series
Relay
