Key and Ignition Switches Datasheet Key and Ignition Switches Customization is standard with Honeywell's key and ignition switches. Honeywell's broad range of product options make building the specific key switch for an application simple. Optional features of multiple unique key codes, momentary positions, terminal and integral connector types, UL-ratings, and various circuitry configurations are available to provide design flexibility. To maintain consistent branding, Honeywell also offers over-molded keys with custom logos. These options, coupled with the wide electrical rating and temperature range, come standard on every switch to meet growing customers' needs. These rugged and reliable switches increase application reliability and facilitate seamless equipment operation and control with their ability to keep dirt and moisture out of the contact chamber, thereby prolonging switch life. The two-, three-, and four position key switch options easily integrate into specific application designs. Designed to withstand harsh environments, Honeywell key and ignition switches are found in the toughest applications, from off-road vehicles like ATVs, snowmobiles, and motorcycles to agriculture, construction, industrial, and lawn and garden equipment. What makes our key switches better? Robust design with o-rings, weep holes, and overmolded keys delivers consistent performance in harsh environments Multiple position, circuitry, contact, key, and connector options to address unique application requirements UL certified listings offered Availability of over-molded keys with custom logos and ability to match existing key codes Decades of engineering, design, and application experience Manufactured for harsh, rugged environments HIGH DURABILITY MULTIPLE CONFIGURATIONS 2 sensing.honeywell.com Features and Benefits ENVIRONMENTAL PROTECTION Honeywell key and ignition switches are designed and tested to withstand a wide range of environmental conditions and contaminants: temperature cycling, chemical splashes, pressure wash, vibration, dust, humidity, and salt. O-rings protect the contact chamber from moisture and dust while weep holes in the key cylinder housing facilitate drainage. IMPROVED DURABILITY Stainless steel keyhole shroud and keyhole dust shutter add durability and corrosion resistance to the key tumbler/cylinder assembly. The key cover (key boot) protects key cylinder from dust and ingress. Form factor! Easily customized for specific applications ROBUST CONSTRUCTION Polypropylene or nylon plastic housing (rear) improves durability and supports equipment weight reduction. WIDE RANGE OF CONFIGURATIONS Two-, three-, or four-position switches, maintained and momentary (recoil) key positions, and numerous circuitry configurations allow for customization of equipment operation and control. UL certification options available, as well. To maintain consistent branding, Honeywell also offers over molded keys with custom logos. MULTIPLE KEY OPTIONS Double-sided keys allow for easy key insertion and switches can be designed to allow for key removal in various key positions. Up to 300 unique key codes are available to provide increased security and compatibility with existing keys. CONNECTOR CHOICES Integral connector (Metri-Pack, Sumitomo): Two-, three-, or four-position switches. Screw terminal: Two- or three-position switches. FASTER ASSEMBLY Integral connectors facilitate quick assembly and minimize the potential for wiring errors. sensing.honeywell.com 3 Potential Applications Honeywell key and ignition switches can be used in a variety of transportation and industrial applications ranging from run/start ignition to single-point control for lights and accessories. * All-terrain vehicles * Snowmobiles * Golf carts * Aerial/scissor/boom lifts * Telehandlers * Construction equipment * Skid loaders * Forklifts * Agricultural equipment * Tractors * Material handlers * Marine equipment * Generators 4 sensing.honeywell.com Key and Ignition Switches Table 1. Specifications Characteristic Integral Connector Screw Terminal Delphi Metri-Pack or Sumitomo Screw 12 Vdc, 20 A; 24 Vdc, 8 A; 12 Vdc, 10 mA 12 Vdc, 20 A; 24 Vdc, 10 A; 48 Vdc, 4 A -40 C to 85 C [-40 F to 185 F] -40 C to 85 C [-40 F to 185 F] 2 position; 3 position; 4 position 2 position; 3 position panel panel Depth behind panel 43,43 mm [1.71 in] 39,88 mm [1.57 in] Stationary contacts brass with tin plating standard, silver or gold plating optional copper or copper alloy phosphor bronze standard, silver or gold plating optional silver alloy - UL available Front housing material mineral-filled nylon mineral-filled nylon Rear housing material polypropylene glass-filled nylon Weight 68 g [0.15 lb] 68 g [0.15 lb] Connector Electrical rating (resistive) Operating temperature Position Mounting Moving contacts Approvals Table 2. Integral Connector MCTF, Standard Construction (90 % confidence interval) Electrical Rating Integral Connector 20 A, 12 Vdc 11,000 cycles 8 A, 24 Vdc 24,000 cycles 10 mA, 12 Vdc 25,000 cycles Table 3. Screw Terminal MCTF, Standard Construction (90 % confidence interval) Electrical Rating Screw Terminal 20 A, 12 Vdc 7,000 cycles 10 A, 24 Vdc 11,000 cycles 4 A, 48 Vdc 15,000 cycles 2 A, 12 Vdc 25,000 cycles Per SAE J 259. Each circuit tested independently with resistive load at above voltage/current. 50 % duty cycle (1 second on, 1 second off). Criteria for failure is >2 % voltage drop. Representative samples tested. The above data may not apply to all configurations. sensing.honeywell.com 5 Key and Ignition Switches Table 4. Key Switch Order Guide and Specifications Catalog Listing1 Packaging 84825-01 25 units per box, no screws, w/ nuts 84825-02 100 units per box, no screws, w/ nuts 84825-04 140 units per box, no screws, w/ nuts 84826-01 25 units per box, no screws, w/ nuts 84826-02 100 units per box, no screws, w/ nuts 84826-04 140 units per box, no screws, w/ nuts 89165-01 25 units per box, no screws, w/ nuts 89165-02 100 units per box, no screws, w/ nuts Connector Positions Functions Terminals Metri-Pack 2 Off-On 4 Metri-Pack 3 Off-On-Start (Recoil) 4 Metri-Pack 3 Off-On-Start (Recoil) 6 Metri-Pack 3 Off-On-Start (Recoil) 4 Metri-Pack 4 Off-On(1)-On(2)-Start 4 Metri-Pack 3 On-Off-On 6 Metri-Pack 3 Off-On(1)-On(2) 4 Sumitomo 2 Off-On 4-pin Screw 2 Off-On 3 Screw 2 Off-On 3 Screw 2 Off-On 6 50084828-04 140 units per box, no screws, w/ nuts 50084828-05 100 units per bag 89477-01 25 units per box, no screws, w/ nuts 89477-04 140 units per box, no screws, w/ nuts 89680-02 100 units per box, no screws, w/ nuts 89697-01 25 units per box, no screws, w/ nuts 89697-02 100 units per box, no screws, w/ nuts 89951-02 100 units per box, no screws, w/ nuts 84828-07 25 units per box, with screws & nuts 84828-08 100 units per box, with screws & nuts 84828-09 140 units per box, with screws & nuts 89850-07 25 units per box, with screws & nuts 89850-08 100 units per box, with screws & nuts 89947-08 100 units per box, with screws & nuts Numbers before the dash indicate the model number; numbers following the dash indicate the packaging option. For more information on packaging options, see Table 3. 2 When there are two adjacent closures in the circuitry options, contacts remain closed between positions. 1 6 sensing.honeywell.com Key and Ignition Switches Contacts Circuitry2 Electrical Rating O = Circuit Open; X = Circuit Closed off brass/tin 12 V, 20 A on A&D B&C 45 maintained on off brass/tin 12 V, 20 A brass/tin 12 V, 20 A Off X O O O On O X X O Start O O X X Off two-sided 6896 yes Figure 3 A&D B&C spring return - right to center Off O O On O X Start X X Off two-sided 8001 yes Figure 2 Off two-sided 6896 yes Figure 4 Off two-sided 6896 no Figure 5 Off, On(1) two-sided 6896 no Figure 6 start on start 45 45 on(1) on(2) start 22.5 22.5 Off On(1) On(2) A&B O X X A&B&D O O X A&B&C&D O O O off on 45 45 off on(1) E&F A&F C&D A&B On X O O O B&C A&D Off O O on(2) 45 45 maintained off 12 V, 20 A on 45 maintained copper copper copper 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A Figure 1 E&F A&F C&D A&B on maintained brass/tin no Figure 2 12 V, 20 A 12 V, 20 A 6896 yes on brass/tin two-sided 6896 spring return - right to center brass/tin Off two-sided off 45 Dimensions Off 45 45 off SpringReturn Start X X 12 V, 20 A 12 V, 20 A Key Code On O X spring return - right to center brass/tin On X O Key Style Off O O A&D B&C spring return - right to center 45 45 off brass/tin start Off O X Key Removeable off maintained off maintained off 45 maintained On(1) On(2) X X O X Off X O On O X Off two-sided 1000 no Figure 7 B&C A&D Off X O On O X Off two-sided 6896 no Figure 8 B&B1 B&3 Off X O On X X Off one-sided 3000 no Figure 8 B&3 B1&4 Off O O On X X Off two-sided 6896 no Figure 9 on 45 On O O X X B&C A&D on 45 Off O X X O Start X X X on sensing.honeywell.com 7 Key and Ignition Switches Table 4. Key Switch Order Guide and Specifications, continued Catalog Listing1 Packaging 84829-02 100 units per box, no screws, w/ nuts 84829-07 25 units per box, with screws & nuts 84829-08 100 units per box, with screws & nuts 84829-09 140 units per box, with screws & nuts 84830-02 100 units per box, no screws, w/ nuts 84830-07 25 units per box, with screws & nuts 84830-08 100 units per box, with screws & nuts 84830-09 140 units per box, with screws & nuts 89476-08 100 units per box, with screws & nuts 89476-09 140 units per box, with screws & nuts 89997-07 25 units per box, with screws & nuts Connector Positions Functions Terminals Screw 3 Off-On-Start (Recoil) 3 Screw 3 On(1)-Off-On(2) 6 Screw 3 On(1)-Off-On(2) 6 Screw 3 On(1)-Off-On(2) 6 89997-09 140 units per box, with screws & nuts 90173-09 140 units per box, with screws & nuts Screw 3 On(1)-Off-On(2) 6 90220-08 100 units per box, with screws & nuts Screw 3 On(1)-Off-On(2) 6 Numbers before the dash indicate the model number; numbers following the dash indicate the packaging option. For more information on packaging options, see Table 3. 2 When there are two adjacent closures in the circuitry options, contacts remain closed between positions. 1 Table 5. Packaging Codes 3 8 Code Quantity/Packaging3 Fastenings 01 25 units per box 25 mounting nuts in bag, placed in top layer of carton (no screws) 02 100 units per box 100 mounting nuts in bag, placed in top layer of carton (no screws) 04 140 units per box 140 mounting nuts in bag, placed in top layer of carton (no screws) 07 25 units per box 25 mounting nuts in a bag and the required amount of screws in a bag, placed in top layer of carton 08 100 units per box 100 mounting nuts in a bag and the required amount of screws in a bag, placed in top layer of carton 09 140 units per box 140 mounting nuts in a bag and the required amount of screws in a bag, placed in top layer of carton 10 50 units per box 50 switches individually bagged with mounting nuts and required amount of screws Key switches are bulk packed in cardboard layers with dividers. Products are not individually boxed. sensing.honeywell.com Key and Ignition Switches Contacts Electrical Rating copper 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A copper 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A copper copper copper copper 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A 12 Vdc, 20 A 24 Vdc, 10 A 48 Vdc, 4 A Circuitry2 O = Circuit Open; X = Circuit Closed off on start off on(2) 45 45 maintained on(1) off on(2) 45 45 maintained on(1) off on(2) 45 45 maintained on(1) off on(2) 45 45 maintained on(1) off 45 45 maintained on(2) Key Style Key Code SpringReturn Dimensions Off O O On X O Start X X Off two-sided 6896 yes Figure 10 B&1 B1&2 B&3 B1&4 On(1) X X O O Off O O O O On(2) O O X X Off two-sided 6896 no Figure 11 B&1 B1&2 B&3 B1&4 On(1) X X O O Off O O O O On(2) O O X X Off one-sided 9901 no Figure 11 B&1 B1&2 B&3 B1&4 On(1) X X O O Off O O O O On(2) O O X X All positions one-sided (Ronis 455 keycut) 3000 no Figure 11 B&1 B1&2 B&3 B1&4 On(1) X X O O Off O O O O On(2) O O X X Off one-sided (Ronis 455 keycut) 3000 no Figure 11 B&1 B1&2 B&3 B1&4 On(1) X X O O Off O O O O On(2) O O X X All positions two-sided 6896 no Figure 11 B&B1 B&3 spring return - right to center 45 45 on(1) Key Removeable sensing.honeywell.com 9 Key and Ignition Switches DIMENSIONAL DRAWINGS Figure 1. Model 84825 Key Switch Dimensions 31,67 mm [1.247 in] 25,4 mm [1.0 in] B&C Off Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. 45 A&D On O 40,64 mm [O 1.6 in] (4) Terminals: 2,8 mm x 0,83 mm [0.11 in x 0.03 in] O 40,64 mm [O 1.6 in] 11,11 mm [0.44 in] A B C D Terminals 12,7 mm [0.5 in] M22 x 38,1 mm THD Mating [M22 x 1.5 in THD] connector: Delphi/Packard Electric 280 Series, 4-Way Metri-Pack Front View Figure 2. Models 84826 and 50084828 Key Switch Dimensions 31,67 mm [1.247 in] 25,4 mm [1.0 in] Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. B&C On 45 45 Off B&C A&D Start O 40,64 mm [O 1.6 in] (4) Terminals: 2,8 mm x 0,83 mm [0.11 in x 0.03 in] O 40,64 mm [O 1.6 in] 11,11 mm [0.44 in] A B C D Terminals 12,7 mm [0.5 in] M22 x 38,1 mm THD [M22 x 1.5 in THD] Mating connector: Delphi/Packard Electric 280 Series, 4-Way Metri-Pack Front View Figure 3. Model 89165 Key Switch Dimensions 31,67 mm [1.247 in] Mating connector: Delphi/Packard Electric 280 Series, 6-Way Metri-Pack O 40,64 mm [O 1.6 in] (6) Terminals: 2,8 mm x 0,83 mm [0.11 in x 0.03 in] 34,9 mm [1.38 in] Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. C&D A&F On F&E Off O 40,64 mm [O 1.6 in] 45 45 11,11 mm [0.44 in] A B C D E F Terminals 10 sensing.honeywell.com 17,5 mm [0.69 in] Front View A&B C&D Start Key and Ignition Switches Figure 4. Model 89477 Key Switch Dimensions 31,67 mm [1.247 in] A B D C Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. A&B On(1) A,B&D On (2) A,B, 22.5 C&D 22.5 Start 45 Off O 40,64 mm [O 1.6 in] Terminals Front View M22 x 38,1 mm THD [M22 x 1.5 in THD] Mating connector: Delphi/Packard Electric 280 Series, 4-Way Metri-Pack Figure 5. Model 89680 Key Switch Dimensions Mating connector: Delphi/Packard Electric 280 Series, 6-Way Metri-Pack 34,9 mm [1.38 in] O 40,64 mm [O 1.6 in] 31,67 mm [1.247 in] Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. (6) Terminals: 2,8 mm x 0,83 mm [0.11 in x 0.03 in] C&D A&F Off F&E On 45 45 A&B C&D On O 40,64 mm [O 1.6 in] 11,11 mm [0.44 in] A B C D E F Terminals 17,5 mm [0.69 in] Front View Figure 6. Model 89697 Key Switch Dimensions 31,67 mm [1.247 in] 25,4 mm [1.0 in] Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. Off (4) Terminals: 2,8 mm x 0,83 mm [0.11 in x 0.03 in] A 45 45 B&C A&D On(2) O 40,64 mm [O 1.6 in] O 40,64 mm [O 1.6 in] 11,11 mm [0.44 in] B&C On(1) B C D Terminals 12,7 mm [0.5 in] Mating connector: M22 x 38,1 mm THD Delphi/Packard Electric [M22 x 1.5 in THD] 280 Series, 4-Way Metri-Pack Front View sensing.honeywell.com 11 Key and Ignition Switches Figure 7. Model 89951 Key Switch Dimensions 51,56 mm [2.03 in] O 40,64 mm [O 1.6 in] 2,28 mm [0.09 in] 3,55 mm [0.14 in] 5,33 mm [0.21 in] 32,51 mm [1.28 in] Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. B&C Off 45 A&D On 13,72 mm [0.54 in] 6,09 mm [0.24 in] 16,26 mm [0.64 in] 0,64 mm [0.025 in] 5,33 mm [0.21 in] C D A B 14,48 mm [0.57 in] Mating connector: Sumitomo Front View Terminal array seal Drain holes: 3 X O 2,54 mm [3 X O 0.10 in] 120 apart Terminals M22 x 38,1 mm THD [M22 x 1.5 in THD] Four-digit key code stamped on keys in this location Figure 8. Models 84828 and 89850 Key Switch Dimensions 40,64 mm [1.60 in] B&B1 Off 45 Terminals accept #8-32 x .25 screws B, B1&3 On O 40,64 mm [O 1.6 in] Terminals Front View Figure 9. Model 89947 Key Switch Dimensions 39,88 mm [1.57 in] Off Terminals accept #8-32 x .25 screws 45 O 40,64 mm [O 1.6 in] Terminals 12 sensing.honeywell.com Front View B&3 B1&4 On Key and Ignition Switches Figure 10. Model 84829 Key Switch Dimensions B&B1 On 40,64 mm [1.60 in] 45 Off Terminals accept #8-32 x .25 screws 45 B, B1&3 Start 45 B&3 B1&4 On(2) O 40,64 mm [O 1.6 in] Terminals Front View Figure 11. Models 84830, 89476, 89997, 90173, 90220 Key Switch Dimensions 40,64 mm [1.60 in] Terminals accept #8-32 x .25 screws B&1 B1&2 On(1) Off 45 O 40,64 mm [O 1.6 in] Terminals Front View Figure 12. Mounting Hole Cutout Dimensions O 5,59 mm [O 0.22 in] Figure 13. Mounting Nut Dimensions Figure 14. Screw Dimensions 25,4 mm [1.0 in] 6,35 mm [0.25 in] 13,71 mm [0.54 in] Philips Screw (Part number 3630) #8-32 x 0.25 screw Torque to 10 in-lb 1 in-lb max. O 22,35 mm [O 0.88 in] 21,84 mm [0.86 in] Recommended Mounting Hole Recommended mounting panel thickness: 3,81 mm [0.15 in] min. 6,35 mm [0.25 in] max. Mounting Nut (Part number 81942) Torque to 0.576 Kg-m [50 in-lb] max. sensing.honeywell.com 13 Key and Ignition Switches ADDITIONAL INFORMATION The following associated literature is available on the Honeywell web site at sensing.honeywell.com: * Product installation instructions * Product range guide * Product line guide * Product application-specific information WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. -Application note: Sensors and switches in front loaders WARNING - Application note: Sensors and switches in mobile cranes MISUSE OF DOCUMENTATION * * The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell's standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. 14 sensing.honeywell.com For more information Honeywell Sensing and Internet of Things services its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing or the nearest Authorized Distributor, visit sensing.honeywell.com or call: International +815 618 3231 USA/Canada +302 613 4491 Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 honeywell.com 006184-3-EN IL50 GLO January 2020 Copyright (c) 2020 Honeywell International Inc. All rights reserved.