Automation & Sensing PLCs Programmable Logic Controllers Selection Guide ...............................................2 MicroSmart Family ..........................................3 NEW OpenNet Controller ....................................... 45 IDEC SmartRelay ........................................... 56 Automation Software Selection Guide ................................................58 Programming Software - WindLGC .................60 Specifications & Dimensions ...........................61 Operator Interfaces MicroSmart Pentra CPU Part Numbers ..............7 MicroSmart CPU Part Numbers .........................8 Expansion Modules ..........................................10 Programming Software - WindLDR .................23 Specifications & Dimensions ...........................24 Power Supplies Sensors For more information on this product family, visit our website. Additional resources include: Communication & Networking * New and updated product information * Downloadable software demos & upgrades * Part configuration tool & cross reference * Online stock check & ordering * IDEC field sales & distributor search * Online literature request * Downloadable manuals & CAD drawings * Manufacturer's suggested retail price list * Product training schedule & locations * Advertising & trade show schedules * Press releases & FAQs www.idec.com/plc Table of Contents Automation & Sensing - Pg. 1 Safety - Pg. 315 Switching & Controls - Pg. 439 Index - Pg. 911 Programmable Logic Controllers Selection Guide Selection Guide Programmable Logic Controllers PLCs MicroSmart Family OpenNet Controller (ONC) SmartRelay 8 45 56 24V DC, 100-240V AC 24V DC, 100-240V AC 24V DC 12-24V DC, 24V AC/DC, 100-240V AC/DC Max. Digital I/O 512 264 480 50 Max. Analog I/O 56 56 42 10 62.4K bytes 31.2K bytes 32K bytes 2K bytes 7 2 3 1 - - - MicroSmart Pentra MicroSmart 3 Page NEW Operator Interfaces Appearance Rated Voltage Program Capacity Automation Software Max. Communication Ports Modbus RTU/ASCII Yes Modbus TCP Yes AS-Interface Yes Yes - Yes - - - Yes 32-bit Data Yes - Yes - Floating Point Math Yes - - - High-Speed I/O Freq. 100KHz 20KHz 10KHz 2KHz Networking Power Supplies LONWORKS Approvals FM Communication & Networking Sensors APPROVED 2 www.idec.com Programmable Logic Controllers MicroSmart Series MicroSmart Pentra PLCs Micro-controllers play an increasingly central role in today`s industrial applications. You have many controllers to choose from, but the one you turn to most often is the one that fits best, physically and practically. You`ll find IDEC PLCs in various applications from water treatment plants to HVAC to printing press operations and more. They`re always dependable, easy to program and almost as smart as you are. Every CPU module comes equipped with embedded I/O points, and you can conveniently add snap-on expansion modules for up to 512 I/Os based on your system requirements. All MicroSmart controllers are DIN-rail or panel mountable. Write & Run Your Programs Now Upgrade Without Downtime Relax. Programming the MicroSmart is fast and straightforward. Use IDEC`s WindLDR software to configure, modify and monitor your MicroSmart programs with ease. This powerful and intuitive software makes it simple to get your system up and running. For added convenience, the same expansion I/O modules and accessories can be used on both the MicroSmart and MicroSmart Pentra controllers. In fact, both controllers share the same architecture, instruction set and programming software. The use of a single software platform for all IDEC PLCs means you won`t have to reprogram or learn a new system to move from one to another. Power Supplies Rugged, Compact, Modular Design All MicroSmart controllers have regulatory agency certifications for the worldwide market including being cULus Listed for Class1 Division 2 Hazardous Locations, TUV approved, CE, and certified for marine use by ABS and Lloyd`s Registry. Automation Software International Approvals Operator Interfaces IDEC brought some of the first micro-PLCs to the market, and has been meeting your changing control automation needs for decades. Now with the MicroSmart Pentra, you get the fastest and most full featured programmable logic controller there is. Sensors Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 3 Programmable Logic Controllers MicroSmart Series PLCs MicroSmart Pentra Performance The Fastest Micro Controller in its Class! Supports 32-bit data and floating point math MicroSmart Pentra is the fastest micro controller available in its class. The overall processing speed of the new Logic Engine CPU is 16 times faster than our competitor's average controller. MicroSmart Pentra supports double-word, floating point math operations, capturing and storing large values, and returning computed results accurate to seven decimal places. MicroSmart Pentra 1 SOTU 56 nano seconds 0.167s LOD MOV ADD(F) I0000 S1 S2 - D1 RED 1.111111 8.888888 D0000 Operator Interfaces 9.999999 1 Leading Competitor's Controller SOTU 0.9s LOD MOV ADD(D) I0000 S1 S2 - D1 RED 111111 888888 D0000 999999 2.4s 0s Field Upgradeable Firmware Power Supplies Automation Software Extend the life of your PLC! Upgrade your firmware on-site as new functions and versions become available. Built-in Modbus RTU/ASCII master & slave, and Modbus TCP (1:1) de-facto protocol Modbus messaging protocol is a de-facto protocol in industrial networking. Communication with other devices on a Modbus network can be easily achieved with built-in Macros instructions. Sensors Modbus Communication & Networking MicroSmart Pentra Slim Inverters 4 Temperature Controllers www.idec.com MicroSmart Pentra All-in-one HG Operator Interface Programmable Logic Controllers MicroSmart Series MicroSmart Pentra Performance Integrated 100KHz Fast Inputs and Outputs MicroSmart Pentra models can accomodate up to a total of seven communication ports. Now you can connect your HMI, PC, barcode reader, RFID equipment, printer and more. Configure up to four high-speed inputs from high-speed output devices such as rotary encoders or proximity switches at a maximum frequency of 100KHz, independent of the scan time. Up to three high-speed outputs can be used for simple positioning controls for stepper or servo motors. PLCs Maximum 7 Communication Ports HSC1: 930 Operator Interfaces V out 1 PULSE Maximum 56 Analog I/O PID is the standard solution to many industrial process controls because of its accuracy and stability. With up to 56 PID loops and advanced auto-tuning features, your systems can be tuned to optimum values for the desired control response. Your options include 0-10V, 4-20mA, RTD, thermocouple, thermistor inputs and +/-10V output. With built-in Macro instructions, configuring analog parameters is just a step away. Automation Software 56 PID Loops Power Supplies Sensors Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 5 Programmable Logic Controllers MicroSmart Series Compact & Modular Design Built-in RS232C port Built-in Potentiometers (x2) PLCs All-in-One CPU Operator Interfaces Optional RS232C adapter FC5A-C24R2C All-in-one CPU Automation Software Optional RS485 adapter Optional RS485 adapter - screw type Optional EEPROM memory cartridge Optional HMI module for monitoring Slim CPU Power Supplies Optional HMI module for monitoring Optional HMI base module or RS232C/RS485 Comm. Modules Optional Real Time Clock cartridge Built-in 0-10V analog input Built-in Potentiometer Built-in RS232C port Sensors Optional RS232C adapter Slim CPU Communication & Networking Optional RS485 adapter Optional Real Time Clock cartridge Optional EEPROM memory cartridge Optional RS485 adapter - screw type 6 www.idec.com Programmable Logic Controllers MicroSmart Series MicroSmart Pentra CPU Part Numbers All-in-One Appearance Power FC5A-C10R2C 24V DC I/O Points Input Output Expandability PLCs Part Number 10 (6 in/4 out) FC5A-C10R2 100-240V AC N/A FC5A-C16R2C 24V DC FC5A-C16R2 100-240V AC FC5A-C24R2C 24V DC 24V DC (Sink/Source) Relay 88 Maximum I/O (up to 4 expansion modules) 24 (14 in/10 out) FC5A-C24R2 Operator Interfaces 16 (9 in/7 out) 100-240V AC Automation Software Slim Appearance Part Number Power I/O Points Input Output 6 Relays, 2 Transistor Sink FC5A-D16RK1 16 (8 in/8 out) 24V DC 496 Maximum I/O (up to 15 expansion modules) Power Supplies 6 Relays, 2 Transistor Source FC5A-D16RS1 Expandability 24V DC (Sink/Source) FC5A-D32K3* Transistor Sink 512 Maximum I/O (up to 15 expansion modules) 32 (16 in/16 out) FC5A-D32S3* Transistor Source *See page 20 for MIL Connector Cables and Breakout Modules. Sensors Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 7 Programmable Logic Controllers MicroSmart Series MicroSmart Performance Features: Automation Software Operator Interfaces PLCs * Available in 10, 16, 20, 24, and 40 I/O CPUs. * PID Controls -Program up to 14 PID loops * High Speed I/O -Built-in 4 high speed inputs -Single or Dual Phase -Max. 20KHz frequency * Built-in 2 High speed outputs (Slim model only) * Configure up to 264 I/O Points * Data link up to 32 MicroSmart and Pentra CPUs * Using RS485 communication module/port, you can create a network of up to 32 CPUs. * Worldwide Approvals -cULus listed, CE marked -Class 1 Div. 2 for hazardous locations -Lloyds Registered and ABS approved for shipping industry MicroSmart CPU Part Numbers All-in-One Appearance Part Number Power FC4A-C10R2C 24V DC I/O Points Input Output Expandability Power Supplies 10 (6 in/ 4 out) FC4A-C10R2 100-240V AC N/A FC4A-C16R2C 24V DC 16 (9 in/ 7 out) 100-240V AC FC4A-C24R2C 24V DC Relay Sensors FC4A-C16R2 24V DC (Sink/Source) 24 (14 in/ 10 out) Communication & Networking FC4A-C24R2 8 100-240V AC www.idec.com 88 Maximum I/O (up to 4 expansion modules) Programmable Logic Controllers MicroSmart Series MicroSmart CPU Part Numbers Slim Appearance Part Number Power I/O Points Input Output Expandability PLCs 6 Relays, 2 Transistor Sink FC4A-D20RK1 Operator Interfaces 244 Maximum I/O (up to 7 expansion modules) 6 Relays, 2 Transistor Source FC4A-D20RS1 20 (12 in/8 out) Automation Software FC4A-D20K3 Transistor Sink 24V DC 148 Maximum I/O (up to 7 expansion modules) 24V DC (Sink/Source) Transistor Source FC4A-D40K3 Transistor Sink Power Supplies FC4A-D20S3 FC4A-D40S3 Sensors 264 Maximum I/O (up to 7 expansion modules) 40 (24 in/16 out) Transistor Source Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 9 Programmable Logic Controllers MicroSmart Series Digital I/O Expansion Modules Features: PLCs * * * * * 15 modules to choose from Available with Screw or MIL connectors Easy snap-on Available 8, 16 or 32 point modules Up to 512 I/O can be configured in the Pentra and 264 I/O in the MicroSmart system Input Modules Operator Interfaces Appearance Part Number FC4A-N08A11 Input Input Points Terminal 100-120V AC Automation Software 8 Power Supplies FC4A-N08B1 Removable Screw Terminals FC4A-N16B1 Sensors 24V DC 16 FC4A-N16B3 Communication & Networking MIL Connector (ribbon cable) FC4A-N32B3 10 32 www.idec.com Programmable Logic Controllers MicroSmart Series Digital I/O Expansion Modules Output Modules Part Number Output Output Points FC4A-R081 PLCs Appearance Terminal 8 Operator Interfaces Relay 16 FC4A-T08K1 8 Transistor Sink Power Supplies FC4A-T16K3 Removable Screw Terminals Automation Software FC4A-R161 16 MIL Connector (ribbon cable) Sensors FC4A-T32K3 32 Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 11 Programmable Logic Controllers MicroSmart Series Digital I/O Expansion Modules PLCs Output Modules (cont.) Appearance Part Number Output Output Points 8 Removable Screw Terminals Operator Interfaces FC4A-T08S1 Terminal Transistor Source 16 Automation Software FC4A-T16S3 MIL Connector (ribbon cable) Power Supplies FC4A-T32S3 32 Combination I/O Modules Appearance Part Number Input Output I/O Points Sensors FC4A-M08BR1 24V DC (Sink/Source) Communication & Networking 8 (4 in/4 out) Removable Screw Terminals 24 (16 in/ 8 out) Wire Spring Clamp Relay FC4A-M24BR2 12 Terminal www.idec.com Programmable Logic Controllers MicroSmart Series Analog I/O Expansion Modules Features: PLCs * 8 modules * 0-10V, 4-20mA, RTD, Thermocouple, Thermistor inputs, 0-10V DC or -10V DC to 10V DC output * 12 or 16-bit resolution * Fast conversion time * Maximum of 56 I/O can be configured in the MicroSmart Pentra system * Easy to configure using a Macro instruction in WindLDR Operator Interfaces Modules Appearance I/O Points Input FC4A-J8C1 8 (8 inputs) FC4A-L03A1 3 (2 inputs, 1 output) Output Resolution - 16-bit (0-50000) Terminal Automation Software Part Number 0-10V DC, 4-20mA 0-10V DC, 4-20mA 12-bit (0-4095) - FC4A-J4CN1 4 (4 inputs) 0-10V DC, 4-20mA, RTD, Thermocouple - 16-bit (0-50000) FC4A-L03AP1 3 (2 inputs, 1 output) RTD, Thermocouple 0-10V DC, 4-20mA 12-bit (0-4095) Sensors 2 (2 inputs) Canada: 888-317-IDEC Communication & Networking USA: 800-262-IDEC Power Supplies Removable Screw Terminals FC4A-J2A1 13 Programmable Logic Controllers MicroSmart Series Analog I/O Expansion Modules PLCs Modules (cont.) Part Number I/O Points Input Output Resolution FC4A-J8AT1 8 (8 inputs) Thermistor (NTC/PTC) - 12-bit (0-4000) FC4A-K2C1 2 (2 outputs) - -10 to 10V DC, 4-20mA 16-bit (0-50000) FC4A-K1A1 1 (1 output) - 0-10V DC, 4-20mA 12-bit (0-4095) Communication & Networking Sensors Power Supplies Automation Software Operator Interfaces Appearance 14 www.idec.com Terminal Removable Screw Terminals Programmable Logic Controllers MicroSmart Series Communication Modules Web Server Module * Easy to configure * Comes with interface cable and Quick Start Guide Part Numbers Appearance Part Number Web Server Module (includes cable and Quick Start Guide) * Easily monitor machine conditions, change machine configurations, or upload and download user programs from anywhere, using IDEC WindLDR software over an Ethernet network. * For a more graphical display and remote data archiving, OPC servers, such as IDEC WindSRV or standard SCADA software, can be used. * Save time and money: -Access system parameters from your desk, conference room or home to check machine status without walking the factory floor. -If a machine is down, you no longer need to send someone with their laptop to debug or download a new user program. Operator Interfaces FC4A-ENET Description PLCs Remote Maintenance Features: Ethernet Automation Software FC9Y-QS100-0 Quick Start Guide Quick Start Guide Web Server Module for MicroSmart PLC Web Server Functions Alarm Messaging * A built-in custom template, which allows you to monitor and change system parameters, is included. Real-time updates of error status or process conditions can be sent to an email address or cellular phone. Power Supplies * Machine status can be monitored and controlled from any PC using standard internet browsers, such as Internet Explorer. * A maximum of 32 customizable messages can be predefined with up to two email addresses each. * Get more flexibility and control by creating your own custom webpage. O/I Connectivity * Using the IDEC Web Server Module on an Ethernet network, an IDEC PLC can be configured as a host to an IDEC operator interface. This allows the touchscreen and PLC to be in separate locations. Sensors * No longer hassle with specialized cables and serial connection limitations. Communication & Networking Ethernet USA: 800-262-IDEC Canada: 888-317-IDEC 15 Programmable Logic Controllers MicroSmart Series Communication Modules Operator Interfaces PLCs AS-Interface Module AS-Interface Master Module Power Supplies Automation Software Appearance Part Number Description FC4A-AS62M MicroSmart AS-Interface Master Module The Actuator Sensor-interface (AS-Interface) is the simplest and most cost-effective of the PLC-based , industrial-networking protocols. AS-Interface is a truly open, low-cost electromechanical connection system designed to operate over a two-wire cable carrying data and power over a distance of up to 100m. It is especially suitable for lower levels of plant automation where simple - often binary (On/Off) - field devices such as switches, sensors, and actuators need to interoperate in a local area automation network controlled by a PLC. IDEC supports this open technology. Sensors Master-Slave Principle IDEC offers a plug-in AS-Interface master module (as well as other AS-Interface devices, please see AS-Interface Communication section) that is easy to configure; it can also connect up to 62 slaves. With this technology, you'll reduce the amount of engineering needed, simplify wiring and enhance your operations; requiring less maintenance. With an average cost of savings of 15 to 40% compared with traditional cabling methods, using an IDEC AS-Interface module is the easy choice. The AS-Interface master controls and monitors the status of slave devices connected to the AS-Interface bus. Normally, the AS-Interface master is connected to a PLC (sometimes called `host') or a gateway. range. A/B slaves have an address of 1A through 31A in the standard address range or 1B through 31B in the expanded address range. Among the A/B slaves, slaves with an address of Various types of slave devices can be connected to the AS-Interface bus, including sensors, actuators, and remote I/O devices. Analog slaves can also be connected to process analog data. Slaves are available in standard slaves and A/B slaves. Standard slaves have an address of 1 through 31 in the standard address 1A through 31A are called A slaves, and slaves with an address of 1B through 31B are called B slaves. (see AS-Interface Communication section for more details) Communication & Networking Controller Master Master call B-Slaves Master call A-Slaves Slave 1A Slave 2A Slave 31A Slave 1B Slave 2B Slave 1A Slave 2A Slave 31A Slave 1B Slave 2B Slave answer A-Slaves 16 www.idec.com Slave answer B-Slaves Programmable Logic Controllers MicroSmart Series AS-Interface Module con't AS-Interface Bus Topology and Maximum Length The AS-Interface employs a transfer process of high reliability and high security. The master monitors the AS-Interface power supply voltage and data transmitted on the line, and detects slave failures and data errors. Even when a slave is replaced or a new slave is added during operation, the master can continue uninterrupted communication with other active slaves on the bus. The AS-Interface bus topology is flexible, and you can wire the bus freely according to your requirements. Bus length can be 100m at the maximum. MicroSmart AS-Interface Master Module -- The Right Choice AS-Interface -- The Perfect Solution * * * * * * * * * Cost Effective Reliable and Safe Real-time capable Easy to install Easy to expand Safe against interference No limit to the bus structure Star, Line or Tree structure can be constructed Up to 100m, extendable up to 300m using repeaters Operator Interfaces * Compliant with AS-Interface Ver. 2.1 specifications * Digital and analog slaves can be connected. * Configuration and slave monitoring can be done using the LED indicators and pushbuttons on the font panel as well as using WindLDR software. * Maximum of 2 AS-Interface master modules can be used in the MicroSmart Pentra system. PLCs High Reliability and Security FC5A-SIF2 RS232C Communication Module Part Number FC5A-SIF2 Description RS232 Communication Module for MicroSmart Pentra Automation Software Appearance Communicate with up to seven different serial devices Only IDEC offers communication modules that enable you to configure up to seven serial devices! Now you can connect your operator interface, PC, barcode reader, RFID equipment, printer and more. Just imagine the possibilities. Using the MicroSmart Pentra slim CPU,you can configure up to seven communication ports. Using the All-in-one MicroSmart Pentra you can communicate with up to five serial devices. Power Supplies Sensors Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 17 Programmable Logic Controllers MicroSmart Series Optional Modules Part Number Description Usage Power Supplies Automation Software Operator Interfaces PLCs Appearance FC4A-HPH1 HMI Base Module For mounting HMI module and communication ports with slim model CPU module (HMI module is not included) FC4A-PH1 HMI Module For displaying and changing operands FC4A-PM32 EEPROM memory cartridge 32KB EEPROM memory cartridge FC4A-PM64 EEPROM memory cartridge 64KB EEPROM memory cartridge Clock cartridge Real-time clock cartridge FC4A-PT1 Communication Ports Part Number Description Terminal FC4A-PC1 RS232C Mini DIN FC4A-PC2 RS485 Mini DIN FC4A-PC3 RS485 Screw Terminal Communication & Networking Sensors Appearance 18 www.idec.com Programmable Logic Controllers MicroSmart Series Optional Modules Communication Module -- for Slim CPU Part Number Description Terminal Appearance Part Number Description Mini DIN FC5A-EXM1M Master Expansion Power Supply For MicroSmart Pentra FC4A-HPC2 RS485 Mini DIN FC5A-EXM1S Slave Expansion Power Supply For MicroSmart Pentra FC4A-HPC3 RS485 Screw Terminal FC5A-EXM2 Expansion Power Supply For MicroSmart Pentra Automation Software RS232C Operator Interfaces FC4A-HPC1 PLCs Appearance Expansion Power Supply Module Expansion Power Supply System Configuration Power Supplies FC5A-EXM2 (Expansion Interface Module) Slim CPU Module FC5A-EXM2 Slim CPU Module Sensors FC5A-EXM1M and FC5A-EXM1S (Expansion Interface Master & Salve Modules) FC5A-EXM1M Communication & Networking FC5A-KX1C (Expansion Interface Cable) 1m FC5A-EXM1S USA: 800-262-IDEC Canada: 888-317-IDEC 19 Programmable Logic Controllers MicroSmart Series Cables Communication Cables Part Number PLCs Appearance Operator Interfaces FC4A-KC4CA FC4A-USB Expanded Description Length Programming cable (Maintenance/User Communication Mode selectable) 5ft. (1.53m) 0.33ft. (100mm) Part Number FC2A-KM1C USB to Serial Converter (for use with PC without serial port) 6ft. (1.83m) FC2A-KP1C Web Server Module interface cable FC5A-KX1C Automation Software FC4A-KC3C Appearance Length 9.84 Ft. (3m) 9.84 Ft. (3m) 3.28 Ft. (1m) MIL Connector Cables (use with Breakout Modules) Use with Part Number Model Length FC9Z-H050B26 FC9Z-H100B20 FC9Z-H200B20 FC9Z-H300B26 9.85ft. (3m) FC9Z-H300B20 9.85ft. (3m) FC9Z-H050A26 1.64ft. (0.5m) FC9Z-H050A20 1.64ft. (0.5m) FC9Z-H100A26 3.28ft. (1m) FC9Z-H200A26 Power Supplies Non-shielded Shielded 6.56ft (2m) Shielded Single Connectors I/O Expansion Modules (20-wire) BX1D-S20A, BX1D-T20A FC9Z-H100A20 FC9Z-H200A20 9.85ft. (3m) FC9Z-H300A20 5ft. (1.5m) FC9Z-H100C20A Breakout Modules Communication & Networking Length 6.56ft (2m) FC9Z-H100C26A Use with Part Number 26-wire MIL connector cable BX1D-S26A 26-terminal breakout module BX1D-T26A 26-terminal touch-down terminal breakout module BX1D-S20A 20-terminal breakout module BX1D-T20A 20-terminal touch-down terminal breakout module 20-wire MIL connector cable 20 Model 3.28ft. (1m) FC9Z-H200B26 FC9Z-H300A26 Sensors Part Number FC9Z-H050B20 FC9Z-H100B26 CPU Module (26-wire) BX1D-S26A, BX1D-T26A Use with 1.64ft. (0.5m) Descrption www.idec.com 1.64ft. (0.5m) Non-shielded Shielded 3.28ft. (1m) 6.56ft (2m) 3.28ft. (1m) 6.56ft (2m) 9.85ft. (3m) Shielded Single Connectors 5ft. (1.5m) Expanded Description Modem cable. Used to connect a modem to the MicroSmart RS232C port. User communication cable. Used to connect RS232C equipment to the MicroSmart RS232C port. MicroSmart Pentra expansion power supply interface cable. Used to connect expansion interface master and expansion slave modules. Programmable Logic Controllers MicroSmart Series Accessories Part Number Use with FC5A-PMT13P 13-position left-side terminal block for FC4A-D20RK1/-D20RS1 CPU CPU module 13-position left-side terminal block for FC5A-D16RK1/-D16RS1 CPU FC4A-PMTS16P 16-position right-side terminal block for FC4A-D20RS1 and FC5A-D16RS1 CPU FC4A-PMTK16P 16-position right-side terminal block for FC4A-D20RK1 and FC5A-D16RK1 CPU FC4A-PMT11P FC4A-PMT10P I/O expansion modules PLCs FC4A-PMT13P Description 11-position terminal block for 8-pt I/O expansion modules 10-position terminal block for 16-pt I/O expansion modules 20-position connector socket for MIL connector I/O expansion modules FC4A-PMC26P 26-position connector socket for MIL connector CPU modules FC4A-PSP1P Direct mounting strips for mounting on a panel FC4A-PMAC2P Analog voltage input cable for slim CPU FC4A-DS824-SW14 14-pt input simulator switch for 24 I/O CPU FC4A-DS824-SW9 9-pt input simulator switch for 16 I/O CPU FC4A-DS824-SW6 6-pt input simulator switch for 10 I/O CPU BNL6 End clips DIN Rail (1m/3.28' long, 10.5mm height) BAA1000 DIN Rail (1m/3.28' long, 7.5mm height) FC9Z-SD2 2.5mm flathead IDEC screwdriver FC9Y-B812-0A MicroSmart user manual FC9Y-B927-0 MicroSmart Pentra user manual FC9Y-B919 Web Server Module user manual FC9Y-B969-0 FC5A-SIF2 Communication Module user manual FC9Y-B902-0 Analog I/O user manual FC9Y-LP2CDW WindLDR PLC programming software Automation Software BNDN1000 Operator Interfaces FC4A-PMC20P Power Supplies Sensors Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 21 Programmable Logic Controllers MicroSmart Series Starter Kits and Solution Packages MicroSmart MicroSmart Pentra Part Numbers Controller Power Supply Software (Prog. Cables Included) MM-SMART-10 10 I/O All-in-One CPU - WindLDR MM-SMART-16 16 I/O All-in-One CPU - WindLDR MM-SMART-20 20 I/O Slim CPU 15W WindLDR MM-SMART-24 24 I/O All-in-One CPU - WindLDR MM-SMART-40 40 I/O Slim CPU 15W WindLDR MM-PENTRA-16 16 I/Os Slim CPU 30W WindLDR MM-PENTRA-24 24 I/Os All-in-One CPU - WindLDR MicroSmart Solution Packages Communication & Networking MicroSmart Pentra Sensors Power Supplies MicroSmart Automation Software Operator Interfaces PLCs MicroSmart Starter Kits Part Numbers Operator Interface* Controller Power Supply MM-SMART-16-HG2F-M HG2F 5.7" Mono STN 16 I/O All-in-One CPU 15W MM-SMART-20-HG2F-M HG2F 5.7" Mono STN 20 I/O Slim CPU 60W MM-SMART-24-HG2F-M HG2F 5.7" Mono STN 24 I/O All-in-One CPU 15W MM-SMART-40-HG2F-M HG2F 5.7" Mono STN 40 I/O Slim CPU 60W MM-SMART-16-HG2F-C HG2F 5.7" Color STN 16 I/O All-in-One CPU 15W MM-SMART-20-HG2F-C HG2F 5.7" Color STN 20 I/O Slim CPU 60W MM-SMART-24-HG2F-C HG2F 5.7" Color STN 24 I/O All-in-One CPU 15W MM-SMART-40-HG2F-C HG2F 5.7" Color STN 40 I/O Slim CPU 60W MM-SMART-20-HG3F HG3F 10.4" Color TFT 20 I/O Slim CPU 60W MM-SMART-24-HG3F HG3F 10.4" Color TFT 24 I/O All-in-One CPU 60W MM-SMART-20-HG4F HG4F 12.1" Color TFT 20 I/O Slim CPU 60W MM-SMART-24-HG4F HG4F 12.1" Color TFT 24 I/O All-in-One CPU 60W MM-PENTRA-16-HG1F HG1F 4.6" Mono STN 16 I/O Slim CPU 30W MM-PENTRA-24-HG1F HG1F 4.6" Mono STN 24 I/O All-in-One CPU 30W MM-PENTRA-16-HG2F-C HG2F 5.7" Color STN 16 I/O Slim CPU 30W MM-PENTRA-24-HG2F-C HG2F 5.7" Color STN 24 I/O All-in-One CPU 30W MM-PENTRA-16-HG3F HG3F 10.4" Color TFT 16 I/O Slim CPU 30W MM-PENTRA-24-HG3F HG3F 10.4" Color TFT 24 I/O All-in-One CPU 30W MM-PENTRA-16-HG4F HG4F 12.1" Color TFT 16 I/O Slim CPU 30W MM-PENTRA-24-HG4F HG4F 12.1" Color TFT 24 I/O All-in-One CPU 30W 1. *HG1F: Light Gray Bezel, RS232 Comm., HG2F/3F/4F: Light Gray Bezel. 2. All packages come with WindLDR & WindO/I-NV2 software, programming and interface cables. 22 www.idec.com Programmable Logic Controllers MicroSmart Series WindLDR Programming Software PLCs Unique ladder logic programming tool designed to program all IDEC PLCs Operator Interfaces Automation Software Part Number Part Number Description FC9Y-LP2CDW WindLDR PLC programming software User-friendly Interfaces WindLDR is an excellent, long-term investment for your control solutions. It programs every IDEC PLC including the OpenNet Controller, MicroSmart and the fastest micro-controller on the market, MicroSmart Pentra. It's adaptable to whatever hardware you need today and down the road. Icon-based toolbars and drag-and-drop functionality make basic ladder programming accessible to anyone. But WindLDR also shows you how to display parameters and settings and how to input your parameters, and the built-in shortcuts and tutorials will keep you on the right track. Simple-to-use Editors Free Lifetime Upgrade Use the tag editor to access and edit coil data. Edit comments and rung comments. Simulation mode tests your program in WindLDR to guarantee that it works the way you expected, before downloading it to your PLC. Not only is WindLDR the easiest and most convenient ladder programming software on the market, it also comes with a very special price with no strings attached. Our software comes with a free-lifetime upgrade. That means that you no longer need to spend thousands of dollars for software that has to be renewed every year costing you additional money. Save yourself money by using an IDEC PLC and WindLDR programming software. Power Supplies Single Platform for all IDEC PLCs Sensors Communication & Networking For more information, see the Automation Software section. Visit www.idec.com/downloads for free upgrades or a free 30-day trial version. USA: 800-262-IDEC Canada: 888-317-IDEC 23 Programmable Logic Controllers MicroSmart Series Specifications All-in-One PLCs Part Number AC Power FC5A-C10R2 FC5A-C16R2 FC5A-C24R2 FC4A-C10R2 FC4A-C16R2 FC4A-C24R2 DC Power FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C FC4A-C10R2C FC4A-C16R2C FC4A-C24R2C Rated Voltage AC power model: 100 to 240V AC, DC power model: 24V DC Allowable Voltage Range AC power model: 85 to 264V AC, DC power model: 20.4 to 28.8V DC (including ripple) Rated Power Frequency AC power model: 50/60 Hz (47 to 63 Hz) 250mA (85V AC) 160mA (24V DC) Operator Interfaces Maximum Input Current 300mA (85V AC) 190mA (24V DC) DC Power FC5A-C10R2C/FC4A-C10R2C: 3.9W (24V DC) 4 FC5A-C16R2C/FC4A-C16R2C: 4.6W (24V DC) 4 FC5A-C24R2C/FC4A-C24R2C: 8.7W (24V DC) 2 Between power and or terminals: 1500V AC, 1 minute Between I/O and or terminals: 1500V AC, 1 minute Between power and or terminals: 10 M minimum (500V DC megger) Between I/O and or terminals: 10 M minimum (500V DC megger) Insulation Resistance AC power terminals: 1.5 kV, 50 ns to 1s DC power terminals: 1.0 kV, 50 ns to 1s I/O terminals (coupling clamp): 1.5 kV, 50 ns to 1s Noise Resistance Inrush Current 35A 40A Power Supply Wire -25 to +70C (no freezing) Relative Humidity Level RH1 (IEC61131-2), 1 to 95% RH (no condensation) Altitude Power Supplies 40A 0 to 55C Storage Temperature Operation: 0 to 2,000m, Transport: 0 to 3,000m Pollution Degree 2 (IEC60664-1) Corrosion Immunity Free from corrosive gases Degree of Protection IP20 (IEC60529) Grounding Wire UL1007, AWG16 When mounted on a DIN rail or panel surface: 2 5 to 9 Hz amplitude 3.5 mm, 9 to 150 Hz acceleration 9.8 m/s (1G), 2 hours per axis on each of three mutually perpendicular axes (IEC61131-2) Vibration Resistance 2 Shock Resistance Sensors 35A UL1015 AWG22, UL1007 AWG18 Operating Temperature 147 m/s (15G), 11ms duration, 3 shocks per axis, on three mutually perpendicular axes (IEC61131) AC: 230g DC: 240g AC: 250g DC: 260g AC: 305g DC: 310g CPU module (including 250mA sensor power) + 4 I/O modules CPU module + 4 I/O modules CPU module (including 250mA sensor power) CPU module (24V DC) Communication & Networking 1. 2. 3. 4. 450mA (85V AC) 2 360mA (24V DC) 3 10ms (rated power voltage) Dielectric Strength Weight 300mA (85V AC) 190mA (24V DC) FC5A-C10R2/FC4A-C10R2: 30VA (264V AC) / 20VA (100V AC) 3 FC5A-C16R2/FC4A-C16R2: 31VA (264 V AC) / 22VA (100V AC ) 3 FC5A-C24R2/FC4A-C24R2: 40VA (264V AC) / 33VA (100V AC) 1 Allowable Momentary Power Interruption 24 250mA (85V AC) 160mA (24V DC) AC Power Maximum Power Consumption Automation Software 450mA (85V AC) 1 360mA (24V DC) 2 www.idec.com AC: 230g DC: 240g AC: 250g DC: 260g AC: 305g DC: 310g Programmable Logic Controllers MicroSmart Series Slim FC5A-D16RK1 FC5A-D16RS1 Part Number FC5A-D32K3 FC5A-D32S3 FC4A-D20K3 FC4A-D20S3 Control System 92 advanced 62.4 KB (10,400 steps) 1 55 advanced 72 advanced 27 KB (4,500 steps) 31.2 KB (5,200 steps) 2 EEPROM (10,000 times rewritable) 83s (1,000 steps) 1.65ms (1,000 steps) END Processing 3 0.35ms 0.64ms 7 modules + additional 8 modules using the expansion power supply module 7 modules Input 8 12 Output 8 Expandable I/O Modules Expansion: 224 Additional: 256 16 16 Expansion: 224 Additional: 256 8 Expansion: 128 Internal Relay 2,048 points Shift Register 256 points Data Register 42,000 points Expansion Data Register 6,000 points -- Counter 256 points 100 points Timer (1-sec, 100-ms, 10-ms, 1-ms) Expansion: 224 24 16 Expansion: 224 128 points 1,300 points 4 256 points 6,000 points 100 points Automation Software Internal relay, shift register, counter, data register, expansion data register Backup Duration Approx. 30 days (typical) at 25C after backup battery fully charged Battery Lithium secondary battery Charging Time Approx. 15 hours for charging from 0% to 90% of full charge Battery Life 5 years Replaceability N/A Power failure, watchdog timer, data link connection, user program EPPROM sum check, timer/counter preset value sum check, user program RAM sum check, keep data, user program syntax, user program writing, CPU module, clock IC, I/O bus initialize, user program execution Self-diagnostic Function Input Filter Without filter or 3 to 15ms filter (selectable in increments of 1ms) Four inputs (I2 through I5) Minimum turn on pulse width: 40s minimum Minimum turn off pulse width: 150s minimum Maximum Counting Frequency and High-speed Counter Points Total 4 points Single/two-phase selectable: 100 KHz (2 points) Single-phase:100 KHz (2 points) Total 4 points Single/two-phase selectable: 20 KHz (2 points) Single-phase: 5 KHz (2 points) Counting Range 0 to 4294967295 (32 bits) 0 to 65535 (16 bits) Operation Mode Analog Potentiometer Rotary encoder mode and adding counter mode Number 1 point Data Range 0 to 255 Number Pulse Output Sensor Power Supply 1 point Input Voltage Range 0 to 10V DC Input Impedance Approx. 100k Data Range 0 to 255 (8 bits) Number 2 points Maximum Frequency 100KHz 3 points Sensors Analog Voltage Input Power Supplies Four inputs (I2 through I5) Minimum turn on pulse width: 5s minimum Minimum turn off pulse width: 5s minimum Catch Input/Interrupt Input Highspeed Counter 8 1,024 points Backup Data RAM Backup 12 Operator Interfaces Basic Instruction Processing Time PLCs 35 basic 88 advanced User Program Storage I/O Points FC4A-D40K3 FC4A-D40S3 Stored program system Instruction Words Program Capacity FC4A-D20RK1 FC4A-D20RS1 2 points 20KHz Output Voltage Current Overload Detection -- Port 1 Communication & Networking Isolation RS232C (maintenance communication, user communications) Port 2 Communication Adapter (option) 5 Possible Possible Possible Possible Possible Clock Cartridge (option) Possible Possible Possible Possible Possible Memory Cartridge (option) Possible Possible Possible Possible Possible HMI Module (option) Possible Possible Possible Possible Possible 1. 1 step equals 6 bytes. 2. Expandable up to 64 KB when a memory cartridge is used. 3. Not including expansion I/O service time, clock function processing time, data link processing time, and interrupt processing time. 4. Extra data registers D10000 through D49999 are enabled using WindLDR Function Area Settings, then run-time program download cannot be used. 5. Maintenance communication, user communication, Modem communication, data link, Modbus master/slave communication (FC5A only). Note: The maximum number of relay outputs that can be turned on simulatneously is 54 including those on the CPU module. USA: 800-262-IDEC Canada: 888-317-IDEC 25 Programmable Logic Controllers MicroSmart Series All-in-One FC5A-C10R2 FC5A-C10R2C Part Number FC5A-C16R2 FC5A-C16R2C FC5A-C24R2 FC5A-C24R2C PLCs Control System 35 basic 1 76 advanced 81 advanced 38 advanced 40 advanced 46 advanced 13.8 KB (2,300 steps) 27 KB (4,500 steps) 54 KB (9,000 steps) 4.8 KB (800 steps) 15 KB (2,500 steps) 27 KB (4,500 steps) EEPROM (10,000 times rewritable) Basic Instruction Processing Time END Processing 2 Operator Interfaces Expandable I/O Module I/O Points 1.16ms (1,000 steps) 1.65ms (1,000 steps) 0.64ms 0.64ms 4 modules -- Input 6 -- 9 14 6 9 14 Output 4 7 10 4 7 10 Expansion: 64 4 modules Internal Relay 2,048 points 256 points 1,024 points Shift Register 128 points 64 points 128 points Data Register 2,000 points 400 points 1,300 points -- Extra Data Register 256 points 32 points 100 points Timer (1-sec, 100-ms, 10-ms, 1-ms) 256 points 32 points 100 points Internal relay, shift register, counter, data register Backup Duration Approx. 30 days (typical) at 25C after backup battery fully charged RAM Backup Battery Lithium secondary battery Charging Time Approx. 15 hours for charging from 0% to 90% of full charge Battery Life 5 years N/A Replaceability Self-diagnostic Function Power failure, watchdog timer, data link connection, user program EPPROM sum check, timer/counter preset value sum check, user program RAM sum check, keep data, user program syntax, user program writing, CPU module, clock IC, I/O bus initialize, user program execution Input Filter Without filter or 3 to 15ms filter (selectable in increments of 1ms) Four inputs (I2 through I5) Minimum turn on pulse width: 40s minimum Minimum turn off pulse width: 150s minimum Catch Input/Interrupt Input High-speed Counter Maximum Counting Frequency and High-speed Counter Points Total 4 points Single/two-phase selectable: 50KHz (1 point) Single-phase: 5KHz (3 points) Total 4 points Single/two-phase selectable: 20KHz (1 point) Single-phase: 5KHz (3 points) Counting Range 0 to 65535 (16 bits) Operation Mode Rotary encoder mode and adding counter mode Number Analog Potentiometer 1 point 2 points Data Range 1 point 2 points 0 to 255 Number Analog Voltage Input Input Voltage Range -- Input Impedance Sensors Data Range Pulse Output Number -- Max. Frequency Sensor Power Supply (AC Power Only) Output Voltage Current 24V DC (+10% to -15%), 250mA Overload Detection N/A Communication & Networking Isolation Isolated from the internal circuit Port 1 RS232C (maintenance communication, user communication) Port 2 Communication Adapter (option) 3 Possible Possible Possible -- Possible Possible Clock Cartridge (option) Possible Possible Possible Possible Possible Possible Memory Cartridge (option) Possible Possible Possible Possible Possible Possible HMI Module (option) Possible Possible Possible Possible Possible Possible 1. 1 step equals 6 bytes. 2. Not including expansion I/O service time, clock function processing time, data link processing time, and interrupt processing time. 3. Maintenance communication, user communication, Modem communication, datalink, Modbus master/slave communication (FC5A only). Note: The maximum number of relay outputs that can be turned on simultaneously is 33 including those on the CPU module. 26 Expansion: 64 -- Counter Backup Data Automation Software FC4A-C24R2 FC4A-C24R2C 76 advanced User Program Storage Power Supplies FC4A-C16R2 FC4A-C16R2C Stored program system Instruction Words Program Capacity FC4A-C10R2 FC4A-C10R2C www.idec.com Programmable Logic Controllers MicroSmart Series Communication Port (RS232C Port 1) Model Slim CPU All-in-One CPU Standards EIA RS232C Maximum Baud Rate Maintenance Communication Possible User Communication Possible Modem Communication N/A Data Link N/A Cable PLCs FC5A: 57,600 bps (maintenance communication) FC4A: 19,200 bps (maintenance communication) Special cable (FC2A-KC4C, FC2A-KP1C, FC4A-KC1C, FC4A-KC2C) Not isolated Operator Interfaces Isolation between Internal Circuit and Communication Port Input Specifications Part Number Input Points - FC5A-D16RK1 FC5A-D16RS1 - FC5A-D32K3 FC5A-D32S3 - FC5A-C10R2 FC5A-C16R2 FC5A-C24R2 FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C FC4A-D20K3 FC4A-D20S3 - FC4A-D20RK1 FC4A-D20RS1 - FC4A-D40K3 FC4A-D40S3 FC4A-C10R2 FC4A-C16R2 FC4A-C24R2 FC4A-C10R2C FC4A-C16R2C FC4A-C24R2C 12 (12/1 common) 8 (8/1 common) 12 (12/1 common) 16 (8/1 common) 24 (12/1 common) 6 (6/1 common) 14 (14/1 common) 24V DC sink/source input signal Input Voltage Range 20.4 to 26.4V DC FC5A I0, I1, I3, I4, I6, I7: I2, I5, I10 to I17: FC4A I0, I1, I6, I7: I2 to I5, I10 to I27: Input Current FC5A Input Impedance FC4A 20.4 to 28.8V DC FC5A I0 and I1: I2 to I7, I10 to I15: FC4A I0 and I1: I2 to I7, I10 to I15: 4.5mA/point (24V DC) 7mA/point (24V DC) 5mA/point (24V DC) 7mA/point (24V DC) I0, I1, I3, I4, I6, I7: I2 to I5, I10 to I17: I0, I1, I6, I7: I2 to I5, I10 to I17: 4.9k 3.4k 5.7k 3.4k FC5A FC4A 6.4mA/point 7mA/point (24V DC) 11mA 7mA/point (24V DC) I0 and I1: I2 to I7, I10 to I15: I0 and I1: I2 to I7, I10 to I15: 3.7k 3.4k 2.1k 3.4k 5s + filter value 35s + filter value 40s + filter value 35s + filter value 35s + filter value 40s + filter value FC5A I0 and I1: I2 to I7: I6, I7, I10 to I15: FC4A I0 and I1: I2 to I5: I6, I7, I10 to I15: 2s + filter value 35s + filter value 40s + filter value 35s + filter value 35s + filter value 40s + filter value Turn OFF Time FC5A I0, I1, I3, I4, I6, I7: I2 and I5: I10 to I17: FC4A I0, I1, I6, I7: I2 to I5: I10 to I27: 5s + filter value 150s + filter value 150s + filter value 45s + filter value 150s + filter value 150s + filter value FC5A I0 and I1: I2 to I7: I6, I7, I10 to I15: FC4A I0 and I1: I2 to I5: I6, I7, I10 to I15: 16s + filter value 150s + filter value 150s + filter value 45s + filter value 150s + filter value 150s + filter value Insertion Durability FL26A2MA (Oki Electric Cable) MC1.5/18-G-3.81BK (Phoenix Contact) 100 times minimum -- -- Between input terminals: Photocoupler isolated Internal circuit: Not isolated Isolation Input Type 1 (IEC61131-2) Communication & Networking External Load for I/O Interconnection Not needed Single Determination Method Effect of Improper Input Connection FL26A2MA (Oki Electric Cable) Sensors On Mother Board Power Supplies Turn ON Time FC5A I0, I1, I3, I4, I6, I7: I2 and I5: I10 to I17: FC4A I0, I1, I6, I7: I2 to I5: I10 to I27: Connector Automation Software Input Voltage 9 (9/1 common) Static Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused. Cable Length 3 m in compliance with electromagnetic immunity USA: 800-262-IDEC Canada: 888-317-IDEC 27 Programmable Logic Controllers MicroSmart Series Transistor Sink and Source Output PLCs Part Number Output Points Relay Output -- FC5A-D16RK1 FC5A-D16RS1 FC5A-D32K3 FC5A-D32S3 FC4A-D20RK1 FC4A-D20RS1 -- FC4A-D40K3 FC4A-D40S3 2 (2/1 common) 2 (2/1 common) 16 (8/1 common) Transistor Sink FC5A-D16K1/D32K3 FC4A-D20K3/D20RK1/D40K3 Transistor Source FC5A-D16RS1/D32S3 FC4A-D20S3/D20RS1/D40S3 Output Operator Interfaces Load Voltage Voltage Drop (ON Voltage) 1V maximum (voltage between COM and output terminals when output is on) 1A Leakage Current 0.1mA maximum Clamping Voltage 39V1V Maximum Lamp Load Inductive Load Sink output: 100mA maximum, 24V DC (power voltage at the +V terminal) Source output: 100mA maximum, 24V DC (power voltage at the -V terminal) Between output terminal and internal circuit: Photocoupler isolated Between output terminals: Not isolated Isolation Connector on Mother Board Connector Insertion/ Removal Durability FL26A2MA (Oki Electric Cable) MC1.5/16-G3.81BK (Phoenix Contact) FL26A2MA (Oki Electric Cable) FC4A-D20RK1 FC4A-D20RS1 4 10 8 7 COM0 3 4 4 COM1 1 2 4 3 COM2 -- 1 1 2 COM3 -- -- 1 1 1 NO form A 2A per point 8A per common line 0.1mA/0.1V DC (reference value) Initial Contact Resistance 30 m maximum Electrical Life 100,000 operations minimum (rated load 1,800 operations/hour) Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour) Rated Load Dielectric Strength 240V AC/2A (resistive load, inductive load cos o = 0.4) 30V DC/2A (resistive load, inductive load L/R =7ms) Between output and terminals: 1,500V AC, 1 minute Between output terminal and internal circuit: 1,500V AC, 1 minute Between output terminals (COMs): 1,500V AC, 1 minute Connector on Mother Board -- * Connector Insertion/Removal Durability -- 100 times minimum *MC1.5/16-G-3.81BK (Phoenix Contact) FC5A Q0 to Q2: 5s max. Q3 to Q7, Q10 to Q17: 300s max. FC4A Q0, Q1: 5s max. Q2 to Q7, Q10 to Q17: 300s max. Turn OFF Time FC5A Q0 to Q2: 5s max. Q3 to Q7, Q10 to Q17: 300s max. FC4A Q0, Q1: 5s max. Q2 to Q7, Q10 to Q17: 300s max. Communication & Networking 28 FC4A-C24R2 FC4A-C24R2C Minimum Switching Load 100 times minimum Turn ON Time Output Delay FC4A-C10R2 FC4A-C16R2 FC4A-C10R2C FC4A-C16R2C 8W L/R = 10ms (28.8V DC, 1 Hz) External Current Draw FC5A-D16RK1 FC5A-D16RS1 Maximum Load Current 1A per common Inrush Current FC5A-C24R2 FC5A-C24R2C 2 (Transistor output) Output 0.3A per output point Maximum Load Current Automation Software Output Points per Common Line 20.4 to 28.8V DC Load Current Power Supplies No. of Outputs 24V DC Operating Load Voltage Range Sensors Part Number FC5A-C10R2 FC5A-C16R2 FC5A-C10R2C FC5A-C16R2C www.idec.com Programmable Logic Controllers MicroSmart Series Input Usage Limits FC5A-D16RK1/D16RS1 Input Voltage (V DC) Ambient Temperature 40C Ambient Temperature 55C 24.0 Input Voltage (V DC) 26.4 FC4A-D20K3/D20S3 Ambient Temperature 40C 26.4 Ambient Temperature 55C 24.0 0 50 100 I/O Simultaneous ON Ratio (%) Input Voltage (V DC) FC4A-D20RK1/D20RS1 Ambient Temperature 40C Ambient Temperature 55C 24.0 0 50 100 I/O Simultaneous ON Ratio (%) 0 50 100 I/O Simultaneous ON Ratio (%) Input Voltage (V DC) 26.4 Ambient Temperature 55C PLCs 26.4 FC5A-D32K3/D32S3 FC4A-D40K3/D40S3 24.0 0 50 100 I/O Simultaneous ON Ratio (%) All-in-One CPU Input Voltage (V DC) 28.8 FC5A-C16R2 FC5A-C16R2C FC4A-C16R2 FC4A-C16R2C Ambient Temperature 55C 26.4 Input Voltage (V DC) 28.8 Input Voltage (V DC) Ambient Temperature 45C 28.8 Ambient Temperature 55C 26.4 Ambient Temperature 45C Ambient Temperature 55C 26.4 0 50 100 I/O Simultaneous ON Ratio (%) CAUTION: When using at an operating ambient temperature above 40C, reduce the input voltage or the quantity of I/O points that turn on simultaneously. 0 50 100 I/O Simultaneous ON Ratio (%) Input Internal Circuit Output Internal Circuit Slim CPU All-in-One CPU FC5A: I0, I1, I3, I4, I6, I7 FC4A: I0, I1, I6, I7 4.7 k Input I0, I1 Sink Output 3.3 k (FC5A) 1.8 k (FC4A) +V Internal Circuit Internal Circuit Input Slim CPU COM Internal Circuit Power Supplies COM Automation Software 0 50 100 I/O Simultaneous ON Ratio (%) FC5A-C24R2 FC5A-C24R2C FC4A-C24R2 FC4A-C24R2C Operator Interfaces FC5A-C10R2 FC5A-C10R2C FC4A-C10R2 FC4A-C10R2C Output COM (-) COM COM (+) Internal Circuit 3.3 k 3.3 k Internal Circuit Output Sensors COM Input Internal Circuit Input Source Output I2 to I15 FC5A: I2, I5, I10 to I17 FC4A: I2 to I5, I10 to I27 -V Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 29 Programmable Logic Controllers MicroSmart Series PLCs Communication Adapter/Module Part Number FC4A-PC2 FC4A-HPC2 FC4A-PC3 FC4A-HPC3 Standards EIA RS232C EIA RS485 EIA RS485 Maximum Baud Rate FC5A: 57600bps FC4A: 19200bps FC5A: 57600bps FC4A: 19200bps FC5A: 57600bps FC4A: 19200bps (38400 bps 1) Possible Possible Possible Operator Interfaces Maintenance Communication Power Voltage 5V DC (supplied from the CPU module) Weight 20g Memory Cartridge Specifications (Optional) Part Number FC4A-PM32 Memory EEPROM 32 KB FC4A-PM64 -- Possible 2 Data Link Communication -- -- Possible Accessible Memory Capacity Half-duplex Communication -- -- Possible Hardware for Storing Data CPU Module Maximum Cable Length Special cable 3 Special cable 4 200 m Software for Storing Data WindLDR Quantity of Slave Stations -- -- 31 Quantity of Stored Programs Not isolated Part Number Conductor Resistance Shield Resistance 1. Maximum speed when data link is used. 2. FC5A (all types), FC4A-D20RK1, FC4A-D20RS1, FC4A-D40K3, FC4A-D40S3 3. FC2A-KC4C, FC2A-KM1C, FC4A-KC1C, FC4A-KC2C, FC2A-KP1C 4. FC2A-KP1C 64 KB One user program can be stored on one memory cartridge Clock Cartridge (Optional) Twisted-pair shielded cable with a minimum core wire of 0.3 mm2 -- FC4A-PT1 30 sec/month (typical) at 25C Backup Duration Approx. 30 days (typical) at 25C after backup battery fully charged 85/km maximum Battery Lithium secondary battery 20/km maximum Charging Time Approx. 10 hours for charging from 0% to 90% of full charge Replaceability N/A Sensors Accuracy Communication & Networking 30 FC4A-PH1 Possible Recommended Cable for RS485 Power Supplies Part Number User Communication Isolation between Internal Circuit and Communication Port Automation Software HMI Module (Optional) FC4A-PC1 FC4A-HPC1 www.idec.com Programmable Logic Controllers MicroSmart Series I/O Modules Specifications Input Module Part Number FC4A-N08B1 FC4A-N16B1 Input Points 8 (8/1 common) 16 (16/1 common) FC4A-N16B3 FC4A-N32B3 FC4A-N08A11 Input Voltage 24V DC sink/source input signal 100 to 120V AC (50/60 Hz) Input Voltage Range 20.4 to 28.8V DC 85 to 132V AC Input Current 7mA/point (24V DC) 5mA/point (24V DC) 17mA/point (120V AC, 60 Hz) Input Impedance 3.4k 4.4k 0.8k (60 Hz) ON Voltage 15V minimum 9V minimum OFF Voltage 5V maximum 20V maximum ON Current 4.2mA minimum (at 15V DC) 3.2mA minimum (at 15V DC) OFF Current 1.2mA maximum 0.9mA maximum Turn ON Time 4ms Turn OFF Time 4ms 32 (16/1 common) 8 (4/1 common) PLCs -- 25ms 30ms Between input terminals in the same common: Not isolated Between input terminals in different commons: Isolated Between input terminals and internal circuits: Photocoupler isolated Between input terminals: Not isolated Internal circuit: Photocoupler isolated Isolation External Load for I/O Interconnection Not needed Not needed Static Static Effect of Improper Input Connection Both sink and source input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused. If any input exceeding the rated value is applied, permanent damage may be caused. Cable Length 3m in compliance with electromagnetic immunity -- Connector on Mother Board MC1.5/10-G-3.81BK (Phoenix Contact) MC1.5/10-G-3.81BK (Phoenix Contact) FL26A2MA (Oki Electric Cable) Connector Insertion/ Removal Durability Automation Software Single Determination Method 100 times minimum 1-wire: A1 0.5-8 WH 2-wire: A1-TWIN 2x0.5-8 WH -- All Inputs ON 25mA (5V DC) 40mA (5V DC) 35mA (5V DC) 65mA (5V DC) 60mA (5V DC), 0mA (24V DC) All Inputs OFF 5mA (5V DC) 5mA (5V DC) 5mA (5V DC) 10mA (5V DC) 30mA (5V DC), 0mA (24V DC) Internal Power Consumption (at 24V DC while all inputs ON) 0.17W 0.27W 0.24W 0.44W -- Weight 85g 100g 65g 100g 80g Applicable Ferrule -- Power Supplies Internal Current Draw Operator Interfaces -- Transistor Output Modules Part Number FC4A-T08K1 FC4A-T08S1 FC4A-T16K3 FC4A-T16S3 FC4A-T32K3 FC4A-T32S3 Output Points 8 (8/1 common) 16 (16/1 common) 32 (16/1 common) Output FC4A-T(R)K(R): Transistor sink output FC4A-T(R)S(R): Transistor source output 24V DC Operating Load Voltage Range Maximum Load Current Voltage Drop (ON Voltage) Clamping Voltage Maximum Lamp Load Inductive Load External Current Draw Isolation 0.3A per point 0.1A per point 3A per common 1A per common 1V maximum (voltage between COM and output terminals when output is on) 1A maximum 39V1V 8W L/R = 10ms (28.8V DC) FC4A-T(R)K(R): 100mA maximum, 24V DC (power voltage at the +V terminal) FC4A-T(R)S(R): 100mA maximum, 24V DC (power voltage at the -V terminal) FC4A-T16K3 FC4A-T16S3 Connector on Mother Board MC1.5/10-G3.81BK (Phoenix Contact) FL26A2MA (Oki Electric Cable) Connector Insertion/ Removal Durability 100 times minimum 1-wire: A1 0.5-8 WH 2-wire: A1-TWIN 2x0.5-8 WH Applicable Ferrule Internal Current Draw All outputs ON 10mA (5V DC) 20mA (24V DC) 10mA (5V DC) 40mA (24V DC) 20mA (5V DC) 70mA (24V DC) All outputs OFF 5mA (5V DC) 0mA (24V DC) 5mA (5V DC) 0mA (24V DC) 10mA (5V DC) 0mA (24V DC) 0.55W 1.03W 1.82W Internal Power Consumption (at 24V DC while all outputs ON) Output Delay FC4A-T32K3 FC4A-T32S3 Turn ON Time 300s maximum Turn OFF Time Weight Communication & Networking Inrush Current 20.4 to 28.8V DC FC4A-T08K1 FC4A-T08S1 Sensors Load Voltage Part Number 300s maximum 85g 70g 105g Between output terminal and internal circuit: Photocoupler isolated Between output terminals: Not isolated USA: 800-262-IDEC Canada: 888-317-IDEC 31 Programmable Logic Controllers MicroSmart Series Relay Output Module Specifications Part Number FC4A-R081 Output Points 8 (4/1 common) FC4A-R161 16 (8/1 common) PLCs Output 1NO (form A) Maximum Load Current 2A per point 7A per common Minimum Switching Load 8A per common 0.1mA/0.1V DC (reference value) Operator Interfaces Initial Contact Resistance Electrical Life Mechanical Life 20,000,000 operations minimum (no load 1,8000 operations/hour) 240V AC/2A (resistive load, inductive load cos o = 0.4) 30V DC/2A (resistive load, inductive load L/R = 7ms) Rated Load Between output and or terminals: 1,500V AC 1 minute Between output terminal and internal circuit: 1,500V AC, 1 minute Between output terminals (COMs): 1,500V AC, 1 minute Dielectric Strength Connector On Mother Board MC1.5/11-G-3.81BK (Phoenix Contact) Connector Insertion/ Removal Durability Automation Software Power Supplies 30m maximum 100,000 operations minimum (rated load 1,800 operations/hour) MC1.5/10-G-3.81BK (Phoenix Contact) 100 times minimum 1-wire: A1 0.5-8 WH 2-wire: A1-TWIN 2x0.5-8 WH Applicable Ferrule All outputs ON 30mA (5V DC) 40mA (24V DC) 45mA (5V DC) 75mA (24V DC) All outputs OFF 5mA (5V DC) 0mA (24V DC) 5mA (5V DC) 0mA (24V DC) Internal Power Consumption (at 24V DC while all outputs ON) 1.16W 2.10W Weight 110g 145g Internal Current Draw Combination I/O Module Specifications Part Number Input Points Input Voltage Input Voltage Range Input Current Input Impedance Communication & Networking Input Specifications Sensors ON Voltage FC4A-M24BR2 4 (4/1 common) 16 (16/1 common) 24V DC sink/source input signal 20.4 to 28.8V DC 7mA/point (24V DC) 3.4k 15V minimum OFF Voltage 5V maximum ON Current 4.2mA minimum (at 15V DC) OFF Current 1.2mA maximum Turn ON Time 4ms (24V DC) Turn OFF Time 4ms (24V DC) Isolation External Load for I/O Interconnection Signal Determination Method Effect of Improper Input Connection Cable Length 32 FC4A-M08BR1 Between input terminals: Not isolated Internal circuit: Photocoupler isolated Not needed Static Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused. 3m in compliance with electromagnetic immunity www.idec.com Programmable Logic Controllers Part Number MicroSmart Series FC4A-M08BR1 Output Points FC4A-M24BR2 4 (4/1 common) 8 (4/1 common) Output 1NO (form A) Output Specifications Minimum Switching Load PLCs 2A per point 7A per common Maximum Load Current 0.1mA/0.1V DC (reference value) Initial Contact Resistance 30 m maximum Electrical Life 100,000 operations minimum (rated load 1,800 operations/hour) Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour) Between output and or terminals: 1,500V AC, 1 minute Between output terminal and internal circuit: 1,500V AC, 1 minute Between output terminals (COMs): 1,500V AC, 1 minute Dielectric Strength MC1.5/11-G-3.81BK (Phoenix Contact) Input: F6018-17P (Fujicon) Output: F6018-11P (Fujicon) Connector Insertion/Removal Durability 100 times minimum Not removable All I/Os ON 25mA (5V DC), 20mA (24V DC) 65mA (5V DC), 45mA (24V DC) All I/Os OFF 5mA (5V DC), 0mA (24V DC) 10mA (5V DC), 0mA (24V DC) Internal Power Consumption (at 24V DC while all I/Os are ON) 0.65W 1.52W Weight 95g 140g Input Usage Limits 28.8 26.4 24.0 FC4A-N16B1 Ambient Temperature 55C FC4A-N08B1, FC4A-N16B1 Input Voltage (V DC) Ambient Temperature 45C 28.8 26.4 Ambient 24.0 Temperature 55C 0 50 100 I/O Simultaneous ON Ratio (%) Input 3.3 k COM FC4A-T08K1, FC4A-T16K3, FC4A-T32K3 +V Internal Circuit Output Power Supplies 0 50 100 I/O Simultaneous ON Ratio (%) Output Internal Circuit Internal Circuit FC4A-N08B1 Input Voltage (V DC) Input Internal Circuit Automation Software Connector on Mother Board Internal Current Draw Operator Interfaces 240V AC/2A (resistive load, inductive load cos o = 0.4) 30V DC/2A (resistive load, inductive load L/R = 7ms) Rated Load COM (-) FC4A-N16B3, FC4A-N32B3 FC4A-N08A11 Input Voltage (V DC) Ambient Temperature 30C 28.8 26.4 Ambient 24.0 Temperature 55C Input Voltage (V AC) Ambient Temperature 55C 132 120 102 Input 4.3 k COM Input Voltage (V DC) 28.8 26.4 24.0 FC4A-M08BR1, FC4A-M24BR2 FC4A-M24BR2 Ambient Temperature 55C Input Voltage (V DC) Ambient Temperature 45C 28.8 26.4 Ambient 24.0 Temperature 55C Input 3.3 k COM 0 50 Output -V 100 I/O Simultaneous ON Ratio (%) Communication & Networking When using at an operating ambient temperature above 40C, reduce the input voltage or the quantity of I/O points that turn on simultaneously. FC4A-N08A11 Input Internal Circuit 0 50 100 I/O Simultaneous ON Ratio (%) Internal Circuit Sensors FC4A-M08BR1 0 50 100 I/O Simultaneous ON Ratio (%) COM (+) Internal Circuit 0 50 100 I/O Simultaneous ON Ratio (%) FC4A-T08S1, FC4A-T16S3, FC4A-T32S3 Internal Circuit FC4A-N16B3/N32B3 COM USA: 800-262-IDEC Canada: 888-317-IDEC 33 Programmable Logic Controllers MicroSmart Series Analog I/O Modules Specifications Analog I/O Module Specifications FC4A-L03AP1 2 2 2 Input Signal Thermocouple Resistance thermometer Voltage input (0 to 10V DC) Current input (4 to 20mA) -- Output Points 1 1 -- 1 Output Signal Voltage output (0 to 10V DC) Current output (4 to 20mA) Voltage output (0 to 10V DC) Current output (4 to 20mA) -- Voltage output (0 to 10V DC) Current output (4 to 20mA) -- Connector on Mother Board 40mA (24V DC) 35mA (24V DC) 10 Applicable Ferrule -V1 Output Circuit 40mA (24V DC) 100 times minimum 50mA (5V DC) Internal Power Consumption 0.34W (at 24V DC while all I/Os are ON) Weight 85g Part Number FC4A-J4CN1 FC4A-J8C1 FC4A-J8AT1 FC4A-K2C1 I/O Points 4 inputs 8 inputs 8 inputs 2 outputs Power Voltage 24V DC Allowable Voltage Range 20.4 to 28.8V DC Connector on Mother Board MC1.5/11-G-3.81BK (Phoenix Contact) Connector Insertion/Removal Durability Internal Current Draw 5V DC 100 times minimum 30mA 30mA 30mA 24V DC Input Input Selection Signal 1 terminal: A1 0.5-8 WH, 2 terminals: A1-TWIN 2x0.5-8 WH Internal Current Draw 1 k - (B) MC1.5/11-G-3.81BK (Phoenix Contact) Connector Insertion/Removal Durability 1 k + (B') 20.4 to 28.8V DC 45mA (24V DC) 1 k NC (A) 24V DC External Current Draw * Power Supplies 15M Voltage input (0 to 10V DC) Current input (4 to 20mA) Allowable Voltage Range 45mA 0mA External Current Draw * 50mA (24V DC) 40mA (24V DC) 25mA (24V DC) 75mA (24V DC) Weight 140g 140g 125g 110g Communication & Networking Sensors * The external current draw is the value when all the analog inputs are used and the analog output value is at 100%. 34 +V2 +V1 FC4A-K1A1 Input Points Power Voltage Automation Software FC4A-J2A1 Multiplexer FC4A-L03A1 Output Circuit Operator Interfaces PLCs Part Number Input Circuit www.idec.com + - Programmable Logic Controllers MicroSmart Series Analog Input Specifications (1) FC4A-L03A1, FC4A-J2A1 FC4A-L03AP1 Input Signal Voltage Input 0 to 10V Current Input 4 to 20mA Thermocouple Type K (0 to 1300C) Type J (0 to 1200C) Type T (0 to 400C) Resistance Thermometer Pt100 3-wire type (-100 to 500C) Input Impedance 1 M minimum 10 1 M minimum 1 M minimum Allowable Conductor Resistance (per wire) -- -- -- 200 maximum Input Detection Current -- -- -- 1.0mA maximum Sampling Duration Time 20ms maximum 20ms maximum Sampling Repetition Time 20ms maximum 20ms maximum Input 105ms + 1 scan time 200ms + 1 scan time Single-ended Differential Operating Mode Self-scan Conversion Method Maximum Error at 25C Input Error type ADC 0.2% of full scale plus reference junction compensation accuracy (4C maximum) 0.2% of full scale Temperature Coefficient 0.2% of full scale 0.006% of full scale /C 0.5% of full scale Non-linearity 0.2% of full scale Maximum Error Automation Software Repeatability after Stabilization Time 1% of full scale Digital Resolution 4096 increments (12 bits) Output Value of LSB 2.5mV Data Type in Application Program Default: Optional: Type K: 0.325C Type J: 0.300C Type T: 0.100C 4A 0.15C 0 to 4095 (12-bit data) -32768 to 32767 (optional range designation) 1 Monotonicity Yes Detectable 2 Maximum Temporary Deviation 3% maximum when a 500V clamp voltage is applied to the power and I/O wiring during Electrical Noise Tests Input Filter No Cable Twisted pair shielded cable is recommended for improved noise immunity Crosstalk Accuracy is not assured when noise is applied. -- 2 LSB maximum Dielectric Strength 500V (between input and power circuit) Type of Protection Photocoupler-isolated (between input and internal circuit) Effect of Improper Input Connection No damage 13V DC 40mA Selection of Analog Input Signal Sensors Maximum Permanent Allowed Overload (No Damage) Power Supplies Input Data Out of Range Noise Resistance Operator Interfaces Total Input System Transfer Time PLCs Part Number -- Using software programming Calibration or Verification to Maintain Rated Accuracy N/A USA: 800-262-IDEC Canada: 888-317-IDEC Communication & Networking 1: The 12-bit data (0 to 4095) processed in the analog I/O module can be linear-converted to a value between -32768 and 32767. The optional range designation, and analog I/O data minimum and maximum values can be selected using data registers allocated to analog I/O modules. 2: When an error is detected, a corresponding error code is stored to a data register allocated to analog I/O operating status. 35 Programmable Logic Controllers MicroSmart Series Analog Input Specifications (2) FC4A-J4CN1, FC4A-J8C1 FC4A-J4CN1 Input Signal Voltage Input Current Input Thermocouple Resistance Thermometer NTC Thermistor Pt100, Pt1000 3-wire type (-100 to 500C) Ni100, Ni1000 3-wire type (-60 to 180C) -50 to +150C PLCs Part Number Input Range 0 to 10V 4 to 20mA Type K (0 to 1300C) Type J (0 to 1200C) Type T (0 to 400C) Input Impedance 1 M minimum 12 (FC4A-J4CN1) 0.9 M minimum -- -- 100 (FC4A-J8C1) -- -- -- -- -- -- 0.1mA 0.1mA -- -- -- -- Input Detection Current Operator Interfaces FC4A-J8AT1 Sampling Duration Time Sampling Repetition Time Total Input System Transfer Time FC4A-J4CN1: 5ms maximum FC4A-J8C1: 1ms maximum FC4A-J4CN1: FC4A-J4CN1: -- Single-ended input Self-scan Conversion Method Automation Software type ADC (FC4A-J4CN1), Successive approximation register method (FC4A-J8C1, FC4A-J8AT1) Maximum Error at 25C Input Error 10ms/ch + 1 scan time -- Input -- -- 0.005% of full scale /C -- -- 2C maximum Temperature Coefficient -- 0.005% of full scale/C Repeatability after Stabilization Time 0.5% of full scale 0.5% of full scale /C Non-linearity 0.04% of full scale Non-linear Maximum Error Power Supplies 10ms x channels 40ms/ch + 1 scan time FC4A-J8C1: 6ms/ch + 1 scan time Operating Mode Plus Reference Junction Compensation Accuracy 1ms maximum 5ms maximum FC4A-J8C1: 1ms maximum PTC Thermistor Digital Resolution Output Value of LSB 1% of full scale 1% of full scale 50000 increments (16 bits) Type K: Approx. 24000 increments (15 bits) Type J: Approx. 33000 increments (15 bits) Type T: Approx. 10000 increments (14 bits) Pt100: Approx. 6400 increments (13 bits) Pt1000: Approx. 64000 increments (16 bits) Ni100: Approx. 4700 increments (13 bits) Ni1000: Approx. 47000 increments (16 bits) Approx. 4000 increments (12 bits) 0.2mV Type K: 0.058C Type J: 0.038C Type T: 0.042C Pt100: 0.086C Pt1000: 0.0086C Ni100: 0.037C Ni1000: 0.0037C 30 0.32A Default: 0 to 4000 Default: 0 to 50000 Optional: -32768 to 32767 (optional range designation) 2 Sensors Data Type in Application Program Optional: -32768 to 32767 (optional range designation) 1 Temperature: C, F -- Temperature: C, F Monotonicity Noise Resistance Communication & Networking 36 Resistance: 0 to 10000 Yes Input Data Out of Range Detectable Maximum Temporary Deviation during Electrical Noise Tests Accuracy is not assured when noise is applied. Input Filter Software selectable Cable Twisted pair shielded cable is recommended for improved noise immunity Crosstalk 2 LSB maximum Isolation -- -- Between input and power circuit: Isolated Between input and internal circuit: Photocoupler-isolated www.idec.com Twisted pair shielded cable is recommended for improved noise immunity Programmable Logic Controllers MicroSmart Series Effect of Improper Input Connection Maximum Permanent Allowed Overload (No Damage) No damage 11V DC 22mA DC -- -- Using software programming Calibration or Verification to Maintain Rated Accuracy PLCs Selection of Analog Input Signal -- N/A 1: The 16-bit data (0 to 50000) processed in the analog I/O module can be linear-converted to a value between -32768 and 32767. The optional range designation, and analog I/O data minimum and maximum values can be selected using data registers allocated to analog I/O modules. 2: When an error is detected, a corresponding error code is stored to a data register allocated to analog I/O operating status. Part Number FC4A-L03A1 FC4A-L03AP1 Output Voltage FC4A-K1A1 0 to 10V DC Operator Interfaces Analog Output Specifications FC4A-K2C1 -10 to +10V DC Output Range 4 to 20mA Voltage Output: 2k minimum Current Output: 300k maximum Load Impedance Load Resistive load 50ms 130ms 50ms 1ms/ch Total Output Transfer Time 50ms + 1 scan time 130ms + 1 scan time 50ms + 1 scan time 1ms x channels+ 1 scan time Maximum Error at 25x C 0.2% of full scale Temperature Coefficient 0.015% of full scale/C Repeatability after Stabilization Time Output Error 0.005% of full scale/C 0.5% of full scale Output Voltage Drop 1% of full scale Non-linearity 0.2% of full scale Output Ripple 1 LSB maximum Overshoot 0% Total Error 1% of full scale 4096 increments (12 bits) 50000 increments (16 bits) Voltage 2.5mV 0.4mV Current 4A 0.32A Default: 0 to 4095 (standard) Data Type in Application Program Power Supplies Digital Resolution Output Value of LSB Automation Software Settling Time -25000 to 25000 (voltage) 0 to 50000 (current) Optional: -32768 to 32767 (optional range designation) 1 Monotonicity Yes Current Loop Open Isolation Maximum Temporary Deviation during Electrical Noise Tests Cable 3% maximum when a 500V clamp voltage is applied to the power and I/O wiring Twisted pair shielded cable is recommended for improved noise immunity Crosstalk None Between output and power circuit 500V Between output and internal circuit Not assured Sensors Noise Resistance Undetectable Twisted pair cable 2 LSB maximum Isolated Photocoupler-isolated Effect of Improper Output Connection No damage Using software programming Calibration or Verification to Maintain Rated Accuracy Communication & Networking Selection of Analog Output Signal N/A 1. The 12-bit data (0 to 4095) processed in the analog I/O module can be linear-converted to a value between -32768 and 32767. The optional range designation, and analog I/O data minimum and maximum values can be selected using data registers allocated to analog I/O modules. USA: 800-262-IDEC Canada: 888-317-IDEC 37 Programmable Logic Controllers MicroSmart Series Operator Interfaces PLCs Expansion Interface Module Specifications Part Number FC5A-EXM1M (Expansion Interface Master Module) FC5A-EXM1S (Expansion Interface Slave Module) FC5A-EXM2 (Expansion Interface Module) Rated Power Voltage -- 24V DC (supplied from external power) 24V DC (supplied from external power) Allowable Voltage Range -- 20.4 to 26.4V DC (including ripple) 20.4 to 26.4V DC (including ripple) Current Draw Internal power (supplied from CPU module): 90mA (5V DC) 0mA (24V DC) Internal power (supplied from CPU module): 0mA (5V DC) 0mA (24V DC) External power: With I/O modules 750mA (26.4V DC) 1 Internal power (supplied from CPU module): 50mA (5V DC) 0mA (24V DC) External power: With I/O modules 750mA (26.4V DC) 1 Maximum Power Consumption (External Power) 1 -- 19W (26.4V DC) 19W (26.4V DC) Allowable Momentary Power Interruption -- 10ms minimum (24V DC) 10ms minimum (24V DC) Between CPU module and expansion interface module Connectable CPU modules: FC5A-D16RK1/D16RS1/D32K3/D32S3 Connectable I/O modules: 7 maximum Beyond the expansion interface module Connectable I/O modules: 8 digital I/O modules maximum (AC input modules are not applicable) 2 I/O Expansion I/O Refresh Time 3 3.6ms Automation Software Communication between CPU Module and Expansion Interface Module Isolation from Internal Circuit Only communication interface part is isolated EMC Compliant Cable Length 1m (FC5A-KX1C) Power Supply Connector Expansion Cable Connector Weight Power Supplies 2.8ms Asynchronous communication (I/O refresh of I/O modules on both sides of the expansion interface module is asynchronous.) Connector on Mother Board -- MKDSN1.5/3-5.08-BK (Phoenix Contact) MSTB2.5/3-GF-5.08BK (Phoenix Contact) Connector Insertion/Removal Durability -- -- 100 times minimum Connector on Mother Board FCN-365P024-AU (Fujitsu Component) -- Connector Insertion/Removal Durability 100 times minimum -- 70g 135g Communication & Networking Sensors 1: Power consumption by the expansion interface module and eight I/O modules. 2: The maximum number of relay outputs that can be turned on simultaneously is 54 points. 3: Maximum I/O refresh time of the expansion interface module. D8252 stores the refresh time. 38 Not isolated -- www.idec.com 140g Programmable Logic Controllers MicroSmart Series Instructions Basic Instructions Qty of Bytes Function AND Series connection of NO contact 4 4 AND LOD Series connection of circuit blocks 4 5 ANDN Series connection of NC contact 4 4 BPP Restores the result of bit logical operation which was saved temporarily 4 2 BPS Saves the result of bit logical operation temporarily 4 5 BRD Reads the result of bit logical operation which was saved temporarily 4 3 CC= Equal to comparison of counter current value 10 7 CC Greater than or equal to comparison of counter current value 10 7 CDP Dual pulse reversible counter (0 to 65535) 12 4 CNT Adding counter (0 to 65535) 12 4 CUD Up/down selection reversible counter (0 to 65535) 12 4 DC= Equal to comparison of data register value 10 8 DC Greater than or equal to comparison of data register value 10 8 END Ends a program 4 2 JEND Ends a jump instruction 4 4 JMP Jumps a designated program area 6 4 LOD Stores intermediate results and reads contact status 4 6 LODN Stores intermediate results and reads inverted contact status 4 6 MCR Ends a master control 4 4 MCS Starts a master control 4 4 OR Parallel connection of NO contact 4 4 OR LOD Parallel connection of circuit blocks 4 5 ORN Parallel connection of NC contact 4 4 OUT Outputs the result of bit logical operation 4 6 OUTN Output the inverted result of bit logical operation 4 6 RST Resets output, internal relay, or shift register bit 4 6 SET Sets output, internal relay, or shift register bit 4 6 SFR Forward shift register 10 6 SFRN Reverse shift register 10 6 SOTD Falling-edge differentiation output 4 5 SOTU Rising-edge differentiation output 4 5 TIM Subtracting 100-ms timer (0 to 6553.5 sec) 12 4 TMH Subtracting 10-ms timer (0 to 655.35 sec) 12 4 TML Subtracting 1-sec timer (0 to 65535 sec) 12 4 TMS Subtracting 1-ms timer (0 to 65.535 sec) 12 4 FC5A-D16RK1, -D16RS1 FC5A-D32K3, -D32S3 PLCs Symbol Others Operator Interfaces Automation Software Power Supplies Sensors Communication & Networking USA: 800-262-IDEC Canada: 888-317-IDEC 39 Programmable Logic Controllers MicroSmart Series Advanced Instructions Slim -- PLCs Symbol Function Communication & Networking Sensors Power Supplies Automation Software Operator Interfaces FC4A -D20K3, -D20S3 40 All-in-One FC5A -D16RK1, -D16RS1, -D32K3, -D32S3 FC5A -C10R2, C10R2C FC5A -C16R2, C16R2C FC5A -C24R2, C24R2C FC4A -D20RK1, -D20RS1, -D40K3, -D40S3 FC4A -C10R2, -C10R2C FC4A -C16R2, -C16R2C FC4A -C24R2, -C24R2C NOP No Operation x x x x x MOV Move x x x x x MOVN Move Not x x x x x IMOV Indirect Move x x x x x IMOVN Indirect Move Not x x x x x BMOV Block Move -- x * * * IBMV Indirect Bit Move -- x * * * IBMVN Indirect Bit Move Not -- x * * * CMP= Compare Equal To x x x x x CMP< > Compare Unequal To x x x x x CMP< Compare Less Than x x x x x CMP > Compare Greater Than x x x x x CMP < = Compare Less Than or Equal To x x x x x CMP > = Compare Greater Than or Equal To x x x x x ICMP > = Interval Compare Greater Than or Equal to -- x * * * ADD Addition x x x x x SUB Subtraction x x x x x MUL Multiplication x x x x x DIV Division x x x x x ROOT Root x x x x x ANDW AND Word x x x x x ORW OR Word x x x x x XORW Exclusive OR Word x x x x x SFTL Shift Left x x x x x SFTR Shift Right x x x x x *BCDLS *BCD Left Shift - x * * * WSFT Word Shift -- x * * * ROTL Rotate Left x x x x x ROTR Rotate Right x x x x x HTOB Hex to BCD x x x x x BTOH BCD to Hex x x x x x HTOA Hex to ASCII x x x x x ATOH ASCII to Hex x x x x x BTOA BCD to ASCII x x x x x ATOB ASCII to BCD x x x x x ENCO Encode -- x * * * DECO Decode -- x * * * BCNT Bit Count -- x * * * ALT Alternate Output -- x * * * CVDT Convert Data Type -- * * * * WKTIM Week Timer x x x x x WKTBL Week Table x x x x x DISP Display x x -- -- * DGRD Digital Read x x -- -- * TXD1 Transmit 1 x x x x x TXD2 Transmit 2 x x * x x RXD1 Receive 1 x x x x x www.idec.com Programmable Logic Controllers MicroSmart Series Slim -- Symbol Function FC5A -C10R2, C10R2C FC5A -C16R2, C16R2C FC5A -C24R2, C24R2C FC4A -D20RK1, -D20RS1, -D40K3, -D40S3 FC4A -C10R2, -C10R2C FC4A -C16R2, -C16R2C FC4A -C24R2, -C24R2C x * x x x x x x x LJMP Label Jump x x x x x LCAL Label Call x x x x x LRET Label Return x x x x x IOREF I/O Refresh x x x x x HSCRF High-speed Counter Refresh -- * * * * FRQRF Frequency Measurement Refresh -- * * * * DI Disable Interrupt -- x * * * EI Enable Interrupt -- x * * * XYFS XY Format Set x x * * x CVXTY Convert X to Y x x * * x CVYTX Convert Y to X x x * * x AVRG Average -- * * * * PULS1 Pulse Output 1 x x -- -- -- PULS2 Pulse Output 2 x x -- -- -- PULS3 Pulse Output 3 -- -- -- -- PWM1 Pulse Width Modulation 1 x x -- -- -- PWM2 Pulse Width Modulation 2 x x -- -- -- PWM3 Pulse Width Modulation 3 -- -- -- -- RAMP1 Ramp Pulse Output 1 x x -- -- -- RAMP2 Ramp Pulse Output 2 -- -- -- -- ZRN1 Zero Return 1 -- x -- -- -- ZRN2 Zero Return 2 -- x -- -- -- ZRN3 Zero Return 3 -- -- -- -- x x -- -- x 1-sec Dual Timer -- x * * * DTIM 100-ms Dual Timer -- x * * * DTMH 10-ms Dual Timer -- x * * * DTMS 1-ms Dual Timer -- x * * * TTIM Teaching Timer -- x * * * RUNA Run Access -- x -- -- * STPA Stop Access -- x -- -- * RAD Degree to Radian -- * * * * DEG Radian to Degree -- * * * * SIN Sine -- * * * * COS Cosine -- * * * * TAN Tangent -- * * * * ASIN Arc Sine -- * * * * ACOS Arc Cosine -- * * * * ATAN Arc Tangent -- * * * * LOGE Natural Logarithm -- * * * * LOG10 Common Logarithm -- * * * * EXP Exponent -- * * * * POW Power -- * * * * x: Available *: Not available on the FC4A Communication & Networking PID Control DTML Sensors PID Power Supplies x Label Automation Software Receive 2 LABEL Operator Interfaces RXD2 PLCs FC4A -D20K3, -D20S3 All-in-One FC5A -D16RK1, -D16RS1, -D32K3, -D32S3 : Available on the FC5A-D32K3 and FC5A-D32S3 only USA: 800-262-IDEC Canada: 888-317-IDEC 41 Programmable Logic Controllers MicroSmart Series Dimensions (mm) FC5A-D16RK1, FC4A-D20RK1, FC5A-D16RS1 FC4A-D20RS1 14.6 70.0 11.3 47.5 FC5A-EXM1S FC4A-D20K3, FC4A-D20S3 70.0 11.3 35.4 70.0 Operator Interfaces FC5A-C10R2, FC5A-C10R2C, FC4A-C10R2, FC4A-C10R2C, FC5A-C16R2 FC5A-C16R2C FC4A-C16R2 FC4A-C16R2C 90.0 90.0 90.0 PLCs 47.5 FC5A-D32K3, FC5A-D32S3 FC4A-D40K3, FC4A-D40S3 FC5A-C24R2, FC5A-C24R2C FC4A-C24R2, FC4A-C24R2C 70.0 95.0 70.0 Automation Software 90.0 90.0 80.0 FC4A-N08B1, FC4A-R081, FC4A-T08S1, FC4A-L03A1, FC4A-J2A1, 14.6 23.5 FC4A-M08BR1, FC4A-L03AP1, FC4A-K1A1, FC4A-J8C1, FC4A-K2C1, FC4A-EXM1M FC4A-N16B3, FC4A-T16K3, FC4A-T16S3 17.6 11.3 3.8 FC4A-HPC1, FC4A-HPC2, FC4A-HPC3 22.5 13.9 70.0 70.0 70.0 90.0 Power Supplies 90.0 90.0 3.8 FC4A-J4CN1, FC4A-J8AT1, FC4A-AS62M, FC4A-N08A11, FC4A-T08K1, 70.0 FC4A-N32B3, FC4A-T32K3, FC4A-T32S3 38.0 1.0 39.1 Example 23.5 23.5 9.0 90.0 95.0 45.0 35.0 90.0 Communication & Networking 71.0 70.0 9.0 DIN Rail Clamp Mounting Clip (BNL6) 42 13.9 70.0 90.0 Sensors FC5A-EXM2, FC4A-M24BR2 3.8 11.3 29.7 90.0 3.8 FC4A-HPH1 www.idec.com 4.5 14.6 23.5 90.0 FC4A-N16B1, FC4A-R161 3.8 The figure illustrates a system setup consisting of the all-in-one 24-I/O CPU module, an 8-point relay output module, and a 16-point DC input module mounted on a 35mm-wide-DIN rail using BNL6 mounting clips. Programmable Logic Controllers MicroSmart Series Mounting Hole Layout (mm) 80.0 23.5 FC5A-EXM2 FC4A-M24BR2 FC5A-EXM1S, FC4A-D20K3 FC4A-D20S3 35.4 24.1 4.3 39.1 6.3 2-o 4.3 2-o 90.0 83.0 6.3 FC4A-R081 FC4A-T08K1 FC4A-M08BR1 FC4A-L03AP1 FC4A-K1A1 FC4A-T8C1 FC4A-K2C1 4.3 2-o 90.0 103.0 FC4A-N08A11, FC4A-R161, FC4A-T08S1, FC4A-L03A1, FC4A-J2A1, FC4A-J4CN1, FC4A-J8AT1, 90.0 103.0 FC5A-C16R2 FC5A-C16R2C FC4A-C16R2 FC4A-C16R2C PLCs FC5A-C10R2, FC5A-C10R2C, FC4A-C10R2, FC4A-C10R2C, 4.3 68.0 Operator Interfaces 90.0 103.0 2-o 3.0 3.0 3.0 FC5A-C24R2, FC4A-C24R2C FC4A-C24R2, FC4A-C24R2C FC5A-EXM1M FC4A-N16B3, FC4A-T16K3, FC4A-T16S3 95.0 17.6 4.3 22.5 4.8 .3 -o4 FC4A-N32B3, FC4A-T32K3, FC4A-T32S3 2-o 29.7 2 90.0 83.0 6.3 4.3 2-o Automation Software 6.3 FC4A-HPC1 FC4A-HPC2 FC4A-HPC3 4.3 83.0 3.0 3.0 FC4A-HPH1 4.3 47.5 24.1 3.0 2-o .3 38.0 20.3 o4 2- .3 o4 2- 90.0 103.0 90.0 103.0 90.0 103.0 38.0 20.3 FC4A-HPH1 Power Supplies FC5A-D16RK1 FC5A-D16RS1 FC5A-D32K3 FC5A-D32S3 FC4A-D20RK1 FC4A-D20RS1 FC4A-D40K3 FC4A-D40S3 90.0 103.0 90.0 103.0 90.0 103.0 2-o 3.0 3.0 Sensors 3.0 Examples 3 Mounting hole layout for FC5A-C24R2 or FC4A-C24R2 and four 23.5mm-wide I/O modules 4. 41.8 23.5 23.5 23.5 12.3 17.6 17.6 29.7 3.0 3.0 3.0 113.0 0.2 103.0 113.0 0.2 83.0 3.0 83.0 3.0 15.3 23.5 23.5 23.5 USA: 800-262-IDEC Communication & Networking 103.0 10 -o Mounting hole layout from left, FC4A-HPH1, FC4A-D20K3, FC4A-N16B3, FC4AN32B3, and FC4A-M24BR2 modules 3.0 3.0 3.0 41.8 17.6 17.6 Canada: 888-317-IDEC 3.0 29.7 43 Programmable Logic Controllers MicroSmart Series Web Server Automation Software Operator Interfaces PLCs General Specifications Interface Specifications Rated Power Voltage 24V DC Allowable Voltage Range 20.4 to 26.4V DC Current Draw 70 mA Allowable Momentary Power Interruption 10 ms maximum Dielectric Strength 500V AC, 1 minute Insulation Resistance 10 M minimum (500V DC megger) Noise Resistance DC power terminal: 1.0 kV, 50 ns to 1 s Ethernet cable: 0.5 kV, 50 ns to 1 s (coupling clamp) Inrush Current 4A maximum Operating Temperature 0 to 55C Storage Temperature -40 to +70C (no freezing) Relative Humidity 10 to 95% (no condensation) Pollution Degree 2 (IEC 60664-1) Corrosion Immunity Free from corrosive gases Degree of Protection IP20 (IEC60529) Vibration Resistance When mounted on a DIN rail: 5 to 9 Hz amplitude 3.5 mm 9 to 150 Hz accelaration 9.8 m/s2 (1G) 2 hours in each of 3 axes Shock Resistance 147 m/s2 (15G), 11 ms duration 3 shocks each in 3 axes Weight (approx.) 150g Communication RS232C <=> Ethernet conversion function Ethernet Specifications Electrical characteristics: Complies with IEEE802.3 Transmission speed: 10BASE-T/100BASE-TX (Not CE compliant) Communication protocol: IP/ICMP/ARP Ethernet protocol: TCP/SMTP/HTTP/Telnet No. of TCP connections: 1 Serial Interface Specifications Electrical characteristics: EIA RS232C Transmission speed: 9600 to 115200 bps Synchronization: Asynchronous Communication protocol: Full duplex Transmission control: RTS/CTS, XON/OFF, None Connection Method Ethernet interface: RJ45 Serial interface: Mini DIN 8-pin connector Cable Part No.: FC4A-KC3C Remote maintenance: Uploading, downloading and monitoring using WindLDR via Ethernet Major Functions Web server: Configure the web server unit using Internet Explorer etc. Reading and writing PLC operands using Java applet. Web file area: 512 KB Compliant browser: Internet Explorer 6.0 or higher, Netscape Navigator 7.2 Ethernet user communication: User communication using Ethernet Message transmission: Registered outgoing message 32 message types, 63 characters maximum per message, 2 email addresses, 64 address characters maximum Power Supplies Optional Utility CD: Configuration file, PLC operand monitor sample programs, sample program configuration instructions, instruction manual (English/German/Spanish/Japanese/ Chinese) Connectable Devices Programmable Controllers IDEC FC5A MicroSmart IDEC FC4A MicroSmart IDEC FC3A OpenNet Controller Dimensions Web Server Cable (FC4A-KC3C, Cable Length: 100 mm) Cable Dimensions 70.0 45.0 Connector Pinout To Web Server Unit To MicroSmart Communication & Networking 2.1 80.0 Sensors Operator Interface (RS232C communication with PLC through Ethernet) IDEC HG2F *5.6mm when the clamp is pulled out 45.0 35.0 70.0 80.0 Mounting Hole Layout for Direct Mounting Cable Connection Diagram Connector for MicroSmart Connector for Web Server Unit Pin No. Port 1 Port 2 Pin No. Name 1 NC RS 1 DSR 2 NC ER 2 CTS 3 SD 3 SD 4 RD 4 RD 5 NC DR 5 RTS 6 CMSW SG 6 NC 7 SG SG 7 GND 8 NC NC 8 DTR Ethernet is a registered trademark of Xerox Corporation. M4 mounting screw (12 mm or 15 mm) 44 www.idec.com