http://www.tracopower.com
Industrial Power Supplies
TSP-WR Series, 180–600 Watt
Innovative and Powerful Features!
◆ For worldwide Operation – with ultra-
wide Input Range from 100 to 550VAC
◆ For Single- and 3 Phase Networks
◆ Robust Design- qualified for
harsh Industrial Environments
◆ Industrial Operating Temperature
Range: –25°C to +70°C
◆ Power Good Signal
◆ Indefinite Short Circuit, Overvoltage
and Overtemperature Protection
◆ Wall Mounting Option
◆ Modular Design with Add-on Modules
for:
– Redundancy Operation
– DC-UPS
– Buffer for Power Back-up
◆ International Safety Approvals incl.
ATEX and Class l, Div.2 Certification
◆ 3 Year Warranty
The successful TSP series of high performance DIN-Rail Power Supplies has been
expanded with 3 additional models which features an ultrawide input range of
85-132/230-550VAC.With this input voltages the power supplies can be used in
almost all single- and 3 phase power networks worldwide.
A high, continuously available power reserve guarantees reliable start-up of loads
with high inrush currents. Excellent electrical specifications and high immunity
against electrical disturbances makes these compact modules the best choice to
power sensitive loads in industrial process control systems, machine tools or any
other demanding industrial application. The power supplies complies also with the
new EMC standard for Industrial environments, IEC/EN 61204-3.
3 Add-on Modules for extra functions offer a great flexibility in system applications.
A module for redundant operation with true power sharing is available. With the
Battery Controller module the power supplies can be extended to a perfect DC-UPS
system. The Buffer module provides power back-up up to 4 seconds without the
need of any batteries. Easy and vibration proof installation with pluggable screw
terminal block and snap-on mounting on DIN-rails.
C B
Scheme
EN 60950
IEC 60950
UL 60950
UL 508
II3G
ATEX 95
Model No. Output Voltage
(Vnom)
*Output Current
(Imax)
Output Power
(Pmax)
TSP 180–124WR 24 VDC
(adjustable 24 - 28 VDC)
7.5 A 180 W
TSP 360–124WR 15.0 A 360 W
TSP 600–124WR 25.0 A 600 W
Models
* Max. current at nominal output voltage and operating temperature up to 40°C max.
Page 1 of 10
http://www.tracopower.com Page 2 of 10
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series 180–600 Watt
Input Specifications
Applicable 3-Phase Networks – TN, TT: 500 VAC Star configuration (EN60950+UL508)
500 VAC Delta (UL508 only)
– IT: 400 VAC Delta (IEC-62103)
230 VAC Delta (IEC-60950)
500 VAC UL508 only
Input voltage ranges 85–132 / {187–264 / 323–550 autorange}
selectable by manual slide switch
Harmonic limits EN 61000-3-2, Class A (for limited output power)
Holdup time 20 ms min. (full load 230 - 500 VAC)
Inrush current 115 VAC 230 VAC
TSP 180-124WR t.b.a < 23 A
TSP 360-124WR t.b.a < 46 A
TSP 600-124WR t.b.a < 50 A
Efficiency 88% typ.
Output Specifications
Output voltage adj. range 24 – 28 VDC
Regulation – Input variation 0.5 % max.
– Load variation (10–100 %) 0.5 % max.
– Load variation (10–100 %) parallel mode 2.0%
Ripple and Noise (20MHz Bandwidth) 100 mV pk-pk typ. (150 mV pk-pk max. at Imax)
Electronic short circuit protection current limitation at 125% of Imax.
constant current, automatic recovery
Output overvoltage protection 34 V
Overload protection electronic overload protection
Overtemperature protection switch off at overtemperature, automatic restart
Status indicator dual color LED (green: DC ok, red: DC off)
Power-Good signal – trigger threshold: 18 - 22V
– relay output DC OK = contact closed (rated: 30VDC / 1.0A)
Max. capacitive load unlimited
General Specifications
Operating temperature range – 25°C...+70°C max. (–13°F...+158°F)
(for derating see graph A on page 4)
Cooling convection cooling, no internal fan
Storage temperature –25 °C…+85 °C (– 13°F...+185°F)
Humidity (non condensing) 95 % rel. H max.
Pollution degree 2
Temperature coefficient 0.02 %/K
Reliability, calculated MTBF >350’000h in acc. to IEC 61709
Remote On/Off by ext. contact.
DC on: -S contact open
DC off: -S connectetd via 1Kohm to -Vout
http://www.tracopower.com Page 3 of 10
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series 180–600 Watt
General Specifications
Isolation according to IEC/EN 60950, UL 60950, UL 508C
Safety standards – Information technology equipment
IEC/EN 60950, UL 60950, CSA-C22.2 No. 60950-1-03
– Industrial control equipment UL 508, CSA-C22.2
– Electrical equipment of machines EN 60204
– Electronic equipment for power installation EN 50178
– Control equipment for hazardous location IEC/EN 60079-15 (Class I, Zone 2, EEx nC II C T4 U),
ANSI/UL60079-15
(Class I, Division 2, Groups A,B,C,D AEx n C II C T4 U)
– Safety transformers for SMPS EN 61558-2-4
– Limitet power source (model TSP 090-124N) EN 60950 sect. 2.5 and NEC Class 2
Safety approvals / certifications CB-Report as per IEC 60950, EN 60950-1:2003
CSA/UL 60950, CSA-C22.2 No.14-95, UL 508C
CSA File no.: 219759
EN 60204, EN 61558-2-4
ATEX 94/9/EC, ANSI/UL 60079-15, FM 3611.
Safety class Degree of electrical protection I (IEC 536)
Case protection IP 20 (IEC 529)
Electromagnetic compatibility (EMC), Emissions EN 61000-6-3, EN 61204-3
– Conducted RI suppression on input EN 55011 class B, EN 55022 class B,
– Radiated RI suppression EN 55011 class B, EN 55022 class B,
Electromagnetic compatibility (EMC), Immunity EN 61000-6-2, EN 61204-3
– Electrostatic discharge (ESD) IEC / EN 61000-4-2 4 kV / 8 kV
– Radiated RF field immunity IEC / EN 61000-4-3 10 V / m
– Electrical fast transient / burst immunity IEC / EN 61000-4-4 2 kV
– Surge immunity IEC / EN 61000-4-5 1 kV / 2 kV
– Immunity to conducted RF disturbances IEC / EN 61000-4-6 10 V
– Power frequency field immunity IEC / EN 61000-4-8 30 A / m
– Voltage dips IEC / EN 61000-4-11
Environment – Vibration acc. IEC 60068-2-6; 3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min
– Shock acc. IEC 60068-2-27 3 axis, 15 g half sine, 11 ms
Enclosure material aluminium (chassis) / zinc plated steel (cover)
Mounting – DIN-rail mounting for DIN-rails as per EN 50022-35x15/7.5
(snap-on with self-locking spring)
– Wall mounting (option) with wall mounting bracket - see page 10
Connection detachable screw terminals (plugs included)
2 terminals per output
Temperature [˚C]
0
10
20
40
50
60
70
Output Power [% Pmax]
40 50 60 70
In
p
ut Volta
g
e [VAC]
0
10
20
30
40
50
60
Output Power [% Pmax]
80
90
100
30
A) Output Power Derating
vs Ambient Temperature
70
80
90
100
85
100 115 132
550
B) Output Power Derating
vs Input Voltage
-25
TSP 180
TSP 360
TSP 600 TSP 600
TSP 180
TSP 360
187 284 323
Output Power Derating
http://www.tracopower.com Page 4 of 10
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
TSP–REM360 Redundancy Module
Industrial Power Supplies
TSP-WR Series 180–600 Watt
With this module and two power supplies of the TSP series (180 and 360W mo-
dels) a highly reliable, true redundant power system can be configured without any
additional components. This module enforces the equivalent sharing of the output
current by each power supply. The system is fully redundant and provides the output
power even if one power supply has completely failed e.g. by short circuit on the
output. In the event of either, one power supply failing or being disconnected, the
second unit will automatically supply the full current to the load. The redundancy of
the system is monitored and if lost, indicated by an alarm output. The inputs are hot
swappable and can be loaded up to 15A each.
Order code
(includes terminal plugs)
Input Max Power
per Input
Output Voltage
adjust
Output Power
max.
TSP–REM360 2 x 24 VDC
2 x Control input 2 x 360 W 24 VDC
(24 - 27 VDC) 360 W
Models
Function Diagram Connector Positions
REM Controller
TSP
TSP
Volt adjust
Output
Load
Alarm
DC IN 1
+
_
J1.2
J1.1
J3.1
J3.2
DC IN 2
+
_
J1.4
J1.3
J4.1
J4.2
J5.1 J5.2
J2.2
J2.1
J2.4
J2.3 +
_
Remote
Link 2
Redundancy
ok
Remote
Link 1
Remote On/Off
J5.3 J5.4
Front view Bottom view Top view
Output
- -
+ +
DC IN 1
-
+
-
+
DC IN 2
Remote Link 1
Remote Link 2
Alarm
Remote On/Off
Specifications
Operating temperature – 25°C...+70°C max. (–13°F...+158°F)
derating above 40°C (104°F): 1.5%/K
Electromagnetic compatibility in correspondence to connected units (no internal
switching device)
Redundancy OK signal (Alarm) trigger threshold at 18...22VDC,
contact closed if one or both inputs failed
Remote link cable (0.5m) 2 cables included with TSP-REM360 module
Remote On/Off by ext. contact: contact open = On, contact closed = Off
Dimensions see page 7
http://www.tracopower.com Page 5 of 10
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series 180–600 Watt
TSP–BFM24 Buffer Module
The TSP-BFM24 Buffer Module will hold the output voltage of a 24VDC power sup-
ply after brown outs or voltage dips of up to ten full 50Hz cycles. During this buffer
period no deterioration of the 24VDC output voltage will occur. For many applica-
tions this buffer module is an ideal and cost effective alternative to a battery based
backup system. The buffer module consists of a large bank of capacitors. When the
power supply is switched on, the buffer capacitors will be charged. This will take
approximately 30 second and an opto-coupler signal is indicating the „READY“
condition. When a power fail occurs, the capacitor bank is discharged, maintaining
the output of the buffer module at its nominal voltage. This condition is indicated by
an „POWER FAIL“ signal. The hold up time is typically 200ms at 25A and 4 seconds
typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage.
The operation modes of the module are indicated by a LED on the front panel also.
The big advantage of this buffer solution is, that it is fully maintenance free and its
storage capability does not deteriorate over the live time of the product.
Order code
(includes terminal plugs)
Operating Voltage
Range
Buffer Time Output Power
max.
TSP-BFM24 24...28VDC 200ms typ. @ 25A max.
4.0 s max. @1.2A 600 W
Models
Function Diagram Connector Positions
TSP
Load
Inhibit
Volt adjust
Voltage
Detection Voltage
Detection
Discharge
Charge
Active Ready
J2.2
J2.1
J1.1
J1.2
J1.3
J1.4
J2.4
J2.3
J2.6
J2.5
Specifications
Operating temperature – 25°C...+70°C max. (–13°F...+158°F)
derating above 40°C (104°F): 1.5%/K
Electromagnetic compatibility in correspondence to connected units (no internal
switching device)
Buffer voltage adjustable, >1V below input voltage, min. 22VDC
Charging 0.6A max. / 30s max.
Status signals Buffer Active , Buffer Ready (optocoupler output)
and dual colour LED for status indication
Inhibit optocoupler input: 35V max. <5mA
Dimensions see page 7
http://www.tracopower.com Page 6 of 10
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series 180–600 Watt
TSP–BCM24 Battery Controller Module
This module provides a professional battery management system to charge and
monitor an external lead-acid battery. Together with a power supply of the TSP
series a perfect DC-UPS system can be configured. The connected battery will be
charged and held in charged mode by the power supply. In case of a mains power
failure the battery will supply the output power until the battery is discharged. As a
consequence, the output voltage of the system is equivalent to the battery voltage.
To avoid overcharging the battery, an external temperature sensor adjusts the bat-
tery voltage automatically to the required end of charge voltage. By this, the battery
life time can be extended.
The battery is protected against deep discharge. Mains power and the battery
status are monitored regularly and failures indicated by corresponding LED’s and
alarm outputs. The module provides also an external On/Off input to switch-off
both, power supply and battery.
Order code
(includes terminal plugs)
Inputs Input Power
max
Output Voltage
nom.
*Output Power
max.
TSP-BCM24 24 VDC Power Supply
and 24 VDC Battery 360 W 24 VDC 360 W
Models
*reduce max. output current by battery charging current
Function Diagram Connector Positions
Battery Controller
TSP
Temp.
Sensor (TS)
Volt adjust
Output
Load
DC-OK
input
+
_
J1.2
J1.1
J3.1
J3.2
J5.1 J5.2
J2.2
J2.1
J2.4
J2.3 +
_
DC IN
Remote
Link
24V Battery
+
_
BAT.-OK
J5.3 J5.4
DC-OK
output
J5.5 J5.6
Remote
On/Off
J5.7 J5.8
T
Fuse
J5.9 J5.10
J1.4
J1.3
Specifications
Operating temperature – 25°C...+70°C max. (–13°F...+158°F)
derating above 40°C (104°F): 1.5%/K
Electromagnetic compatibility in correspondence to connected units (no internal
switching device)
Battery protection over voltage, deep discharge, short circuit- and
revers connection (built-in fuse)
Status signals DC-OK input, DC-OK output, BAT OK
all relay contact closed at status OK
Rating per relay contact 30 VDC / 1.0 A max.
Remote link cable (0.5m) 1 cable included with TSP-BCM24 module
Remote On/Off by ext. contact: contact open = On, contact closed = Off
Dimensions see page 7
http://www.tracopower.com Page 7 of 10
Outline Dimensions
TSP-REM360
TSP-BCM24
TSP 180-124 WR
TSP-BFM24
35.0
110.0
(1.38)
(4.33)
110.0 (4.33)
38.5 (1.52)80.0 (3.15)
25.0
(0.98)
5.0
(0.20)
5.0
(0.20)
DC ON
O/P ADJ.
DC OK
PE N L
P/S
PS
Remote
54.0
110.0
(2.13)
(4.33)
110.0 (4.33)
25.0
(0.98)
5.0
(0.20)
14.5
(0.57)
DC ON
O/P ADJ.
DC OK
PE N(L2) L
P/S
P
S
Remote
38.5 (1.52)80.0 (3.15)
Tolerances: ±0.5 mm (±0.02)
Weight: 0.5kg (1.0lb)
Weight: 0.7kg (1.4lb)
Industrial Power Supplies
TSP-WR Series 180–600 Watt
http://www.tracopower.com Page 8 of 10
Industrial Power Supplies
TSP-WR Series 180–600 Watt
Outline Dimensions
80.0
125.0
(3.15)
(4.92)
125.0 (4.92)
45.0 (1.77)
86.5 (3.41)
(1.81)
5.0
(0.20)
25.0
(0.98)
25.0
(0.98)
46.0 17.0
(0.67)
DC ON
O/P ADJ.
DC OK
PE N(L2) L
P/S
PS
Remote
TSP 360-124WR
Dimensions in [mm], ( ) = Inch
Tolerances: ±0.5 mm (±0.02)
Weight: 1.1kg (2.4lb)
http://www.tracopower.com Page 9 of 10
Industrial Power Supplies
TSP-WR Series 180–600 Watt
Outline Dimensions
TSP 600-124WR
190.0
125.0
(7.48)
(4.92)
125.0 (4.92)
25.0
(0.98)
25.0
(0.98)
148.0
(5.83)
21.0
(0.83)
P/S
PS
Remote
DC ON
O/P ADJ.
DC OK
PE N(L2) L
45.0 (1.77)
86.5 (3.41)
Dimensions in [mm], ( ) = Inch
Tolerances: ±0.5 mm (±0.02)
Weight: 3.0 kg (6.0lb)
Page 10 of 10
Specifications can be changed without notice
J
enatschstrasse 1 · CH-8002 Zurich · Switzerland
Tel. +41 43311 4511 · Fax +41 43311 4545 · info@traco.ch · www.tracopower.com
Industrial Power Supplies
TSP-WR Series 180–600 Watt
Ordercode of kit For models Content of kit
TSP-WMK01
TSP-WMK02
TSP 180
TSP 360, TSP 600
1 bracket type A incl. M4-screw (DIN 74-Af4)
2 brackets type B incl. M4-screws (DIN 74-Af4)
TSP–WMK Wall Mounting Bracket
85.0 (3.35)
Dimensions: [mm] ( ) = Inch
42.5 (1.67)
34.5 (1.36) 34.5 (1.36)
31.0 (5.06)
ø 4.3 (0.17) ø 4.3 (0.17)
4 x positioning holes
2.0 (0.08)
15.0
(0.59)
7.0 (0.28)
15.0
(0.59)
46.0 (1.81)
33.0 (1.30)
25 (0.98)
50.0 (1.97)
2x ø4.3 (0.17)
4 x positioning holes
2.0 (0.08)
Material: 2 mm Mild Steel
Tolerance: ±0.1mm (± 0.004)
Material: 2 mm Mild Steel
Tolerance: ±0.1mm (± 0.004)
55.0 (2.16)
55.0 (2.16)
62.5 (2.46)
96.0 (3.78)
62.5 (2.46)
198.0 (7.80)
TSP REM360
TSP BCM24
TSP 180-124WR
TSP BFM
TSP 360-124WR
TSP 600-124WR
ø 4.3 (0.17)
2.0 (0.08)
30.0 (1.18)
15.0
(0.59)
ø 4.3 (0.17)
7.0 (0.28)
Type A:
Type B:
Rev. 09/05