NUMBER TYPE PRODUCT SPECIFICATION GS-12-500 TITLE PAGE REVISION 1 of 9 Universal Contact AUTHORIZED BY Andy Lu J DATE 11-Sept-14 CLASSIFICATION UNRESTRICTED 1.0 Objective This specification defines the performance, test, quality and reliability requirements of the Universal Contact product. 2.0 Scope This specification is applicable to the termination characteristics of the Universal Contact family of products which provides a means to electrically connect a device to a printed circuit board assembly. 3.0 Ratings 3.1 Operating Voltage Rating = 12V DC 3.2 Operating Current Rating = 2 Amps/pin (1 Amps/pin only for 10123973-00*RLF) 3.3 Operating Temperature Range = -40 ~+85 3.4 Storage Conditions Well controlled storage conditions are a major factor in ensuring good product solderability. Do not store products where their properties can be deteriorated by harmful gases or significant variations in temperatures or humidity. In the storage facility, climatic conditions shall be according to IEC 60721-3-1, class 1K2 are advised, with the following exceptions: * low relative humidity shall be 10% * high relative humidity shall be 75% It is assumed that during storage the product is in the as-received shipping cartons or boxes from FCI; (i.e, the shipping cartons or boxes have not been opened). 3.5 Shelf life FCI Electronics Division recommends that the shelf life of solderable products be 30 months following the date printed on the primary labels on the product packaging: * FCI Electronics division or Distributor partner storage may not exceed 24 months. * Storage at customer locations shall not exceed 6 months. This is based upon solderabililty evaluations after storage under controlled environmental conditions. 4.0 Applicable Documents 4.1 FCI Specifications Engineering drawings 10076429/10076430/10076431/10076432/10094594/10103955/10104319/10104320/10104321/10115 748/10123973/10125000/10128200/10128875 4.2 National or International Standards EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications. 4.3 FCI Laboratory Reports - Supporting Data P08058, P08136, DL-2009-10-013, P09125, DL-2011-12-011, DL-2013-03-045, DL-2013-06-020, DL-2013-12-035,DL-2014--07-014 5.0 Requirements 5.1 Qualification Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE PRODUCT SPECIFICATION GS-12-500 TITLE PAGE REVISION 2 of 9 J AUTHORIZED BY Universal Contact DATE Andy Lu 11-Sept-14 CLASSIFICATION UNRESTRICTED Connectors furnished under this specification shall be capable of meeting the qualification test requirements specified herein. 5.2 Material Contact: Copper Alloy or Stainless Steel. 5.3 Finish Contact Plating: Contact area: Plating shall be gold or GXT or Tin over Ni underplate. Solder tail: Plating shall be gold flash or Tin over Ni underplate. 5.4 Design and Construction 5.4.1 Mechanical configuration dimensions. Split type Universal Contact Compact Dimensions in mm Part Number A B C D E 1007642900*RLF 1007643100*RLF 1007643200*RLF 2.50 0.10 1.3 0.10 3.50 0.10 4.87 0.15 3.48 0.10 5.00 0.13 0.98 0.10 1.10 0.10 1.10 0.10 1.40 0.10 0.77 0.10 2.00 0.10 1.19 0.20 0.80 0.20 1.65 0.20 F G (pick and place nozzle location) 0.74 min 2.8 Ref. 0.30 min 2.5 Ref. 0.50 min 3.4Ref. Working Height 1.55 0.10 0.92 0.10 2.20 0.10 Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE PRODUCT SPECIFICATION GS-12-500 TITLE PAGE REVISION 3 of 9 J AUTHORIZED BY Universal Contact DATE Andy Lu 11-Sept-14 CLASSIFICATION UNRESTRICTED Solid type Universal Contact Compact Dimension in MM Part Number A B C C1 100764301.8 3.40 0.90 1.10 00*RLF 0.10 0.13 0.10 0.10 100945941.30 3.48 1.40 1.50 00*RLF 0.10 0.10 0.10 0.10 101039551.8 3.40 0.90 1.10 00*RLF 0.10 0.13 0.10 0.10 101043192.50 4.87 0.98 1.28 00*RLF 0.10 0.15 0.10 0.10 101043201.3 3.48 1.10 1.30 00*RLF 0.10 0.10 0.10 0.10 101043213.50 5.00 1.10 1.40 00*RLF 0.10 0.13 0.10 0.10 101157481.55 3.48 1.40 1.50 00*RLF 0.10 0.10 0.10 0.10 101239731.20+ 2.60 1.10 / 00*RLF 0.15/-0 0.10 0.10 101250002.1 3.40 1.10 1.20 00*RLF 0.10 0.13 0.10 0.13 101282002.1 3.40 1.10 1.20 00*RLF 0.10 0.13 0.10 0.13 101288754.10 5.00 1.10 1.40 00*RLF 0.10 0.13 0.10 0.10 Note: *: plating code, refer to product drawing, D E F 1.00 0.10 0.77 0.10 0.95 0.10 1.40 0.10 0.72 0.10 2.00 0.10 0.87 0.10 0.40 0.05 1.20 0.10 1.25 0.10 2.30 0.10 0.84 0.20 0.80 0.20 0.84 0.20 1.19 0.20 0.80 0.20 1.65 0.20 0.80 0.20 0.32 0.10 0.90 0.20 0.90 0.20 1.65 0.20 0.47 min 0.30 min 0.47 min 0.74 min 0.30 min 0.50 min 0.30 min 0.15 min 0.30 min 0.30 min 0.40 min G (pick and place nozzle location) 2.7 Ref. 2.5 Ref. 2.7 Ref. 2.8 Ref. 2.5 Ref. 3.4 Ref. 2.5 Ref. 1.75 Ref. 2.2 Ref. 2.2 Ref. 3.4 Ref. Working Height 1.10 0.10 1.00 0.10 1.10 0.10 1.55 0.10 1.00 0.10 2.20 0.10 1.02 0.10 0.50 0.05 1.60 0.05 1.60 0.05 2.50 0.10 * in below table has the same meaning Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE PRODUCT SPECIFICATION GS-12-500 TITLE PAGE REVISION 4 of 9 AUTHORIZED BY Universal Contact Andy Lu J DATE 11-Sept-14 CLASSIFICATION UNRESTRICTED 5.4.2 Pad Geometry and Dimension: 5.4.2.1 Pad Geometry: 5.4.2.2 Pad Geometry Dimension (unit: mm): Part Number 1007642900*RLF 1007643000*RLF 1007643100*RLF 1007643200*RLF 1009459400*RLF 1010395500*RLF 1010431900*RLF 1010432000*RLF G H I J K 0.10 1.35 3.76 5.50 1.00 0.10 1.25 2.75 3.90 0.90 0.10 1.45 2.45 4.00 1.10 0.10 1.45 3.65 5.50 1.10 0.10 1.85 2.45 4.00 1.10 0.10 1.25 2.75 3.90 0.90 0.10 1.35 3.76 5.50 1.00 0.10 1.45 2.45 4.00 1.10 Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE PRODUCT SPECIFICATION GS-12-500 TITLE PAGE REVISION 5 of 9 AUTHORIZED BY Universal Contact Andy Lu J DATE 11-Sept-14 CLASSIFICATION UNRESTRICTED 1010432100*RLF 1011574800*RLF 1012397300*RLF 1012500000*RLF 1012820000*RLF 1012887500*RLF 6.0 0.10 1.45 3.65 5.50 1.10 0.10 1.85 2.45 4.00 1.10 0.10 1.45 2.50 3.20 1.10 0.10 1.45 2.50 4.00 1.10 0.10 1.45 2.50 4.00 1.10 0.10 1.55 3.00 5.60 1.20 Electrical Characteristics 6.1 Contact Resistance, Low Level (LLCR) The low level contact resistance shall not exceed 20 milliohms (50 milliohms for 10123973-00*RLF). Measurements shall be in accordance with or EIA 364-23. The following details shall apply: a. Test Voltage - 20 milli-volts DC max open circuit. b. Test Current - Not to exceed 100 milli-amperes. 6.2 Current Rating The temperature rise above ambient shall not exceed 30 at any point in the system when one contact is powered at 2 amperes (1 Amps for 10123973-00*RLF). a. Reference - EIA 364-70 7.0 Mechanical Characteristics 7.1 Normal Force (All data after 3 X reflow cycles) The following details shall apply: a. Cross Head Speed - 25.4 mm per minute. b. Utilize free floating fixtures. c. Reference -EIA 364-13. Table 1 Split type Universal Contacts Pre-load Part Number Apply Load(N) 100764290.28 00*RLF 100764310.30 00*RLF 100764320.40 00*RLF Pre-load Un-Applying load(N) Max deflection (mm) Minimal Normal Force @ max Deflection (N) Spring Rate(N/mm) 0.20 0.93 0.50 0.34 0.20 0.40 0.58 0.90 0.30 1.30 0.98 0.53 Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE GS-12-500 PRODUCT SPECIFICATION TITLE PAGE REVISION 6 of 9 J AUTHORIZED BY Universal Contact DATE Andy Lu 11-Sept-14 CLASSIFICATION UNRESTRICTED Solid type Universal Contacts Pre-load Part Number Apply Load(N) 10076430-00*RLF 0.50 10094594-00*RLF 0.78 10103955-00*RLF 0.35 10104319-00*RLF 0.42 10104320-00*RLF 0.41 10104321-00*RLF 0.56 10115748-00*RLF 0.44 10123973-00*RLF / 10125000-00*RLF 0.50 10128200-00*RLF 0.50 10128875-00*RLF 0.35 Table 2 Pre-load Un-Applying load(N) 0.38 0.58 0.15 0.31 0.36 0.38 0.26 / 0.36 0.36 0.31 Max Deflection (mm) 0.65 0.32 0.80 1.00 0.40 1.30 0.60 0.65 0.45 0.45 1.60 Minimal Normal Force @ max Deflection(N) 0.70 0.87 0.75 0.54 0.70 1.02 0.73 0.60 0.60 0.60 0.66 Spring Rate(N/mm) 0.86 1.20 0.74 0.32 1.50 0.49 0.78 0.92 0.67 0.67 0.30 The normal force of 10094594-001RLF needs to be 0.7N Min. at 0.15mm deflection Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE PRODUCT SPECIFICATION GS-12-500 TITLE PAGE REVISION 7 of 9 Universal Contact AUTHORIZED BY Andy Lu J DATE 11-Sept-14 CLASSIFICATION UNRESTRICTED The normal force of 10104319-001RLF needs to be 0.4N Min. at 0.4mm deflection 7. 2 Durability (Minimum): Mated 100 times and still meet electrical characteristics in section 6.1 Note: Can achieve 2500 times when mated with a PCB pad with 0.05/0.15um Au, no breakdown. - EIA 364-09 7. 3 8.0 GXT Plating Coating Adhesion Test: refer to FDQWI-PP-0000-P05 (test method). Environmental Conditions After exposure to the following environmental conditions i accordance with the specified test procedure and/or details, the product shall show no physical damage and shall meet the electrical and mechanical requirements per paragraphs 6.0 and 7.0 as specified in the Table test sequences. Unless specified otherwise, assemblies shall be mated during exposure. 8. 1 Thermal Shock - EIA 364-32. a. Number of Cycles - 32 b. Temperature Range - Between -40 and +85 c. Time at Each Temperature - 30 minutes d. Transfer Time - 20 seconds, maximum 8. 2 Humidity -EIA 364-31 method II (steady state) a. Relative Humidity - 90~95% b. Temperature - 402 c. Duration - 96 hours 8. 3 Salt Spray - EIA-364-26 a. Test Condition - Temperature: 352, NaCl solution Concentration: 51% b. Duration - 48 hours 8. 4 Solderability - J-STD-002 a. Test Condition - Immersion b. Minimum solder coverage: 95% 9.0 QUALITY ASSURANCE PROVISIONS 9.1 Equipment Calibration All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with ANSI Z-540 and ISO 9000. 9.2 Inspection Conditions Unless otherwise specified herein, all inspections shall be performed under the following ambient conditions: a. Temperature: 25 +/- 5 b. Relative Humidity: 30% to 60% c. Barometric Pressure: Local ambient Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE PRODUCT SPECIFICATION GS-12-500 TITLE PAGE REVISION 8 of 9 J AUTHORIZED BY Universal Contact DATE Andy Lu 11-Sept-14 CLASSIFICATION UNRESTRICTED 9.3 Acceptance 9.3.1 Electrical and mechanical requirements placed on test samples as indicated in paragraphs 6.0 and 7.0 shall be established from test data using appropriate statistical techniques or shall otherwise be customer specified, and all samples tested in accordance with this product specification shall meet the stated requirements. 9.3.2 Failures attributed to equipment, test setup, or operator error shall not disqualify the product. If product failure occurs, corrective action shall be taken and samples resubmitted for qualification. 9.4 Qualification Testing Qualification testing shall be performed on sample units produced with equipment and procedures normally used in production. The test sequences shall be as shown in the qualification test table. Data shall be provided with the samples noting production history: production lot codes for components and assemblies, components and assemblies produced to print revision, verification of plating composition and thickness, etc. 9.5 Re-Qualification Testing If any of the following conditions occur, the responsible product engineer shall initiate requalification testing consisting of all applicable parts of the qualification test matrix. a. A significant design change is made to the existing product which impacts the product form, fit or function. Examples of significant changes shall include, but not be limited to, changes in the plating material composition or thickness, contact force, contact surface geometry, insulator design, contact base material, or contact lubrication requirements. b. A significant change is made to the manufacturing process which impacts the product form, fit or function. c. A significant event occurs during production or end use requiring corrective action to be taken relative to the product design or manufacturing process. 9.6 Qualification Test Table and Sample Quantity. Test Items Test method Examination of product Group1 Group2 Group3 Group4 1,6 1,5 1,6 1,3 2,4 2,5 Contact Resistance 6.1 2,5 Normal force 7.1 3 Durability 7.2 4 Salt Spray 8.3 Thermal Shock 8.1 3 Humidity 8.2 4 Solderability test 8.4 Sample Quantity 10.0 TEST SEQUENCE 3 2 5 5 5 5 PACKAGING SPECIFICATION Refer to FCI specification GS-14-1216. Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 NUMBER TYPE GS-12-500 PRODUCT SPECIFICATION TITLE PAGE REVISION 9 of 9 Universal Contact J AUTHORIZED BY DATE Andy Lu 11-Sept-14 CLASSIFICATION UNRESTRICTED Rev Page A B C D E F G H J All All All All All All All All All REVISION RECORD Description PRELIMINARY ADD Y01,Y04 SPEC IN THE SPEC MODIFY THE CPN AND ADD THE PAD GEOMETRY ADD Y05 IN SPEC ADD Y06 IN SPEC ADD THREE NEW P/Ns IN SPEC ADD NEW P/N IN SPEC ADD NEW P/N(F01) INTO SPEC AND CHANGE FORMAT ADD NEW P/N INTO SPEC EC# Date DG07-0366 DG08-0055 DG08-0254 DG09-0056 DG09-0331 DG10-0291 DG12-0086 ELX-DG-011189-1 ELX-DG-18794-1 2007-07-09 2008-03-10 2008-09-11 2009-05-05 2009-08-20 2009-11-20 2010-08-11 2012-04-01 2014-09-11 Copyright FCI. Form E-3701 - Revision C GS-01-029 PDS: Rev :J STATUS:Released Printed: Sep 15, 2014 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol: 10103955-009RLF 10104320-009RLF 10104321-009RLF 10115748-009RLF 10104319-009RLF