MIC2111B High-Performance, Multi-Mode, Step-Down Controller General Description Features Micrel's MIC2111B is a programmable-frequency, valleycurrent/voltage-mode PWM controller that provides the control and protection features necessary for power devices and drivers that use current sensing across the inductor. The MIC2111B can provide single tri-state PWM logic signal to work with either power-stage modules or discrete driver and MOSFETs. The device has precision enable and power-good (PG) functions for sequencing of multiple power supplies. In addition, the solution is compatible with intelligent power stages in a high-current, step-down DC/DC converter. * Single 3.3V or 5V supply * Supports load currents up to 40A * Programmable valley-current/voltage-mode PWM architecture * 3.3V logic PWM output compatible with power-stage modules and DrMOS modules * Single tri-state PWM output * Programmable switching frequency: 200kHz to 2MHz. * Differential remote sensing for output voltage and inductor current * 0.6V reference voltage with total 1% accuracy for output * Adjustable soft-start/soft-stop and pre-biased safe startup. * Supports light load and outside audio modes * Programmable slope compensation and loop compensation * Enable input, power-good (PG) output for sequencing * Programmable OCP, output OVP, thermal OTP, and dedicated FAULTb pin for system safe startup/stop * Internal thermal shutdown and UVLO * -40C to +125C junction temperature range * Available in 20-pin 3mm x 3mm TQFN package To optimize system size and system efficiency, the MIC2111B frequency can be programmed from 200kHz to 2MHz. The device operates in power-saving mode at light loads by reducing frequency. Optional outside audio range operation is possible when the power-stage is configured in light load mode. The solution uses differential current sensing for better current-limit accuracy and a dedicated differential amplifier for remote output sensing for accurate output voltage control. The MIC2111B has a high-gain transconductance amplifier for loop compensation. External slope compensation can be added through a resistor to avoid sub-harmonic oscillations. Other features include programmable OCP, output OVP, and thermal OTP protections. The MIC2111B offers Micrel's proprietary bi-directional, single wire fault communication for total system protection. The MIC2111B is available in a 20-pin 3mm x 3mm TQFN package and has a junction temperature range of -40C to +125C. Datasheets and support documentation are available on Micrel's web site at: www.micrel.com. Applications * * * * Servers and work stations Routers, switches, networking/telecom infrastructure Printers, scanners, graphics and video cards High current, high-performance POLs Micrel Inc. * 2180 Fortune Drive * San Jose, CA 95131 * USA * tel +1 (408) 944-0800 * fax + 1 (408) 474-1000 * http://www.micrel.com October 13, 2015 Revision 2.1 Micrel, Inc. MIC2111B Typical Application MIC2111B and DrMOS for a 25A Synchronous Buck Converter October 13, 2015 2 Revision 2.1 Micrel, Inc. MIC2111B Ordering Information Switching Frequency Junction Temperature Range Current-Sense Gain Power Stage Package Lead Finish 200kHz to 2MHz -40C to +125C 30V/V DrMOS 20-Pin 3mm x 3mm TQFN Pb-Free Part Number MIC2111BYMT Pin Configuration 20-Pin 3mm x 3mm TQFN (MT) (Top View) Pin Description Pin Number I/O Pin Name 1 I SLOPE 2 I EN Enable (Input): A logic signal to enable or disable the controller. The EN pin is CMOS compatible. Logic high = enable, logic low = disable or shutdown. Do not leave floating. 3 I SEL Control-Mode Selection Pin: Connect this pin to AGND for valley current-mode operation. Leave this pin open for voltage mode control operation. 4 I OVP Output OVP programming pin. Connect a resistive divider to set OVP.OVP pin has 0.6V reference (see Functional Description for more details). 5 I FREQ 6 I TJ Power Module Temperature Sense Pin. Connect resistor divider to program TJ. TJ comparator has 0.6V reference (see Functional Description for more details). 7 O PG Power Good (Output): Open drain output, an external resistor to VOUT is required for pull-up. 8 I SS Soft-start pin for limiting inrush current. A resistor from this pin to ground sets the soft-start time. If enabled, soft-stop time is same as soft-start. Contact factory for soft stop. October 13, 2015 Pin Name Valley Current Mode: Slope compensation can be adjusted by adding a resistor from this pin to VIN (input power supply). Voltage Mode: Artificial ramp controlled by SLOPE resistor Switching Frequency Adjust (Input): Connect a resistor from this pin to GND to set the switching frequency. 3 Revision 2.1 Micrel, Inc. MIC2111B Pin Description (Continued) Pin Number I/O Pin Name 9 I/O LS Low-Side Logic Output. Connect this pin to module-mode pin for outside audio operation. Leave this pin open if outside audio (>25kHz) operation is not required. Current limit can be adjusted by connecting a resistor from LS to AGND (see Table 1 for details). 10 O HS High-Side Logic of Power Module Top FET. Connect this pin to the PWM pin of power module. This pin has tri-state capability. 11 P VCC 12 P AGND Analog Ground. 13 I ISEN- Negative pin of the inductor current-sense input. 14 I ISEN+ Positive pin of the inductor current-sense input. 15 I/O FAULTb 16 I RS+ The non-inverting input of the remote sensing amplifier. Remote sense for output voltage. 17 I RS- The inverting input of the remote sensing amplifier. Remote sense for GND. 18 O VDIFF 19 I FB 20 I/O COMP October 13, 2015 Pin Name 5V Supply Input. A 1F ceramic capacitor from VCC to AGND is required for decoupling. Bi-Directional Pin. This pin goes low if controller or module is not ready. This pin goes low if VCC is less than UVLO, or if a TJ or OVP fault is triggered. Either VCC cycling or EN cycling is required to clear the fault. This pin has an internal 100k pull-up resistor to VCC Output of differential amplifier. Connect a resistor divider from VDIFF to set output voltage The inverting input of the error amplifier. Transconductance Amplifier Output. Connect compensation network from COMP node for frequency response. 4 Revision 2.1 Micrel, Inc. MIC2111B Absolute Maximum Ratings(1) Operating Ratings(2) VCC to AGND ................................................ -0.3V to +6.0V VEN/SS, VFREQ to AGND......................... -0.3V to (VCC +0.3V) VOVP, VTJ, VFAULTb to AGND ................ -0.3V to (VCC + 0.3V) VRS, VHS/LS, VISEN, VFB to AGND ....... -0.3V to (VCC + 0.3V) VSLOPE to AGND ............................................... -0.3V to 20V Junction Temperature .............................................. +150C Storage Temperature (TS) ......................... -65C to +150C Lead Temperature (soldering, 10s) ............................ 260C ESD (3) Human Body Model .............................................. 2kV Machine Model ...................................................... 200V Supply Voltage (VCC) .................................... 3.135V to 5.5V Enable Input (VEN) ................................................. 0V to VCC Junction Temperature (TJ) ........................ -40C to +125C Junction Thermal Resistance 20-Pin 3mm x 3mm TQFN (JA) ....................... 60C/W 20-Pin 3mm x 3mm TQFN (JC) ....................... 10C/W Electrical Characteristics(4) VCC = 5V; TA = 25C, unless noted. Bold values indicate -40C TJ +125C. Parameter Condition Min. VCC Input Voltage Range Valley current mode, voltage mode 3.135 VCC UVLO Threshold VCC rising 2.75 Typ. Max. Units 5.5 V 2.95 V Power Supply Input (VCC) VCC UVLO Hysteresis Quiescent Supply Current No switching, VFB >0.8V Shutdown Supply Current VEN = 0V 2.85 100 mV 2.1 mA 10 A 3.46 V 1.3 V Output Voltage 0.6 Output Voltage Minimum VCC-to-Output Set Point Minimum VCC - VOUT headroom required Voltage Accuracy (RS+) - (RS-) 0.594 0.6 0.606 V Remote Sense Amplifier Gain VDIFF/[(VRS+) - (VRS-)], VRS- = 0V ; VRS+ = 3.6V 0.997 1.000 1.003 V/V Remote Sense Amplifier Source/Sink Current 550 A RS+ Input Impedance 175 k RS- Input Impedance 87 k 100 RS+/RS- Common-Mode Voltage FB Bias Current mV 100 VFB = 0.6V 5 nA FB-to-COMP gm 2 mS 220 A Transconductance Error Amplifier Error Amplifier Transconductance Error Amplifier Source/Sink Current 175 Notes: 1. Exceeding the absolute maximum rating may damage the device. 2. The device is not guaranteed to function outside operating range 3. Devices are ESD sensitive. Handling precautions recommended. Human body model is 1.5k in series with 100pF. 4. Specification for packaged product only. October 13, 2015 5 Revision 2.1 Micrel, Inc. MIC2111B Electrical Characteristics(4) (Continued) VCC = 5V; TA = 25C, unless noted. Bold values indicate -40C TJ +125C. Parameter Condition Min. Typ. Max. Units 1.0 1.2 1.3 V Enable/Soft-Start/Soft-Stop EN Threshold Voltage EN rising, point at which the output is enabled EN Hysteresis Soft-Start time Soft-Stop Time (5) 50 mV RSS = Floating 2 ms RSS = Floating 2 ms Oscillator and PWM Switching Frequency RFREQ = 49.9k 1.6 2 2.4 RFREQ = 100k 0.85 1 1.15 RFREQ = 499k 0.16 0.2 0.24 Minimum Duty Cycle VFB = 0.8V Minimum Off-Time MHz 0 % CCM 100 ns Minimum On-Time CCM 40 ns HS, LS Logic High Voltage ILOAD = 50mA HS, LS Logic Low Voltage ILOAD = 50mA HS Tri-State Leakage Current VHS = 1.5V LS Tri-State Leakage Current VLS = 1.5V HS, LS Rise/Fall Time CLOAD= 20pF 1 ns Outside Audio DCM time No Load 32 s 30 V/V 10 MHz 4 V 0.8 V -1 1 A -1 1 A Current-Sense Amplifier Current Amplifier Gain Current Amplifier Bandwidth Current-Limit Threshold 3dB bandwidth LS = 0.5V 15 18.3 22.5 LS = 0.7V 20 23.3 27.5 0.01 0.1 A 3.46 V 280 A 95 %VOUT ISEN+ISEN-Input Bias Current mV Slope Compensation 0.6 VSLOPE Common-Mode Range SLOPE Sink Current Valley Current Mode Power Good (PG) Power Good Threshold Voltage 90 FB rising Power Good Hysteresis 92 2 Power Good Delay FB rising, delay from FB high to PG high 200 Power Good Low Voltage VFB < 90% x VNOM, IPG = 1mA 12 %VOUT s 200 mV Note: 5. Soft-stop is disabled by default. Contact factory to enable soft-stop. October 13, 2015 6 Revision 2.1 Micrel, Inc. MIC2111B Electrical Characteristics(4) (Continued) VCC = 5V; TA = 25C, unless noted. Bold values indicate -40C TJ +125C Parameter Condition Min. Typ. Max. Units 2 3.1 V 1.1 V FAULTb FAULTb Threshold Voltage FAULTb rising FAULTb Hysteresis FAULTb Low Voltage ILOAD = 500A 10 FAULTb Leakage Current 50 mV 1 A 0.615 V OVP OVP Threshold Voltage OVP rising 0.585 OVP Hysteresis 0.6 20 mV Thermal Shutdown TJThreshold Voltage TJJ rising 0.585 TJ Hysteresis Internal Thermal Shutdown Temperature rising Internal Thermal Shutdown Hysteresis October 13, 2015 7 0.6 0.615 V 50 mV 155 C 20 C Revision 2.1 Micrel, Inc. MIC2111B Functional Block Diagram October 13, 2015 8 Revision 2.1 Micrel, Inc. MIC2111B Typical Characteristics Refer to Typical Application Schematic. Efficiency vs. Output Current (VOUT = 1.2V) Efficiency vs. Output Current (VIN = 12V) 100 100 90 90 EN Threshold vs. VCC Change 80 8VIN 70 60 12VIN 50 16VIN 70 EFFICIENCY (%) 40 30 10 0 0 15 20 1.0V VOUT 30 10 10 1.2V VOUT 40 20 5 1.5V VOUT 50 20 0 2.5V VOUT 60 25 0 OUTPUT CURRENT (A) ISNS AMPLIFIER GAIN (V/V) ENABLE THRESHOLD (V) 5 10 1.2 EN THRESHOLD 1 0.8 0.6 0.4 0.2 20 3 100 24 22 20 18 16 14 15 4 5 6 -50 1.8 1.6 1.4 1.2 1 150 Feedback Voltage vs. VCC 0.7 2.8 2.6 2.4 2.2 2 1.8 1.6 1.4 0.65 0.6 0.55 1.2 1 6 100 TEMPERATURE (C) FEEDBACK VOLTAGE (V) 2 50 0 Error Amplifier Transconductance vs. Temperature (VCC = 5V) ERROR AMPLIFIER TRANSCONDUCTANCE (mMho) 2.2 October 13, 2015 20 10 3 3 5 ISEN AMPLIFIER GAIN 25 12 3 2.4 6 30 VCC (V) 2.6 5 ISEN Amplifier Gain vs. Temperature (MIC2111B) ISEN AMPLIFIER GAIN 26 150 2.8 VCC (V) 4 35 Error Amplifier Transconductance vs. VCC (T = 25C) 4 0.4 VCC (V) 28 TEMPERATURE (C) 3 0.6 0 25 10 0 ERROR AMPLIFIER TRANSCONDUCTANCE (mMho) 15 30 50 0.8 ISEN Amplifier Gain vs. VCC (MIC2111B) 1.4 0 EN THRESHOLD 1 OUTPUT CURRENT (A) EN Threshold vs. Temperature -50 1.2 0.2 ISNS AMPLIFIER GAIN (V/V) EFFICIENCY (%) 80 ENABLE THRESHOLD (V) 1.4 -50 0 50 100 TEMPERATURE (C) 9 150 0.5 3 3.5 4 4.5 5 5.5 6 VCC (V) Revision 2.1 Micrel, Inc. MIC2111B Typical Characteristics (Continued) 80 0.604 0.602 0.600 0.598 0.596 1.75 70 60 50 40 30 20 VCC = 5V 10 0 0.594 0 -50 50 100 0.5 1 1.5 2 -50 0 2.9 2.85 2.8 2.75 100 2.45 2.1 2 1.9 1.8 1.7 1.6 2.4 2.35 2.3 2.25 2.2 2.15 2.1 2.05 1.5 3 3.5 4 4.5 5 0.0 5.5 0.5 1.0 1.5 2.0 TEMPERATURE (C) VCC (V) FREQUENCY (MHz) Switching Frequency vs. Temperature PG Threshold vs. Temperature PG Threshold vs. VCC 2.5 150 VCC Quiescent Current vs. Frequency 2.2 150 50 TEMPERATURE (C) VCC SUPPLY CURRENT (mA) VCC SUPPLY CURRENT (mA) 2.95 100 1.55 2.5 2.3 50 1.60 VCC Quiescent Current vs. VCC Voltage 3 0 1.65 SWITCHING FREQUENCY (MHz) VCC UVLO vs. Temperature -50 1.70 1.50 0 150 TEMPERATURE(C) 2.5 1 0.6 0.9 0.5 PG THRESHOLD (V) 2.0 fsw = 2MHz 1.5 1.0 fsw = 1MHz 0.5 0.8 PG THRESHOLD (V) VCC UVLO (V) VCC SUPPLY CURRENT (mA) VCC SUPPLY CURRENT (mA) FEEDBACK VOLTAGE(V) 0.606 SWITCHING FREQUENCY (MHz) VCC Supply Current vs. Temperature VCC Supply Current vs. Switching Frequency Feedback Voltage vs. Temperature 0.4 0.3 0.2 50 100 TEMPERATURE (C) October 13, 2015 0.5 0.4 0.3 0.1 0 0.0 0 0.6 0.2 0.1 fsw = 500KHz -50 0.7 150 0 -50 0 50 TEMPERATURE (C) 10 100 3 3.5 4 4.5 5 5.5 6 VCC (V) Revision 2.1 Micrel, Inc. MIC2111B Typical Characteristics (Continued) Load Regulation vs. Output Current Line Regulation vs. VCC (VIN = 12V, VOUT = 1.2V, 5A Load) 0.00 0 LINE REGULATION (%) LOAD REGULATION (%) 0.05 16VIN -0.05 -0.1 12VIN -0.15 8VIN -0.2 -0.25 -0.05 -0.10 -0.15 LINE REGULATION -0.20 -0.25 0 5 10 15 20 25 2.5 3.5 OUTPUT CURRENT (A) October 13, 2015 4.5 5.5 VCC (V) 11 Revision 2.1 Micrel, Inc. MIC2111B Functional Characteristics Refer to Typical Application Schematic. October 13, 2015 12 Revision 2.1 Micrel, Inc. MIC2111B Functional Characteristics (Continued) Refer to Typical Application Schematic. October 13, 2015 13 Revision 2.1 Micrel, Inc. MIC2111B Functional Description This slope compensation ramp is then added to comp signal to avoid sub-harmonic oscillations for duty cycles of less than 50%. The MIC2111B is a pin-programmable control-mode, single-phase PWM buck controller. The control mode can be programmed to either valley current mode or voltage mode through a single pin. The device provides the control and protection features necessary for driving intelligent power stages in high-current, step-down, DC/DC converters. The MIC2111B is also compatible with DrMOS power stages and drivers that use current sensing across the inductor. The MIC2111B provides a single tri-state, PWM logic signal that works with either power-stage modules or discrete-driver MOSFETs. It has precision enable and power good (PG) functions for sequencing of multiple power supplies and its frequency can be programmed from 200kHz to 2MHz thereby optimizing system size and system efficiency. Calculation of RSLOPE can be found in the Application Information section. Voltage Mode The MIC2111B can also be configured as voltage-mode control scheme for noise sensitive applications. Controlloop compensation is external for providing maximum flexibility in choosing the operating frequency and output LC filter components. Ramp is generated by connecting a resistor between VIN and SLOPE. An internal transconductance error amplifier produces an integrated error voltage at COMP that helps to provide higher DC accuracy. The voltage at COMP sets the duty cycle using a PWM comparator and a ramp generator. On the rising edge of an internal clock, the PWM turns on. During this ON time, inductor current ramps up. Internal comparator turn OFF PWM once appropriate duty cycle is reached. During this time inductor releases the stored energy as the inductor current ramps down, providing current to the output. The device supports power-saving mode at light loads when the MODE pin of the power stage is connected to GND. Optional outside audio range operation is also possible when the power stage is configured in light load mode. The MIC2111B uses differential current sensing for better current-limit accuracy. It also uses a dedicated differential amplifier for remote output sensing to achieve accurate output voltage control. The MIC2111B has a high-gain transconductance amplifier for easier loop compensation. External slope compensation can be added through a resistor to avoid sub-harmonic oscillations. The MIC2111B has programmable OCP, output OVP and thermal OTP protections and offers Micrel's proprietary bi-directional, single-wire fault communication for total system protection. Oscillator Frequency The MIC2111B has an internal oscillator wherein the frequency can be set through an external resistor at the FREQ pin. The switching frequency can be programmed from 200kHz to 2MHz using Equation 1: 11 Control Architecture The MIC2111B is a pin-programmable multi-mode, single-phase PWM buck controller that can be operated under valley-current-mode and voltage-mode control architectures. RFREQ = 10 /FSW [] Where: FSW = Desired switching frequency in Hz. Valley Current Mode When MIC2111B is programmed to a fixed-frequency, valley current mode control architecture, the inductor current is sensed by the voltage drop measured across the DCR of the inductor (MIC2111B). The current is sensed during the off period of the switching cycle and is conditioned with the internal current sense amplifier. The gain of the current sense amplifier is 30 V/V. The output signal of the current sense amplifier is compared with the current programmed by the error amplifier to determine the correct duty cycle. Slope compensation is added via a resistor between VIN and the SLOPE pin. The MIC2111B generates a (VIN -VOUT) proportional current and passes it through a capacitor to generate the slope compensation ramp. October 13, 2015 Eq. 1 PWM Modes and Logic Levels There are multiple versions of power stages currently on the market that support different load currents. These include DrMOS and other intelligent power-stages. All these power stages contain a MOSFET driver, high-side and low-side MOSFETs. These power stages require a single tri-stated PWM control signal for control and protection (Table 1). 14 Revision 2.1 Micrel, Inc. MIC2111B Table 1. PWM Truth Table LS HS High-Side FET Low-Side FET Switch Node 0 0 OFF ON to OFF Diode Emulation 0 1 ON OFF High X Tri-State OFF OFF Tri-State (Pre-Bias/ Fault Shutdown) 1 0 OFF ON Low 1 1 ON OFF High Current limit can be programmed through an external resistor connected at the LS pin. The MIC2111B provides two selectable current-limit thresholds. During start-up, a current source of 8A is injected into the external resistor connected between the LS pin and GND. The voltage developed across the resistor is measured as part of the power-up sequence and the current threshold determined as illustrated in Table 2. Once the voltage has been measured, the current source is turned off. If LS is connected to the MODE pin of DrMOS, current-limit setting resistance must be adjusted for the input resistance of the MODE pin. Many high-current applications require hiccup mode protection for current limit because they can see peak load currents for a very short duration. The MIC2111B uses a proprietary hiccup current-limit algorithm to avoid inductor saturation. An internal counter increments by two in each cycle over current is detected, and decrements by one each cycle when the current is not over the limit. When the counter reaches 16, the part will shut down and wait for 8ms before restarting again (Figure 2 and Figure 3). The MIC2111B will output a PWM signal on the HS pin with levels of 0 (turn on the low-side driver) and 1 (turn on the high-side driver). HS will be turned high-impedance (tri-state) when a fault condition exists which should be interpreted by the power stage to turn-off both the highside driver and low-side driver. MIC2111B supports 3.3V logic-compatible PWM thresholds on HS. These levels can found in the "Oscillator and PWM" section within the Electrical Characteristics. Programmable Current-Limit and Hiccup Mode MIC2111B has a dedicated current-sense amplifier and can support high load currents up to 40A in single-phase configuration. The MIC2111B also features differential current sense input pins (ISEN+ and ISEN-). E24 Range Resistance MIC2111B Current-Limit Threshold 88k 23.3mV 63k 18.3mV With the MIC2111B, it is possible to sense current across inductor DCRs for low-cost applications. As the DCR of the inductor will be less than 1m for a high-current application, the MIC2111B features a current-sense amplifier with a gain of 30V/V. This amplified signal is used for control and cycle-by-cycle current limit. These high-current applications need thermal compensation from the current-sense signal because of DCR variation with temperature. External thermal compensation could be provided using a NTC resistor in series with the RC across the inductor. See Application Information for more details about thermal compensation and filter calculations. October 13, 2015 15 Revision 2.1 Micrel, Inc. MIC2111B Table 2. Fault Handling Fault Flag Action While Flagged with Intelligent Power Stage Release TJ When TJ pin goes above 0.6V flag FAULTb immediately. Turn off high- and low-side FETs, i.e., tri-state. Release Fault when TJ falls below 0.6V (50mV hysteresis) Internal TSD When 155C is detected, flag FAULTb immediately. Turn off high- and low-side FETs, i.e., tri-state. Release FAULTb when temperature falls below 130C. OVP When OVP pin goes above 0.6V flag FAULTb immediately. Turn off high- and low-side FETs, i.e., tri-state. Enable or VCC cycling. UVLO When UVLO, FAULTb is flagged. Turn off high- and low-side FETs, i.e., tri-state. Release when not UVLO. FAULTb is not flagged. Enter into hiccup current mode. 8 consecutive current-limit cycles will enter hiccup mode. Wait for 8ms before retry. No Flag/No release. Flag FAULTb immediately Turn off high- and low-side FETs, i.e., tri-state. Enable or VCC cycling. Parameter Current Limit Pre-Bias Above Nominal VOUT Figure 1. PWM Timing Diagram (all delays shown are assumed as a part of power stage operation) October 13, 2015 16 Revision 2.1 Micrel, Inc. MIC2111B Figure 2. Cycle-by-Cycle Current Limit (MIC2111B) Figure 3. Hiccup Limit Flow Chart October 13, 2015 17 Revision 2.1 Micrel, Inc. MIC2111B VCC Undervoltage Lockout (UVLO) The MIC2111B operates from a single 3.3V or 5V supply and has only 2mA of quiescent current. When bias voltage at VCC is less than the under-voltage lockout (UVLO) level of 2.85V, HS will be high impedance to drive both MOSFETs to tri-state. UVLO has 100mV hysteresis to avoid an undesirable turn-on. If the same supply voltage is used for the power module and the MIC2111B, it is recommended to use a series RC filter (1 and 1F) for MIC2111B bypassing. Soft-Start/Soft-Stop (SS) The MIC2111B has digital soft-start/soft-stop (SS) to avoid high inrush current in the input supply lines. Softstart time can be programmed with an external resistor connected from the SS pin to GND. Table 3 illustrates resistor values and soft start time. Soft-stop time is the same as the programmed soft-start time (contact Micrel for instructions on enabling soft-stop). Table 3. Soft-Start Programming Enable/Disable (EN) Control The precision EN pin is used to enable or disable the MIC2111B. The typical threshold is 1.2V. When the voltage at EN rises above the threshold, the controller is enabled and starts normal operation after initialization of the internal oscillator, references, current-limit settings, and the soft-start period. The MIC2111B has initialization delay of 250s before the PWM output starts. When the voltage at EN drops 100mV or more (hysteresis) below the threshold voltage, then the internal controller circuits in the MIC2111B are turned off. It is possible to use the EN pin for sequencing multiple power supplies along with power-good (PG) pin. Do not float the EN pin. An external RC delay may be added to achieve sequencing. E96 Range Resistance Soft-Start E96 Range Resistance Soft-Start 6.19k 64s 105k 3072s 19.1k 128s 118k 4096s 30.9k 256s 130k 6144s 44.2k 512s 143k 8192s 56.2k 768s 154k 16384s 68.1k 1024s 169k 24576s 80.6k 1536s 182k 32768s 93.1k 2048s Open 2048s Power Good (PG) The power-good (PG) pin is an open-drain output. External pull-up resistance is required between PG and an external voltage. When the feedback voltage, VFB, rises above the PG threshold the PG output is pulled high after a delay of 200s (contact Micrel for other PG delays). Bi-Directional Fault Communication (FAULTb) The MIC2111B adopts Micrel's proprietary fault (FAULTb) communication protocol. There are multiple system faults possible in a high-current environment. The MIC2111B features internal pull-up of 100k between the VCC and FAULTb pin. October 13, 2015 18 Revision 2.1 Micrel, Inc. MIC2111B Figure 4. Typical System Soft-Start Figure 5. Typical Soft-Stop October 13, 2015 19 Revision 2.1 Micrel, Inc. MIC2111B Light Load Operation (DCM) The MIC2111B supports pulse-skip mode for good light efficiency. Connecting the MODE or SMOD# pin of the power module to GND is required to enable the light-load mode. To avoid discharging the output during light-load mode, the power module zero current detector disables the low-side FET once inductor current reaches zero. The MIC2111B generates the next PWM signal based on COMP voltage. This will cause discontinuous conduction mode at the switch node as shown below. Figure 7. Outside Audio Waveform Output Overvoltage Protection (OVP) The MIC2111B has a dedicated pin for overvoltage protection (OVP). The OVP pin senses the output voltage through a voltage divider. If this voltage is higher than the reference voltage, the overvoltage protection engages and FAULTb is pulled low. This OVP function typically protects against open feedback loop or VFB short-to-GND. This will protect the costly load from being damaged by the DC/DC converter. The OVP level can be programmed through a resistive divider at the OVP pin as follows. Select R4 same as lower feedback resistor. R1 can be calculated based upon required OVP level as illustrated in Equation 1 and Figure 8. Figure 6. Light Load Operation (DCM) Outside Audio Operation Some systems require outside audio operation during light-load mode. When the system load reduces during light-load mode, the system will change from CCM to DCM and, as the load reduces further, the switching frequency reduces as well. If the effective switching frequency reduces below a certain threshold, the MIC2111B will enter outside audio mode, attempting to maintain the effective switching frequency above the audio band. For the outside audio mode to function, the LS output of the MIC2111B must be connected to the MODE pin of the DrMOS. While in this mode, if the MIC2111B detects that the period between HS pulses is longer than 32s it forces LS a logic-1, which turns on the low-side driver. This results in current flowing from the output capacitor through the inductor and low-side MOSFET. This can cause the output voltage to fall and initiate a PWM cycle with HS going high and LS going low. - 0.6 V V R1 = R 4 x OUT 0 . 6 V Eq. 1 Figure 8. OVP Programming After the OVP fault is triggered, the system will be shut down and latched off. It is required to cycle either VCC or EN for enabling the converter. October 13, 2015 20 Revision 2.1 Micrel, Inc. MIC2111B Temperature Sense Input The MIC2111B has a dedicated input for thermal sense from intelligent power stages. The temperature sense pin (TJ) senses the voltage divided from thermal sense signal and sends it to the comparator. If this voltage is higher than the reference voltage, the thermal shutdown engages and FAULTb is pulled low. Thermal shutdown threshold can be programmed through a resistive divider from TJ. - 0.6 V V R1 = R 4 x TSENSE 0.6 V Eq. 2 Figure 9. Thermal-Shutdown Programming Output will be turned off by pulling FAULTb low after TJ fault is triggered. The fault will be released after hysteresis of 50mV is achieved. October 13, 2015 21 Revision 2.1 Micrel, Inc. MIC2111B Current Sensing and Current Limit MIC2111B has differential current-sense input with a dedicated current-sense amplifier. MIC2111BThe MIC2111B has current-sense amplifier gain of 30V/V and uses lossless inductor current sensing. This offers the advantage of lower power loss and lower cost over using a discrete resistor in series with the inductor. Application Information Programming Output Voltage with RS Amplifier Diagram The output voltage is set using a resistive voltage divider from the output of differential amplifier to FB (Figure 10). For R1, use a 1k to 10k resistor. Choose R4 to set the output voltage by using Equation 3. VFB R 4 = R1 x VOUT - VFB The inductor sense circuit is shown in Figure 11. It extracts the voltage drop across the inductor's DC winding resistance. Eq. 3 Where VFB = 0.6V. Figure 11. MIC2111B Current Sensing Figure 10. Programming Output Voltage October 13, 2015 22 Revision 2.1 Micrel, Inc. MIC2111B For compensating the inductor's DCR variation with temperature, an NTC is placed in parallel with the resistor (R7) in Figure 11. The voltage across capacitor C1 is illustrated in Equation 4: sL R +1 L VS = IL x R L x sC 1 R7 + 1 Slope Compensation Slope compensation is required in most conditions for current-mode PWM controllers. The MIC2111B applies slope compensation dependent on the system input voltage, output voltage and inductance by a single resistor. The resistor is connected between VIN and the SLOPE pin. Eq. 4 If the R7 x C1 time constant is equal to the L/RL time constant, then the voltage across capacitor C1 equals RL x IL. Figure 12 is a plot of Equation 4. It assumes an inductance of 1.5H, RL = 0.01 (-40dB), C1 = 0.1F and R7 = 1.5k. The time constants are equal and diverge at the same rate. The overall impedance, H(s), equals RL for all frequencies. In VCM, 1x slope compensation is implemented by selecting the following resistor value: RSLOPE = KSLOPE x L / [(AISENAMP x RSENSE)] KSLOPE = 1.33 x 10 /s L = Inductor value AISENAMP = Internal current amplifier gain 10 (30 in MIC2111B) RSENSE = External current-sense gain For low-frequency applications (less than 500kHz) and noisy systems, increasing the slope compensation by a factor of 2 is recommended. Figure 12. Current-Sense Gain/Phase Plot For a system employing the MIC2111B with inductor current sensing, the absolute current-limit threshold is: ILIM = VTHRESH R DCR Eq. 7 Here, RDCR is the inductor DC resistance. For RDCR = 1m and a 23.3mV current-limit voltage threshold, the absolute current limit would be: ILIM = VTHRESH = 0.0233V /(1m) = 23.3 A RDCR Eq. 8 October 13, 2015 23 Revision 2.1 Micrel, Inc. MIC2111B Loop Compensation Because slope compensation is not needed in voltage mode, the SLOPE pin is used to generate the sawtooth ramp. A 1V peak-to-peak ramp at the PWM comparator input is implemented by selecting the following resistor value: RSLOPE = KSLOPE x T x (VIN - VOUT) KSLOPE = 1.33 x 10 /s T = Switching period (1/switching frequency) VIN = System input voltage VOUT = Output voltage Current Mode (Type II Method) The MIC2111B uses an internal transconductance error amplifier wherein the output compensates the control loop. The external inductor, output capacitor, slope compensation resistor and compensation network all determine the loop stability. The inductor and output capacitors are chosen based on performance, size, and cost. The MIC2111B is configured in a valley current-mode control scheme when the SEL pin is connected to AGND. In this mode, the MIC2111B regulates the output voltage by forcing the required current through the external inductor. Current-mode control eliminates the double pole in the feedback loop which is caused by the inductor and output capacitor. This will result in a smaller phase shift and requires less elaborate error-amplifier compensation than voltage-mode control. A simple series RC and CC is all that is needed to have a stable, high-bandwidth loop in applications where ceramic capacitors are used for output filtering. For other types of capacitors, due to the higher capacitance and ESR, the frequency of the zero created by the capacitance and ESR is lower than the desired closed-loop crossover frequency. To stabilize a nonceramic output-capacitor loop, one would need to add another compensation capacitor from COMP to GND as it cancels this ESR to zero. The basic regulator loop is modeled as a power modulator, an output feedback divider and an error amplifier. 10 The power modulator has DC gain (AMOD(DC)), is set by RL, (output load, equivalent resistance) with a pole and zero pair set by RL, the output capacitor (COUT) and its equivalent series resistance (RESR). Equation 9 defines the power modulator (Figure 16) Figure 13. Valley Current Mode Compensation A MOD(DC) = RL RL A CS 1+ R SLOPE 1 Eq. 9 ACS = AISENAMP x RSENSE As current-mode control separates the complex LC double pole, a pole is formed by load resistance and output capacitance. 1 2 x R L x C OUT 1 ZO = 2 x ESR x C OUT PO = Eq. 10 Figure 14. Voltage Mode Ramp Generation October 13, 2015 24 Revision 2.1 Micrel, Inc. MIC2111B The feedback voltage-divider has a gain of AFB = VFB/VOUT, where VFB is equal to 0.6V.The transconductance error amplifier has a DC gain, AEA(DC) = gmEA x RO, where gmEA is the error-amplifier transconductance, which is equal to 2ms, and RO is the output resistance of the error amplifier, which is 50M. A dominant pole (pdEA) is set by the compensation capacitor (CC), the amplifier output resistance (RO), and the compensation resistor (RC); a zero (zEA) is set by the compensation resistor (RC) and the compensation capacitor (CC). There is an optional pole (pEA) set by CC and RC to cancel the output capacitor ESR zero if it occurs near the crossover frequency (C): pdEA = zEA = pEA = pdEA = 2p x (R O AMOD(o) = AMOD(DC) x Eq. 15 Then RC and CC can be calculated as: 1 + R C ) x CC 1 2p x R C x C C PO O RC = A FB gm x A MOD( O ) Eq. 16 CC = 1 2 x R C x PO Eq. 17 For high-current applications, it is recommended to place CC to cancel the effect of ESR zero: Eq. 11 1 2p x R C x C C 2 x (R O CC = 1 + R C ) x CC 1 2 x R C x PO Eq. 18 The crossover frequency, O, should be much higher than the power-modulator pole PO. Also, C should be less than or equal to 1/5 the switching frequency: PO < < O SW 5 Eq. 12 Choosing a lower cross-over frequency reduces the effects of noise pickup into the feedback loop, such as jittery duty cycle. At the crossover frequency, the total loop gain must equal 1, and is expressed as: AMOD(o) x AEA(o) x AFB = 1 Eq. 13 Mid-band gain is decided by the gm and RC: AEA(o) = gm x RC Eq. 14 Where gm = 2ms. October 13, 2015 25 Revision 2.1 Micrel, Inc. MIC2111B Figure 15. Valley Current Mode Loop Compensation Figure 16. Voltage Mode Loop Compensation October 13, 2015 26 Revision 2.1 Micrel, Inc. MIC2111B Equation 22 assumes crossover frequency to be much less than half of the switching frequency. There is a sampling effect at the half switching frequency which introduces the double pole. For high crossover applications, it is recommended to run a bode plot to optimize the transient response. The loop-gain crossover frequency (fO), where the loop th gain equals 1 (0dB) should be set below 1/10 of the switching frequency as in: O Voltage Mode (Type III Method) The MIC2111B provides an internal transconductance amplifier with the inverting input (FB) and the output (COMP) available for external frequency compensation. The flexibility of external compensation allows for a wide selection of output filtering components, especially the output capacitor. The use of high-ESR aluminum electrolytic capacitors is recommended for cost sensitive applications. Use low-ESR POSCAPs or ceramic capacitors at the output for size sensitive applications. The high switching frequency of the MIC2111B allows the use of ceramic capacitors at the output. Choose all passive power components to meet the output ripple, component size, and component cost requirements. Choose the compensation components for the error amplifier to achieve the desired closed-loop bandwidth and phase margin. In order to maintain a stable system, two stability criteria must be met: 1. The phase shift at the cross-over frequency (O,) must be less than 180. In other words, the phase margin of the loop must be greater than zero. 2. The gain at the frequency where the phase shift is -180 (gain margin) must be less than 1. Maintain a phase margin of around 60 to achieve a robust loop stability and well-behaved transient response. When using an electrolytic or large-ESR POSCAP output capacitor the capacitor ESR zero (ZO) typically occurs between the LC poles and the crossover frequency O (PO < ZO < O). Choose Type II Proportional and Integral (PI) compensation network as previously specified. In a buck converter, the LC filter in the output stage introduces a pair of complex poles at the following frequency: 1 2 x L x C OUT Eq. 21 Choosing a lower cross-over frequency reduces the effects of noise pick-up into the feedback loop, such as jitter duty cycle. To choose the appropriate compensation network type, the power supply poles and zeroes, the zero crossover frequency, and the type of the output capacitor must be determined first. PO = SW 10 When using a ceramic or low-ESR tantalum output capacitor the capacitor ESR zero typically occurs above the desired crossover frequency O (PO < ZO < O). Choose Type III proportional, integral, and derivative (PID) compensation network. Eq. 19 The output capacitor introduces a zero at: ZO = 1 2 x R ESR x C OUT Eq. 20 where RESR is the equivalent series resistance of the output capacitor. Figure 17. Type III Compensation Pole and Zero Locations October 13, 2015 27 Revision 2.1 Micrel, Inc. MIC2111B 3. Use the second pole (fP2) to cancel ZO when PO < O < ZO < SW /2. The frequency response of the loop gain does not flatten out soon after the 0dB crossover, and maintains -20dB/decade slope up to 1/2 of the switching frequency. This is likely to occur if the output capacitor is a low-ESR tantalum. Set P2 = ZO. Ensure that R2 >/gm and the parallel resistance of R1, R3, and R4 is greater than 1/gM. Otherwise, a 180 phase shift is introduced to the response making the loop unstable. Use the following compensation procedures: 1. With R9 10k, place the first zero (Z1) at 0.8 x PO: 1 Z1 = = 0.8 x PO 2 x R9 x C2 When using a ceramic capacitor the capacitor ESR zero fZO is likely to be located even above one half of the switching frequency, PO < O < SW/2 < ZO. In this case, place the frequency of the second pole (P2) high enough in order not to erode significantly the phase margin at the crossover frequency. For example, set fP2 at 5 x O so that the contribution to phase loss at the crossover frequency O is only about 11: Eq. 22 So, C2 = 1 2 x R9 x 0.8 x PO Eq. 23 P2 = 5 x O 2. The gain of the modulator (AMOD), comprises the pulse width modulator, LC filter, feedback divider, and associated circuitry at cross-over frequency is: A MOD = VIN VRAMP x 1 (2 x O )2 x L OUT xC OUT Once fP2 is known, calculate R1: R8 = Eq. 24 The gain of the error amplifier (AEA) in mid-band frequencies is: AEA = 2 x O x C3 x R9 Eq. 29 1 Eq. 30 2 x P2 x C 3 4. Place the second zero (Z2) at 0.2 x O or at PO, whichever is lower and calculate R1 using the following equation: Eq. 25 R5 = The total loop gain as the product of the modulator gain and the error amplifier gain at O is 1: AMOD x AEA = 1 Eq. 26 1 2 x Z2 x C3 - R8 Eq. 31 5. Place the third pole (P3) at 1/2 the switching frequency and calculate CCF: So, VIN VRAMP x 1 (2 x O ) 2 x COUT x L C4 = x 2 O x C3 x R9 = 1 Eq. 27 October 13, 2015 Eq. 32 6. Calculate R2 as: Solving for C3: V x (2 x O x L x C OUT ) C 3 = RAMP VIN x R 9 C2 (2 x 0.5 x SW x R 9 x C2 ) - 1 R6 = VFB - R5 VOUT - VFB Eq. 33 Eq. 28 28 Revision 2.1 Micrel, Inc. MIC2111B Design and Layout Checklist * Ceramic capacitor placed between the VIN and PGND close to power module input. * Output ceramic capacitors should be placed next to inductor output node for high-frequency decoupling. * The signal and power ground planes must be separated to prevent high current and fast switching signals from interfering with the low level, noise sensitive analog signals. These planes should be connected at only 1 point. * The following signals and their components should be decoupled or referenced to the power ground plane: - * VIN, VCC, PGND These analog signals should be referenced or decoupled to the analog ground plane: - VCC, SS, PG, COMP, FB, VOUT, and AGND * Place the current-sense lines in differential way. The trace coming from the switch node to this resistor has high dv/dt and should be routed away from other noise sensitive components and traces. * The remote sense traces must be routed close together or on adjacent layers to minimize noise pickup. The traces should be routed away from the switch node, inductors, and other high dv/dt or di/dt sources. October 13, 2015 29 Revision 2.1 Micrel, Inc. MIC2111B Typical Application Schematic Bill of Materials Item Part Number C1 C1608X7R1C684K080AC C2, C21, C24, C30 C1608C0G1H100D C3, C7, C16, C17, C23, C31, R2, R6, R13, R15, R16, R17, R22, R26 OPEN C4, C9, C18, C19, C27, C32, C33, C34 Manufacturer Description Qty. 0.68F Ceramic Capacitor, X7R, 0603 Size, 16V 1 TDK 10pF Ceramic Capacitor, COG, 0603 Size, 50V 4 C1608X5R1E105K TDK 1F Ceramic Capacitor, X5R, 0603 Size, 25V 8 C5 C1608C0G1H820J TDK 82pF Ceramic Capacitor, COG, 0603 Size, 50V 1 C6, C22 C1608C0G1H102J TDK 1nF Ceramic Capacitor, COG, 0603 Size, 50V 2 (6) TDK Note: 6. TDK: www.tdk.com. October 13, 2015 30 Revision 2.1 Micrel, Inc. MIC2111B Bill of Materials (Continued) Item Part Number C8, C10 C3225X5R0J226M/1.60 TDK 22F Ceramic Capacitor, X5R,1210 Size,6.3V 2 C11, C13 C3225X5R0J107M TDK 100F Ceramic Capacitor, X5R,1210 Size,6.3V 2 C12, C20 C1608X7R1E104K TDK 100nF Ceramic Capacitor, X7R,0603 Size,25V 2 470F OS-CON Capacitor, 6.3V 1 10F Ceramic Capacitor, X5R,1210 Size, 25V 2 470F Aluminum Capacitor, 25V 1 0.4H Inductor, 37A Saturation Current 1 10 Resistor, 0603 Size, 1% 4 C15 6SVP470MX C25, C28, C29 C3225X5R1E106M C26 EEEFP1E471AP L1 744325040 Manufacturer Panasonic (7) TDK Panasonic (8) Wurth Electric Vishay Dale (9) Description Qty. R1, R2, R3, R10 CRCW060310R0FKEA R4, R5, R7, R9, R29, R30 CRCW060310K0FKEA Vishay Dale 10k Resistor, 0603 Size, 1% 4 R8 CRCW0603866RFKEA Vishay Dale 866 Resistor, 0603 Size, 1% 1 R11, R14 CRCW06034K99FKEA Vishay Dale 4.99k Resistor, 0603 Size, 1% 2 R12, R31, RSW CRCW06030000Z0EA Vishay Dale 0 Resistor, 0603 Size, 1% 3 R18, R23 CRCW06031R21FKEA Vishay Dale 1.21 Resistor, 0603 Size, 1% 2 R19 CRCW060311K0FKEA Vishay Dale 11k Resistor, 0603 Size, 1% 1 R20 CRCW06031K00FKEA Vishay Dale 1k Resistor, 0603 Size, 1% 1 R21 CRCW0603147KFKEA Vishay Dale 147k Resistor, 0603 Size, 1% 1 R24 CRCW06035K49FKEA Vishay Dale 5.5k Resistor, 0603 Size, 1% 1 R25 CRCW0603200KFKEA Vishay Dale 200k Resistor, 0603 Size, 1% 1 R27 CRCW0603118KFKEA Vishay Dale 118k Resistor, 0603 Size, 1% 1 R28 CRCW0603188KFKEA Vishay Dale 188k Resistor, 0603 Size, 1% 1 U1 MIC2111B High-Performance, Multi-Mode, Step-Down Controller 1 U2 SiC769ACD Vishay Dale 35A, DrMOS Module 1 U3 MIC5209-5.0YS Micrel Inc. 500mA, Low-Noise LDO Regulator 1 (10) Micrel, Inc. Notes: 7. Panasonic: www.industrial.panasonic.com. 8. Wurth Electric: www.we-online.com. 9. Vishay Dale: www.vishay.com. 10. Micrel, Inc.: www.micrel.com. October 13, 2015 31 Revision 2.1 Micrel, Inc. MIC2111B PCB Layout Recommendations Top Layer Mid Layer 1 October 13, 2015 32 Revision 2.1 Micrel, Inc. MIC2111B PCB Layout Recommendations (Continued) Mid Layer 2 Bottom Layer 1 October 13, 2015 33 Revision 2.1 Micrel, Inc. MIC2111B Package Information and Recommended Land Pattern(11) 20-Pin 3mm x 3mm TQFN (MT) Note: 11. Package information is correct as of the publication date. For updates and most current information, go to www.micrel.com. October 13, 2015 34 Revision 2.1 Micrel, Inc. MIC2111B MICREL, INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA TEL +1 (408) 944-0800 FAX +1 (408) 474-1000 WEB http://www.micrel.com Micrel, Inc. is a leading global manufacturer of IC solutions for the worldwide high-performance linear and power, LAN, and timing & communications markets. The Company's products include advanced mixed-signal, analog & power semiconductors; high-performance communication, clock management, MEMs-based clock oscillators & crystal-less clock generators, Ethernet switches, and physical layer transceiver ICs. Company customers include leading manufacturers of enterprise, consumer, industrial, mobile, telecommunications, automotive, and computer products. Corporation headquarters and state-of-the-art wafer fabrication facilities are located in San Jose, CA, with regional sales and support offices and advanced technology design centers situated throughout the Americas, Europe, and Asia. Additionally, the Company maintains an extensive network of distributors and reps worldwide. Micrel makes no representations or warranties with respect to the accuracy or completeness of the information furnished in this datasheet. This information is not intended as a warranty and Micrel does not assume responsibility for its use. Micrel reserves the right to change circuitry, specifications and descriptions at any time without notice. No license, whether express, implied, arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Micrel's terms and conditions of sale for such products, Micrel assumes no liability whatsoever, and Micrel disclaims any express or implied warranty relating to the sale and/or use of Micrel products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser's use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser's own risk and Purchaser agrees to fully indemnify Micrel for any damages resulting from such use or sale. (c) 2015 Micrel, Incorporated. October 13, 2015 35 Revision 2.1