Industrial Power Supplies TSP-WR Series, 180-600 Watt CB Scheme Innovative and Powerful Features! For worldwide Operation - with ultra- EN 60950 IEC 60950 UL 60950 UL 508 II3G ATEX 95 wide Input Range from 100 to 550VAC For Single- and 3 Phase Networks Robust Design- qualified for harsh Industrial Environments Industrial Operating Temperature Range: -25C to +70C Power Good Signal Indefinite Short Circuit, Overvoltage and Overtemperature Protection Wall Mounting Option Modular Design with Add-on Modules for: - Redundancy Operation - DC-UPS - Buffer for Power Back-up International Safety Approvals incl. ATEX and Class l, Div.2 Certification 3 Year Warranty The successful TSP series of high performance DIN-Rail Power Supplies has been expanded with 3 additional models which features an ultrawide input range of 85-132/230-550VAC.With this input voltages the power supplies can be used in almost all single- and 3 phase power networks worldwide. A high, continuously available power reserve guarantees reliable start-up of loads with high inrush currents. Excellent electrical specifications and high immunity against electrical disturbances makes these compact modules the best choice to power sensitive loads in industrial process control systems, machine tools or any other demanding industrial application. The power supplies complies also with the new EMC standard for Industrial environments, IEC/EN 61204-3. 3 Add-on Modules for extra functions offer a great flexibility in system applications. A module for redundant operation with true power sharing is available. With the Battery Controller module the power supplies can be extended to a perfect DC-UPS system. The Buffer module provides power back-up up to 4 seconds without the need of any batteries. Easy and vibration proof installation with pluggable screw terminal block and snap-on mounting on DIN-rails. Models Model No. TSP 180-124WR TSP 360-124WR TSP 600-124WR Output Voltage (Vnom) 24 VDC (adjustable 24 - 28 VDC) *Output Current (Imax) Output Power (Pmax) 7.5 A 180 W 15.0 A 360 W 25.0 A 600 W * Max. current at nominal output voltage and operating temperature up to 40C max. http://www.tracopower.com Page 1 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt Input Specifications Applicable 3-Phase Networks - TN, TT: 500 VAC Star configuration (EN60950+UL508) 500 VAC Delta (UL508 only) - IT: 400 VAC Delta (IEC-62103) 230 VAC Delta (IEC-60950) 500 VAC UL508 only Input voltage ranges 85-132 / {187-264 / 323-550 autorange} selectable by manual slide switch Harmonic limits EN 61000-3-2, Class A (for limited output power) Holdup time 20 ms min. (full load 230 - 500 VAC) Inrush current TSP 180-124WR TSP 360-124WR TSP 600-124WR Efficiency 115 VAC t.b.a t.b.a t.b.a 230 VAC < 23 A < 46 A < 50 A 88% typ. Output Specifications Output voltage adj. range Regulation 24 - 28 VDC - Input variation - Load variation (10-100 %) - Load variation (10-100 %) parallel mode 0.5 % max. 0.5 % max. 2.0% Ripple and Noise (20MHz Bandwidth) 100 mV pk-pk typ. (150 mV pk-pk max. at Imax) Electronic short circuit protection current limitation at 125% of Imax. constant current, automatic recovery Output overvoltage protection 34 V Overload protection electronic overload protection Overtemperature protection switch off at overtemperature, automatic restart Status indicator Power-Good signal dual color LED (green: DC ok, red: DC off) - trigger threshold: - relay output Max. capacitive load 18 - 22V DC OK = contact closed (rated: 30VDC / 1.0A) unlimited General Specifications Operating temperature range - 25C...+70C max. (-13F...+158F) (for derating see graph A on page 4) Cooling convection cooling, no internal fan Storage temperature -25 C...+85 C (- 13F...+185F) Humidity (non condensing) 95 % rel. H max. Pollution degree 2 Temperature coefficient 0.02 %/K Reliability, calculated MTBF >350'000h in acc. to IEC 61709 Remote On/Off by ext. contact. DC on: -S contact open DC off: -S connectetd via 1Kohm to -Vout All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt General Specifications Isolation according to IEC/EN 60950, UL 60950, UL 508C Safety standards - - - - - IEC/EN 60950, UL 60950, CSA-C22.2 No. 60950-1-03 UL 508, CSA-C22.2 EN 60204 EN 50178 IEC/EN 60079-15 (Class I, Zone 2, EEx nC II C T4 U), ANSI/UL60079-15 (Class I, Division 2, Groups A,B,C,D AEx n C II C T4 U) EN 61558-2-4 EN 60950 sect. 2.5 and NEC Class 2 Information technology equipment Industrial control equipment Electrical equipment of machines Electronic equipment for power installation Control equipment for hazardous location - Safety transformers for SMPS - Limitet power source (model TSP 090-124N) Safety approvals / certifications CB-Report as per IEC 60950, EN 60950-1:2003 CSA/UL 60950, CSA-C22.2 No.14-95, UL 508C CSA File no.: 219759 EN 60204, EN 61558-2-4 ATEX 94/9/EC, ANSI/UL 60079-15, FM 3611. Safety class Degree of electrical protection I (IEC 536) Case protection IP 20 (IEC 529) Electromagnetic compatibility (EMC), Emissions - Conducted RI suppression on input - Radiated RI suppression EN 61000-6-3, EN 61204-3 EN 55011 class B, EN 55022 class B, EN 55011 class B, EN 55022 class B, Electromagnetic compatibility (EMC), Immunity - Electrostatic discharge (ESD) - Radiated RF field immunity - Electrical fast transient / burst immunity - Surge immunity - Immunity to conducted RF disturbances - Power frequency field immunity - Voltage dips EN 61000-6-2, EN 61204-3 IEC / EN 61000-4-2 4 kV / 8 kV IEC / EN 61000-4-3 10 V / m IEC / EN 61000-4-4 2 kV IEC / EN 61000-4-5 1 kV / 2 kV IEC / EN 61000-4-6 10 V IEC / EN 61000-4-8 30 A / m IEC / EN 61000-4-11 Environment 3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min 3 axis, 15 g half sine, 11 ms - Vibration acc. IEC 60068-2-6; - Shock acc. IEC 60068-2-27 Enclosure material aluminium (chassis) / zinc plated steel (cover) Mounting for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) with wall mounting bracket - see page 10 - DIN-rail mounting - Wall mounting (option) Connection detachable screw terminals (plugs included) 2 terminals per output Output Power Derating A) B) Output Power Derating vs Ambient Temperature 100 100 90 TSP 600 80 70 Output Power [% Pmax] Output Power [% Pmax] 90 TSP 180 TSP 360 60 50 40 80 50 40 30 20 10 10 60 70 TSP 180 TSP 360 60 20 40 50 Temperature [C] TSP 600 70 30 0 -25 Output Power Derating vs Input Voltage 0 85 100 115 132 187 284 323 Input Voltage [VAC] 550 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt TSP-REM360 Redundancy Module With this module and two power supplies of the TSP series (180 and 360W models) a highly reliable, true redundant power system can be configured without any additional components. This module enforces the equivalent sharing of the output current by each power supply. The system is fully redundant and provides the output power even if one power supply has completely failed e.g. by short circuit on the output. In the event of either, one power supply failing or being disconnected, the second unit will automatically supply the full current to the load. The redundancy of the system is monitored and if lost, indicated by an alarm output. The inputs are hot swappable and can be loaded up to 15A each. Models Order code (includes terminal plugs) Input 2 x 24 VDC 2 x Control input TSP-REM360 Max Power per Input Output Voltage adjust Output Power max. 2 x 360 W 24 VDC (24 - 27 VDC) 360 W Function Diagram + DC IN 1 _ TSP Connector Positions J1.2 J1.1 + J2.1 J2.2 _ Front view Output Load Bottom view + Remote Link 2 Output Remote Link 1 Volt adjust J1.4 J1.3 J4.1 Remote Link 2 Top view - - + + J3.1 J3.2 Remote Link 1 DC IN 2 _ TSP J2.3 J2.4 REM Controller J4.2 DC IN 1 DC IN 2 J5.1 Redundancy ok J5.2 Alarm J5.3 J5.4 Remote On/Off Alarm Remote On/Off - + - + Specifications Operating temperature - 25C...+70C max. (-13F...+158F) derating above 40C (104F): 1.5%/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Redundancy OK signal (Alarm) trigger threshold at 18...22VDC, contact closed if one or both inputs failed Remote link cable (0.5m) 2 cables included with TSP-REM360 module Remote On/Off by ext. contact: contact open = On, contact closed = Off Dimensions see page 7 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 4 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt TSP-BFM24 Buffer Module The TSP-BFM24 Buffer Module will hold the output voltage of a 24VDC power supply after brown outs or voltage dips of up to ten full 50Hz cycles. During this buffer period no deterioration of the 24VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based backup system. The buffer module consists of a large bank of capacitors. When the power supply is switched on, the buffer capacitors will be charged. This will take approximately 30 second and an opto-coupler signal is indicating the READY" condition. When a power fail occurs, the capacitor bank is discharged, maintaining the output of the buffer module at its nominal voltage. This condition is indicated by an POWER FAIL" signal. The hold up time is typically 200ms at 25A and 4 seconds typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage. The operation modes of the module are indicated by a LED on the front panel also. The big advantage of this buffer solution is, that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product. Models Order code (includes terminal plugs) Operating Voltage Range TSP-BFM24 24...28VDC Buffer Time Output Power max. 200ms typ. @ 25A max. 4.0 s max. @1.2A Function Diagram 600 W Connector Positions J2.2 Inhibit Discharge J2.1 Charge TSP J1.1 J1.2 J1.3 J1.4 Volt adjust Load J2.4 Active J2.3 Voltage Detection Voltage Detection J2.6 J2.5 Ready Specifications Operating temperature - 25C...+70C max. (-13F...+158F) derating above 40C (104F): 1.5%/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Buffer voltage adjustable, >1V below input voltage, min. 22VDC Charging 0.6A max. / 30s max. Status signals Buffer Active , Buffer Ready (optocoupler output) and dual colour LED for status indication Inhibit optocoupler input: 35V max. <5mA Dimensions see page 7 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 5 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt TSP-BCM24 Battery Controller Module This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In case of a mains power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. By this, the battery life time can be extended. The battery is protected against deep discharge. Mains power and the battery status are monitored regularly and failures indicated by corresponding LED's and alarm outputs. The module provides also an external On/Off input to switch-off both, power supply and battery. Models Order code (includes terminal plugs) Inputs Input Power max Output Voltage nom. *Output Power max. 360 W 24 VDC 360 W 24 VDC Power Supply and 24 VDC Battery TSP-BCM24 *reduce max. output current by battery charging current Function Diagram Connector Positions Front view + DC IN_ TSP Remote Link J1.2 J2.3 J2.4 + J1.1 J2.1 J2.2 _ J1.4 + J1.3 _ J3.1 J3.2 Output Load Fuse Volt adjust Bottom view Top view - - + + Output 24V Battery Battery Controller J5.1 J5.2 J5.3 J5.4 J5.5 J5.6 DC-OK BAT.-OK DC-OK input output J5.7 J5.8 Remote On/Off J5.9 T J5.10 Temp. Sensor (TS) AC OK Bat. OK DC OK Remote On/Off DC IN Battery Temp. Sensor (TS) Remote Link - + - + Specifications Operating temperature - 25C...+70C max. (-13F...+158F) derating above 40C (104F): 1.5%/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Battery protection over voltage, deep discharge, short circuit- and revers connection (built-in fuse) Status signals DC-OK input, DC-OK output, BAT OK all relay contact closed at status OK Rating per relay contact 30 VDC / 1.0 A max. Remote link cable (0.5m) 1 cable included with TSP-BCM24 module Remote On/Off by ext. contact: contact open = On, contact closed = Off Dimensions see page 7 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 6 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt Outline Dimensions 35.0 110.0 (1.38) (4.33) 38.5 (1.52) TSP-REM360 TSP-BCM24 DC OK DC ON 80.0 (3.15) 110.0 (4.33) O/P ADJ. PE N L (0.20) 25.0 5.0 5.0 (0.98) (0.20) P/S P S Remote Weight: 0.5kg (1.0lb) 54.0 110.0 (2.13) DC OK DC ON (4.33) 38.5 (1.52) TSP 180-124 WR TSP-BFM24 80.0 (3.15) 110.0 (4.33) O/P ADJ. PE N(L2) L 5.0 Remote 14.5 (0.57) S P (0.20) 25.0 (0.98) P/S Weight: 0.7kg (1.4lb) http://www.tracopower.com Tolerances: 0.5 mm (0.02) Page 7 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt Outline Dimensions TSP 360-124WR 125.0 (3.15) (4.92) 45.0 (1.77) 80.0 DC OK DC ON 86.5 (3.41) 125.0 (4.92) O/P ADJ. PE N(L2) L 46.0 5.0 (0.20) (1.81) 25.0 (0.98) 17.0 (0.67) 25.0 (0.98) Remote P S P/S Weight: 1.1kg (2.4lb) Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02) http://www.tracopower.com Page 8 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt Outline Dimensions TSP 600-124WR P/S Remote P S 25.0 25.0 (0.98) (0.98) 21.0 148.0 (5.83) 125.0 (7.48) (4.92) DC ON DC OK 86.5 (3.41) 125.0 (4.92) 45.0 (1.77) 190.0 (0.83) O/P ADJ. PE N(L2) L Weight: 3.0 kg (6.0lb) Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02) http://www.tracopower.com Page 9 of 10 Industrial Power Supplies TSP-WR Series 180-600 Watt TSP-WMK Wall Mounting Bracket Ordercode of kit For models Content of kit TSP-WMK01 TSP-WMK02 TSP 180 TSP 360, TSP 600 1 bracket type A incl. M4-screw (DIN 74-Af4) 2 brackets type B incl. M4-screws (DIN 74-Af4) Type A: 85.0 (3.35) TSP REM360 TSP BCM24 42.5 (1.67) 55.0 (2.16) o 4.3 (0.17) o 4.3 (0.17) 31.0 (5.06) o 4.3 (0.17) 34.5 (1.36) 2.0 (0.08) 34.5 (1.36) 4 x positioning holes 7.0 (0.28) TSP 180-124WR TSP BFM 15.0 15.0 (0.59) 55.0 (2.16) (0.59) Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004) Type B: 46.0 (1.81) TSP 360-124WR 33.0 (1.30) 96.0 (3.78) 62.5 (2.46) 50.0 (1.97) o 4.3 (0.17) 2x o4.3 (0.17) TSP 600-124WR 2.0 (0.08) 30.0 (1.18) 2.0 (0.08) 25 (0.98) 4 x positioning holes Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004) 62.5 (2.46) 15.0 (0.59) 7.0 (0.28) 198.0 (7.80) Dimensions: [mm] ( ) = Inch Specifications can be changed without notice Rev. 09/05 Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41 43311 4511 * Fax +41 43311 4545 * info@traco.ch * www.tracopower.com Page 10 of 10