Industrial Connectors For Harsh Environments
Specialised Capability and Innovation
Deutsch is well known for its high performance connectors and has built a solid reputation world
wide in the wire termination and custom integrated interconnection market.
Our expertise has developed over many years of involvement with
●Building and Construction equipment
●Heavy goods vehicles
●Off road and marine equipment
●Agricultural tractors and farm
machinery
●Special purpose vehicles
●Coaches, buses and commercial
vehicles
In all cases the environments can be tough and life expectancy
is long term. Special attention is paid to connector material
choice, the operating environments, temperature ranges and
above all sealability.
Specific applications such as engine management systems,
hydraulic controls, chassis and engine wiring, cab bulkhead
through connections, vehicle ABS & EBS, diagnostic and
multiplexing are well understood. Deutsch design and
development ensures that the right product is offered when working closely with our customers.
Special interfaces are continually being developed for sensors, solenoids, switches, lights, electronic
enclosures and fuel systems. In these areas particular attention has to be paid to vibration, through pin
sealing and high electrical integrity.
2
Standard
No. of Basic Grey Orange Black Green Grey Orange Black Green
Ways Part No. Std. Thin wall Wedge Std. Thin wall Wedge Std. Thin wall Wedge Std. Thin wall Wedge
2DT06-2S -P004 -C015 W2S -P012 -CE06 W2S-P012 -EP04 -CE01 W2S -EP06 -CE05 W2S-P012
3DT06-3S -P004 -C015 W3S -P012 -CE06 W3S-P012 -EP04 -CE01 W3S -EP06 -CE05 W3S-P012
4DT06-4S -P004 -C015 W4S -P012 -CE06 W4S-P012 -EP04 -CE01 W4S -EP06 -CE05 W4S-P012
6DT06-6S -P004 -C015 W6S -P012 -CE06 W6S-P012 -EP04 -CE01 W6S -EP06 -CE05 W6S-P012
8DT06-8SA* -P004 -C015 W8S -EP07 -CE10 W8S-P012 -EP04 -CE01 W8S -EP08 -CE11 W8S-P012
12 DT06-12SA* -P004 -C015 W12S -EP07 -CE10 W12S-P012 -EP04 -CE01 W12S -EP08 -CE11 W12S-P012
No. of Basic Grey Black Grey Black Green
Ways Part No. Std. Thin wall Std. Thin wall Std. Thin wall Std. Thin wall Wedge
2DT04-2P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W2P
3DT04-3P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W3P
4DT04-4P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W4P
6DT04-6P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W6P
8DT04-8PA* -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W8P
12 DT04-12PA* -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W12P
Deutsch DT Series of environmentally sealed connectors designed for wire to wire applications on engine, transmission, chassis and cab.
There are two versions identified by different colours:-
Grey - Plug with orange wedge lock, Receptacle with green wedge lock. Black (preferred) - With enhanced seal retention and green secondary locks.
Note: Component parts are not intermountable but in the fully assembled condition, both grey and black parts are intermateable and interchangeable
thus maintaining the higher levels of sealability expected within the Construction, Off-road, Heavy Goods vehicle and Agricultural market.
Wire Sealing Range
Standard - 2.24mm - 3.68mm wire insulation diameter. Thin wall - 1.35mm - 3.05mm wire insulation diameter (Identified by an ‘E’ on the Seal/End Cap).
Part Nos. - Plugs With End Cap
Standard With End Cap
Part Nos. - Receptacles
DT Series Standard Products
3
*Available with B, C & D Keyways in Black, Green & Brown respectively.
*Available with B, C & D Keyways in Black, Green & Brown respectively.
35.50
55.00
4.30
45.00
24.00 outline for panel cut out
3.71
25.5
36.5
24
21.5
20
Radius 5.85
13.5
35.50 3.71
55.00
4.30
45.00
24.00 outline for panel cut out
13
34.5
41
32
22.5
18.5
10.5
21
4.32
outline for panel cut 25.40
30.35
40.51
3.18
31.75 22.45
1
2
4
3
outline for panel cut out
30.35
40.51
22.4531.75
4.32
3.18
10.5
19.96
21.2
Radius 5.84
12 WAY8 WAY
4 WAY3 WAY
No. of Basic Grey Black Green
Ways Part No. Std. Thin wall Std. Thin wall Wedge
3 DT04-3P -L012 -CL03 -LE14 -CL06 W3P
4 DT04-4P -L012 -CL03 -LE14 -CL06 W4P
*6 DT04-6P -L012 -CL03 -LE14 -CL06 W6P
8 DT04-8PA -L012 -CL03 -LE14 -CL06 W8P
12 DT04-12PA -L012 -CL03 -LE14 -CL06 W12P
Part Nos. - Receptacles Only
The DT Flanged Receptacle Series of sealed connectors is
available in grey and black with standard or thin wall wire seals.
Each receptacle requires a secondary contact lock - e.g. W3P
through to W12P coloured green.
Wire Sealing Range
Standard - 2.24mm - 3.68mm wire insulation diameter
Thin wall - 1.35mm - 3.05mm wire insulation diameter
*Note: Contact Sales Office for 6 Way Drawing
DT Series Flanges
4
5
43.21
1
2
4
3
20.83
19.74
21.79
44.14
12
40.92 17.35
16.56
C
A
B
24.56
40.67 20.08
8 WAY4 WAY
3 WAY2 WAY
No. of Basic Grey Orange Black Green
Ways Part No. Std. Thin wall Wedge Std. Thin wall Wedge
2 DT06-2S -E008 -CE04 W2S -EP11 -CE13 W2S -P012
3 DT06-3S -E008 -CE04 W3S -EP11 -CE13 W3S -P012
4 DT06-4S -E008 -CE04 W4S -EP11 -CE13 W4S -P012
8 DT06-8SA -E008 -CE04 W8S -EP11 -CE12 W8S -P012
12 DT06-12SA -E008 -CE04 W12S -EP11 -CE12 W12S -P012
Part Nos. - Plugs
No. of Basic Grey Black Wedges
Ways Part No. Std. Thin wall Std. Thin wall
2 DT04-2P -E008 -CE04 -EE01 -CE09 W2P
3 DT04-3P -E008 -CE04 -EE01 -CE09 W3P
4 DT04-4P -E008 -CE04 -EE01 -CE09 W4P
8 DT04-8PA -E008 -CE04 -EE01 -CE09 W8P
12 DT04-12PA -E008 -CE04 -EE01 -CE09 W12P
Part Nos. - Receptacles
To meet the application requirements where wires are to be protected, the DT Series maybe supplied with boot adaptors. These will accept shaped
boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available.
Wire Sealing Range Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm - 3.05mm wire insulation diameter
DT Series Boot Adaptors
6
The Deutsch range of Conduit Adaptors are designed to snap fix onto the full range of Standard DT Connectors (i.e. without end caps). They are
available for both plugs and receptacles and the options include Straight and Right Angled Adaptors for 2, 3, 4, 6, 8 & 12 way, plus a Strain Releif
version for Jacketed Cables in 2, 3, 4 & 6 way.
Type: a b L H Art.-No. -X -Y
2R 180º 18 17 54.5 - 61031- -23 -33
2R 90º 18 17 41 37 61031- -24 -34
2P 180º 14 17 45.5 - 61031- -25 -35
2P 90º 14 17 31 37 61031- -26 -36
3R 180º 25 23 64.5 - 61051- -23 -33
3R 90º 25 23 44 48 61051- -24 -34
3P 180º 21 23 56 - 61051- -25 -35
3P 90º 21 23 36 48 61051- -26 -36
4R 180º 22 22 59.5 - 61048- -23 -33
4R 90º 22 22 43 45 61048- -24 -34
4P 180º 20 22 55 - 61048- -25 -35
4P 90º 20 22 33.5 45 61048- -26 -36
6R 180º 26.5 22 62 - 61057- -23 -33
6R 90º 26.5 22 46.5 49 61057- -24 -34
6P 180º 24 22 53.5 - 61057- -25 -35
6P 90º 24 22 38 49.5 61057- -26 -36
8R 180º 27.5 28 62 - 61049- -33
8R 90º 27.5 28 47.5 50.5 61049- -34
8P 180º 24.5 28.5 57 - 61049- -35
8P 90º 24.5 28.5 39.5 49 61049- -36
12R180º 26 35.5 63.5 - 61052- -33
12R 90º 26 35.5 54 50.5 61052- -34
12P 180º 23 36 57.5 - 61052- -35
12P 90º 23 36 43.5 50.5 61052- -36
Part Nos. - Plugs
2-way 3-way 4-way 6-way 8-way 12-way
NW6 L+ 16 L+ 18 L+ 16 L+ 18
NW 7.5 L+ 16 L+ 18 L+ 16 L+ 18
NW 8.5 L+ 10 L+ 12.5 L+ 10 L+ 12.5 L+ 20
NW 10 L+ 5 L+ 7 L+ 5 L+ 7 L+ 14 L+ 24.5
NW 13 L+ 8 L+ 16
NW 17 L+ 10
Tube sizes and length additions
(mm added to the tube length for each backshell)
2-, 4- and 6 Way
R
P
3 Way
8- and 12 Way
R
P
R
P
R= Receptacle side
P= Plug side
-X = with strain relief for
jacketed cable
-Y = without strain relief
Conduit Adaptors
7
The 48, 60 or 102 way high density bulkhead connectors are provided
with 3 basic parts, a central bulkhead flange and two independent plug
and socket assemblies complete with contact secondary locks
Insert arrangements use multiple sizes of contacts from the standard
range and may be mounted in either environmental or non
environmental versions. Plug and receptacle mate with a single sturdy
jack screw.
No specific tools are required for either insertion or extraction of
contacts
DRB Series Bulkhead
Special Products
Bussing Connectors
These sealed standard DT receptacles feature internal pin type contact buss bar arrangements which
eliminate the need for wire splicing. 3 to 12 ways in either nickel or gold plate are available. All will mate
with the appropriate DT connectors.
Boxes
Environmentally sealed with either 12 or 24 way DTM interfaces.
The flanged header features 90º pins.
Enclosure: EEC - 325X4A (Black with vent hole).
EEC - 325X4B (Black without vent hole).
EEC - 325X4B - E016 (Clear without vent hole).
12 Pin Receptacle - DTM13 - 12PA - R008.
24 Pin Receptacle - DTM13 - 12PA - 12PB - R008
Diodes
Modules with moulded in semi conductor devices can be mated with the DT Series providing a fully sealed
and compact package. Peak reverse voltages up to 600 volts and average forward current up to 4 amps.
2 way: DT04 - 2P - RT01 or RT02. 4 way: DT04 - 4P - RT01 or RT03
8
Part Nos. eg.
A 23 way plug and receptacle suitable for size 16AWG
contacts.
Plug - for standard wires.
HDP26 - 24 - 23SN- L015
-for thin wall European wires.
HDP26 - 24 - 23SE- L015
Receptacle - for standard wires.
HDP24 - 24 - 23PN- L015
-for thin wall European wires.
HDP24 - 24 - 23PE- L015
Part No. - L017
e.g. Typical Part No. HDP26 - 24 - 23SE - L017
For further details please refer to the HD and HDP
Connector Brochure which includes conduit backshells.
The composite circular connectors may be supplied with threaded
or plain adaptors which are colour coded according to wire sealing
capability.
Green:
Standard (N)
Blue:
Thin Wall (E)
HDP Series
-L015 and -L017
45.77
2.54
26.16
12.83
40.16 45.29
Blackshell Adaptor
-L017
1.6875-18 UNEF thd
Conduit Adaptor
Special Products
49.53
55.45
42.44
M35 x 1.75 thd.
-L015
PLUG AND RECEPTACLE
Multiplex Connectors
J1939 & ISO/CD 11783-2
A range of components designed to be compatible with the requirements of the 250k bits/sec
control and communications networking for Trucks, Buses, Tractors and Agricultural Machinery.
Parts include flange mounted and polarised connectors, ‘T’ splitters and bus terminators. Both
shielded and unshielded twisted pair cable can be accommodated.
Further details from our sales office.
PCB Flangeless Connectors
The DTF Series flangeless headers are designed to be potted
into PCB enclosures where space is limited. Parts are
environmentally sealed when mated to the Deutsch DT06
plugs. 2, 3, 4, 6 & 12 way will be available (13 amp).
DTMF15-48P is a compact PCB connector with 4 banks of
12 way in A, B, C & D keyway. (7 amp).
9
Step 1:
Choose the correct AWG for the contact being used. (See chart).
Step 2:
Measure from the end of the wire (A) the recommended strip length
according to the contact size. (See chart).
Step 3:
Place the wire into the stripping tool at the recommended strip length.
Strip the wire according to the stripping tool instructions.
Step 4:
After stripping, a small piece of insulation should come off (B).
Step 5:
Check for any broken strands or for a dent in the wire. If either exist, the wire
is damaged and should be cut and stripped again.
Step 6:
Measure the exposed strands to be sure the crimp length is correct (C).
How to Strip a Wire for use with the
HDT48-00 Crimp Tool
A
B
C
Contact Size & Wire Gauge Range Recommended Hand Production
Part Number Type Strip Length Crimp Tool Crimp Tool
0460-202-20141 20 Pin 20 & 24 AWG (0.5 - 0.2mm2) .156 - .218 (3.96 - 5.54mm) HDT-48-00 HDP-400
0462-201-20141 20 Socket 20 & 24 AWG (0.5 - 0.2mm2) .156 - .218 (3.96 - 5.54mm) HDT-48-00 HDP-400
0460-202-16141 16 Pin 16, 18 & 20 AWG (1.0 - 0.5mm2) .250 - .312 (6.35 - 7.92mm) HDT-48-00 HDP-400
0462-201-16141 16 Socket 16, 18 & 20 AWG (1.0 - 0.5mm2) .250 - .312 (6.36 - 7.92mm) HDT-48-00 HDP-400
0460-215-16141 16 Pin 14 & 16 AWG (2.0 - 1.0mm2) .250 - .312 (6.35 - 7.92mm) HDT-48-00 HDP-400
0462-209-16141 16 Socket 14 & 16 AWG (2.0 - 1.0mm2) .250 - .312 (6.36 - 7.92mm) HDT-48-00 HDP-400
0460-204-12141 12 Pin 12 & 14 AWG (3.0 - 2.0mm2) .222 - .284 (5.64 - 7.21mm) HDT-48-00 HDP-400
0462-203-12141 12 Socket 12 & 14 AWG (3.0 - 2.0mm2) .222 - .284 (5.64 - 7.21mm) HDT-48-00 HDP-400
0460-204-08141 8 Pin 8 & 10 AWG (8.0 - 5.0mm2) .430 - .492 (10.9 - 12.5mm) HDT-04-08 HDP-400
0462-203-08141 8 Socket 8 & 10 AWG (8.0 - 5.0mm2) .430 - .492 (10.9 - 12.5mm) HDT-04-08 HDP-400
0460-204-0490 4 Pin 6 AWG (13.0mm2) .430 - .492 (10.9 - 12.5mm) HDT-04-08 HDP-400
0462-203-04141 4 Socket 6 AWG (13.0mm2) .430 - .492 (10.9 - 12.5mm) HDT-04-08 HDP-400
Solid Contacts
10
Step 1:
Strip insulation from wire.
Please refer to the instructions ‘How to Strip a Wire for the HDT48-00 Crimp
Tool’ on page 9.
Step 2:
Raise selector knob and rotate until arrow is aligned with wire gauge to be
crimped. (A).
Step 3:
Loosen lock nut, turn adjusting screw in until it stops. (B).
Step 4:
Insert contact (See C for insertion point), turn adjusting screw clockwise out
until contact is flush or a bit above flush with indentor cover. Tighten lock
nut.
Step 5:
Insert wire in contact (D). Contact must be centered between indicators.
Close handles until the handles stop.
Step 6:
Release handles and remove crimped contact.
Step 7:
When completed, correct assembly can be checked visually. The removed
insulation should expose a conductor length that will pass beyond the
inspection hole in the contact. There should be about .025” to .100” of
conductor between the contact and the insulation of the wire.
The following should be checked for after crimping:
1. Damaged wire strands.
2. Missing wire strands.
3. Wire strands not entering the contact barrel or splayed wires.
4. Wire not inserted to the correct depth in the contact, i.e. not visible
through inspection hole.
If any of the above conditions exist, please discard the contact, re-cut and
strip the wire and start the crimping process over.
How to Crimp
with the HDT48-00 Hand Tool
B
C
D
A
Correct Crimp
Conductor strands must be
visible through the
inspection hole
Lock Nut
Adjusting Screw
Insertion Point
Crimp centered between the
inspection hole and crimp barrel end
.025 - .100 (.63- 2.54)
Insulation Gap
11
Contact Size & Wire Gauge Range Insulation O.D. Recommended Hand Production
Part Number Type Strip Length Crimp Tool Crimp Tool
1060-20-0122 20 Pin 16, 18 & 20 AWG (1.0-0.5mm2) 0.075-0.125 (1.90-3.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
1060-20-0122 20 Socket 16, 18 & 20 AWG (1.0-0.5mm2) 0.075-0.125 (1.90-3.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
1060-20-0222 20 Pin 16, 18 & 20 AWG (1.0-0.5mm2) 0.050-0.085 (1.3-2.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
1060-20-0222 20 Socket 16, 18 & 20 AWG (1.0-0.5mm2) 0.050-0.085 (1.3-2.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
1060-16-0622 16 Pin 16, 18 & 20 AWG (0.50-1.0mm2) .055-.083 (1.40-2.10mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-16-0622 16 Socket 16, 18 & 20 AWG (0.50-1.0mm2) .055-.083 (1.40-2.10mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-16-0122 16 Pin 16 & 18 AWG (0.75-1.5mm2) .075-0.115 (1.90-2.92mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-16-0122 16 Socket 16 & 18 AWG (0.75-1.5mm2) .075-0.115 (1.90-2.92mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-14-0122 16 Pin 14 & 16 AWG (2.0-1.0mm2) .095-0.150 (2.41-3.81mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-14-0122 16 Socket 14 & 16 AWG (2.0-1.0mm2) .095-0.150 (2.41-3.81mm) .150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-12-0166 12 Pin 12 & 14 AWG (4.0-2.0mm2) .113-0.170 (2.87-4.32mm) .225-.275 (5.72-6.99mm) DTT-12-00 DCT12-02-00
1060-12-0166 12 Socket 12 & 14 AWG (4.0-2.0mm2) .113-0.170 (2.87-4.32mm) .225-.275 (5.72-6.99mm) DTT-12-00 DCT12-02-00
The Deutsch range of Stamped & Formed contacts are designed primarily
for use where wire termination costs are of primary concern without
sacrificing the reliability and maintainability of the normal operating
electrical circuits.
Design and Materials Selection
Deutsch engineers have combined the process of superior material selection
with outstanding mechanical Cad-Cam Designs to present stamped & formed
contacts that exceed the demands of today’s truck, bus and off-highway
electrical systems.
The selection of copper alloys, finished after forming with nickel plating
provides superior durability, performance, corrosion and oxidation resistance.
To achieve air-tight crimps that eliminate the need to solder after wire
terminations, Deutsch engineers have specified that the core-wing ends be
formed in the direction of the crimp, thus assuring resistance to crimp
relaxation and displacement of metal,crimp after crimp.
True to all Deutsch terminals, the split socket (female) tines, protected by a
closed entry stainless steel sleeve, ensure controlled contact pressure for
maximum conductivity with minimum surface wear.
In keeping with the Deutsch commitment to quality, all stamped & formed
contacts are manufactured using SPC controls and are subjected to extensive
programs of rigid testing, including field performance feedback.
Features Benefits
Stainless Steel Socket Sleeve Provides closed entry design preventing probe damage.
Contact Tines are in Socket Member, Not Pin Terminal contact points are protected from handling and assembly damage.
No Lances / Tangs Contact retention is designed in the connector body, eliminating retention problems during handling and rework.
Bullet (Rounded) Pin Nose Prevents mismating and bent pins.
Nickel Plating Reduces oxidations, thus improving conductivity performance.
Plated After Forming No base metal is exposed to corrosion.
Optional Gold Plating Available for dry circuit application.
No Individual wire Seal Grommets Wire seals are designed as an integral component of the connector, thus reducing wire terminating costs.
Pre-Bent Core Wings Provides an air-tight crimp joint.
Improved Die Stop Gap Allows application die to position wire for proper crimp length.
Off-Set Configuration Provides centre wire alignment between conductor and insulation.
Copper Alloy Materials Prevents material relaxation over time, providing reliable crimp joints and increased durability
Stamped & Formed Contacts
Stamped & Formed Contacts
Bare Wire Strands Extended
From Conductor Crimp
Insulation Spaced From
Conductor Crimp Area
All Strands Captivated
Recommended
Strip Length
See Table Below
DEUTSCH DISTRIBUTION NETWORK
Contact your local distribution outlet for sales and further information:
GERMANY
Compagnie Deutsch GMBH
Fraunhoferstrabe.11b
82152 Martinsried
GERMANY
Tel: +49 89 89 91 570
ISRAEL
Deutsch ECM
P.O. Box 5010
Ashkelon 78150
Southern Industrial Zone
ISRAEL
Tel: +972 8 671 0903
AUSTRALIA
EP&DE
401a Lal Lal Street
Ballarat, VIC 3350
AUSTRALIA
Tel: +61 3 5331 4700
JAPAN
Deutsch Japan Ltd.
44-10 Ohyamakanai-cho
Itabashi-ku
Tokyo 173-0024
JAPAN
Tel: +81 3 5995 5192
ITALY
Deutsch Italia
9 Piazzale Lugano
20158 Milano
ITALY
Tel: +39 0239 322 240
UNITED KINGDOM
Deutsch UK
Stanier Road
St Leonards on Sea
East Sussex TN38 9RF
UK
Tel: +44 (0) 1424 852722
USA
Deutsch IPD
3850 Industrial Ave
Hemet CA 92545
USA
Tel: +1 951 765 2250
Stanier Road, St Leonards on Sea
East Sussex TN38 9RF UK
Tel: +44 (0) 1424 852722
Fax: +44 (0) 1424 855979
Email: waterproof@deutsch.net
www.deutsch.net
SB1K08
