Industrial Connectors For Harsh Environments Specialised Capability and Innovation Deutsch is well known for its high performance connectors and has built a solid reputation world wide in the wire termination and custom integrated interconnection market. Our expertise has developed over many years of involvement with Building and Construction equipment Heavy goods vehicles Off road and marine equipment Agricultural tractors and farm machinery Special purpose vehicles Coaches, buses and commercial vehicles In all cases the environments can be tough and life expectancy is long term. Special attention is paid to connector material choice, the operating environments, temperature ranges and above all sealability. Specific applications such as engine management systems, hydraulic controls, chassis and engine wiring, cab bulkhead through connections, vehicle ABS & EBS, diagnostic and multiplexing are well understood. Deutsch design and development ensures that the right product is offered when working closely with our customers. Special interfaces are continually being developed for sensors, solenoids, switches, lights, electronic enclosures and fuel systems. In these areas particular attention has to be paid to vibration, through pin sealing and high electrical integrity. 2 DT Series Standard Products Deutsch DT Series of environmentally sealed connectors designed for wire to wire applications on engine, transmission, chassis and cab. There are two versions identified by different colours:Grey - Plug with orange wedge lock, Receptacle with green wedge lock. Black (preferred) - With enhanced seal retention and green secondary locks. Note: Component parts are not intermountable but in the fully assembled condition, both grey and black parts are intermateable and interchangeable thus maintaining the higher levels of sealability expected within the Construction, Off-road, Heavy Goods vehicle and Agricultural market. Wire Sealing Range Standard - 2.24mm - 3.68mm wire insulation diameter. Part Nos. - Plugs No. of Ways 2 3 4 6 8 12 Basic Part No. Thin wall - 1.35mm - 3.05mm wire insulation diameter (Identified by an `E' on the Seal/End Cap). Standard With End Cap Grey Orange Black Std. Thin wall Wedge Std. Thin wall DT06-2S -P004 DT06-3S -P004 DT06-4S -P004 DT06-6S -P004 DT06-8SA* -P004 DT06-12SA* -P004 -C015 -C015 -C015 -C015 -C015 -C015 W2S W3S W4S W6S W8S W12S -P012 -P012 -P012 -P012 -EP07 -EP07 -CE06 -CE06 -CE06 -CE06 -CE10 -CE10 Green Wedge Grey Orange Std. Thin wall Wedge W2S-P012 W3S-P012 W4S-P012 W6S-P012 W8S-P012 W12S-P012 -EP04 -EP04 -EP04 -EP04 -EP04 -EP04 -CE01 -CE01 -CE01 -CE01 -CE01 -CE01 W2S W3S W4S W6S W8S W12S Black Std. Thin wall -EP06 -EP06 -EP06 -EP06 -EP08 -EP08 -CE05 -CE05 -CE05 -CE05 -CE11 -CE11 Green Wedge W2S-P012 W3S-P012 W4S-P012 W6S-P012 W8S-P012 W12S-P012 *Available with B, C & D Keyways in Black, Green & Brown respectively. Part Nos. - Receptacles No. of Ways 2 3 4 6 8 12 Basic Part No. DT04-2P DT04-3P DT04-4P DT04-6P DT04-8PA* DT04-12PA* Standard Std. Grey Thin wall -P004 -P004 -P004 -P004 -P004 -P004 -C015 -C015 -C015 -C015 -C015 -C015 Std. With End Cap Black Thin wall -E004 -E004 -E004 -E004 -E004 -E004 -CE02 -CE02 -CE02 -CE02 -CE02 -CE02 Std. -EP04 -EP04 -EP04 -EP04 -EP04 -EP04 *Available with B, C & D Keyways in Black, Green & Brown respectively. 3 Grey Thin wall -CE01 -CE01 -CE01 -CE01 -CE01 -CE01 Std. -E005 -E005 -E005 -E005 -E005 -E005 Black Thin wall -CE03 -CE03 -CE03 -CE03 -CE03 -CE03 Green Wedge W2P W3P W4P W6P W8P W12P DT Series Flanges The DT Flanged Receptacle Series of sealed connectors is available in grey and black with standard or thin wall wire seals. Each receptacle requires a secondary contact lock - e.g. W3P through to W12P coloured green. Part Nos. - Receptacles Only No. of Ways 3 4 *6 8 12 Wire Sealing Range Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm - 3.05mm wire insulation diameter *Note: Contact Sales Office for 6 Way Drawing Basic Part No. DT04-3P DT04-4P DT04-6P DT04-8PA DT04-12PA Grey Std. Thin wall -L012 -CL03 -L012 -CL03 -L012 -CL03 -L012 -CL03 -L012 -CL03 3 WAY Green Wedge W3P W4P W6P W8P W12P 4 WAY 40.51 30.35 40.51 30.35 Black Std. Thin wall -LE14 -CL06 -LE14 -CL06 -LE14 -CL06 -LE14 -CL06 -LE14 -CL06 3.18 3.18 31.75 22.45 1 4 2 3 10.5 31.75 22.45 4.32 19.96 outline for panel cut out Radius 5.84 4.32 outline for panel cut 25.40 21.2 8 WAY 12 WAY 36.5 35.50 3.71 35.50 24 25.5 21.5 22.5 10.5 13.5 45.00 55.00 34.5 3.71 41 32 45.00 55.00 Radius 5.85 21 18.5 20 24.00 4.30 24.00 outline for panel cut out 4 4.30 13 outline for panel cut out DT Series Boot Adaptors To meet the application requirements where wires are to be protected, the DT Series maybe supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available. Wire Sealing Range Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm - 3.05mm wire insulation diameter Part Nos. - Plugs No. of Ways 2 3 4 8 12 Basic Part No. DT06-2S DT06-3S DT06-4S DT06-8SA DT06-12SA Part Nos. - Receptacles Grey Std. Thin wall -E008 -CE04 -E008 -CE04 -E008 -CE04 -E008 -CE04 -E008 -CE04 Orange Wedge W2S W3S W4S W8S W12S Black Std. Thin wall -EP11 -CE13 -EP11 -CE13 -EP11 -CE13 -EP11 -CE12 -EP11 -CE12 Green Wedge W2S -P012 W3S -P012 W4S -P012 W8S -P012 W12S -P012 No. of Ways 2 3 4 8 12 Basic Part No. DT04-2P DT04-3P DT04-4P DT04-8PA DT04-12PA 2 WAY Grey Std. Thin wall -E008 -CE04 -E008 -CE04 -E008 -CE04 -E008 -CE04 -E008 -CE04 Black Std. Thin wall -EE01 -CE09 -EE01 -CE09 -EE01 -CE09 -EE01 -CE09 -EE01 -CE09 3 WAY A 1 24.56 B 16.56 2 C 17.35 40.92 40.67 4 WAY 43.21 20.08 8 WAY 4 1 3 2 21.79 19.74 20.83 44.14 5 Wedges W2P W3P W4P W8P W12P Conduit Adaptors The Deutsch range of Conduit Adaptors are designed to snap fix onto the full range of Standard DT Connectors (i.e. without end caps). They are available for both plugs and receptacles and the options include Straight and Right Angled Adaptors for 2, 3, 4, 6, 8 & 12 way, plus a Strain Releif version for Jacketed Cables in 2, 3, 4 & 6 way. 2-, 4- and 6 Way R P 3 Way R P Part Nos. - Plugs Type: 8- and 12 Way R R = Receptacle side P = Plug side -X = with strain relief for jacketed cable -Y = without strain relief P Tube sizes and length additions (mm added to the tube length for each backshell) 2-way 3-way NW6 L+ 16 L+ 18 NW 7.5 L+ 16 L+ 18 NW 8.5 L+ 10 L+ 12.5 NW 10 L+ 5 L+ 7 NW 13 NW 17 4-way 6-way 8-way 12-way L+ 16 L+ 18 L+ 16 L+ 18 L+ 10 L+ 12.5 L+ 20 L+ 5 L+ 7 L+ 14 L+ 24.5 L+ 8 L+ 16 L+ 10 6 2R 180 2R 90 2P 180 2P 90 3R 180 3R 90 3P 180 3P 90 4R 180 4R 90 4P 180 4P 90 6R 180 6R 90 6P 180 6P 90 8R 180 8R 90 8P 180 8P 90 12R 180 12R 90 12P 180 12P 90 a b L H 18 18 14 14 25 25 21 21 22 22 20 20 26.5 26.5 24 24 27.5 27.5 24.5 24.5 26 26 23 23 17 17 17 17 23 23 23 23 22 22 22 22 22 22 22 22 28 28 28.5 28.5 35.5 35.5 36 36 54.5 41 45.5 31 64.5 44 56 36 59.5 43 55 33.5 62 46.5 53.5 38 62 47.5 57 39.5 63.5 54 57.5 43.5 37 37 48 48 45 45 49 49.5 50.5 49 50.5 50.5 Art.-No. -X -Y 610316103161031610316105161051610516105161048610486104861048610576105761057610576104961049610496104961052610526105261052- -33 -34 -35 -36 -33 -34 -35 -36 -33 -34 -35 -36 -33 -34 -35 -36 -33 -34 -35 -36 -33 -34 -35 -36 -23 -24 -25 -26 -23 -24 -25 -26 -23 -24 -25 -26 -23 -24 -25 -26 DRB Series Bulkhead The 48, 60 or 102 way high density bulkhead connectors are provided with 3 basic parts, a central bulkhead flange and two independent plug and socket assemblies complete with contact secondary locks Insert arrangements use multiple sizes of contacts from the standard range and may be mounted in either environmental or non environmental versions. Plug and receptacle mate with a single sturdy jack screw. No specific tools are required for either insertion or extraction of contacts S p e c i a l P r o d u c t s Diodes Modules with moulded in semi conductor devices can be mated with the DT Series providing a fully sealed and compact package. Peak reverse voltages up to 600 volts and average forward current up to 4 amps. 2 way: DT04 - 2P - RT01 or RT02. 4 way: DT04 - 4P - RT01 or RT03 Bussing Connectors These sealed standard DT receptacles feature internal pin type contact buss bar arrangements which eliminate the need for wire splicing. 3 to 12 ways in either nickel or gold plate are available. All will mate with the appropriate DT connectors. Boxes Environmentally sealed with either 12 or 24 way DTM interfaces. The flanged header features 90 pins. Enclosure: EEC - 325X4A (Black with vent hole). EEC - 325X4B (Black without vent hole). EEC - 325X4B - E016 (Clear without vent hole). 12 Pin Receptacle - DTM13 - 12PA - R008. 24 Pin Receptacle - DTM13 - 12PA - 12PB - R008 7 HDP Series Conduit Adaptor -L015 and -L017 The composite circular connectors may be supplied with threaded or plain adaptors which are colour coded according to wire sealing capability. Green: Standard (N) Blue: Thin Wall (E) Part Nos. eg. A 23 way plug and receptacle suitable for size 16AWG contacts. Plug - for standard wires. HDP26 - 24 - 23SN - L015 - for thin wall European wires. HDP26 - 24 - 23SE - L015 Receptacle - for standard wires. HDP24 - 24 - 23PN - L015 - for thin wall European wires. HDP24 - 24 - 23PE - L015 PLUG AND RECEPTACLE 45.77 26.16 Part No. - L017 e.g. Typical Part No. HDP26 - 24 - 23SE - L017 For further details please refer to the HD and HDP Connector Brochure which includes conduit backshells. M35 x 1.75 thd. -L015 40.16 45.29 1.6875-18 UNEF thd S p e c i a l 42.44 2.54 12.83 49.53 Blackshell Adaptor 55.45 -L017 P r o d u c t s Multiplex Connectors J1939 & ISO/CD 11783-2 A range of components designed to be compatible with the requirements of the 250k bits/sec control and communications networking for Trucks, Buses, Tractors and Agricultural Machinery. Parts include flange mounted and polarised connectors, `T' splitters and bus terminators. Both shielded and unshielded twisted pair cable can be accommodated. Further details from our sales office. PCB Flangeless Connectors The DTF Series flangeless headers are designed to be potted into PCB enclosures where space is limited. Parts are environmentally sealed when mated to the Deutsch DT06 plugs. 2, 3, 4, 6 & 12 way will be available (13 amp). DTMF15-48P is a compact PCB connector with 4 banks of 12 way in A, B, C & D keyway. (7 amp). 8 How to Strip a Wire for use with the HDT48-00 Crimp Tool Step 1: Choose the correct AWG for the contact being used. (See chart). A Step 2: Measure from the end of the wire (A) the recommended strip length according to the contact size. (See chart). Step 3: Place the wire into the stripping tool at the recommended strip length. Strip the wire according to the stripping tool instructions. B Step 4: After stripping, a small piece of insulation should come off (B). Step 5: Check for any broken strands or for a dent in the wire. If either exist, the wire is damaged and should be cut and stripped again. Step 6: Measure the exposed strands to be sure the crimp length is correct (C). C Solid Contacts Contact Part Number Size & Type Recommended Strip Length Hand Crimp Tool Production Crimp Tool 0460-202-20141 0462-201-20141 20 Pin 20 Socket 20 & 24 AWG (0.5 - 0.2mm2) 20 & 24 AWG (0.5 - 0.2mm2) .156 - .218 (3.96 - 5.54mm) .156 - .218 (3.96 - 5.54mm) HDT-48-00 HDT-48-00 HDP-400 HDP-400 0460-202-16141 0462-201-16141 16 Pin 16 Socket 16, 18 & 20 AWG (1.0 - 0.5mm2) 16, 18 & 20 AWG (1.0 - 0.5mm2) .250 - .312 (6.35 - 7.92mm) .250 - .312 (6.36 - 7.92mm) HDT-48-00 HDT-48-00 HDP-400 HDP-400 0460-215-16141 0462-209-16141 16 Pin 16 Socket 14 & 16 AWG (2.0 - 1.0mm2) 14 & 16 AWG (2.0 - 1.0mm2) .250 - .312 (6.35 - 7.92mm) .250 - .312 (6.36 - 7.92mm) HDT-48-00 HDT-48-00 HDP-400 HDP-400 0460-204-12141 0462-203-12141 12 Pin 12 Socket 12 & 14 AWG (3.0 - 2.0mm2) 12 & 14 AWG (3.0 - 2.0mm2) .222 - .284 (5.64 - 7.21mm) .222 - .284 (5.64 - 7.21mm) HDT-48-00 HDT-48-00 HDP-400 HDP-400 0460-204-08141 0462-203-08141 8 Pin 8 Socket 8 & 10 AWG (8.0 - 5.0mm2) 8 & 10 AWG (8.0 - 5.0mm2) .430 - .492 (10.9 - 12.5mm) .430 - .492 (10.9 - 12.5mm) HDT-04-08 HDT-04-08 HDP-400 HDP-400 0460-204-0490 0462-203-04141 4 Pin 4 Socket 6 AWG (13.0mm2) 6 AWG (13.0mm2) .430 - .492 (10.9 - 12.5mm) .430 - .492 (10.9 - 12.5mm) HDT-04-08 HDT-04-08 HDP-400 HDP-400 Wire Gauge Range 9 How to Crimp with the HDT48-00 Hand Tool Step 1: Strip insulation from wire. Please refer to the instructions `How to Strip a Wire for the HDT48-00 Crimp Tool' on page 9. Step 2: Raise selector knob and rotate until arrow is aligned with wire gauge to be crimped. (A). Step 3: Loosen lock nut, turn adjusting screw in until it stops. (B). A Step 4: Insert contact (See C for insertion point), turn adjusting screw clockwise out until contact is flush or a bit above flush with indentor cover. Tighten lock nut. Step 5: Insert wire in contact (D). Contact must be centered between indicators. Close handles until the handles stop. Step 6: Release handles and remove crimped contact. Lock Nut Adjusting Screw B Step 7: When completed, correct assembly can be checked visually. The removed insulation should expose a conductor length that will pass beyond the inspection hole in the contact. There should be about .025" to .100" of conductor between the contact and the insulation of the wire. The following should be checked for after crimping: 1. Damaged wire strands. 2. Missing wire strands. 3. Wire strands not entering the contact barrel or splayed wires. 4. Wire not inserted to the correct depth in the contact, i.e. not visible through inspection hole. Insertion Point C If any of the above conditions exist, please discard the contact, re-cut and strip the wire and start the crimping process over. Correct Crimp Conductor strands must be visible through the inspection hole .025 - .100 (.63 - 2.54) Insulation Gap Crimp centered between the inspection hole and crimp barrel end 10 D Stamped & Formed Contacts The Deutsch range of Stamped & Formed contacts are designed primarily for use where wire termination costs are of primary concern without sacrificing the reliability and maintainability of the normal operating electrical circuits. provides superior durability, performance, corrosion and oxidation resistance. To achieve air-tight crimps that eliminate the need to solder after wire terminations, Deutsch engineers have specified that the core-wing ends be formed in the direction of the crimp, thus assuring resistance to crimp relaxation and displacement of metal,crimp after crimp. True to all Deutsch terminals, the split socket (female) tines, protected by a closed entry stainless steel sleeve, ensure controlled contact pressure for maximum conductivity with minimum surface wear. In keeping with the Deutsch commitment to quality, all stamped & formed contacts are manufactured using SPC controls and are subjected to extensive programs of rigid testing, including field performance feedback. Design and Materials Selection Deutsch engineers have combined the process of superior material selection with outstanding mechanical Cad-Cam Designs to present stamped & formed contacts that exceed the demands of today's truck, bus and off-highway electrical systems. The selection of copper alloys, finished after forming with nickel plating Bare Wire Strands Extended From Conductor Crimp All Strands Captivated Recommended Strip Length See Table Below Features Insulation Spaced From Conductor Crimp Area Benefits Stainless Steel Socket Sleeve Contact Tines are in Socket Member, Not Pin No Lances / Tangs Bullet (Rounded) Pin Nose Nickel Plating Plated After Forming Optional Gold Plating No Individual wire Seal Grommets Pre-Bent Core Wings Improved Die Stop Gap Off-Set Configuration Copper Alloy Materials Provides closed entry design preventing probe damage. Terminal contact points are protected from handling and assembly damage. Contact retention is designed in the connector body, eliminating retention problems during handling and rework. Prevents mismating and bent pins. Reduces oxidations, thus improving conductivity performance. No base metal is exposed to corrosion. Available for dry circuit application. Wire seals are designed as an integral component of the connector, thus reducing wire terminating costs. Provides an air-tight crimp joint. Allows application die to position wire for proper crimp length. Provides centre wire alignment between conductor and insulation. Prevents material relaxation over time, providing reliable crimp joints and increased durability Stamped & Formed Contacts Contact Part Number Size & Type Wire Gauge Range Insulation O.D. Recommended Strip Length Hand Crimp Tool Production Crimp Tool 1060-20-0122 20 Pin 16, 18 & 20 AWG (1.0-0.5mm2) 1060-20-0122 20 Socket 16, 18 & 20 AWG (1.0-0.5mm2) 0.075-0.125 (1.90-3.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00 0.075-0.125 (1.90-3.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00 1060-20-0222 20 Pin 16, 18 & 20 AWG (1.0-0.5mm2) 1060-20-0222 20 Socket 16, 18 & 20 AWG (1.0-0.5mm2) 0.050-0.085 (1.3-2.15mm) 0.050-0.085 (1.3-2.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00 .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00 1060-16-0622 16 Pin 16, 18 & 20 AWG (0.50-1.0mm2) 1060-16-0622 16 Socket 16, 18 & 20 AWG (0.50-1.0mm2) .055-.083 (1.40-2.10mm) .055-.083 (1.40-2.10mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00 .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00 1060-16-0122 16 Pin 16 & 18 AWG (0.75-1.5mm2) 1060-16-0122 16 Socket 16 & 18 AWG (0.75-1.5mm2) .075-0.115 (1.90-2.92mm) .075-0.115 (1.90-2.92mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00 .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00 1060-14-0122 16 Pin 14 & 16 AWG (2.0-1.0mm2) 1060-14-0122 16 Socket 14 & 16 AWG (2.0-1.0mm2) .095-0.150 (2.41-3.81mm) .095-0.150 (2.41-3.81mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00 .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00 1060-12-0166 12 Pin 12 & 14 AWG (4.0-2.0mm2) 1060-12-0166 12 Socket 12 & 14 AWG (4.0-2.0mm2) .113-0.170 (2.87-4.32mm) .113-0.170 (2.87-4.32mm) .225-.275 (5.72-6.99mm) DTT-12-00 DCT12-02-00 .225-.275 (5.72-6.99mm) DTT-12-00 DCT12-02-00 11 DEUTSCH DISTRIBUTION NETWORK Contact your local distribution outlet for sales and further information: AUSTRALIA EP&DE 401a Lal Lal Street Ballarat, VIC 3350 AUSTRALIA Tel: +61 3 5331 4700 JAPAN Deutsch Japan Ltd. 44-10 Ohyamakanai-cho Itabashi-ku Tokyo 173-0024 JAPAN Tel: +81 3 5995 5192 GERMANY Compagnie Deutsch GMBH Fraunhoferstrabe.11b 82152 Martinsried GERMANY Tel: +49 89 89 91 570 UNITED KINGDOM Deutsch UK Stanier Road St Leonards on Sea East Sussex TN38 9RF UK Tel: +44 (0) 1424 852722 ISRAEL Deutsch ECM P.O. Box 5010 Ashkelon 78150 Southern Industrial Zone ISRAEL Tel: +972 8 671 0903 USA Deutsch IPD 3850 Industrial Ave Hemet CA 92545 USA Tel: +1 951 765 2250 ITALY Deutsch Italia 9 Piazzale Lugano 20158 Milano ITALY Tel: +39 0239 322 240 Stanier Road, St Leonards on Sea East Sussex TN38 9RF UK Tel: +44 (0) 1424 852722 Fax: +44 (0) 1424 855979 Email: waterproof@deutsch.net www.deutsch.net SB1K08