Intellimod™ Module
Single Phase
IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
1
PM800DV1B060
09/12 Rev. 0
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Temperature
– Under Voltage
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM800DV1B060 is a 600V,
800 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 800 60
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.72 120.0
B 3.54 90.0
C 4.17±0.010 106.0±0.25
D 2.87 73.0
E 2.99±0.010 76.0±0.25
F 0.26 Rad. 6.5 Rad.
G 0.26 Dia. 6.5 Dia.
H M8 Metric M8
J 1.10 28.0
K 1.22 31.0
L 0.12±0.02 3.0±0.5
M 0.71 18.0
Dimensions Inches Millimeters
N 0.14 Dia. 3.5 Dia.
P 1.34+0.04/-0.02 34.0+1.0/-0.5
Q 1.29 32.8
R 1.22 31.0
S 0.16 4.0
T 0.025 Sq. 0.64 Sq.
U 1.79 45.5
V 1.34 34.0
W 1.52 38.5
X 1.73 44.0
Y 0.10 2.54
Z 0.40 10.16
AMP
VCC
VP1
CP1
FPO
VPC
FO
IN
C1
GND
TjK
TjA
OUT
SINK
SC
C2E1
FWDi
IGBT
NC
AMP
VCC
VN1
CN1
FNO
VNC
FO
IN
GND
TjK
TjA
OUT
SINK
SC
E2
FWDi
IGBT
NC
H (3 TYP)
C2E1 E2
TERMINAL CODE
5 : FNO
4 : VNC
N 3 : CN1
2 : NC
1 : VN1
5 : FPO
4 : VPC
P 3 : CP1
2 : NC
1 : VP1
C1
1
4
5
2
3
1
4
5
2
3
N
P
A
B
C
D
EW
L
K
Q
P
N
J J
V
X
RS
F (4 PLACES)
G (4 PLACES)
T
SQ PIN
(10 PLS)
U
Y
Y
Y
Y
Y
Y
Y
Y
M M
M
Z
PM800DV1B060
Intellimod™ Module
Single Phase IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
209/12 Rev. 0
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM800DV1B060 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC -20 to 100 °C
Mounting Torque, M6 Mounting Screws (Typical) Ms 43 in-lb
Mounting Torque, M8 Main Terminal Screws (Typical) Mt 87 in-lb
Module Weight (Typical) m 720 Grams
Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot) 400 Volts
Surge Supply Voltage (Applied between C1-E2, Surge Value) VCC(surge) 500 Volts
Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Base, AC 1 minute) VRMS 2500 Volts
Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current (TC = 25°C) IC 800 Amperes
Peak Collector Current (Pulse) ICRM 1600 Amperes
Emitter Current (TC = 25°C) IE 800 Amperes
Peak Emitter Current (Pulse) IERM 1600 Amperes
Total Power Dissipation (TC = 25°C)*1 Ptot 2500 Watts
Control Sector
Supply Voltage (Applied Between VP1-VPC, VN1-VNC) VD 20 Volts
Input Voltage (Applied Between CP1-VPC, VN1-VNC) VCIN 20 Volts
Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC) VFO 20 Volts
Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20 mA
*1 Case temperature (TC) measured point is just under the chips.
PM800DV1B060
Intellimod™ Module
Single Phase IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
3
09/12 Rev. 0
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 800A, — 1.85 2.35 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 800A, — 1.85 2.35 Volts
Pulsed, Tj = 125°C
Emitter-Collector Voltage VEC IE = 800A, VD = 15V, VCIN = 15V — 1.7 2.8 Volts
Switching Times ton VD = 15V, VCIN = 0 ~ 15V, 0.3 0.8 2.0 µs
trr VCC = 300V, IC = 800A, — 0.25 0.8 µs
tC(on) Tj = 125°C, — 0.4 1.0 µs
toff Inductive Load — 1.4 2.3 µs
tC(off) (Per 1 Arm) — 0.3 1.0 µs
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, — — 1.0 mA
VCIN = 15, Tj = 25°C
VCE = VCES, VD = 15V, — — 10.0 mA
VCIN = 15, Tj = 125°C
Control Sector
Circuit Current ID VD = 15V, VCIN = 15V, VP1-VPC — 2 4 mA
VD = 15V, VCIN = 15V, VN1-VNC — 2 4 mA
Input ON Threshold Voltage Vth(on) Applied Between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 1200 — — Amperes
Short Circuit Current Delay Time toff(SC) VD = 15V — 0.2 — µs
Over Temperature Protection OT Trip Level 135 — — °C
(Detect Temperature of Chip) OT(hys) Reset Level — 20 — °C
Supply Circuit Under Voltage Protection UVt Trip Level 11.5 12.0 12.5 Volts
(-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts
Fault Output Current IFO(H) VD = 15V, VFO = 15V*2 — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V*2 — 10 15 mA
Fault Output Pulse Width tFO VD = 15V*2 1.0 1.8 — ms
*2 Fault output is given only when the internal SC, OT and UV protection.
Fault output of SC, OT and UV protection operate by lower arms.
Fault output of SC protecton given pulse.
Fault output of OT, UV protection given pulse while over trip level.
PM800DV1B060
Intellimod™ Module
Single Phase IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
409/12 Rev. 0
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Inverter IGBT (Per 1 Element)*1 — — 0.05 K/Watt
Rth(j-c)D Inverter FWDi (Per 1 Element)*1 — — 0.09 K/Watt
Contact Thermal Resistance Rth(c-s) Case to Heatsink (Per 1 Module), — 0.014 — K/Watt
Thermal Grease Applied*1
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied Across C1-E2 Terminals ≤ 400 Volts
Control Supply Voltage VD Applied Between VP1-VPC, VN1-VNC*3 15 ±1.5 Volts
Input ON Voltage VCIN(on) Applied Between ≤ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC ≥ 4.0 Volts
PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz
Arm Shoot-Through Blocking Time tDEAD For IPM’s each Input Signal ≥ 3.0 µs
*1 Case temperature (TC) measured point is just under the chips.
*3 With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, variation ≤ 2V peak to peak.
PM800DV1B060
Intellimod™ Module
Single Phase IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
5
09/12 Rev. 0
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0 100 200 300 800600 700400 500
1.0
1.5
0.5
0
VD = 15V
2.0
2.5
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
VCE(SAT), (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
12 1413 15 1716 18
1.5
1.0
2.0
2.5
IC = 800A
Tj = 25°C
Tj = 125°C
COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0 1.0 1.5 2.0
100
0
VD = 17V
13
Tj = 25°C
200
800
600
700
400
500
300
0 0.5 1.0 1.5 2.0
100
0
200
800
600
700
500
400
300
15
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (μs)
SWITCHING TIME VS.
COLLECTOR CURRENT CHARACTERISTICS
(TYPICAL)
101
101102103
100
10-1
ton
VCC = 300V
VD = 15V
INDUCTIVE LOAD
toff
Tj = 25°C
Tj = 125°C
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(on), tc(off), (μs)
SWITCHING TIME VS.
COLLECTOR CURRENT CHARACTERISTICS
(TYPICAL)
100
101 102103
10-1
10-2
tc(on)
tc(off)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING ENERGY, Eon, Eoff, (mJ/PULSE)
SWITCHING LOSS
COLLECTOR CURRENT CHARACTERISTICS
(TYPICAL)
40
35
20
25
30
0 600200 400 1000800
5
15
10
0
Eoff
Eon
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
EMITTER CURRENT, IE, (AMPERES)
REVERSE RECOVERY TIME, trr, (µs)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
0.5
0 600 800400200 1000
EMITTER CURRENT, IE, (AMPERES)
0 600 800400200 1000
0.1
0
I
rr
trr
100
0
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
0.2 200
0.3 300
0.4
25
5
0
10
15
20400
500
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
(TYPICAL)
Tj = 25°C
Tj = 125°C
VD = 15V
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = 15V
INDUCTIVE
LOAD
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = 15V
INDUCTIVE LOAD
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = 15V
INDUCTIVE LOAD
Tj = 25°C
Tj = 125°C
SWITCHING LOSS, Err, (mJ/PULSE)
SWITCHING REVERSE RECOVERY
LOSS CHARACTERISTICS
(TYPICAL)
PM800DV1B060
Intellimod™ Module
Single Phase IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
609/12 Rev. 0
JUNCTION TEMPERATURE, Tj, (°C)
SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25°C) = 1.0
SHORT CIRCUIT TRIP LEVEL
VS. JUNCTION TEMPERATURE
(TYPICAL)
0-50 10050 150
0.4
0
1.2
1.6
0.8
2.0
0-50 10050 150
4
0
12
16
8
20
50 15 2010 25
10
0
30
40
20
80
70
50
60
VD = 15V
JUNCTION TEMPERATURE, Tj, (°C)
SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION
TRIP RESET LEVEL, UVt, UVr, (VOLTS)
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDANCY
(TYPICAL)
VD = 15V
UVt
UVr
FREQUENCY CURRENT, fc, (kHz)
TIME, (s)TIME, (s)
CIRCUIT CURRENT VS.
FREQUENCY CURRENT
(TYPICAL)
VD = 15V
Tj = 25°C
Tj = 125°C
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c)
Zth = Rth
•
(NORMALIZED VALUE)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c)
Zth = Rth
•
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10010-3 10-2 10-1 100101
10-5 10-4 10-3
10-3
10-2
10-1
100
10-3
10-2
10-1
10-3 10-2 10-1 100101
10-5 10-4 10-3
Single Pulse
TC = 25°C
Per Unit Base =
Rth(j-c) = 0.09 K/W
Single Pulse
TC = 25°C
Per Unit Base =
Rth(j-c) = 0.05 K/W
CIRCUIT CURRENT, ID, (mA)
