PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
STAC64 DUAL ROW UNSEALED
CONNECTION SYSTEM
SHEET No.
A2 EC No: UAU2009-0426 1 of 7
DATE: 2008 / 10 / 16
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
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JAROD FISCHER TREVOR MACHUGA RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
1.0 SCOPE
This product specification covers the 10 circuit dual row STAC64 1.50, & 2.80mm hybrid unsealed
wire to board connection system terminated using wire crimp technology.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS
Product Name Series
10 Way Hybrid Right Angle Header Assembly 34696
10 Way Hybrid Vertical Header Assembly 34695
10 Way Hybrid Receptacle Connector Assembly 31372
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
STAC64 DUAL ROW UNSEALED
CONNECTION SYSTEM
SHEET No.
A2 EC No: UAU2009-0426 2 of 7
DATE: 2008 / 10 / 16
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
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TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
2.2 ASSOCIATED TERMINALS
Product
Description
Vendor Part Number
Molex MX150 Female Receptacle Terminal
(14 AWG) 33012-2001
Molex MX150 Female Receptacle Terminal
(16/18/20 AWG) 33012-2002
Molex MX150 Female Receptacle Terminal
(22 AWG) 33012-2003
Tyco 2.8mm Female Receptacle Terminal
(10/12 AWG) 1326030-4
Tyco 2.8mm Female Receptacle Terminal
(14/16 AWG) 1326030-3
Tyco 2.8mm Female Receptacle Terminal
(18/20 AWG) 1326030-2
Tyco 2.8mm Female Receptacle Terminal
(22 AWG) 1326030-1
2.3 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Harness Housings: 30% glass fiber SPS/nylon blend
TPAs: 15% glass filled polyester
Header Housing: 30% glass fiber SPS
Pins & Blades: Copper
Tin Plating: Matte tin with nickel under-plate
Pin Alignment Plate: Mylar
2.4 SAFETY AGENCY APPROVALS
UL File Number Not Applicable
CSA File Number Not Applicable
TUV License number Not Applicable
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
STAC64 DUAL ROW UNSEALED
CONNECTION SYSTEM
SHEET No.
A2 EC No: UAU2009-0426 3 of 7
DATE: 2008 / 10 / 16
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
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JAROD FISCHER TREVOR MACHUGA RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
Description
Document Number
10 way right angle sales drawing (charted) SD-34696-100
10 way vertical sales drawing (charted) SD-34695-100
10 way harness sales drawing (charted) SD-31372-900
Female MX150 Receptacle Terminal
Molex Sales Drawing (charted)
SD-33012-001
Female 2.8mm Receptacle Terminal
Ford Sales Drawing (charted)
1F1T-14474-BA
Tray Packaging Specification PK-31300-892
Tube Packaging Specification PK-31301-063
Bulk Packaging Specification PK-31300-044
Application Specification TBD
4.0 RATINGS
4.1 VOLTAGE
500 VDC MAXIMUM
4.2 CURRENT AND APPLICABLE WIRES
Current is dependent on connector size, ambient temperature, blade size and related factors.
Actual maximum current rating is application dependent and should be evaluated for each use.
AWG Amperes Wire range Insulation Diameter
1.50mm TERMINAL SYSTEM:
22 10.5 1.50 – 1.65 mm (0.059 – 0.065 inch)
20 13.5 1.70 – 1.85 mm (0.067 - 0.073 inch)
18 16.5 1.91 – 2.06 mm (0.075 – 0.081inch)
16 20 2.18 – 2.34 mm (0.086 - 0.092 inch)
14 22.5 2.54 – 2.69 mm (0.100 - 0.106 inch)
2.80mm TERMINAL SYSTEM:
22 11.5 1.50 – 1.65 mm (0.059 – 0.065 inch)
20 15 1.70 – 1.85 mm (0.067 - 0.073 inch)
18 17.5 1.91 – 2.06 mm (0.075 – 0.081inch)
16 20.5 2.18 – 2.34 mm (0.086 - 0.092 inch)
14 21 2.54 – 2.69 mm (0.100 - 0.106 inch)
12 30.5 3.10 – 3.30 mm (0.122 - 0.129 inch)
10 36.2 3.84 – 4.04 mm (0.151 - 0.159 inch)
4.3 TEMPERATURE
Operating: - 40 Cº to + 100 Cº
Non-operating: - 40 Cº to + 100 Cº
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
STAC64 DUAL ROW UNSEALED
CONNECTION SYSTEM
SHEET No.
A2 EC No: UAU2009-0426 4 of 7
DATE: 2008 / 10 / 16
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
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TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.0 PERFORMANCE
5.1 ELECTRICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Contact
Resistance
(Low Level)
Mate connectors: the open circuit voltage
at current of 100 mA.is as follows:
1.5mm Terminal
10 milliohms MAXIMUM
2.8mm Terminal
5 milliohms MAXIMUM
2
Contact
Resistance
@ Rated Current
(Voltage Drop)
Mate connectors: apply a 5 ampere/ 1.0
mm2 current
1.5mm Terminal
10 milliohms MAXIMUM
2.8mm Terminal
5 milliohms MAXIMUM
3 Isolation
Resistance
Apply a voltage of 500 VDC between
adjacent terminals and between terminals
to ground.
20 Meg ohms
MINIMUM
4
Temperature
Rise
(via Current Cycling)
Mate terminals: measure the temperature
rise at the rated current after:
1008 hours of bench top testing
(45 minutes ON and 15 minutes OFF per
hour).
Temperature rise over
Ambient:
+55 Cº MAXIMUM
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
STAC64 DUAL ROW UNSEALED
CONNECTION SYSTEM
SHEET No.
A2 EC No: UAU2009-0426 5 of 7
DATE: 2008 / 10 / 16
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
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JAROD FISCHER TREVOR MACHUGA RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1 Connector Mate/
Unmate Forces
Mate and unmate connector (male to female)
at a rate of 50 ± 6 mm (2 ± ¼ inch) per
minute.
Mate 75 Newtons MAXIMUM
Unmate w/o latch
75 Newtons MAXIMUM
Unmate w/latch
110 Newtons MINIMUM
2
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the
housing at a rate of 50 ± 6 mm (2 ± ¼ inch)
per minute.
1.50 mm: TPA in Pre-Lock
50 Newtons MINIMUM
1.50 mm: TPA in Final-Lock
90 Newtons MINIMUM
2.80 mm: TPA in Pre-Lock
60 Newtons MINIMUM
2.80 mm: TPA in Final-Lock
90 Newtons MINIMUM
3
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal
at a rate of 50 ± 6 mm (2 ± ¼ inch) per
minute.
30 Newtons MAXIMUM
4 Connector Audible
Feedback
The connector lock must provide audible
feedback during connector mating at a rate of
50 ± 6 mm (2 ± ¼ inch) per minute.
7dB over Ambient (C scale)
5 Polarization Feature
Effectiveness
Connector must be polarized to prevent
mating with similar connectors or incorrect
orientation
220 Newtons MINIMUM
6
Terminal Position
Assurance (TPA)
Insertion Force (into
housing)
The force to insert the TPA from the preload
(as shipped) position to the final position at a
rate of 50 ± 6 mm (2 ± ¼ inch) per minute.
60 Newtons MAXIMUM
7
Terminal Position
Assurance (TPA)
Extraction Force (in
housing)
The force to extract the TPA from the final
position to the preload position (as shipped)
at a rate of 50 ± 6 mm (2 ± ¼ inch) per
minute.
60 Newtons MAXIMUM
8
Header Pin
Retention Force
(in Housing)
Axial pushout force on the terminal in the
housing at a rate of 50 ± 6 mm (2 ± ¼ inch)
per minute.
1.5mm Terminal
50 Newtons MINIMUM
2.80mm Terminal
50 Newtons MINIMUM
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
STAC64 DUAL ROW UNSEALED
CONNECTION SYSTEM
SHEET No.
A2 EC No: UAU2009-0426 6 of 7
DATE: 2008 / 10 / 16
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
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TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.3 ENVIROMENTAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1 Durability Mate connectors up to 10 cycles prior to
environmental tests.
1.5mm Terminal
10 milliohms MAXIMUM
2.8mm Terminal
5 milliohms MAXIMUM
2 Thermal Shock
(Electrical)
Mate connectors per durability; expose to
100 cycles of:
Temperature Cº Duration (Minutes)
-40 +0/-3 30
+100 +3/-0 30
1.5mm Terminal
10 milliohms MAXIMUM
2.8mm Terminal
5 milliohms MAXIMUM
Discontinuity < 1 microsecond
3
Vibration/
Mechanical Shock
(Electrical)
Mate connectors per durability. Connector
assembly shall be vibrated for (8 hours /
axes @ 1.81 Grms, 10 shocks @ 35 Gs /
axes) Not coupled to engine.
1.5mm Terminal
10 milliohms MAXIMUM
2.8mm Terminal
5 milliohms MAXIMUM
Discontinuity < 1 microsecond
4
Temperature/
Humidity Cycling
(Electrical)
Mate connectors per durability. Subject
connector system to 40 cycles of: 1 hour @ -
40 C°; 4 hours @ 85 C°, 90% RH 2 hours @
100 C°
1.5mm Terminal
10 milliohms MAXIMUM
2.8mm Terminal
5 milliohms MAXIMUM
5
High Temperature
Exposure
(Electrical)
Mate connectors per durability. Subject
connector system to 100 Cº for 1008 hours.
1.5mm Terminal
10 milliohms MAXIMUM
2.8mm Terminal
5 milliohms MAXIMUM
6 Solderability Per SMES-152
Solder coverage:
95% MINIMUM (per
SMES-152)
7 IR Process
Soldering
Molex IR Profile: ES-40000-5013
Maximum Temperature: 260C
Dimensional: Conformance to
Sales Drawing requirements
&
Visual: SEE SECTION 8.0
OTHER INFORMATION
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
STAC64 DUAL ROW UNSEALED
CONNECTION SYSTEM
SHEET No.
A2 EC No: UAU2009-0426 7 of 7
DATE: 2008 / 10 / 16
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
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372
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10
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JAROD FISCHER TREVOR MACHUGA RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
6.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
TPA’s may become seated during transit, please refer to PS-34646-001 for more information.
7.0 GAGES AND FIXTURES
All applicable gages and fixtures are referenced in the appropriate control plans.
8.0 OTHER INFORMATION
Products conform to USCAR-2 class II environment.
For IR reflow applications, part numbers 34696-1XXX (No Mylar PAP) should be used. The use of
part numbers 34691-0XXX (Mylar PAP) has been reported to cause soldering issues.
